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OWNER`S MANUAL & SERVICE GUIDE

1. King Pin King Pin q ITD c m i Rack Ball Joint View from Underside of Vehicle King Pin King Pin Ball Joint on Rack and Rod Steerin Unit 4 View From Underside Of Vehicle Fig 49 Lubrication Points Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Ref Fig 32 on page 21 Spark plug should be properly gapped Ref Fig 50 on page 30 Tighten to 16 ft Ibs 22 Nm torque 0 7 0 8 mm 028 031 Gap Fig 50 Gapping the Spark Plug Fouled spark plug is indicated by a wet black appear ance This could be caused by a dirty air filter element or other restrictions in the air intake system Incorrectly adjusted valves spark plug wire which is in poor condi tion or poor quality fuel could also contribute to the prob lem PROLONGED STORAGE To reduce the possibility of severe injury or death resulting from a possible explosion Do not handle fuel in an area that is not adequately ventilated Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a Spark Store vehicle in a clean dry area Do not store in same area as a Stove furnace water heater or other appliance that uses a pilot light or has a device that can create a Spark When refueling inspect the fuel cap for leaks or breaks t
2. U uuu u Fig 32 Periodic Service Schedule u TIRE INSPEC TION mu rc a u gS e ARSE FOUR CYCLE ice ENGINE SPECIFICATIONS L L Sa ENGINE DESCRIPTION CHECKING OIL LEVEL L rrr eene er Eoi a est UR DD ee ee aeons Fig 33 gt Clean Entire DIDSIICK u n n rc e EH P M t ed eet Fig 34 Check Oil Level on Dipstick CHANGING THE E rr EAE Fig 35 Oil Viscosity Chartis iiio Ee DUI SS a aos Fig 36 Cleaning Top of Engine Fig 37 Remove Oil Filler ni i e bee Nee Meet Fig 38 Inspect OIL Filler aei o eren Ee bees i nie i i A Fig 39 Oil Drain Plug 9 40 ia a a e Uer D o EG E ERE EHE eae STARTER GENERATOR BELT TENSION L nne Fig 41 Check Belt Tension with Guage Fig 42 Check Belt Tension Manually seinen enne nnne nnns Fig 49 Adj st Belt Tension odi S pe e CERE perdet re ne e HERE Page iv Owner s Manual and Service Guide TABLE OF CONTENTS ADJUSTING IE SB ELM NEUEM UN e M cepe TIMES BATTERY CLEANING uu er ree a aee Se iran tee pag eave ecu LE eco Fig 44 Preparing Acid Neutralizing Solution BRAKES in va e e at Cer tar aeo e breton ce Coetu e E REAR AXLE CHECKING THE LUBRICANT LEVEL al ha sabes adam 28 Fig
3. Dry Level Clean Paved Surface Acceptable Distance K u Line or Marker Line or Marker Normal Range of Stopping Distance Any vehicles that stop more than 4 ft 1 2 m beyond the Acceptable Stopping Distance or pulls to one side should be removed from service and inspected by a qualified mechanic Fig 45 Typical Brake Performance Test To reduce the possibility of severe injury or death always evaluate pedal travel before operating a vehicle to verify some braking function is present All driving brake tests must be done in a safe location with regard for the safety of all personnel Over time a subtle loss of performance may take place there fore it is important to establish the standard with a new vehi cle The Periodic Brake Performance Test should be per formed regularly as an evaluation of braking system per formance It is useful as a method of identifying subtle loss of performance over time Repair and Service Manual Page 27 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Periodic Brake Test For Mechanical Brakes The purpose of this test is to compare the braking per formance of the vehicle to the braking performance of new or known to be good vehicles or to an established acceptable stopping distance Actual stopping distances will be i
4. Lower the jack and test the stability of the vehicle on the two jack stands Place the jack at the center of the front axle Raise the vehicle enough to place jack stands under the frame crossmember as indicated Lower the jack and test the stability of the vehicle on all four jack stands If only the front or rear of the vehicle is to be raised place the chocks in front and behind each wheel not being raised to stabilize the vehicle Lower the vehicle by reversing the lifting sequence Center of Front Axle m Flat Portion of Frame Outside End of Rear Axle View from Underside of Vehicle Fig 24 Lifting the Vehicle WHEELS AND TIRES Tire Repair Tool List Qty Required Lug wrench 3 4 1 Impact socket 3 4 1 2 drive 1 Impact wrench 1 2 drive 1 Torque wrench 1 2 drive 1 A tire explosion can cause severe injury or death Never exceed inflation pressure rating on tire sidewall To reduce the possibility of tire explosion pressurize tire with small amount of air applied Page 16 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pa
5. OWNER S MANUAL amp SERVICE GUIDE GASOLINE POWERED VEHICLES Aa EZGO AT Company extron ISSUED OCTOBER 2007 REVISED FEBRUARY 2010 SAFETY For any questions on material contained in this manual contact an authorized representative for clarification Read and understand all labels located on the vehicle Always replace any damaged or missing labels On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface To pre vent loss of vehicle control and possible serious injury speeds should be limited to no more than the maximum speed on level ground See GENERAL SPECIFICATIONS Limit speed by applying the service brake Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above specified speed Damage caused by excessive speed may cause a loss of vehicle control is costly is considered abuse and will not be covered under warranty For towing transporting vehicle refer to TRANSPORTING VEHICLE Signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition BATTERIES ND RELATED PARTS CONTAIN LEA BATTERY WARNING WARNING WARNING WARNING WARNING wA 4 lt 14 25 Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm SHARP
6. Oil Dipsticks are unique to this model vehicle Do not interchange oil dipsticks between models Page 12 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings The oil should be changed in accordance with the Peri odic Service Schedule while the engine is warm Fig 22 Clean Entire Dipstick COLD STARTING Starting a cold engine may require use of the choke Depress the accelerator approximately 1 2 5 cm or until the starter just begins to operate Pull the choke out if required Accelerate slowly and push the choke in completely when the engine runs smoothly Do not allow the starter to operate continuously for more than 10 seconds Allow 30 seconds between starting attempts If the vehicle does not start on the third attempt turn the key switch off set the park brake and determine the cause of the problem If the vehicle had been running and the engine does not start within 10 seconds use the choke STARTING AND DRIVING To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service brake until engine has started To operate vehicle Apply the service brake place the key in the key switch and turn it to the ON position Move the direction selector to the direction desired Release the park brake by depr
7. The ST 400 may be equipped with an optional winch Read understand and follow all of the following informa tion on the operation and use of winch before attempting to operate it Repair and Service Manual Page 3 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings OPERATION OF THE WINCH The winch may be mounted at the front or rear of the vehicle and moved to accommodate different situations At the front it is mounted under the center of the front cowl to a bracket attached to the front axle as shown Ref Fig 7 on page 4 At the rear the winch is mounted upside down in the hitch receiver If mounting winch at rear of vehicle the winch must be mounted upside down Winch shown mounted at front of vehicle Ref Win 1 Fig 7 Winch Mounted to Vehicle Before moving the winch unplug the winch connector from the wire harness To move the winch from one end of the vehicle to the other remove the spring pin pull out the clevis pin and remove the winch mount tube from the receiver Move to opposite end of vehicle and install by inserting clevis pin and securing with spring pin Plug the winch connector into wire harness The winch remote control plugs into the receptacle on the seat support Ref Fig 8 on page 4 Remote Control Receptacle Ref Wrc 1 Fig 8 Winch Remote Control To unwind the
8. 15 Liquid Vapor Separator 16 Carbon Canister 17 Canister Mounting Brackets 18 Carburetor Purge Port Connector Appendix B 4 Owner s Manual and Service Guide VEHICLE WARRANTIES FEDERAL FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE This emission warranty is applicable in all States except the State of California Kawasaki Heavy Industries Ltd and E Z GO Division of Textron Augusta Georgia herein E Z GO warrant s to the initial retail purchaser and each subsequent owner that this Non road engine herein has been designed built and equipped to conform at the time of initial sale to all applicable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period For the components listed under PARTS COVERED the distributor dealer or service provider authorized by E Z GO will at no cost to you make the necessary diagnosis repair or replacement necessary to ensure that the engine complies with applicable U S EPA regulations EMISSISON COMPONENT DEFECT WARRANTY PERIOD The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of 2 years PARTS COVERED Listed below are the parts covered by the Emission Components Defect Warran
9. Normy i specyfikacje techniczne powi zane Normas t cnicas e especifica es usadas Standardele tehnice si specifica iile utilizate Pou it technick normy a pecifik cie Uporabljeni lehni ni standardi in specifikacije Est ndares y especificaciones t cnicas utilizadas Tekniska standarder och specifikationer som anv nds Samr aemdir sta lar sem nota ir eru Benyttede harmoniserte standarder The place and date of the deciaralion M M sto a datum prohl en Sled og dato for erkl ringen Plaats en datum van de verklaring Deklaratsiooni v ljastamise koht ja kuup ev Vakuutuksen paikka ja p iv m r Lieu et dale de la d claration Ort und Dalum der Erkl rung T rioc xai npepopnvia E Z GO Division of Textron Inc A nyilatkozal kelte hely s id Luogo e data della dichiarazione Deklar cijas vieta un datums lt Deklaracijos vieta ir dala ll post u d dala lad dikjarazzjoni gt Miejsce i data wystawienia deklaracji Local e data da declara o Locul si data declara iei Miesto a datum vyhl senia Kraj in datum izjave Lugar y fecha de la 1451 Marvin Griffin Road declaraci n Plals och datum f r deklarationen T zeknista lar og lzeknilysingar sem nota ar Benytlede tekniske standarder og spesifikasjoner Sta dur og dagsetning Augusta GA 30906 USA yfir jsingar Sted og dato for erkl ringen EN
10. pattern Ref Fig 25 on page 17 Tighten lug nuts to 50 85 ft Ibs 70 115 Nm torque in 20 ft Ibs 30 Nm increments following the cross sequence pattern Cross Sequence c Ref Whi 38 Tire style may vary Fig 25 Wheel Installation Unidirectional Tires Some vehicles may be fitted with unidirectional tires These tires may be identified by a directional arrow on the sidewall Be sure to position the wheel on hub cor rectly with arrow indicating direction of rotation when moving forward Ref Fig 26 on page 18 Repair and Service Manual Page 17 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Front of Vehicle 2 Ref Whi 4 Fig 26 Unidirectional Tire Wheel Installation LIGHT BULB REPLACEMENT For vehicles with headlights locate the two screws on backside of cowl that secure headlight Ref Fig 27 on page 18 Remove screws pull headlight out and dis connect wires Connect wires to new headlight install in cowl and secure with screws previously removed Turn Signal Lens Inside of Cowl Headlight Bulb Turn Signal M Housing Ref Hdr 2 Fig 27 Headlight Replacement To replace the turn signal light bulb support turn signal housing from backside of cowl while removing two Screws securing lens Install new bulb and replace lens To replace the tail and brake
11. OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings MANUAL LOAD BED OPERATION Exercise caution while operating the manual load bed to ensure clothing is not caught dur ing lifting or lowering procedure Severe injury could result if bed is lowered and traps fingers or other body parts Ref Lbs 1 Fig 17 Electric Lift Switch Refer to the illustration for location of load bed release lever Ref Fig 15 on page 9 SEATING VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER To prevent severe injury or death rear seat passengers should hold on to both the hip restraints and the rear hand hold when the vehicle is in motion Always be sure that all passengers are seated and holding on before operating vehicle Be sure that all passengers are seated and holding onto both the hip restraint and the rear hand hold rear facing passengers before operating vehicle STORAGE VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER Cargo Platform Passengers should never be allowed to ride on the cargo platform Severe injury or death could result if they should fall out or the vehicle is involved in an accident or sudden maneuver To prevent damage to rear seat be sure to move any obstructing accessories mounted to rear handrail when folding seat up or down The cargo platform is accessed by folding the rear seat down Re
12. hands and arms inside the vehicle at times Do not leave children unattended on seat while vehicle is moving DESI 71093G01 744132G01 A WARNING A Keep entire body inside car 27653G01 AWARNING A Windshields do not provide protection from golf balls or other flying objects EGWHL14 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY 24880G01 This Label Is Located On Governor Cover At Top Of Rear Axle 74093G01 Fig 56 Label Locations Owner s Manual and Service Guide Appendix A 3 LABELS AND PICTOGRAMS WARNING READ MANUAL WARNING USE CAUTION IN INCLEMENT WEATHER WARNING DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED 140 25 WARNING MAXIMUM CROSS HILL RAMP ANGLE AS SPECIFIED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT 14 READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL SECURE LOAD AS FAR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO NOT RIDE IN LOAD BED DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED 12 WARNING MAXIMUM LOAD amp CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED MAX LOAD XXX LBS KEEP HANDS amp FINGERS AWAY FRO
13. 32 Periodic Service Schedule TIRE INSPECTION sure to install the valve dust cap after checking or inflat Tire condition should be inspected per the Periodic Ser ng vice Schedule Ref Fig 32 on page 21 Inflation pres sures should be checked when the tires are cool Be Page 22 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings FOUR CYCLE ENGINE Engine Specifications Engine model u eere FJ400D Four cycle Number of Cylinders sss 1 Displacement 401 cc Rated 13 hp Spark plug type NGK BPR2ES Spark plug gap 028 031 70 80 mm Cooling ER deir Forced air cooled Oil Filter Cartridge type full flow filter Oil Pump Positive displacement pump Engine Description The engine is an air cooled 4 stroke OHV single cylin der gasoline engine It incorporates a pressure fed lubri cation positive displacement oil pump with a cartridge type full flow oil filter and a counter rotating balance shaft CHECKING THE OIL LEVEL Do not overfill engine Too much oil may cause engine to smoke or spark plug fouling Too much
14. 38 5 97 cm ST SPORT 2 2 ST CUSTOM Owner s Manual and Service Guide Page 41 GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP GRADE X TURNING CLEARANCE DIAMETER ST SPORT 2 2 20 5 ft 6 3 m ST CUSOTM 20 5 ft 6 3 m ST SPORT ST 400 23 5 ft 7 2 m Page 42 Owner s Manual and Service Guide GENERAL SPECIFICATIONS NOTES Owner s Manual and Service Guide Page 43 GENERAL SPECIFICATIONS NOTES Page 44 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS Owner s Manual and Service Guide Appendix A 1 LABELS AND PICTOGRAMS NOTES Appendix A 2 Owner s Manual and Service Guide LABELS AND PICTOGRAMS 35962G01 Maximum weight in basket is 25 tbs 11 kq Excess weight may cause injury resulting from vehicle instability and or frame damage 71084G01 FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY Bed load limit is 250 Ibs 114 kg The center of gravity of the load must not exceed 4 inches 10 cm above the bed floor The load it be far f d 35493G01 pon must a a focal Avold standing in front of or behind vehicle Top TES iodd may cales vehicle No more than 2 occupants per seat instability or tip over Drive slowly straight up and down slopes and in turns Do not permit anyone to ride on the platform when used as a load bed pd Always remain seated and hold on while vehicle is in motion Keep feet legs
15. 47 Add Check and Drain Rear Axle Lubricant sse 29 AIR CLEANER INSPECTION AND REPLACEMENT la AAi CIEANETE M ILE L BRIGATIGN S nas aa eee eut he hottest Maen dee degere dan ka d e eve ea e ee is SPARK PLUG iii iiti eta Fig 49 Lubrication Points Fig 50 Gapping the Spark Plug PROLONGED STORAGE CAPACITIES AND REPLACEMENT PARTS Fig 51 Capacities and Replacement Parts eene HARDWARE ret a tah eta bote oda rhe PO P OUO p de rae bed ecd et etis d te eere 31 Fig 52 Torque Specifications and Bolt Grades eene 32 GENERAL SPECIFICATIONS 2 eere edente eee Eten nnne nere aae eoa uie 35 Fig 58 Vehicle DIMONSIONS S erue p t RS b P Aa 40 Fig 54 Vehicle Dimensions Continued seinen 41 Fig 55 Vehicle Incline Specifications and Turning Clearance Diameter 42 LABELS AND PICTOGRAMS l U U err u uu A 1 Fig 56 Label Location u u i ouai rt tie ehe ore A 3 VEHICLE WARRANTIES 3er AA ARG odin fst Aa 1 DOMESTIG WARRANTY decido Mte e ret de RR as B 2 CALIFORNIA EMISSION CONTROL WARRANTY 5 B 3 FEDERAL EMISSION COMPONENT DEFECT WARRANTTY a B 5 DECLARATION OF CONFORMITY EUROPE ONLY e
16. 61000 6 4 2007 Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY Signature of lhe person empowered to draw up the deciaralion on behaif of lha manulacturer holds the technical documentation and is authorised to compile the technical file and who is lestablisned in ina Community e e Podpis osoby opr vn n seslavit prohl en jm nem v robca dr et technickou dokumentaci osoby opr vn n sestavil technick soubory a zalo en v r mci Evropsk ho spole enstv Underskrift af personen der har fuldmagl til al udarbejde erkl ringen vegne af producenten der er indehaver af dokumentationen og er bemyndiget al udarbejde den tekniske journal og er baserat i n romr deL Handtekening van de persoon die bevoegd is da verklaring namens de fabrikani le tekenen de technische 2006 42 EC Annex I1 1 2 documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied Tim Lansdell henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes
17. If any undesirable operating symptoms occur use gasoline with a lower percentage of alcohol or ether Use fresh regular grade unleaded fuel Ethanol blend fuel up to 1096 is permissible BATTERY Excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle The vehicle uses a combination starter generator to both start the engine and charge the battery The engine will not idle therefore the battery cannot be charged while the vehicle is stopped Do not operate accessory items such as accessory lights radios winch etc exces sively while the vehicle is stopped The generator is capable of supplying 35 amps there fore operation of all accessories could result in the dis charge of the battery even though the engine is running and the generator operating Discharging the battery is known as deep cycling The battery is not a deep cycle model but is a starting battery Multiple deep cycling will result in the premature failure of the battery If the vehicle battery has become discharged it must be charged using a 12 volt charger that is rated at 10 amps or less and in accordance with all instructions provided by the manufacturer of the charger LABELS AND PICTOGRAMS Vehicles may be labeled with pictograms as a method of conveying information or warnings Appendix A illus trates and explains pictograms that may appear on the vehicle Not all pictograms shown in Appendix A will be
18. MANUAL BEFORE ENGAGING FRONT DIFFERENTIAL LOCK DO NOT ENGAGE LOCK WHILE FRONT WHEELS ARE TURNED AND VEHICLE IS AT SPEED PUSH TOP PART OF SWITCH TO RAISE LOAD BED PUSH BOTTOM PART OF SWITCH TO LOWER LOAD BED AUXILIARY LIGHTS HORN BUTTON MINIMUM HEIGHT TO OPERATE VEHICLE IS 59 INCHES 150 CM DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA NOTE All Pictograms may not apply to your product Owner s Manual and Service Guide Appendix A 7 LABELS AND PICTOGRAMS NOTES Appendix A 8 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES Owner s Manual and Service Guide Appendix B 1 VEHICLE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer date code Appendix B 2 Owner s Manual and Service Guide VEHICLE WARRANTIES CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and E Z GO are pleased to explain the evaporative emission control system warranty on your 2010 vehicle In California new vehicles must be designed built and equipped to meet the State s stringent anti smog standards E Z GO must warrant the EECS on your vehicle for the period of time listed below provided there has been no abuse neglect or
19. OPERATE VEHICLE IN REVERSE TURN KEY TO ON MOVE DIRECTION SELECTOR TO REVERSE AN AUDIBLE DEVICE WILL SOUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO FORWARD TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO NEUTRAL KEEP CLEAR HAND OR FINGERS CAN BE TRAPPED 42 I ON 43 POSITION 44 OFF POSITION 45 HEADLIGHTS 4 6 UNLOCKED LOCKED DIFFERENTIAL LOCKED WARNING KEEP ENTIRE BODY INSIDE CAR MAXIMUM TAILGATE LOAD 100 Ibs 45 kg NOTE All Pictograms may not apply to your product Owner s Manual and Service Guide LABELS AND PICTOGRAMS START Ref Pic 1 4 ENGINE CRANKING POSITION PULL HANDLE UP TO ENGAGE PARK BRAKE PULL HANDLE UP PUSH BUTTON IN PUSH HANDLE DOWN TO RELEASE PARK BRAKE WARNING READ OWNER S MANUAL BEFORE OPERATING VEHICLE IN FORWARD OR REVERSE WARNING READ OWNER S MANUAL BEFORE PARKING VEHICLE AND LEAVING IT UNATTENDED FORWARD NEUTRAL REVERSE WARNING READ OWNER S MANUAL BEFORE ENGAGING TWO OR FOUR WHEEL DRIVE PUSH TOP OF SWITCH TO LOCK DIFFERENTIAL PUSH BOTTOM OF SWITCH TO UNLOCK DIFFERENTIAL h z REAR DIFFERENTIAL LOCK SWITCH FRONT DIFFERENTIAL LOCK SWITCH WARNING READ OWNER S
20. TURN SHARP TURN STEEP HILL DO NOT ss SLOPES IN EXCESS OF 14 WASH HANDS AFTER HANDLING WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm APPLY BRAKE TO LIMIT SPEED APPLY BRAKE TO LIMIT SPEED APPLY BRAKE WASH HANDS TO LIMIT SPEED AFTER HANDLING Be sure that this manual remains as part of the permanent service record should the vehicle be sold Throughout this guide NOTE CAUTION and WARNING will be used Observe these NOTES CAUTIONS and WARNINGS be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous Improper service or repair may damage the vehicle or render it unsafe A NOTE indicates a condition that should be observed The exhaust emissions of this vehicles engine complies with regulations set forth by the Environmental Protection Agency EPA of the United States of America USA at time of manu facture Significant fines could result from modifications or tam pering with the engine fuel ignition or air intake systems A CAUTION indicates a condition that may result in damage to the vehicle Battery posts terminals and related accesso ries contain lead and lead compounds Wash hands after handling A WARNING indicates a hazardous condition that could result in severe injury or death This spark ignition system meets all requiremen
21. The following text is provided as recommended by part Il of ANSI ITSDF B56 8 2005 The manufacturer strongly endorses the contents of this specification 6 GENERAL SAFETY PRACTICES 6 1 Introduction 6 1 1 Like other machines carriers can cause injury if improperly used or maintained Part Il contains broad safety practices applicable to carrier operation Before operation the user shall establish such additional specific safety prac tices as may reasonably be required for safe operation 6 1 2 Premise review The user shall periodically review their premises and as conditions warrant identify areas where carriers should not be operated and to identify possible hazards such as the following examples a Steep Grade In areas where steep grades exist carrier operation should be restricted to the designated vehi cle s pathways where possible and shall be identified with a suitable warning giving the following information Warning steep grade b Wet Areas Wet areas could cause a carrier to lose traction and could affect steering stability and braking c Sharp Turns Blind Spots Bridge Approaches Sharp turns blind spots bridge approaches and other poten tially hazardous areas shall be identified with a suitable warning to the operator of the nature of the hazard and stating the proper precautions to be taken to avoid the hazard d Loose Terrain Loose terrain could cause a carrier to lose traction and could
22. The winch is designed for intermittent duty only The electric motor should not be allowed to become excessively hot If the motor becomes uncomfortably hot to the touch stop winching and allow the motor to cool Always wear thick leather gloves when handling the wire cable Replace frayed wire cable with a direct factory replacement only Never operate the winch with less than five 5 full turns of cable around the drum Ref Fig 10 on page 5 If the winch motor Stalls from overloading do not continue to activate the winch remote control The wire cable may become overstressed Ref Wat 1 Fig 10 Never Operate Winch with Less Than Five Turns Around Drum Do not attempt to pull loads exceeding 1500 Ibs 680 kg To pull out the cable the free spool clutch knob must be used Pull out and rotate the knob If the cable is under any load the clutch may not release easily Jog out some of the cable to release the tension and operate clutch Pull out the desired amount of cable and secure Engage the drum by rotating the knob until it snaps in place Never operate the winch unless the clutch is engaged Have all persons and pets leave the area while operating winch Never allow anyone to remain in the vehicle To prevent damage to the wire cable nev er hook the cable to itself Always use a nylon sling Ref Fig 11 on page 6 Ref Fig 12 on page 6 Stay clear of the winch the cable and the cable hook Pl
23. as required QUARTERLY 60 HOURS includes items listed in previous tables amp the following FRONT SHOCK ABSORBERS Check for oil leakage and loose fasteners Fig 32 Periodic Service Schedule Repair and Service Manual Page 21 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings FRONT AXLE V Check for damage to axle and loose or missing hardware FRONT SPRINGS v Check for loose hardware cracks at attachments FRONT WHEEL ALIGNMENT Check for unusual tire wear align if required Check for bent binding linkage rod PARK BRAKE V Check for damage or wear to latch arm or catch bracket Lubricate as required use light oil DO NOT LUBRICATE CABLES OR BRAKE LATCH REAR SHOCK ABSORBERS Y Check for oil leakage loose mounting hardware ENGINE ELECTRICAL SYSTEM Check coil spark plug wires for cracks loose connections Check for leaks at tank cap system lines filters pump carburetor V Check system lines for cracks deterioration THROTTLE GOVERNOR LINKAGE Y Check operation and governed speed V Check for loose or missing hardware and components Tighten or replace missing hardware FUEL SYSTEM HARDWARE AND FASTENERS SEMI ANNUAL 125 HOURS includes items listed in previous tables amp the following Clean battery amp terminals Y Check charg
24. equipment present in the work area Do not use an open flame to check level or leakage of fuel battery electrolyte or coolant i Properly ventilate the work area in accordance with applicable regulations or local ordinance Owner s Manual and Service Guide Page xv SAFETY INFORMATION j Handle fuel cylinders with care Physical damage such as dents scrapes or gouges may dangerously weaken the tank and make it unsafe for use k Brakes steering mechanisms speed and directional control mechanisms warning devices lights governors guards and safety devices shall be inspected regularly and maintained in accordance with manufacturer s rec ommendations Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the original approved safe operating features m Fuel systems shall be checked for leaks and condition of parts If a leak is found action shall be taken to prevent the use to the carrier until the cause of the leak has been repaired n The carrier manufacturer s capacity operation and maintenance instruction plated tags or decals shall be maintained in legible condition Batteries motors speed and directional controllers limit switches protective devices electrical conductors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation Carriers shall be kept in a clean condition to mi
25. found on your vehicle Page 14 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings SUN TOP amp WINDSHIELD If Equipped The top does not provide protection from roll over or falling objects The windshield does not provide protection from tree limbs or flying objects The top and windshield provide some protection from the elements however they will not keep the operator and passengers dry in a downpour For complete protec tion from the elements a weather enclosure can be installed This vehicle is not equipped with seat belts and has not been designed to provide roll over protec tion Clean windshield with lots of water and a clean cloth Minor scratches may be removed using a commercial plastic polish or Plexus plastic cleaner available from the Service Parts Department VEHICLE CLEANING AND CARE VEHICLE CLEANING To reduce the possibility of severe injury or vehicle damage read and understand all instructions supplied by manufacturer of pres sure washer When pressure washing exterior of vehicle do not use pressure in excess of 700 psi 4800 kpa To reduce the possibility of cosmetic damage do not use any abrasive or reactive solvents to clean plastic parts It is important that proper techniques and cleaning mate rials be used Using excessive water pressur
26. improper maintenance of your vehicle Your EECS may include parts such as the carburetor fuel injection system the ignition system catalytic converter fuel tanks fuel lines fuel caps valves canisters filters vapor hoses clamps connectors and other associated emission related components Where a warrantable condition exists E Z GO will repair your vehicle at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This evaporative emission control system is warranted for two years If any evaporative emission related part on your equipment is defective the part will be repaired or replaced by E Z GO OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for performance of the required maintenance listed in your owner s manual E Z GO recommends that you retain all receipts covering maintenance on your vehicle but E Z GO cannot deny warranty solely for the lack of receipts As the vehicle owner you should however be aware that E Z GO may deny you warranty coverage if your vehicle or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage
27. ing brake s set to prevent movement 7 3 1 7 Maintain a safe distance from potential hazards such as edges of ramps and platforms 7 3 1 8 Use only approved carriers in hazardous locations as defined in the appropriate safety standards 7 3 1 9 Report all accidents to the user 7 3 1 10 Do not add to or modify the carrier 7 3 1 11 Carriers shall not be parked or left unattended such that they block or obstruct fire aisles access to stairways or fire equipment 7 3 1 12 Only operate carrier while within operator s station 7 3 2 Traveling 7 3 2 1 Observe all traffic regulations including authorized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under control at all times 7 3 2 2 Yield the right of way to pedestrians ambulances fire trucks or other carriers or vehicles in emergency sit uations 7 3 2 3 Do not pass another carrier or vehicle traveling in the same direction at intersections blind spots or at other dangerous locations 7 3 2 4 Keep a clear view of the path of travel observe other traffic and personnel and maintain a safe clearance 7 3 2 5 Slow down or stop as conditions dictate and activate the sound producing warning device at cross aisles and when visibility is obstructed at other locations 7 3 2 6 Ascend or descend grades slowly 7 3 2 7 Avoid turning if possible and u
28. light bulb roll the rubber bezel from around the edge of the taillight and remove lens Ref Fig 28 on page 18 Install replacement bulb and replace lens To replace the tail and brake light bulb remove hard ware securing lens and remove lens Install replacement bulb Ref Fig 29 on page 18 FUSE REPLACEMENT To replace fuses locate the fuse block under the driver side seat Pull out old fuse and replace with a new auto Roll Rubber Bezel Away From Body w Tail Brake Light Ref Tir 2 Fig 28 Tail and Brake Light Bulb Replacement Rear Fender Tail Light Lens Tail Light Ref Tir 1 Bulb Fig 29 Tail and Brake Light Bulb Replacement motive type fuse Headlight and taillight bulbs and fuses are available from a local Distributor an authorized Branch or the Service Parts Department VEHICLE WITH A DISCHARGED BATTERY To reduce the possibility of severe injury or death from inadvertent motion do not attempt to jump start a vehicle The vehicle is equipped with a starter generator and does not idle When starting the engine the starter gen erator functions as a starter and with the engine running it functions as a generator Page 18 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings With the short running times associated with this ki
29. of the vehicle to be turned on and off by turning the key To prevent inadvertent operation of the vehicle when left unattended the key should be turned to the OFF position and removed Ref Fig 2 on page 2 If the vehicle is equipped with factory installed custom acces sories some accessories remain operational with the key switch in the OFF position If the vehicle is equipped with lights the key switch has a position to operate them indicated by the light icon DIRECTION SELECTOR To reduce the possibility of component damage the vehi cle must be completely stopped before moving the direc tion selector Located on the seat support panel this lever permits the selection of either F forward or R reverse Ref Fig 3 on page 2 The vehicle should be left in F when unattended Ref Dsl 2 Fig 3 Direction Selector CHOKE The choke is used to aid cold starting Ref Fig 4 on page 2 See COLD STARTING on page 13 Ref Chk 1S Fig 4 Choke FUEL GAUGE The fuel gauge if equipped will either be located on the dash panel or directly on the fuel tank Ref Fig 2 on page 2 LOW OIL PRESSURE INDICATOR LIGHT A low oil pressure indicator light is located on the dash panel Ref Fig 2 on page 2 The light illuminates when the oil pressure is low Check oil level If oil level is between ADD and FULL mark on dipstick a mechanical problem exists within the engine and
30. of tires amp rims Y Check smooth operation of accelerator V Check for loose or missing hardware v Check Battery state of charge condition loose terminals corrosion hold down amp hardware x Check overall vehicle condition WEEKLY includes items listed in previous table amp the following TIRES Examine for cuts excessive wear amp pressure See GENERAL SPECIFICATIONS WHEELS Y Check for bent rims missing or loose lug nuts FUEL GAUGE Y Check for proper operation at fueling and fuel cap vent is free of dirt MONTHLY 20 HOURS includes items listed in previous table amp the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Y Check for smooth movement DO NOT LUBRICATE CABLE STMECHANICAL BR AKES V Conduct brake performance test PARK BRAKE Check brake performance and adjust if required CHOKE CABLE Y Check for smooth movement and adjustment DO NOT LUBRICATE CABLE CARBURETOR LINKAGE v Check attachment adjust as required DIRECTION SELECTOR v Check attachment adjust as required ENGINE v Check for unusual noise vibration acceleration oil leaks COOLING FAN Check for build up of foreign matter inside blower housing amp fins clean if required STEERING ASSEMBLY V Check for abnormal play tightness of all hardware TIE ROD LINKAGES Check for excessive play bent components or loose connections REAR AXLE V Check for leakage add SAE 30 oil
31. passenger and any bystanders Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings To prevent severe injury or death to operator occupants or bystanders select the object to which the cable is attached with the following considerations Make sure the object cannot be pulled over or otherwise damaged The object the winch is attached to could fall on the vehicle and it s occupants If attaching the winch to a dead tree a section could fall When pulling vehicle with winch pull straight only Do not permit the cable to contact the side of the drum Do not pull vehicle at angle If the vehicle is pulled at an angle it could turn over causing severe injury or death to anyone in the area The winch cable could also become over stressed and break causing severe injury or death to anyone struck by the cable If the vehicle becomes stuck or hung up on an obstruc tion the vehicle may be moved using the winch The winch may be installed in either the front or rear receiver and held in place with the locking pin provided To prevent severe injury or death read and understand the following before attempting to use the winch The winch is not intended to be used in any hoisting operation The rolling load capacity of the winch decreases with the steepness of the slope
32. position the direction selector remains locked in the neutral position Spring loaded mechanism To prevent possibil ity of fingers becoming pinched in the direction selector mechanism hold direction selector lever when releasing neutral lock pin handle HAULING To reduce the possibility of severe injury or death while transporting vehicle Secure the vehicle and contents Never ride on vehicle being transported Always remove windshield before trans porting Maximum speed with sun top installed is 50 m p h 80 kph Hole in Direction Selector Cam Fig 30 Neutral Lock If the vehicle is to be transported at highway speeds the sun top must be removed and the seat bottom secured When transporting vehicle below highway speeds check for tightness of hardware and cracks in sun top at mounting points Always remove windshield when trans porting Always check that the vehicle and contents are adequately secured before transporting The rated capacity of the trailer or truck must exceed the weight of the vehicle see GENERAL SPECIFICATIONS for vehi cle weight and load Lock the park brake and secure the vehicle using ratchet tie downs Repair and Service Manual Page 19 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings SERVICE AND MAINTENANCE To reduce the possibility of severe injury o
33. spring maintenance This will remove any moisture that has accumulated during storage Inspect the filter Make sure the O ring is not left on the Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from expo sure to the old oil and degreaser The oil should be changed with engine warm Park vehicle on a level surface engage parking brake and remove key Place a drain pan under engine Wipe top of the engine clean with a cloth Ref Fig 36 on page 24 Remove the oil fill cap Oil Fill Cap Fig 38 Inspect Oil Filter Be careful of hot oil when drained It may be hot enough to burn you severely Drain the oil by removing the drain plug found at the rear of the engine base Remove using a 3 4 wrench At the first oil change small metal chips and lint may be found This is normal resulting from the break in period Inspect the filter at every oil change The presence of Fig 36 Cleaning Top of Engine large metal chips could indicate possible damage to the engine Page 24 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Fig 39 Oil Drain Plug Wipe the area around the drain plug mount with a lint free cloth and inspect the drain plug A for damage replace if necessary Replace the O ring
34. t tte dedi qusqa 1 Ratchet 3 8 drive 1 Extension 3 8 drive 8 1 Oil CRAIN pali qayna unu det ite ete etn Ra et 1 Wrench 3A aaa ut 1 For maximum performance and longevity the engine oil should be replaced after the first 8 hours of operation After the initial oil change it should be changed every 125 hours of operation or semi annually whichever comes first The selection of oil is dependent upon the service that the vehicle will perform Most vehicles require 10W 30 oil whereas vehicles used at capacity or near capacity load applications will utilize 10W 40 oil after a break in period of 100 hours Ref Fig 35 on page 24 Repair and Service Manual Page 23 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Clean the area around filter Using a filter wrench strap wrench or other suitable wrench A remove the filter B from the engine and allow the oil to drain The O rings may remain on engine A or filter B Ref Fig 37 on page 24 T DUTY WORK c 30 20 10 O 10 20 30 40 AIR TEMPERATURE Fig 35 Oil Viscosity Chart If vehicle is to be stored over winter months it can be stored i m with old oil left in engine The oil should be changed as part of Fig 37 Remove Oil Filter
35. to no more than the maximum governed speed on level Repair and Service Manual Page 13 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings ground see GENERAL SPECIFICATIONS Limit speed by applying service brake FUEL To reduce the possibility of severe injury or death from improper fuel handling Do not smoke near the fuel tank Do not refuel near open flame or electrical items which could produce a spark Always handle gasoline in a well ventilated area Always wear eye protection to protect against splashed fuel and fuel vapors Always allow adequate space for the expansion of gasoline Leave at least 1 2 5 cm space below bottom of filler neck Inspect fuel cap tank and other compo nents for leaks or deterioration that could cause a hazardous condition The fuel tank is located under the seat on the passenger side of the vehicle Ref Fig 23 on page 14 Fill the tank with fresh clean automotive grade gasoline High alti tude or heavy use load applications may benefit from higher octane gasoline Ref Ftl 1S Fig 23 Fuel Tank Location Do not use gasoline which contains Methanol Some fuels called oxygenated or reformulated gasoline are gasoline blended with alcohols or ethers Excessive amounts of these blends can damage the fuel system or cause perfor mance problems
36. you should contact your nearest authorized E Z GO service center or call the E Z GO Warranty Department at 1 800 448 7476 GENERAL EMISSIONS WARRANTY COVERAGE E Z GO warrants to the ultimate purchaser and each subsequent purchaser that the vehicle is Designed built and equipped so as to conform with all applicable regulations and Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in E Z GO s application for certification The warranty period begins on the date the vehicle is delivered to an ultimate purchaser or first placed into service The warranty period is two years Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by E Z GO according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warr
37. 05 or as required by local ordinance 6 5 2 The user shall periodically inspect facilities and review procedures to be certain that ANSI NFPA 505 or as required by local ordinance are strictly complied with and shall familiarize carrier operators with it 6 5 3 Maintenance and storage areas for carriers shall be properly ventilated to avoid fire hazards in accordance with applicable fire codes and ordinances Ventilation for internal combustion engine powered carriers shall be provided to remove flammable vapors gases fumes and other flammable materials Consult applicable fire codes for specific levels of ventilation Ventilation for electric powered carriers shall be provided to remove the accumulation of flammable hydrogen gas emitted during the battery charging process The amount of hydrogen gas emitted depends upon a number of factors such as the condition of the batteries the output rate of the battery charger and the amount of time the batteries are on charge Because of the highly volatile nature of hydrogen gas and its propensity to accumulate in pockets a minimum number of air changes per hour is required during charging Consult applicable fire and safety codes for the specific ventilation levels required as well as the use of explosion proof electrical apparatus SAE J1718 can be followed to check for hydrogen gas levels 6 6 Hazardous Locations 6 6 1 The user shall determine the hazard classification of the particular atmosphe
38. 752 6175 INTERNATIONAL PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN ROAD AUGUSTA GEORGIA USA 30906 3852 Owner s Manual and Service Guide Pagei GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America USA as a World Vehicle The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated The use of non Original Equipment Manufacturer OEM approved parts may void the warranty Overfilling battery may void the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C Page ii Owner s Manual and Service Guide TABLE OF CONTENTS SAFETY OAD a inside covers GENERAL INFORMATION 2 2 eas ii SAFETYINFO
39. B with a new one and tighten to 61 in Ibs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations by HAND S Pour in the specified type and amount of oil See Capacities and Replacement Parts on page 31 Oil capacity is 1 1 3 quarts 1 3 liters Add slightly less than 1 1 3 quarts 1 3 liters to allow for possible residual oil left in engine The oil must be high quality oil that meets or exceeds API SF SG CC standards Ref Fig 40 on page 25 Check oil level on dipstick Oil should be slightly below H to allow for expansion If necessary continue to add oil slowly and allow time for oil to flow down into engine Check oil level on dipstick Do not overfill Do not overfill engine Too much oil may cause smoking or allow oil to enter the air filter enclosure Both the oil dipstick and fill cap must be in place before operat ing the engine Failure to install the dipstick and fill cap will result in oil being discharged into the engine compartment As a final check check the oil level again with the vehi cle on level ground Like all liquids oil increases in vol ume when warm The full H mark on the dipstick is calibrated for an engine at operating temperature When the engine is cold the oil will be below the full mark The engine can be operated safely as long as the oil is w
40. Cargo Platform Rear Storage Compar REAR SEAT FOLDED DOWN Ref Rse 1S Fig 18 Cargo Platform and Rear Compartment Do not overload basket Ref Fig 19 on page 11 The basket is limited to a maximum load of 25 Ibs 11 kg Failure to follow these instructions could cause personal injury damage to the vehicle and or cause the vehicle to tip over Be aware that increased loads may effect driv ing characteristics GUN HOLDER IF EQUIPPED To prevent severe injury or death never trans port loaded firearms on or in vehicle Check that firearms are unloaded with the safety engaged and are properly secured with muzzle pointing in a safe direction before operating vehicle The gun holder is mounted to the floor of the vehicle near the accelerator pedal Ref Fig 20 on page 11 Fig 19 Cargo Basket Check that firearms are unloaded with the safety engaged before securing to holder A maximum of two firearms can be secured in the gun holder Lockable Glove Compartments Ref Ghr 1S acm Holder Fig 20 Gun Holder and Glove Compartments OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper mainte nance may result in damage or decreased performance Read and understand the following warnings before attempting to operate the vehicle Repair and Service Manual Page 11 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particu
41. Coated DuraShield Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat Lightweight replaceable steel panels One 12 Volt Maintenance Free 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filter amp Remote Intake Fixed Jet Bowl Carburetor Pulse Fuel Pump 11 42 1 Helical geared with Neutral Detent and Ground Speed Governor Automatic Continuously Variable Transmission CVT 6 Gal 23 L Tank 36 Ibs 16 kg Fuel Weight Dual Rear Wheel Self Adjusting Mechanical Drum Brakes Automatic Parking Brake Release with Self Compensating System Leaf Springs with Hydraulic Shock Absorbers Leaf Springs with Hydraulic Shock Absorbers Single Reduction Rack amp Pinion Dual Handgrips Pencil Holder amp Clipboard Cushion Foam Vinyl Cover Hip Restraint Hand Hold Operator amp 1 Passenger 650 Ibs 290 kg Including Operator Passenger Accessories amp Cargo 16 0 5 mph 25 26 5 kph Hunter Green Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Horn Trail Wolf AT 20 x 11 x 10 Uni directional 20 psi 135 kpa 851 Ibs 386 kg Rotomolded Load Bed Removable Key Deadman Accelerator Control Direction Selector Audible Reverse Warning Electric Fuel Gauge Fresh Regular Grade
42. E AND REPAIRS You are responsible for the proper maintenance of the engine You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DISTRIBUTOR DEALER OR SERVICE PROVIDER AUTHORIZED BY E Z GO THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM If other than the parts authorized by E Z GO are used for maintenance replacements or for the repair of components affecting emission control you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by E Z GO in their performance and durability HOW TO MAKE A CLAIM repair qualifying under this limited warranty must be performed by a distributor dealer or service provider authorized by E Z GO In th
43. M DUMP BED DO NOT STAND BEHIND DUMP BED NOTE All Pictograms may not apply to your product Ref Pic 1 1 Appendix A 4 Owner s Manual and Service Guide LABELS AND PICTOGRAMS 78 UNLEADED GASOLINE MEN O DO NOT SPILL FUEL ON A HOT ENGINE GROUND FUEL PUMP jiga MEN cO LOW OIL PRESSURE NEGATIVE GROUND BATTERY NO DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND p SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION 1 a z TAMPERING KEEP HANDS OUT N 1 tll WARNING CORROSIVE N IN WARNING EXPLOSIVE WARNING LETHAL VOLTAGE NO O N e CLEAN UP GASOLINE SPILLS WITH WATER BEFORE STARTING ENGINE DO NOT EXPOSE TO FLAME DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS BATTERIES ARE HEAVY USE CARE LIFTING USE INSULATED TOOLS WEAR EYE PROTECTION NO SMOKING HOT SURFACE NOTE All Pictograms may not apply to your product Ref Pic 1 2 Owner s Manual and Service Guide Appendix A 5 Appendix 6 LABELS AND PICTOGRAMS OPERATE FROM DRIVERS SIDE ONLY KEEP ARMS AND LEGS WITHIN VEHICLE TO OPERATE VEHICLE IN FORWARD TURN KEY TO ON MOVE DIRECTION SELECTOR TO FORWARD DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO
44. N 61000 6 2 2005 standaards Kasutatud htlustatud standardid K ytetyt yhdenmukaistetut standardit Normes harmonis es utilis es Angewandte harmonisierte Normen Evappoviep va Trp ruma rroo xpneiporioijonkav Harmoniz lt szabv nyok Standard armonizzat applicati Izmantotie saska standarti Panaudoti suderinti standartai Standards armonizzali u ati Normy sp jne powi zane Normas harmonizadas usadas Standardele armonizate utilizate Pou it harmonizovan EN 150 5349 1986 Uporabljeni usklajeni standardi Est ndares armonizados utilizados Harmoniserade slandarder som anv nds EN ISO 11202 Technical standards and specifications used Pou it technick normy a specifikace Brugle lekniske standarder og specifikalioner Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid ja spetsifikatsioonid K ytetyt tekniset standardit ja eritelmat Sp cifications et normes techniques ulilis es Angewandte technische Normen und Spezifikationen mp ruma mpobiaypag s Trou xpnaipomouj8qkav M szakl szabv nyok s specifik ci k Standard tecnici e specifiche applicali Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai ir technin informacija ISO 2631 1 1985 Standards u specifikazzjonijlet tekni i uzali
45. RMATION ia Su ren tee vii WELCONIE 2 CN 1 BEFORE INITIALS USE 2 ertet atre ertet her ek LI eaa gasas sassa assiya qasan aksi 1 Fig 1 Initial Service Charts i oie RE HB aes 1 CONTROLS AND INDICATORS err nter barro Heer re ta aun o ERE ker ee eu e eren 2 SWING Eb u satu u C set aul RE chc mes 2 Fig 2 Key Light Switch and Fuel Gauge ssssssssssssssssies senes nna 2 DIRECTION SELECTOR Fig 5 Accelerator Brake and Horn 12 VOLT POWER OUTLET 2 22 A dat RR ahi ode eee ott Fig 6 12 Volt Power Outlet 3 do ee lod tA a t ep a TERRAIN u Dei dte eor Lo Pa pier Ee O 3 OPTIONAL WINCH ST 400 Only 4 OPERATION OF THE WINCH ierit RAs e tenet ede ent de t Cet ec avian det 4 Fig 7 Winch Remote Control ur uu eri resi dinero EET e LEVER E ias cL ww i 4 Fig 8 MWinch Glutclr Knob stealer b ip ema 4 Fig 9 Winch Mounted to Vehicle esee eene nnne nnns innate 4 WINCH APPLICATIONS Fig 10 Never Operate Winch with Less Than Five Turns Around Drum 5 Fig 11 Use a Nylon Sling and Install a Damper when Winching 6 Fig 12 Do Not Hook Cable to Itself Fig 13 Do Not Pull at Angle dp pe de es COMMON SENSE OPERATION asad Fate ntt hotte ek Ce 7 ENVI
46. RONMENTAL aaan ass tnnt nhan a naie natn nn 7 VEHICLES CAPACITY MEER 7 MODIFICATIONS TO VEHICLE I U 8 LOAD BEDS incre tee marne aa Fig 14 Load Bed Configurations and Capacities MANUAL LIFT BED L u piene te sl eher tet bee bn He eene at ee Lat eec ei eie eet eet Fig 15 Manual Bed Latch Fig 16 Gas Strut TAIE GATE OPERATION tac sn a ha Pea A adams ha ST Ee ELECTRIC LIFT BED OPERATION ST 400 Only MANUAL LOAD BED OPERATION Fig 17 Electric Lift Switch saa as VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER I STORAGE VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER essent Cargo Platform ti ccc a Lee cet e er e dae e Leeds Fig 18 Cargo Platform and Rear Compartment REAR STORAGE COMPARTMENT GLOVE COMPARTMENTS CARGO BASKET s FIQS 19 Cargo Basket et rase e e E Ro Ule ee Ea ae Eae tees GUN HOLDER Owner s Manual and Service Guide Page iii TABLE OF CONTENTS OPERATING THE VEHICLE asla ola a a ASKAS 11 Fig 20 Gun Holder and Glove Compartments sse 12 Fig 21 Check Oil Level on Dipstick 12 Fig 22 Glean Entire DIp
47. Unleaded Ethonol blend fuels upto 10 permissable External starter generator solid state regulator 12 volt maintenance free battery Sound pressure continuous A weighted equal to or less than 76 dB A The highest RMS value of weighted acceleration is 0 98 m s The highest RMS value of weighted acceleration is less than 2 5 m s The uncertaintyl of measurement is 39 m s ST SPORT CARB Except for fuel system parts to meet California emissions standards See Parts Manual for replacement parts Do not use low inflation pressure tires on any E Z GO vehicle Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner s Manual Specifications subject to change without notice Page 36 Owner s Manual and Service Guide GENERAL SPECIFICATIONS STANDARD EQUIPMENT CHASSIS BODY Front BODY Rear BATTERY ENGINE TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPACITY TOTAL LOAD CAPACITY SPEED STANDARD COLORS DASH PANEL LIGHTING HORN TIRES TIRE PRESSURE WEIGHT Without fuel BED OPERATING CONTROLS amp INSTRUMENTATION FUEL ELECTRICAL SYSTEM NOISE VIBRATION WBV VIBRATION HAV GASOLINE POWERED ST SPORT 2 2 Welded Tubular Steel Powder Coated DuraShield Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coa
48. a around the check and fill plugs Remove the check plug The correct lubricant level is just below the bottom of the threaded hole Ref Fig 47 on page 29 If lubricant is to be added remove the fill plug and add lubricant using a funnel Add lubricant slowly until Page 28 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Fill Check Plug Drain Plug Fig 47 Add Check and Drain Rear Axle Lubricant lubricant starts to seep from the check plug hole Install the check plug fill plug In the event that the lubricant is to be replaced a drain plug is provided at the bottom of the differential housing AIR CLEANER INSPECTION AND REPLACEMENT The air cleaner unit on the vehicle is a dry unit Do not use oil on the filter element or any part of the unit To aide installation and sealing petroleum jelly may be applied to back side of cover tabs and each side of filter seal Cleaning the Air Filter Element Do not use compressed air to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and air filter element Ref Fig 48 on page 29 Clean inside of cover canister and dust collector Install the element and cover the same
49. ace a heavy cloth jacket or blanket over the cable to act as a damper Repair and Service Manual Page 5 6 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings should the cable break when operating the winch Ref Fig 11 on page 6 Ref Wcd 2 Fig 11 Use a Nylon Sling and Install a Damper when Winching Ref Wca 2 Fig 12 Do Not Hook Cable to Itself Remember that the winch operation will drain the battery and may leave insuffi cient power to start the vehicle When operating the winch keep the entire area in view Never release the free spool clutch while the cable is under load Never work around the winch drum or the winch cable while it is under tension Unplug the winch switch before working on the winch drum in order to prevent inad vertent operation When operating winch take up slack slow ly Stop winch before cable becomes tight and inspect all winching connections Check winch attachment hook attach ment nylon sling if required and load attachment Do not pull at an angle This will cause the wire cable to pile up on one end of the winch This may jam the winch causing damage to the cable and or the winch Pulling the vehicle at an angle can cause damage to the front suspension and may cause the vehicle to overturn When pull ing vehicle pull str
50. ach fuel line to tank and drive the vehicle for is Grade 2 Ref Fig 52 on page 32 several minutes to circulate the additive through the carburetor While engine is still warm change oil Clean body chassis and engine of debris mud chaff or grass CAPACITIES AND REPLACEMENT PARTS 6 0 gal 22 5 liters 87 Octane Min 020 030 71 75 mm Gap Starter Generator Belt P N 606138 Clutch Belt P N 606136 Rear Axle Oil 51 oz 1 5 liters SAE 30 Fig 51 Capacities and Replacement Parts HARDWARE Periodically the vehicle should be inspected for loose fasteners Fasteners should be tightened in accordance with the Torque Specifications table Ref Fig 52 on page 32 Use care when tightening fasteners and refer to the Technician s Repair and Service Manual for specific torque values Generally three grades of hardware are used in the vehicle Grade 5 hardware can be identified by the three Repair and Service Manual Page 31 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings ALL TORQUE FIGURES ARE IN FT LBS Nm Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fast
51. affect steering stability and braking 6 2 Operation Experience has shown that carriers which comply with the provisions stated in paragraph 9 3 9 are stable when properly operated and when operated in accordance with specific safety rules and practices established to meet actual operating terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of instability and defeat the purpose of the standard Some of the conditions which may affect stability are failure of the user to follow safety practices also ground and floor conditions grade speed loading the operation of the carrier with improper loads battery weight dynamic and static forces and the judgment exercised by the carrier operator a The user shall train carrier operators to adhere strictly to the operating instructions stated in this Standard b The user shall survey specific operating conditions and environment and establish and train carrier operators to comply with additional specific safety practices 6 3 Nameplates Markings Capacity and Modifications 6 3 1 The user shall maintain in a legible condition all nameplates warnings and instructions which are supplied by the manufacturer 6 3 2 Except as provided in 6 3 4 no modifications or alterations to a carrier which may affect the capacity stability or safe operation of the carrier shall be made without the prior written approval of the or
52. aight only Ref Fig 13 on page 6 Correct Incorrect Ref Wps 2 Fig 13 Do Not Pull at Angle If the vehicle is being used as an anchor to winch a load it should have the park brake set and chocks installed on all wheels Never use the winch to lift people or other overhead loads Do not use the winch to secure loads Use a tie down designed for the job Do not apply shock loads to the winch Do not attempt to modify or weld the winch Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings COMMON SENSE OPERATION To prevent severe injury or death observe the following Never transport loaded firearms on or in vehicle Check that firearms are unloaded with the safety engaged and are properly secured with muzzle pointing in a safe direction before operating vehicle Be aware of other firearms in proximity to operator and passengers This vehicle is not a toy If not operated properly and responsibly it can cause severe injury or death to the operator passengers or bystanders All operators should possess a valid driver s license Children should not be permitted to operate the vehicle Children may not have the skill judgement or strength to operate this or similar vehicles Alcohol drugs and many over the counter medications red
53. aint If the engine does not start or runs improperly after washing remove the spark plug wires by pulling the spark plug boots never the wires Dry all connections with forced air Reinstall the wires Repair and Service Manual Page 15 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings REPAIR LIFTING THE VEHICLE Tool List Qty Required FIOO Jack saa ote beet ids 1 Jack stands eio eio ke cere d 4 CHOGKS a 4 Some servicing operations may require the front wheels the rear wheels or the entire vehicle be raised To reduce the possibility of severe injury or death from a vehicle falling from a jack Be sure the vehicle is on a firm and level surface Never get under a vehicle while it is sup ported by a jack Use jack stands and test the stability of the vehicle on the stands Always place chocks in front and behind the wheels not being raised Use extreme care since the vehicle is extremely unstable during the lifting pro cess When lifting vehicle position jacks and jack stands at the areas indicated only To raise the entire vehicle install chocks in front and behind each front wheel Ref Fig 24 on page 16 Cen ter the jack under the rear frame crossmember Raise the vehicle enough to place a jack stand under the outer ends of the rear axle
54. ame or persons who are smoking Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated Test drive the vehicle after any repairs or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records of the maintenance history of the vehicle The manufacturer cannot anticipate all situations therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic VENTILATION Always store gasoline vehicles in a well ventilated area Ventilation prevents gasoline fumes from accumulating Never fuel a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane water heaters and furnaces Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area Carbon monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal Owner s Manual and Service Guide Page ix SAFETY INFORMATION mH Pm 2 m o Page x Owner s Manual and Service Guide SAFETY INFORMATION
55. ance Removal or modification of the exhaust is annoying to other people and will not improve the performance of the vehicle To prevent severe injury or death while driving be aware of the following Environmental hazards such as steep slopes overhanging limbs etc Danger of fire when vehicle is operated over dry combustible organic material When driving be aware of environmental hazards such as steep slopes overhanging limbs etc Be aware of the danger of fire when the gasoline powered vehicle is operated over dry combustible organic material VEHICLE CAPACITY Due to the variety of ways the vehicle may be used it is important that the operator consider any potential hazards before use to prevent serious injury or death The vehicle may be configured with a variety of load bed options Ref Fig 14 on page 8 The weight of the driver and passengers plus any options or accessories must be deducted from the total payload rating to deter mine the cargo capacity Never exceed the rated capac ity of the load bed Repair and Service Manual Page 7 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings MODIFICATIONS TO VEHICLE Changes to the weight distribution or the cen ter of gravity may make vehicle unstable or Ref Lbc 2S prone to roll over which could result in severe injury or death to th
56. anty period Owner s Manual and Service Guide Appendix B 3 VEHICLE WARRANTIES CALIFORNIA 3 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by ABC Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The vehicle owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7 E Z GO is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part 8 Throughout the vehicle warranty period stated above E Z GO will maintain a supply of warranted parts sufficient to meet the expected demand
57. arged and serviced per manufacturer s instructions 7 3 4 8 not use open flames for checking electrolyte level in storage battery s or liquid level in fuel tanks 8 MAINTENANCE PRACTICES 8 1 Introduction Carriers may become hazardous if maintenance is neglected Maintenance facilities trained personnel and proce dures shall be provided Such facilities may be on or off the premises 8 2 Maintenance Procedures Maintenance and inspection of all carriers shall be performed in conformance with the following practices and should follow the manufacturer s recommendations a A scheduled preventive maintenance lubrication and inspection system shall be followed b Only trained and authorized personnel shall be permitted to maintain repair adjust and inspect carriers c Before undertaking maintenance or repair follow the manufacturer s recommendations for immobilizing the car rier d Chock wheels and support carrier before working underneath it e Before disconnecting any part of the engine fuel system be sure the shutoff valve if so equipped is closed and follow carrier manufacturer s recommended practice f Operation to check performance of the carrier shall be conducted in an authorized area where suitable condi tions exist free of vehicular and pedestrian traffic g Before returning carrier to service follow the manufacturer s instructions and recommended procedure h Avoid fire hazards and have fire protection
58. ase Coat Clear Coat One 12 Volt Maintenance Free 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filter amp Remote Intake Fixed Jet Bowl Carburetor Pulse Fuel Pump 11 42 1 Helical geared with Neutral Detent and Ground Speed Governor Automatic Continuously Variable Transmission CVT 6 Gal 23 L Tank 36 Ibs 16 kg Fuel Weight Dual Rear Wheel Self Adjusting Mechanical Drum Brakes Automatic Parking Brake Release with Self Compensating System Leaf Springs with Hydraulic Shock Absorbers Leaf Springs with Hydraulic Shock Absorbers Single Reduction Rack amp Pinion Dual Handgrips Pencil Holder amp Clipboard Cushion Foam Vinyl Cover Hip Restraint Hand Hold Operator amp 3 Passengers 800 Ibs 360 kg Including Operator Passenger Accessories amp Cargo 16 0 5 mph 25 26 5 kph Hunter Green Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Dual Halogen Headlights Horn Pathfinder 22 x 11 10 Uni directional 20 psi 135 kpa 860 Ibs 390 kg Convertible Carrier Removable Key Deadman Accelerator Control Direction Selector Audible Reverse Warning Electric Fuel Gauge Fresh Regular Grade Unleaded Ethonol blend fuels up to 10 permissable External starter generator solid state regulator 12 volt maintenance free batter
59. bilil In Comunitala z Podpis osoby poverene vystaven m vyhl senia v mene v robcu ktor m lachnick dokument ciu a je 1453 Marvin Griffin Road lopravnend spracova technick podklady a ktor je umlestnen v Spolo amp enstva Augusta GA 30906 USA Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehni na dokumentacijo in lahko Isestavija spis tehni ne dokumentacije ler ima sede v Skupnosli 20th January 2010 Firma de la persona responsable de la declaraci n en nombre del fabricante que posee la documentaci n t cnica ly est autorizada para recopilar el archivo t cnico que est establecido en la Comunidad lUndertecknas av den som bamyndigad alt uppr tta deklarationon tillvarkarens v gnar innehar den tekniska dokumentationen och r bermyndigad att sammanst lla den tekniska informationen och som ar etablerad i lgemenskapen Undirskrift a ilans sem hefur umbo til a gera yfirtysinguna fyrir h nd framlei andans hefur undir h ndum tz2knig gnin og hefur leyfi ad taka saman lzekniskjrsluna og er vi urkenndur innan evr pska efnahagssvadisins Signaturen lil personen som har fullmakt il utferdige erkl ringen p vegne av produsenten er besillelse av den lekniske dokumentasjonen har aulorisasjon til ularbeide dan tekniske filan og som har tilhold i EU GB CD DIO WD EE ES CFD FR DE GR United Bulgaria Switzerland Czech Denmark Netherlan
60. cable locate the clutch knob on the winch Pull out knob and rotate 90 to lock out Using Page 4 handsaver bar pull cable from winch drum Leave at least five turns of cable on drum Re engage drum by turning clutch knob 90 returning it to original position Ref Fig 9 on page 4 To wind cable use handsaver bar to keep tension on the cable while activating remote When winding cable make sure the cable winds tightly and evenly onto the drum leaving no gaps that could cause premature wear to the cable When using winch under a load operate the remote control from as far to the side of the vehicle as possible Do not operate winch while sitting in pas senger seat Read the following section WINCH APPLICATIONS before attempting to operate winch ENGAGED LOCKED OUT Pull out w D Clutch Knob Ref Wen 1 Turn 9 Fig 9 Winch Clutch Knob WINCH APPLICATIONS The winch may be used for a number of purposes including pulling the vehicle if it loses traction on unsuit able terrain Improper use of the winch could result in a number of conditions that could cause severe injury or death to operator occupants of vehi cle or bystander It is impossible to predict all conditions that the winch could be used therefore the following warnings should not be considered as complete Before operating the winch consider the possible dangers and take precau tions to protect yourself your
61. celerator pedal is not the preferred method of releasing the park brake Depressing the lower section of the brake pedal is the pre ferred method of releasing the park brake to assure the lon gest service life of brake components COMBINATION SERVICE AND PARK BRAKE PEDAL The brake pedal incorporates a park brake feature Ref Fig 5 on page 3 To engage push down on the upper section of the pedal until it locks in place The park brake will release when the service brake pedal is depressed Use the lower section of the brake pedal to operate the service brake system HORN The horn is operated by pushing the horn button located on the floor to the left of the brake pedal Ref Fig 5 on page 3 Park Service Brake Brake Accelerator Ref Abh 1S Fig 5 Accelerator Brake and Horn 12 VOLT POWER OUTLET Overuse of accessories may drain the battery and leave insufficient reserve to start the vehicle A 12 volt power outlet rated at 15 amps is located to the left side of the key light switch Ref Fig 6 on page 3 It provides constant power for accessories equipped with a 12 volt plug Ref Pow 1 Outlet Fig 6 12 Volt Power Outlet TERRAIN The vehicle is designed for use on improved roads but not on public highways The vehicle may also be used on established trails or open terrain that is free from stumps large rocks or holes The vehicle should not be used to cross water OPTIONAL WINCH ST 400 ONLY
62. control locations of the environment which could affect carrier operation e Operator competency evaluations 7 3 Personnel and Burden Carrier Operator Responsibility 7 3 1 General Operator Responsibility 7 3 1 1 Read and follow operators manual 7 3 1 2 not operate carrier under the influence of drugs and alcohol Owner s Manual and Service Guide Page xiii SAFETY INFORMATION 7 3 1 3 Safeguard the pedestrians at all times Do not drive carrier in a manner that would endanger other persons 7 3 1 4 Riding on the carrier by persons other than the operator is authorized only on personnel seat s provided by the manufacturer All parts of each person s body shall remain within the plan view outline of the carrier 7 3 1 5 When a carrier is to be left unattended stop the carrier apply the parking brake stop the engine or turn off power turn off the control or ignition circuit and remove the key if provided Additionally for the electric car riers the forward and reverse directional controls should be neutralized if a means is provided Block the wheels if the carrier is on a n incline 7 3 1 6 A carrier is considered unattended when the operator is 7 6m 25 ft or more from the carrier which remains in his view or whenever the operator leaves the carrier and it is not within his view When the operator is dismounted and within 7 6m 25 ft of the carrier still in his view he still must have controls neutralized and the park
63. d fuels upto 10 permissable External starter generator solid state regulator 12 volt maintenance free battery Sound pressure continuous A weighted equal to or less than 78 dB A The highest RMS value of weighted acceleration is 0 98 m s The highest RMS value of weighted acceleration is less than 2 5 m s The uncertaintyl of measurement is 39 m s ST SPORT 2 2 CARB Except for fuel system parts to meet California emissions standards See Parts Manual for replacement parts Do not use low inflation pressure tires on any E Z GO vehicle Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner s Manual Specifications subject to change without notice Owner s Manual and Service Guide Page 37 GENERAL SPECIFICATIONS STANDARD EQUIPMENT CHASSIS BODY Front BODY Rear BATTERY ENGINE TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPACITY TOTAL LOAD CAPACITY SPEED STANDARD COLORS DASH PANEL LIGHTING HORN TIRE TIRE PRESSURE WEIGHT Without fuel BED OPERATING CONTROLS amp INSTRUMENTATION FUEL ELECTRICAL SYSTEM NOISE VIBRATION WBV VIBRATION HAV GASOLINE POWERED ST 400 Welded Tubular Steel Powder Coated DuraShield Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat Lightweight
64. d immediately be removed from service The vehicle must be inspected by a qualified mechanic who should refer to the TROUBLESHOOTING section in the Technician s Repair and Service Manual AIR INTAKE AND COOLING FINS To prevent possible burns engine parts should be kept clean to reduce risk of overheating and ignition of accumulated debris After every off road use allow to cool and then check for a build up of dirt and debris in the air intake and cooling fins Dirt and debris may clog the engine s air cooling system Clean areas shown to prevent engine damage Keep linkag es springs and controls clean Keep area around muffler free of any combustible materi al At least once a year or more often under adverse condi tions the cooling system should be cleaned Cleaning will assure an adequate supply of air to the cooling fins Compressed air may be used for routine cooling system maintenance Fig 46 Cleaning Cooling System with Air REAR AXLE The rear axle is provided with a lubricant level check plug located on the driver side at the rear of the housing Ref Fig 47 on page 29 Unless leakage of rear axle lubricant is evident an annual lubricant check is suffi cient Checking The Lubricant Level Tool List Qty Required Socket 13 mm 3 8 1 Ratchet 3 8 drive 1 EURREl sia A A AA AET 1 Clean the are
65. ds Estonia Spain Finland France Germany Greece Hungary Kingdom Republic Iceland Italy Liechtenstein Latvia Lithuania NO PL PT RO Sweden Slovakia Slovenia Owner s Manual and Service Guide Appendix C 3 DECLARATION OF CONFORMITY NOTES Appendix C 4 Owner s Manual and Service Guide Check area behind the vehicle before operating in reverse Make sure the direction selector is in correct position before attempting to start the vehicle Slow down before and during turns turns should be executed at reduced speed Always bring vehicle to a complete stop before shifting the direction selector See GENERAL SPECIFICATIONS for vehicle load and seating capacity Read and understand the following text and warnings before attempting to service vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle requiring repair indicates that the vehicle is no longer functioning as designed and there fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to consider the safety of yourself and others around you should the component move unexpectedly Some components are heavy
66. e condition and all connections DIRECTION SELECTOR Y Check for wear and smooth movement lubricate shaft with light oil if required KING PINS Y Check for excessive play and tightness of retaining nuts Lubricate use wheel bearing grease STEERING ASSEMBLY y de Check bellows and pinion seal for damage or grease leakage Replace with SAE 10W 30 or 10W 40 that meets or exceeds SF SG CC oil ENGINEQIE DO NOT OVERFILL DRIVE BELT Check for cracks fraying and excessive wear BATTERY ANNUAL 250 300 HOURS includes items listed in previous tables amp the following FRONT WHEEL BEARINGS Check and adjust as required see Technician s Repair and Service Manual REAR AXLE Check lubricant add lubricant Ref Fig 47 on page 29 as required Clean and adjust see Technician s Repair and Service Manual v Check brake shoe linings see Technician s Repair and Service Manual FUEL FILTER A Replace SPARK PLUG A Replace gap new plug Ref Capacities and Replacement Parts on Page 31 MUFFLER EXHAUST Y Check mounting hardware check for leaks at head and muffler gaskets VALVES Check cold intake exhaust per Technician s Repair and Service Manual SERVICE BRAKES 500 HOURS includes items listed in previous tables amp the following CARBURETOR Clean Remove carbon from cylinder head and piston Y Check valve seats for carbon buildup and clean as required CYLINDER HEAD AND PISTON Fig
67. e event that any emission related part is found to be defective during the warranty period you shall notify E Z GO Warranty Department at 1 800 241 5855 and you will be advised of the appropriate warranty service providers where the warranty repair can be performed Appendix B 6 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY Owner s Manual and Service Guide Appendix C 1 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY PROHL EN O SHODE OVERENSSTEMMELSESERKL ERING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG AHAQZH MEGFELEL S GI NYILATKOZAT DICHIARAZIONE DI CONFORMIT ATBILSTIBAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL KONFORMIT DEKLARACJA ZGODNO CI DECLARA O DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHL SENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACI N DE CONFORMIDAD DEKLARATION OM VERENSST MMELSE SAMR MISYFIRL SING KONFORMITETSERKL RING Business name and full address of the manufacturer Obchodn jm no a adresa v robce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja imi ja laielik aadress Valmis
68. e in any way that will alter the weight distribution of the vehicle decrease its stability or increase the speed beyond the factory specification Such modifications can cause serious personal injury or death Modifications that increase the speed and or weight of the vehicle will extend the stopping distance and may reduce the stability of the vehicle Do not make any such modifications or changes The manufacturer prohibits and dis claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense Operation of the vehicle is limited to persons above the height of 59 inches 150 cm GENERAL OPERATION Always Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition Read and observe all warnings and operation instruction labels affixed to the vehicle Follow all safety rules established in the area where the vehicle is being operated Leave vehicle when there is a risk of lightning Reduce speed to compensate for poor terrain or conditions Apply service brake to control speed on steep grades Maintain adequate distance between vehicles Reduce speed in wet areas Use extreme cauti
69. e injury dam age the vehicle and or cause the vehicle to tip over Use extra care when operating loaded vehicle Do not permit any one to ride in the load bed Do not drive the vehicle with the load bed raised or with the tailgate unsupported Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings When using a load bed be sure to avoid backing up to the edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could result in the vehicle falling backwards MANUAL LIFT BED Exercise caution while operating the manual lift bed to ensure the bed is not released during lifting or lowering procedure Severe injury could result if bed is released and traps fingers or other body parts To lift the manual lift bed pull back on the latch release handle immediately behind the driver seat Ref Fig 15 on page 9 Raise the bed using the handle on the side of the bed Yer Front of Vehicle Manual Load Bed Latch Pull Up to Release Ref Mbl3 Fig 15 Manual Bed Latch On the ST 400 the gas strut will assist in raising the empty load bed and will keep the bed raised Ref Fig 16 on page 9 Over time the gas strut may allow the load bed to slowly lower If this condition is evident replacement of gas strut is required To lower the man
70. e may cause severe injury to operator or bystander damage to seals plastics seat material body finish or electrical system Do not use pressure in excess of 700 psi 4800 kpa to wash exterior of vehicle Clean windshield with lots of water and a clean cloth Minor scratches may be removed using a commercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a commercially available vinyl rubber cleaner The painted surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces Occasional cleaning and waxing with non abrasive prod ucts designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used as fertilizers or for dust control can collect on the underbody of the vehicle These materials will cause corrosion of underbody parts unless flushed occasionally with plain water Thoroughly clean any areas where mud or other debris can collect Sedi ment packed in closed areas should be loosened to ease it s removal taking care not to chip or otherwise damage p
71. e operator or passengers Do not modify the vehicle in any manner that will change the weight distribution of the vehicle Changes to the weight distribution or the center of gravity may make it unstable or prone to roll over which could result in severe injury or death to the operator or passengers CONVERTIBLE CARRIER Rear Facing Seat Cargo Deck 2 Persons or Cargo not to exceed 250 Lbs 113 kg Maximum Vehicle Capacity 800 Ibs 360 kg FIXED ROTOMOLDED BED Maximum Bed Capacity 250 Ibs 115 kg Maximum Vehicle Capacity 650 Ibs 290 kg ROTOMOLDED BED with Manual Dump or Optional Electric Dump Maximum Bed Capacity 500 Ibs 225 kg Maximum Vehicle Capacity 800 Ibs 360 kg Fig 14 Load Bed Configurations and Capacities LOAD BED To reduce the possibility of severe injury or death read understand and follow the Warn ing label affixed to the front of the load bed An electric lift bed is the standard bed for the ST 400 Lower capacity vehicles have a manual dump feature A load bed warning label is affixed to the front of the bed See Appendix A For safe operation of the vehicle this label must be understood See the load bed warn Page 8 ing label for maximum load The load must be positioned in the bed as far forward as possi ble distributed in such a way that its center of gravity must not be higher than height noted on label and secured Failure to follow these instructions may result in sever
72. e time reading this Owner s Manual and Ser vice Guide This Guide contains the information that will assist you in the safe operation of the vehicle It will also assist you in maintaining this highly reliable vehicle Some illustrations show items that may be optional for your vehicle This guide covers the operation of several vehicles therefore some pictorial views may not repre sent your vehicle Physical differences in controls will be illustrated This vehicle has been designed and manufactured as a World Vehicle Some countries have individual require ments to comply with their specifications therefore some sections may not apply in your country Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in accordance with the Periodic Service Sched ule Service Parts Manuals and Technician s Repair and Ser vice Manuals are available from a local Distributor an authorized Branch or the Service Parts Department When ordering parts or requesting information for your vehicle provide vehicle model serial number and manu facture code BEFORE INITIAL USE Read understand and follow the safety label on the instrument panel Be sure you understand how to oper ate the vehicle its equipment and how to use it safely Maintaining good performance depends to a large extent on the operator Improper use of this vehicle cou
73. ector is in correct position before attempting to start the vehicle Always bring the vehicle to a complete stop before shifting the direction selector Do not take vehicle out of gear while in motion coast Check the area behind the vehicle before operating in reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehi cle is in motion RUN IN Check for oil or fuel leaks that could have developed in shipment from the factory Avoid full throttle starts and rapid acceleration until the engine has achieved operat ing temperature All engines consume more oil than normal during the first hours of operation As internal moving parts are run in oil consumption should gradually decrease until the rate of consumption stabilizes Check the oil level per the Periodic Service Schedule Ref Fig 32 on page 21 Add oil if the level on the dip stick indicates that oil is in the add oil range Ref Fig 21 on page 12 Maximum Oil Level For Hot Engine Do Not Overfill Fill Cold Engine To This Point Add Oil Safe Operating Range Hot Engine Fig 21 Check Oil Level on Dipstick Do not overfill engine Too much oil may cause smoking or allow oil to enter the air filter enclosure The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick fill cap will result in oil becoming contaminated and or being discharged into the engine compartment
74. ee battery Sound pressure continuous A weighted equal to or less than 76 dB A The highest RMS value of weighted acceleration is 0 98 m s The highest RMS value of weighted acceleration is less than 2 5 m s The uncertaintyl of measurement is 39 m s ST 400 CARB Except for fuel system parts to meet California emissions standards See Parts Manual for replacement parts Do not use low inflation pressure tires on any E Z GO vehicle Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner s Manual Specifications subject to change without notice Page 38 Owner s Manual and Service Guide GENERAL SPECIFICATIONS STANDARD EQUIPMENT CHASSIS BODY Front BODY Rear BATTERY ENGINE TRANSAXLE TRANSMISSION FUEL TANK CARB Equipped BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPACITY TOTAL LOAD CAPACITY SPEED STANDARD COLORS DASH PANEL LIGHTING HORN TIRES TIRE PRESSURE WEIGHT Without fuel BED OPERATING CONTROLS amp INSTRUMENTATION FUEL ELECTRICAL SYSTEM NOISE VIBRATION WBV VIBRATION HAV GASOLINE POWERED ST CUSTOM Welded Tubular Steel Powder Coated DuraShield Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with B
75. ene C 1 Owner s Manual and Service Guide Page v TABLE OF CONTENTS NOTES Page vi Owner s Manual and Service Guide SAFETY INFORMATION This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product To reduce the chance of personal injury or property damage the following must be carefully observed Certain replacement parts can be used independently and or in combination with other accessories to modify an E Z GO manufactured vehicle to permit the vehicle to operate at or in excess of 20mph When an E Z GO manufactured vehicle is modified in any way by the Distributor Dealer or customer to operate at or in excess of 20mph UNDER FED ERAL LAW the modified product will be a Low Speed Vehicle LSV subject to the strictures and requirements of Fed eral Motor Vehicle Safety Standard 571 500 In these instances pursuant to Federal law the Distributor or Dealer MUST equip the product with headlights rear lights turn signals seat belts top horn and all other modifications for LSV s mandated in FMVSS 571 500 and affix a Vehicle Identification Number to the product in accordance with the require ments of FMVSS 571 565 Pursuant to FMVSS 571 500 and in accordance with the State laws applicable in the places of sale and use of the product the Distributor Dealer or custom
76. eners BOLT SIZE 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 8 15 24 35 55 75 130 125 Grade 2 gt 11 20 33 47 75 102 176 169 13 23 35 55 80 110 200 320 18 31 47 75 108 149 271 434 18 35 55 80 110 170 280 460 75 149 230 380 624 BOLT SIZE Class 5 8 Grade 2 5 8 Class 8 8 Grade 5 8 8 Class 10 9 8 Ref Tsp 1 Fig 52 Torque Specifications and Bolt Grades Page 32 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings NOTES Repair and Service Manual Page 33 OPERATION AND SERVICE INFORMATION NOTES Page 34 Repair and Service Manual GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner s Manual and Service Guide Page 35 GENERAL SPECIFICATIONS STANDARD EQUIPMENT CHASSIS BODY Front BODY Rear BATTERY ENGINE TRANSAXLE TRANSMISSION FUEL TANK BRAKES PARKING BRAKE FRONT SUSPENSION REAR SUSPENSION STEERING STEERING WHEEL SEATING SEATING CAPACITY TOTAL LOAD CAPACITY SPEED STANDARD COLORS DASH PANEL LIGHTING HORN TIRES TIRE PRESSURE WEIGHT Without fuel BED OPERATING CONTROLS amp INSTRUMENTATION FUEL ELECTRICAL SYSTEM NOISE VIBRATION WBV VIBRATION HAV GASOLINE POWERED ST SPORT Welded Tubular Steel Powder
77. er modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV and required to title or register the vehicle as mandated by State law E Z GO will NOT approve Distributor Dealer or customer modifications converting E Z GO products into LSV s The Company in addition recommends that all E Z GO products sold as personal transportation vehicles BE OPER ATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO am directing that E Z GO Branch personnel Distributors and Dealers advise all customers to adhere to this SAFETY RESTRICTION in connection with the use of all products new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Regulations section 571 500 or through the Internet at the website for the U S Department of Transportation at Dockets and Regulation then to Title 49 of the Code of Federal Regulations Transportation GENERAL Many vehicles are used for a variety of tasks beyond the original intended use of the vehicle therefore it is impossible to anticipate and warn against every possible combination of circumstances that may occur No warnings can take the place of good common sense and prudent driving practices Good com
78. essing the service brake pedal until the park brake releases Slowly depress the accelerator pedal to start the engine Release service brake when engine starts When the accelerator pedal is released the igni tion circuit is de energized and the engine stops To stop the vehicle more quickly depress the ser vice brake pedal When the direction selector is in the reverse position a warn ing signal will sound to indicate that the vehicle is ready to run in reverse STARTING THE VEHICLE ON A HILL To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release service brake until engine has started Do not hold vehicle on hill by using accelerator and engine This will cause premature and excessive wear to drive train components To reduce the possibility of permanent damage to the drive system it is important to prevent excessive roll back when starting the vehicle on a hill Place left foot on service brake and release the park brake Depress accelerator with right foot and release the service brake by lifting left foot COASTING To reduce the possibility of severe injury or death from coasting at above recommended speeds limit speed with service brake On steep hills it is possible for the vehicle to coast at greater than normal speeds encountered on a flat sur face To reduce the possible loss of vehicle control and severe drivetrain damage speeds should be limited
79. f Fig 18 on page 11 Be careful when loading the vehicle Tie down loads to prevent shifting Do not overload vehicle The cargo platform is limited to a max imum load of 250 Ibs 115 kg The load must be posi tioned on the platform as far forward as possible its center of gravity must not be higher than 4 10 cm above the platform and securely fastened down Failure to follow these instructions could cause personal injury damage to the vehicle and or cause the vehicle to tip over Be aware that increased loads may effect driving characteristics REAR STORAGE COMPARTMENT The rear storage compartment is not weather tight The rear storage compartment can be accessed with the rear seat folded down by reaching under the central por tion of the cargo platform and lifting the platform up Ref Fig 18 on page 11 GLOVE COMPARTMENTS A lockable glove compartment is located on each side of the instrument panel Ref Fig 20 on page 11 CARGO BASKET IF EQUIPPED Never overload the basket An overloaded bas ket could negatively affect vehicle handling charac teristics and cause the vehicle to tip over or cause structural damage to the vehicle Page 10 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings REAR SEAT FOLDED UP Front of Vehicle CT Rear _ Handrail f
80. for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of E Z GO 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims E Z GO will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if E Z GO demonstrates that the vehicle has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered 1 Fuel Tank 2 Fuel Cap 3 Fuel Line 4 Fuel Line Fittings 5 Clamps 6 Pressure Relief Valves 7 Control Valves 8 Control Solenoids 9 Electronic Controls 10 Vacuum Control Diaphragms 11 Control Cables 12 Control Linkages 13 Purge Valves 14 Vapor Hoses
81. h cargo area of the carrier as specified by the manufacturer 7 3 3 4 Avoid material loads exceeding the physical dimensions of the carrier or as specified by the carrier manu facturer 7 3 4 Operator Care of Personnel and Burden Carriers 7 3 4 1 Read and follow operators manual 7 3 4 2 At the beginning of each shift during which the carrier will be used the operator shall check the carrier con dition and inspect the tires warning devices lights battery s speed and directional controllers brakes safety interlocks and steer ing mechanism If the carrier is found to be in need of repair or in any way unsafe the matter shall be reported immediately to the user and the carrier shall not be operated until it has been restored to safe operating condition 7 3 4 3 If during operation the carrier becomes unsafe in any way the matter shall be reported immediately to the user and the carrier shall not be operated until it has been restored to safe operating condition 7 8 4 4 Do not make repairs or adjustments unless specifically trained and authorized to do so 7 3 4 5 Before refueling the engine shall be stopped and allowed to cool The operator and passengers shall leave the carrier before refueling 7 3 4 6 Spillage of hazardous materials shall be contained immediately and addressed via appropriate hazardous materials regulations 7 3 4 7 Do not operate a carrier with a leak in the fuel system or battery s Battery s shall be ch
82. hat could result in fuel Spillage Always wear safety glasses while refueling to prevent possible eye injury from gaso line or gasoline vapor Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempt ing to run the engine Preparing the engine for a prolonged storage period 30 days or more calls for a few simple steps to prevent a build up of varnish and gum in the carburetor and corro sion in the engine Raise the rear of the vehicle and support on jack stands Refer to Lifting the Vehicle for proper lift ing procedure and safety information Disconnect the fuel hose at the fuel tank and plug hose With proper ventilation depress the accelerator pedal and allow engine to run until it stops due to lack of fuel Remove spark plug and pour about 1 oz 30 ml of engine oil into the cylinder Replace spark plug ground spark plug wire and use starter to turn engine over a few seconds to distribute oil Page 30 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Adda gasoline additive to the tank in accordance marks on the hexagonal head and grade 8 hardware is with the manufacturer s recommendations identified by 6 marks on the head Unmarked hardware Reatt
83. he INITIAL SERVICE CHART must be per formed Ref Fig 1 on page 1 SERVICE OPERATION Battery Charge battery Seats Remove protective plastic covering Brakes Check operation and adjust if necessary Establish acceptable stopping distance Tires Check air pressure see SPECIFICATIONS Fuel Fill tank with correct fuel Engine Check oil level Ref Isc 2 Fig 1 Initial Service Chart Vehicle battery must be fully charged before initial use Check for oil or fuel leaks that could have developed in shipment from the factory Determine and record braking distance required to stop vehicle for future brake performance tests Remove the protective clear plastic that protect the seat bottom and back rest during shipping before placing the vehicle in service Repair and Service Manual Page 1 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings CONTROLS AND INDICATORS Vehicle controls and indicators consist of key light switch direction selector choke fuel gauge low oil pressure indicator light accelerator pedal combination service and park brake pedal horn 12 volt power outlet KEY LIGHT SWITCH Fuel Ref Kes 28 Fig 2 Key Light Switch and Fuel Gauge Located on the dash panel this switch enables the basic elec trical system
84. hould have the same pressure for optimum handling characteristics Be sure to install the valve dust cap after checking or inflating The vehicle is fitted with low pressure tubeless tires mounted on one piece rims therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire plug Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate the leak and mark with chalk Insert tire plug in accordance with manufac turer s instructions To reduce the possibility of severe injury be sure mounting demounting machine is anchored to floor Wear OSHA approved safe ty equipment when mounting demounting tires If the tire is to be removed or mounted the tire changing machine manufacturer s recommendations must be fol lowed in order to reduce possibility of severe injury Wheel Installation To reduce the possibility of component damage do not tighten lug nuts to more than 85 ft Ibs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the valve stem to the outside mount the wheel onto the hub with lug nuts Finger tighten lug nuts in a cross sequence
85. id fuels when used to be certain that it is in accor dance with ANSI NFPA 505 and ANSI NFPA 30 or as required by local ordinance 6 4 2 Storage and handing of liquefied petroleum gas fuels shall be in accordance with ANSI NFPA 505 and ANSI NFPA 58 or as required by local ordinance If such storage or handling is not in compliance with these standards the user shall prevent the carrier from being used until such storage and handling is in compliance with these standards 6 43 Prevent fire and explosion caused by static electric discharge Use only non metal portable fuel containers approved by the Underwriter s Laboratory U L or the American Society for Testing amp Materials ASTM If using a fun nel make sure it is plastic and has no screen or filter Static electric discharge can ignite gasoline vapors in an ungrounded fuel container Remove the fuel container from the bed of a carrier or the trunk of a car ban place on the ground away from the carrier before filling Keep nozzle in contact with container opening while filling When practical remove equipment from trailers or truck beds and re fuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer 6 5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers 6 5 1 The user shall require battery changing and charging facilities and procedures to be in accordance with ANSI NFPA 5
86. iginal carrier manufacturer or a successor thereof When the carrier manufacturer or its successor approves a modification or alteration appropriate changes shall be made to capacity plates decals tags and operation and maintenance manuals 6 3 3 As required under paragraphs 6 3 1 or 6 3 2 the manufacturer shall be contacted to secure new nameplates warnings or instructions which shall then be affixed in their proper place on the carrier 6 3 4 In the event that the carrier manufacturer is no longer in business and there is no successor in interest to the business the user may arrange for a modification or alteration to a carrier provided however the controlling party shall 1 Arrange for the modification or alteration to be designed tested and implemented by an engineer s expert in carrier s and their safety Owner s Manual and Service Guide Page xi SAFETY INFORMATION 2 Maintain a permanent record of the design test s and implementation of the modification or alteration 3 Make appropriate changes to the capacity plate s decals tags and operation and maintenance manuals 4 Affix a permanent and readily visible label on the carrier stating the manner in which the carrier has been mod ified or altered together with the date of the modification or alteration and the name of the organization that accomplished the tasks 6 4 Fuel Handling and Storage 6 4 1 The user shall supervise the storage and handling of liqu
87. ing The Belt Loosen the starter generator pivot bolt While holding the lower adjusting nut with a wrench loosen the upper jam nut with another wrench Move the lower nut up or down the adjustment bolt until proper belt tension is achieved Hold the lower nut in place and tighten the upper jam nut against it Ref Fig 43 on page 26 Tighten the starter generator pivot bolt BATTERY CLEANING To reduce the possibility of damage to vehicle or floor neutralize acid before rinsing battery To reduce the possibility of damage to electrical com ponents while cleaning do not use a pressure washer Cleaning should take place per the Periodic Service Schedule Ref Periodic Service Schedule on Page 21 When cleaning the outside of the battery and terminals first spray with a solution of sodium bicarbonate baking soda and water to neutralize any acid deposits before rinsing with clear water Use of a water hose without first neutralizing any acid will move acid from the top of the battery to another area of the vehicle or storage facility where it will attack the metal structure or the concrete asphalt floor Addition ally a residue will be left on the battery which is conduc tive and will contribute to the discharge of the battery To reduce the possibility of battery explosion that could result in severe injury or death do not use metallic spray wand to clean battery and keep all smoking materials open flame or sparks a
88. ithin the safe operating range as indicated on the dipstick Do not operate vehicle if oil level is below the safe area indicated on the dipstick STARTER GENERATOR BELT TENSION Tool List Qty Required Belt tension gauge 1 Wremeli 1 Wrench STO aniseed tee d hacen 2 Ratchet 3 8 drive a 1 Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 Ibs 34 36 kg Fig 41 Check Belt Tension with Gauge A loose belt can cause audible vibration and squeal Tighten a new starter generator belt to 90 110 Ibs 41 50 kg tension when a gauge is applied half way between the two pulleys Ref Fig 41 on page 25 A new belt may be checked manually A maximum deflection of 3 8 10 mm is acceptable Ref Fig 42 on page 26 Tighten an existing belt to 75 80 Ibs 34 36 kg tension using the same technique and inspect for Repair and Service Manual Page 25 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings 3 8 1 cm Maximum Deflection New Belt 1 2 1 3 cm Maximum Deflection Existing Belt Fig 43 Adjust Belt Tension cracking or wear A maximum deflection of 1 2 13 mm is acceptable Adjust
89. ktkode When Fitted With CE Kit 614168 Machine Name N zev stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung Ovopacia unxavriparoc G pn v Denominazione della macchina lek rtas nosaukums Ma inos pavadinimas Isem tal Magna urz dzenia Nome da M quina Numele echipamentului N zov stroja Naziv slroja Nombre de la m quina Maskinens namn Heili t aekis Maskinnavn Designation Ozna en Betegnelse Benaming Nimetus Tyyppimerkinl Pa ym jimas Bezeichnung Xapaxtnpiopds Megnevez s Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Utility Vehicle Designa o Specificatie Ozna amp enle Namen stroja Descripci n Beteckning Merking Konstruksjon Serial Number S riov amp slo Serienummer Serienummer Searianumber Valmistusnumero Num ro de s rie Seriennummer Z amp ipiak c apiBp c Sorozatsz m Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny N mero de S rie Num r de serie S riov slo Serilska tevilka 2696143 to 2800000 Numero de seria Serienummer Ra n mer Serienummer Conforms to Directives Spl uje podm nky sm mic Er i overensstem
90. l or not performing required maintenance services The replacement parts used for required maintenance services Consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc Diagnosis and inspection charges that do not result in warranty eligible service being performed Any non authorized replacement part or malfunction of authorized parts due to use of non authorized parts OWNER S WARRANTY RESPONSIBILITIES Owner s Manual and Service Guide Appendix B 5 VEHICLE WARRANTIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual E Z GO recommends that you retain all receipts covering maintenance on your engine but E Z GO cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that E Z GO may deny warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to the nearest distributor dealer or service provider authorized by E Z GO when a problem exists If you have any questions regarding your warranty rights and responsibilities you should contact the E Z GO Warranty Department at 1 800 241 5855 for the information THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANC
91. lar attention to all Notes Cautions and Warnings To reduce the possibility of severe injury or death resulting from loss of vehicle control the following warnings must be observed When driving vehicle consider the terrain traffic conditions and the environmental factors which effect the terrain and the ability to control the vehicle Use extra care and reduced speed when driving on poor surfaces such as loose dirt wet grass gravel etc Stay in designated areas and avoid extremely rough terrain Maintain a safe speed when driving down hill Use service brake to control speed when traveling down an incline A sudden stop or change of direction may result in loss of control Slow down before and during turns turns should be made at reduced speed Never drive vehicle up down or across an incline that exceeds 14 25 grade To reduce the possibility of severe injury or death resulting from improper vehicle operation the following warnings must be observed Refer to GENERAL SPECIFICATIONS for seating capacity Depressing accelerator pedal will release foot operated park brake and may cause inadvertent vehicle movement Turn the key to the OFF position whenever the vehicle is parked To prevent inadvertent movement when the vehicle is to be left unattended engage the park brake move direction selector to forward position turn key to OFF position and remove key Make sure that the direction sel
92. ld result in severe injury or death The ST series are light duty utility vehicles NOT All Terrain Vehicles ATV s This vehicle is not a toy and using it while engaging in horseplay is dangerous Plan carefully before using the vehicle to go significant distances over questionable terrain Remember that a one hour drive may take many hours to walk out should you run out of fuel or be stranded by becoming stuck on unsuitable terrain Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydrogen gas is explosive and could cause severe injury or death Charging must take place in an area that is adequately ventilated minimum of 5 air exchanges per hour To reduce the chance of battery explosion that could result in severe injury or death never smoke around or charge batteries in an area that has open flame or electrical equipment that could cause an electrical arc Hydrogen gas is generated in the charging cycle of bat teries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will collect in the ceiling of buildings necessitating proper ventilation Five air exchanges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces Before a new vehicle is put into operation the items shown in t
93. melse med direktiver Voldoet aan de richtlijnen Vastab direktiividele Direkliivien mukainen Conforme aux directives Entsprichl Richtlinien Tata O ny ec Megfelel az ir nyelveknek Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas Respecia Direclivele Je v s lade so smernicami Skladnost z direktivami Cumple con las Directivas Uppfyller direkliv Samr mist Ulskipunum samsvar med direktiv 2006 42 EC Conformity Assessment Hodnoceni pln ni podminek Overensstemmelsesvurdering Conformiteitsbeoordeling Vaslavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konfarmit tsbeurteilung Aian arwoan Megfelel s g d kel s Valutazione della conformit Atbitstibas nov rt jums Atitikties vertinimas Livell tal Qawwa Lal Hoss Imkejjel Ocena zgodno ci Avalia o de Conformidade Evaluarea conformil tii Vyhodnotenie zhodnosti Ocena skladnosti Evaluaci n de conformidad Bed mning av verensst mmelse Samr mismat Konformitetsvurdering 2006 42 EC Annex II Harmonised standards used Pou it harmonizovan normy Brugte harmoniserede standarder Gebruikte geharmoniseerde E
94. mon sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined The manufacturer strongly suggests that all users and maintenance personnel read this entire manual paying particular attention to the CAUTIONS and WARNINGS contained therein If you have any questions regarding this vehicle contact your closest representative or write to the address on the back cover of this publication Attention Product Service Department The manufacturer reserves the right to make design changes without obligation to make these changes on units previ ously sold and the information contained in this manual is subject to change without notice The manufacturer is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This vehicle conforms to the current applicable standard s for safety and performance requirements These vehicles are designed and manufactured for off road use They do not conform to Federal Motor Vehicle Safety Standards of the United States of America USA and are not equipped for operation on public streets Some communi ties may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordi nances Owner s Manual and Service Guide Page vii SAFETY INFORMATION Refer to GENERAL SPECIFICATIONS for vehicle seating capacity Never modify the vehicl
95. nd of vehicle the generator is more than adequate to maintain the battery charge level The generator is not designed to charge a discharged battery When engine starts the clutches engage and cause vehicle to move making jump starting both dangerous and impractical If the vehicle battery has become discharged it must be charged using a 12 volt charger that is rated at 10 amps or less Read and understand all instructions provided by the manufacturer of the charger TRANSPORTING VEHICLE TOWING This vehicle is not designed to be towed It is recommended that the vehicle be moved by placing the entire vehicle on a trailer flatbed truck or other suit able transport NEUTRAL LOCK To prevent the driven clutch from turning the rear wheels during service operations and to prevent wear to the belt while being towed a neutral lock is located on the direc tion selector The neutral lock is located on the direction selector To operate neutral lock first turn the key switch to OFF place direction selector in R and remove seat Pull out motion 1 and rotate motion 2 the neutral lock pin han dle so that the pointed portion of the handle is over the side of the direction selector cam Ref Fig 30 on page 19 Move direction selector lever towards the area between F and R During that motion the pin will snap into the hole in the direction selector mounting bracket preventing any movement of the lever When in this
96. nfluenced by weather conditions terrain road surface condition actual vehicle weight accessories installed and vehicle speed No specific braking dis tance can be reliably specified The test is conducted by latching the park brake to eliminate different pedal pres sures and to include the affects of linkage mis adjust ment Establish the acceptable stopping distance by testing a new or known to be good vehicle and recording the stopping location or stopping distance For fleets of vehi cles several vehicles should be tested when new and the range of stopping locations or distances recorded Over time a subtle loss of performance may take place there fore it is important to establish the standard with a new vehi cle Drive the vehicle at maximum speed on a flat dry clean paved surface Ref Fig 45 on page 27 Quickly depress the brake pedal to latch the parking brake at the line or marker in the test area and remove foot from pedal The vehicle should stop aggressively The wheel brakes may or may not lock Observe the vehicle stop ping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the normal range of stopping distances If the vehicle stops more than 4 ft 1 2 m beyond the acceptable stopping distance or pulls to one side the vehicle has failed the test and should be tested again If the vehicle fails the second test it shoul
97. nimize hazards and facilitate detection of components needing service Modifications and additions which affect capacity and safe carrier operation shall not be performed without man ufacturer s prior written authorization where authorized modifications have been made the user shall ensure that capacity operation warning and maintenance instruction plates tags or safety labels are changed accord ingly r Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and of a quality at least equal to that provided in the original equipment s Disconnect batteries negative connection s first When reconnecting connect positive connection first t Hydraulic systems if so equipped shall be checked for leaks for condition of parts Keep body and hands away from pin holes or nozzles that eject fluids under high pressure Use paper or cardboard not hands to check for leaks o p q ANSI ITSDF B56 8 2005 Page xvi Owner s Manual and Service Guide SAFETY INFORMATION Owner s Manual and Service Guide Page xvii SAFETY INFORMATION Page xviii Owner s Manual and Service Guide OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings Thank you for purchasing a Gas Powered Light Duty Utility Vehicle Before driving the vehicle we ask you to spend som
98. oil may cause smoking or allow oil to enter the air filter enclosure The oil should be checked with the engine warm The vehicle should be on a level surface with the parking PARK brake engaged Allow adequate time for oil to drain into the crankcase before checking Remove the dipstick and wipe off the entire area with a lint free cloth Ref Fig 33 on page 23 Fig 33 Clean Entire Dipstick Insert the dipstick fully into the dipstick hole and remove Examine the level of the oil on the dipstick Fill Cold Engine Maximum Oil Level To This Point For Hot Engine Do Not Overfill Cl Add Oil Safe Operating Range Hot Engine Fig 34 Check Oil Level on Dipstick The engine can be operated safely as long as oil is within the safe operating range as indicated on the dip stick Do not operate vehicle if oil level is below the safe area indicated on the dipstick Oil should be added to bring the level into the safe oper ating range Remember that oil expands as it gets hot Do not overfill Ref Fig 34 on page 23 Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick fill cap will result in oil becoming contaminated and or oil being discharged into the engine compartment Changing the Oil Tool List Qty Required DOCKET 3 8 drive iis
99. olved in 1 quart 1 liters of water and flushed with water Aerosol containers of battery terminal pro Sgl 1 tectant must be used with extreme care Insulate metal container to reduce the pos sibility of can contacting battery terminals which could result in an explosion It is in the best interest of both vehicle owner and service technician to carefully follow the procedures recom mended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle both dependable and economi cal This vehicle will give years of satisfactory service pro viding it receives regular maintenance Refer to the Peri odic Service Schedule for appropriate service intervals Ref Fig 32 on page 21 Refer to Lubrication Points for appropriate lubrication locations Ref Fig 49 on page 30 SERIAL NUMBER LABEL LOCATION Two serial number and manufacture date code plates are on the vehicle One is placed on the body below the front driver side of the seat The other is located on the chassis between the seat back supports Ref Fig 31 on page 20 Augusta Georgia USA 1 800 241 5855 SERIAL No Bar Code Lb kg W Batt Nom Power Hp kw Label No Rated Capacity W Operator Ib kg I lb kgW OBat System voltage MaxBatllb kg MaxDrawbarlb kg SERIAL No Bar Code Fig 31 Serial Number Label Location De
100. omab lehnilist Technical Director dokumentalsiooni Ja on igus koostada tehniline toirnik Sen henkil n allekirjoitus jolla on valmistajan valtuutus vakuutuksen laadintaan jolla on hallussaan tekniset 20th January 2010 asiakirjat joka on valtuutettu laatimaan tekniset asiakirjat Ja joka on siloittautunut yhleis n Ransomes Jacobsen Signature de la parsonna habilit e r diger la d claration au nom du fabricant d tenir documentation technique compiler tes fichiers techniques el qul est implant e dans la Cornmunaul Ltd West Road Ransomes Europark Unterschrift der Person die berechtigt ist die Erkl rung im Namen des Herstellers abzugeben die die Ipswich technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen lund dia in der Gemeinschaft nledergalassen ist England IP3 STT Yroypap ar pou efoumosoryevou via my SfAcon tx p pou rou karagkeuagrfi o oTrojo TH exvixt xBeon kai THY ELOUTIOSSINGN va Tov TEXVIKG PEKEAO o tivan ropiau vos any A gy rt nev ben meghatalmazott szem ly akinek jog ban ll m dositania a nyilalkozatoL a m szaki Idokument ci l rzi enged llyel rendelkezik m szaki sszoe llit s hoz s aki a k z ss gben letelepedett szern ly Firma della persona autorizzata a redigere la dichiarazione a nome da fabbricante in
101. on when approaching sharp or blind turns Use extreme caution when driving over loose terrain Use extreme caution in areas where pedestrians are present MAINTENANCE Always Maintain the vehicle in accordance with the manufacturer s periodic service schedule Ensure that repairs are performed by those that are trained and qualified to do so Follow the manufacturer s maintenance procedures for the vehicle Be sure to disable the vehicle before performing any maintenance Disabling includes removing the key from the key switch and removal of a battery wire Insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by shorting the battery terminals or associated wiring Remove the battery or cover exposed terminals with an insulating material Use specified replacement parts Never use replacement parts of lesser quality Use recommended tools Page viii Owner s Manual and Service Guide SAFETY INFORMATION Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle Support the vehicle using wheel chocks and jack stands Never get under a vehicle that is supported by a jack Lift the vehicle in accordance with the manufacturer s instructions Empty the fuel tank or plug fuel hoses to prevent fuel leakage Maintain the vehicle in an area away from exposed fl
102. possesso Della documentazione tecnica ad aulorizzala a costituira il fascicolo tecnico che deve essere stabilita nella Comunit Tas personas paraksts kura ir dekiar cijas sast d anai ra ot ja kurai ir tehnisk dokumentacija kura ir pilnvarota sagatavot tehnisko re istru un kura ir apstiprinala Koplena Asmuo kuris yra gana inomas kuriam gamintojas suteik igaliojimus sudaryti sla deklaracija ir kuris pasira turi vis technin informacij ir yra galiotas sudaryti lechnin s informacijos dokument firma tal persuna awtorizzata li tfassal id dikjarazzjoni fisem ilfabbrikant g handha d dokumentazzjoni teknika u hija awtorizzata li tkkompila l fajl tekniku u li hija stabbliita fil Komunit Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta przechowujace dokumentacj 2006 42 EC Annex II 1A 10 techniczna upowa nion do stworzenla dokumentadji technicznej oraz wyznaczonej ds wsp lnotowych Ronald L Otten Assinatura da pessoa com poderes para emilir a declara o em nome do fabricanle que possui a documenta 8o 3 a t cnica que est autorizada compilar o processo t cnico e que est estabelecida na Comunidade Vice President of Engineering Semn tura persoanel Imputemicite s elaboreze deciaratia n numela produc torului care define documenta ia E Z GO Division of Textron Inc lehnicA este autorizat compileze dosarul tehnic si este sta
103. r death from improper servicing techniques Do not attempt any type of servicing oper ations before reading and understanding all notes cautions and warnings in this manual Any servicing requiring adjustments to be made to the powertrain while the engine is running must be made with both drive wheels raised and vehicle properly sup ported on jack stands To reduce the possibility of engine dam age never operate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condition Wear eye protection when working on the vehicle Use extra care when working around batteries or using solvents or compressed air To reduce the possibility of caus ing an electrical arc which could result in a battery explosion turn off all electrical loads from the battery before removing battery wires Wrap wrenches with vinyl qom tape to reduce the possibili ty of a dropped wrench shorting out a battery which could result in an explosion Reduce the possibility of accidental start ing by disconnecting battery at negative terminal before servicing The electrolyte in a battery is an acid solu tion which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physician immediately Any electrolyte spills should be neutralized with a solution of 2 teaspoons 10 ml sodi um bicarbonate baking soda diss
104. re or location in which the carrier is to be use in the accordance with ANSI NFPA 505 6 6 2 The user shall permit in hazardous areas only those carriers approved and of the type required by ANSI NFPA 505 6 7 Lighting for Operating Area The user in accordance with his responsibility to survey the environment and operating conditions shall determine if Page xii Owner s Manual and Service Guide SAFETY INFORMATION the carrier requires lights and if so shall equip the carrier with appropriate lights 6 8 Control of Noxious Gases and Fumes When equipment powered by internal combustion engines is used in enclosed areas the atmosphere shall be main tained within limits specified in the American Conference of Governmental Industrial Hygienists publication Threshold Limit Values for Chemical Substances and Physical Agents in the Workroom Environment This may be accomplished by ventilation maintenance of emission control equipment recommended or provided by the manufacturer of the equip ment 6 9 Warning Device s 6 9 1 The user shall make periodic inspections of the carrier to be certain that the sound producing and or visual device s if so equipped are maintained in good operating condition 6 9 2 The user shall determine if operating conditions require the carrier to be equipped with additional sound pro ducing or visual devices or both and be responsible for providing and maintaining such devices in accordance with the man
105. replaceable steel panels One 12 Volt Maintenance Free 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filter amp Remote Intake Fixed Jet Bowl Carburetor Pulse Fuel Pump 11 42 1 Helical geared with Neutral Detent and Ground Speed Governor Automatic Continuously Variable Transmission CVT 6 Gal 23 L Tank 36 Ibs 16 kg Fuel Weight Dual Rear Wheel Self Adjusting Mechanical Drum Brakes Automatic Parking Brake Release with Self Compensating System Leaf Springs with Hydraulic Shock Absorbers Leaf Springs with Hydraulic Shock Absorbers Single Reduction Rack amp Pinion Dual Handgrips Pencil Holder amp Clipboard Cushion Foam Vinyl Cover Hip Restraint Hand Hold Operator amp 1 Passenger 800 Ibs 360 kg Including Operator Passenger Accessories amp Cargo 16 0 5 mph 25 26 5 kph Hunter Green Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Dual Halogen Headlights Horn Stryker 1922 x 9 10 Uni directional 12 16 psi 85 110 kpa 932 Ibs 423 kg Rotomolded Load Bed Removable Key Deadman Accelerator Control Direction Selector Audible Reverse Warning Electric Fuel Gauge Fresh Regular Grade Unleaded Ethonol blend fuels upto 10 permissable External starter generator solid state regulator 12 volt maintenance fr
106. rous gas that can cause unconsciousness and is potentially lethal The following are symptoms of carbon monoxide inhalation Dizziness Vomiting Intense headache Muscular twitching Weakness and sleepiness Throbbing in temples If any of these symptoms are experienced get fresh air immediately Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 UK and Europe Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com 150 9001 Copyrighted Material ISO 14001 This manual may not be reproduced in whole or in part without the express permission of perros E Z GO Division of Textron Inc Technical Communications Department
107. se caution on grades ramps or inclines normally travel straight up and down 7 3 2 8 Under all travel conditions the carrier shall be operated at a speed that will permit it to be brought to a stop in a safe manner 7 3 2 9 Make starts stops turns or direction reversals a smooth manner so as not to shift the load endanger passengers or lose control of the carrier 7 3 2 10 Do not operate carrier in a dangerous manner 7 3 2 11 Slow down when approaching or on wet or slippery surfaces 7 3 2 12 Do not drive carrier onto any elevator unless specifically authorized to do so Approach elevators slowly and then enter squarely after the elevator car is properly leveled Once on the elevator neutralize the controls shut off power and set parking brakes It is advisable that all other personnel leave the elevator before a carrier is allowed to enter or exit 7 3 2 13 Avoid running over loose objects potholes and bumps 7 3 2 14 Reduce carrier speed to negotiate turns 7 3 2 15 Avoid any action verbal or physical by an operator or passenger which could cause the operator to be dis tracted Page xiv Owner s Manual and Service Guide SAFETY INFORMATION 7 3 3 Loading 7 3 3 1 Refer to operators manual for loading instruction 7 3 3 2 Handle only stable and safely arranged loads When handling off center loads which cannot be centered operate with extra caution 7 3 3 3 Handle only loads within the capacity of eac
108. sign changes take place on an ongoing basis In order to obtain correct components for the vehicle the manufacture date code serial number and vehicle model must be provided when ordering service parts Page 20 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings mum load To access powertrain for routine maintenance lift or remove seat For major repair refer to appropriate Tech nician s Repair and Service Manual To prolong vehicle life some maintenance items must be Some service procedures may require the vehicle to be serviced more frequently on vehicles used under severe lifted Refer to LIFTING THE VEHICLE for proper lifting driving conditions such as extreme temperatures procedure and safety information extreme dust debris conditions frequent use with maxi V Check Clean Adjust etc A Replace To perform service that is listed in this schedule but not described in this manual contact a local Service Representa tive or see the Repair and Service Manual for this vehicle NOTE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions BEFORE USE V Check service brake general operation V Check park brake operation does it hold on a hill Check warning device function in reverse v Check tire pressure condition
109. spring loaded highly cor rosive explosive or may produce high amperage or reach high temperatures Gasoline carbon monoxide battery acid and hydrogen gas could result in serious bodily injury to the technician mechanic and bystanders if not treated with the utmost caution Be careful not to place hands face feet or body in a location that could expose them to injury should an unforeseen situation occur Always use the appropriate tools listed in the tool list and wear approved safety equipment To prevent personal injury or death observe the following Before working on the vehicle remove all jewelry rings watches necklaces etc Be sure that no loose clothing or hair can contact moving parts Use care not to touch hot objects Raise entire vehicle and support on jack stands before attempting to run or adjust powertrain Wear eye protection when working on or around vehicle In particular use care when working around batteries using solvents or compressed air Hydrogen gas is formed when charging batteries Do not charge batteries without adequate ventilation Do not permit open flame or anyone to smoke in an area that is being used for charging batteries A concentration of 4 hydrogen gas or more is explosive Engine exhaust gas carbon monoxide is deadly Carbon monoxide is odorless colorless gas that is formed as a natural part of incomplete combustion of hydrocarbon fuels Carbon monoxide is a dange
110. stick an e edi aie a bte ap ts 13 COLD STARTING BATTERY ea aQ LABELS AND PICTOGRAMS ionnan ice c rec mia eu vertu iade S 14 SUN TOP amp WINDSHIELD If Equipped ttt ettet 15 VEHICLE CLEANING AND asda aaa 15 Q Z a Rar aa ea 15 REPAIR eene ceri edidere a e EIETING THE VEHIGLEE 3 1 iie rt eco ese ny tas dece tede em t ud eec imei ge Fig 24 Lifting the Vehicle WHEELS AND TIRES 5 tenete Uu DPI mt en LRL Mille Wheel Installation Fig 25 Wheel Installation Unidirectional Tiros Fig 26 Unidirectional Tire Wheel Installation EIGHT BUEB REPEAGCEMBENT sess edge tx derer ate de a edi de oe RR cha cada a a Re Fig 27 Headlight Replacement Fig 28 Tail and Brake Light Bulb Replacement Fig 29 Tail and Brake Light Bulb Replacement FUSE REPLACEMENT zienian t fen o ete te ip ets VEHICLE WITH A DISCHARGED BATTERY TRANSPORTING VEHICLE ise Saad cc ir ROSE Rara dace draen aane DR RE HEEL aae peli cea MU TREE EE E NEUTRAL LOCK HAULING L RT SERVICE AND MAINTENANCE SERIAL NUMBER LABEL LOCATION Fig 31 Serial Number Label Location n PERIODIC SERVICE SCHEDULE
111. t Clear Coat Flexible Impact Resistant DuraShield Injection Molded TPE Thermoplastic Elastomer with Base Coat Clear Coat One 12 Volt Maintenance Free 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filter amp Remote Intake Fixed Jet Bowl Carburetor Pulse Fuel Pump 11 42 1 Helical geared with Neutral Detent and Ground Speed Governor Automatic Continuously Variable Transmission CVT 6 Gal 23 L Tank 36 Ibs 16 kg Fuel Weight Dual Rear Wheel Self Adjusting Mechanical Drum Brakes Automatic Parking Brake Release with Self Compensating System Leaf Springs with Hydraulic Shock Absorbers Leaf Springs with Hydraulic Shock Absorbers Single Reduction Rack amp Pinion Dual Handgrips Pencil Holder amp Clipboard Cushion Foam Vinyl Cover Hip Restraint Hand Hold Operator amp 3 Passengers 800 Ibs 360 kg Including Operator Passenger Accessories amp Cargo 16 0 5 mph 25 26 5 kph Hunter Green Scuff Resistant Glass Fiber Reinforced Plastic Thermoplastic Olefin with 4 Drink Holders Dual Halogen Headlights Horn Trail Wolf AT 20 x 11 x 10 Uni directional 20 psi 135 kpa 899 Ibs 408 kg Convertible Carrier Removable Key Deadman Accelerator Control Direction Selector Audible Reverse Warning Electric Fuel Gauge Fresh Regular Grade Unleaded Ethonol blen
112. tajan toiminimi ja t ydellinen osoite Nom commercial et adresse compl te du fabricant Firmenname und vollst ndige Adresse des Herstellers kar E 2 GO Division of Textron Inc raxu poui ri 5ie 68uvon gy rt zleti neve s teljes cime Ragione sociale e indirizzo completo del fabbricante Uz n muma nosaukums un pilna ra ot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummer jali u indirizz shih tal fabbrikant Nazwa firmy i pelny adres producenta Nome da 1451 Marvin Griffin Road empresa e endere o completo do fabricante Denumirea comercial si adresa completa a produc lorului Obchodn n zov a pln adresa v robcu Naziv podjetja in Augusta GA 30906 USA polni naslov proizvajalca Nombre de la empresa y direcci n completa del fabricante lt Tillverkarens f retagsnamn och kompletta adress Fyrirt cekisheiti og fullt heimilisfang framlei anda Firmanavn og full adresse for produsenten Product Code Kon K d v robku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode rrpoi vroc Term kk d 605785 76211 606697 605815 505811 Codice prodotto Produkta kods Produkto kodas Kodi i tal Prodott Kod produktu C digo do Produto Cod produs K d v robku Oznaka proizvoda C digo de 606688 605782 producto Produktkod V run mer Produ
113. the vehicle must not be driven Ref Fig 21 on page 12 Contact a local distributor or authorized branch To prevent engine damage do not operate engine until oil pressure is corrected Do not overfill engine Too much oil may cause smoking or allow oil to enter the air filter enclosure Page 2 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings If oil level is below ADD mark on dipstick add oil to bring level to FULL mark Drive vehicle a short distance and check oil pressure If oil light does not come on con tinue to use vehicle ACCELERATOR PEDAL Unintentional movement of the accelerator pedal will release the park brake and may cause the vehicle to move which could result in severe injury or death With the key switch ON depressing the accelerator pedal starts the engine When the pedal is released the engine will stop Ref Fig 5 on page 3 To stop the vehi cle more quickly depress the service brake If key switch is ON and park brake is set depressing the accelerator inadvertently will release the park brake and will cause the vehicle to move which could cause severe injury or death Depressing the accelerator pedal will release the park brake if it is engaged This is a feature to assure the vehicle is not driven with the park brake engaged Depressing the ac
114. ts of the Cana Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproduc tive harm dian Interference Causing Equipment Regulations Ce syst me d allumage par tincelle de v hicule respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada NOTES CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER OWNER S MANUAL AND SERVICE GUIDE GASOLINE POWERED UTILITY VEHICLE ST SPORT ST SPORT CARB ST SPORT 2 2 ST SPORT 2 2 CARB ST 400 ST 400 CARB ST CUSTOM CARB Starting Model Year 2008 The E Z GO Division of Textron Inc reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The information contained in this Manual may be revised periodically by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual 2006 42 EC These are the Original instructions verified by E Z GO a Textron company TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE amp WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 3946 FAX 1 800
115. ty Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part Fuel Metering System Carburetor and internal parts and or pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if applicable Air filter Ignition System Spark plugs Magneto or electronic ignition system Spark advance retard system if applicable Exhaust manifold if applicable Miscellaneous Items Used in Above Systems Electronic controls if applicable Hoses belts connectors and assemblies OBTAINING WARRANTY SERVICE To obtain warranty service take your engine to the nearest authorized E Z GO distributor dealer or service provider Bring your sales receipts indicating date of purchase for this engine The distributor dealer or service provider authorized by E Z GO will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order All parts and accessories replaced under this warranty become the property of E Z GO WHAT IS NOT COVERED Conditions resulting from tampering misuse improper adjustment unless they were made by the distributor dealer or service provider authorized by E Z GO during a warranty repair alteration accident failure to use the recommended fuel and oi
116. ual lift bed grasp the bed handle and lower the bed to the rest position Be sure hands are not trapped by the bed TAIL GATE OPERATION To open the tail gate lift tail gate straight up with a sharp upward pull to lift out of the closed position and pivot out for open position To remove the tail gate remove the side cables from the load bed and open tail gate until it is Ref Gss 1 Fig 16 Gas Strut with Tether Cable straight down move tail gate panel straight up to remove from pins and remove from the load bed Reassemble in reverse order Never fill a gas can in the bed of a vehicle Static discharge could ignite gasoline vapor and cause an explosion Always place a gas can on the ground before filling Never fill a gas can in the bed of the vehicle Static elec tricity is built up during the fueling process and could discharge causing the gasoline vapor to ignite ELECTRIC LIFT BED OPERATION ST 400 Only Exercise caution while operating the electric lift bed to ensure clothing is not caught during lift ing or lowering procedure Severe injury could result if bed is lowered and traps fingers or oth er body parts The electric lift switch is located on the driver side of the front seat panel Ref Fig 17 on page 10 Move the tog gle switch lever up to raise the load bed and down to lower Before operating load bed check to ensure no one is behind the vehicle Repair and Service Manual Page 9
117. uce the ability of the driver to operate the vehicle safely Always review side effects of any medication with a doctor or pharmacist before operating vehicle Protective clothing and an approved motorcycle helmet are recommended for operator and passengers when operating vehicle in rough or densely wooded terrain When driving at full speed on a dirt road loose surfaces or wet grass vehicle stopping distance will increase If the vehicle is fully loaded it will take longer to stop than with no load When operating vehicle in wet weather conditions remember that the brakes may need to be lightly applied in order to provide enough friction to dry the brake unit If wet the brakes will lose much of their effect Slow down when in unfamiliar terrain Slow down when cresting a hill in an area that you are unfamiliar with Some hills are too steep to climb If you attempt to climb a hill that is too steep or if you are unable to achieve adequate traction do not attempt to turn around on the hill Slowly back straight down the hill using the service brake to control speed ENVIRONMENTAL CONCERNS As a responsible user practice respect for all wildlife and their habitat Respect private property and comply with all local laws and regulations governing the use of light duty utility vehicles Do not tamper with the exhaust system or governor of gasoline powered vehicles The exhaust system has been tuned to the engine for maxi mum perform
118. ufacturer s recommendations 6 10 Safety Interlocks The user shall make periodic inspections of the carrier to be certain that the safety interlock system if so equipped is operating properly 7 OPERATING SAFETY RULES AND PRACTICES 7 1 Personnel and Burden Carrier Operator Qualifications Only persons whoa are trained in the proper operation of the carrier shall be authorized to operate the carrier Oper ators shall be qualified as to visual auditory physical and mental ability to safely operate the equipment according to Section 7 all other applicable parts of this Standard and the operators manual 7 2 Personnel and Burden Carrier Operators Training 7 2 1 The user shall conduct an operators training program 7 2 2 Successful completion of the operators training program by the operator shall be required before operation of the carrier The program shall be presented in its entirely to all new operators and not condensed for those claiming previous experience 7 2 3 The user shall include as a minimum in the operators training program the following a Instructional material provided by the manufacturer including the operators manual b Emphasis on safety of passengers material loads carrier operator and other person s c General safety rules contained within this Standard and the additional specific rules determined by the user in accordance with this Standard and why they were formulated d Introduction of equipment
119. way from the battery The correct cleaning technique is to spray the top and sides of the battery with a solution of sodium bicarbon ate baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand or a plastic spray bottle The solution should consist of the amounts of sodium bicar bonate baking soda and clear water shown below Ref Fig 44 on page 27 In addition to the battery special attention should be paid to metal components adjacent to the battery which should also be sprayed with the sodium bicarbonate baking soda solution Allow the solution to sit for at least three minutes use a soft bristle brush or cloth to wipe the tops of the battery to remove any residue that could contribute to the self discharge of the battery Rinse the entire area with low pressure clear water Do not use a pressure washer Page 26 Repair and Service Manual OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings BRAKES Non Metalic Wandr 1 4 Cup 60 ML Sodium Bicarbonate Baking Soda Accelerate To Maximum Speed Latch Parking Brake and Take Foot Off Pedal Stopping 4 ft 1 2 m 2 GAL 8 Liters Gargen Sprayer 1 1 2 GAL 6 Liters 1 1 2 GAL 6 Liters Water Baking Powder Solution Fig 44 Preparing Acid Neutralizing Solution Ref Bpt 28
120. way they were removed Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely Air Filter Air Cleaner Element Canister 222222 f A X Air Cleaner _ Dust Cover Collector Fig 48 Air Cleaner If the element is in acceptable condition loose dirt may be removed by tapping the filter lightly Do not use oil on the filter element or any part of the unit LUBRICATION Do not use more than three 3 pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Putting more than three pumps of grease in a grease fit ting could damage grease seals and cause premature bearing failure Ref Fig 49 on page 30 SPARK PLUG Tool List Qty Required Spark plug socket 13 16 1 2 drive 1 Ratchet 1 2 drive iiie tre i aad 1 Plug gauge wire 1 Anti seize compound AR Torque wrench 1 2 drive ft Ibs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Repair and Service Manual Page 29 OPERATION AND SERVICE INFORMATION Read all of Section B and this section before attempting any procedure Pay particular attention to all Notes Cautions and Warnings
121. y Sound pressure continuous A weighted equal to or less than 78 dB A The highest RMS value of weighted acceleration is 0 98 m s The highest RMS value of weighted acceleration is less than 2 5 m s The uncertaintyl of measurement is 39 m s Do not use low inflation pressure tires on any E Z GO vehicle Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner s Manual Specifications subject to change without notice Owner s Manual and Service Guide Page 39 GENERAL SPECIFICATIONS 103 in 260 cm mE Rear 38 96 cm Front 38 5 in 97 cm ST SPORT Rear 38 in 96 cm Front 38 5 in 97 cm ST 400 Page 40 in 166 cm 5in 65 5 12 7 cm B 35 in 89 cm 7 49 in 124 cm e 42 5 in 108 cm A Owner s Manual and Service Guide GENERAL SPECIFICATIONS 127 cm 193 cm 65 5 in 166 cm a T 107 in 272 cm gt Rear 38 in 96 cm Front
122. y particular attention to all Notes Cautions and Warnings intermittently to seat beads Due to the low vol ume of the small tires overinflation can occur in seconds Never exceed the tire manufactur er s recommendation when seating a bead Protect face and eyes from escaping air when removing valve core To reduce the possibility of severe injury caused by a broken socket when removing wheels use only sockets designed for impact wrench use Use caution when inflating tires Overinflation could cause the tire to separate from the wheel or cause the tire to explode either of which could cause severe injury Use caution when inflating tires Due to the low volume of the small tires overinflation can occur in seconds Overinflation could cause the tire to separate from the wheel or cause the tire to explode Tire inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for recommended tire inflation pressure For outdoor applications with major use on grassy areas the follow ing should be considered On hard turf it is desirable to have a slightly higher inflation pressure On very soft turf a lower pressure reduces the possibility of tires cut ting into the turf For vehicles being used on paved or hard surfaces tire inflation pressure should be in the higher allowable range but under no condition should inflation pressure be higher than recommended on tire sidewall All four tires s

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OWNER`S MANUAL &amp; SERVICE GUIDE

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OWNER`S MANUAL & SERVICE GUIDE