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1. 100 Reliable Quality Control for Packaging Kits When it discovered items were missing from shipments to customers Danfoss Commer cial Compressors responded by increasing reliability in its checkweighing operations After extensive research Danfoss chose a turnkey solution that eliminated interpretation errors and enhanced its efficiency Now the company is confident every customer re ceives the items it ordered The Danfoss Commercial Compressors division develops and manufactures pis ton and screw compressors for refrigera tion and air conditioning applications Based in Reyrieux France the division s head office is also a major production and logistics site Danfoss Commercial Compressors opti mizes its supply chain to offer reliable products and solutions that closely match the needs and expectations of its custom ers To respond proactively to non con formity issues Danfoss increased reli ability in its checkweighing with new weighing equipment The Reyrieux site mainly manufactures kits containing accessories for mainte nance and repair that are supplied with its compressors The accessory packaging workshop through its logistics depart ment has recently been outfitted with METTLER TOLEDO equipment to help resolve an issue of reliability in checking the packaging of the kits After a customer complaint about miss ing items from the pack of accessories received the company sought the best possible
2. Ten dukter Desioned for Yoi Designed for You When operators pick inventory for hundreds of orders every day mistakes may occur due to human error To improve efficiency in terms of both time and accuracy Teknikprodukter Nordic AB a Swedish distributor of bear ings power transmissions and seals implemented a mobile parts counting solution that saves time and money while increasing accuracy Logistics Manager Rikard Lundberg says the new solution which includes an arti cle database and barcode scanner has eliminated hand counting In turn this has reduced time spent on each order and saved man power means saved mon ey The operator brings the BBK462 high precision counting scale 6 kg x 0 01 g into the inventory area on a mobile cart where he or she picks the article By scanning the barcode on the package the scale automatically retrieves the av METTLER TOLEDO Newsletters 1 2013 erage piece weight from the database Without taking any reference pieces the operator can immediately start counting the required parts out of the blister Lundberg says This process saves a huge amount of time And with the high precision scales we ensure that our cus tomers get the parts they have ordered Measuring average piece weights Maintaining tens of thousands of articles can be a challenge But with the BBK462 high precision counting scale the inven tory is downloaded weekly from the com pany
3. mt com WMS manl0 Know how gt www mt com ind wbqc wp man10 See for yourself how simple In Process Control with weighing technology can be with in our videos gt www mt com ind wbqe video manl0 METTLER TOLEDO Newsletters 1 2013 g Automotive Parts Weighing i Automotive Parts Manufacturing and Weighing Discover smart weighing applications used in manufacturing automotive parts and increase your production performance gt www mt com ind automotive guide manl0 Tires rubber painting METTLER TOLEDO Newsletters 1 2013 Interior parts dashboard parts or modules Over Under Checkweigh Batching scales mix raw materi ing Scales check com als automatically or semi auto pleteness of parts and matically according to pre modules fast with high defined recipes even in difficult precision lt 0 01 devia environments with vibrations tion and cost effectively without the risk of Paint Mixing scales for damage automotive body shops easily integrate with the mixing software of the leading car paint manufacturers Cables wires Cable length can be very quickly monitored by weight and the customized unit function This function is integrated in advanced weigh ing terminals and allows the definition of spe cific units such as length Weight compliance control Improve your weight compliance control at the very end of the assembly line with repeatable and accurate weighing scales Fo
4. s database to the METTLER TOLEDO SmartManager database that runs on an industrial PC right next to the counting scale The BBK462 counting scale is con nected to both the SmartManager and a barcode scanner Just by scanning the barcode the average piece weight is re called from the database As the average piece weight of some plas tic parts such as seals frequently chang es a function can be activated that auto matically prompts the operator to take a new sample and determine a new average piece weight which is stored in the SmartManager database For more details on Parts Counting visit gt www mt com count man10 Visit Teknikprodukter Nordic AB www teknikprodukter se Mobile cart with BBK462 6 kg capacity 0 01 g readability barcode scanner and SmartMan ager database on industrial PC Less than 5 Seconds to Check Shipment Completeness To be successful distribution companies must deliver complete shipments on time By simply checking shipment completeness they can ensure customer satisfaction and considerably reduce losses The largest distributor of press in Czech Republic found a simple and effective way to control completeness by installing a checkweighing scale on its shipping line Mediaprint amp Kapa Pressegrosso distrib utes more than 1000 titles to outlets throughout the Czech Republic from one state of the art distribution site The company wants all of its customers to have access to their f
5. and operation to fold the wheel cases guaran tees optimal safety The wheels are arrest ed in during weighing and moving avoid ing undesired influences impacting the weighing accuracy When the scale is fixed in its installation frame the access ramp is hung up Alternatively the access ramp can be pushed directly underneath the platform together with the ramp fixation Dimensions 850 x 850 1500x1250 from 750x from 1000 from 1500 length x inner width mm 400 to x 1000 to x 1250 to 1250 x 1500 x 1500 x 1000 1250 1500 Height mm ferences ae Load capacity 600 kg Sse Mobility and flexibility The PUAS79mobile can be used in differ ent areas by simply moving the scale to the desired location The mobile floor scale offers many advantages Heavy or fragile goods do not need to be transport ed a long distance to be weighed Save transportation resources and profit from fewer damaged goods If you need space for other operations such as transporta tion you can simply shift the scale away gt www mt com floor scales manl0 Main features e Space saving Can be pushed aside easily whenever it is not needed e Flexibility Can be used flexibly in your production no fixation on the floor is required e Cost saving Reduce your inventory and use the PUA5 79mobile in different places METTLER TOLEDO Newsletters 1 2013 9 10 40 000 Articles Accurately Picked Every Day
6. ard Euro pallets Or you can select the size you require from the following range e Length 500 1260 mm e Internal width 450 1000 mm The scale is available with a hot dip galvanized construction or in stainless steel An optional handle can be mounted to the scale Thanks to the wheels on the scale tilt and it can easily move around An Easy Shift e The Floor Scale for Changing Needs In today s manufacturing industry flexibility is key Changing shop floor layouts varied production line setups or new products manufactured in small batches demand a highly adaptable production system Floor scales usually require a large space and are difficult to relocate not the new PUAD7 9mobile floor scale which is built for flexible use at your workplace Benefit from its easy user friendly and safe handling irene Various dimensions and capacities PUAS79mobile offers simple and safe handling during lifting lowering and shifting of the scale It is is available in all dimensions between 850 x 850 mm and 1500 x 1500 mm and weighing ranges between 300 and 1500 kg A terminal may be mounted on the slightly rear po sitioned stand The terminal does not project beyond the weighing surface and enables weighing of higher weighing goods as well Easy and safe handling The scale can be moved with very little physical effort Just fold down the four wheels and move the scale using the inte erated drawbar The lateral two h
7. avorite magazines everyday everywhere To ensure com pleteness of all shipments Mediaprint chose to checkweigh all its orders prior to distribution To install a checkpoint we needed a very precise and robust industrial scale and a solution for comparing the theo retical computed shipment weight with the actual weight says Mediaprint Sales Director Vaclav ih k He says to do this the company needed to change its infor mation system After inspecting a model solution at a customer s site where scales and systems were in use under rigorous conditions for many years Mediaprint decided to supplement its exisiting infor mation system with a checkscale from METTLER TOLEDO which tailored its solution to Mediaprint s needs Completeness checks in seconds Mediaprint chose the KB60 weighing platform with a weighing range of up to 60 kg and 1 g readability as its check weighing soution The programmable display unit for the scale the IND560 ter minal communicates with the parent system via Ethernet A barcode reader is connected to the terminal and the inte erated relay set controls external signal lights The terminal display shows the operator important information A single check takes less than 5 seconds to com plete METTLER TOLEDO integrated three ele ments into Mediaprint s existing infor mation system 1 Reference weights of current magazines added to the system The reference weights are de
8. cities from 300 1500 kg If you need more than 1 x 3000e certifiable standard resolution all models can be supplied with higher single range multi range or multi interval up to 3 x 3000e resolutions METTLER TOLEDO Newsletters 1 2013 PFAS_4 Versatile all rounder The PFA5_4 are highly accurate low profile floor scales designed for tough industrial environments The basic assortment of the PFA5_4 includes 5 standard and 3 free dimensions with weighing ranges from 300 3000 kg The scale is suited for virtually all applications Numerous product options and a broad range of ac cessories allow these floor scales to be individually extended and configured PFAS_4 can be installed on top of the floor or in a pit and they can be used as portable scale Further the scales contain the rocker pin rocker foot suspension eliminating the need for field adjustment of suspension assemblies bumpers or overload stops in combination with installation frame PTA455 Customized pallet scale speeds up your weighing processes For fast weighing of pallets in goods receiving and shipping the PTA455 offers a simple solution The pallet scale is suitable for loads from 300 kg x 50g to 3000 kg x 200 g and has a standard resolution of 1 x 3000e single range All models also available with the option of 1 x 6000e single range 2 x 3000e multi range or multi interval or 3 x 3000e multi range The PTA455 is designed for quick weigh ing of stand
9. eps It starts with cutting and shaping the ingots into wafers Then the wafers have to pass through several etching coating and printing processes until it is a solar cell with the capability to produce electricity A strict quality control check at the end of each treat ment ensures only good wafers proceed to the next production step Weight based quality control Measuring the weight before and after each production step is a fast and reliable quality check It allows for detecting de METTLER TOLEDO Newsletters 1 2013 viations in geometry completeness and density of the wafer before surface treat ment starts Then the weight difference is used for checking results of etching coating and printing It requires weigh modules with repeatable precision be tween 10 mg and 0 1 mg One weigh module for all steps METTLER TOLEDO s high precision weigh modules comply with the requirements They can reliably detect deviations of less then Img in a fraction of a second The WMS104C is the most often used weigh module for quality control in silicium based solar cell production It has a read ability of 0 1 mg and the repeatability of 0 2 mg The software applies filter algo rithms to measure correct and repeatable results despite of vibrations from ma chines and drafts from the air condition ing system An incorporated calibration weight allows testing of correct function without the need to remove the hosting adapter fo
10. g ih k says METTLER TOLEDO has been supportive throughout the entire system implementation As always when some thing new is being developed some de tails have to be tackled METTLER TOLEDO is always willing to provide as sistance and quickly solve the problem he says The function and reliability of the scale system meet our expectations and we assume it will also be used at our other sites METTLER TOLEDO Newsletters 1 2013 11 Access Free Expert Knowledge and Gain Competitive Advantage Use METTLER TOLEDO s online collection of knowledge to your advantage Learn about weighing by watching videos participating in webinars reading brochures testing your scale and calculating your return on investment Brochures and Catalogs Automotive Parts Weighing Guide gt WWw mt com ind automotive guide manl0 Piece Counting Brochure gt www mft com counting brochure manl0 Lean Manufacturing Brochure gt Www mt com ind lean manufacturing manl0 Industrial Weighing Catalog gt Www mt com ind catalog manl0 Weighing Components Catalog gt Www mt com ind weighing component catalog manl0 Guides and Videos Video Gallery ICS compact scales for Manufacturing gt www mt com ics5 video gallery manl0 Counting Guide Best Practice in Piece Counting gt WWW mt com counting guide manl0 Webinars ROI and Value Calculators smart Weighing Solutions for Lean Production Overfilling Cost Calculat
11. ing ranges from 15 kg x 0 1 g to 6000 kg x 100 g with a verifiable resolution of up to 1 x 7500e single range resp 3 x 3000e multi interval Different platform sizes and different construction types such as bench scales stand scales and free standing or pit mounted floor scales offer the right solution for your specific application The weighing plat form sizes vary from 350 x 280 mm to 2000 x 1500 mm The electromagnetic force compensation ensures high repeatability and high resolution Combined with the lever arm this technol ogy guarantees optimum linearity with the slightest corner load tolerance The built in calibration weight can be adjusted on site anywhere in the world So global use and relocation are no longer a problem PUA5 4 Rugged drive through scale for industrial environment The PUAS_4 are rugged drive through scales that are designed to endure the industrial environment The ultra low profile of the scales makes loading weight on and off the scale easy The low overall height of 35 mm to 45 mm allows smooth driving via a ramp and makes a pit installation unnecessary The scales are ideal in an environment where scales cannot be installed evenly with the floor and need to be above ground Thanks to side and end guards that protect the weighing cell against side shocks the scale provides reliable and accurate weighing results The scale is available in different dimensions from 850 x 850 mm 1500 x 1500 mm and capa
12. ironment Download free White Paper v gt www mt com ind gwp risk wp man10 Be compliant Regular maintenance and calibration of your weighing equipment are important to comply with standards and meet your customers requirements The tools and procedures your provider uses have a significant impact on outcomes With calibration services from METTLER TOLEDO you can be confident that your scales perform to specification and that your auditors know it too Learn more about high quality calibration amp certification gt www mt com service manl0 GWP Good Weighing Practice Better Accuracy Best Results Profit from METTLER TOLEDO s expert knowledge in a Good Weighing Practice GWP Webi nar and get insight on how to implement a sound quality man agement system for your weigh ing equipment Register now to participate in a free on demand GWP Webinar gt www mt com GWPWebinar man10 METTLER TOLEDO Newsletters 1 2013 3 The manufacturing process for solar cells consists of a multitude of individual steps A weight check between each step ensures that only good wafers proceed to the next treat ment METTLER TOLEDO has the right products and the expertise to support machine builders in successfully applying weight based quality control for solar cells The transformation process from a block casted poly crystalline silicon in got to a solar cell consists of several in dividual st
13. l changes 2 2013 Mettler Toledo AG Printed in Switzerland METTLER TOLEDO Newsletters 1 2013 gt www mt com ind ics5 reputation manl0 Stop Taking Risks Rely on service from the Weighing Expert In highly regulated industries where consumer safety is at stake such as automotive production it s essential to ensure compliance with quality management and regulatory standards When parts quality needs to be controlled weight deviations of less than lt 0 001 can make a difference But this requires an understanding of the parameters influencing the accuracy of a weighing process Are you really sure you are achieving the best weighing performance to meet quality standards and successfully pass audits Find out now Risk Check your scale Risk Check is an online tool that helps you find out if your weigh ing equipment delivers accurate results Check the fitness of your weighing processes in only 5 minutes Simply answer 8 questions and the Risk Check provides you with expert advice on how to optimize your quality system Check the fitness of your weighing processes now gt www weighingrisk com Perform systematic risk analysis This white paper on quality management explains the various parameters that influence the accuracy of the weighing process Use the paper before purchasing a weighing system for advice on how to establish good weighing practices and to learn about thor ough risk analysis in an ISO regulated env
14. more we have saved time in the order preparation checking cycle 100 Quality Control with ICS685 colonWeight Profit from a smart checkweighing scale with a large bright color dis play user friendly menus and various connectivity options The ICS685 with colorWeight functionality features a colored bar graph indicating immediately whether the weight or count is within or out of tolerance Green indicates weighing within specification while red indi cates underfilling and yellow overfilling Or you can specify the color you want to allocate to a status The colorWeight display technology reduces eyestrain as the human eye can respond to a color much fast er than it can read and interpret a value on a screen The terminals are equipped with freely definable soft keys providing quick access to the key functions and speeding up the working process The ICS685 terminal is dustproof and robust for use in harsh industrial environments An integrated battery case makes the terminals mobile The various interface options allow the connection of barcode scanners for fast article call up printers for easy documentation and external keyboards for quick data entry The portfolio is completed with a wide range of connectable weighing platforms from 0 6 kg x 0 001 g up to 12 000 kg floor scales Publisher Production Mettler Toledo AG MarCom Industrial Heuwinkelstrasse CH 8606 Nadnikon Switzerland Subject to technica
15. or for Piece Counting gt www imft com ind manufacturing webinars manl0 gt www mft com counting calculator manl0 Best Practice in Piece Counting colorWeight Value Calculator gt Www mt com ind counting webinars manl0 Benefit from the colored weight display gt www mt com ind colorweight calculator manl0 www mt com ind manufacturing manl0 For more information Mettler Toledo AG CH 8606 Greifensee Switzerland Tel 41 44 944 22 11 Fax 41 44 944 30 60
16. ory levels remotely Integrated tions such as Ethernet RS232 Bluetooth DE shelf scales transfer data to WLAN Profibus DP or DeviceNet allow i warehousing systems for efficient flawless communication with other IT maiia and transparent goods control systems e g SAP automation systems Labels can be configured according to industry standards Odette AIAG or cus tomer specifications e g with pictures barcodes customer logos etc Fuel tanks molded safety relevant parts Statistical Quality Control Software analyses controls and documents quality parameters such as weight density or wall thickness of safety relevant parts including full documentation for tracking and trac ing Furthermore the amount of raw materials and waste may be reduced by precisely filling molds Ball bearings metal parts and modules Over Under Checkweighing scales check the completeness and correct amount of lubricants Brake pads sinter metal parts for each individual part lt 0 01 deviation Formulation amp Recipe Weighing scales guide the operator a 7 efficiently through their daily recipe weighing tasks They guarantee consistent quality and documentation for tracking and tracing requirements IS016949 METTLER TOLEDO Newsletters 1 2013 7 Floor Scales iii A Variety of Floor Scales For Flexible and Fast Operation a K Line High precision weighing The K line portfolio includes weigh
17. r the wafer Fast communication The fast interface sends 92 filtered and compensated weight values per second to the control system The transmitted data can be converted to all common Fieldbus Systems if required Consultancy ensures successful implementation However correct integration of weigh modules is key for the successful use of weighing technology in a solar wafer pro duction process because a number of challenging environmental effects have to be considered Close cooperation dur ing the design process between machine builders and the experts of METTLER TOLEDO ensures achievement of opti mum performance Weight based quality control is not limited to solar cells Manufacturing of solar cells is not the only application for weight based quality WMS104C Weigh Module Readability 0 1 mg Capacity 120 g Settling time 0 15 0 8 Sec Labyrinth in IP54 protects against ingress of dust particles Wash Down option in IP66 for cleaning with fluids gt www mt com WMS man10 control It can be a smallest deviations in bling ing coating etching and printing pro cesses for many products METTLER TOLEDO has its own direct service and sales force Its experts are globally avail able for consulting customers in correct integration of weigh modules into any kind of quality control applications Ask METTLER TOLEDO how weight based quality control can increase yield in your production gt www
18. termined us ing the BBA432 15LA scale designed for piece counting The scale computes the average weight of one copy on the basis of ten items and communicates the infor mation to the system The procedure is repeated for all of the publication titles to be distributed that day 2 System information communi cated to the checkweighing scale and comparison result is archived Depending on the job structure and publi cation unit weights the system computes the theoretical weights including permit ted tolerances The job number is scanned at the checkpoint using the barcode read er and the system then sends the expected weight to the scale terminal The result of the theoretical and actual weight compar ison is communicated and then archived 3 Scale checks completeness The operator places the shipment on the scale The scale compares the theoretical weight received from the system to the KB60 high precision weighing platform 60kg capacity 1g readability actual weight to a readability of 1 gram and decides whether the job is complete A green signal light indicates the current weight is within the allowed tolerance A red light indicates that copies are miss ing or that the shipment includes excess copies In that case a manual check is performed If the job is distributed across a number of packages then the individu al weights in the terminal are added and the total weight is only compared after the last weighin
19. ur weighing platforms attached to a programmable weigh ing terminal measures each wheel axle and total weight at once and shows each result on the terminal s display Wheel rims die casted or coated parts Over Under Checkweighing Scales discover production errors lt 0 01 deviation such as cavities in castings damage of coatings or if the parts are properly counterbalanced Various metal plastic and electromechanical parts fasteners springs locks engines and motors Piece counting scales make sure that the right quanti ty of parts is fast and accurately commissioned They verify the completeness of a certain pack or container for just in time shipping and production Industry compliant labels are provided for documentation Warehouse operations Scales keep track of stock movement and Semi automated counting solutions ensure flawless ensure flawless storage of goods Article packaging during production Efficient counting data can be stored in internal or external during production requires a high degree of auto databases on a PC and imported or ex mation The scale controls conveyor belts sound or ported to Excel Product article infor light alarms and redirects material flows mation e g average piece weight tare weight can be easily called up with or directly with a production machine Inventory scale solutions survey a barcode scanner Various interface op invent
20. weighing equipment that could indicate clearly whether the pack was within the required tolerance or not Danfoss chose a high precision weighing platform with 6 kg capacity and 0 1 g readability METTLER TOLEDO suggested we go for a device equipped with a monitor for re cording the weights corresponding to colorWeight EDO each part number and a colored screen red orange green indicators that al lows visual distinction between conform ing and non conforming products says Claire Mendes logistics manager at the Reyrieux factory The product is an ICS669check turnkey solution consisting of a terminal that can check instantly and efficiently for any missing items without a risk of interpretation errors by the operator due to the indicators dis played As part of the turnkey solution METTLER TOLEDO provides all the services associ Completeness checks with ICS685 terminal high precision weighing platform 6 kg x 0 1 g readability barcode scanner and printer ated with the products it had supplied in stallation calibration and training We also appreciate the printer that auto matically produces a validation ticket if the weight is correct That s why we equipped both our order preparation sta tions with this complete unit says Mendes Since outfitting these two sta tions we are happy to say that we have had no more complaints about non con forming orders What s
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