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Explorer Group Motorhomes 2003 Tourers

1. INTERNAL WIRING OUTPUT FUSE SPUR 7 WHI BRN FIRE RCD RED A 3E OR Sm WHU BRN RED 4 0 WHU BRN WHV BRN B ATTE RY BLACK 4 0MM _ WAY BLOCK_ A 1 25 o z NEGS WHI BRN ROOF 6 WAY FROM CAR ber LINKED on O O ed oc waver cawean 4 155 52 2 5mm in i FRIDGE 11 3 2 77 28 581 y E m Of 2 12V AU RD 40 1 HER 55 i WHI BRN BATT 15 Ese 5040 T
2. FUSE SPUR 6 AI10A OUTPUT FF WHI BRN FIRE RCD RED T OR 1 5mm WHI BRN RED LONN WHI BRN 8 n WHI BRN 8 BLACK 4 0MM SWAY BLOCK WHLBRN 6 25 MAINS 255 63 WHI BRN pes ER Boo INPUT 6 WAY FROM CAR 1 LS E O WHI NC d EU Ez WHIBRN 8 8 230V Di J 7 H 1195 2 5mm 1 22771 i um Blk FRIDGE _ OR 4 82 EE 12 lee RD 4 0 WHI BRN 115 m BLK 1198 O A
3. CHARGER POWER SUPPLY INTERNAL WIRING 12 VOLTS FUSE SPUR WHVBRN FIRE RCD RED OR 1 5mm WHI BRN RED 4 0MM WHVBRN WHI BRN B ATTE RY BLACK 4 0MM p WHI BRN BLOCK 1 25 55 Intes WHVBRN 808 pee LINKED 88688 pM 6 WAY FROM CAR mars 8 WH H BRN 230V m gaa 5 55 5 gt 141 INI BLK FRIDGE Un OR OR me lt 2 254 12V 80 40 8 WHIBRN 5 a tio o E 118067 RED4 0mn 92 REVERSING Em RED4 0mm oS 15 GREEN 570 LIGHT HI BRN 152 SRN CAR la BERN smn 2 BUB BUBRN 77771 BLBRN 25mm
4. CHARGER POWER SUPPLY 12 yon FUSE SPUR WHI BRN FIRE 3 m OR 1 5mm 4 0 WHVERN WHI BRN B ATTE RY BLACK 4 0MM B BRN BA WHVBRN 2 5MM 2217 i cd il 28 16 WH BRN poor LINKED FAN 6 WAY FROM e 15 1521 HVBRN GRN BAN TE H5 22 5mm FRIDGE 1 5 1 1 8 es 55 1 OR Se TM Jeg Jock RD P BLK 55 5 WHI BRN BATT B 7 REVERSING LIGHT i 28158 489655 REDS Ort t RED4 0mm 1 GRN can 15 GREENZ5mm WHVBRN eqs 4 A BL BRN 2 5mm 8 88 BL BRN 4 LIGHTS joo TL BUBRN 2 5mm PEN VANITY Hugs 0 C3 25 comm Tal Q 8 BLK 1 RD BRN 4 0
5. CHARGER POWER SUPPLY 12 FUSE SPUR 6 A 10A WHIBRN FIRE MCB RCD RED T OR 1 5mm WHY BRN RED 40MM LWHVBRN ul WHI BRN BLACK 4 0MM WHUBRN SWAY BLOCK BATTER m Te MAINS m 1123 ks WHIBRN ROOF INPUT Led WAY FROM 6 ROM CAR 7 a E 2207 See 4 Tas les BLK amp ll TH Joc RD sonm BLK 9 58 52 F WHI BRN 15 20 REVERSING LIGHT algal 1 GRN CAR GREN25mm BUSAN ent WHVBRN zl 1 lucet BLBRN 25mm lt BL BRN susan 25m O m BLBRN Ten VANITY gt GRN ig 5 25 N BL BRN 1 5mm A 1 4 SINK aas RD BRN 4 0mm 2 88 a 08 BLK BLK OWER RED 5 85 BURN Smm 81 888 15 if WAVBRN FUSE SPUR 12 5 PLUG GRN RD BRN 2 5mm 4 0mm RED Laux RED 1 0mm LL HOB IGN COLOUR CODE RD BLT Omm
6. M T P L M kgs 1425kgs 28cwt 1550kgs 29 5cwt 1600kgs 31 42cwt 1900kgs 37 32cwt 1900kgs 37 32cwt Mass in Running Order kgs 1220kgs 23 96cwt 1335kgs 26 22cwt 1375kgs 27cwt 1615kgs 28 83cwt 1615kgs 28 83cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 95kgs 1 69cwt 95kgs 1 69cwt Maximum User Payload kgs 205kgs 4 03cwt 215kgs 4 22cwt 225kgs 4 42cwt 285kgs 5 09cwt 285kgs 5 09cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 34kgs 0 67cwt 19kgs 0 38cwt 29kgs 0 57cwt 49kgs 0 96cwt 49kgs 0 96cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 95 RALLYE RALLYE 2003
7. The smoke alarm fitted to your caravan is approved for use in caravans and motor homes The National Caravan Council NCC requires that all new used touring caravans sold by its members be fitted with a smoke alarm featuring an alarm silence facility WARNING Test smoke alarm operation after caravan has been in storage before each trip and at least once per week during use NOTE A different smoke alarm to the one illustrated may be fitted subject to availability but it still meets the criteria above For further information on use of the alarm battery replacement testing etc refer to the manufacturer s literature contained in the Owner s Information Pack SPACE Your caravan is fitted with a Space Heater FOR FULL OPERATIONAL INSTRUCTIONS FOR YOUR SPACE HEATER REFER TO MANUFACTURER S INSTRUCTIONS FOUND IN THE OWNER S INFORMATION PACK IT IS STRONGLY RECOMMENDED THAT THESE INSTRUCTIONS ARE READ THOROUGHLY BEFORE OPERATING THE APPLIANCE WARNING Aerosols and highly flammable materials must NOT be stored in the compartment behind or adjacent to the heater Some Explorer Group caravans have been fitted with a facility to provide warm air heater to the awning Full details of how to provide this facility are contained within your Owner s Information Pack Please note that having the awning warmer open when no awning is present will affect the performance of the rest of
8. 8 GAN 1 0mm X 1 RD RED 15 TWIN WHI WHITE Pr H auxe 081588 Orr SER E cara RUN WHI BRN WHITE BROWN yiii l EET E PANEL i SUED GROR GREEN ORANGE 8 gt GRN GREEN FUSE HOUSING M STER GRNBL Rie gt gt BL BLUE Ye Yellow ODYSSEY 2003 INTERNAL WIRING 82 RD BRN RED BROWN ODYSSEY ODYSSEY 2003 ROAD LIGHTS WIRING DIAGRAM NEARSIDE SIDE MARKER LIGHT NEARSIDE WHEN TAIL FITTED NEARSIDE LIGHTS FRONT LIGHTS NUMBER PLATE LIGHTS BROWN OFFSIDE OFFSIDE TAIL FRONT LIGHTS LIGHTS OFFSIDE SIDE MARKER YELLOW LIGHT FROM 128 PLUG 83 ODYSSEY 432 482 505 524 534 534L Number of Berths 2 2 5 4 4 4 Interior Length 4314 142 4828 1510 5344 176 5344mm 176 5486 18 5486 18 External body length 5122mm 1610 5636mm 18 6 6152mm 20 2 6152mm 20 2 6294mm 20 8 6294mm 20 8 Shipping Length 6025mm 19 9 6539mm 21 5 7055mm 23 2 7055mm 23 2 7197mm 237 7197mm 237 Overall Width 2140mm 7 2140mm 7 2140mm 7 2140mm 7 2278mm 7 5 5 2278mm 75 5 Overall Height 2726mm 811 2726mm 8 11 2726 811 2726 811 2726 811 2726mm 811 Maximum Headroom 1908mm 6 3 1908mm 63 1908mm 6 3 1908mm 63 1908mm 63 1908mm 63 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2170mm 7 1 5 2170m
9. Fanget 04 0 REVERSING LIGHT 52 1 1 Be Se GRN car 15 3 oo SLEAN _ BLBRN25mm so BUBRN BL BRN 2 5mm APMM BHBRN gt GRN BL BR BL BRN 1 5mm 4 25mm 1 5 9 BUNK Cm es MET 2 RD BRN 40 IT BLK AWNNGHICHT 4 08 BLK BLK OR 15 WHIERN WH SHOWER m BL BRN 1 5mm 1 HPUMP BUBRN 1 5mm lt 4 RD BRN T WHUBRN FUSE SP 8 GRN H aux 2 10 RD BRN25mm EZ Zomm 424 AUX 12 5 PLUG RED HI IWATER 230 HAUX3 RED 1 0mm GRN HEATERS COLOUR CODE I aux 4 TOILET AUX 5 5A GRNT Omm WHVBRN RD RED H OR 15 O X E WIN WHI WHITE T AUX 6 OR T 5mm BLUE ITE CONTROL RUMP WHI BRN WHITE BROWN Tg PANEL RUN BL BRN BLUE BROWN BROWN GRN BRN ED GR OR GREEN ORANGE YEL RN BL PUMP GRN GREEN FUSE HOUSING NE OR a ORANGE VEL SWITCH WHEN FITTED RED BLUE WHI 1mm BL BLUE 1 1mm Lo ALARM WATER YEL YELLOW TANK 98 RD BRN RED BROWN E SIREN _ WHENFITTED LEG SENSOR AWNING LIGHT BUCCANEER 2003 ROAD LIGHTS WIRING DIAGRAM NEARSIDE KSB LIGHT WHITE NEARSIDE BLACK NEARSIDE FRONT LIGHTS WHITE NUMBER 12N
10. Owners Handbook 2003 Tourers Your new Explorer Group caravan has been designed as a luxury recreational vehicle and 15 intended for recreational use only It is not intended for business use or for permanent habitation The Explorer Group Limited accepts no liability if the caravan is used for any purpose other than holiday use To ensure the very best quality and reliability the caravan has been through our extensive design and testing programme Therefore the Explorer Group Limited will accept no liability if the caravan is altered or modified in such a way that would adversely affect the reliability the illustrations and descriptive matter in this guide are intended to give a general idea of the caravan Changing market and supply situations may prevent us from maintaining the exact specification details in this guide and we therefore reserve the right to alter specifications as materials and conditions demand Please check current details with your retailer and inspect the caravan to ensure it is satisfactory before purchase Retailers are independent and have absolutely no authority to bind The Explorer Group Limited by any express or implied undertaking representation Welcome Introduction Security Safety In case of fire VIN Preparing for the Road Towing and Driving Arrival at Site Connecting Services Water Gas Electricity Control Panels Taps Pressurised Water System Water filter system
11. order to open the Polyplastic window it is only necessary to move the catch upwards and release the catch from the backing plate Seitz Window Opening In order to open the Seitz window you must depress the button on the catch before moving the catch Failure to do so will lead to the catch breaking This section of the guide is devoted to care cleaning and general preservation of your caravan in order to retain its showroom condition CLEANING Under no circumstances should an abrasive or harsh cleaner be used Do not use a pressure wash as this can disturb mastic seals Exterior Painted Body Part of the exterior of your caravan usually the side walls is acrylic finished aluminium which is extremely durable and easy to clean It is recommended that a proprietary brand wash and wax shampoo with plenty of cold water is used GLASS FIBRE REINFORCED PLASTIC GRP is a light durable and astonishingly tough constructional material which can be fabricated into all manner of products It may be translucent opaque or coloured flat or shaped thin or thick The exposed surface of a GRP component on a caravan is always a gel coat surface This gives the laminate its colour and surface finish The gel coats used are made to the highest standards to give optimum performance in gloss retention and UV stability GRP components need to be washed waxed and taken care of like a car Chemicals and dirt can collect during st
12. M T PL M kgs 1250kgs 24 6cwt 1325kgs 26cwt 1500kgs 29 5cwt 1500kgs 29 5cwt 1525kgs 29 5cwt 1525kgs 29 5cwt Mass in Running Order kgs 1054kgs 20 3cwt 1105kgs 21 7cwt 1250kgs 24 55cwt 1250kgs 24 55cwt 1300kgs 25 53cwt 1300kgs 25 53cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 216kgs 4 24cwt 220kgs 4 32cwt 250kgs 4 9cwt 250kgs 4 9cwt 225kgs 4 42cwt 225kgs 4 42cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 30kgs 0 58cwt 29kgs 0 57cwt 44kgs 0 86cwt 54kgs 1 06cwt 29kgs 0 57cwt 29kgs 0 57cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment 84 Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded Hurricane Cyclone Typhoon Number of Berths 2 5 4 Interior Length 4828mm 1510 5344mm 176 5344mm 176 External body length 5636mm 1876 615
13. 14 82 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 15 427mm 15 427mm 15 427 15 427mm 15 427mm 15 427mm 15 Awning Sizes Ground to Ground 7811mm 257 5 8706mm 287 8908mm 292 5 9201mm 302 431 3011 9642mm 317 5 10481mm 344 5 10481mm 344 5 Bed Sizes Option 1 1 Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1x Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm 6 x 23 5 6 6 x 4 1 6 1 x 2 3 5 6 1 x 23 2 6 1 x 2 3 5 5 8 5 x 2 3 5 6 2 3 5 6 x 2 3 5 1 Single 1830 x 699mm 1x Double 1840 x 1143mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1 Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm 6 23 5 6 x 3 9 511 x 23 5 511 x 23 2 58 5 2 3 5 9500771411 5 7 5 x 110 1 Single 1740 570 1 Double 1980 x 1143mm 1 Single 1770 x610mm 1 Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 5 8 5 1 10 66 39 9 2 6 3 x 45 6 25 8 11 0 1 1 Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm 6 3 111 21068 5711 6 x 2 4 5 9 x 211 5 Bed Sizes Option 2 1x Dou
14. 211 5 Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1xDouble1980x1395mm 1 5 1805 610 1 Double 2107 1299 1 Double 2107 1470mm 1x Double 2107 x 1470mm 6 6 x 4 7 6 6 x 4 6 5 6 6 x 4 6 5 2 6 11 x 4 3 611 x 4 9 611 x 4 9 1x Double 1980 x 1143mm 1 Single 1690 x580mm 1 Double 1909 x 1354mm 1 Single 1715 x 570mm 1x Single 1715 x 570mm 6 6 x 3 9 ede eile 6 3 x 4 5 oa 5 7 5 x 1 10 1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 6 3 x 1 11 6 6 x 4 6 5 5115 2 15 1x Single 1830 x 710mm 6x24 1x Single 1760 x 650mm 5 9 x 21 5 M T RL M kgs 1050kgs 20 6cwt 1200kgs 23 6cwt 1200kgs 23 6cwt 1300kgs 25 54cwt 1350kgs 26 51cwt 1400kgs 27 5cwt 1650kgs 32 4cwt 1650kgs 32 4cwt Mass in Running Order kgs 859kgs 16 87 975kgs 19 15cwt 992kgs 19 48cwt 1070kgs 21 02cwt 1120kgs 22cwt 1160kgs 22 78cwt 1400kgs 27 5cwt 1400kgs 27 5cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 191kgs 3 75cwt 225kgs 4 42cwt 208kgs 4 08cwt 230kgs 4 51cwt 230kgs 4 51cwt 240kgs 4 71cwt 250kgs 4 9cwt 250kgs 4 9cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt
15. ECO Compact bearings every two years 55 MAINTENANCE OF YOUR CARAVAN ECO Compact bearings are recognizable by their cylindrical cap shape and the sign ECO ECO Compact bearings comply with the state of the art They are maintenance free due to permanent lubrication and are designed for large mileages The brakes are more quickly accessible 56 ECO hub bearings are simply extracted by means of the integrated axle nut Tightening torque 280 Nm No bearing play adjustment If noticeable bearing play 15 felt the ECO Compact bearing should be replaced Check hub caps for firm seating every 2000 3000 kilometres Check the firm seating with a screwdriver Check coupling head initially then every 5000 kilometres or annually Check coupling head for wear and correct operation Check the wear indicator drive within the range only Check the coupling head fastenings 1 at regular intervals for firm seating Check drawbar handbrake lever spring actuator deviation lever linkage and all moveable parts as to movability initially then every 5000 kilometres or annually LUBRICATION Lubricate the coupling head regular intervals Oil the coupling head at regular intervals at the points indicated Grease the contact points of the ball of the towing vehicle Caut
16. I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 10th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 11th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out accordance with the manufacturers and National Caravan Council recommendations 12th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 13th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 14th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out accordance with the manufacturers and National Caravan Council recommendations 15th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 72 THE EXPLORER GROUP LIMITED Explorer Group 3 YEAR MANUFACTURERS WARRANTY Congratulations on selecting your new Explorer Group product Subject to t
17. ROAD LIGHTS WIRING DIAGRAM NEARSIDE TAIL NEARSIDE FRONT LIGHTS LIGHTS 9 WAY CONNECTOR NUMBER PLATE LIGHTS mp L BROWN _ YELLOW BLACK OFFSIDE OFFSIDE TAIL FRONT LIGHTS LIGHTS BROWN OFFSIDE SIDE MARKER LIGHT YELLOW FROM 12S PLUG 79 CORONA CONCERTO SHIRAZ 362 475 482 505 524 534 630 630FB Number of Berths 2 5 5 4 4 5 5 Interior Length 3655mm 12 4550 14 11 4752mm 157 5045mm 167 5275mm 174 5486mm 18 6325mm 20 9 6325mm 20 9 Exterior body length 4280mm 14 5173 1611 5375mm 177 5680mm 187 5898mm 184 6108mm 20 6948mm 229 6948 2279 Shipping Length 5140mm 1610 6033mm 19 9 5 6235mm 20 5 5 6528mm 2175 6758mm 222 6968mm 2210 7808mm 2577 7808mm 257 Overall Width 2184mm 7 2 2184mm 72 2184mm 72 2184mm 72 2184 72 2258 75 2258 75 2258 75 Overall Height 2666mm 89 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 Maximum Headroom 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2107mm 6 11 2107mm 6 11 2107mm 6 11 Wheel Rim 5 5J 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14
18. 8 11 1908 63 1908mm 63 1908mm 63 1908mm 63 1908mm 63 1908mm 63 Interior Width 2032mm 68 2032mm 68 2032mm 68 2032mm 68 2170mm 7 1 5 2170mm 7 1 5 Wheel Rim 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 195 70 14 95 195 70 14 95 165 14 97 165 14 97 175 14 99 175 14 99 38psi 41psi 65 psi 65 psi 62psi 62psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 15 427 15 427 15 427 15 427 15 Awning Sizes Ground to Ground 8560mm 28 1 9074 299 9590mm 315 5 9590mm 31 5 5 9732mm 3141 9732mm 31 11 Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm 2 9 6 2 x 22 5 6 2 w 2251012x 225 611 5 5 8 5 611 5 44 1 Single 1880 675mm 1 Single 1880 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm 6 2 x 2 2 5 62 212 5 6 2 x 2 2 5 6 2 5 x 4 4 5 6 2 5 x 474 5 1x Double 1682 x 1270mm 5 6 x 4 2 1x Single 1725 x 580 1 x Single 1800 x 610mm 6 2 2 1 x Single 1710 x 580mm 5 7 1 11 Bed Sizes Option 2 1x Double 1982 x 1480mm 66 4 10 1 Double 1982 1480 6 6 x 4 10 1x Double 1
19. product without Explorer Group prior approval 8 Products covered by this agreement shall not be put out to hire reward any other commercial use or used in any timed race 9 That the product shall be used only for its ordinary and intended purpose and shall not be subjected to any condition which could reasonably be foreseen to cause or result in damage or excessive wear and tear 10 That Explorer Group shall have received the completed warranty registration card within 6 weeks of purchase from new 11 That only private cars or 4x4 type vehicles substituting as private cars shall have towed the product 12 That no liability arises out of this agreement for transport costs to and from the point of repair or consequential cost relating to transportation 13 No liability arises out of this agreement for any indirect special or consequential loss or damage whether for loss of profit use contract goodwill or otherwise costs expenses or other claims for compensation howsoever arising 14 No liability will be accepted for any accidental or fire damage or any loss incurred by accident or fire 15 The unexpired period of the 3 year warranty is assignable to a second and subsequent owners during the 3 year period at a cost of 25 providing full service documentation is available for inspection in the event that a claim should as set out above be made This warranty does not affect the purchaser s statutory rights T
20. LIGHTS ini WHITE OFFSIDE BROWN FRONT Lets REEN OFFSIDE E OFFSIDE INDICATOR WHITE YELLOW FROM 125 PLUG 99 Elan 14 Elan 15 Caribbean Argosy Schooner 482 524 534 634 Number of Berths 2 2 4 4 4 Interior Length 4314mm 142 4828mm 15 10 5344mm 17 6 5486mm 18 6325mm 20 9 Shipping Length 6025mm 19 9 6539mm 21 5 7055mm 23 2 7197mm 237 8036mm 26 4 Overall Width 2140mm 7 2278mm 7 5 5 2278mm 7 5 5 2278mm 75 5 2300mm 7 6 5 Overall Height 2726mm 8 11 2726mm 8 11 2726 8 11 2726mm 8 11 2696mm 8110 Maximum Headroom 1908mm 63 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 Interior Width 2032mm 6 8 2170mm 7 1 5 2170mm 7 1 5 2170mm 7 1 5 2170mm 7 1 5 Wheel Rim 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 195 70 14 95 165 14 7 175 14 99 175 14 99 175 65 14 82 Pressure 38psi 60 psi 62psi 62psi 35psi Brake Size 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 15 427mm 15 427mm 15 427 15 Awning Sizes Ground to Ground 8560mm 28 1 9074mm 29 9 9590mm 315 5 9732 31 11 10571mm 348 Bed Sizes Option 1 1x Single 1880 x 675mm 225 1 Single 1880 x 675mm 6 2 x 2 2 5 1x Single 1880 x 740mm 6 2 x 2 5 1x 1880
21. PEA oo BUBEN em VANITY 01 o Umm 8 881 1 RD BRN 40 4 2 OR BLK BLK dim H powe E RED mm 5 Heunp E 87 FUSE SPUR s n 12 5 PLUG pe zum O 4mm AA 230V RED Laux RED 1 0mm GRN COLOUR CODE a my E dO mem TOILET HAUX5 GRN T 0mm O RD ZND 1 c ol ww 2 008801 gt PUMP WHI WHITE I AUX 6 5 OR 1 5mm BLUE TE Q PANEL RUN WHI BRN WHITE BROWN 4 dod BROWN GANEAN OON GREEN ORANGE zr DN WATER m FUSE HOUSING z EJ SWITCH RED BLUE WHI mm BL An 1 ANP Else OR 1mm 3 ALARM WATER YEL YELLOW SIREN _ WHEN FITTED 71 LEG SENSOR AWNING LIGHT RALLYE RALLYE 2003 ROAD LIGHTS WIRING DIAGRAM NEARSIDE NEARSIDE SIDE MARKER INDICATOR LIGHT NEARSIDE 1848 NEARSIDE HT rs FRONT LIGHTS 9 WAY CONNECTOR 12N NUMBER PLUG LIGHTS WHITE OFFSIDE BROWN PRONT Lichts 5 OFFSIDE GREEN SIDE INDICATOR WHITE YELLOW FROM 125 PLUG 97 2003 CHARGER INTERNAL WIRING 39
22. REVERSING LIGHT RED4 0mm 58 1 A BL BRN 52 i 7 GRN GREEN 2 5mm C5 BLBI BL BRN LICHT HI BRN 258088 T VANITY BL BRN 2 5 j en Hras 2 10 um Maux ha RD BRN 4 0mm CO a E TE GHT 1 OR BLK BLK OR Sm CAER WHI SHOWER E BED 111 BUBRN 1 5mm m WHVBRN FUSE SPUR GRN H AUX 2 RD BRNZ5mm 40mm AUX 12 5 PLUG A gt 20v RED HAUX 3 RED 1 0mm oO GRN sinh NS 7 HAUX4 RD BL 1 0mm 2 WAVERN ITOILET HAUX5 5 GRN 1 0mm 5 08 t m oo FO i W d aux e ORT5mm O BLUE RUMP WHI BRN WHITE BROWN 1 11 m PANEL GRO GREEN ORANGE YEL EHEN gt bRVBL s PUMP y WATER GRN GREEN FUSE HOUSING HERE 1 RD BL RED BLUE WEL imm PL 1 AND PUSE 1mm ALARM WATER 92 RD BRN RED BROWN SIREN _ 71 LEG SENSOR AWNING LIGHT CRUSADER CRUSADER 2003 ROAD LIGHTS WIRING DIAGRAM NEARSIDE SIDE MARKER LIGHT WHEN FITTED NEARSIDE TAIL LIGHTS NEARSIDE FRONT LIGHTS 9 WAY CONNECTOR NUMBER PLATE LIGHTS E HL ee OFFSIDE FRONT LIGHTS OFFSIDE TAIL LIGHTS BROWN ae GREEN MARKER LIGHT YELLOW F
23. use spare part Loosen screw inside the handle 2 Detach the handle 3 Turn out the rosette 3 Turn out the brass nut with spanner 4 Pull out the ceramic cartridge 5 If the cartridge is defective Remove the brass ring 6 from the top of the cartridge Install a new ceramic cartridge Make sure that the cartridge is in the right position If the micro switch is defective Pull the wire out of the mixer Detach the micro switch Install a new micro switch Install ceramic cartridge brass ring brass nut rosette and handle in the opposite way AVANT AND CORONA The Avant and Corona caravan will be fitted with either the Whale Elegance tap and shower combination tap or those models with tip up sink basins a separate Whale Elegance tap and Whale Elegance shower unit TAPS OPERATION These taps are operated by turning the separate hot and cold taps To get the desired water temperature turn on both hot and cold taps PLEASE NOTE A When only the hot water tap is turned on the temperature of the water can be very high B For winter storage the taps must be left in the fully open position MICRO SWITCH REPLACEMENT The micro switch on the Whale taps can be located by removing the base plate by undoing the 4 fixing screws The micro switch can then be replaced by following the Whale instructions contained in your Owner s Information Pack CLEANING OF ALL TAPS It is recommended that a non abra
24. 10 12 14 14 16 18 24 30 33 35 CONTENTS Equipment Refrigerator Oven Hob and Grill Smoke Alarm Space Heater Air Conditioning Omnivent Heki 2 rooflight Blinds and Flyscreens Alarm System Television and FM radio Aerial Beds and Bunks Doors Windows Care of your caravan Draining down the water system Maintenance of your caravan BPW chassis Servicing Service documents Service records Warranty Specifications 36 36 36 37 38 39 40 40 44 45 46 46 47 50 52 60 69 70 71 73 74 WELCOME TO THE WORLD CARAVANS You are now the owner of a quality caravan It is strongly recommended that you read the pages of this guide thoroughly so that you are fully conversant with all the caravan systems The User s Guide has been prepared for your guidance to help you derive the greatest amount of pleasure from the use of your caravan If there is anything you wish to know which this guide fails to cover please refer to additional information contained in your Owner s Information Pack Alternatively we are sure that your Approved Retailer will be pleased to help Approved Retailers will be able to supply any replacement parts for your caravan should the need arise along with any accessories you may require Please note that it is not possible to purchase replacement parts or accessories direct from the manufacturer We are sure you will have many happy times with
25. 1x Single 1715 x 570mm 6 6 x 3 9 6 3 x 4 5 MAA 5 7 5 x 110 1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1 Single 1830 x 730mm 1x Single 1820 x 650mm 6 3 1 11 6 6 x 4 6 5 6 2 5 511 5 21 5 1x Single 1830 x 710mm 1x Single 1760 x 650mm 6 x 2 4 5 9 x 2 1 5 M T P L M kgs 10500 20 6cwt 1200kgs 23 6cwt 1200 05 23 6cwt 1300kgs 25 54cwt 1350kgs 26 51cwt 1400kgs 27 5cwt 1650kgs 32 4cwt 1650kgs 32 4cwt Mass in Running Order kgs 859kgs 1 22cwt 97kgs 19 15cwt 992kgs 19 48cwt 1070kgs 21 02cwt 1120kgs 22cwt 1160kgs 22 78cwt 1400kgs 27 5cwt 1400kgs 27 5cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 181kgs 3 75cwt 225kgs 4 42cwt 208kgs 4 08cwt 230kgs 4 51cwt 230805 4 51cwt 240805 4 71cwt 250805 4 9cwt 250805 4 9cwt Maximum Hitch Weight kgs 100 05 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 10080 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 30kgs 0 58cwt 44kgs 0 86cwt 37kgs 0 72cwt 24805 0 47cwt 34kgs 0 66cwt 44kgs 0 86cwt 34kgs 0 66cwt 34kgs 0 66cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment 76 Note 1 Please take care to ensur
26. 5 5 x 14 5 5 x 14 Size 195 70 14 91 195 70 R 14 91 195 70 14 91 195 70 14 95 195 70 14 95 165 14 97 175 65 14 82 175 65 14 82 Pressure 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 1 5 427mm 15 427mm 1 5 427mm 1 5 427mm 1 5 427mm 1 5 427mm 1 5 427mm 1 5 Awning Sizes Ground to Ground 7811mm 25 7 5 8706mm 287 8908mm 29 2 5 9201mm 302 9431mm 3011 9642mm 317 2 10481mm 344 5 10481mm 344 5 Bed Sizes 1 Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x699mm 1x Single 1862 x 699mm 1x Single 1862 x 699mm 1 Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm 6 x 2 3 5 6 6 x 4 1 6 1 x 2 3 5 6 1 x 2 3 5 61 x 23 5 58 5 x 23 5 6 x 2 3 5 6 x 2 3 5 1x Single 1830 x 699mm 1 Double 1840 x 1143mm 1 Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm 6 x 2 3 5 639 511 x 28 5 511 x 23 5 511 x 23 5 5 8 5 x 28 5 SER EL 57 5 x 1 10 1x Single 1740 x 570mm 1 Double 1980 x 1143mm 1 Single1770x 610mm 1x Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 58 5 x 110 6 6 x 3 9 2 6 3 4 5 6x25 5115245 1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm 6 3 x 11 ttes rale 6 x 2 4 5 9
27. 95kgs 1 69cwt Maximum User Payload kgs 205 05 4 03cwt 215kgs 4 22cwt 225kgs 4 42cwt 285kgs 5 09cwt 285kgs 5 09cwt 275kgs 5 4cwt Maximum Hitch Weight kgs 100 05 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 34kgs 0 67cwt 19kgs 0 38cwt 29kgs 0 57cwt 49kgs 0 96cwt 49kgs 0 96cwt 29kgs 0 57cwt 94 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded RALLYE 482 524 534 634 635 Number of Berths 2 4 4 4 4 Interior Length 4828mm 15 10 5344mm 176 5486mm 18 6325mm 20 9 6325mm 20 9 Exterior body length 5636mm 18 6 6152mm 20 2 6294mm 20 8 6998mm 23 6998mm 23 Shipping Length 6539mm 215 7055mm 23 2 7197mm 237 8036mm 264 8036mm 26 4 Overall Width 2278mm 7 5 5 2278mm 7 5 5 2278mm 7 5 5 2300mm 7 6 5 2300mm 7 6 5 Overall Height 2726mm 8 11 2726mm 8 11 2726mm 811 2696mm 8 10 2696mm 8 10 Maximum Headroom 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 In
28. BPW parts may be used in order that the type approval retains its validity in accordance with national and international regulations The type approval lapses if parts used on a vehicle are altered the properties of which are prescribed having been clearly established by means of a test procedure or the operation of 52 which is able to cause danger to other road users According to Section 19 Subsection 2 of the StvZO German Highway Code this applied to axles wheel brakes and the entire braking system All essential parts of the wheel brake are defined in the EC test report complete with BPW drawing numbers It is not allowed to change these BASIC PRINCIPLES Never overload axles brakes or chassis Therefore Do not overload your vehicles in excess of the permissible total weight No one sided loading as due to this the caravan or trailer will lean to one side This is particularly so in the case of caravans where the load should be stowed over the axle and as low as possible to optimize road holding and achieve the best possible braking effect Ensure that wheels and tyres are not overloading so much that wheels are out of alignment or tyres centrifugally unbalanced No over stressing of the hitch suspension system due to foolish or aggressive driving or mishandling Avoid subjecting the axles to any impacts or jolting Adapt your driving speed at all times to the road conditions and the
29. C but will not work below that Propane Propane is supplied in red or partly red bottles which have a female left hand threaded connector Scandinavian countries use the connector 16 same Germany or Austria supply propane with a male connection Propane will work at temperatures as low as 40 C and is therefore suitable for all winter caravanning CONNECTION Make sure that heating and cooking appliances and gas oylinders are switched off Ensure that the correct regulator for the gas chosen has been connected to the gas bottle The regulator is a governing device which adapts the bottle pressure to one that suits the equipment in the caravan It is recommended that the regulator valve should be fitted with an over pressure release valve to 150m bar Note Regulator valves should always be in the OFF position when towing Hoses Low pressure flexible hoses with a maximum length of 700mm should be fitted between the pressure regulator and the rigid pipework Hoses should be made from Neoprene which is black and should conform to BS 3212 Rubber hosing should never be used It is strongly recommended that a jubilee clip is used to secure the hose to the rigid pipework in order to prevent accidental removal GAS SAFETY ADVICE Regularly check flexible gas hose joints and connections for tightness Finally make sure that each gas appliance is working efficiently to the reco
30. after approved work has been carried out The Code is not retrospective Caravans traded in prior to implementation of the Code are not covered the case of dispute The Caravan Club will agree with The Explorer Group Limited the appointment of an independent arbitrator The Explorer Group Limited will pay for the costs of arbitration subject to the consumer paying a 100 deposit f the arbitrator finds in favour of the customer then the deposit will be returned If the arbitrator finds in favour of The Explorer Group Limited the customer will lose the deposit Where the arbitrator awards a sum of money less than an offer made by The Explorer Group Limited which has already been rejected by the customer then the deposit is forfeited The arbitrator s decision is final and both parties must agree to abide by the decision NOTE The Explorer Group Limited warranties may be transferred to a second owner for a small fee FIRE FOAMS Under the Condition of the Consumer Protection Act 1987 the manufacturer has a responsibility to ensure that their product is as safe as possible With this in mind all caravans are equipped with either Combustion Modified High Resilient C M H R foam cushions sprung mattresses These foams are very much safer from a fire point of view than those previously used In addition all upholstery is made of fire retardant fabric INTRODUCTION SECURI
31. be turned GAS BARBECUE POINT Your caravan may be fitted with a gas barbecue point The gas barbecue point when fitted is situated on the nearside towards the front This point is for use with a gas barbecue only Simply lift up the flap unplug the red plastic end cap and connect the appliance in accordance with the gas barbecue manufacturer s instructions CAUTION Do not use a gas barbecue inside the awning ALWAYS use the appliance in the open air EXPLORER PROTECT SECURITY SYSTEM OPERATION Arming the system On Button A System Override Contacts Operation Indicator Button B Exit and always securely lock the caravan Press once the large button B of the systems handset The handset will transmit a coded radio signal and the red light on the handset will illuminate to indicate operation The security system will emit one audible tone The red light located on the system receptacle will illuminate On for 30 seconds while the system goes through a self test procedure The system will enter an armed state On and the system receptacle red light will begin flashing to indicate the system is armed On and will remain flashing to act as a visual deterrent Entry into the caravan will now activate an alarm condition Arming the system On Excluding interior movement sensor Off If people or pets are to remain in the caravan when the security system is to be armed On
32. between the towing vehicle and the caravan before connecting a mains supply to the caravan and before charging the caravan battery by any other means THE POWER CENTRE SYSTEM The function of the Power Centre P C II is to control and protect the caravan s 230 volt AC mains circuits and provide 12 volt charging and distribution circuits The P C Il can be found behind the space heater in each caravan Housed within each unit are An all electronic battery charger power supply Automatic selection relays 12 volt fuse block amp mains RCD with 2 MCBs Access to the operation of these devices is gained by lifting upwards the transparent plastic door on the unit The power supply can be removed from the by removing the fuses and then the front cover 4 cross headed screws and unscrewing the 4 battery charger fixing screws The 12 volt ve and ve connections simply pull off A built in battery charger in conjunction with a 12 volt battery supplies the 12 volt circuits via the DC output fuses numbered 2 6 Output is via the 12 pin and 15 pin sockets Caution As with all types of transformer power supply a certain amount of heat is generated This will vary with the charge rate therefore adequate space and ventilation must be provided and maintained around the unit to aid cooling Keep all flammable materials and aerosols well away from this appliance and other source
33. button push to ON position 4 To increase the cooling from the unit turn the red blue control knob to the blue section To reduce the cool air turn towards the red sector 5 Push button 3 to switch OFF release to OFF position 6 To adjust airflow direction pull down the front brown vent from a small flap located in its centre ATTENTION Never obstruct the air inlets and outlets The air conditioning compressor runs during the refrigerating phase if switched on and off at once it may get damaged Therefore it is very important to wait at least 3 minutes before attempting to switch it on again WARNING Never place your hands or other objects within the air inlet openings 38 MAINTENANCE To ensure trouble free running it is recommended that the unit be cleaned once or twice a year by a qualified service agent Demount the external cover clean the heat exchangers evaporator and condenser with a brush or compressed air Remove any dirt Check that water trap holes are not clogged N B 18 C is the minimum temperature that the thermostat is set to for the air conditioner to start its cycle ROOFLIGHTS Your caravan is fitted with at least one type of rooflight THE OMNIVENT 12V ROOFLIGHT The Omnivent is a double glazed rooflight constructed from a synthetic ultra violet screened material Its side operating mechanism allows a completely free central opening with built i
34. components used in your caravan More comprehensive descriptions can be found in the equipment manufacturers literature held in the Owner s Information Pack BPW Chassis BPW are one of the largest producers of caravan chassis in Europe The chassis is galvanised special steel fitted with neidhart axles and suspension system For 2003 models the Expolorer Group Limited are utilising the new BPW V TEC Chassis System Note Holes should not be drilled into the chassis When purchasing a stabiliser consult your retailer who will advise on the correct type to fit Braking System The Braking System comprises a rod operated overrunning device with expander mechanism and adjuster box An automatic reversing system with a spring loaded reverse lever is attached to the adjuster box The system also incorporates a link device which gives added safety to the handbrake operation when parking on a reverse slope or steep hill Brake adjustment instructions are given in the maintenance section of this guide Body Shell Caravan bodies are constructed from the highest quality materials The floor is constructed from a plywood sandwich impregnated with anti damp and rot compounds and adhesives The walls comprise an insulated foam sandwich having pre coated aluminium exterior surface and vinyl coated plywood interior finish Wooden framing is positioned within the sandwich to add strength The very latest s
35. floor Place the leveller jack folded flat in front of the wheel needed to be raised to level the axle Tow the caravan onto the leveller jack until the spirit level shows that the caravan is laterally level Apply the caravan handbrake and chock the caravan wheel if necessary Lower the jockey wheel to ground level Using the adjustment on the jockey wheel and holding the latch of the locking device unhitch the caravan On upward facing pitches when the hydraulically damped drawbar of the hitch becomes fully extended it will be necessary to compress the drawbar slightly in order to achieve a clean unhitching With the caravan brake on reverse the towing vehicle about 1 inch 2 54cm to release hitch lock tension and using the jockey wheel adjustment unhitch the caravanas previously described Fore and Aft Levelling Place the spirit level fore and aft and using the jockey wheel adjustment level the caravan horizontally Wind down the corner steadies onto load spreaders blocks of wood a minimum of 6 inches 15 25cm square taking care not to lift the caravan wheels Caution Never enter the caravan without first lowering the four corner steadies with the brace provided Corner steadies should not be used as a jacking device It is important that the caravan is correctly levelled to ensure the correct working of the refrigerator cooker etc Parking a Reverse Sloping Site
36. it should be removed is possible 2 The outside of the container should be thoroughly cleansed and washed down to remove any dirt dust or other contaminant Water at a suitably hot temperature containing an appropriate detergent is recommended for this purpose Water should be put into the container swirled round then emptied out The container should then be totally filled with water containing an appropriate disinfectant sterilant solution and allowed to stand for the recommended contact time e g Milton for 15 minutes The solution should be emptied from the container The opening of the container should be cleaned thoroughly with an appropriate pre prepared wipe impregnated with a disinfectant sterilant The container should be inverted whilst stored overnight if possible The container must be filled with mains water only and mains water only should be used for the above cleaning procedure On no account should garden hoses be used to fill water tanks Systems 1 Drain down the system Open all taps to allow air in enabling the system to drain quickly 2 Remove any water filters fitted and replace with a short length of hose or empty filter cartridge this will ensure the filter is not affected by disinfectant sterilant solution 3 Fill the system by using the pump with a disinfectant sterilant solution Check that the solution at full strength appears at all taps showers Allow to
37. lever linkage and all moveable parts as to movability 58 LI ala MAINTENANCE OF YOUR CARAVAN BPW RUBBER SUSPENSION AXLES LUBRICATION AND MAINTENANCE WORK For detailed description see pages 46 50 Lubricate Maintenance work Every 2000 3000 kilometres or annually Every 5000 kilometres or annually After two years gt LUBRICATE Change wheel hub bearing grease does not apply to ECO compact bearings MAINTENANCE WORK Check wheel bolts for firm seating Check brake play If necessary readjust wheel brake via the adjustment nut Check brake lining ear Check lateral play of wheel bearing ECO compact bearings Check hub caps for firm seating Check tyre pressure tyre condition MAINTENANCE YOUR CARAVAN Corner Steady 7 gt lt 2 2 Brake Cable T gt gt Rubber Suspensi S Ze Handbrake Brake Brakeaway Cable 3 Jockey Wheel 60 SPARE WHEEL CHASSIS MOUNTED Each caravan chassis has a set of punched holes immediately behind the axle to enable fitting of a telescopic spare wheel carrier The carrier is of extra strong lightweight construction and zinc plated for all weather protection is easy to fit and accepts all conventional wheel sizes SPARE WHEEL CARRIER mounted in the gas locker On certain models the spare wheel 5 secured to the front bulkhead
38. setting c To close proceed with steps a b in reverse order Closing the blinds Take hold of the end rod without rocker in the recessed grip and engage in the opposite end rod with rocker Caution In extremely bright sunshine the blackout blind must only be closed two thirds and the pane must be set in the continuous airing position b Select the required position black out flyscreen by moving both joined end rods together Opening the blinds Move blind end rod with rocker right to the outside Hold the recessed grip with one hand with the other hand press the rocker and move the blind back do not let it recoil Do not stand on the acrylic glass dome Close HEKI 2 completely before moving off Do not leave your caravan when HEKI 2 is open EQUIPMENT e Please consult your supplying dealer if you have any problems or defects Remove any snow ice or dirt before opening the roof Do not open when it rains or when there is a strong wind CARE INSTRUCTIONS Clean the acrylic glass pane with soap suds and plenty of water or use the Seitz special cleaner Use talcum to care for the rubber seals Only use water and mild soap suds to clean the blinds The 12 month guarantee becomes null and void if these instructions are not followed 39 BLINDS AND FLYSCREENS Blinds Pull blind down by its centre catch Do not pull down by one side of the blind This will ine
39. suffered violent impact e g against a kerb it should be examined by a specialist as soon as possible Note lt is customary for tyre manufacturers to mark tyres with load and inflation data It is important to understand that this information relates only to the use of tyres on cars British Standard BS 50 Part 1 Section 1 allows for an increase in tyre pressure for caravan use THE CONCESSION APPLIES PROVIDED THAT SPEEDS OF 100kph 62mph ARE NOT EXCEEDED As from April 1987 the speed limit in the UK when towing a caravan was raised from 50mph to 60mph where permitted 61 MAINTENANCE YOUR CARAVAN 16 When parking the handbrake lever MUST ALWAYS be engaged into the fully upright position 90 This is to compress the spring within the spring cylinder and thereby create an energy store which will automatically engage the brakes further should the caravan move If difficulty is experienced in this operation try easing the caravan backwards with one hand while engaging the handbrake fully with the other This manoeuvre should not be attempted on a rearwards facing slope In this case wheel chocks should be used combined with the handbrake 17 Finally if the road wheels have been removed re tighten using a calibrated Torque Wrench to 88 Nm 65 Ibs ft on all M12 wheel bolts in sequence i e North South East West NOT clock or anti clockwise Remember to over tighten is just as dangerous as to under tight
40. taps and remove all plugs from sinks and showers Lever operated taps should have the lever put into the up position 4 Where fitted open the internal drain valves 5 Open the drain outlets on the outside of your caravan 6 If an inboard water tank is fitted ensure that the drain tap on the tank is open 7 Adjustthe level of the caravan to ensure that the drain outlet is at the lowest point of the caravan This will aid the flow of water to ensure all water is drained off 8 After 30 minutes level the caravan and prepare it for storage if necessary 50 ru n d MAINTENANCE YOUR CARAVAN BPW CHASSIS MAINTENANCE INSTRUCTIONS The following maintenance instructions relate to BPW Rubber axles torsion bar axles overrun hitches and chassis They are a constituent part of the warranty conditions Adhere to the pertinent operating instructions of the vehicle manufacturer or respectively of the other vehicle component manufacturers Execution of the maintenance work in accordance with the prescribed intervals is essential in order to maintain the operating safety and roadworthiness of the vehicle The elimination of any defects found or the replacement of any worn parts should be assigned to BPW service workshop wherever the vehicle user does not have at its disposal appropriately skilled in company workers and the necessary technical facilities When fitting spare parts only genuine
41. x 740mm 6 2 x 2 5 1 Single 1880mm x 740mm 62 x 2 5 1 x Single 1880mm x 740mm 62 x 2 5 1 x Single 1880mm x 610mm 82 2 1 Single 1710 580mm 1 Double 2120 1742mm 6 11 5 x 5 8 5 1x Double 1900 x 1340mm 6 3 x 4 4 5 1x Single 1880 x 740mm 62 x 2 5 1x Single 1880 x 740mm x 2 5 1x Double 2120 x 1400mm 6 11 5 47 Bed Sizes Option 2 1x Double 1982 x 1480mm 66 x 410 1x Double 2120 x 1480mm 6 11 5 410 1x Double 2120 x 1480mm 611 5 x 410 ixSingle 1880 x 610mm 62 2 1 Single 1710 x 580mm 1 Double 2120 x 1480 611 5 410 1x Double 2120 x 1400mm 6 11 x 47 M T PL M kgs 1250 05 24 6cwt 1385kgs 27 2cwt 1500kgs 29 5cwt 1500kgs 29 5cwt 1800kgs 35 4cwt Mass in Running Order kgs Essential Habitation Equipment kgs 84805 1 08cwt 54kgs 1 08cwt 54kgs 1 08cwt 54kgs 1 08cwt 87kgs 1 57cwt Maximum User Payload kgs Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment 100 Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Lade
42. 1 Eum LIGHT WHT e NOT SUPPLIED SN 1 CIRCUIT Sa GRN BRN LIGHTS O RED BRN GRN BRN O WHIBRN GRN BLK O LIGHTS O WH BRN GRN BLK AWNING WH BRN LIGH H BRN RED AUX SKT BLK CONSUMER UNIT WH BRN 1 GRNOR ES COOKER WH BRN IGN EA 230V LIGHTS RED WH BRN FITT AERIAL MAINS 0 0 INLET 102 fETTURTUED IN BATTERY BOX 77 CARAVAN CHASSIS SUSSEX SUSSEX ROAD LIGHTS WIRING DIAGRAM NEARSIDE TAIL NEARSIDE LIGHTS FRONT LIGHTS NUMBER PLATE LIGHTS OFFSIDE OFFSIDE TAIL BROWN A FRONT LIGHTS LIGHTS OFFSIDE SIDE YELLOW MARKER LIGHT FROM 125 PLUG 103 RETAILER SPECIAL EDITIONS 2003 EXPLORER GROUP RETAILER SPECIAL EDITIONS PARENT MODEL RETAILER SPECIAL PARENT MODEL AVANT ADVANTAGE CORONA BROADWAY CARRON DIAMOND ELUSION EMPEROR FIRESTORM INVICTA OMEGA KENSINGTON KNIGHTSBRIDGE RACECOURSE RIVA ODYSSEY RIVER RANGE RIVIERA SUNSEEKER TOBAGO TRINADAD TWEED XSCAPE RETAILER SPECIAL AMAZON CONCERTO MAGNUM WARREN SHIRAZ LIBERT MAGNUM CLASSIC PENTARA GTI FOR FULL DETAILS OF YOUR TOURER SPECIFICATION PLEASE LOOK UNDER THE PARENT MODEL NAME 104 EQUIPMENT LIST 2003 Model Space GAS Electric Water GAS Electric Fridge GAS Electric Hob Grill GAS Oven Range Heater KW KW Heater KW KW KW Kw KW Avant Truma Ultraheat
43. 100kgs 1 96cwt Optional Equipment Payload kgs 30kgs 0 58cwt 44kgs 0 86cwt 37kgs 0 72cwt 24kgs 0 47cwt 34kgs 0 66cwt 44kgs 0 86cwt 34kgs 0 66cwt 34kgs 0 66cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload 80 Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded AMAZON MAGNUM RAMBLER 362 475 482 505 524 534 630 630FB Number of Berths 2 5 2 5 4 4 5 5 Interior Length 3655mm 12 4550mm 14 11 4752mm 157 5045mm 167 5275mm 17 4 5486mm 18 6325 209 Exterior body length 4280 14 5173 1611 5375mm 177 5680mm 187 5898mm 184 6108mm 20 6948mm 22 9 6948 229 Shipping Length 5140mm 1610 6033mm 199 5 6235mm 20 5 5 6528mm 21 5 6758mm 222 6968mm 2210 7808mm 25 7 7808mm 257 Overall Width 2184mm 72 2184 72 2184mm 72 2184 72 2184mm 72 2258mm 75 2258mm 7 5 2258mm 7 5 Overall Height 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 Maximum Headroom 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 190
44. 1x Single 1830 x 730mm 1x Single 1820 x 650mm 5 8 5 x 110 6 6 x 3 9 2 6 3 x 4 5 a 511 5 x 21 5 1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm 63 x 111 Ma 6 x 2 4 59 x 21 5 Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1 Double 1980 x 1395mm 1 Single 1805 x 610mm 1 Double 2107 1299mm 1 Double 2107 x 1470mm 1x Double 2107 x 1470mm 6 6 x 4 7 6 6 x 4 6 5 6 6 x 4 6 5 kee 611 43 611 49 611 x4 9 1x Double 1980 x 1143mm 1 Single 1690 x 580mm 1 Double 1909 x 1354mm 1 Single 1715 x 570mm 1x Single 1715 x 570mm 6 6 x 3 9 839111 6 3 x 4 5 57 5 x 110 1 Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 630x111 6 6 x 4 6 5 511 5 x 211 5 1x Single 1830 x 710mm 6 x 2 4 1x Single 1760 x 650mm 5 9 x 2 1 5 M T P L M kgs 1050kgs 20 6cwt 1200kgs 23 6cwt 1200kgs 23 6cwt 1300kgs 25 54cwt 1350kgs 26 51cwt 1400kgs 27 5cwt 1650kgs 32 4cwt 1650kgs 32 4cwt Mass in Running Order kgs 876 17 26cwt 995kgs 19 54cwt 1012kgs 19 87cwt 1090kgs 21 41cwt 1140kgs 21 41cwt 1180kgs 23 17cwt 1420kgs 27 89cwt 1420kgs 27 89cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 171kgs 3 85cwt 205kgs 4 03cwt 188
45. 2mm 20 6152mm 2072 Shipping Length 6539mm 21 5 7055mm 23 7055mm 232 Overall Width 2140mm 7 2140mm 7 2140mm 7 Overall Height 2726mm 8711 2726mm 8 11 2726mm 811 Maximum Headroom 1908mm 69 1908mm 6 3 1908mm 69 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 Wheel Rim 5 5 x 14 5 5 x 14 5 5 x 14 Tyre Size 195 70 14 95 175R 1499 175 14 99 41psi 64psi 64psi Brake Size 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 175 427mm 1 5 427mm 1 5 Awning Sizes Ground to Ground 9074mm 29 9 9590mm 31 5 5 9590mm 31 5 5 Bed Sizes Option 1 1 Single 1880 x 675mm 1x Single 1880 x 675mm 1 Single 1880 x 675mm 62 22 62 x 22 5 62 x 272 5 1 Single 1880 x 675mm 1x Single 1880 x 675mm 1 x Single 1800 x 610mm 62 x 272 5 62 x 22 5 62 x2 1x Double 1682 x 1270mm 1xSingle 1710 x 580mm 5 6 x4 Gy 1 1 1x Single 1725 x 580mm 1x Single 1880 x 675mm 57 5 x 111 6 2 x 22 57 Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 66 x 410 6 6 x 410 6 6 x 410 1x Double 1682 x 1270mm 1x Single 1800 x 610mm 56 x 42 511 x 2 1x Single 1725 x 580mm 1x Single 1710 x 580mm 5 x 1711 97 111 M T PL M kgs 1325kgs 26cwt 1500kgs 29 5cwt 1500kgs 29 5cwt Mass inRunning Or
46. 3 75 1 83 Truma Ultrastore 12 0 83 Electrolux 4270 0 232 0 125 Spinflo Argen 6 Spinflo Midi Truma Ultraheat 3 75 1 83 Truma Ultrastore 1 2 0 83 Electrolux 4270 0 232 0 125 Spinflo Argen 6 Spinflo Midi Odyssey Truma Ultraheat 3 75 1 83 Truma Ultrastore 12 0 83 Electrolux RM 6270 0 232 0 125 Spinflo Argen 6 Spinflo Midi Omega Truma Ultraheat 3 75 1 83 Truma Ultrastore 12 0 83 Electrolux RM 6270 0 232 0 125 Spinflo Argen 6 Spinflo Midi Rallye Truma Ultraheat 3 75 1 83 Truma Ultrastore 12 0 83 Electrolux RM 6291 0 232 0 125 Spinflo Argen 6 Spinflo Midi Crusader Truma Ultraheat 3 75 1 83 Truma Ultrastore 1 2 0 83 Electrolux 6291 0 232 0 125 Spinflo Argen 6 Spinflo Midi Buccaneer Truma Ultraheat 3 75 1 83 Truma Ultrastore 1 2 0 83 Electrolux 6291 0 232 0 125 Spinflo Argen 6 Spinflo Midi Road Light Bulb Ratings Front marker 5 watts Side marker 5 watss Fog 21 watts Brake 21 watts Indicator 21 watts Reversing 21 watts Number plate 10 watts Rear 5 watts Equipment List Avant and Corona Crusader Rally Buccaneer Odyssey and Omega Fridge Electrolux rm4270 Fridge Electrolux rm6291 Fridge Electrolux rm6270 Heater Eruma ultraheat piezo Heater Truma ultraheat auto Heater Truma ultraheat auto Internal blown air syst Yes Internal blown air syst Yes Internal blown air syst Yes Water heater Truma ultrastore Water heater Truma ultrastore Water heater Truma ultrastore Sink amp drainer Argent stainless Sink amp d
47. 5 70 14 95 195 70 14 95 175 14 99 175 14 99 185 14 102 185 14 102 38psi 41psi 64psi 64psi 61psi 61psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 15 427mm 15 427mm 15 427 15 427 15 Awning Sizes Ground to Ground 8560mm 28 1 9074mm 299 9590 31 5 5 9590mm 31 5 5 9732mm 3111 9732mm 31711 Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm bio FUA 62 x 22 5 62 222 61167 873 6 0 611 5 x 44 1 Single 1880 x 675mm 1x Single 1880 x 675mm 1 Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm 62 225 62 x 22 5 62 225 62 22 5 62 5 4 4 5 62 5 x 44 5 1x Double 1682 x 1270mm 1x Single 1800 x 610mm 58 x 4 2 62 2 1 Single 1725 580 1 Single 1710 x 580mm STS A 57 1411 Bed Sizes Option 2 1 Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 66 x 410 6 6 x 410 6 6 x 410 6 6 x 410 1x Double 1682 x 1270mm 1x Single 1800 x 610mm 58 x 42 5 11 2 1 Single 1725 x 580mm 1x Single 1710 x 580mm 57 xqit M T PL M kgs 1250kgs 24 6cwt 1325kgs 26cwt 1550kgs 30 44cwt 1550kgs 30 44cwt 1575
48. 740mm 1 Single 1880 740mm 229 1 1 x Single1880mm x 740mm 62 25 1 x Single 1880mm 740mm 6 2 x 2 5 1x Single 1880mm x 610mm 6 2 x 2 1 x Single 1710mm x 580mm 5 7 x 1 11 1x Double 2120 x 1742mm 611 5 5 8 5 1 Double 1900 1340 6 3 x 44 5 1x Single 1880 x 740mm 6 2 x 2 5 1 Single 1880 x 740mm 6 2 x 2 5 1x Double 2120 x 1400mm 611 5 x 47 1x Double 2120 x 1329mm 611 5 x 44 1x Double 1900 x 1340 6 3 x 44 5 1x Single 1880 x 740mm 6 2 x 2 5 1x Single 1880 x 740mm 6 2 x 2 5 1x Single 1830 x 685mm 6 x 2 3 1x Single 1830 x 730mm 6 x 2 4 5 1x Single 1720 x 580mm 5 7 5 x 1 10 Bed Sizes Option 2 1x Double 2120 x 1480 1x Double 2120 x 1480mm Double 2120 x 1480mm 1x Double 2120 x 1480mm 6 11 5 x 4 10 6 11 5 x 410 6 11 5 x 4 10 6 11 5 x 4 10 1 x Single 1880 x 610mm 1x Double 2120 x 1400 1x Single 1830 x 685mm 6 2 x 2 6 11 x 4 7 6 23 1 x Single 1710 580mm 1x Single 1830 x 730mm STK 114 2 3 x 24 5 1 Single 1720 x 580mm 57 5 x 110 M T PL M kgs 1425kgs 28cwt 1550kgs 30 44cwt 1600kgs 31 42cwt 1900kgs 37 32cwt 1900kgs 37 32cwt 1900kgs 37 32cwt Mass in Running Order kgs 122080 23 96cwt 1335kgs 26 22cwt 1375kgs 27cwt 1615kgs 28 83cwt 1615kgs 28 83cwt 1625kgs 31 91cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 95kgs 1 69cwt 95kgs 1 69cwt
49. 982 x 1480mm 6 6 x 4 10 1x Double 1682 x 1270mm 5 6 x 4 2 1x Single 1725 x 580mm ssa 1x Double 1982 x 1480mm 6 6 x 4 10 1x Single 1800 x 610mm 5 11 x 2 1x Single 1710 x 580mm 5 7 x 111 M T PL M kgs 1250kgs 24 6cwt 1325kgs 26cwt 1500kgs 29 5cwt 1500kgs 29 5cwt 1525kgs 29 9cwt 1525kgs 29 9cwt Mass in Running Order kgs 1054kgs 20 3cwt 1105kgs 21 7cwt 1250kgs 24 55cwt 1250kgs 24 55cwt 1300kgs 25 53cwt 1300kgs 25 53cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 196kgs 3 85cwt 220kgs 4 32cwt 250kgs 4 9cwt 250kgs 4 9cwt 225kgs 4 42cwt 225kgs 4 42cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 30kgs 0 58cwt 29kgs 0 57cwt 44805 0 86cwt 5480 1 06cwt 29kgs 0 57cwt 29kgs 0 57cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded MAGNUM CLASSIC 432 482 505 524 534 534L Number of Be
50. 9mm 6 3 1909mm 6 3 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2107mm 6 11 2107mm 6 11 2107mm 6 11 Wheel Rim 5 5J x 14 5 5J x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 14 Size 195 70 14 91 195 70 14 91 195 70 14 91 195 70 14 95 195 70 14 95 165 14 97 175 65 14 82 175 65 14 82 Tyre Pressure 32psi 36psi 36psi 38psi 4198 60psi 30psi 30psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 15 427mm 15 427mm 15 427mm 15 427mm 15 427mm 15 427mm 15 Awning Sizes Ground to Ground 7811mm 25 7 5 8706 28 7 8908mm 29 2 5 9201 302 9431mm 3011 9642mm 317 2 10481mm 344 5 10481mm 344 5 Bed Sizes 1Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x699mm 1 Single 1862 x 699mm 1x Single 1862 x 699mm 1 Single 1742 x 699mm 2x Single 1830 x 699mm 2x Single 1830 x 699mm 6 x2 3 5 6 6 x 4 1 6 1 x 2 3 5 61 23 5 6 1 x 2 3 5 5 8 5 x 2 3 5 6 x 2 3 5 6 x 2 3 5 1x Single 1830 x 699mm 1 Double 1840 x 1143mm 1 Single 1805 699mm 1x Single 1805 x 699mm 1x Single 1805 x 699mm 1 Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm 6 x2 3 5 6 x 3 9 511x235 5 11 x 23 5 5 11 x 2 3 5 58 5 x 2 3 5 575 x 110 1x Single 1740 x 570mm 1x Double 1980 x 1143mm 1 Single 1770 x 610mm 1 Double 1909 x1354mm
51. ES PINS CONTACTOR STRIPS 67 SERVICING is a condition of your warranty that your caravan is serviced once a year by an authorised Explorer Group retailer or service centre Proof of this will be required in the event of a warranty claim Your caravan requires servicing at least once a year for safety efficiency and to protect the investment you have made Whether the caravan is used for short trips or continental long range touring regular servicing 15 necessary and will ensure continued enjoyment of your holiday home Retailers will carry out your annual servicing using the latest techniques and equipment a list of the items to be inspected tested and adjusted appears on the Service Vouchers at the rear of this guide and will complete the service document as proof of regular maintenance As with motor vehicle service documents not only will the proof of regular servicing enhance your caravan s resale value but in the unlikely event of any defect appearing at some later date it is vital that service history can be identified We suggest service invoices are retained with this guide MAINS ELECTRICS lt is recommended that you have your Mains Electrics System inspected by an NICEIC approved contractor every 3 years CUSTOMER SERVICES Should you require any replacement parts for your caravan it is necessary that you contact the retailer from whom you purchase
52. IOR 5 gt Wall panels Furniture Curtains Blinds Flyscreen Mattresses Carpet Doors and Drawers All hinges and catches Ventilators Water pumps Hoses and sink plugs Hot water system CARE WARRANTY Cold water system Window hinges and stays Cassette Toilet Shower Shower Tray Central Heating Damp Test SECTION D ELECTRICAL 012 0 NN o Reflectors interior lights Road lights Water pump and switches Refrigerator Distribution Unit Charging Unit Junction Box Strip Wiring and supports Trailer connecting plugs sockets Overall tests ext lights 11 Awning lights 12 Electronic Ignition Hob 13 230v System where applicable SECTION E GAS INSTALLATION 4 Hotplate 2 Oven 3 Refrigerator 4 Heater Leak tested 6 Water heated T Fully operation SECTION F FINAL Road Test Your caravan is covered by the 3 year warranty it is a condition of this Policy that a service and safety check is carried out by your caravan retailer at least once a year 12 months from the date of purchase in accordance with the National Caravan Council recommendations For further information please read your policy documents SERVICING CARAVAN MODEL ANNUAL SERVICE RECORD VEHICLE IDENTIFICATION NUMBER YEAR 1st SERVICE 2nd SERVICE 3rd SERVICE RETAILER S STAMP I We certify that an annual service has been ca
53. On no account should the old cartridge be used again as the sterilising agent will have saturated the carbon bed 29 KITCHEN TAPS Your new Explorer Group Caravan will be fitted with the Reich Kama mixer tap 30 OPERATION For correct operation of the tap swivel the spout to the desired position over the sink Lift the control lever to activate the pump and allow water to flow simultaneously To adjust the temperature swivel the lever to the left to increase the temperature and to the right to reduce the temperature PLEASE NOTE A The water temperature could be very high so do nat lift the lever with the tap turned to the full left position B For winter storage and to prevent frost damage the tap swivel must be the left in the centre up position BATHROOM TAPS AND SHOWERS CRUSADER RALLYE OMEGA 8 ODYSSEY The Crusader Rallye Omega and Odyssey are fitted with the Reich Kama mixer tap with retractable shower OPERATION The taps are operated in the same manner as the Kitchen tap PLEASE NOTE A The water temperature could be very high so do not lift the lever with the tap turned to the full left position B For winter storage and to prevent frost damage the tap swivel must be left in the centre up position CARTRIDGE MICRO SWITCH KAMA Single lever mixer tap 1 Detach cover 1 carefully If the cover is damaged
54. R 362 475 482 505 524 534 630 630FB Number of Berths 2 5 2 5 4 4 5 5 Interior Length 3655mm 12 4550mm 1411 4752mm 157 5045mm 167 5275mm 174 5486mm 18 6325mm 2079 6325mm 2079 Exterior body length 4280mm 14 5173 16 11 5375mm 1717 5680mm 187 5898mm 18 4 6108mm 20 6948mm 22 9 6948 22 9 Shipping Length 5140mm 1610 6033mm 199 5 6235mm 20 5 5 6528mm 21 5 6758mm 222 6968mm 2210 7808mm 257 7808mm 257 Overall Width 2184mm 7 2 2184mm 7 2 2184mm 72 2184mm 72 2184mm 7 2 2258mm 75 2258mm 7 5 2258mm 7 5 Overall Height 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 Maximum Headroom 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2107mm 6 11 2107mm 6 11 2107mm 6 11 Wheel Rim 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 5 5 x 14 5 5 x 14 Size 195 70 14 91 195 70 14 91 195 70 14 91 195 70 14 95 195 70 14 95 165 14 97 175 65 14 82 175 65 14 82 32psi 36psi 36psi 38psi 41psi 60psi 30psi 30psiBrake Size 200 50 200 50 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 1 5 427mm 1 5 427m
55. RGING UNIT amp POWER SUPPLY The Zig is a fully automatic battery charger connected to a six cell lead acid battery not supplied with a nominal voltage of 13 8 volts the unit will charge and re charge the battery by raising the terminal voltage to equal that of the output of the battery charger As the battery voltage increases the input current from the battery charger automatically reduces until it ceases to flow This provides fast and efficient CONNECTING SERVICES ELECTRICITY battery charging and eliminates the possibility of overcharging unless the battery is at fault The charger is designed to charge 12V lead acid type batteries the capacity of the battery must not be less than 60 ampere hour The bigger the battery the better Should the battery contain a faulty cell the terminal voltage will not rise sufficiently to switch the charger off and the battery will eventually boil dry The most common cause for cell failure is discharging the battery below the recommended level of approximately 10V Please note that any drop in voltage coming in will reduce the output It is recommended that you fit a sealed for life battery WARNING Under no circumstances should a fuse of different size or rating be fitted Should a fuse blow for any reason the fault must be diagnosed before replacement 21 22 CONNECTING SERVICES ELECTRICITY WARNING Always disconnect the electrical connector
56. ROM 125 PLUG 93 CRUSADER Hurricane Typhoon Aurora Sirocco Super Sirocco Super Storm Number of Berths 2 4 4 4 4 5 Interior Length 4828mm 1510 5344mm 17 6 5486mm 18 6325mm 20 9 6325mm 20 9 6325mm 209 Exterior body length 5636mm 186 6152mm 20 2 6294mm 20 8 6998mm 23 6998mm 23 6998mm 23 Shipping Length 6539mm 21 5 7055mm 23 2 7197mm 23 7 8036mm 26 4 8036mm 26 4 8036mm 26 4 Overall Width 2278mm 75 5 2278mm 75 5 2278mm 75 5 2300mm 7 6 5 2300mm 7 6 5 2300mm 7 6 5 Overall Height 2726mm 8 11 2726mm 8 11 2726 8 11 2696 810 2696mm 810 2696mm 8 10 Maximum Headroom 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 1908mm 6 3 Interior Width 2278mm 7 5 5 2278mm 7 5 5 2278mm 7 5 5 2278mm 7 5 5 2278mm 7 5 5 2278mm 7 5 5 Wheel Rim 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 5 5J x 14 Tyre Size 165 R 14 97 175 R 14 99 175 R 14 99 175 65 R 14 82 175 65 R 14 82 175 65 R 14 82 Tyre Pressure 60psi 62psi 62psi 35psi 35psi 35psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427mm 1 5 427mm 1 5 427mm 1 5 427mm 1 5 427mm 1 5 Awning Sizes Ground to Ground 9074mm 29 9 9590mm 31 5 5 9732mm 3111 10571mm 34 8 10571mm 34 8 10571mm 34 8 Bed Sizes Option 1 1x Single 1880 x
57. SING When cleaning the water system at the start of the season it is recommended that a new filter cartridge is fitted WINTER USE If caravanning in the winter there is a possibility that the water in the outside container will freeze therefore please discuss with your retailer the fitting of a winterisation kit CARVER COMPACT On the Compact Water Filter System Housing raise the lid clean both the water socket and the plug of the pump assembly Plug the pump assembly into the socket Turn the top security clip anti clockwise and the bottom security clip clockwise to lock the plug in place Place the pump into the water container ensuring that it is fully submerged before operating the system A dust cover is available to stop contaminants falling into the water DO NOT REMOVE BY PULLING THE HOSE OR ELECTRIC CABLE WATER FILTER HOW TO USE A WATERLINE WITH THE INBOARD WATER TANK 1 Place the pump switch on the control panel to the 0 position 2 Place tap next to the tank into the centre position See diagram below Pipe Tap Pipe 3 Connect waterline to water inlet on side of caravan 4 Turn on waterline 5 While the waterline is in use the pump Switch on the control panel must remain in the 0 position 6 Ensure that you return the tap next to the tank to the inline position when you wish to return to using the inboard tank 35 REFRIGERATOR Your caravan is fitted with ei
58. Steep For successful parking on a reverse slope or steep hill the operator need only apply the handbrake with one hand while gently but purposely inching the caravan or trailer a small distance backwards with the other WARNING If the handbrake is NOT fully applied to the last tooth i e vertical and is set to some lesser position than the full vertical then problems will almost certainly arise after the trailer has been uncoupled from the towing unit SITE ARRIVAL 13 CONNECTING SERVICES WATER WATER Your caravan will be fitted with either a Carver Compact or a Carver Crystal 3 water system To determine which model you have please refer to the equipment chart contained in your Owner s Information Pack Ensure all taps are in the off position and the 12v water pump switch located on the electrical control panel is off Using a water container not supplied For either water system fill fresh water container and place in a suitable position Place waste water container under main drain valve 14 Place the submersible pump into the fresh water container ensuring it is fully submerged before operating the system see diagram Using the Carver Waterline direct connection to mains supply unit Connect the Carver Waterline hose to the mains unit on the pitch The end without the valve connects to the mains unit Carver Crystal 3 Water System OPERATION Raise the cryst
59. TUBES PINS roy TERMINALS NEUTRAL aM 2 NEUTRAL LIVE Co NEUTRAL E an GREEN 8 YELLOW GREEN amp YELLOW gm FLEXIBLE WIRING FIXED WIRING BROWN RED ive B uoo pack FLEXIBLE CORE CABLE 2 5mm EARTH GREEN amp YELLOW Drm GREEN YELLOW VIEW OF VIEW OF d al JE CABLE COUPLER a VIEW OF TERMINALS SOCKET TUBES aus VIEW OF grown TERMINALS NEUTRAL live BLUE FARTH GREEN amp YELLOW EARTH GREEN amp YELLOW NEUTRAL Brown 2 4 NEUTRAI LIVE Q Ns EARTH FARTH 6 Preferably not less than once a year the caravan electrical installation should be inspected and tested and a report on its condition obtained as prescribed in the Regulations for Electrical Installations published by the Institute of Electrical Engineers Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when connecting supplies abroad since the supplies can be of REVERSE POLARITY The significance of REVERSE POLARITY is that when equipment is switched off it may not be electrically isolated The only certain way of making equipment safe is to unplug it A means of checking the polarity of the mains supply when overseas 1 useful There are available several proprietary makes of equipment for the purpose If
60. TY CARAVAN REGISTRATION AND IDENTIFICATION SCHEME VIN The caravan has been security marked and recorded under the Caravan Registration and Identification Scheme that is organised by the Caravan Industry Shortly after purchasing this caravan you should receive your Touring Caravan Registration Document It will be sent by post to your home address Your Touring Caravan Registration Document will include a 17 character VIN Vehicle Identification Number shown in the top right hand corner This 17 character VIN will be die stamped into the caravan drawbar and chemically etched on up to a maximum of 10 eye level windows To protect yourself and your touring caravan never leave the Registration Document in the caravan For security reasons keep it in a safe place If you sell the caravan please follow the instructions on the Touring Caravan Registration Document If you do not receive a Touring Caravan Registration Document lose it or any of the details recorded are incorrect please contact CRIS Dolphin House New Street Salisbury Wiltshire SP1 2TB Telephone 01722 411430 SECURITY TAG A security tag containing the individual identity of your caravan is concealed within the caravan body and can only be read by using a special decoder Your local police can obtain the use of a decoder by contacting C R I S on telephone no 01722 411430 The following is a brief description of the main
61. To activate the attack panic alarm simply press the small button A once when the system is armed On When activated it causes an alarm condition for 30 seconds then automatically stops The attack panic alarm can be cancelled muted if activated in error by simply pressing once the small button A on the system handset The System Touch key Visual Indication y Override Receptacle The security system can be operated switched On Off manually via the easy to use Emergency Override Facility A high security data code is 42 transferred when the handset s override contacts are placed against the systems override receptacle located in the caravan In the event of handset battery failure use the override contacts to manually operate the system Off Disarming the system Off 1 Enter the caravan if the system was fully armed the system will activate an alarm condition 2 Press the handet override contacts against the system receptacle for approx 1 sec the security system will now disarm Off Maintenance Treat all security system components with maximum care clean only with a dry cloth Do not allow them to become damaged by moisture or liquids Please consult your approved Explorer Retailer for additional and replacement parts and batteries EQUIPMENT TELEVISION 8 FM RADIO AERIAL The Status omni directional aerial is fitted to most ranges OPERATING THE SYSTEM 1 Plug one end of
62. al filter housing lid see diagram Clean both the water socket and the power supply terminals for the pump It is advisable to lubricate the water inlet using vegetable oil this reduces the friction between the ring and the plastic surface Plug the pump assembly into the housing ensuring that it is pushed fully home remove the pump from the crystal housing press the two clips in at either side of the pump plug and pull Do not remove by pulling the electric cable or the hose CHANGING THE FILTER CARTRIDGE When inserting a new filter cartridge into the housing smear vegetable oil on the two rings This reduces friction and makes it easier to remove lt is recommended that the filter cartridge 15 replaced after 30 days of use CONNECTING SERVICES WATER To remove the filter cartridge pull the tab on the bottom of the filter which will release the filter from the housing Always ensure that the new filter cartridge 15 pushed fully home into the housing CARVER COMPACT Connect the fresh water hose directly to the Carver Compact inlet Finally put the pump switch on the control panel to on and turn the cold tap on until water flows Prior to operation of the water heater ensure water is flowing from hot tap DRAINING DOWN YOUR WATER SYSTEM is essential that you drain down your caravan water system when it is not in use This is most important duri
63. all new Explorer Group products manufactured after 1st September 1998 All customers with documentary proof of annual services by an approved Explorer Group Limited retailer or service centre will be paid in full for the costs of repairs due to water ingress 2 This is valid for up to 5 years from the original date of purchase of a new product Customers without a full service history may receive up to 100 of the costs of repair for water ingress damage in year 2 of ownership up to 75 in year 3 up to 50 in year 4 and up to 25 in year 5 Each case will be examined on its own merit The Explorer Group Limited will decide the amount of contribution towards the repair costs Customers who bought new caravans between September 1996 and August 1998 will also be covered under this code providing they have documentary proof of annual services by approved Explorer Group Limited retailers or service centres Customers exchanging their current Explorer Group model for a new Explorer Group model will not have the value of their part exchange reduced due to potential water ingress issues providing that there is documentary evidence that the caravan has been annually serviced and that it is less than 5 years old CONDITIONS ATTACHED TO THE CODE Repairs may only be carried out after approval by The Explorer Group Limited dependent upon individual circumstances e The Explorer Group Limited will pay the costs of repairs only
64. arated via a solid door separate ventilation is required and is provided via a roof skylight at high level and a ventilator at low level within a bed box THERMAL INSULATION AND HEATING CLASSIFICATION All caravans manufactured by the Explorer Group Limited are classified as Grade 2 in accordance with BSEN 1645 part 1 for thermal Insulation and heating This will allow the Interior temperature to be maintained at 20 when the exterior ambient temperature is C IMPORTANT Your attention is drawn to notice affixed in the caravan advising on fire prevention ventilation and what to do in case of fire CHILDREN Do not leave children alone in the caravan Keep potentially dangerous items e g matches drugs etc out of reach as at home FIRE EXTINGUISHERS It is recommended that a 1 kg 215 minimum capacity dry powder fire extinguisher be carried inside your caravan at all times A fat pan fire must not have an extinguisher aimed at it but must be smothered with a fire blanket IN CASE OF FIRE 1 Get everyone out of the caravan as quickly as possible using whichever exit is quickest including windows Do not stop to collect any personal items 2 Raise the alarm Call the fire brigade 3 Turn off gas container valve if safe to do so Petrol Diesel Fumes The fitting of a tail pipe to your exhaust will reduce the possibility of fumes entering your caravan through the front fixed ventilation point
65. at night for example then the system will have to be part armed This will delete the interior movement sensor to avoid any alarm condition being detected However when part armed the security systems leg sensor will still detect an alarm condition and the personal attack alarm will also be available Press the large button once B of the systems handset The red light on the handset will illuminate to indicate operation The system will emit one audible tone Immediately press and hold button B again The system will emit one further audible tone immediately release the button B The system will now part arm On Note the interior movement sensors red indicator light will still illuminate to indicate operation but the sensor will be deleted Off EQUIPMENT The next time the system is armed On the interior movement sensor will be restored Disarming the system Off Press the large button B once on the systems handset The red light on the handset will illuminate to indicate operation The system will emit two audible tones The red light located on the systems receptacle will extinguish Off The caravan porch light will courteously illuminate for approx 30 seconds Entry into the caravan WILL NOT cause an alarm condition 41 Personal Attack Alarm Panic For your personal security the Explorer Protect security system provides a personal attack panic alarm only when the system is armed On
66. bility of the owner The manufacturers will also undertake to supply certain specialist repairers with the necessary spare parts In this case your selected repairer must contact the AFTER SALES DEPARTMENT with all enquiries 69 SERVICING SERVICE DOCUMENTS TOURING CARAVANS ANNUAL SERVICE RECORD In order to take full use of your Explorer Group Warranty it is essential that your caravan is serviced within the time scale laid down on the Service record on page 71 Whether you use your caravan for short journeys or for touring at home or abroad regular servicing will help to ensure that you can enjoy it to the full The Annual Service offered by your retailer will include the following work and it is our recommendation you have your caravan serviced to this standard annually in accordance with the National Caravan Council recommendations The retailer will complete the record in this guide to show the work has been carried out SECTION A CHASSIS Suspension Axles and Hubs Tyres and pressures Wheel nuts Towing hitch and reverse Jockey wheel Breakaway chain Corner steadies Adjusted and lubricated Fully operational SECTION B EXTERIOR NADN Exterior panels Windows Rooflights Entrance door Door Locks Wheel boxes 10 41 12 Mouldings Gas bottle and Fairing Ventilators Paintwork All seals mouldings etc Damp test Striping etc SECTION C INTER
67. ble 1980 x 1410mm 1 Double 1980 x 1395mm 1x Double 1980 x 1395mm 1 Single 1805 x610mm 1 Double 2107 x 1299mm 1 Double 2107 x 1470mm 1x Double 2107 x 1470mm 6 6 x 4 7 6 6 x 4 6 5 6 6 x 4 6 5 6 11 x 4 3 6 11 x 4 9 6 11 x 4 9 1 Double 1980 x 1143mm 1 Single 1690 x 580mm 1 Double 1909 x 1354mm 1 Single 1715 x 570mm 1x Single 1715 x 570mm 6 6 29 803 8 871611 6 3 x 4 5 STS 5 7 5 x 1 10 1x Single 1915 x 580mm 1x Double 1980 x 1395mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 6 3 x 1 11 6 6 x 4 6 5 6 25 115 14 1x Single 1830 x 710mm 1x Single 1760 x 650mm 6 x24 5 9 x 211 5 MTPLM kgs 1050kgs 20 6cwt 1200kgs 23 6cwt 1200kgs 23 6cwt 1300kgs 25 54cwt 1350kgs 26 51cwt 1400kgs 27 5cwt 1650kgs 32 4cwt 1650kgs 32 4cwt Mass in Running Order kgs 876kgs 17 26cwt 995kgs 19 54cwt 1012kgs 19 87cwt 1090kgs 21 41cwt 1140kgs 22 39cwt 1180kgs 23 17cwt 1420kgs 27 89cwt 1420kgs 27 89cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 171kgs 3 35cwt 205kgs 4 03cwt 188kgs 3 69cwt 210kgs 4 12cwt 210kgs 4 12cwt 220kgs 0 39cwt 230kgs 4 42cwt 230kgs 4 42cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipme
68. ches stays and doors Replacement of bulbs fluorescent tubes fuses and electrical connections A frame covers and wheel spats Natural movement of internal doors and furniture Normal wear and tear servicing items and other components subject to routine maintenance Explorer Group 3 Year Manufacturers Warranty is offered subject to the following conditions 1 The duration of the warranty is 36 months from the date of purchase 2 That the original construction of the product has not been tampered with or repaired otherwise than by Explorer Group or an approved dealer or service centre 3 That a service damp and safety check has been carried out by an approved dealer or service centre at least once every year The interval from purchase date to the first service and the intervals between services must not exceed 12 months 4 Thatoriginal VAT service invoices are retained as proof that annual inspections have been carried out 5 No repairs should be commenced under the terms of the agreement unless prior authorisation is obtained from Explorer Group 6 Explorer Group reserves the right to inspect the product before any repairs commence 7 Noliability will be accepted for damage caused by fair wear and tear wilful damage negligence abnormal working conditions intrusion of foreign or harmful matter over heating freezing failure to follow Explorer Group instructions misuse or alteration or repair of the WARRANTY
69. cwt 28kgs 0 55cwt 38kgs 0 75cwt 13kgs 0 25cwt 13805 0 25cwt A manufacturing tolerance has been added to Mass In Running Order before calculating Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 432 482 505 524 534 5341 Number of Berths 2 2 5 4 4 4 Interior Length 4314mm 142 4828mm 1510 5344mm 17 6 5344mm 17 6 5486mm 18 5486mm 18 External body length 5122mm 16 10 5636mm 186 6152mm 202 6152mm 202 6294mm 20 8 6294mm 20 8 Shipping Length 6025mm 19 9 6539mm 215 7055 232 7055mm 232 7197 237 7197 237 Overall Width 2140mm 7 2140mm 7 2140mm 7 2140mm 7 2278mm 7 5 5 2278mm 7 5 5 Overall Height 2726mm 811 2726mm 811 2726mm 811 2726mm 811 2726mm 811 2726mm 811 Maximum Headroom 1908mm 6 3 1908mm 63 1908mm 6 3 1908mm 69 1908mm 63 1908mm 69 Interior Width 2032mm 68 2032mm 6 8 2032mm 68 2032mm 68 2170 7 1 5 2170 7 1 5 Wheel 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 19
70. d the caravan or any Explorer Group approved retailer and give the following information which will help in identifying the required component a Model and make of caravan b VIN number c Description of fault ALL PARTS MUST BE ORDERED AND SUPPLIED THROUGH AN APPROVED RETAILER the illustrations and descriptive matter in this guide are intended to give a general idea of the caravan Changing market and supply situations may prevent the manufacturer from maintaining the exact specifications and details in this handbook and we therefore reserve the right to alter specifications and materials as conditions demand Retailers are independent of the manufacturer SERVICING and have absolutely no authority to bind the manufacturers by any express or implied undertaking or representation REPAIRS The Explorer Group Limited together with its suppliers are continually undertaking extensive research into testing of and repair procedures and materials such as sealants adhesives gaskets and tapes Therefore if for any reason your new caravan is damaged or requires repair then only an approved Explorer Group Retailer or service centre should undertake such repair All such repairs should be undertaken using only approved Explorer Group genuine parts recommended sealant and following Explorer Group Procedures The cost of transporting towing or moving the caravan by any means to or from the place of repair is the responsi
71. der kgs 1118kgs 21 96cwt 1263kgs 24 81cwt 1263kgs 24 81cwt Essential Habitaion Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 203kgs 3 98cwt 237kgs 4 65kgs 237kgs 4 65kgs Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional equipiment payload kgs 16kgs 0 31cwt 31kgs 0 61cwt 41kgs 0 80cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 85 432 482 505 524 534 5341 Number of Berths 2 2 5 4 4 4 Interior Length 4314 142 4828mm 1510 5344mm 17 6 5344mm 17 6 5486mm 18 5486mm 18 External body length 5122mm 16 10 5636mm 186 6152mm 20 2 6152mm 20 2 6294mm 2078 6294 20 8 Shipping Length 6025mm 19 9 6539mm 21 5 7055mm 23 2 7055mm 232 7197mm 23 7 7197mm 2317 Overall Width 2140mm 7 2140mm 7 2140mm 7 2140mm 7 2278mm 7 5 5 2278mm 7 5 5 Overall Height 2726mm 8 11 2726 811 2726 8 11 2726 811 2726 8 11 2726
72. e free from tension Lock the swivel cams of the wheel brake from the outside by means of auxiliary tool item A pin 4 mm through the tracing bore Tighten the adjusting nuts item C on wheel brakes with a screwdriver item B or a wrench by using the adjusting bolt item D until the wheel locks up Centre the brake shoes by actuating the parking brake several times Version 1 Turn the adjusting bolt backwards until the wheel is running free in direction of travel approx 1 full turn of the adjusting bolt Version 1 Version 2 left right right wheel side wheel side left wheel side MAINTENANCE OF YOUR CARAVAN Version 2 Turn back the adjusting nut by approx 3 5 teeth until there is no more braking effect when turning the wheel forward Check the position of the balance bar with parking brake actuated Parallel position of balance bar identical clearance of wheel brakes Readjust the brake adjustment if necessary To test slightly tighten the parking brake and check identical brake torque on left and right side of wheels Remove locking pin 4 mm of swivel cams Adjust brake rod free from clearance and force All balance bars must be at right angles to the brake rod Tighten all counternuts of the brake linkage 4 Check lateral play of wheel bearing every 5000 kilometres Jack up the trailer release brakes Turn wheels manually and shake
73. e removed the wheels remain clear of the ground Lower the corner steadies to just site the caravan Cover the tyres to prevent deterioration CARE OF YOUR CARAVAN Release the handbrake Rotate the wheels at regular intervals to maintain wheel bearing lubrication Grease the coupling and shroud in 8 waterproof protective cover Security Lowering and locking the corner steadies and removing the wheels reduces the risk of caravan theft Note Do not work under the caravan unless the corner steadies are down and the axle is supported Should the caravan be stored for a prolonged period of time it is strongly recommended that the caravan is fully serviced before the commencement of use Your retailer will ensure that your caravan is safe secure and ready for your enjoyment Note Caravans stored for any length of time should not have the handbrake or brakes applied The wheels should be chocked or wedged and the handbrake released The hitch head should be checked to see that it is fully extended and that there is no load on the braking system 49 CARE YOUR CARAVAN DRAINING DOWN YOUR WATER SYSTEM It is essential that you drain down your caravan water system when it is not in use This is most important during winter months to protect against frost damage 1 Disconnect the water pump and switch of power supply 2 Open the safety drain valve on the water heater located next to the water heater 3 Open all
74. e that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded BROADWAY DIAMOND ELUSION INVICTA XSCAPE 362 475 482 505 524 534 630 630FB Number of Berths 2 5 2 5 4 4 5 Interior Length 3655mm 12 4550mm 1411 4752mm 15 7 5045mm 16 7 5275mm 17 4 5486mm 18 6325mm 20 9 6325mm 20 9 Exterior body length 4280mm 14 5173 16 11 5375mm 177 5680mm 187 5898mm 184 6108 20 6948mm 22 9 6948 229 Shipping Length 5140mm 16 10 6033mm 199 5 6235mm 20 5 5 6528mm 21 5 6758mm 222 6968 2210 7808 25 7 7808mm 25 7 Overall Width 2184mm 72 2184 72 2184mm 72 2184mm 72 2184mm 72 2258 75 2258mm 7 5 2258mm 7 5 Overall Height 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 2666mm 8 9 Maximum Headroom 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 1909mm 6 3 Interior Width 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2032mm 6 8 2107mm 6 11 2107mm 6 11 2107mm 6 11 Wheel Rim 5 5J x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 54 x 14 5 54 x 14 5 5 x 14 Size 195 70 14 91 195 70 14 91 195 70 14 91 195 70 14 95 195 70 14 95 165 14 97 175 65 R 14 82 175 65
75. ed behind a commercial vehicle Provided care is exercised when towing with a 4x4 and loading limits are strictly adhered to no problems should arise We would however strongly recommend that all such 4x4 s are fitted with a spring assisted towball which can reduce the shock put onto the chassis by up to 70 Please also refer to The Caravan Towing Code which is included in your Owner s Information Pack PRE TOW CHECKLIST AND HITCH UP Caution Never enter the caravan without first lowering the four corner steadies with the brace provided Corner steadies should not be used as a jacking device loose articles must be stowed securely Do not stow tins bottles or heavy items in overhead lockers prior to towing lockers and cupboard doors are closed and secured all bunks are secure all rooflights are closed and secured main table is stored in its transit position fridge is on 12v operation and door lock is set all windows are fully closed and latched Never tow with windows on night setting Leave all curtains and blinds open to aid rear visibility gas cylinders are correctly positioned secured and turned off battery is secure and connecting cable is disconnected and stowed Check Gas Locker Battery Locker if fitted and Cassette Toilet if fitted door s are secure Check wheelnuts tyre pressures and tyre conditions With the caravan handbra
76. en as this can distort the wheel rims Avoid the use of power wrenches IMPORTANT The torque settings should be re checked after 50 Km Wheel bolts should NEVER be lubricated Changing a Wheel Figs 13 and 14 62 Fig 14 The corner steadies must not be used to jack up the caravan They can be lowered to touch the ground only as a safety measure to stabilise the caravan a Apply the handbrake fully as for parking Do not forget to give the caravan or trailer a slight rearwards push to stop the reversing lever collapsing Slacken off the wheel on the wheel to be changed c Jack up the caravan with the jack under either the axle tube or the axle mounting plate Do not use the chassis as a jacking point If there is lack of ground clearance because of a flat tyre gently move the caravan onto some ramping boards d Support the weight of the caravan on axle stands or ramping boards Lower the corner steadies e Remove the wheel bolts and remove the redundant wheel MAINTENANCE OF YOUR CARAVAN Before fitting a new wheel examine it for distortion or other damage Ensure that all mating surfaces are clean and dry including bolt nut seats ALWAYS USE THE CORRECT BOLTS OR NUTS TO SECURE THE WHEEL A corner steady brace is not to be used for the next step f Fit the new wheel and refit the wheel bolts After the bolts have been screwed in as far as poss
77. es not switch off then a qualified electrician should be consulted If the unit does switch off the test is complete and the switch can be re set restoring the supply back to normal Note It is possible that all of the 230V mains electrical equipment may not be able to be operated simultaneously A typical UK caravan site mains hook up point provides a maximum output of 10 amps and on some continental sites the available output may be as low as 5 amps If your loading exceeds the site supply it may trip the site circuit breaker Please check the available mains output with your site operator The following items need to be added together if used simultaneously 230V Mains equipment typical consumption figures Fridge 0 50 amps Charger 0 50 amps Water heater 2 75 amps Blown air heaters 4 80 amps Colour TV 2 50 amps Microwave 10 00 amps Air conditioning 4 00 amps 12 ELECTRICAL SUPPLY N B The information provided in this Guide relating to fitted equipment is only intended as a quick reference Comprehensive details of maintenance and fault finding charts where appropriate can be found by referring to the accompanying manufacturers literature If any doubts still exist about the operation of the equipment qualified personnel or your caravan retailer should be consulted Your caravan will be fitted with either a ZIG Power Centre or Leisure charging and power distribution unit ZIG X7 X8 CHA
78. he conditions set out on the following page your purchase is backed up by a manufacturers warranty for 3 years from the date of purchase at no additional cost to you the customer We sincerely hope you will never have cause to complain about your purchase However if things do go wrong the course of action for you is to contact your dealer and explain the difficulty you are having We are confident they will do their utmost to resolve the problem to your complete satisfaction The dealer from whom the product is purchased is liable for warranty repairs Any other approved retailer or service centre may carry out work at his own convenience and or discretion but is not obliged to do so The unexpired period of this warranty is assignable to a second and subsequent owners during the three year period at a cost of 25 payable to The Explorer Group Limited provided full service documentation is available for inspection Parts Covered by this Warranty for Years 1 3 Subject to the specific exclusions in years 2 and 3 set out below all original components of the product including permanently fitted equipment forming part of the manufacturers original specification Specific Exclusions for Years 2 amp 3 Tyres batteries glass exterior paint work brightwork and all similar trim and finish Soft furnishings Carpets and floor coverings Entertainment communication systems and connected equipment Adjustment of blinds hinges cat
79. he pump assembly in the water Then switch on again 34 PIECE WATER AG ARD WATER HEADER IC TAPS AND WATER HEATER N WATER FILTER SYSTEM CARVER CRYSTAL 3 FILTER SYSTEM The Carver Crystal 3 Filter is designed to bring water into your caravan in a convenient and efficient manner The system includes a special two stage filter which removes unpleasant tastes smells and colouring to give clear fresh tasting water The first stage is a filter screen which retains small solids The second stage is a bed of silverised activated carbon which removes chlorine tastes and smells etc This is done by absorption and by mechanical filtration reducing algae and bacteria Bacteria retained are then destroyed by the silver content This action also prevents bacteriological growth in the filter The Carver pump is detached from the crystal housing for security and whilst touring CHANGING THE FILTER CARTRIDGE When inserting a new filter cartridge into the housing smear vegetable oil on the two O rings This reduces friction and makes it easier to remove It is recommended that the filter cartridge is replaced after 30 days of use To remove the fiter cartridge pull the tab on the bottom of the filter which will release the filter from the housing see diagram Always ensure that the new filter cartridge is pushed fully home into the housing STERILI
80. his warranty shall be governed and construed in accordance with the laws of England and the parties irrevocably submit to the exclusive jurisdiction of the courts of England 3 73 74 AUXILIARY BATTERY COLOUR CODE RD RED WHI WHITE BL BRN BLUE BROWN WHI BRN WHITE BROWN GR OR GREEN ORANGE GRN GREEN OR ORANGE RD BL RED BLUE BL BLUE YEL YELLOW RD BRN RED BROWN CHARGER POWER SUPPLY 12 VOLTS OUTPUT BLACK 4 0MM WHI BRN WHI BRN RED 4 0 BL 2 5 WHI BRN RD 4 0 6 WAY FROM S PLUG MASTER ON OFF SWITCH WHI BRN 11 WHI BRN 230 FRIDGE RED4 0mm RED4 0mm BRN REEN 2 5mm de WHI BRN BL BRN 2 5mm gt BUBRN BL BRN BL BRN 2 5mm 2511 Fi D 25m 7 BUNK LIGHT RD BRN 4 0mm O BUNK 184 go BLK WHVBRN CD 8 88 1 5mm BL BRN 1 8 RD BRN RD BRN 25 Pomm AUX 1 0 68 08 RD BL 1 0mm GRN 1 0mm GRN OR 1 5mm BLUE BROWN AVANT ROAD LIGHTS WIRING DIAGRAM NEARSIDE TAIL NEARSIDE LIGHTS FRONT LIGHTS 9 WAY CONNECTOR NUMBER PLATE LIGHTS OFFSIDE OFFSIDE TAIL BROWN A FRONT LIGHTS LIGHTS OFFSIDE SIDE MARKER LIGHT FROM 125 PLUG 75 AVANT ADVANTAGE FIRESTORM RIVA RIVIERA SUNSEEKE
81. ial are contained within the Owner s Information Pack BEDS amp BUNKS FRONT DOUBLE BED The two front single beds can be easily converted into a double bed by pulling out the bed slats stored beneath the chest of drawers or stored in the bed slat box at the front of the caravan Arrange seat cushions appropriately On L shaped layout the bed frame is pulled out from underneath the rear facing seat Arrange the seat cushions appropriately high level beds will take a maximum weight of 12 stone 76 5kg When in use the high level beds must have the bunk safety boards in place as shown in diagram 4 Touring Caravans have to be manufactured with a lightweight construction and therefore the beds are not designed to be knelt sat or stood upon without all the bed cushions in place EQUIPMENT DOORS The exterior door can be secured to the side of the caravan by pushing the button as illustrated Release by turning in the direction shown To comply with European Standards the exterior door lock must not be replaced with a double dead lock The shower room door is fitted with a two position push button lock Push once to lock Push again to release 46 Windows Your caravan will be fitted with either the Polyplastic pronounced window the Seitz flush window or both Polyplastic Window Opening
82. ible by hand each bolt should be tightened gradually in sequence The wheels of the trailer will not rotate during tightening as they are held by rigid by the wheel hub brake unit Using an or suitable socket wrench sequentially tighten the steel bolts to a torque of 9kg m 65lb ft following the procedure shown Fig 14 Should alloy wheels be fitted the steel bolts need to be tightened to 85Ib ft 11 75kg m g Raise the corner steadies Take the weight of the caravan onto the jack and remove the axle stands or ramp ing boards h Lower the caravan to the ground The torque settings should be rechecked after the first 15 miles of use and every 3000 miles thereafter 63 MAINTENANCE OF YOUR CARAVAN JACKING Under no circumstances should the corner steadies be used to jack up the unit When it is necessary to jack up use a bottle screw or scissor type jack P No 3566858 with axle shaped head is recommended Place the jack plate under the axle tube as near as possible to the main longitudinal member The maximum mass which the jockey wheel and its clamping mechanism are capable of withstanding 15 Part 205678 150kg Part 205736 200kg Wheel dia 240mm LUBRICATION FIG 16 Lubricate the Jockey Wheel Lightly oil the wheel axle and screw thread Lubricate the Brake Linkage Lightly oil all moving parts Lubricate the Corner Steadies Lightly oil the screw and pivot pins For more infor
83. inside the front gas locker MAINTENANCE OF YOUR CARAVAN TYRES Please refer to your caravan specification sheet which is contained within this handbook for information regarding tyre pressures and axle loads PRESSURES lt is customary for manufacturers to mark tyres with load and inflation data This information relates to the use of the tyre on cars For use on caravans BS AU50 Part 1 Section allows for an increase of 10 in load carrying capacity with a corresponding increase in tyre pressure is dangerous to drive with under inflated tyres The pressures cold recommended by the manufacturers should be regarded as a minimum Pressure checks including those on the spare tyre should be made with the tyres cold and using an accurate pressure gauge The checks should be carried out before each journey and at regular intervals during storage If a jockey wheel is fitted with pneumatic tyre the pressure should be 25 to 30psi 1 7 to 2 bar TYRE WEAR AND DAMAGE The legal requirements for tread depth on motor vehicle tyres applies also to caravans Similarly it is not permitted to mix cross ply and radial tyres on the same axle A redundant tyre must be replaced by one of the same size and construction Wheels should be balanced and changed round occasionally to equal wear and prolong the life of the tyres A tyre should be renewed if a blister rupture or cut exposing the casing is detected If the tyre has
84. ion using a stabiliser lead Winterhoff WS 3000 the towing ball must be free of grease and oil Drawtubes bushes on the housing of the overrun hitch initially every 2000 3000 kilometres then every 5000 kilometres Apply general purpose grease via the grease nipples until fresh grease can be seen emerging by the bushes Deviation lever initially every 2000 3000 kilometres then every 5000 kilometres If fitted apply general purpose grease via the grease nipple until fresh grease can be seen emerging by the bush MAINTENANCE OF YOUR CARAVAN If grease nipples are not fitted then apply oil to the deviation lever bush Lubricate all moving parts and pivot pins at the overrun hitch initially every 2000 3000 kilometres then every 5000 kilometres 57 MAINTENANCE YOUR CARAVAN COUPLING HEAD LUBRICATION AND MAINTENANCE WORK For detailed description see page 51 5 8 gt gaz 589 389 Lubricate gt ql 5 Maint k 6 0 0 2 laintenance 225 235 LUBRICATE Lubricate the coupling head 2 Drawbar bearings at the housing of the overrun hitch 3 Grease the deviation lever Lubricate all moving parts and pivot pins the MAINTENANCE WORK Check coupling head Check drawbar handbrake lever spring actuator deviation
85. ire Extinguisher Gas connecting 38 41 12 13 60 60 47 50 14 16 17 18 22 24 25 100 46 18 22 16 17 Hob Introduction Jacking Lubrication Maintenance Oven Preparing for the Road Refrigerator Retailer Special Index Servicing Servicing Documents Servicing Records Smoke Alarm Space Heater 36 64 56 59 55 36 36 104 69 70 71 72 36 37 INDEX Taps Television Aerial Towing Truma Ultrastore Tyres Vehicle Identification No Warranty Water Filter Water Heater Water System Windows Wiring Avant Corona Crusader Odyssey Omega Rallye Buccaneer Sussex 30 31 44 10 27 61 73 35 27 29 33 34 46 74 75 78 79 92 93 62 83 90 91 96 97 98 99 102 103 107 The Explorer Group Limited Explorer House Delves Lane Consett Co Durham DH8 7PE Tel 01207 699000 Fax 01207 699001 www explorer group co uk
86. it can be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection CHECK all caravan equipment is set up to accept the site supply before actually switching on 19 CONNECTING SERVICES ELECTRICITY MAINS UNIT The Mains Unit replaces the conventional fusebox Similar but larger ones are often fitted in new houses The unit gives overload and earth leakage protection for the 230v electrical supply in your caravan For normal operation all switches on the unit need to be in the ON position The switches on the left of the unit are known as MCBs miniature circuit breakers These take the place of the conventional fuse but are more convenient In the event of a fault the MCB trips i e automatically moves to the OFF position After elimination of the fault the MCB can be re set by switching to the ON position Against the spring pressure in an upwards direction If an earth fault develops or a person was to touch a live piece of equipment the leakage of current to earth should immediately operate the RCD residual current device and trip the main switch to the OFF position This switch is only re settable after elimination of the fault 20 To re set operate the switch as for MCBs Periodically the RCD should be checked by operating the test button marked T The unit should immediately switch to the OFF position If the unit do
87. ke on adjust the jockey wheel so that it is in good contact with the ground Wind up the corner steadies to the fully retracted position When the is seated securely the ball release the locking catch ensuring that the locking mechanism is fully engaged on the underside of the towing ball Wind up the jockey wheel and retract to the highest position Fit and secure stabiliser if used Plug in the electrical connections Connect the break away cable WARNING The break away cable must be secured around the towing bar assembly and not round the ball head Release caravan handbrake adjust all mirrors from driving seat and proceed PREPARE FOR THE ROAD TOWING AND DRIVING Please also refer to The Caravan Towing Code which is included in your Owner s Information Pack Reversing lt is advisable to have a second person available when reversing the caravan Start practising by choosing a left hand bend for ease Reverse slowly turning the wheel initially the opposite way to the direction you want the caravan to go Now the front of the caravan is nudged out and is moving the rear in the intended direction Take care not to hit the van with the Midway through the manoeuvre when the caravan is correctly angled slow to crawl and gradually apply opposite lock Make the car follow the caravan round then finally straighten up Proficiency at reve
88. kgs 3 69cwt 210805 4 12cwt 210kgs 4 12cwt 220kgs 0 39cwt 230kgs 4 52cwt 230kgs 4 52cwt Maximum Hitch Weight kgs 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 10080 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional Equipment Payload kgs 10kgs 0 19cwt 24kgs 0 48cwt 17kgs 0 33cwt 4kgs 0 08cwt 14kgs 0 27cwt 24kgs 0 47cwt 14kgs 0 27cwt 14kgs 0 27cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 81 ODYSSEY
89. kgs 30 94cwt 1575kgs 30 94cwt Mass inRunning Order kgs 1054kgs 20 3cwt 1134kgs 22 75cwt 1320kgs 25 92cwt 1320kgs 25 92cwt 1370kgs 26 91cwt 1370kgs 26 91cwt Essential Habitation Equipment kgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 166kgs 3 26cwt 191kgs 3 75cwt 230kgs 4 52cwt 230kgs 4 52cwt 205kgs 4 03cwt 205kgs 4 03cwt Maximum Hitch Weight kgs 100 05 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 96cwt Optional equipiment payload kgs Okgs Owct Okgs Ocwt 24kgs 47cwt 24kgs 47cwt 9kgs 0 18cwt 9kgs 0 18cwt 88 vanufacturing tolerance has been added to Mass In Running Order before calculating Maximum User Payload ximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 89 90
90. kitchen in the open position 3 Switch on the power for the water pump WATER HEATER SYSTEM 4 Leave the tap open to let air escape while the water heater is filling The heater is full when water flows freely from the tap 5 may be necessary to adjust the pressure Switch on the water system N B If only the cold water system is being used the heater tank will still be filled with water and to avoid frost damage it should always be drained as described below Draining the water heater 1 Disconnect the water pump and switch off power supply where appropriate 2 Open all hot and cold water taps 3 Open safety drain valve and leave in vertical position f 4 The water heater will now drain directly to the outside If towing it is useful to leave the drain valve open as movement of the caravan will help to ensure that the system is completely drained 5 Ensure that if a water filter is fitted that this is also drained as well as any water left in the submersible pump WARNING Water may be hot enough to scald 27 WATER SYSTEM Full details of how to operate your water heater are explained within the Truma Handbook contained within your Owner s Information Pack MAINTENANCE The water heater should be serviced annually during the routine caravan service Repairs Repairs should only be carried out by qualified personnel as the warranty will be void if unqualified person
91. load condition of the trailer This applies particularly when negotiating bends Operating instructions which should also be adhered to by the driver Prior to each run INSPECTIONS e pressure tyre condition Wheel fastening Operation of lighting and braking systems e Raise and secure drawbar jockey wheel The jockey wheel should be parallel to the direction of travel at all times Inspect the hitch The hitch jaw must fully enclose the ball head and be locked Check the coupling head fastenings at regular intervals for firm seating Secure the breakaway cable to the traction vehicle Release parking brake before setting off IN THE CASE OF NEW VEHICLE After the first run under load conditions e Check wheel bolts for firm seating using a torque wrench The same applies after each wheel change We wish you a safe journey HANDLING OPERATION COUPLING AND UNCOUPLING The trailer hitch ball head hitch on your BPW chassis is design tested The maximum load supported at the coupling point must be complied with and has the added safety feature of Click On when fully located on the towing ball Lower drawbar jockey wheel to the ground Reverse the car up to the trailer or in the case of a small trailer manoeuvre the trailer up to the car s trailer coupling MAINTENANCE OF YOUR CARAVAN COUPLING Open coupling jaw by pulling lever H vigorously upwards in the direc
92. m 15 427mm 1 5 427mm 1 5 427mm 1 5 427mm 15 Awning Sizes Ground to Ground T811mm 257 2 8706mm 2877 8908mm 29 2 5 9201mm 302 9431mm 30 11 9642mm 317 5 10481mm 344 5 10481mm 344 5 Bed Sizes Option 1 1x Single1830 x 699mm 1x Double 1980 x1245mm 1x Single 1862 x 699mm 1 Single 1862 x 699mm 1x Single 1862 x699mm 1x Single 1742 x 699mm 2 Single 1830 x 699mm 2 Single 1830 x 699mm 6 x 2 3 5 6 6 x 4 1 6 1 x 2 3 5 6 1 2 3 5 3155 58 5 x 2 3 5 6 x 2 3 5 6 x 28 5 1x Single 1830 x 699mm 1x Double 1840 1143mm 1 Single 1805 x699mm 1 Single 1805x699mm 1 Single 1805 x699mm 1x Single 1742 x 699mm 1x Single 1715 x 570mm 1x Single 1715 x 570mm 6 x 2 3 5 6 x 3 9 sah 23 5 5 11 2 3 5 3 51 5 8 5 23 5 AO 5 7 5 x 110 1x Single 1740 x 570mm 1x Double 1980 1143 1 Single 1770x610mm 1 Double 1909 x1354mm 1x Single 1830 x 730mm 1x Single 1820 x 650mm 5 8 5 x 110 6 6 x 3 9 ISI 6 3 x 4 5 BNA EP A 1x Single 1915 x 580mm 1x Single 1690 x 580mm 1x Single 1830 x 710mm 1x Single 1760 x 650mm 6 3 x 1 11 DEEKIN 6 x 2 4 59 x 21 5 Bed Sizes Option 2 1x Double 1980 x 1410mm 1x Double 1980 x 1395mm 1x Double 1980 x 1395mm 1 Single 1805 x610mm 1 Double 2107x1299mm 1x Double 2107 x 1470mm 1x Double 2107 x 1470mm 6 6 x 4 7 6 6 x 4 6 5 6 6 x 4 6 5 11 611 43 6 11 x 4 9 6 11 x 4 9 1x Double 1980 x 1143mm 1 Single 1690 580mm 1 Double 1909 1354mm 1 Single 1715 x 570mm
93. m 7 1 5 Wheel Rim 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 195 70 14 95 195 70 14 95 165 14 97 165 14 97 175 14 99 175 14 99 Pressure 38psi 41psi 65 psi 65 psi 62psi 62psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427 15 427 15 427mm 15 427 15 427 15 Awning Sizes Ground to Ground 8560mm 281 9074mm 299 9590mm 31 5 5 9590mm 31 5 5 9732mm 31111 9732mm 31 11 Bed Sizes Option 1 1x Single 1880 x 675mm 62 2 25 1x Single 1880 x 675mm 1x Single 1880 x 675mm 6 2 x 22 5 1x Single 1880 x 675mm 6 2 x 22 5 1x Single 1880 x 675mm 62 225 1 Single 1880 x 675mm E 1x Double 1682 x 1270mm 56 42 1 Single 1725 x 580 1 Single 1880 675mm 6 2 x 2 2 5 Single 1880 x 675mm 6 2 x 2 2 5 1 x Single 1800 x 610mm 6 2 x 2 1 x Single 1710 x 580mm 1x Double 2120 x 1742mm iiss 1x Double 1900 x 1340mm 6 2 5 x 44 5 1x Double 2120 x 1742mm 6 11 5 x 5 8 5 1x Double 1900 x 1340mm 62 5 44 5 a ae 57 48111 Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 66 4 10 6 6 x 4 10 6 6 x 4 10 6 6 x 4 10 1x Double 1682 x 1270mm 5 6 x 4 2 1x Single 1725 x 580mm 1 Single 800 x 610mm 5 11 2 1 Single 1710 x 580mm 5714
94. m another source Remedy Switch the gain control on the power pack to LO 3 Ghosting This is produced when the TV signal is reflecting from a building or landmark in your locality creating a double or ghost image of the picture Remedy If possible try to move to a better position away from the obstruction Generally the higher the position the better 4 Electrical Interference This type of interference is commonly caused by domestic electrical appliances such as fans electric shavers fluorescent lights inverters chargers etc Remedy Turning off the offending appliance should help Removing the Aerial If there are severe height restriction problems the aerial may be removed leaving only the mounting footplate 1 Unplug the co axial in plug from the power pack 2 Loosen the two grub screws with an Allen key 3 Lift off the aerial dome whilst carefully feeding out the co axial cable with the plug attached 4 Push the opaque blanking cap into place to cover the central hole to protect from the elements 5 To replace the aerial simply reverse the above procedure Some Explorer group products are now fitted with a seperate radio aerial in order to improve FM radio reception Where this aerial is fitted it should be fully extended to achieve the best result Please ensure that it has been fully retracted before towing your caravan Full details of the Status Directional Ar
95. m the ball 53 MAINTENANCE OF YOUR CARAVAN Maintenance work 1 Check wheel bolts for firm seating after the first run under load conditions likewise after each wheel change Tighten wheel bolts crosswise using a torque wrench to the tightening torque in compliance with the table Tightening torques of wheel bolts Spanner Tightening widths mm Thread Torques 17 19 12x1 5 80 90 Nm 19 M 14x1 5 10 120 Nm 24 M 18x1 5 270 280 Nm 2 Check brake play if necessary readjust after the first run under load conditions then every 2000 3000 kilometres The check is carried out visually on the stroke x of the overrun hitch As soon as this reaches more than 50 mm when the brakes are applied sharply adjust the wheel brakes 3 Check brake lining wear every 5000 kilometres The brake lining wear is dependent on the 54 style of driving Careful driving saves brake linings and tyres As soon as a brake lining has been worn to a thickness of 1 mm the brake shoe has to be replaced Stiff or stretched brake springs the coils of which are no longer closed tightly together must also be replaced For visual check re insert the plug arrow out of the brake plate ADJUSTING THE WHEEL BRAKES every 2000 3000 kilometres of travel Jack up the trailer Release the overrun hitch and handbrake lever and brake linkag
96. mation concerning the chassis and undergear please refer to the BPW handbook contained within your Owner s Information Pack 64 66 MAINTENANCE 12N 125 SOCKET PLUG WIRING DIAGRAM 12N Black Car Socket 12N Black Caravan Plug View on rear of 7 pin Plug and Socket Fridge Power Supply Reverse Light No connection Reverse Light Fridge Return Common Earth Battery Chorger Power Supply Intenor Equipment Lights Bottery Charger 128 Grey Car Socket 128 Grey Caravan Plug View on rear of 7 pin Plug and Socket VOLTA JEAGER PIN NO Un o VOLTA JEAGER MULTICON FEDER 13 PIN PLUGS COLOUR YELLOW BLUE WHITE GREEN BROWN RED BLACK ORANGE BROWN BLUE BROWN RED WHITE BLUE WHITE GREEN DESCRIPTION LEFT FLASHER FOG HAZARD LIGHT EARTH FOR 1 8 RIGHT FLASHER RIGHT TAIL LIGHT STOP LIGHTS LEFT TAIL LIGHT REVERSE LIGHTS CAR FRIDGE VAN NOT YET ALLOCATED EARTH FOR 9 12 MULTICON FEDER VIEWED FROM REAR PIN o COLOUR YELLOW BLUE WHITE GREEN BROWN RED BLACK ORANGE BROWN BLUE BROWN RED WHITE BLUE WHITE GREEN MAINTENANCE DESCRIPTION LEFT FLASHER FOG HAZARD LIGHT EARTH FOR 1 8 RIGHT FLASHER RIGHT TAIL LIGHT STOP LIGHTS LEFT TAIL LIGHT REVERSE LIGHTS CAR FRIDGE VAN NOT YET ALLOCATED EARTH FOR 9 12 TUB
97. mm Lem OR BLK BLK OR 1 5mm SHOWER Wa RED BUBRN 1 5mm lt HPUMP BUBRN 1 5mm 3 RD BRN m WHI BRN FUSE SPUR 88 12 S PLUG GRN by AUX 2 RD BRN 2 5mm E 4 0mm AUX 230V RED Haux3 RED 1 0mm HEATER 5 COLOUR CODE HAUX4 ROBE TUR 66 M AUX 5 GRN T 0mm 15 80 8 0 o TWIN Q D WHI WHITE LT aux 5A 081588 o BLUE WHITE CONTROL BUMP WHI BRN WHITE BROWN lt PANEL SR BL BRN BLUE BROWN GRN BRN GROR GREENORANGE YEL RE VEL SWITCH SWITCH OR ORANGE RD BL RED BLUE FUSE HOUSING BL BLUE gt gt OMEGA 2003 INTERNAL WIRING 2003 ROAD LIGHTS WIRING DIAGRAM NEARSIDE SIDE MARKER NEARSIDE LIGHT INDICATOR NEARSIDE WHEN FITTED NEARSIDE 5 FRONT LIGHTS ME E Hi GREEN GREEN La S S Tue O yan m LIGHTS gu mw PLUG 1 6 0 3 Le BROWN YELLOW BLACK 10101707 lale alg E WHITE OFFSIDE OFFSIDE TAIL BROWN A FRONT LIGHTS LIGHTS OFFSIDE GREEN SIDE OFFSIDE MARKER INDICATOR LIGHT WHITE YELLOW FROM 125 PLUG 91 CRUSADER CRUSADER 2003 CHARGER
98. mmendations of the appliance manufacturers FACTS ABOUT LPG LPG is not poisonous Bi products are harmless LPG is dangerous if all air and oxygen is excluded Ventilation holes must be clear at all times LPG has been given a smell manufacturers in order to identify leaks by the The gas is heavier than air and therefore sinks to the lowest point WARNING Aerosols and highly flammable liquids must not be stored in the compartment behind or adjacent to any gas appliance Some industrial LPG appliances operate at high pressure and require a 9 pressure regulator This often has an adjusting handle on it NEVER use such a regulator on a caravan CONNECTING SERVICES GAS Awning Spaces and LPG Appliance Exhaust There is no danger of pollution of an enclosed awning space from the LPG exhaust from a refrigerator venting into it Space heaters may produce sufficient exhaust to pollute the awning space if it is totally enclosed from a general comfort smell and hygiene point of view In extreme cases there could be a build up of carbon dioxide to a dangerous level Caravan owners are advised to allow some fresh air circulation in the awning space when such appliances are in use Please ensure that when you fit your awning to the side where the water heater flue is fitted there is sufficient ventilation in the awning to take account of the exhaust and condensation created b
99. n Mass of the caravan be exceeded SUSSEX Wiston Salvington Chilington Washington Ashington Number of Berths 2 2 2 5 4 Interior Length 3782mm 4034mm 4752mm 5147mm 5275mm Shipping Length 5270mm 5522mm 6237mm 6635mm 6763mm Overall Width 2184mm 2184mm 2184mm 2184mm 2184mm Overall Height 2755mm 2755mm 2755mm 2755mm 2755mm Maximum Headroom 1953mm 1953mm 1953mm 1953mm 1953mm Interior Width 2032mm 2032mm 2032mm 2032mm 2032mm Wheel Rim 5 5 x 14 5 5 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 195 70 14 91 195 70 14 1 195 70 14 95 195 70 14 95 195 70 14 95 33psi 36psi 39psi 39psi 39psi Brake Size 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 427mm 427mm 427mm 427mm Awning Sizes Ground to Ground 7920mm 8200mm 8850mm 9400mm Bed Sizes Option 1 1xSingle 1862x673mm 1xSingle 1805x673mm 1xSingle 1880x673mm 1 xSingle 2044x673mm 1xSingle 1862x673mm 1xSingle 1805x673mm 1xSingle 1880x673mm 1xSingle 1853x673mm 1xDouble 1795x1130mm 1xSingle 1795x570mm 1xSingle 1862x673mm 1xSingle 1805x673mm 1xSingle 1800x610mm 1xSingle 1710x580mm Bed Sizes Option 2 1xDouble 1980x1395mm 1xDouble 1980x1443mm 1xDouble 1980x1395mm 1xDouble 1980x1443mm 1xDouble 1795x1130mm 1xSingle 1795x570mm 1xDouble 1980x1395mm M T RL M kgs 1130 1150 1300 1350 1350 Mass in Running Order kgs 930 950 1075 1130 1130 Essen
100. n fixed ventilation when closed Note When the fan cover is in the closed position it will automatically shut off the electric motor RED BLACK SPEED THE 2 ROOFLIGHT 1 To open to tilted position Press the knob in the toggle catches on either side of the glass and turn through approx 90 b Grasp the metal bar in the middle snap it out of its holder swivel down and press the glass dome upwards Glass dome is held by the two gas springs after approx 150mm c Swivel the metal bar towards the glass dome and snap into its holder d To close the glass dome proceed with steps a c in reverse order To open in the intermediate position Open the toggle catches on either side of the glass see 1a b Grasp the metal bar in the middle snap it out of its holder swivel down and press the glass dome outwards Glass dome is opened automatically after approx 150mm by the two gas springs c Open both fasteners and swivel the metal strap toward the intermediate position and pull the glass dome down until the metal strap is stopped by the fasteners d To close proceed with steps a d in reverse order To open in the ventilation position Open the toggle catches on either side of the glass see 1a b Using both hands on the two toggle catches press the glass a a b dome up about 2cm and fasten the toggle catches in the corresponding
101. ng VENTILATION All caravans manufactured by the Explorer Group Limited are ventilated at both high and low level in accordance with BSEN 721 Safety Ventilation The fixed ventilation points fitted in your caravan must not be blocked under any circumstances as your safety may depend upon them It is advisable that the fixed ventilation points are checked and cleaned where necessary on a regular basis HIGH LEVEL VENTILATION This is always provided by fixed ventilation within the fitted roof skylight roof skylights fitted by Explorer Group provide fixed free area ventilation These roof skylights should be cleaned annually by use of a small brush to remove any dust that may have accumulated around the mesh fitted On some roof skylights the mesh can be easily removed to aid cleaning On fan assisted roof skylights it is essential that the roof skylight be switched off prior to cleaning LOW LEVEL VENTILATION Low level ventilation is provided under the front chest of drawers except in an L shape layout where it can be found either in the nearside or offside bed box The exact position can be identified via the white plastic cover used to prevent the ventilation from being obstructed In order to clean the ventilator remove the cover by undoing the two screws and clean using a small brush It is essential that the cover is replaced once cleaning is complete SEPARATE BEDROOMS In caravans with sleeping areas sep
102. ng winter months to protect against from frost damage 1 Disconnect the water pump and switch off the power supply 2 Open the safety drain valve on the water heater located next to the water heater Open all taps and remove all plugs from sinks and showers Lever operated taps should have the lever put into the up position Where fitted open the internal drain valves Open the drain outlets on the outside of your caravan If an inboard water tank is fitted ensure that the drain tap on the tank is open Adjust the level of the caravan to ensure that the drain outlet is at the lowest point of the caravan This will aid the flow of water to ensure that all water is drained off After 30 minutes level the caravan and prepare it for storage if necessary 15 CONNECTING SERVICES GAS GAS Your caravan is designed to operate using either propane or butane liquefied petroleum gas at 30m bar Gas can be obtained from your caravan dealer Your caravan is designed to accept a maximum 2 x 7 5kg gas bottles TYPES OF GAS Butane Butane is supplied in the U K in Green or Blue bottles All these have a male left hand thread except for Camping Gaz which has a special female right hand Calor 7 5 kg and 15 kg bottles have a special clip on connection Continental bottles usually have a male left hand thread which is similar but not identical to UK butane Butane is suitable for use at temperatures down to 2
103. ngle 1880 x 675mm 1x Double 2120 x 1742mm 1x Double 2120 x 1329mm REESE 62 x 22 5 22 225 62 x 22 5 CWE KSS 611 5 x 44 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1x Double 1900 x 1340mm 1x Double 1900 x 1340mm 62 22 5 62 22 5 62 5 x 44 5 62 5 x 44 5 1x Double 1682 x 1270mm 1 x Single 1800 x 610mm 56 62 2 1 Single 1725 x 580 1 x Single 1710 x 580mm SU ST 111 Bed Sizes Option 2 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 1x Double 1982 x 1480mm 66 x 410 66 4 10 66 x 410 6 6 x 410 1x Double 1682 x 1270mm 1 Single 1800 x 610mm 56 42 511 x2 1x Single 1725 x 580mm 1 Single 1710 x 580mm ST x 11 M T PL M kgs 1250 05 24 6cwt 1325kgs 26cwt 1500kgs 29 5cwt 1500kgs 29 5cwt 1525kgs 29 9cwt 1525kgs 29 9cwt Mass inRunning Order kgs 1071kgs 19 12cwt 1121kgs 22 01cwt 1266kgs 24 86cwt 1266kgs 24 86cwt 1316kgs 25 85cwt 1316kgs 25 85cwt Essential Habitation Equipmentkgs 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt 62kgs 1 22cwt Maximum User Payload kgs 179kgs 3 51cwt 204kgs 4 00cwt 234kgs 4 6cwt 234kgs 4 6cwt 209kgs 4 1cwt 209kgs 4 1cwt Maximum Hitch Weight kgs 100805 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt 100kgs 1 96cwt Optional equipiment payload kgs 13kgs 0 25cwt 13kgs 0 25
104. nguisher complying with ISO 7165 of at least 1KG capacity by the exit door and a fire blanket next to the cooker Ensure you read the advice to occupier label fitted to your caravan 4 Never use portable cooking or heating equipment inside your caravan Do not use your fitted cooking equipment as heating at any time 5 Never allow modification to your gas or electrical system unless qualified persons carry them out All modification to the gas system should be carried out by a CORGI registered gas fitter Any modifications carried out on the electrical system should be carried out by an electrician on the roll of the NICEIC or be a member of the ECA 6 Never exceed your caravans Maximum Technical Permissible Laden Mass 7 Never exceed the caravan or your cars maximum nose weight whichever is the lower 8 Care shall be taken against the risk of falling out when children especially under 3 years of age use the upper bunk 9 Ensure heavy and large items are secured before towing your new caravan to reduce the risk of damage being caused while the caravan is in motion 10 Turn off all gas appliances and turn off the gas supply before towing your caravan 11 Do not leave children under 14 years of age unattended in your caravan 12 When your caravan is connected to your towing vehicle it should be level or slightly nose down An excessive nose down attitude or a nose up attitude could lead to instability when towi
105. nt Payload kgs 10kgs 0 19cwt 24kgs 0 48cwt 17kgs 0 33cwt 4kgs 0 8cwt 14kgs 0 27cwt 24kgs 0 47cwt 14kgs 0 27cwt 14kgs 0 27cwt 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 77 78 AUXILIARY BATTERY COLOUR CODE RD RED WHI WHITE BL BRN BLUE BROWN WHI BRN WHITE BROWN GR OR GREEN ORANGE GRN GREEN OR ORANGE RD BL RED BLUE BL BLUE YEL YELLOW RD BRN RED BROWN CHARGER POWER SUPPLY 12 VOLTS 8 WHI BRN OUTPUT E RED 4 0 BLACK 4 0 WHI BRN BL 2 5MM WHI BRN MASTEI SWITCH MAINS INPUT 230V FRIDGE GREEN 2 5 ea mm BL BRN 2 5mm BL BRN 2 5mm 8 2 gt 25m E RD BRN 4 0 BLK WAVERN DT BL BRN 1 5 WHI BRN 8 RD BRN25mm komm AUX 230V WATER RED 1 0mm GR OR HEATER 10 2 CONTROL GRN 1 0mm PANE SES N O BATTERY INDICATION BROWN PUNE CORONA
106. ocument as proof of regular maintenance As with motor vehicle service documents not only will the proof of regular servicing enhance your caravan resale value but in the unlikely event of any defect appearing at some later date a properly serviced and documented caravan history will enable your retailer to rapidly assess and where appropriate carry out the necessary remedial work Additionally but most importantly regular service is a requisite to preserving your rights under the warranty IMPORTANT The 17 character VIN of your caravan should be quoted in all correspondence This number can be found etched onto your windows or stamped on frame of your caravan chassis This number is also shown on the N C C Certificate INTRODUCTION WATER INGRESS CODE OF PRACTICE We at The Explorer Group Limited want our customers to be sure that in buying one of our products you are buying the very best We would like you to continue to believe this for a long time after you have made your purchase We are confident that our new products built with innovative manufacturing techniques and tested materials make water ingress concerns unnecessary In fact we are so confident of our new products that we follow a Code of Practice which gives certain guarantees to our customers both consumers and retailers of financial reimbursement of repair costs should problems The code applies to
107. orage and the gel coat can be stained or marked when chemicals combine with rain or dew Most stains or marks can be removed with mild dishwashing detergent but more stubborn marks may require a fine grit rubbing compound such as T cut To help keep your GRP components looking almost like new it is wise to wash the parts monthly or more frequently using mild dishwashing detergent but avoid using strong alkaline e g tri sodium phosphate or acidic cleaners or abrasives Waxing the components once or twice a year with a good grade paste wax will help to maintain the colour and finish A significant benefit of using GRP components is the ability to repair most scratches or damage that may be inflicted upon the panel GRP components are tough but like any other products they can be damaged Excessive pressure or impact to the face or reverse of the component can cause the gel coat to crack This does not mean the entire panel is damaged and the standard industry method of dealing with such a crack is to apply a minor repair Any scratches or nicks that occur in normal use can usually be removed with rubbing compound If the scratch is too deep then fine grade wet sandpaper may be used followed by rubbing compound and finally wax CARE OF YOUR CARAVAN One of the characteristics of GRP is the way light may be transmitted through the component If the component is viewed from the gel coat side it will appear opaque and of a
108. ore water heater are contained in the contained in in the Truma manuals supplied within your Owner s Information Pack 25 TRUMA ULTRASTORE WATER HEATER This water heater features a dual source system of water heating powered by Liquid Petroleum Gas or 230V mains electricity For a faster heating up period the appliance can be simultaneously operated with gas electricity The holding tank has a capacity of 10 Itrs WARNING Always fit the cowl cap when the water heater is not being operated If there is any risk of frost and preferably each time you leave the site the water heater should be drained leaving all taps open Frost damage is not covered by the warranty The system may be fitted to a mains water supply with special adaptors which include a pressure reducer which does not allow pressure to exceed 2 8 bar During the initial operation of a brand new appliance some fumes are normal These should soon disperse if the caravan is well ventilated Filling the Truma Ultrastore 1 Check the safety drain valve in the cold E 5 j T 1 E La Ej 4 3 a Lower position romai Lever water intake is closed The lever should be in the horizontal position e see diagram 2 Set the hot tap in either the washroom or
109. ower supply voltage has varied by more than 0 5 volts The possible causes are 1 Battery drainage through normal use 2 Setting the switch when on mains electric supply typically 230 volts then using a 12 volt battery 3 Setting the switch when on 12 volt battery then using mains electric supply 230 volts To adjust the pressure switch 1 With the system properly primed close all taps and showers Leave the pump run switch located on the 12 volt distribution panel turned on Tighten the adjusting screw clockwise The pump should now be running Partly open one cold tap to allow water to flow at about 1 pint in 15 seconds Slowly loosen the adjusting screw by turning anti clockwise until you can hear the micro switch start to click diaphragm will then be properly adjusted 33 PRESSURISED WATER SYSTEM NOTES 1 Never allow the pump to run DRY Always ensure that the pump is submerged in the water or the life of the pump will be reduced Do not allow the pump the water container or the water system to freeze in the winter Always drain the system at the end of the season Clean the water system at the start and the end of the season with a sterilising fluid e g Chempro SDP or similar Then flush the system through with clean water for approximately 30 seconds the pump fails to deliver water the most likely cause will be air in the system Switch off the pump and shake t
110. r agent 2 MAKE SURE THAT THE SWITCH AT THE SITE SUPPLY POINT IS OFF AND THAT ALL ELECTRICAL EQUIPMENT IN THE CARAVAN IS SWITCHED OFF 18 IN CASE OF DIFFICULTY CONSULT AN APPROVED ELECTRICAL INSTALLATION CONTRACTOR WHO MAY BE THE LOCAL ELECTRICITY BOARD IT 15 DANGEROUS ATTEMPT MODIFICATIONS AND ADDITIONS YOURSELF LAMPHOLDER PLUGS BAYONET CAP ADAPTORS SHOULD NOT BE USED UNDER ANY CIRCUMSTANCES 3 Remove any cover from the electricity inlet provided on the caravan and insert the connector of the flexible supply cable obtained from the site owner 4 Remove any cover from the socket outlet provided at the site supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point Note If you wish to use any 12v appliances you must turn on the battery charging unit on the control panel ON LEAVING CARAVAN SITE 5 Reverse the procedure described Paragraph 3 and 4 above 15 IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE FLEXIBLE SUPPLY CABLE DISCONNECTED AND ANY COVER REPLACED ON THE SOCKET OUTLET AT THE SITE SUPPLY POINT IT IS DANGEROUS TO LEAVE THE SUPPLY SOCKET OR FLEXIBLE SUPPLY CABLE LIVE PITCH SUPPLY OUTLET CONNECTING SERVICES ELECTRICITY VIEW OF VIEW OF VIEW TERMINALS SOCKET
111. rainer Argent Sink amp drainer Argent Oven unit Midi copper Oven unit Midi Oven unit Midi Hob unit Argent stainless Hob unit Argent Hob unit Argent Taps kitchen Reich chrome Kama Taps kitchen Reich chrome Kama Taps kitchen Reich chrome kama Shower equipment Whale white Shower equipment Reich chrome Shower equipment Reich chrome Taps vanity Whale white Taps vanity Reich chrome Taps vanity Reich chrome Water filter pump Compact amp old Maxi Water filter pump Crys maxi amp w line Water filter pump Crystal amp Maxi Lights 12v ceiling locker Pearl amp Crown Lights 12v ceiling locker Pearl amp Crown Lights 12v ceiling locker Pearl amp Crown Lights 12v reading Eyeball Lights 12v reading Nova Lights 12v reading Nova Control panels BCA Control panels BCA Control panels Electric fittings Clipsal beige Electric fittings Clipsal black only Electric fittings Clipsal beige Cassette blinds Seitz series 2000 Cassette blinds Seitz 2000 front windows Cassette blinds Seitz 2000 front wind Toilet Thetford Toilet Thetford Electronic Toilet Thetford Rotatable 105 106 INDEX Air conditioning Alarm Arrival at Site BPW Chassis Brakes BPW chassis Caravan Registration 8 Identification Scheme Cleaning Connecting Services Water Gas Electric Control Panels Retailer Special Index Doors Electric connecting F
112. roughly by preparing about 10 litres of water containing a sterilising agent made specially for the purpose This should be available from your Explorer Group retailer When an on board tank is fitted ensure that sufficient mixture is prepared to fill the whole tank DO NOT use domestic bleach camden tablets or sodium metabisulphide Pump about half of the solution through the System opening all taps in turn and leave for not longer than 30 minutes Pump the remainder through Drain the water heater and water tank if fitted then pump at least 18 litres of fresh water through the system again opening all taps in turn then drain again Similar attention should be paid to the hygiene of the external water container and submersible pump and hose used to draw off water DO NOT use water which has stood in a water container for any length of time and do not use garden hoses for filling tanks Water filter where fitted Replace the in line filter cartridge with a new one after sterilising the water system On no account should the old cartridge be used again as the sterilising agent will have saturated the filter bed After fitting the new filter flush the system for around 30 seconds to remove any loose particles of carbon It is recommended that a new filter is fitted at the sart of each season after sterilising the system and again after approximately 30 days usage as the filter becomes less effective after this period
113. rried out accordance with the manufacturers and National Caravan Council recommendations RETAILER S STAMP certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 4th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 5th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 6th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 71 SERVICING 7th SERVICE DATE RETAILER S STAMP certify that an annual service has been carried out accordance with the manufacturers and National Caravan Council recommendations 8th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturers and National Caravan Council recommendations 9th SERVICE DATE RETAILER S STAMP
114. rsing can only be achieved with practice 10 SPEED LIMITS Normal road towing 50mph Motorways including dual carriageways 60mph Setting Off Let the clutch in smoothly Allow more engine speed to produce the power to move the additional weight of the caravan Avoid wear and tear on clutch and transmission by taking extra care Change gears smoothly Try not to jerk the clutch Caravan Handling Allow for the caravan being wider than the car Do not bump kerb with caravan wheels When passing other vehicles allow more than the normal clearance for driving solo Allow longer to get up speed to pass Allow for the vehicle being twice its normal length Do not suddenly swing out Carry out all manoeuvres as smoothly as possible Use nearside wing mirror to check caravan has cleared when overtaking SITE ARRIVAL Check Site Regulations Selecting a Pitch Carefully select where you wish to place your caravan The site should be as level as possible preferably not under or near trees well drained and away from possible boggy areas Consider how you will move the caravan when it is time to leave the site On sloping ground it is better to pitch facing downhill especially during wet weather Lateral Levelling On uneven ground lateral levelling is accomplished by the use of a leveller jack and 12 a spirit level placed across the caravan
115. rths 2 2 5 4 4 4 Interior Length 4814mm 142 4828mm 15 10 5344mm 176 5344mm 176 5486mm 18 5486mm 18 External body length 5122mm 1610 5636 186 6152mm 202 6152mm 202 6294mm 20 8 6294mm 20 8 Shipping Length 6025mm 19 9 6539mm 21 5 7055mm 232 7055mm 232 7197mm 237 7197mm 237 Overall Width 2140mm 7 2140mm 7 2140mm 7 2140mm 7 2278mm 75 5 2278mm 75 5 Overall Height 2726mm 8 11 2726mm 811 2726mm 811 2726mm 811 2726mm 811 2726mm 811 Maximum Headroom 1908mm 63 1908mm 69 1908mm 63 1908mm 62 1908mm 63 1908mm 63 Interior Width 2032mm 68 2032mm 68 2032mm 6 8 2032mm 6 8 2170mm 7 1 5 2170mm 7 1 5 Wheel Rim 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 5 5 x 14 Size 195 70 14 5 195 70 14 5 175 14 99 175 14 99 175 14 99 175 14 99 3808 41psi 6498 64psi 65psi 65psi Brake Size 200 50 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 15 427 15 427 15 427mm 15 427mm 15 427 15 Awning Sizes Ground to Ground 8560mm 28 1 9074 299 9590mm 315 5 9590mm 31 5 5 9732mm 3111 9732mm 31111 Bed Sizes Option 1 1x Single 1880 x 675mm 1x Single 1880 x 675mm 1 Single 1880 x 675mm 1x Si
116. s SECURITY VIN Record your caravan V I N which can be found stamped on the A frame or on one of the eye level windows Make a note of this number in the space provided at the front of this guide and make a separate note of the number to keep safe at home CARAVAN THEFT The theft of caravan can occur in the most unlikely circumstances from a motorway service area even from an owner s driveway Secure all windows and doors when your caravan is unoccupied even if only for a short length of time SAFETY ADDITIONAL SECURITY Consider fitting any device which might deter or prevent intrusion by thieves A hitch lock cover prevents towing of the caravan A wheel lock prevents towing of the caravan and removal of the wheel NOTE Corner steady locking devices are fitted to some models and owners are advised to purchase good quality extended loop padlocks in order to secure them FREE CRIME PREVENTION advice about Securing your caravan protecting your valuables property marking either at home or whilst on site can be obtained from the Crime Prevention Officer through your local Police Station When selecting a towing vehicle 5 recommended that you consult the Caravan Towing Code a copy of which is contained in your user information pack Your new caravan has been manufactured for towing behind a normal motor car It is not designed to be tow
117. s attempt repairs Only original Truma parts should be used De scaling Introduce wine vinegar into the water system and allow time for it to react with the scale then flush out thoroughly with fresh water Hygiene The water tank in the Truma Ultrastore is made of high quality stainless steel however in order to avoid colonisation of micro organisms the tank should be heated up to 70 with electrical heater at regular intervals Water from the hot tap should not be used for drinking Fuses The water heater fuse 1 on the electronic control unit on the heater IMPORTANT Only replace the miniature fuse on the p c b with a fuse of the same type 1 25 AT EN 60127 2 3 slow action 28 Safety There is no danger of exhaust gas pollution in awning spaces from water heaters which vent into them but it is advised that fresh air circulation should be provided and any window immediately above the flue outlet should be kept closed Please ensure that when you fit your awning to the side where the water heater flue 15 fitted there is sufficient ventilation in the awning to take account of the exhaust and condensation created by the flue WARNING Water heaters as with other appliances should be turned off and gas cylinder valves closed whilst the caravan is in motion Sterilising the system At the start of the season or if the caravan has not been used for some time sterilise the water system tho
118. s of heat as this could cause the pressure in the aerosol to rise Should a seal then fail it is possible an explosion will ensue CONTROL PANELS Electrical Control Panels Your Explorer Group Touring caravan will be fitted with one of the following electrical control panels Avant and Corona AVANT AND CORONA Your new Avant or Corona caravan will have fitted the following control panel The right hand control panel operates the water pump by pressing the switch marked pump down Whilst the pump is running the bottom neon light marked pump run will illuminate The top neon light will give a battery condition reading when the power is switched on A green light indicates that the battery is fine this will change to amber and then red as the battery discharges This unit also contains a 12v socket and TV aerial connection To the left of this control panel is mains 230v socket The Avant and Corona are also fitted with a 12V master switch which is positioned near the exterior door 24 Odyssey and Omega ODYSSEY AND OMEGA Your new Odyssey or Omega caravan will be fitted with the following control panel The control panel operates the main 12V system via the master switch This switch is in the on position when the symbol is depressed It also gives a voltage reading for the battery when the master switch is in the on position The pump switch when in the on position indicated by the symbol will allo
119. sive damp cloth be used for cleaning the Elegance taps and showers 31 PRESSURISED WATER SYSTEM Pump Fresh water is supplied to the caravan from an external water container by the Carver Crystal Filter System which consists of a socket located near the battery box on the offside of your caravan and a separate plug in pump assembly The socket is protected by a hinged lid which should be kept shut when the pump is not connected The lid is easily opened by gripping the lower edge and pulling outwards The separate plug in pump assembly consists of a submersible pump hose and plug The plug provides connection to both water supply to the caravan and 12 volt DC electric power to the pump A dust cover is fitted to the connecting dual hose to prevent contaminants falling into the water container Pressure Switch In most modern caravans the water system 15 pressurised When a tap is closed pressure of water builds up in the system At a predetermined level the pressure will operate a pressure switch which in turn will stop the pump running Opening a tap will reduce the pressure and the pump will start running At normal flow rates the submersible pump should operate continuously but at low rates the pressure switch will cycle on and off to PRESSURISED WATER SYSTEM maintain back pressure in the system an adjustment to the switch s diaphragm sensitivity is required This also may be required usually because the p
120. solid colour However if viewed from the reverse side with a strong light source behind the laminate some light will be transmitted This is normal for components of this thickness Under no circumstances should alcohol spirit or solvent based liquids be used on GRP or plastic panel as these substances may react with the material and cause visible damaged ACRYLIC WINDOWS Your caravan is fitted with shatter resistant acrylic windows To preserve their clarity and unblemished transparency it is essential that the following cleaning instructions are strictly adhered to Road grit dust sand flies lime tree secretions bird droppings etc should be swilled off using plenty of cold water Any remaining dirt should be washed off using a soft cloth and warm water Under NO circumstances should any abrasive cleaning agents household detergents or proprietary cleaning fluids be used Wash the window again using only cold water and dry off with a chamois leather 47 CARE YOUR CARAVAN Note Should scratches appear on the acrylic windows these can often be removed with an polish 1 6 perspex polish Gentle polishing with a liquid metal polish i e Brasso may also have the desired effect consult your retailer BEFORE attempting to remove any but the slightest scratch Interior Walls Your caravan interior walls are finished with a vinyl coating and will only require a wipe over with a damp clo
121. stand for the recommended period of time 4 Drain the system down completely 5 Thoroughly clean the outside of all taps connectors with a cloth soaked in the disinfectant sterilant 6 Flush the system through with clean drinking water until no traces of disinfectant sterilant can be detected at any tap 7 Replace the filter Suitable sterilising chemicals are available from your Explorer Group Retailer accessory shop chemists or home brew shops It is not however recommended to use bleach or sodium metabisulphide Storage If the caravan is to be stored for any length of time especially over the winter period the following operations are recommended Remove all linens blankets cushions clothes mattresses etc which could be affected by damp conditions Clean the caravan inside and out as detailed in the previous section Drain off the water system Ensure all windows roof lights and doors are correctly fastened Check fixed ventilation apertures are not obstructed Check that the site you have chosen to store the caravan is open fairly high and dry and if possible not exposed to gales etc If this proves impossible it is recommended that the caravan chassis is anchored to the ground Jack up the caravan use bottle or screw jack do NOT use the corner steadies so that the wheels are clear of the ground Support the caravan axle with wooden blocks axle stands or similar so that when the jacks ar
122. tate of the art presses employed to produce the extremely well insulated robust yet lightweight sections Windows are all of a double glazed acrylic construction and the door frames are extruded aluminium The gas bottle locker is an integral moulded glass fibre or acrylic capped ABS construction for strength and lightness Each caravan is fitted as standard with an awning channel as an integral part of the near and or off side aluminium roof and body side moulding If it is found necessary to fit additional attachments care must be taken to ensure that any holes which are drilled in the outside of the body are correctly sealed Awnings which employ rubber sucker attachments rather than screw fixings are recommmended account should screw threads longer than 5 8th inch 15mm be permitted to enter the shell sandwhich from inside Ensure that all screws are of the self tapping type No screw or any other object should be permitted to enter the ceiling of your new caravan SAFETY RECOMMENDATIONS GENERAL SAFETY In order for you to get the most out of your new Explorer Group caravan it is necessary for you to be aware of the following 1 Do not obstruct ventilators 2 Inspect the flexible gas hose regularly for deterioration and renew as necessary with approved type and in any case no later than the expiry date stated on the hose 3 It is recommended that you provide a dry powder fire exti
123. terior Width 2170mm 7 1 5 2170mm 7 1 5 2170mm 7 1 5 2170 7 1 5 2278mm 75 5 Wheel Rim 5 5 14 5 5 14 5 5 14 5 5 x 14 5 5 x 14 Tyre Size 165 14 97 175R 1499 175R 1499 175 65 R 14 82 175 65 R 14 82 Tyre Pressure 59 psi 65psi 61psi 36psi 36psi Brake Size 200 50 200 50 200 50 200 50 200 50 Hitch Ball Height Fully Laden 427mm 1 5 427mm 15 427mm 15 427mm 15 427mm 15 Awning Sizes Ground to Ground 9074mm 299 9590mm 31 5 5 9732mm 31 11 10571mm 348 10571mm 348 Bed Sizes Option 1 1x Single 1880 x 740mm 62 x 2 5 1 Single 1880 x 740mm 6 2 x 2 5 1 x Single 1880mm x 740mm 6 2 x 2 5 1 x Single 1880mm x 740mm 6 2 x 2 5 1 x Single 1880mm x 610mm 6 2 x 2 1 Single 1710mm x 580mm 5 7 x 1 11 1x Double 2120 x 1742mm 6111 5 5 8 5 1 Double 1900 x 1340 6 3 x 4 4 5 1x Single 1880 x 740mm 6 2 x 2 5 1 Single 1880 x 740mm 6 2 x 2 5 1x Double 2120 x 1400 6 11 5 x 47 1x Single 1880 x 740mm 6 2 x 2 5 1x Single 1880 x 740mm 6 2 x 2 5 1x Double 2120 x 1400 611 5 47 Bed Sizes Option 2 1 Double 2120 x 1480mm 6 11 5 410 1 Double 2120 x 1480mm 6 11 5 x 4 10 1 Single 1880 x 610mm 6 2 x2 1 x Single 1710 x 580mm 57 x11 1x Double 2120 x 1480mm 611 5 x 410 1x Double 2120 x 1400 6 11 x 4 7 1x Double 2120 x 1480mm 6 11 5 x 4 10 1 Double 2120 x 1400 6 11 x 4 7
124. th using a mild detergent to keep them in a showroom condition Furniture Treat your caravan furniture as you would the furniture in your home Polish wood surfaces sparingly with good quality wax or spray polish Use a damp cloth to clean melanate laminated surfaces Carpets Upholstery and Curtains Vacuum clean carpets and upholstery to ensure a long life Marks on cushions can be removed using a mild upholstery shampoo with the minimum of water Curtains check the manufacturers label for washing instructions 48 Shower Room and Wash Basin Fittings These should be cleaned using a non abrasive household cleaner Always put the cold water into the hand basin before adding the hot in order to preserve the finish of the thermoplastic formed basin WATER SYSTEMS The water systems and in particular storage tanks in susceptible 10 contamination by bacteria if care is not taken with their use and cleaning The symptoms caused by bacterial contamination are not purely limited to gastro intestinal diseases but may also manifest themselves as ear nose throat eye or skin infections It is therefore important that you carry out the following procedure prior to using the caravan each time even if you boil or filter all water you use for drinking CONTAINERS 1 All water remaining in the container should be disposed of so that the container is empty If the container is an onboard tank
125. the blown air system SONATIC GAS LEVEL INDICATOR Some Explorer Group caravans are fitted with the Sonatic gas level indicator Full operating instructions are contained within your Owner s Information Pack THETFORD CASSETTE TOILET Your caravan is fitted with a cassette toilet FOR FULL OPERATIONAL INSTRUCTIONS REFER TO THE CASSETTE TOILET INSTRUCTION MANUAL IN YOUR OWNER S INFORMATION PACK WARNING Cold Weather Use to prevent freezing during cold weather use add anti freeze to the toilet system fresh water tank Use a non toxic propylene glycol type of anti freeze Refer to chart on container to obtain level of protection Warmer weather or longer intervals between emptying the waste tank may require additional toilet fluid Use only Thetford toilet fluid to achieve the best results Caution Never add toilet fluid directly into toilet bowl EQUIPMENT Do not use strong household detergents or cleaners that contain chlorine solvents or acid contents High Altitude and Hot Weather Use with large temperature differences and changing heights during towing over pressure can start to build up in the waste holding tank causing contents to splash upward upon opening the valve blade if opened too fast 37 AIR CONDITIONING Where Fitted BLIZZARD 1500 AIR CONDITIONING UNIT Starting and Function Selection 1 Internal temperature control thermostat 2 Two speed fan switch On
126. the fly lead into the rear of your television and the opposite end into the television aerial socket 2 Ensuring that you have an electrical supply to your caravan switch on the aerial power pack located in a top locker near to where the aerial is situated and the LED will light 3 Check that the gain control switch on the power pack is set to normal NML This may be adjusted depending on the local television transmissions 4 Turn on the television set and tune in This may be necessary at all new locations Interference Problems amp Possible Remedies 1 Weak TV Signal This produces a snowy picture which can be caused if you are far away from the TV station or if there is a building or hill between you and the station blocking the signal Each TV station has a defined service area where the strength of the signal is adequate to give a good reception Beyond this boundary of the Service area is a fringe area where the 44 signal will be weaker thus giving a poor quality picture The sound from the signal is not usually affected unless the signal is very weak Remedy Check the gain control on the power pack is set to NML Check that your signal is not due to a broken or disconnected lead or poor co axial plug connections 2 Strong TV Signal This produces herringbone pattern type of interference which is caused when you are close to a transmitter or picking up a strong radio transmission fro
127. ther a refrigerator or a refrigerator freezer combination FOR FULL OPERATIONAL INSTRUCTIONS FOR YOUR PARTICULAR FRIDGE REFER TO REFRIGERATOR MANUFACTURER S INSTRUCTIONS USUALLY FOUND IN THE APPLIANCE When the caravan is on tow the refrigerator should be operated electrically i e from the 12v battery in the towing vehicle and not by means of the bottled gas The refrigerator can be run on either 230v 12v or LP gas Changing between these modes of operation is carried out by means of the controls shown on the relevant control panel on the fridge CAUTION Only use one source of energy at a time 36 OVEN HOB amp GRILL Your caravan is fitted either with a hob and grill or an oven with a hob and grill FOR FULL OPERATIONAL INSTRUCTIONS REFER TO OVEN OR HOB amp GRILL MANUFACTURER S INSTRUCTIONS USUALLY FOUND IN THE APPLIANCE WARNINGS 1 Caustic pastes abrasive cleaning powders coarse wire wool and hard implements will damage the surface 2 All pans should be mounted centrally over the burners even when cooling to protect adjacent walls 3 Do not lower hob cover until hobs have cooled 4 Glass lids may shatter when heated Turn off all burners and grill before shutting the lid 5 Accessible parts may be hot when the grill and oven are in use Young children should be kept away 6 Do not use grill or oven as a space heater SMOKE ALARM 4 wei coo ur 2 D d
128. tial Habitation Equipment kgs 62 62 62 62 62 Maximum User Payload kgs 200 200 225 220 220 Maximum Hitch Weight kgs 100 100 100 100 100 3 has been added to Mass In Running Order to calculate the Maximum User Payload Maximum User Payload includes Essential Habitation Equipment Personal Effects Optional Equipment Note 1 Please take care to ensure that you have allowed for the masses of all items you intend to carry in the caravan Note 2 Warning under no circumstances must the technical Permissable Laden Mass of the caravan be exceeded 101 SUSSEX SUSSEX 2003 INTERNAL WIRING WI TCW 5 CONTROL 6 08 GREEN ORANGE 7 S PLUG RED 4 PANEL BLU BLUE CAR VAN YEL YELLOW FRIDGE RELAY GRN BLU BRN BLUE BROWN O04 1 WH BRN WHITE BROWN cam li 4 GRN BLK GREEN BLACK GRN WHT WHITE Ee GR ORASE BATTE gt 1 BLU M GRN GRN UN YEL BLK YELLOW BLACK 1 PUMP 8 1 BLK BRN WHT OR Lee Lacy WH BRN WHT BRN SEN PUMP RELAY GRN BLK TAPS GRN 890
129. tion of the arrow until lever locks open Lower the opened hitch onto the ball head vehicle coupling and the lever will automatically release Closing and locking are carried out automatically Connect the breakaway cable and electrical plug to the traction vehicle Crank jockey wheel fully upwards and secure Release parking brake before setting off Visual check the ball head may no longer be visible in coupled condition UNCOUPLING Lower the jockey wheel down Disconnect breakaway cable and electrical plug Pull lever H vigorously upwards in the direction of the arrow and hold Wind down jockey and lift the trailer off the ballhead of the traction vehicle Then secure the trailer by applying the parking brake WS 3000 Safety Coupling Single Lever System The single lever system designed by WINTERHOFF for coupling and stabilising provides for swift effortless handling Coupling Place the open ball coupling device on the grease free ball By exerting downward pressure in most cases the drawbar load will be sufficient the ball coupling device and the lock will close automatically Stabilising Continue to push the lever down to the stop to activate the stabiliser Uncoupling Slowly pull the coupling lever upwards to deactivate the stabiliser Continue to pull the coupling lever up and at the same time briefly push down the lock to the stop and remove the open ball coupling device in this position fro
130. vitably lead to problems Do allow blinds to spring back freely Always control them by hand Flyscreens To operate the flyscreen either pull the screen fully down fully up or across dependant on type of window fitted To release if a cross bar is fitted gently pull the crossbar downwards towards you and allow the tension of the spring to roll up the flyscreen Where a cross bar is not fitted disconnect from the blind catch and release gently lt is recommended that blinds are in the open position whilst the caravan is moving Winterisation The blind flyscreen should not be left in the down position throughout the winter as the memory of the mechanism may be lost 40 Door Flyscreen if fitted The exterior door flyscreen can be opened or closed from both inside and outside of the caravan and does restrict door openings When opening or closing the door flyscreen use the finger grip provided which is near the centre do not use the top or bottom as this will cause snagging of flyscreen fabric and uneven running N B Again as with the blind and flyscreen cassettes DO NOT allow the flyscreen to be released uncontrollably as this will cause damage to the mechanism Also take care not to trap your fingers NOTE Your caravan may be fitted with flat fitting Seitz windows The window catch is fitted with a security button and to open the window this button needs to be pressed in before the catch can
131. w the submersible pump to run and provide water to the taps and shower unit Crusader and Rallye CRUSADER BUCCANEER AND RALLYE Your new Crusader Buccaneer or Rallye caravan will contain the following control panel The Centre control panel operates the main 12V system via the master switch This switch is in the on position when the I symbol is depressed It also gives a voltage reading for the battery when the master switch is in the on position Single axle models The pump switch when in the on position indicated by the I symbol will allow the submersible pump to run and provide water to the taps and shower unit Twin axle models These are fitted with an additional inboard water tank switch and will be marked water When this Switch is depressed it will change the needle display to show the level of water in the water tank These are also fitted with a 3 position switch for the pump control In the top position the water can be fed from the outside pump to fill the water tank In this position the taps and shower will not work The middle position is off totally The bottom position Switches on the internal pump to feed the taps and shower CONTROL PANELS Space Heater and Water Heater controls Space Heater and Water Heater controls This unit contains both the controls for the Ultraheat space heater and the Ultrastore water heater Full details on how to operate the Ultraheat space heater and the Ultrast
132. y the flue PRECAUTIONS Never look for a leak with a match Always use a soap solution or its equivalent when testing connections Do not operate any electrical apparatus whatsoever especially light switches If the leak is not obvious the caravan should be evacuated and qualified personnel consulted b Avoid naked flames when connecting or changing a cylinder c Check the flexible hose frequently Roof Mounted Flue installations flue installations should be inspected for corrosion throughout their length at least once a year Flues should be replaced if any sign of perforation is found Ensure that the replacement is of an approved type 17 CONNECTING SERVICES ELECTRICITY ELECTRICITY MAINS SUPPLY Your caravan s main electrical installation is designed to run on a 230v 50hz AC supply On arrival at caravan site 1 Before connecting the caravan installation to the mains supply check that a the mains supply is suitable for your installation and appliances e whether it is AC or DC and whether it is at the correct voltage and frequency o your installation will be properly earthed Never accept a supply from a socket outlet or plug having only two pins or from a lighting outlet c lt any residual current device earth leakage circuit breaker in the mains supply to the caravan has been tested within the last month In case of doubt consult the site owner or thei
133. your caravan but please remember a happy carefree time is based on proper thorough and responsible preparation careful driving with regard to the Rules of the Road other road users and above all ensuring your caravan is in a first class roadworthy condition It is a condition of your warranty that your caravan is serviced by an Approved Retailer or Service Centre once every twelve months and that the service record in the back of this guide is maintained in accordance with instructions SERVICING Your caravan must be serviced within 12 months of purchase date and every 12 months thereafter Suitable towing vehicles The caravan is manufactured for towing behind normal road cars and is not suitable for towing behind commercial vehicles other than passenger car derivatives If in doubt please contact your caravan retailer The Explorer Group cannot give advice on individual cars Your caravan requires servicing at least once a year for safety efficiency and to protect the investment you have made Whether the caravan is used for short trips or continental long range touring regular servicing is necessary and will ensure continued enjoyment of your holiday home WELCOME Your retailer will carry out your annual servicing using the latest techniques and equipment a list of the items to be inspected tested and adjusted appears on the Service Vouchers at the rear of this handbook and will complete the service d

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