INSTALLATION INSTRUCTIONS
Contents
1. ints _ syste performance Mm Equipped with AEM Dryflow Filter No Oil Required INSTALLATION INSTRUCTIONS PART NUMBER 21 521 2003 2007 HYUNDAI Tiburon V6 2 7L C A R B E O D 670 2 The installation of this AEM intake system requires some modification to the vehicle s inner fender A specialized power tool will be needed to modify the vehicle s inner fender so the AEM intake system can be installed When using any power tools always use proper eye and hand protection See steps 3B and 3C to see the details describing the necessary modification NOTE Legal in California only for racing vehicles which may never be used upon a highway AEM Induction Systems 1 800 992 3000 WWW http www aemintakes com PARTS LIST Description Qty Part Number Element Parts Kit 3 00 X 5 Dry Ele 1 21 203DK Upper Pipe 1 2 502 Lower Pipe 1 2 503 Hose Adapter 2 75 3 00 X 2 1 2 1 5 273 H Hose Silicone 3 00x3 Blk 2 5 300 Mount Rubber 1 X 6mm 1 1228599 Hose 5 16 ID X 7 L 1 5 2007 Washer 6mm Soft Mount 1 08160 Nut M6 Hex Serrated 1 444 460 04 Hose Clamp 3 4 2 4093 5 1 2 Bnd Hose Clamp 2 56 3 50 5 9448 1 2 Bnd Hose Clamp 2 31 3 25 1 9444 1 2 Bnd Hose Clamp 2 90 3 75 1 9452 Read and understand these instructions BEFORE attempting to install this product Failure to follow installation instructions and not using the provided hardware may damage2. Warranty returns will only be accepted by AEM when accompanied by a valid Return Merchandise Authorization RMA number Credit for defective products will be issued pending inspection Product must be received by AEM within 30 days of the date RMA is issued If you have a warranty issue please call 800 992 3000 and our customer service department will assist you A proof of purchase is required for all AEM warranty claims 9 10 341D 10 08 13
3. couplers on the end of the upper inlet pipe and secure with a 9448 hose clamp Install the air flow sensor into the coupler and secure with a 9448 hose clamp e Remove the brake booster vacuum line hose clamp and push the vacuum hose down completely over the metal nipple Reinstall the hose clamp and ensure there is adequate clearance for the intake pipe g Install the soft rubber mount in the threaded hole exposed from the removal of the mounting bracket in step 2e A g Lock Nut Fender Washer Rubber amp Inlet Pipe Mount f A i Support Tab Proper installation of the rubber mount assembly i The lower intake pipe will pass through the hole in the fender well Ensure that the intake pipe does not contact any part of the body h Install the second 3 coupler onto the lower intake pipe and secure in place with a 9448 hose clamp Insert the coupler of the lower intake pipe onto the air flow sensor and secure with the remaining 9448 hose clamp Ensure the lower intake pipe s bracket aligns with the rubber mount previously installed Install the washer and nyloc nut to secure the inlet pipe bracket to the rubber mount Failure to install the rubber mount will void all warranties of the AEM intake j Install the air filter and secure using the 9452 hose clamp 4 Reassemble Vehicle a Fender liner Install the fender liner and any hardware that was removed in steps teii NOTE Failure to
4. install the fender liner will result in diminished performance and increase the potential for engine damage due to water ingestion in rainy conditions Wheel Install the driver s side wheel using the factory torque specification see owner s manual Battery Assembly Install the battery and battery hold down bracket removed in steps 2b Position the inlet pipes for the best fitment Be sure that the pipes or any other components do not contact any part of the vehicle Tighten the rubber mount all bolts and hose clamps Check for proper hood clearance Re adjust pipes if necessary and re tighten them Inspect the engine bay for any loose tools and check that all fasteners that were moved or removed are properly tightened Reconnect the battery terminals and start engine Let the vehicle idle for 3 minutes Perform a final inspection before driving the vehicle 5 CARB Sticker Placement a The C A R B exemption sticker attached must be visible under the hood so that an emissions inspector can see it when the vehicle is required to be tested for emissions California requires testing every two years other states may vary 6 Service and Maintenance a It is recommended that you service your AEM Dryflow filter every 20 000 miles for optimum performance Use AEM Dryflow cleaning kit part 21 110 b Use aluminum polish to clean your polished AEMP intake tube Cc Use window cleaner to clean your powde
5. the intake tube throttle body and engine The AEM intake system is a performance product that can be used safely during mild weather conditions During harsh and inclement weather conditions you must return your vehicle to stock OEM air box and intake tract configuration Failure to follow these instructions will void your warranty 1 Preparing Vehicle a Make sure vehicle is parked on level surface b Set parking brake c If engine has run in the past two hours let it cool down d Disconnect negative battery terminal e Raise the front of the vehicle with a jack Refer to your owner s manual for proper jack and jack stand placement to properly support vehicle Support your vehicle using properly rated jack stands before wheel removal or while working under the vehicle NEVER WORK UNDER A VEHICLE WITHOUT USING JACK STANDS i Remove the driver side wheel ii Remove the driver side fender liner f Do not discard stock components after removal of the factory system 2 Removal of stock system a Remove the plastic covers covering the b Disconnect the negative and positive stock air box system and battery battery terminals Remove the battery from the engine compartment c Remove the hose clamp securing the d Remove the filter from the lower filter filter box top to the air flow sensor Unclip box Remove the three bolts securing the the filter top box and remove lower box and remove e Remove the lower filter box s
6. r coated AEMP intake tube NOTE DO NOT USE aluminum polish on powder coated AEM intake tubes For technical inquiries e mail us at sales aemintakes com or call us at 800 992 3000 AEM Air Intake System Warranty Policy AEM warrants that its intake systems will last for the life of your vehicle AEM will not honor this warranty due to mechanical damage i e improper installation or fitment damage from misuse accidents or flying debris AEM will not warrant its powder coating if the finish has been cleaned with a hydrocarbon based solvent The powder coating should only be cleaned with a mild soap and water solution Proof of purchase of both the vehicle and AEM intake system is required for redemption of a warranty claim This warranty is limited to the repair or replacement of the AEM part In no event shall this warranty exceed the original purchase price of the AEM part nor shall AEM be responsible for special incidental or consequential damages or cost incurred due to the failure of this product Warranty claims to AEM must be transportation prepaid and accompanied with dated proof of purchase This warranty applies only to the original purchaser of product and is nontransferable Improper use or installation use for racing accident abuse unauthorized repairs or alterations voids this warranty AEM disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by AEM
7. upport f Remove the air flow sensor from the stock bracket from the vehicle inlet pipe and set aside Do not unplug the sensor Remove the hose clamps securing the stock inlet pipe in place Remove the breather tube and stock inlet pipe from the vehicle z 4 oo lt g Remove the bolt securing the lower inlet h Remove the bolt securing the lower pipe and remove from the vehicle resonator box i Remove the nut securing the lower j Remove the last nut securing the lower resonator in place resonator and remove 3 Installation of AEM intake system a When installing the intake system do not completely tighten the hose clamps or mounting hardware until instructed to do so b The factory hole that the inlet pipe c The area that needs to be trimmed passes through must be enlarged for enlarged is the area below the actual clearance of the AEM intake pipe The opening as the arrows depict Ensure that use of a specialized power tool will be any rough or sharp edges are smoothed needed to cut through the inner fender so and that the AEM intake pipe is able to the AEM intake pipe is able to clear the clear the opening without touching any part inner fender opening of the inner fender d Install the upper inlet pipe in the vehicle Use the reducer coupler 9448 and 9444 hose clamp to secure the inlet pipe in place Install the new breather hose and secure with the 4093 5 hose clamps f Install one of the 3
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