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Installation Manual

1. 24 Push To Open Installation u 25 Setting the Open Position Limit Push To Open Installations 26 Col miylnstallalionu u u unanqa RER REO ESOT Eiei 27 Troubleshooting Guide u 28 Voltage Ratings ee saa mene E ene eee 29 Repair SefVICeu u sasa sn awana qaqaqasm ts sea boa ceascasacadiauh ini vavenbscncdevteandsliandsuibeuaaedies 30 Accessories ssesesssesessesseseeseesosseseessesresesseseesseseesosseseessesresoseoroeseseesosesresseseesoseeosessoseesossoesossesresreseeseesos 31 Please Read This First GATES THAT OPEN c Thank you for purchasing a GTO ACCESS SYSTEMS 4000XL 4200XL When correctly installed and properly used your 4000XL 4200XL operators will give you many years of reliable service Please read the following information to ensure you have the correct system for your particular needs This manual will enable you to properly install your 4000XL 4200XL Automatic Gate Operatorss The 4000XL 4200XL operators are designed for installation on pull to open dual leaf gates The gates must not exceed 16 feet in length nor weigh more than 650 pounds per leaf please see Technical Specifications on page 1 The 4000XL 4200XL operators can be used on vinyl aluminum chain link farm tube and wrought iron
2. Power Cable from into the control box Pas Second Arm Low Voltage Wire from Transformer Power Cable from Master Arm 16 GTO 4000XL 4200XL Instruction Manual 082510 Step 5 Strip 3 16 off the ends of the low voltage wire and twist tightly Attach these ends to the 18 VAC OR SOLAR terminals located on the POWER INPUTS terminal block Be certain not to let the exposed wires touch each other Insert one transformer wire into an 18 VAC OR SOLAR terminal Insert the other transformer wire into the remaining 18 VAC OR SOLAR terminal The transformer wires can be connected to the 18 VAC OR SOLAR terminals regardless of color polarity Tighten set screws against exposed end of wires A dab of household petroleum jelly on each terminal will help prevent corrosion ASNVUL OLD Low Voltage Wire from AC Transformer or Solar Panel uMd uMd Ala XnV 4301 ATY XNV W0 sindino 1OH1NOD NUD I DDDPDDDD DIDIPIIDID DIDDII A g s g z H YOlvYJdO ANZ xa am 940 YolvyJdO ANZ YOLVYAdO YJLSYW Y01WY3dO YJ LSYW Nug al uD Step 6 At the transformer strip 1 2 of insulation from the ends of the low voltage wire Twist tightly and attach wires to the transformer terminals A dab of household petroleum jelly on each terminal will help prevent corrosion Make su
3. O SIDE VIEW H Closed Position Stop Plate all Low Profile G d St ow Profile Groun op L a in Near the Center of Driveway 2 2 gt 4 gt Illustration C Step 3 Attach a vertical closed position stop plate to the SECOND gate Using appropriate hardware for your type of gate attach the vertical closed position stop plate to the SECOND gate frame at the point where it will come in contact with the ground stop post Do not tighten it completely at this time You must slide the closed position stop plate toward the ground stop until they touch Illustration C Once you have moved the stop plate to the correct position tighten its hardware completely NOTE For a push to open installation gate opens out from the property attach the closed position stop plates to the outside of the gate Step 4 Return gates to the open position and reattach gate operators 12 GTO 4000XL 4200XL Instruction Manual 082510 Mount the Control Box and Receiver Step 1 Mount the control box using the screws provided or another secure mounting method The control box must be mounted at least 3 feet above the ground to protect it from rain splash snow etc and at least 3 feet from an AC power source to prevent electrical interference Step 2 Use mounting holes and screws Temporarily mount the receiver at this time provided to mount control box to a NOTE You will use the transmitte
4. GATE 1 Turn control box power switch OFF 2 Disconnect front or rear mount 3 Pull operator away from front or real mounts Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving Gates That Open LLC Tallahassee Florida USA Product identification and manual operation instruction label 1 installed on control box MOVING GATE Can Cause Injury or Death 1 KEEP CLEAR Gate may move at any time 2 Do not allow children to operate gate or play in gate area 3 This gate is for vehicles only Pedestrians must use separate entrance Logo and warning labels 2 installed on each side of master operator housing ce AGGESS WEWI SYSTEMS F MOVING GATE Can Cause Injury or Death 1 KEEP CLEAR Gate may move at any time 2 Do not allow children to operate gate or play in gate area 3 This gate is for vehicles only Pedestrians must 1 800 543 GATE 4283 www gtoaccess com e use separate entrance Logo and warning labels 2 installed on each side of second operator housing viii GTO 4000XL 4200XL Instruction Manual 082510 Technical Specifications GTO ACCESS SYSTEMS 4000XL 4200XL AUTOMATIC GATE OPERATOR DRIVE e Low friction screw drive linear actuator rated for 5 F to 160 F 21 C to 71 C Use of heater bands on arm and control box will enhance performance in extreme cold temperatures e Powered by a 12 V motor with integral case hardened steel
5. Stop Plate mounted and move the gates to their closed position horizontally on metal post with U bolts Illustration A Using appropriate hardware for your type of gate U bolts for tube or chain FRONT VIEW l link screw or bolts for wood or metal attach the closed position stop plate horizontally in line with the operator arm about mid height on the MASTER gate frame Do not tighten it completely at this time Slide the stop plate toward the frame of the SECOND gate leaf until they touch Illustration B Once you have moved the stop plate to the correct position tighten its hardware completely MASTER SECOND Gate x Gate Frame Illustration B e i ae TOP VIEW NOTE The optional ground stop post is used to provide a secure point for the SECOND gate to close against If you will be using the GTO Automatic Gate Lock accessory with your gate operator system the closed position ground stop is REQUIRED as shown in Steps 2 and 3 on the next page GTO 4000XL 4200XL Instruction Manual 082510 11 Step 2 d Pi PI d Cl iti Install a low profile ground stop not provided s ae we ee beneath the SECOND gate stop plate The ground stop needs to be positioned near the end of the gate as shown in Illustration A and may be made of metal or concrete and should be firmly secured in the ground we recommend setting it in concrete FRONT VIEW
6. You Begin 1 Determine Charging Option for Battery Transformer OR Solar NEVER USE TRANSFORMER AND SOLAR PANEL S AT THE SAME TIME It will damage the control board IMPORTANT e The 4000XL 4200XL s 12 volt battery must be charged by either connecting the transformer included or solar panel kit FM123 to the control board e The transformer is designed for indoor use If the transformer can be plugged only into an outside electrical outlet a weatherproof cover housing available at local electrical supply stores must be used If your gate is more than 1000 ft from an AC power source you will need to use at least 10 watts solar charging power to charge the battery FM123 Refer to the Solar Panel and Gate Activity chart below All low voltage wire used with the GTO Gate Operator must be 16 gauge dual conductor multi stranded direct burial wire RB509 Do not run more than 1000 ft of wire Solar Panel and Gate Activity Chart te table map Winter Ratings for 12 V SingleGate Zone1 Zone2 Zone3 Saa T number ofoate eycles J Wa CA pe to expect per day in a particular area when sing fom 101030 as a Sa ie sa h a sBs 3 3 power The figures shown are for winter minimum sunlight Accessories connected to your system will draw additional power from the battery NOTE A minimum of 10 watts solar charging power is needed to charge the batteries Adding a second battery RB5
7. below This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area C RO 3 8 Washer z 3 8 Lock Washer gt lt gt oA 3 8 Nut 7 a a Push To Open Post Pivot Bracket lt m 3 8 x 3 Bolt lt lt _ 3 8 Washer gt lt Post Bracket Install the 4200XL Operator Now install the SECOND gate operator on the SECOND gate in the same manner Gate in the Open Position Pinch Area Gate in the Closed Position ls ain l The Troubleshooting Wizard has detailed information on Push To Open Installations nee 24 7 Troubleshooting Wizard http support gtoinc com GTO 4000XL 4200XL Instruction Manual 082510 25 Set Control Board for Push To Open Make sure the control box power switch is OFF Use a small screwdriver to move the Number 3 DIP switch from the factory setting OFF Pull To Open to ON for Push To Open Turn power switch ON The control board is now configured to push the gate open ON Push to open operation OFF___Pull to open operation factory setting Setting the Open Position Limit Push To Open Installations Step 1 Confirm that the power switch is in the ON position and the gates are in the CLOSED POSITIONS Step 2 Activate your openers by pressing the entry transmitter button Your gates should
8. by pressing the entry transmitter button Your gates should now be moving from the fully open positions toward their closed position The first gate will stop at the spot you just programmed and the second gate will continue to close until you press the transmitter button again The optimum CLOSED POSITION for the second gate is when it closes firmly without excess tension against the first gate This step may be repeated until desired close position is achieved Once the desired CLOSED position has been achieved proceed to step 6 Learn Master Limit Button Learn Second Limit Button GTO 4000XL 4200XL Instruction Manual 082510 19 Step 6 Repeat step 3 for the other gate that has not been set in step 3 Hold corresponding LEARN MAST LIMIT or LEARN 2ND LIMIT Step 7 Press the transmitter button and allow the gates to return to the fully open position BOTH YOUR MASTER AND SECOND GATE S CLOSED POSITION LIMITS ARE NOW PROGRAMMED Adjust the Stall Force Setting The Stall Force potentiometer on the control board controls the obstruction sensitivity or the amount of force the operator will apply to an obstruction for two 2 seconds before it automatically STALL FORCE stops and reverses direction IMPORTANT For safety reasons the stall force setting will need to be adjusted for your particular SOFT START OFE application WARNING OFF OPEN PULL The Stall Force poten
9. gate bracket slots and drill 1 2 holes SIDE VIEW FRONT VIEW s FRONT VIEW SIDE VIEW S Round Tube amp Chain Link Gate I L OO Mounting Plate Created for Decorative Gate required but not supplied Gate In Open Position Clevis Pin Bushing and Hairpin Clip Fence Post Install the Second Gate Operator 4200xL The hardware installation for the 4200XL is the same as the 4000XL follow Steps 1 to 11 on pages 8 10 to install the 4200XL on the second gate Install the Closed Position Stops The 4000XL 4200XL Gate Operators firmly hold the gates in the closed position using positive stops The positive stops help stabilize the gate leaves in the closed position To further enhance stability and security we strongly recommended using an optional GTO Automatic Gate Lock IMPORTANT The gate and gate operator on the same side as the Optional Ground Stop i beneath gate i control box will be referred to as sy me the MASTER gate and gate operator lt a a _ The gate and gate operator on the oh MASTER GATE V SECOND GATE opposite side of the driveway from Sota Closed Position the control box will be referred to as Box SE SASS li The gate leaf The gate leaf l the SECOND gate and gate operator I upto tio ma upto iO ma Illustration A Step 1 Derah the gate operators from the gates Closed Position
10. reinforcement plate for wood post lt Post Bracket Step 4 Place the end of post pivot bracket with two holes inside the post bracket Notched end of Post Pivot Bracket should face gate to accommodate the operator arm Align the back hole 3 8 Washer in the post pivot bracket with back hole in the post bracket 3 8 Lock Washer lt gt Insert 3 8 x 3 hex head bolt and washer through post pivot ais Nut T Z bracket and post bracket and secure with 3 8 washer lock Post Pivot Bracket washer and nut 8 GTO 4000XL 4200XL Instruction Manual 082510 Step 5 Position the operator rear mount between post pivot bracket Place a 1 2 bushing above the rear mount and a 3 16 bushing under the rear mount Align the hole in rear mount bushings and post pivot bracket and secure with the 2 1 2 clevis pin and hair pin clip 3 8 x 2 1 2 Clevis Pin 3 8 x 1 2 Delrin Bushing Operator i i i Hairpin Clip p gt L 3 8 x 3 16 Delrin Bushing under rear mount 3 8 x 1 3 4 Clevis Pin Front Mount e cat Hairpin Clip oan eae Step 6 Place a 3 16 bushing under the front mount and attach the gate bracket to the front mount using the 1 3 4 clevis pin and hairpin clip Check Clearance Step 7 Open the gate to the desired open position Position the operator so that the gate bracket rests against the gate along the level scribed line C
11. seconds e Activation of this input while the gate is opening has no effect gate will continue to open e Activation of this input while gate is idle will prevent gate from closing 7 OPEN EDGE Typically for use with safety edge device e Activation of this input while the gate is opening will cause the gate to stop and reverse direction for approximately 2 seconds e Activation of this input while the gate is closing has no effect gate will continue to close e Activation of this input while gate is idle will prevent gate from opening ya NY9 CDIDIDIDIPTPIPIDIDPID_P Sd3A133238 qaq amp N Q W1V GTO 4000XL 4200XL Instruction Manual 082510 23 Wiring Accesories CONTROL INPUTS QDQDQDQDQDQDQDQDQDQDQD GRN BLK RED RECEIVER COM COM u u zu s 8 8 EXIT OPEN SHADOW LOOP _ According to Application Edge Sensor According to Application fe GTO Photo Beams 1 2 GTO Vehicle Sensor Refer to Vehicle Sensor manual for additional connections 3 GTO Loop Detector a A p ey 6 NOTE Connections are for typical applications There may be additional connection options for applications that are not illustrated here GTO Keypad Connecting Other Auxiliary Devices Sirens Lights etc e These 2 terminals ar
12. 00 will improve the number of gate cycles 10 Watt Solar Panel FM123 5 Watt Solar Panel FM122 2 GTO 4000XL 4200XL Instruction Manual 082510 2 Check Direction of Gate Swing The 4000XL 4200XL is designed for PULL TO OPEN installations PUSH TO OPEN installations require a Push To Open Bracket R4388 Please refer to specific Push To Open Installation Information on page 25 Your Property Your Property Pull To Open Push To Open arm retracts to open arm extends to open 3 Prepare the Gates e The gates must be plumb level and swing freely on its hinges e The gates must move throughout its arc without binding or dragging on the ground e Wheels must NOT be attached to the gates e Gates over 250 Ib should have ball bearing hinges with grease fittings e Post must be secured in the ground with concrete minimizes twist flex when the operator is activated e Make sure there is a stable area for mounting the gate brackets this may require the addition of a horizontal or vertical cross member e We recommend you position the operators near the center line of the gates to keep the gate from twisting and flexing and to avoid back splash from rain Horizontal Cross Member SSS all RSS RR 2303038303090 SS i W RERE L ees Se lt 2 Si pi J J Ima DC 3 D Posts Secured in Concrete E Centerline Mou
13. 0XL 4200XL Gate Operators are designed to stop and reverse within 2 seconds when a gate comes in contact with an obstruction Additionally these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing This alarm will sound for a period of 5 minutes or until the operator receives an intended signal from a hard wired entry exit Source e g push button control or keypad and the gate returns to a fully open or fully closed position Turning the power switch on the control box OFF and back ON will also deactivate the alarm Wireless controls such as transmitters and wireless keypads will not deactivate the alarm GTO 4000XL 4200XL Instruction Manual 082510 vii Moving Gate Can Cause Injury Or Death KEEP CLEAR Gate may move at any time Do not allow children to operate gate or play in gate area This gate is for vehicles only Pedestrians must use a separate entrance Warning signs 4 enclosed to be installed on each side of the gate 3 5 feet above the bottom of the gate oe H CESS SYSTEMS aooo ZHU 1 800 543 GATE 4283 www gtoaccess com A IMPORTANT SAFETY INSTRUCTIONS GTO DC SW 4000XL SERIES ely Conforms to UL 325 STANDARDS Maximum Gate 650 Ib 294 8 kg 16 ft 4 9 m US Voltage 12 Vdc Frequency 0 Hz Power 60 W DOSSI Class l Il Ill and IV Vehicular Swing Gate Operator Serial Number XXXXXXXXXX TO MANUALLY OPEN AND CLOSE THE
14. Automatically activates gate operator Hands Free when a vehicle exits the property 100 ft range between transmitter and receiver Easy installation LOCKING amp SECURITY Accessories Automatic Gate Lock FM144 FM1 42 The 1 Accessory For Swing Gate Operators Designed for added security in conjunction with GTO Automatic Gate Operators The gate lock unlocks and locks automatically when the gate opens and closes The perfect solution for high wind conditions Bulldog Pedestrian Gate Lock FM145 Designed to mount on horizontal swing walk through wood chain link and metal pedestrian gates opening in or out Ideal for securing pools condominiums schools and any pedestrian gate Wireless Driveway Alarm R4450 This device alerts you of vehicles entering your driveway with or without an automated gate The indoor base station signals you with a door chime when a vehicle passes the driveway sensor 32 GTO 4000XL 4200XL Instruction Manual 082510 ADDITIONAL Accessories Photo Beams R4222 Primary through beam photo beam device Provides non contact entrapment protection Pin Lock FM345 Use as a substitute for the clevis pin at the front mount of the PRO SW4000XL to prevent theft of the operator e Pin Lock 10 pack ten Pin Locks keyed alike FM345KA Push Button Control RB10 Wire this unlit push button directly to your gate operator for
15. Bolt 4 3 8 Washer 12 3 8 x 3 Bolt 2 3 8 Lock Washer 6 T MWWMWMM ae Lock Nut 9 1 2 x 2 3 4 Bolt 2 8 Nylon Cable Tie 14 O 1 2 Washer 2 3 8 x 2 1 2 Clevis Pin 1 OOO 2 Mounting Screw 5 1 2 Lock Nut 2 3 8 x 1 3 4 Clevis Pin 1 q Hairpin Clip 2 3 8 x 3 4 Bushing 1 3 8 x 3 16 Bushing 2 OOQ GTO 4000XL 4200XL Instruction Manual 082510 5 6 Tools Needed e Power Drill e Pliers e Level e Tape Measure e Wire Strippers Center Punch IZ g a wa e Open End Wrenches 9 16 and 3 4 k Z s Aus N Drill Bits 3 8 and 1 2 Ys Bae e Hacksaw or Heavy Duty Bolt Cutters N Open End Wrenches SEMEL e Small Flat Head Screwdriver a Z Phillips Screwdriver Z gt Phillips Head E a e C Clamps small medium and large lt S Wire Stripper g g Kdi tabl Small Tape eae aa Wrench Flat Head Maacure Adj usta ble Wren ch e Extra person will be helpful 7 Materials You may Need for the Installation Depending on the type of gates and posts you may need some additional materials hardware e Low voltage wire RB509 Length depends upon the distance between the transformer power supply and the control box Page 16 Center e If the gate is more than 1000 away from an AC power source you will need to use at least one 10 watt Solar Panel FM123 to trickle charge the battery Page 2 e P
16. Installation Manual ACCESS JACCESS GTO WEW SYSTEMS GIO SYSTEMS PROFESSIONAL RESIDENITIAL PROFESSIONAL RESIDENTIAL DUAL Gate Operator System In a DUAL gate system the 4000XL is the MASTER gate operator and the 4200XL is the SECOND gate operator FOR PROFESSIONAL INSTALLATION ONLY WARNING This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 UL 325 However gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions Failure to follow installation and safety instructions can result in hazards developing due to improper assembly You agree to properly install this product and that if you fail to do so Gates That Open LLC GTO shall in no event be liable for direct indirect incidental special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter The installer and or user agree to assume responsibility for all liability and use of this product releasing Gates That Open LLC from any and all liability If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value READ ALL INS
17. Powered Up amp Ready Circuit Board Senses an Obstruction Low Battery Condition Master Motor Terminals Shorted Second Motor Terminals Shorted Master Arm Limit Switch Error Second Arm Limit Switch Error Master Arm Rev Counter Error Second Arm Rev Counter Error e Fuse Battery Under Load e Battery Harness Connections e Normal Operation e Path of Gate e Gate for Level and Plumb e Stall Force Adjustment e Disconnect Safety Devices e Rev Counter Fuses e Battery Harness Connections Battery Under Load Connections to Master Inputs Master Arm Power Cable e Motor e Circuit Board e Connections to Second Inputs e Second Arm Power Cable e Motor e Circuit Board e Connections to Master Inputs e Master Arm Power Cable Master Input ORG amp GRN BRN amp GRN voltage with wires disconnected 11VDC across each terminal e Connections to Second Inputs e Second Arm Power Cable e Second Input ORG amp GRN BRN amp GRN voltage with wires disconnected 11VDC each across each terminal e Connections to Master Inputs e Master Arm Power Cable e Rev Counter e Connections to Second Inputs e Second Arm Power Cable e Rev Counter Generation 3 Visual Feedback SYMPTOM DIAGNOSIS CHECK Status clear 1 blink Cycle Terminal Shorted Status clear 2 blinks Safety Terminal Shorted Exit Terminal Shorted Status clear 3 blinks Shadow Terminal Shorted Status
18. TRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator This gate operator produces a high level of force Stay clear of the unit while it is operating and exercise caution at all times All automatic gate operators are intended for use on vehicular gates only regulates gate operator safety as established and made effective March 1 2000 by GN This product meets and exceeds the requirements of UL 325 the standard which ONARI Underwriters Laboratories Inc GATES THAT OPEN c For more information on the GTO ACCESS SYSTEMS full line of automatic gate operators and access controls visit our website at www gtoaccess com 2010 Gates That Open LLC Printed in China for Gates That Open LLC R4200XL INST rev 08 25 10 Class Rating The GTO 4000XL 4200XL Gate Operators are intended for use with vehicular swing gates The operators can be used in Class I Class II Class IIl and Class IV applications Vehicular Gate Operator Class Categories Residential Vehicular Gate Operator Class A vehicular gate operator or system intended for use in a home of one to four single family dwelling or a garage or parking area associated therewith Commercial General Access Vehicular Gate Operator Class Il A vehicular gate operator or system intended for use in a commercial location or building such as a multifamily housing unit five or more single family units hotel garages retail s
19. VC Conduit Page 7 e The diameter of the post should be at least 6 in order to mount the post bracket Page 7 e Depending upon the diameter of the post you may need longer bolts than those provided Bolts should be at least 1 longer than the diameter of the post Page 7 e Metal plate for wooden posts Page 7 e A horizontal or vertical cross members or mounting plates may be needed to mount the operators to the gates Page 3 e Some types of installations require U Bolts Page 11 e Surge protection for transformer Page 18 e Weatherproof cover for transformer if installed outside Page 16 e For push to open applications you must have two 2 PTO Bracket R4388 Or if using the HBP4XL Bracket Set two 2 R4KPTO Page 25 If your gates are more than 650 Ibs or more than 16 ft long but do not exceed 1000 Ibs or 20 ft then you will need the optional HBP4XL Bracket Set IMPORTANT The 4000XL gate operator 6 ft cable will be installed on the gate on the same side of the driveway as the control box and they will be referred to as the MASTER gate and gate operator The 4200XL gate operator 50 ft cable will be installed on the gate on the opposite side of the driveway from the control box and they will be referred to as the SECOND gate and gate operator throughout this manual 6 GTO 4000XL 4200XL Instruction Manual 082510 8 Installation Overview Pull To Open Gates Gate Opens into the Prope
20. Warning Buzzer ON Buzzer warning enabled factory preset OFF Buzzer warning disabled LEARN RMT STATUS The Warning Buzzer alerts you when the gate operator is beginning to either open or close LEARN the gate It sounds for the first 2 A s MAST LIMIT seconds in each direction It also sounds a warning when the gate obstructs two times in one cycle Switching this to OFF only disables the open and close warning not the obstruction warning DIP Switch 3 Push Pull to Open ON Push to open OFF Pull to open factory preset Ifyour gate opens into the property the DIP Switch is set to the OFF position factory setting Ifyour gate opens out from the property the DIP Switch must be set to the ON position NOTE if you have a Push to Open gate application you will need a Push to Open bracket see Push to Open Instructions on page 25 DIP Switch 4 Dual Operation ON Second opens simultaneously with master OFF Second opens after master factory preset Note Not applicable for single gate operator 22 GTO 4000XL 4200XL Instruction Manual 082510 Connnecting Accesories Input Connections e All control inputs are dry contact normally open inputs DO NOT apply external voltage sources to these inputs e All inputs are connected with respect to COMMON terminal e The status LED will blink once when its corresponding input is activated 1 COM Circuit common re
21. at 800 543 GATE 4283 or 850 575 0176 for more information about our GTO ACCESS SYSTEMS professional line of gate operatorss and accessories Our Sales Department will be glad to give you the name and phone number of a GTO ACCESS SYSTEMS dealer near you BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE Operators Read these instructions carefully and completely to become familiar with all parts and installation steps You must read the installation manual for detailed instructions on gate operators safety and proper use of the gate operators f 24 7 Troubleshooting Wizard http support gtoinc com GTO Accessories are noted with this symbol in this Installation Manual Information about accessories can be found on page 30 and at www gtoaccess com ii GTO 4000XL 4200XL Instruction Manual 082510 IMPORTANT SAFETY INSTRUCTIONS A Because automatic gate operators produce high levels of force consumers need to know the potential hazards associated with improperly designed installed and maintained automated gate operator systems Keep in mind that the gate operator is just one component of the total gate operating system Each component must work in unison to provide the consumer with convenience security and safety This manual contains various safety precautions and warnings for the consumer Because there are many possible applications of the gate operator the safety precautions and warnings contained in this manual cannot be c
22. clear 4 blinks Close Edge Terminal Shorted Status clear 5 blinks Open Edge Terminal Shorted Status clear 6 blinks e Disconnect the push button keypad intercom keypad or any other accessory wired to this terminal e Try the remote If the remote works then the problem is the accessory e Disconnect the loop detector photo beam or any other accessory wired to this terminal e Try the remote If the remote works the problem is the accessory Disconnect exit wand loop detector photo beam or any other accessory wired to this terminal Try remote If the remote works the problem is the accessory e Disconnect the loop detector photo beam or any other accessory wired to this terminal e Try remote If the remote works the problem is the accessory e Disconnect the edge sensor photo beam or any other accessory wired to this terminal e Try the remote If the remote works the problem is the accessory e Disconnect edge sensor photo beam or any other accessory wired to this terminal e Try the remote If the remote works the problem is the accessory RF yellow Flickers Receiving 318 MHz Normal operation when remote or wireless keypad is used RF RF yellow OFF No 318 MHz RF Received Power green Battery in Remote e Program Remote e Antenna Receiver Connections e Antenna Receiver AC or Solar Power Normal Operation ON Present VOLTAGE RATINGS 18 Vac Transfo
23. d bolts longer than those supplied Round wood posts no smaller than 8 diameter may be notched to create a flat surface for attaching the post bracket Wood posts will require a metal plate not provided between the nuts and post to prevent the operator from pulling the bolts and washers through the wood A post smaller than 6 in diameter should be made of metal instead of wood so that it will remain stable while the operator is moving the gate e Masonry columns will require masonry anchors hardware not provided GTO 4000XL 4200XL Instruction Manual 082510 7 Step 1 Close the gate and place your level against the horizontal cross member Position the level so that the top should be in the center of the cross member and overlaps the post Scribe a line across the cross member and post You will use this line to help determine position of post and gate brackets Step 2 Position the post bracket on the post with the mounting holes centered over the scribe line The post bracket should be flush with the edge of the post closest to the gate Mark the position of post bracket holes on the post Step 3 Drill holes through post as marked using a 3 8 drill bit Install the post bracket using the 3 8 x 8 hex head bolts and 3 8 flat washers lock washers and nuts provided 3 8 x 3 Bolt o lt 3 8 Washer Metal
24. dren operate or play with gate controls Keep ALL gate controls away from children and unauthorized users store controls where children and unauthorized users do not have access to them KEEP GATE AND GATE Operator PROPERLY MAINTAINED Always turn power to operator OFF before performing any maintenance Regularly grease the gate hinges Clean the push pull tube with a soft dry cloth and apply silicone spray to it at least once per month GTO 4000XL 4200XL Instruction Manual 082510 V A IMPORTANT SAFETY INSTRUCTIONS 7 To operate this equipment safely YOU must know how to disconnect the operator for manual gate operation page iii If you have read the instructions and still do not understand how to disconnect the operator contact the GTO Service Department 8 Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving 9 Make arrangements with local fire and law enforcement for emergency access 10 Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all persons authorized to use your gate 11 IMPORTANT Save these safety instructions Make sure everyone who is using or will be around the gate and gate operator are aware of the dangers associated with automated gates In the event you sell the property with the gate operator or sell the gate operator provide a copy of these safety instructions to the new owner Should you lose or misplace this manual a copy ca
25. e Table of Contents Classhatipge s s teen R aan a Qan inside cover Please Read This First u a ananas ain vianihaciaiaarenniitnneaa E E NSE ii Important Safety INStrUCU9 ClyST LI nana aB mere ili Technical Specifications u 1 Before Vou Begli uuu R EGE 2 Determine Charging Option for Battery Transformer OR Solar 2 Solar Panel and Gate Activity Chart u 2 Check Direction of Gate Swing 3 Prepare TN Gate u asss sn snn nsn RG nn n anna amana anus iss 3 4000XL Pairs list cit nits una Samanannaha a auqa qunan SSana aaa asses 4 4200XL PartsiliStuu u nag aaa aa Ga maa qaqaqa aqa au a asad alunisas 5 Tools Nec de deese as anam E saaaqassquqashanasa 6 Materials You may Need for the Installation 6 Installation Overview 7 Install the Master Gate Operator 7 Install the Post Bracket Assembly u 8 Check Cledra NCE u n usa sunsu EO NE EREET IS 10 Install Gate BFraCk t a ananas na
26. e has reached the desired open position typically it s the second gate program the open limit setting by pressing and holding the corresponding LEARN MAST LIMIT or LEARN 2ND LIMIT button for 2 seconds 26 GTO 4000XL 4200XL Instruction Manual 082510 Step 7 Press the transmitter button and allow the gates to return to the closed position BOTH YOUR MASTER AND SECOND GATE S OPEN POSITION LIMITS ARE NOW PROGRAMMED TESTING YOUR OPEN LIMIT SETTING Press your entry transmitter and allow your gates to open If OPEN positions are not correct or need to be changed you will need to CLEAR your OPEN LIMIT settings and follow steps one 1 to seven 7 again CLEARING THE PROGRAMMED OPEN LIMIT SETTING If you make a mistake and set the limit at the wrong position press your transmitter to return the gates to their closed positions then press and hold the LEARN MAST LIMIT or LEARN 2ND LIMIT button for 2 seconds This will clear the memory for the open limit positions Follow steps one 1 to seven 7 again Column Installation If this operator will be used with gates that are mounted on masonry brick or rock etc columns read the following carefully before proceeding A Thesimplest solution is to install the operator in a push to open configuration The minimum clearance is easier to achieve and clearance is no longer a problem since the operator will be pushing the gate away from the column instead of pulling it toward the colum
27. e normally open dry contact no voltage relay ouput e Relay is closed when gate is in motion relay is open when gate is not moving e These 2 terminals maximum rating is 24Vdc 1 Amp 24 GTO 4000XL 4200XL Instruction Manual 082510 Push To Open Installation Information Swinging gates shall not open into public access areas A Push to Open gate opens out from the property operator arm extends to open the gate A Push To Open installation requires the purchase of a Push To Open Bracket R4388 In a Push To Open installation the operator is installed while the gate is in the CLOSED POSITION Installthe Operator Follow directions for installing the 4000XL beginning on page 7 The Push To Open installation differs from the Pull To Open installation in the following ways Gate In Closed Position 1 In a Push To Open installation the arm fully extends to open the gate and it fully retracts to close the gate C L Nal Operator 2 You will install the operator while the gate is in the CLOSED POSITION arm fully retracted A Fence Post Clevis Pin Bushing and Hairpin Clip 3 You must use the Push to Open Post Pivot Bracket R4388 in the Post Bracket assembly B 4 IMPORTANT While determining the mounting point for the ee post pivot bracket assembly be sure that the position allows for 2 clearance between the gate and the operator in both the open and closed positions see diagram
28. ference for all logic input e Two 2 terminals to provide extra common connection point 2 CYCLE CLOSE Typically for use with push button or hard wired keypad e Each activation at this input will cycle the operation as follows CYCLE S OPEN STOP CLOSE STOP OPEN ELOSE z 3 SAFETY Typically for use with photo SAFETY beam device loop detector or other ain z non contact sensors OPEN e Activation of this input while the gate SHADOW v is closing will cause the gate to stop Look and return to the opened position ieee n e Activation of this input while the gate is opening has no effect gate will EDGE continue to open e Activation of this input while gate is idle will prevent gate from closing 4 EXIT OPEN Typically for use with exit loop or wand e Activation of this input will open the gate if it s not already at the open position e Activation of this input while at open limit will restart the auto close time if enabled 5 SHADOW LOOP Typically for use with loop detector e This input is only monitored when the gate is at the fully open position At any other position activation of this input has no effect on gate operation e Activation of this input while gate at the fully open position will prevent gate from closing 6 CLOSE EDGE Typically for use with safety edge device e Activation of this input while the gate is closing will cause the gate to stop and reverse direction for approximately 2
29. gates Use on solid wood gates is not recommended Solid surface gates have a high resistance to the wind If the wind is strong enough the operators will obstruct stop and blow fuses NOTE By purchasing and installing two 2 HBP4XL Bracket Sets the 4000XL 4200XL can accommodate gates that are 20 feet in length and weigh up to 1000 pounds per leaf The 4000XL 4200XL can be installed on a push to open gates with the addition of two 2 push to open brackets R4388 The 4000XL 4200XL operators accommodates extra transmitters digital keypads solar panels push buttons automatic gate locks and other access control products These optional accessories are noted with the symbol The 4000XL 4200XL operators feature adjustable stall force This safety feature makes the gates stop and reverse direction within two seconds when it comes in contact with an obstruction The MIN setting means the gate will exert the minimum force on an obstruction before it stops and reverses direction The 4000XL 4200XL operators also has an adjustable auto close feature After the gates reach the fully open position they can be set to remain open from 3 to 120 seconds before automatically closing Pressing the transmitter button at any time after the gates fully open will cause them to close immediately OFF is the factory setting meaning the gates will stay open until you press the transmitter button or keypad etc again Please call GTO
30. gear reducer Motor speed reduced to 300 rpm e Maximum opening arc of 110 Approximate opening time 90 18 22 seconds depending on weight of gate POWER The system is powered by a 12 Vdc 7 0 Ah sealed rechargeable acid battery e Battery charge is maintained by a 120 Vac 18 Vac output transformer rectified to 14 5 Vdc 40 VA through the GTO control board Blade style control board fuse is rated for 25 A NOTE The transformer should not be directly connected to any battery Do not replace fuses with higher ampere rated fuses doing so will void your warranty and may damage your control board e For optional solar charging see page 2 CONTROL GTO microprocessor based control board is set for pull to open gate installations DIP switches can be adjusted to accommodate an optional kit for push to open gates see Accessory Catalog e Control board has temperature compensated circuits A circuit on the control board regulates charging Sleep draw is 25 mA active draw is 5 to 9 A Auto memorization of digital transmitter code GTO remote mounted RF receiver tuned to 318 MHz e Operator length with push pull tube fully retracted is 46 1 4 mounting point to mounting point arm stroke 22 max e Minimum gate length is 6 ft e Adjustable auto close 3 to 120 seconds and stall force potentiometers e Power terminal block accommodates a transformer or solar panels not both DIP switches simplify setup of gate operat
31. heck the clearance between the operator and the gate The operator should only make contact with the gate at the gate bracket There should be a minimum clearance of 2 between the widest part of the operator arm and the gate Pinch Area Gate in the OPEN POSITION When you have achieved the best position for the post pivot bracket in the open position insert the 3 8 x 3 bolt and 2 minimum 3 8 flat washer through the aligned holes of the post bracket and post pivot bracket to hold it in place Clamp the gate bracket to the gate using c clamps or another type of clamp IMPORTANT While determining the position of the post pivot bracket be sure that the position allows for minimum 2 of clearance between the gate and the operator in both the open and closed positions This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area GTO 4000XL 4200XL Instruction Manual 082510 9 Step 8 Remove the clevis pin from the front mount and while supporting the gate operator swing the gate and gate operator to the closed position With the gate and gate operator in the closed position check the clearance and be sure that the gate operator is not binding at the post pivot bracket If you don t have 2 clearance or the gate operator is binding on the post pivot bracket remove the bolt in the post bracket and read
32. is pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate GTO 4000XL 4200XL Instruction Manual 082510 iii A IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING To reduce the risk of injury or death 1 4 READ AND FOLLOW ALL INSTRUCTIONS Failure to meet the requirements sel forth in the instruction manual could cause severe injury or death for which the manufacturer cannot be held responsible When designing a system that will be entered from a highway or main thoroughfare make sure the system is placed far enough from the road to prevent traffic congestion The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates must not open into public access areas The gate and gate operator installation must comply with any applicable local codes I Before Installation 1 2 Verify this operator is proper for the type and size of gate its frequency of use and the proper class rating Make sure the gate has been properly installed and swings freely in both directions Repair or replace all worn or damaged gate hardware prior to installation A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system Review the operation of the system to become familiar w
33. ith its safety features Understand how to disconnect the operator for manual gate operation page iii This gate operator is intended for vehicular gates ONLY A separate entrance or gate must be installed for pedestrian use page vi Always keep people and objects away from the gate and its area of travel NO ONE SHOULD CROSS THE PATH OF A MOVING GATE Pay close attention to the diagram below and be aware of these areas at all times ZONE 5 Gate in the Gate in the Open Position Open Fosition Entrapment Zones for a proper Pull To Open installation Zone 1 leading edge of the gate and post Zone 2 between the gate and the gate post Zone 3 the path of the gate Zone 4 the space between the gate in the open position and any object such as a wall fence etc Zone 5 pinch points between the operator and gate iv GTO 4000XL 4200XL Instruction Manual 082510 IMPORTANT SAFETY INSTRUCTIONS A II During Installation 1 Install the gate operator on the inside of the property and fence line DO NOT install an operator on the outside of the gate where the public has access to it 2 Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched Devices such as contact sensors safety edges and non contact sensors photo beams provide additional protection against entrapment If push buttons or keypads are installed they should be withi
34. just the pivot bracket until you can achieve the proper clearance Gate in the CLOSED POSITION Pinch Area 2 minimum With the post pivot bracket in the optimum position for clearance and freedom of movement replace the bolt in a post bracket adjustment hole and secure with 3 8 washer lock washer and lock nut Return the operator to the open position and reattach the gate bracket Recheck the gate operator level and clearance in the open position Adjustment of the gate bracket will be necessary if the post bracket was moved After verifying clearance make sure the gate bracket is clamped securely Install Gate Bracket Step 9 Detach the front mount from the gate bracket Check that the gate bracket holes are centered over the scribe line Mark the gate in the center of the gate bracket holes Remove the gate bracket and drill the 1 2 holes through the gate cross member and attach the gate bracket using the 1 2 x 2 3 4 bolts washers and nuts Attach Operator Step 10 Make sure the gate is in the open position and the operator arm is fully retracted Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins bushings and hairpin clips or optional Pin Lock FM345 Verify that the operator is level bolts are tight and adjust the post bracket assembly if necessary 10 GTO 4000XL 4200XL Instruction Manual 082510 Mark cross member through middle of
35. n It is recommended that you place a steel plate between the operator mounting brackets and masonry surface for additional strength B Ifa push to open installation is impossible due to traffic hazards terrain etc another option is to re hang the gate You may hang it on a post either in the center of the column or at the back corner or move the gate to the back corner of the column C The most difficult solution is to cut a notch in the column to accommodate the operator and power cable This job is NOT for the inexperienced Column B Column Mount Example A B can not exceed 19 inches Example If Ais 2 then B cannot exceed 17 Pivot Bracket gt gt The Troubleshooting Wizard has detailed information on column mounting GTO 4000XL 4200XL Instruction Manual 082510 27 Troubleshooting Guide If your gate operator does not function properly after it is installed use this guide before calling the GTO Service Department 1 short beep upon activation 1 short beep upon power up Continuous Uninterrupted Alarm 1 beep with 10 seconds off 1 beep then 2 beeps 1 beep then 3 beeps 1 beep with 2 seconds off 2 beeps with 2 seconds off 3 beeps with 2 seconds off 4 beeps with 2 seconds off 28 GTO 4000XL 4200XL Instruction Manual 082510 Generation 3 Audible Feedback SYMPTOM DIAGNOSIS CHECK Blown Fuse Low or Bad Battery Loose Battery Connection Circuit Board
36. n be obtained by downloading one from the GTO web site www gtoaccess com by contacting Gates That Open LLC at 3121 Hartsfield Road Tallahassee Florida 32303 or by calling 1 800 543 4283 and requesting a duplicate copy One will be provided to you free of charge Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the GTO Gate Operator The Warning Signs included must be installed on both sides of each gate Furthermore a walk through gate must be installed for pedestrian traffic We recommend using the GTO Bulldog Pedestrian Gate Lock FM145 for controlled access Entrapment Protection GTO s inherent obstruction settings even when properly adjusted may not be sensitive enough to prevent bodily injury in some circumstances For this reason safety devices such as safety edge sensors or photoelectric sensors which stop and reverse gate direction upon sensing an obstruction are suggested for enhanced protection against entrapment Bulldog Pedestrian Gate Lock recommended not included es Contact Sensor oe Pedestrian Gate Warning Sign recommended not included Warning Sign X xxx J oo Sees x 2 x I x 2 s lt LSL x lt x 04 x lone 2 4 Con
37. n sight of the gate yet located at least 10 feet from any moving part of the gate see diagram below Never install any control device where a user will be tempted to reach through the gate to activate the gate operator Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people pets or other obstructions Watch the gate through its entire movement Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate Moving Gate Moving Gate Area Area Driveway NEVER INSTALL any control device within gray area Ill After Installation 1 Attach the warning signs included to each side of the gate to alert the public of automatic gate operation It is your responsibility to post warning signs on both sides of your gate If any of these signs or warning decals become damaged illegible or missing replace them immediately Contact GTO for free replacements The gate is automatic and could move at any time posing a serious risk of entrapment No one should be in contact with an activated gate when it is moving or stationary Do not attempt to drive into the gate area while the gate is moving wait until the gate comes to a complete stop 4 Do not attempt to beat the gate drive through while the gate is closing This is extremely dangerous Do not allow children or pets near your gate Never let chil
38. now be moving from the closed positions toward their open position Prepare to STOP gates by pressing the entry transmitter button again when the first gate reaches the desired open position This step may be repeated until desired open position is achieved Once the desired OPEN position has been achieved proceed to step 3 Step 3 Note which gate has reached the desired open Nu we asmu position typically it s the Master gate program the open limit setting by pressing and holding the corresponding LEARN MAST LIMIT or LEARN 2ND LIMIT button for 2 seconds Learn Master Limit Button Step 4 r Press the transmitter button and allow the gates to HI Learn ae Limit return to the closed position YOUR FIRST GATE S OPEN POSITION LIMIT IS NOW PROGRAMMED EE REEERE Step 5 BEEEHHi Activate your openers again by pressing the entry transmitter button Your gates should now be moving from the closed positions toward their open positions The first gate will stop at the spot you just programmed and the second gate will continue to open until you press the transmitter button again Press the transmitter button when the second gate reaches the desired open position This step may be repeated until desired open position is achieved Once the desired OPEN position has been achieved proceed to step 6 Step 6 Repeat step 3 for the other gate that has not been set in step 3 Note which gat
39. nting umb 3 p a Vo cv 2 C Free Swinging F Good Working Hinges F SKK D20250 0022 2222229 8 SO Bee eee J sss SEEKS GTO 4000XL 4200XL Instruction Manual 082510 3 4 4000XL Parts List CONTROL BOX AND ELECTRICAL COMPONENTS Battery 1 RB500 RB570 Master Gate Operator 1 PRO4000ARMXL BRACKET BOX HB301 s Bracket Post Bracket 1 r a SS Post Pivot Bracket 1 Receiver 1 AQ201NB 6 Power Cable Closed Position Stop Plate 1 HARDWARE BAG H301P 3 8 x 8 Bolt 4 WWW 3 8 x 3 Bolt 2 1 2 x 2 3 4 Bolt 2 8 Nylon Cable Tie 14 O 3 8 x 2 1 2 Clevis Pin 1 O 3 8 x 1 3 4 Clevis Pin 1 aC ce 3 8 3 8 Washer 12 Lock Washer 6 3 8 Lock Nut 6 OOO 1 2 Washer 2 2 Mounting Screw 5 1 2 Lock Nut 2 Hairpin Clip 2 3 8 x 3 4 Bushing 1 OO 3 8 x 3 16 Bushing 2 4 GTO 4000XL 4200XL Instruction Manual 082510 5 4200XL Parts List Second Gate Operator 1 PRO4200ARMXL BRACKET BOX HB30I lt S Gate Bracket 1 Na Closed Position Ba Post Bracket 1 Stop Plate 1 Post Pivot Bracket 1 HARDWARE BAG H301P ceri e e 3 8 x 8
40. ompletely exhaustive in nature They do however provide an overview of the safe design installation and use of this product CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS WARNINGS AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN INSTALLATION AND USE OF THIS PRODUCT Precautions and warnings in this manual are identified with this A warning symbol The symbol identifies conditions that can result in damage to the operator or its components serious injury or death Because GTO automatic gate operators are only part of the total gate operating system it is the responsibility of the installer consumer to ensure that the total system is safe for its intended use How To Manually Open and Close the Gate CAUTION The gate can be opened and closed manually when the operator is disconnected ONLY disconnect the operator when the power switch is OFF and the gate is NOT moving Disconnecting the Operator 1 Turn operator power switch Control Box OFF 2 Remove hairpin clip clevis pin and bushing from both the front and rear mounting points Front Mount Clevis Pin 3 Remove the operator from the mount Gate Bracket Adcaution Because the GTO gate operator is battery powered disconnect the operator ONLY when the power switch on the contol box is turned OFF Unplugging the transformer does not turn power to the operator OFF Bushing Hairpin Clip Y NOTE Substitute a Pin Lock FM133 for the clev
41. or Accessory terminal block fully compatible with GTO push button controls digital keypads loops detectors etc Control board allows connection of safety edge sensors and photoelectric sensors Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing OPERATIONAL CAPACITY e The Gate Capacity Chart shows approximate cycles per day you can expect from the 4000XL 4200XL Automatic Gate Operators when powered with a transformer Actual cycles may vary slightly depending upon the type and condition of gate and installation GTO ACCESS SYSTEMS 4000XL 4200XL Gate Capacity Chart Estimated number of daily cycles based on use with a transformer and one 1 12 Volt battery 16 ft 160 150 140 130 120 110 100 14 ft 170 160 150 140 130 120 110 12 ft 180 170 160 150 140 130 120 6 10 ft 190 180 170 160 150 140 130 50 Ib 100 Ib 150 Ib 200 Ib 300 Ib 400 Ib 500 Ib Gate Weight Gate Length NOTE BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB To determine the number of cycles the gate operator will perform using solar panels please see the specifications listed on page 2 or call 800 543 1236 or 850 575 4144 for more information An operation cycle is one full opening and closing of the gate These specifications are subject to change without notice GTO 4000XL 4200XL Instruction Manual 082510 1 Before
42. ority to operate the equipment GTO 4000XL 4200XL Instruction Manual 082510 13 Connect Operator Power Cables Step 1 Review the Installation Overview illustration below before proceeding Cut a slot into the driveway to accommodate 3 4 PVC conduit not provided The buried conduit will protect the SECOND operator power cable from automobile tires lawn mower blades weed eaters and grazing animals Pull the SECOND operator power cable through the conduit up to the Control Box Receiver Control Box T MASTER Gate Operator SECOND Gate Operator GATES IN THE OPEN POSITION WITH OPERATORS INSTALLED from MASTER Gate Operator Power Cable PVC conduit notincluded from SECOND to protect SECOND operator Gate Operator power cable from lawn mowers and weed eaters Step 2 Space for 12 Volt Battery included If not already done strip approximately 3 16 of insulation from the seven wires of each of the operator power cables Twist each exposed wire tightly Loosen sealing nuts on strain relief hubs at bottom of control box Insert power cables into control box through strain reliefs Thread approximately 6 of the power cables into the control box and retighten sealing nuts until the power cables lock into place Battery wires for optional second battery Space for optional second 12 Volt batter
43. proximately 8 of wire into the control box Retighten strain relief on the black sheath of the power cable until the power cable locks into place HM NUD m Nya ama m u DO YOolvYJdO ANZ wa an WOlIVH3dOdQNZ e Insert the stripped wires of the power cable into the appropriate terminals on the SECOND inputs terminal block The green wire should be inserted into the GRN terminal the white wire into WHT the blue wire into BLUE brown wire into BRN orange wire into ORG red wire into RED and the black wire into the BLK terminal M N49 m A Nug ama LHi syo YOLVYAdO H31SVW YOlVY3dO YJ LSYW a am Master Power Cable woo IS DOS OCD woo Tighten the set screws against the end of the wires GTO 4000XL 4200XL Instruction Manual 082510 15 Connect the Transformer IMPORTANT The transformer is designed and intended for indoor use If the transformer can be plugged only into an outside electrical outlet a weatherproof cover housing available at local electrical supply stores must be used The only wire acceptable for use with GTO products is 16 gauge multi stranded low voltage direct burial wire RB509 This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft DO NOT use telephone wire or solid core wire these
44. r page 21 to check the range secure surface of the receiver before permanently mounting it You may have to try different locations before permanently mounting the receiver The receiver range can vary from 50 to 100 feet depending upon weather topography and external interference Mount the receiver Ensuring a line of sight between transmitter and antenna At least 3 feet away from AC voltage As high as possible for optimum range DO NOT mount receiver upside down DO NOT mount receiver directly to metal fence or metal post this will decrease signal range Use a piece of wood between receiver and metal surface The receiver cable e Cable length is 10 ft receivers with longer cables are available as special order items call the GTO Sales Department e NEVER splice receiver cable e Run the receiver cable through PVC conduit to protect it from damage e DO NOT run cable in conduit containing AC wiring FCC Regulation This device complies with FCC rules Part 15 Operation is subject to the following conditions 1 This device may not cause harmful interference 2 This device must accept an interference that may cause undesired operation Transmitter distance may vary due to circumstances beyond our control NOTE The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment Such modifications could void the user s auth
45. r gate operators utilizing a contact sensor e g safety edge sensor Type B2 in accordance with UL 325 51 8 4 i A One or more contact sensors shall be located at the leading edge bottom edge and post edge both inside and outside of a vehicular swing gate system B Ahard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage C A wireless contact sensor such as one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction A wireless contact sensor shall function under the intended end use conditions You may want to consider adding photo beams to your installation GTO Photo Beams R4222 provide a non contact means of entrapment protection Leading Edge Contact Sensor on both sides of the gate SOLS LLS xx KAS KK RRR KI Vehicular Gate lt lt lB S Vehicular Gate SLE KKK RSI ION 7 Photo B Post Edge Contact Sensor Bottom Edge Contact Sensor Post Edge Contact Sensor Photo Beam oto Beam g on both sides of the gate on both sides of the gate on both sides of the gate ENTRAPMENT ALARM UL 325 30A 1 1A The 400
46. rage door opener using the Universal Receiver Or it can be programmed to open two gate operator systems e Single Button Transmitter RB741 e Dual Button Transmitter RB742 e Three Button Transmitter RB743 Universal Receiver RB709U NB The Universal Antenna Receiver gives you the ability to use one remote to activate your gate operator and your garage door opener Connects to any brand garage door opener Up to 100 ft range Digital Keypad F310 Allow friends access to your property using an identification code that you provide Program up to 25 entry codes for added security Powered by three AA batteries not included GTO 4000XL 4200XL Instruction Manual 082510 31 Residential Wireless Entry Intercom F3100MBC Designed for added security to your automated gate with the ability to speak to and screen visitors safely from inside your home Ideal for securing gate entrances while providing controlled access Gooseneck Pedestal F100 F110 Designed to mount digital keypads wireless intercom systems and other access control devices for your gate automation system HANDS FREE Entry amp Exit Accessories Driveway Vehicle Sensor FM139 Automatically activates gate operator Hands Free when a vehicle exits the property Electromagnetic sensor detects vehicles in motion 50 ft FM139 e 100 ft FM140 e 150 ft FM141 e 250 ft FM141 250 Wireless Vehicle Sensor R4500
47. re the exposed wires do not touch each other DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 3 page 18 GTO 4000XL 4200XL Instruction Manual 082510 17 Connect Battery Step 1 Make sure the control box power switch is OFF Remove the control box cover and slide the battery into position terminals to the right ON OFF Switch Step 2 IMPORTANT Connect the BLACK battery wire to the NEGATIVE battery terminal Connect the RED battery wire to the POSITIVE terminal Reverse connection of wires will damage the control board BLACK wire to NEGATIVE terminal RED wire to POSITIVE terminal Class 2 Transformer o T ira S SZ pau SZ D Step 3 Plug the transformer into the electrical outlet Use of a surge protector with the transformer is strongly recommended IMPORTANT This is a class Il indoor transformer if using transformer outdoors be sure to enclose it in a weatherproof case 18 GTO 4000XL 4200XL Instruction Manual 082510 Program Control Board Set the Closed Position Limit for Pull To Open Applications NOTE For heavier gates you may need to increase the stall force see pg 20 If the gate still does not open or close to the limits you have set check to ensure that the gate installation was performed correctly according to the guidelines set forth on page 6 If the tran
48. rew driver to remove the transmitter cover Step 2 Set the transmitter DIP switches using a small screwdriver There are nine 9 transmitter DIP switches each can be placed in three different positions 0 DO NOT set all the switches in the same position such as all all 0 or all Once the DIP switches have been reset replace and close the access cover WARNING No other adjustments should be made inside the transmitter Step 3 Program the new setting into the control board A Pressand hold transmitter button B Press and hold the LEARN RMT Learn Remote button on the control board until the alarm sounds Learn Remote Button C Release transmitter button The new code is stored in control board memory D Release the LEARN RMT Learn Remote button NOTE If you have purchased additional transmitters program the settings for all at this time Step 4 AT THIS POINT YOU SHOULD TEST RECEIVER RANGE BEFORE PERMANENTLY INSTALLING IT GTO 4000XL 4200XL Instruction Manual 082510 21 Control Board Settings DIP Switches Main DIP Switch Settings MODES DIP Switch 1 Soft Start Stop ON Soft start enabled factory preset OFF Soft start disabled The Soft Start Stop feature slowly starts the gate as it begins to open and slows the gate as it comes to the closed position This saves wear and tear on the gate and gate operator system DIP Switch 2
49. rmer 10 W Solar panel single 18 0 to 22 0 Vac 2200mA 18 0 to 22 0 Vdc 600 mA measure voltage at panel and control box 12V 7 amp hour Battery 12 5 to 13 5 Vdc 7 0 Ah or Two 12V 7 amp hour Batteries if using solar power measure voltage at battery terminals with battery disconnected Charging circuit 12 0 to 14 8 Vdc measure voltage at battery terminals with battery connected GTO 4000XL 4200XL Instruction Manual 082510 29 Ifyour GTO 4000XL 4200XL Gate Operators are not operating properly please follow the steps below 1 First use the procedures found in the Troubleshooting Guide see page 28 2 Use the 24 7 Troubleshooting Wizard at http support gtoinc com 3 If you are unable to solve the problem call the GTO Service Department at 800 543 1236 or 850 575 4144 Refer to the serial number located on the right side of the control box and date of purchase when calling for assistance 4 If repair or replacement of your gate operator is necessary the Service Department will assign a Return Goods Authorization RGA number to you 5 Securely pack the component s authorized for return to the factory Include a copy of your sales reciept for the purchase of the product s Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT Ship the package s freight prepaid to GTO 3121 Hartsfield Road Tallahassee Florida USA 32303 NOTE Products returned to GTO without a Ret
50. rty The diagram shown below is an example of a Pull To Open installation on a chain link fence and dual gate Mounting the operators on masonry columns requires special procedures see Column Installation Information on page 27 Furthermore if you have a Push To Open gate see Push to Open Installation on page 25 before proceeding Gate Swings Evenly and Freely Receiver Hung Firmly and Plumb Awannine LX os 4 x S ING lt x x xX Cone Pali A CAS lt Post Bracket Assembly gt ZEK SECOND Gate Opener 120 Volt Indoor NOx Se MASTER Gate Opener lt OC 4 xX Z surge protector iam gt Gale Beaia KAN N not supplied x x IN x x L K X gt X X lt lt SLLIS Closed Position Stop Plates 6 Power Cable x IL SKE L Run 1000 max of low PVC conduit not included voltage wire to control to protect slave opener box from transformer power cable and low voltage wire wire not included from lawn mowers and weed eaters Concrete Poured Around Gate Post Install the Post Bracket Assembly The post bracket is designed to work on a flat post Posts must be at least 6 square in order to bolt the post bracket When using bolts to mount the post bracket the bolts must completely penetrate the post e The best method of attaching the post bracket to a metal post is welding If your post exceeds 8 it will be necessary to use hex hea
51. simple open close stop operation from up to 1000 ft away Use 16 gauge low voltage wire Replacement Transformer RB570 Standard 18 volt 2200 mA AC transformer included with the 4000XL to maintain battery charge HARDWARE Accessories HBP4XL Bracket Set HBP4XL Post mount hardware kit will allow the 4000XL to operate longer heavier gates up to 20 ft and 1000 Ibs Dual gates will require two bracket sets Push To Open Brackets R4388 R4KPTO Required when the 4000XL must push a gate open arm extends to open such as away from a sloping driveway or where space prevents gate from opening into the property pull to open Order two brackets for a dual swing gate installation e For 4000XL R4388 e For 4000XL when using HB4000 Bracket Set R4KPTO Column Mount Lock Receiver 4331H For use with the Automatic Gate Lock or Bulldog Pedestrian Gate Lock when mounting on brick columns or applications with limited space GTO 4000XL 4200XL Instruction Manual 082510 33 SYSTEMS 3121 Hartsfield Road Tallahassee Florida USA 32303 850 575 0176 Fax 850 575 8912 Web site www gtoaccess com 24 7 Troubleshooting Wizard http support gtoinc com
52. smitter does not activate the gate operator you may have to reset the transmitter code see pg 21 If you have a Push To Open Installation see page 25 TURN CONTROL BOX ON Your 4000XL 4200XL has two Limit Settings 1 OPEN Limit setting Gate in the OPEN POSITION arm fully retracted The open limit can only be adjusted by moving the gate bracket 2 CLOSED Limit setting Gate in the CLOSED POSITION To achieve optimum closed position you are required to complete the following SEVEN STEPS Step 1 Confirm that the power switch is in the ON position and the gates are in the OPEN POSITION Step 2 Activate your operators by pressing the entry transmitter button Your gates should now be moving from the fully open position toward their closed position Prepare to STOP gate that reaches the desired closed position first by pressing the entry transmitter button again This step may be repeated until desired closed position is achieved Once the desired CLOSED position for the gate has been achieved proceed to step 3 Step 3 Note which gate has reached the desired closed position typically it s the second gate program the closed limit setting by pressing and holding the corresponding LEARN 2ND LIMIT or LEARN MAST LIMIT for 5 seconds Step 4 Press the transmitter button and allow the gates to return to the fully open position YOUR FIRST GATE S CLOSED POSITION LIMIT IS NOW PROGRAMMED Step 5 Activate your openers again
53. sqnsaiaasqnaasaainhaaakaankaqaahapasaas a 10 Attach Operator s san ana qa Qawaman red 10 Install the Second Gate Operator 11 Install the Closed Position Stops 11 Mount the Control Box and Receiver u 13 Connect Operator Power Cables l 14 Connect the Transformer a a 16 COppnectCBatteryu E E AAAA EEE 18 Program Control BOard J w anan anna aa ieies 19 Set the Closed Position Limit for Pull To Open Applications 19 Adjust the Stall Force Setting l u u 20 Set A t C es T ME s ausuusaywsusquhuysakasssassusssssasqiyqassqaqsaskuyyayshhuyyapaysyshuyyyustaqssss sss Gas ssssa 20 Program Your Personal Transmitter Setting 21 Control Board Set In0sss sasa asun awasqan aaa uama wisaq 22 Connnecting Accesories u 23 WINN AGCG SOl 8S a a u ssuanan aqa na anan aaauayuanqamamamhaan ass aa 24 Connecting Other Auxiliary Devices Sirens Lights etc
54. tact Sensor Photo Beam Photo Beam Contact Sensor Contact Sensor recommended not included recommended not included recommended not included recommended not included recommended not included vi GTO 4000XL 4200XL Instruction Manual 082510 IMPORTANT SAFETY INSTRUCTIONS A Secondary Means of Protection Against Entrapment As specified by Gate Operator Safety Standard UL 325 30A 1 1 automatic gate operators shall have an inherent entrapment sensing system and shall have provisions for or be supplied with at least one independent secondary means to protect against entrapment The 4000XL 4200XL utilizes Type A an inherent i e built in entrapment sensing system as the primary type of entrapment protection Also the 4000XL 4200XL has provisions for the connection of Type B1 or B2 protection to be used as the secondary type of entrapment protection if desired 1 For gate operators utilizing a non contact sensor e g photo electric sensor Type B1 in accordance with UL 325 51 8 4 h A Refer to the sensor manufacturer s instructions on the placement of non contact sensors for each type of application B Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving C One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier 2 Fo
55. tiometer on the 2ND OPEN DIY control board operates like a volume MODEI oe control on a radio Use a small flat blade screwdriver to adjust the potentiometer Adjust the stall force from the MIN position until the gate operates smoothly without obstructing from its own weight or wind conditions NOTE you may need to increase the stall force in cold temperatures due to FE EEE CNNI increased resistance from gate hinges Set Auto Close Time The Auto Close Time potentiometer controls the Auto Close feature and E AUTO CLOSE TIME N STALL FORCE determines how long the gate will LEARN RMT remain open at the fully open position To before it begins to close The settings 7 Gi e e for this feature are OFF or from 3 to 120 sasa Chair MAST LIMIT seconds Auto Close Time FECE ol Adjust the Auto Close potientiometer Potentiometer by using a small flat blade screwdriver 20 GTO 4000XL 4200XL Instruction Manual 082510 Program Your Personal Transmitter Setting All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO gate operator For your safety and security we strongly recommend that you replace the factory setting with your own personal setting Follow the directions below NOTE If you have multiple transmitters you should adjust all of them at this time RB741 RB742 RB743 Step 1 Use a small phillips head sc
56. tore or other building servicing the general public Industrial Limited Access Vehicular Gate Operator Class Ill A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public Restricted Access Vehicular Gate Operator Class IV A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel Converting Metric Units to English Equivalents When You Know Multiply By To Find Symbol centimeters 0 3937 inches in or meters 3 2808 feet ft or kilograms 2 2046 pounds Ib or Converting English Units to Metric Equivalents When You Know Multiply By To Find Symbol inches 2 5400 centimeters cm feet 0 3048 meters m pounds 0 4535 kilograms kg Converting Temperature deg Celsius C x 1 8 32 deg Fahrenheit deg Fahrenheit F 32 1 8 deg Celsius FOR YOUR RECORDS Please record the following information product serial number located on right side of control box be sure to keep all receipts for proof of purchase Refer to this information when calling GTO for service or assistance with your automatic gate opener Serial Number Date of Purchase Place of Purchas
57. types of wire do not deliver enough voltage for your gate operator to function and will cause the system to go into a condition known as low voltage lockout NEVER splice wires together Splicing permits corrosion and seriously degrades the wire s ability to carry an adequate current NEVER USE TRANSFORMER AND SOLAR PANEL S AT THE SAME TIME Doing so will damage the control board If your gate is more than 1000 ft from an AC power source you will need to use at least 10 watts solar charging power FM122 FM123 to charge the battery Refer to the Solar Panels and Gate Activity Chart on page 2 Step 1 Make sure the control box power switch is OFF ON OFF Switch Step 2 Select the electrical outlet outlet into which you will plug the transformer Measure the distance from this outlet to the control box following the path where the wire will be laid allow for an additional 6 to be pulled into the control box Measure the wire and cut to the appropriate length Step 3 Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades weed eaters and grazing animals Bury the wire in the trench Step 4 Feed the low voltage wires upward through the strain relief opening on the lower left of the control box Pull 6 to 8 of wire
58. urn Goods Authorization RGA number in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted Also items returned to GTO freight collect WILL NOT be accepted SYSTEMS 3121 Hartsfield Road Tallahassee Florida USA 32303 850 575 0176 Fax 850 575 8912 Web site www gtoaccess com 24 7 Troubleshooting Wizard http support gtoinc com 30 GTO 4000XL 4200XL Instruction Manual 082510 Accessories for 4000XL Please visit www gtoaccess com for photos and detailed descriptions of GTO Accessories Or call 1 800 543 GATE 4283 POWERING ACCESSORIES Low Voltage Wire RB509 The 16 gauge multi stranded dual conductor low voltage Wire is for connecting the AC powered transformer solar panel or wired accessories to the system s control board This specially designed wire is UV treated PVC coated and ready for direct burial Solar Panel Kits FM122 FM123 If your gate operator is more than 1000 ft away from an AC power outlet you can choose to maintain the battery charge with the GTO Solar Panel Kit e 10 Watt Solar Panel Charging Kit FM123 5 Watt Solar Panel Charging Kit FM122 Additional Replacement Battery RB500 For additional battery power or replacement FROM VEHICLE ENTRY AND EXIT ACCESSORIES Transmitters RB741 RB742 RB743 Purchase an additional transmitter for each vehicle in your family The Two Button Transmitter can be programmed to operate both your gate operator and a ga
59. y see Accessory Catalog Strain Relief Strain Relief G Sealing Nut Master Power Cable Second Power Cable 14 GTO 4000XL 4200XL Instruction Manual 082510 Connecting MASTER Operator Step 3 Insert the stripped power cable wires into the S s 9 appropriate terminals on the MASTER inputs terminal D gel 3 block The green wire should be inserted into the GRN D gal z z terminal the white wire into WHT the blue wire into S Sam Gls BLUE brown wire into BRN orange wire into ORG red m 8 wire into RED and the black wire into the BLK terminal Master Power Cable S76 D Sle u Tighten the set screws against the end of the wires ne am aN A dab of petroleum jelly on each terminal will help 1S z 8 prevent corrosion is ss s I GE Q 1S GE O RTH A S 3 NEVER splice wires PM S HE together Splicing permits corrosion and seriously degrades the wire s ability to carry ha ermina Terminal an adequate current Wire Block Wire Block Wire Block Terminal Connecting SECOND Operator Step 4 25 Strip approximately 3 16 of insulation from each zz Oka wire of the 50 foot power cable Twist each exposed Second Power Cable Ha Sia wire tightly Insert the second opener power cable upward through the right strain relief if necessary loosen the sealing nut Thread ap

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