Pneg-1016 - APP Series Knockdown Fan
Contents
1. 31 PNEG 1016 APP Series Knockdown Fan 1 Safety Safety Guidelines This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety and preventing equipment problems lt is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death A 44 DANGER NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury PNEG 1016 APP Series Knockdown Fan 1 Safety Safety Instructions Our foremost concern is your safety and the safety of others a2. APP Series Knockdown Fan Installation Assembly and Operation Manual PNEG 1016 Date 05 29 13 BY THE GSI GROUP PNEG 1016 APP Series Knockdown Fan is manufactured assembled and packaged with the highest standard of quality assurance Please inspect and notify the factory in the unlikely event you discover defects in workmanship We appreciate hearing from you and will correct immediately Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Use only genuine AP parts in the installation of fans use of non genuine parts or failure to comply with instructions could result in personal injury and or property damage This fan is not designed for use in atmospheres where risk of explosion is foreseen ouch environments may include enclosed areas of high dust concentrations gas vapors and fumes Use in such an atmosphere is prohibited If in doubt contact AP or your dealer Retain instructions for future reference NE LIE Models MEL at 0 00 SP Mucius ud Lbs kgs NESSUN Ft mtrs APPB36 36 43 135 185Lbs 61 20kgs 61 20 kgs 34 5 345FU 097mts 0 97 mtrs APPB 36C 12290 170 Lbs 77 10 kgs 55 7 Ft 1 58 mtrs APPB 50 20856 214 Lbs 97 00 kgs 65 Ft 1 85 mirs APPB 50C 23894 265 Lbs 120 20 kgs 65 Ft 1 85 mtrs Add BLK suffix to end of fan model number for black fans For guidance or assistanc
3. lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection DC 1540 Left side STAY CLEAR OF ROTATING BLADE Blade may start automatically May cause serious injury Disconnect and lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection DC 1540 Right side WARNING STAY CLEAR OF ROTATING BLADE Blade may start automatically May cause serious injury e Disconnect and lockout power sources before servicing WARNING FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection DC 1540 Motor mount plate PNEG 1016 APP Series Knockdown Fan 3 Installation Fans should be installed in an exterior wall located where there will be no obstructions to the flow of air into or out of the fan Once a location has been determined an opening should be made in the wall and framed to provide enough clearance around the fan housing See rough opening chart on Page 10 Framing must be able to support the weight of the fan assembly Manual handling of the fans may result in serious injury Where appropriate use mechanical methods of lifting during installation Where manual handling is required ensure you have adequate assistance Position fan assembly in the framed opening R
4. 2 x 1 16 SS 2 po fo 5 16 18 x 1 Flange Bolt 1 Bolt used only for two 2 outermost cone assembly holes 1 1 2 Bolt used to mou ae to fan and to mount guard PNEG 1016 APP Series Knockdown Fan 27 9 Installing a Discharge Cone Mounting the Cone to the Fan Housing 1 Place the cone on the fan leaving a 2 overlap 2 Mark the nine 9 holes around the fan orifice 3 Remove the cone and drill 7 16 holes where marked 4 Mount the cone using the 1 1 2 bolts fender washers and flange nuts Tighten all hardware including cone panels See Figure 9C LIL 1 1 oe Eo Lp pt LI 3d Cr u HII Co EP LP C rE EH CLA HILL Co ELI CT Ke Cc EP Pr ee Et cr Ct Cp cr LLI 4d4j mun E LLL cr Co Ee H L LM Figure 9C 95 8452 Flange Nut 5 16 18 SS Waxed Must be Waxed C S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS 2 Discharge Cone E 95 8168 Flange Bolt 5 16 18 x 1 1 2 SS 1 1 2 Bolt also used to mount guard PNEG 1016 APP Series Knockdown Fan 9 Installing a Discharge Cone Guard Detail for 50 Fan See guard detail in Figure 9D for appropriate eyelets to be used with fiberglass fans F 1 Push guard into the fan until eyelets contact the center of each cone panel 2 Mark and drill three 3 7 16 holes in the center of each cone panel 3 Use 1 1 2 bolts fender washers and flange nuts to mount the guard 4 Tighten hardware evenly
5. Figure 9D Rete 0 0 0 Desin Eyelets used to Mount Guard in Fiberglass Applications Eyelets used to Mount Guard in Galvanized Applications PNEG 1016 APP Series Knockdown Fan 29 10 Parts List Exploded view Description APPB 36C APPB 50C 12 129008 00 0 00 12 0094 Cone Cone Oplond Dc an Rc T e mes mem Maung EAK 19 15 0032 3 15 0086 HP 15 0212 1 15 0029 3 15 0084 n eom uem oe CR 16 0083 SS 16 0004 HP 12 0477 CR 16 0083 SS 16 0004 e osoo O ooo O e ooo ws eses ooe eer For black fans add BLK suffix after the housing cone grill and PVC shutter part numbers PNEG 1016 APP Series Knockdown Fan 11 Warranty GSI Group LLC Limited Warranty The GSI Group LLC GSI warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end user or if a foreign sale 14 months from arrival at port of discharge whichever is earlier The end user s sole remedy and GSI s only obligation is to repair or replace at GSI s option and expense products that in GSI s judgment contain a material defect in materials or workmanship Expenses incurred by or on behalf of the end user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end user Warranty Extensions The Limited Warranty period
6. Warranty shall not extend to products or parts which have been damaged by negligent use misuse alteration accident or which have been improperly inadequately maintained This Limited Warranty extends solely to products manufactured by GSI Prior to installation the end user has the responsibility to comply with federal state and local codes which apply to the location and installation of products manufactured or sold by GSI 9101239 1 CHR rev7 DOC revised July 2009 PNEG 1016 APP Series Knockdown Fan 31 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 WWW gsiag com Copyright 2013 by amp 83 Group Printed in the USA CN 305870
7. be provided for each fan A circuit breaker switch or slow blow motor type fuses must be used NOTE A safety cut off switch should be located adjacent to each fan such as AP s E100 A1063 2 1 2 Amp E100 A1064 5 0 Amp E100 A1065 8 0 Amp E100 A1066 15 0 Amp A DANGER High voltage Will cause injury or death Lockout power before servicing 5 Figure 6C Back up thermostats such as the TH 1 should always be used in conjunction with the control system These should be placed on a separate circuit to give the animals ventilation in the event that the controller fails PNEG 1016 APP Series Knockdown Fan 13 7 Dimension Chart 4 i IKE q MEN ee Ye j c Side view Front view Figure 7A ewe 00x e e Add BLK suffix to end of fan model for black fans LONE NN o aon 14 PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Assembling the Motor Mount Leg and Bearing Plate 1 Align the motor mount leg A to the center of the bearing plate B See Figure 8A 2 Fasten them together using bolts C and nuts D and torque to 120 ft Ibs 3 Install the grommet E into the bearing plate on the side where the power will be installed See Figure 8B 4 Loosely install the belt tensioner F to the flange of the bearing plate on the side where the power will be installed See Figure 8C on Page 16 Figure 8B PNEG 1016 APP Series K
8. Manual If you do not understand any part of this manual or need assistance contact your dealer User Manual This manual contains information and instructions essential to the safe installation and use of the APP Series Knockdown Fans Read this manual thoroughly before attempting any installation or use of the APP Fan Keep this manual with the APP Fan or in a location where it can be readily accessed Failure to read this manual and its safety instructions is a misuse of the equipment Correct Use of the APP Series Knockdown Fan The APP Series Knockdown Fan is designed solely for the purpose of ventilating agricultural buildings Use of the system in any other way is a misuse of the system and may endanger safety and health Only genuine AP parts are to be used in the installation and use of the APP Series Knockdown Fan Use of other non genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others This machine is not designed for use in atmospheres where there is a risk of explosion Such environments may include enclosed areas of high dusts concentrations gas vapors and fumes Use of the APP Fan in such an environment is prohibited If in doubt contact AP or your dealer PNEG 1016 APP Series Knockdown Fan 1 Safety Unpacking When receiving the unit inspect carefully for any damage that may have occurred during transit Shipping damage claim must be filed wit
9. d in the performance of this extended warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH I PRODUCT MANUFACTURED OR SOLD BY GSI OR Il ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer agent or distributor GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty This Limited
10. e of the bearing plate D on the exhaust side of the fan housing See Figure 8P on Page 22 4 Torque the set screws on the bearings to 120 ft Ibs PNEG 1016 APP Series Knockdown Fan 21 22 8 AP Belt Drive Fan Assembly Instructions Installing the Bearings Continued Figure 80 Figure 8P Ref Description A Bearing 8 Umm o o Remus OOO PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Installing the Driven Pulley onto the Shaft 1 Place Loctite 242 around the inside of the driven pulley bore 2 Place the key into the keyway on the shaft 3 Tap the pulley A onto the shaft and key See Figure 8Q NOTE End of shaft should align flush with the metal face of the pulley bore B See Figure 8H 4 Make sure all pulleys are aligned 5 Tighten both set screws on the driven pulley to 120 in lbs of torque 6 Wipe off the excess Loctite Figure 8R Ref Description a Pulley Bore PNEG 1016 APP Series Knockdown Fan 23 8 AP Belt Drive Fan Assembly Instructions Installing the Propellar 1 Place the key into the keyway on the shaft 2 Tap the pulley onto the shaft and key NOTE End of shaft should align flush A with the metal face of the propellar bore See Figure 8S 3 Tighten the set screws B to 120 ft Ibs of torque See Figure 8T 4 Spin the propellar to ensure it does not interfere with the fan housing 5 Add anti seize a
11. e on any issues relating to the safe use of your APP Fan contact AP Our address is Automated Production 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 PNEG 1016 APP Series Knockdown Fan Table of Contents Contents aciei db EESTI REED E EIE EU 4 esI INIM TR TE 4 es Rz TR Mn cii OMNIS sete teatensesndotptckeaptazeesennstotsideeaseetechesheachadsessedesobiadedasattoecdethocacoaseuneshocucase aiiin 5 General Safety Informationr m 6 Ree 2 Decals ices PY 7 Safety Signs and Warnings 2 cc ccseececcceeeceeccseececccoeeceeccseneeenceseneescceneeescudeeeescceceeecceceneeescneseresseceeees 7 rei S ici er M iiin 9 Chapter 4 Operation MR 10 Chono S Maintenant E session a a E dE sbON ER RE UE 11 CIANO saer e A E E E E 11 EUO AO MEER M 11 Coona S VIND MR E 12 eie G oane en E EE E E E E E E E 12 Belt Drive Wirings for Single Phase Motors seessssessseseeneeenen nnne 13 Chapter 7 Dimension Chart NR 14 Chapter 8 AP Belt Drive Fan Assembly Instructions cccccccsseseeeeeeeeeeeeeeeeeceeeeneeeeseeensneeeeeeeesneeeeseoeesseeseses 15 Assembling the Motor Mount Leg and Bearing Plate cccc
12. ecccssseceeseeeeeeeeesaeeeeeeeueesaeeeeseaeeesaeeesaaes 15 Installing the Motor and Bearing Support Assembly into the Fan Housing 16 Assembling the Motor ccccccseeccceeceeceneeeceeeecceeeeecsaueecseucesseaeeecsueeecsueeenseeessaeessseeeessueeesanseesssuseessass 18 MS anO NE jeje rc 20 Aligning the Tensioner Arm caneicnteceurisecntavinnenccvaravaiieanivausndariaiiredurnisdy ries e Ro DUa xa ibd Pop dk Vid CY cava ME wu FPE Ra aid 21 VS Ve HS Beads ss iU RUE NUR CUN ni DE ERO OH UP OQUFL eum GNU E OR UNUM DE x VR EP aa d 21 Installing the Driven Pulley onto the Shaft cccccccccccsseseeeeeeeeeeseeeeeeeeeeeeeeseeeeeeeseeeeeessegeeeessaeeeeeeas 23 HAS TAMITIGH tie IP VOD GWA soora iube veHE dus IPHI RN LEEEd T Ca Ed RIMUECH DENNIS stant JUUEESE MTLAUPU nO CAI URN IdUI E DUE 24 HoA TING DCI RI 25 Chapter 9 Installing a Discharge Cone 1 cccssssseeeecessnnseeeceeecnsseeeeeeeeasseeeceennssseeeeeenasseeeeeeeonsseeseesonansssesssees 26 Assembling a Segmented Discharge Cone ccsccccccseesceeeeeeeeeeaeeeeeeeseeeeeesaaeceessaaeeeeeaueeeeessaeeeeseaaeeees 27 Mounting the Cone to the Fan Housing seeesssssssssesseennnennn nennen nnnm nnne nnn nnn nna nn nnns 28 G ard Detall tor 50 Fan e E 29 cie do T0 Parts LISI ccs octets aia a aiaa ei 30 Succ TI WY i
13. eries Knockdown Fan 5 Maintenance Cleaning Clean the blade and shutter at regular intervals Dirt and debris can cause the fan blade to become unbalanced resulting in excessive vibration and poor performance Lubrication Motor is pre lubricated at the factory and will not require any further lubrication PNEG 1016 APP Series Knockdown Fan 11 6 Wiring Electrical Wiring All wiring should be installed in accordance with National State and Local Electrical Codes Fans used to ventilate livestock buildings or other rooms where continuous air movement is essential should be connected to individual electrical circuits with a minimum of two 2 circuits per room We strongly recommend the installation of supplementary natural ventilation as well as a back up thermostat and an alarm system on at least one cooling stage For electrical connection requirements refer to Figure 6A on motor nameplate and to information enclosed with the AVS fan control to be used Figure 6A 12 PNEG 1016 APP Series Knockdown Fan 6 Wiring Belt Drive Wirings for Single Phase Motors Low voltage High voltage 115 volts 208 230 volts Li Line Vellow Blage he a VsllewiBlack 1 Blue Blue 00 Oa 24 000000 Black Black Orange w White Mrkr 4 3 0 Brown Brown gt 4 o Orange w White Mrkr g 1 5 oon Red Orange Yellow 9 Yellow 6 Figure 6B Motor overload protection should
14. h carrier Electrical Safety An adequate and safe power supply to the APP Series Knockdown Fan unit is essential for safety A competent and qualified electrician must undertake all electrical wiring All wiring is to be installed according to the National Standards and Regulations relevant to your Country and Region Safety Guards The APP Series Knockdown Fan contains many moving and electrical parts which will cause serious injury or death if touched Guards are placed on the machine for your protection Operating the machine at any time with guards removed or incorrectly fitted is a serious misuse of the machine and endangers safety Safety in Handling the APP Series Knockdown Fan Manual handling of the fans can be a cause of serious injury Wherever possible use mechanical lifting equipment when lifting or moving fans during installation Where manual handling is required seek assistance from other people To prevent injury use suitable hand protection Safety in Maintenance While the APP Series Knockdown Fan is designed to keep maintenance to a minimum some repairs will be necessary in the course of the life of the machine Do not attempt any repairs on the machine unless you are competent to do so Remember that the APP Series Knockdown Fan may in cases operate under automatic control and start without warning Never attempt any work on the APP Series Knockdown Fan without first isolating the machine from the main power and loc
15. igidly mount the housing side flanges to the framework using mounting screws Remove electrical cover and connect power leads to motor terminals using approved wiring method It is recommended to use the watertight connector included with the motor if it is possible in the application Motor terminal connection data is provided on motor nameplate and in this manual Use adequate size wire for all branch and feeder runs When speed control is used follow the installation procedures recommended by the speed control manufacturer He install electrical cover Unit is now ready for operation PNEG 1016 APP Series Knockdown Fan 10 4 Operation Fan Model Width in Inside Height in Outside Height in APPB 36 44 1 2 44 1 2 43 1 2 Add BLK suffix to end of fan model for black fans Figure 4A Ref Description A Outside House Height Br Inside House Height Units may be operated using a switch thermostat timer or controller Follow wiring and operation instructions furnished with the control system selected When using speed controllers follow the operation procedures recommended by the controller manufacturer 1 Set thermostat setting to a desired temperature Fan will operate only when ambient temperature is above the thermostat set temperature 2 Some controllers have idle speed controls Set idle speed such that the blade RPM is within the RPM range listed in the performance table PNEG 1016 APP S
16. is extended for the following products Product Warranty Period Performer Series Direct Drive Fan Motor Warranty prorated from list price AP Fans and Flooring All Fiberglass Housings 0 to 3 years no cost to end user All Fiberglass Propellers 3 to 5 years end user pays 25 5 to 7 years end user pays 50 Feeder System Pan Assemblies y pay Cimberlahd 7 to 10 years end user pays 75 Feeding Watering Feed Tubes 1 3 4 and 2 00 Warranty prorated from list price Systems Centerless Augers 0 to 3 years no cost to end user Watering Nipples 3 to 5 years end user pays 50 Grain Systems Grain Bin Structural Design T Motors burner components Grain Systems Portable and Tower Dryers and moving parts not included Farm Fans Portable and Tower Dryer Frames and 5 Y Portable dryer screens included Zimmerman Internal Infrastructure t SUE Tower dryer screens not included GSI further warrants that the portable and tower dryer frame and basket excluding all auger and auger drive components shall be free from defects in materials for a period of time beginning on the twelfth 1 ath month from the date of purchase and continuing until the sixtieth 60 month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge excluding the labor transportation and or shipping costs incurre
17. jury or death e Lockout power before servicing The GSI Group 217 226 4421 DANGER HIGH VOLTAGE e Will cause serious injury or death e Lockout power before servicing The GSI Group 217 226 4421 STAY CLEAR OF ROTATING BLADE Blade may start automatically GSI Group Inc 217 226 4421 May cause serious injury e Disconnect and lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection DC 1540 STAY CLEAR OF ROTATING BLADE Blade may start automatically May cause serious injury e Disconnect and lockout power sources before servicing FLYING OBJECTS HAZARD Danger of eye injury Wear eye protection DC 1540 Inside housing PNEG 1016 APP Series Knockdown Fan SHEAR POINT Keep hands clear of moving parts Do not operate with guard removed Disconnect and lockout power before servicing 2 Decals 7N DANGER HIGH VOLTAGE e Will cause serious injury or death e Lockout power before servicing The GSI Group 217 226 4421 HIGH VOLTAGE e Will cause serious injury or death e Lockout power before servicing The GSI Group 217 226 4421 IN DANGER HIGH VOLTAGE e Will cause serious Injury or death Lockout power before servicing The GSI Group 217 226 4421 STAY CLEAR OF ROTATING BLADE Blade may start automatically May cause serious injury e Disconnect and
18. king the isolator so that only you can turn the power back ON Follow all the guidelines given in the maintenance section on Page 11 of this manual Before restarting the APP Series Knockdown Fan ensure that all electrical enclosures are locked closed and all guards and other safety measures are correctly fitted If in any doubt contact your dealer or AP for assistance General Safety Information This unit should be assembled and installed by a qualified technician Follow all local electrical and safety codes as well as the National Electrical Code NEC and the Occupational Safety and Health Act OSHA Motor must be securely and adequately grounded This can be accomplished by wiring with a grounded metal clad raceway system by using a separate ground wire connected to the motor s ground lug or other suitable means Protect power cable from coming in contact with sharp objects Do not kink power cable and never allow cable to come in contact with oil grease hot surfaces or chemicals Make certain that the power source conforms to requirements of the equipment PNEG 1016 APP Series Knockdown Fan 2 Decals Safety Signs and Warnings The following pages show you exactly where the safety signs and warnings decals should be placed on your APP Series Knockdown Fan If a decal is missing damaged or unreadable please contact your dealer or AP for a free replacement DANGER HIGH VOLTAGE e Will cause serious in
19. long the fan blade shaft Figure 8S Figure 8T Ref Description A Flush L9 jw S 24 PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Installing the Belt 1 Wrap the belt B around the drive pulley A 2 Keep tension on the belt B and continue to wrap the belt around tensioner arm C and rotate the belt onto the driven pulley D See Figure 8U Figure 8U Ret Deschp on Drive Pulley eim S EHE Driven Pulley PNEG 1016 APP Series Knockdown Fan 25 26 9 Installing a Discharge Cone Exploded view Figure 9A NOTE Fan must be installed in the wall before proceeding with discharge cone installation Remove packaging from cone and guard sections Find hardware package 10 0068 consisting of the following parts ores ern S 8724 Fender Washer 5 16 x 1 1 2 x 1 16 SS S 8452 Flange Nut 5 16 18 SS Waxed Must be Waxed S 7447 Flange Bolt 5 16 18 x 1 SS Full Thread S 8168 Flange Bolt 5 16 18 x 1 1 2 SS PNEG 1016 APP Series Knockdown Fan 9 Installing a Discharge Cone Assembling a Segmented Discharge Cone 1 Partially assemble the cone on the ground by using only the outermost two 2 holes per overlap six 6 total 2 Use the 1 bolts fender washers and flange nuts leaving the bolts loose See Figure 9B tnum tnum Figure 9B 1 S 8452 Flange Nut 5 16 18 SS Waxed Must be Waxed EM S 8724 Fender Washer 5 16 x 1 1
20. nockdown Fan 15 8 AP Belt Drive Fan Assembly Instructions Assembling the Motor Mount Leg and Bearing Plate Continued LONE AN e emmae o h Belt Tensioner Figure 8C Installing the Motor and Bearing Support Assembly into the Fan Housing 1 Align the motor mount leg A with the bottom holes in the fan housing 2 Align the bearing plate B with the holes in the sides of the fan housing See Figure 8D 3 Fasten the supports A and B to the fan housing C using bolts D washers E and nuts F See Figure 8E and Figure 8F on Page 17 Figure 8D 16 PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Installing the Motor and Bearing Support Assembly into the Fan Housing Continued Figure 8E Figure 8F Ret Deseipton Motor Mount Leg OB Bearing Plate Co rmos efa PNEG 1016 APP Series Knockdown Fan 17 8 AP Belt Drive Fan Assembly Instructions Assembling the Motor 1 Use generous amount of Loctite 242 A around the inside of the pulley bore B See Figure 8G and Figure 8H 242 THREADLOCKER MEDI STRENGTH Baits Lar im 3r Er E WARRING MAY CAUSE ALLERGIC 2204 Les Tg NET 1 69 FL OZ 50 mi Figure 8G Figure 8H 2 Place the key C into the keyway on the motor shaft D See Figure 8l Figure 8l PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Assembling the Motor Conti
21. nued 3 Insert the pulley B onto the motor shaft D and key C 4 Tap the pulley onto the shaft until it is flush with the end of the motor shaft 5 Tighten both set screws E on the pulley to 120 in Ibs of torque See Figure 8J Figure 8J Re Descpion Loctite 242 E Pulley Bore EH Motor Shaft 6 Wipe off excess Loctite PNEG 1016 APP Series Knockdown Fan 19 20 8 AP Belt Drive Fan Assembly Instructions Installing the Motor 1 Align the motor A with the four 4 holes in the bearing plate B located next to the tensioner arm C See Figure 8K 2 Fasten the motor A to the bearing plate B using bolts D and nuts E See Figure 8L Figure 8L Ref Description A Motor B Bearing Plate Tensioner Arm PNEG 1016 APP Series Knockdown Fan 8 AP Belt Drive Fan Assembly Instructions Aligning the Tensioner Arm 1 Align the belt tensioner along the center at a 260 angle NOTE 7he notched marks A B and C in Figure 8M are where the arm should initially be set After the belt is installed the notch marks A B and C on the tension arm should look like Figure 8N Figure 8N Installing the Bearings 1 Slide the bearings A and B onto the shaft C 2 Align the bearings A and B with the holes located in the center of the bearing plate D and fasten using bolts E and nuts F See Figure 8O on Page 22 3 Position the end of the shaft C 4 1 4 from the edg
22. ssociated with this equipment We want to keep you as a customer This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel As owner and or operator it is your responsibility to know what requirements hazards and precautions exist and to inform all personnel associated with the equipment or in the area Safety precautions may be required from the personnel Avoid any alterations to the equipment Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls Operator s properly Do not let anyone operate without instruction Manual Keep your machinery in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life Read and Understand
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