Page 1 of 11 Dear 2006-2009 Azera Owner: This notice is sent to
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1. Dear 2006 2009 Azera Owner This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act Hyundai has decided that a defect which relates to motor vehicle safety exists in certain model year 2006 through 2009 Hyundai Azera vehicles produced during the period beginning Septem ber 27 2005 through October 1 2008 Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days What is the problem Repeated use of the right front seat belt may cause damage to the seat belt tension sensor wir ing If the seat belt tension sensor wiring becomes damaged the Air Bag warning lamp in the instrument cluster will illuminate to indicate that a problem exists in the air bag system If the seat belt tension sensor wiring harness is damaged the passenger air bag will not deploy if a crash of sufficient force to require front air bag deployment is experienced which may increase the risk of injury to the front passenger What will Hyundai do We are asking you to schedule an appointment to take your vehicle to your Hyundai dealer For vehicles that experience illumination of the Air Bag warning lamp in the instrument cluster as a result of damage to the seat belt tension sensor wiring the Hyundai dealer will replace the right front seat belt assembly and install a new seat belt tension sensor wiring harness clip For veh2. Page 11 of 11
3. ensor Wiring Harness TSB 10 01 008 Hyundai Motor America is conducting a Customer Notification to repair the Front Passenger Seat Belt Tension Sensor Wiring Harness on certain 2006 2009 Model Year Azeras produced from the start of production to October 10 2008 In order to identify only those vehicles affected by Campaign 094 it will be necessary to access Hyundai Motor America s Warranty Vehicle Information screen via WEBDCS before starting the repair The Warranty Vehicle Information screen will identify affected vehicles with an open Campaign 094 The Dealer Letter Customer Letter and Technical Service Bulletin 10 01 008 will be posted on Hyundai s Website on February 15 2010 Each dealer will receive a supply of the BTS Wire Harness Clips which is identified in the Technical Service Bulletin Additional clips can be ordered from your Facing PDC Replacement of the Front Passenger Seat Belt pre tensioner assembly will require dealers to place an SPL order for the specific colored part based upon the Vehicle s interior color Deal ers must contact Hyundai s Techline at 1 800 325 6604 with the following information to release the parts order Vehicle Identification Number full 17 digits Repair Order Number and Repair Order Date Parts Order Number use last 7 of the applicable VIN and a qty of 1 Parts Order should be VIN specific Part Number ordered Customer notification letters will be mailed in weekly flight
4. icles that have not experienced illumination of the Air Bag warning lamp in the instrument cluster as a result of damage to the front seat belt tension sensor wiring the Hyundai dealer will reroute the right front seat belt tension sensor wiring and secure it with a new harness clip This procedure will be performed at no charge to you Repair times will vary and depend on your dealer s appointment schedule What should you do We urge you to call your Hyundai dealer to schedule an appointment to have this work per formed as soon as possible What if you have other questions If you have any difficulty having this repair performed we recommend that you call the Hyun dai Customer Assistance Center at 1 800 633 5151 If you are still not satisfied that we have remedied this situation without charge and within a reasonable amount of time you may wish to write to the Administrator National Highway Traffic Safety Administration 1200 New Jer sey Avenue SE Washington D C 20590 or call their toll free Vehicle Safety Hotline at 1 888 327 4236 TTY 1 800 424 9153 or go to http www safercar gov We urge your prompt attention to this matter Hyundai Motor America Page 1 of 11 February 15 2010 TO ALL HYUNDAI DEALER PRINCIPALS GENERAL MANAGERS ALL HYUNDAI DEALERSHIP SERVICE MANAGERS ALL HYUNDAI DEALERSHIP PARTS MANAGERS ALL HYUNDAI DEALERSHIP SALES MANAGERS SUBJECT Recall Campaign 094 Front Passenger Seat Belt Tension S
5. ing bolt cover L and then unfasten the bolt 3 Disconnect the BTS wire harness connector Page 8 of 11 4 Remove the seat belt pretensioner lower anchor mounting bolt amp spacer M from the anchor N 5 Pull the BTS wire harness off the guides O CAUTION Use caution so that the wire protection is not damaged 6 Remove the BTS wire guides In the photo to the right the guides have been already removed Page 9 of 11 ED HYunne Technical Service E en 10 01 008 7 Fit the anchor mounting bolt and spacer into the lower anchor 8 Fasten the lower anchor bolt according to the instructions below Tightening torque 4 0 5 5 kgf m 28 9 39 8 lb ft Insert the BTS wire harness through the slot hole on the left of the lower anchor bolt hole P Place the BTS wire harness below the spacer Q as shown in the picture and then fasten the lower anchor bolt 9 Fit the newly supplied clip J to the male connector S of the BTS wire harness and reconnect the connector 10 Install in reverse order of removal 11 Set digital clock time Page 10 of 11 12 Check for proper operations of seatbelt 13 Check for DTC s 14 Set radio stations WARRANTY INFORMATION OP Code OP Name OP Time i 916067 RU seat belt and BTS wire fixing clip replacement U4 MA 9156067 R1 BTS wire fixing clip replacement 0 3 MH NOTE Submit claim on Campaign Claim Entry Screen
6. r seat belt and the with DTC B1489 or B1495 Belt Tension Sensor BTS wire fixing clip with newly supplied components No air bag warning lamp illumination Replace the BTS wire fixing clip with newly or air bag warning lamp illumination supplied components and reroute the wire with DTCs other than B1489 or B1495 harness NOTE DO NOT replace the front passenger seat belts for the applicable vehicles which experience air bag warning lamp illumination with by DTCs other than B1489 and B1495 Attach the GDS print out of B1489 or B1495 code to RO for DPSM audits Record all customer s radio preset stations Page 4 of 11 APPLICABLE VEHICLES Model Azera TG Applicable vehicle production date range From start of production through October 10 2008 PART REQUIRED Front passenger seat belt pretensioner assembly Production Date aes Colc P Color Part No 88820 3L500J9QQH Start of production hig 31 008 88820 3L500WKQQH Front RH 88820 3L500X6QQH seat belt Aug 22 2006 88820 3L61 0J9QQH l Oct 10 2008 88820 3L610WKQQH A 88820 3L610X6QQH lo ig ure BTS wire harness clip 88883 3L000QQH Service procedure for vehicles with the airbag warning lamp illuminated and DTC B1489 or B1495 stored in the SRS control module 1 Remove ignition key from ignition cylinder 2 Disconnect the negative terminal of the battery Wait at least 30 seconds after disconnecting the battery cable befo
7. re proceeding 3 Slide the front passenger seat forward 4 Partially remove the right side front and rear weatherstrips A to remove the B pillar lower trim B 5 Remove the B pillar lower trim B Page 5 of 11 10 01 008 6 Remove the 3 B pillar upper trim mounting screws C 7 Unfasten the seat belt pretensioner lower anchor mounting bolt D Tightening torque 4 0 5 5 kgf m 28 9 39 8 lb ft 8 Remove the B pillar upper trim E Page 6 of 11 9 Release the lock F of the seat belt retractor connector and then disconnect it 10 Remove the seat belt pretensioner mounting screw G and bolt H disconnect the BTS wire harness connector and then replace the seat belt pretensioner assembly with the newly Supplied part Tightening torque 4 0 5 5 kgf m 28 9 39 8 lb ft 11 Remove the front passenger seat s BTS wire harness fixing clip I Page 7 of 11 T 2 i i Group Number 10 01 008 12 Fit the newly supplied clip J to the male connector K of the BTS wire harness and reconnect the connector 13 Perform the OCS reset using the GDS and then clear the DTCs 14 Install in reverse order of removal Service procedure for vehicles without airbag warning illumination or warning lamp illumination with DTCs other than B1489 or B1495 stored in the SRS control module 1 Remove the B pillar lower trim 2 Lift up the seat belt pretensioner lower anchor mount
8. s starting Monday February 22 2010 Itis IMPORTANT TO SUBMIT A CAMPAIGN CLAIM FOR EACH VEHICLE SERVICED so your dealership can be compensated for your work and Hyundai can maintain accurate records of campaign completions Page 2 of 11 LEGAL LIABILITY NOTICE You are required to keep confidential any and all information and documents provided to you by Hyundai Motor America in the conduct of carrying out work for this recall campaign Hyundai Motor America dealers may use owner information provided for the campaign only for the purpose of conducting and performing this recall campaign and for no other purpose Hyundai appreciates your cooperation and support Questions may be directed to your District Parts and Service Manager or Warranty HELPREP line at 1 877 446 2922 HYUNDAI MOTOR AMERICA Page 3 of 11 m H Group Number 10 01 008 Dat Subject RONT PASSENGER SEAT BELT AND BTS WIRE FIXING CLIP REPLACEMENT DTC B1489 B1495 CAMPAIGN 094 Model AZERA 2006 2009 CIRCULATE TO IMPORTANT DEALERS MUST PERFORM THIS CAMPAIGN ON ALL AFFECTED VEHICLES PRIOR TO CUSTOMER RETAIL DELIVERY AND WHENEVER AN AFFECTED VEHICLE IS IN THE SHOP FOR ANY MAINTENANCE OR REPAIR IMPORTANT WHEN A VEHICLE ARRIVES AT THE SERVICE DEPARTMENT ACCESS HYUNDAI MOTOR AMERICA S WARRANTY VEHICLE INFORMATION SCREEN VIA WEBDCS TO IDENTIFY OPEN CAMPAIGNS DESCRIPTION Air bag warning lamp illumination Replace the front passenge
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