Home

CYBEXinternational

1. 4 Cybex Pro Treadmill Owner s amp Service Manual Weight Loss Profiles Show Level 10 at 20 Minutes MPH KPH 12 4 20 0 12 0 19 0 11 0 18 0 17 0 10 0 16 0 15 0 9 0 14 0 8 0 130 12 0 7 id 11 0 Speed T 6 0 9 0 5 0 8 0 7 0 40 6 0 3 0 5 0 pen Sere eee TA ee a 40 Er uu UE pd Ed ns Du IUD IE k FEAE AES NA A HY 3 4 See A A ecg IMP 20 m 30 20 10 10 Warm Program Segments Up in Minutes Down Elevation 96 EE eat m Warm Program Segments Up in Minutes Down Figure 9 Program Overview Manual Mode is available both through Quick Start and through the Manual program where it includes the program time and user weight adjustment NOTE There is no diagram because incline and speed are user controlled Operation Page 3 19 Cybex Pro Treadmill Owner s amp Service Manual This page intentionally left blank Operation Page 3 20 ec00000000000000000000000000000000000000000 j A 1 s s 4 d Cybex Pro Treadmill Owner s amp Service Manual 4 Preventive Maintenance All warnings and cautions listed in this chapter are as follows WARNING All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury WARNING To prevent electrical shock be sure that power is shut off and the treadmill is unplugged from the electrical outlet before pe
2. i 4 e o e e i SNP f d d A d lt d 4 4 4 n 4 Cybex Pro Treadmill Owner s amp Service Manual 3 Operation Read and understand all instructions and warnings prior to using the treadmill See all of the safety related information located in chapter 1 This section lists some of the common terms and symbols used in this chapter Other terms and symbols are listed in this chapter as appropriate Dormant Mode This occurs when the treadmill is plugged in turned to the on position and not in use The control panel will display a beating heart when the treadmill is in Dormant Mode Program Setup Mode This begins after pressing any program key Upon entering a program the LEDs flash prompting the user to adjust the appropriate settings Active Mode This begins immediately after pressing the Quick Start key Manual Mode or after the Program Setup Mode The beginning of Active Mode is marked by the 3 second countdown and running belt acceleration Active Mode continues until you reach the end of a program disengage the e stop key or press the Stop key Quick Start This begins by pressing the Quick Start key Quick Start skips the Program oetup Mode and begins immediately in Manual Mode Manual Mode This begins immediately after pressing the Quick Start key In Manual Mode you can customize your workout Time Speed Incline and enter your Weight by pressing those keys You can also begin
3. LEDs are used to indicate the status of many of the treadmill inputs After entering Test Mode refer to the following list to check that these LEDs are functioning properly Heart LED Blinks on with every signal from the contact heart rate receiver Weight LED Blinks on when CSAFE data is being received Level LED Blinks on when CSAFE data is being transmitted Lower Left Window The numbers indicate actual elevation A sign indicates the treadmill is below 096 grade The decimal point before the numbers shows the activation of the 096 switch in the elevation motor on above 0 If dashes are shown in the display the treadmill is either above or below the 096 switch requiring it to be manually run through the switch to begin indicating actual elevation The right most decimal point indicates the status of the E stop relay on when the E stop relay is on off when it is deactivated NOTE The right most decimal point may be difficult to see Lean your head to the left to see this Lower Right Window The numbers indicate actual belt speed The right most decimal point indicates the pulses from the speed sensor on the motor While in Test Mode press the following keys for desired information Quick Start Starts the belt at 1 0 mph 1 6 kph Also will run calibration if held for 3 seconds Heart Rate Program key Lights all of the LEDs for a short period of time Weight Loss key Lights only the columns
4. Nm Q 4 OO DO Program Segments in Yards Operation Page 3 13 Operation Page 3 14 Cybex Pro Treadmill Owner s amp Service Manual Program Overview The Heart Rate Control program is interactive By selecting a predetermined heart rate the treadmill will adapt the elevation and speed to keep the users heart rate at that level This program is exceptionally useful for those individuals just Starting out as well as the athlete By maintaining the predetermined heart rate the user is less likely to over or under exert themselves thereby ensuring they get all they should out of their training Over time the user will notice that as their fitness level improves and using a given time and heart rate that they will see more ground covered more calories burned and a higher MET level during the program See Figure 7 A MET is a basic unit of measurement that is used to compare relative work between individuals and activities One MET is the amount of oxygen an individual consumes at rest If an individual were working at four METs he she would be consuming oxygen at a rate equal to four times their resting consumption METs can be used to compare walking on a grade with running or even to cycling and other activities _ ec000 00000 0000000000000000000009000060600000060 MPH 12 4 12 0 11 0 10 0 3 0 8 0 7 0 Speed 6 0 3 0 20 1 0 Elevation Figure 7 Cybex Pro Treadm
5. Program Overview This program was designed to help individuals of all fitness levels achieve their weight loss goals through a protocol that incorporates both low and moderate intensity activity Because walking has become a popular mode of exercise for those looking to lose weight all levels of this program are performed at walking speeds The core of the program is made up of five one minute segments The first segment represents the baseline of the program and may also be considered to be a rest segment later In minutes two and three elevation will be increased In minute four the program returns to the first segment baseline or rest level In the fifth minute the speed will increase The total number of segments used is dictated by the time selected by the user Higher levels of the Weight Loss program incorporate jogging speeds in short segments This allows the advanced walker to alternate walking and jogging At levels 1 6 walkers maintain walking speeds only e At levels 7 10 experienced walkers can jog intermittently By mixing the use of speed and elevation separately the user receives the benefits of added intensity intervals but the variety does not allow for either speed or elevation to dominate and therefore overtax the user See table below and Figure 9 Base Speed Uphill Elevation Increased Speed Level mph Yo Grade mph 3 5 WALK 3 5 3 8 3 8 4 0 4 0 4 5 WALK JOG 5 0 5 5 6 0 ooo oonroma
6. The Return Material Authorization RMA system outlines the procedures to follow when returning material for replacement repair or credit The system assures that returned materials are properly handled and analyzed Follow the following procedures carefully Contact your authorized Cybex dealer on all warranty related matters Your local Cybex dealer will request an RMA from Cybex if applicable Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service ARS label Customer Service Page 6 1 Customer Service Page 6 2 a Cybex Pro Treadmill Owner s amp Service Manual Call the Customer Service Hotline listed above for the return of any item that is defective Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return Provide the model and serial number of your treadmill The serial number is located on the front panel of your treadmill The serial number begins with a letter for example RO9 101331100 At Cybex s discretion the technician may request that you return the problem part s to Cybex for evaluation and repair or replacement The technician will assign you an RMA number and will send you an ARS label The ARS label and RMA number must be clearly displayed on the outside of the package that contains the item s to be returned Include a description of the problem t
7. Contacting Service 6 1 Serial Number amp Voltage 6 1 Return Material Authorization RMA 6 1 Damaged Parts 6 3 Ordering Pans svi teeth EUR 6 3 Warnings Cautions 7 1 Test4MOCGe 2 Lear x a ng Rara ES 7 2 LED Functions 7 38 Key Functions TTC 7 3 Error Codes 4 544 uq a heran S Eae AUS 7 4 Motor Current amp Voltage 7 4 Speed Sensor Adjustment 7 6 IR Compensation 7 8 Speed Calibration 7 9 Running Belt amp Deck 7 10 Rear Roller sn 7 11 Front Roller db bend 46 b a 71 12 Drive Belt 0 7 13 Drive Motor 7 15 Motor Brushes 7 18 Elevation Motor 7 19 Lower Control Board 7 23 Power Cord naana 7 26 Power Switch 7 26 Lire INCE add ee dota ERA 1 27 Upper Display Board 1 29 Contact Heart Rate Board 7 31 Contact Heart Rate Grips 7 31 CSAFE Board 7 33 Display Cable 7 34 Display Overlays 1 37 FANS IGE usu dod oh ie oe a o inh Saran 7 38 Exploded View 7 41 SCNEMAlNC scene ku i euros 7 42 Page iii p r D 4 3 This page intentionally left blank Q Y t j s 3 A Cybex Pro Treadmill Owner s amp
8. and o Replacement of the key causes Workout Review to begin When you complete a program the treadmill begins a countdown 3 2 1 and sounds a tone for each count The belt slows to a stop and Workout Review displays for 20 seconds default setting or until you press the Stop key 14 The treadmill returns to Dormant Mode P E A 4 j N e e e e e E e e o l f Y T e 66066060606060 M j s x 4 A E i M N i 1 A A i 1 j d 7 A i d d d TV A a A di d 7 M Cybex Pro Treadmill Owner s amp Service Manual Press Stop once to pause your workout for 20 seconds default setting and to enter the Workout Review The belt will stop and the elevation will return to 0 but all workout settings and data will remain in memory for the pre selected time Press the Quick Start key within 20 seconds to continue your workout at the speed and elevation where you left off If the Quick Start key has not been pressed during the 20 second pause workout data will be cleared and the display will change to Dormant Mode Press Stop a second time to interrupt workout data from cycling and to change the display to Dormant Mode The function of the immobilization method The purpose of immobilizing the treadmill is to prevent unauthorized use This can be accomplished by removing the e stop key from the console unclipping it from the cord and putting
9. screws that hold each top step in place See Figure 4 Figure 11 18 Secure the side panels A Place each side panel into position on the bottom edge and use your hand to push all along the top edge of the side panel to snap it in place See Figure 5 19 Secure the end caps A Using a Phillips head screwdriver tighten the screw that holds each end cap in place See Figure 4 Service Page 7 14 Y 2 4 R t 4 i We lt i 1 t A E t i i A i t E 7 i A 1 3 i i N H n T y eoeo co00000000000 o A 5 P y E v S z A f D i i 1 E i 4 A i i 44 i 4 1 d Cybex Pro Treadmill Owner s amp Service Manual 20 Secure the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes 21 Adjust the running belt tension and tracking A Follow the Tension and Center the Belt procedure located in the Preventive Maintenance chapter of this manual NOTE This procedure will cover the drive motor drive belt and motor brushes Tools Required e Phillips head screwdriver e 16 Open end wrench e 7 16 Socket wrench with a deep socket e 1 2 Socket wrench e 3 4 Socket wrench e 9 16 Socket end wrench with a 3 extension e Needle nose pl
10. 1 9 cm thick wood base under the treadmill Do not install the treadmill in an area of high humidity such as in the vicinity of a steam room sauna indoor pool or outdoors Exposure to extensive water vapor chlorine and or bromine could adversely affect the electronics as well as other parts of the machine Setup amp Assembly Page 5 1 Cybex Pro Treadmill Owner s amp Service Manual 6 The power requirements for this treadmill are a grounded dedicated circuit rated for one of the following 115 VAC 596 60 Hz and 20 amps 208 220 VAC 60 Hz 15 amps or 230 VAC 9 50 Hz and 15 amps Contact your electrician to ensure the power supply complies with local building codes Do not use a ground plug adapter to adapt the 3 prong power cord plug to a non grounded electrical outlet Do not use an extension cord WARNING Use extreme caution when assembling the treadmill Failure to do so could result in injury CAUTION A minimum of two people are required to assemble this treadmill Tools Required e 9 16 Socket wrench with a 4 extension e Phillips head screwdriver o e Hex key 3 16 supplied NOTE The words left and right denote the treadmill user s orientation 1 Read and understand all instructions thoroughly before assembling the treadmill NOTE Each step number in the assembly instructions tells you what you will be doing The lettered steps following each step number describe the procedure
11. Emergency oue Cybex Pro Treadmill Owner s amp Service Manual Figure 13 Setup amp Assembly Page 5 10 PA E V gt US s f 3 66 oo 660 e e 60060800860 Cybex Pro Treadmill Owner s amp Service Manual WARNING Be sure that all electrical requirements are met as indicated in the specifications at the front of the manual and at the beginning of this chapter prior to proceeding Use the following instructions to test the full speed and incline range of the treadmill and to check the belt for proper operation CAUTION During this procedure STAY OFF THE RUNNING BELT Stand with your feet 10 on the two steps Without anyone on the treadmill plug the power cord into a power outlet from a grounded dedicated circuit as described under Electrical Requirements in this chapter Locate the on off I O power switch on the left side of the treadmill Toggle it to the on position I The control panel will light up and be in the Dormant Mode NOTE Cybex recommends that the treadmill be unplugged or the on off I O power switch turned off O when it is not in use Press the Quick Start key The treadmill begins a countdown 3 2 1 and sounds a tone for each count After it reaches one 1 the treadmill gives a longer tone and then begins accelerating the belt to reach 1 mph 1 6 kph The bottom left display will flash the time and the right display will sh
12. Level Incline 2 2 2 4 6 2 0 2 Q0 o 4 6 4 2 4 0 2 2 Meters 100 50 100 100 25 100 200 50 200 100 100 25 100 100 100 100 o0 Level Incline 2 4 6 4 2 0 2 2 4 6 4 2 2 0 6 4 6 3 Meters 150 50 50 50 50 200 100 100 100 50 100 100 200 100 50 100 50 Level Incline 2 0 2 2 6 8 6 4 8 4 2 0 2 6 4 6 4 4 Meters 100 50 25 50 100 25 100 200 25 200 50 50 200 100 200 50 75 Level Incline 4 8 6 4 2 4 O0 6 4 6 8 10 8 6 4 8 0 B 5 Meters 100 50 125 200 25 25 125 125 100 125 50 25 50 125 200 50 100 o Level Incline 4 2 0 6 8 6 4 6 8 2 8 0 8 2 2 6 Meters 100 50 200 50 100 25 100 200 50 200 100 200 25 150 50 Level Incline 6 4 2 2 6 8 6 10 6 8 0 4 2 8 10 8 0 4 7 Meters 50 50 100 25 200 50 100 25 50 50 200 200 25 100 25 100 200 50 Level Incline 6 8 0 2 2 4 8 10 8 10 6 OQ 6 10 4 8 Meters 50 100 200 25 50 200 100 50 200 50 200 100 100 50 125 Level Incline 8 4 0 2 4 2 4 6 8 10 6 12 10 4 0 9 Meters 25 150 25 50 200 50 100 200 200 50 100 50 100 200 100 Level Incline 8 6 12 8 2 0 10 6 12 0 6 0 12 10 Meters 25 200 100 200 50 100 200 150 100 200 50 100 125 pa 3 5 P j v 666666 S i Y Y h h i 22 Y 2 MPH 12 4 12 0 11 0 10 0 9 0 8 0 7 0 Speed 6 0 4 0 3 0 2 0 1 0 Elevation 96 Figure 6 Cybex Pro Treadmill Owner s amp Service Manual 9 Holes Profiles Show Level 10 KPH 20 0 19 0 18 0 17 0 16 0 15 0 14 0 Program Segments in Yards MN O0
13. Y HEX International Defining Fitness Cybex Pro Treadmill Owner s amp Service Manual e Cardiovascular Systems Part Number LT 17730 4 Rev D Cybex and the Cybex logo are registered trademarks of Cybex International Inc Stableflex and the Stableflex logo are registered trademarks of Cybex International Inc Safety Sentry is a registered trademark of Cybex international Inc Polar is a registered trademark of Polar l DISCLAIMER Cybex International Inc makes no representations or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes o 2003 Cybex International Inc All rights reserved Printed in United States of America Na O Trotter Drive Medway MA 02053 e 800 766 3211 e 508 533 4300 e FAX 508 533 5183 www eCybex com e techhelp cybexintl com e techpubs cybexintl com e LT 17730 4 Rev D April 2003 oe00000000900000000000009000000090000000900000090 Vy 1 I A Cybex Pro Treadmill Owner s amp Service Manual An Owner s amp Service Manual is shipped with each Cybex Pro Treadmill To purchase additional copies of this manual or any other Cybex manual please do one of the following e Order online at www eCybex com e Fax your order to 508 533 5183 e For customers living within the USA conta
14. 9 Holes key Lights only the rows Incline Run elevation motor up Incline amp Run elevation motor down Speed Increase drive motor speed Speed Decrease drive motor speed Distance Press once for odometer information DST to appear in the speed window Press again for hourmeter information HRS to appear in the speed window Press three times for number of starts information USES to appear in the speed window Press four times for brush wear mileage up to 100 miles since activated or 0 if it has not been activated BRSH Pace Displays and cycles through error log Up to 10 errors can be stored Scan Clears error log when pressed twice while in error log mode Mets Value of motor load in A D counts The number range is relative to motor current and goes from 0 225 LOAD Calories Displays motor pulse width PWM value Enter Required to save setup values Service Page 7 3 Cybex Pro Treadmill Owner s amp Service Manual Error codes notify you of a problem condition and are displayed on the center of the console These codes can also help to indicate the part of the treadmill most likely to be causing the problem Errors that present a hazard to the user provide a measure of safety by causing a one second beep stopping the treadmill and locking out operation of the treadmill A log of errors can be viewed and cleared Enter Test Mode and press the Pace Min km ke
15. Technical Specifications Length 79 200 cm Width 32 82 cm Running Area 20 x 58 51 cm x 147 cm Weight of Product 385 Ibs 173 kg Shipping Weight 415 Ibs 187 kg opeed Range 0 5 to 12 4 mph 0 8 to 20 kph in 0 1 mph or 0 1 kph increments Incline Range 2 to 1596 grade Levels of Difficulty Minimum of 10 per program Manual Mode Yes Programs Quick Start plus Manual Cardio 9 Holes 5K Run Heart Rate and Weight Loss Standard Features Safety Sentry Contact Heart Rate Polar and CSAFE frame color choices include white texture black texture silver vein black chrome and platinum sparkle Optional Features Full length handrails unlimited custom colors available Power Requirement Grounded dedicated circuit and one of the following e 115 VAC 5 60 Hz and 20 amps e 208 220 VAC 60 Hz 15 amps e 230 VAC 5 50 Hz and 15 amps Motor 3 0 hp DC continuous duty Emergency Stop Pull the emergency stop key lanyard Maximum User Weight 400 Ibs 181 kg i m 79 200 em Specifications Page 2 1 l d a IN 3 N X i A Y i y j E i A J A l d j d A Cybex Pro Treadmill Owner s amp Service Manual This page intentionally left blank Specifications Page 2 2 y U A al i 4 d F d 4 E E 5 x x 4 N y u Ni n V 1 N x t 1 i 4 i EE i i
16. left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Place wooden blocks under the frame CAUTION A minimum of two people will be required to properly lift the treadmill Always use proper lifting methods when moving heavy items A While two people are lifting the front of the treadmill have a third person place a wooden block under the each side of the frame to support the front end of the treadmill NOTE This will get the weight of the treadmill off the elevation wheels and provide support 4 Disconnect the elevation motor cable WARNING Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill A Pull up on the lower board shield It will snap out B Disconnect the elevation motor cable from the lower board and remove it from the wire tie 9 Remove the elevation motor Service Page 7 22 A Using a 9 16 open end wrench and a 9 16 socket wrench remove the two bolts on the elevation motor one at the top and one at the bottom NOTE Hold the motor while you remove the second bolt so that it doesn t fall B Carefully lift and remove the elevation motor from the treadmill B 6 D v A 4 E i j t x 5 4 D D N N US a V 3 e b Ss m m a N oo o 0c 00000000 veo000000000006 e f T Ss eoe00e
17. 20A 250V SB 15V DIAGNOSTIC LEDS AD 17214 CONTROL BOARD 115V jS EMITTER BLUE ue 48A 250V SB 220 240V AO 17218 CONTROL BOAND 230V TACH S 4 DT AC ON OT1 DOWN 2 D aE f Anmvor Q ori v DISPLAY CONNECTORS NC E PWM lt 3 appa Oos OC VOLTAGE A x m n 1 i x Q cunn umir 15v Boaro PWA T A d Ww E F Z7 NA ma 7 WG H 2 a FLEXTAIL A FLEXTAIL B FEARITG EC 15004 oeo y NAM INTERNATIONAL ONLY MOWIL a E Me 3 E z8 g COL2400 b gt ROW4LUD rt x Geese oe pere ELLE f j IL CONSOLE CABLE a i d E E ee COLT WITCK o H Bon A BITCH t 4 AW 16561 1 g i ia G s COLIIWICH 9 nowa avner COLASWITCH PCA CSAFE DUAL PORT CSAFE CABLE C 17600 AW 17732 MR 16033 3 0Hp 110V VOC pO MR 16634 3 0Hp 220V VOC nemo now 100 Row 3400 ROW 0400 COLLED ROW GWITCH ROW 4 UwiTCH COL 1 wiTCH COL 3 WITCH PORT SELECT J RXO u FLASH J3 INSIDE TXD c A1 IN AXD o R2 IN FLASH lt T OUT TXD CHASSIS LEFT RIGHT GNO N C dee CC keratan tms d B Ms RXD Cito ROW 2400 ROW 41 00 COL 1100 ROW UWITCH now a GWTOGI ROW s 0wifON COL 2 OWITCH COL SwrreH FLASH ENABLE OND Aas J OUTSIDE 1 2 4 4 6 6 Li 9 N C PCA SALUTRON SERIAL OUTPUT NC EC 17763 CHR SYSTEM 2 9 BUILD 8 6 now s now r Row 3 l TOP SWITCH MEMBRANE EMB
18. 220v PMDC 3500RPM WH Disc Speed Sensor Flywheel Drive Pulley Machined Key Ansi Square 3 16 x 1 3 16 Washer Flat 280 x 1 0 x 125 Steel Zinc x E D a n n N Y Y N 1 y f rd Y T wi d 4 w N i d i NG 4 i h i h i E d A d d 4 d p A f NU aj d 5 4 oa ur 4 g AN c 5 A j E o T 54 2 x s Cybex Pro Treadmill Owner s amp Service Manual ITEM PART NO DESCRIPTION NO 86 HW 00180 Washer Lock Split 1 4 87 HS 15757 Bolt Tap 1 4 28 x 1 0 H x HD PLTD 88 PC 16379 Cover Junction Outer Right Choose a Standard or Custom Color 89 PC 16380 Cover Junction Inner Right Choose a Standard or Custom Color 90 PC 16328 Cover Junction Inner Left Choose a Standard or Custom Color 91 PC 16327 Cover Junction Outer Left Choose a Standard or Custom Color 92 DK 16932 Deck Plywood 23 3 x 51 5 x 1 0 Double Sided 93 BD 16853 Belt Running 20 63 x 58 Commercial 94 HW 00431 Washer 1 4 x 75 x 062 Zinc 95 HS 16628 Screw 25 20 x 1 5 Hxhd Grade 8 96 AL 16245 1 Roller Front Assy 97 AL 16235 1 Roller Rear Assy C98 BD 16829 Drive Belt 8 Rib 99 PL 17659 Console Back Plastic 100 DE 17712 Decal Logo Cybex Intl 9 x 7 101 AC 17695 4 Entire Console Cybex Pro English 101 PL 17658 Front Console Plastic 102 SW 17185 4 Switch Membrane Cybex Pro Top English 103 SW 17187 4 Switch Membrane Cybex Pro Bottom English 1
19. 9 Remove the left side panel ps A Pull the left side panel away from the base See Figure 9 e t e 6 6 Left Side Panel 9 e Figure 9 e o 10 Arrange power cord A Decide whether you will plug the power cord into an outlet near the front of the o treadmill or the back of the treadmill Follow the corresponding routing procedure 9 below NOTE Do not plug in the power cord at this time e 6 ps Setup amp E Assembly Page 5 7 Setup amp Assembly Page 5 8 Cybex Pro Treadmill Owner s amp Service Manual Front routing a Unwind the power cord and route it under the upright b Slide the grommet into the front exit hole with the curved end first See Figure 10 c Wire tie the cord down See Figure 10 Sil L i s 1m E J ZANDER a 1S NaS Wm SS r a l O E H H 1 a 1 H t EEE 5 NA RR TERME MESO Ee pe Wire Tie Figure 10 Back routing a Using a Phillips head screwdriver remove the left end cap b Remove the grommet from the back exit hole and slide it into the front exit hole c Slide the grommet on the power cord into the back exit hole with the curved end first d Using a Phillips head screwdriver secure the left end cap See Figure 11 CEL SE ees Treadmill CS Q er Grommet Slot at NI Front of e VLL Figure 11 B Wind the excess power cord onto the arms See Figure 11 C Place the left sid
20. 9 2 6 5 1 4 400 yds 800 yds 8 10 6 2 6 400 yds 400 yds 9 10 8 9 5 2 6 400 yds 400 yds 10 12 5 2 6 400 yds 400 yds PN 7 x p 4 y si ae i S Cybex Pro Treadmill Owner s amp Service Manual 5K Run Profiles Show Level 10 6660606066 E MPH KPH e Mas o M ge a 9 8 0 13 0 12 0 6 Speed x e ab e i gp o 3 0 5 0 cor 10 E aj pk Sk e iet cos M i 9 Warm Up Program Cool Down 9 in Minutes Segments in Minutes e in 400 Meters e 0 248 Miles e j Elevation Program in Minutes Segments in Minutes in 400 Meters 0 248 Miles Figure 5 NOTE This program includes both a two minute warm up and cool down in addition to the actual 5K portion of the program 2 A Operation Page 3 11 L Cybex Pro Treadmill Owner s amp Service Manual Program Overview In this program the user chooses their speed as they go The level of the program uses variations in the elevation As the level goes up so does the level of intensity Like the golf course there are uphill and downhill sections which not only contribute to the intensity of the exercise but also provide the additional adaptation to covering varied terrain See table below Operation Page 3 12 and Figure 6 Elevation Patterns and Distance in Meters 1600 meters 1 mile Level Incline 0 2 0 2 4 2 0 2 0 o 4 2 4 2 1 Meters 225 25 225 100 50 100 225 25 225 100 50 100 50 100
21. Replace brushes if wire is exposed e Check both brushes for cracks or chips Exposed Wire k lt Brushes below minimum length can OK Replace cause motor damage A sae j o OLI BEX 888 GO CYBEX 888 462 9239 508 533 4300 Figure 15 12 Remove the brushes A Using needle nose pliers unplug the yellow brush wear indicator wire from the round access hole and the brush wire from the rectangular hole B Press each brush spring in and slowly pull it out It will be spring loaded NOTE Before you pull out the brushes take note which way the brushes are orientated You will need to replace them in the same orientation C Pull each brush out from the drive motor 13 Examine the brushes and commutator A Inspect the commutator by looking through the top brush holder into the motor Slowly spin the motor by turning the flywheel Look for noticeable damage and for signs of e e 9 p 4 4 4 j 4 i a4 4 s N F d g i 1 D 4 d d f s 1 E X E j MA R A 1 4 a ae fi i S x x E b h TN j hs eo 0660606060060600 oe 0 c e aa A 4 0 0 OQ i f l d p 7 i 4 A dl g 4 d l y d y Ios y di y _ Cybex Pro Treadmill Owner s amp Service Manual wear such as arcing pitting burning or uneven wear Commutator bars that are dirty penny brownish copper are in great condition However some commutator bars may be pitted or blackened on one edge Too ma
22. and 120 minutes default is 60 NOTE If the Max time is limited too much it may be difficult for the user to reach their goals For example a user may not be able to burn 300 calories if you limit their Max time to 20 minutes Idle or Workout Review Pause Time This is how long the treadmill retains and displays your current workout data during a pause in the workout or after a workout Choices include 20 seconds 30 seconds 40 seconds 1 minute and 5 minutes default is 20 seconds 7 7 E E Nga a 5 4 7 d 3 p 4 p gt f t pe UT MUS V m i 4 x A d N 4 oe0000000009000000000000000000000000000000000 Cybex Pro Treadmill Owner s amp Service Manual Safety Sentry This is how long the running belt will keep moving if the user steps off the treadmill Choices are between 0 seconds none and 60 second Default is 20 seconds Choosing none will disable this feature NOTE See Safety Sentry in Chapter 3 for further detail Remember You must press Enter after changing a value for that value to be stored 3 To exit Test Mode press the Stop key twice Your treadmill is now ready for use Follow the instructions in the Operation chapter to learn how to operate the treadmill You should begin with walking speeds first to be sure everything is functioning properly Setup amp Assembly Page 5 13 Cybex Pro Treadmill Owner s amp Service Manual This page
23. containers and packing materials they will be needed as part of the inspection process The carrier will provide you with an inspection report and the necessary forms for filing a concealed damage claim Concealed damage is the carrier s responsibility Visit eCybex com to shop for parts online or fax your order to 508 533 5183 To speak with a customer service representative call 800 766 3211 for customers living within the USA or 508 533 4300 for customers outside the USA CAUTION Use only Cybex replacement parts when servicing Failure to do so could result in personal injury Cybex will void warranty if non Cybex replacement parts are used Customer Service Page 6 3 Customer Service Page 6 4 Cybex Pro Treadmill Owner s amp Service Manual This page intentionally left blank fei 4 7 g Cybex Pro Treadmill Owner s amp Service Manual 7 Service All warnings and cautions listed in this chapter are as follows WARNING CAUTION WARNING WARNING CAUTION CAUTION WARNING CAUTION WARNING WARNING WARNING CAUTION All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury Use only Cybex replacement parts when servicing Failure to do so could result in personal injury Disconnect the power cord before beginning this procedure Do not touch c
24. cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Disconnect the cables from the lower control board and bracket A Pull up on the lower board shield It will snap out B Disconnect the cables from the lower control board This includes the elevation motor cable display cable P1 and P2 AC line 1 black AC line 2 white drive motor black red yellow and speed sensor cable C Using a 3 8 nutdriver or socket wrench remove the one nut and one washer from the ground wire on the lower control bracket 4 Remove the line filter A Using a Phillips head screwdriver remove the two screws that hold the line filter to the lower control board bracket NOTE You should not need to disconnect the cables that are connected to the line filter 5 Remove the lower control board bracket o A Using a Phillips head screwdriver remove the four screws that hold the lower control bracket to the base Service Page 7 24 4 i i o o e i e 06 e e amp e o e o e o o b i i 4 b i UN a PN e P hs S N gt soy s t E Cybex Pro Treadmill Owner s amp Service Manual o N P1 A e e T B Remove the entire bracket with its lower board NOTE Cybex may want this part back for evaluation Contact Cybex Customer Service at 800 766 3211 and press 64 when prompted 6 R
25. data NOTE The automatic scan is a feature that can be turned on or off See Setting Operation Options in chapter 5 Quick Start Reset Press Quick Start when within a Quick Start workout to clear all accumulated data time calories and distance This can be used to reset the data after a warm up in Quick Start workout As you exercise the treadmill keeps track of the following data Distance The total accumulated distance in miles or kilometers during your workout NOTE Depending on the defaults you ve chosen this measurement will show in English or Metric Calories The total accumulated calories burned during your workout Your weight must be correctly set before beginning your workout for this p measurement to be most accurate e Operation Page 3 6 5 8 2 p a 2 n 4 5 4 B e e b s 3 x N x i i x A D i A d A A A d 7 9 4 4 4 A 4 7 d s Cybex Pro Treadmill Owner s amp Service Manual Metabolic Equivalent Relates to the user s energy expenditure One met is the amount of oxygen consumed at rest For example two mets would be twice that amount See Heart Rate in this chapter for a more detailed description Pace At your current speed how long it would take to cover a mile or ikilometer displayed in minutes seconds Heart Rate Your current heart rate Heart rate will appear when a signal is introduced Use either the h
26. each deck stiffener with screws removed from step 10A NOTE If you are replacing the drive belt follow steps 11 12 and 14 If not skip to step 13 See the Drive Motor procedure for an alternative way to change the drive belt 11 Release the drive belt tension A Using a 1 2 socket wrench loosen but do not remove the two screws on the motor saddle See Figure 9 12 Remove the drive belt A If you are changing the drive belt slip the drive belt around the flywheel pulley and off the motor See Figure 9 B Slide the new drive belt around the flywheel pulley NOTE There will be some slack in the drive belt until step 14 is complete 13 Secure the front roller A Slide the front roller into the running belt NOTE It Figure 9 doesn t matter which way the running belt goes B Be sure the drive belt is around the flywheel pulley and the front roller before attaching the front roller C Using a 9 16 socket wrench with a 3 extension attach the two screws that fasten the front roller to the frame NOTE Tighten each of the two screws evenly making sure not to tighten one screw too many turns before moving to the other screw Service Page 7 13 Cybex Pro Treadmill Owner s amp Service Manual D Confirm that the drive belt is positioned three grooves over from the face of the flywheel and three grooves over from the face of the pulley See Figure 10 NOTE Failure to align the drive belt could cause
27. in position and push the clips down NOTE The clips will snap in 8 Secure the left junction covers A Using an Phillips screwdriver tighten the three screws that hold the junction covers in place 9 Secure the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes 10 Secure the console back A While being sure not to pinch any cables attach the console back to the console front with the five Phillips head screws NOTE This procedure will cover the upper and or lower display overlay They are removed and replaced the same on the Cybex Pro treadmill Tools Required e Phillips head screwdriver e ESD Electro Static Discharge grounding strap e Razor blade 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the console back A Using a Phillips head screwdriver remove the nine screws that hold the console back to the console front B Gently pull off the console back C Loosen the six screws that hold the front console in place NOTE This allow clearance for the switch membranes to fit behind the handrail NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath
28. intentionally left blank Setup amp Assembly Page 5 14 i l e 7 a ne P 2 m gt g Ng 4 K F s T b ec000000000000000 090000000000000000090000000 E D f T A 4 T T d d d Cybex Pro Treadmill Owner s amp Service Manual 6 Customer Service Hours of phone service are Monday Friday from 8 00 a m 6 00 p m Eastern Time For Cybex customers living in the USA contact Cybex Customer Service at 800 766 3211 Your options at this number include e Press 63 to place a parts order or to check parts order status e Press 64 to speak to a technical support representative regarding trouble shooting or to schedule a field service call e Press 65 to check status of a repair order only and you have your RRM number e Press 66 to check status of a dispatched field service call and you have your inquiry number e Press 67 for service of a medical or isokinetic product e Press 0 to go to the Cybex operator For Cybex customers living outside of the USA contact Cybex Customer Service at 908 533 4300 or fax 508 533 5183 Order parts and find information on the web at www eCybex com or by email at techhelpGcybexintl com Your serial number and voltage can be found on the front of your treadmill For your convenience record your serial number and voltage below so that you will have it ready if you call Cybex Customer Service Serial Number Voltage
29. it in a non accessible place See Figure 2 The emergency dismount Follow the steps listed below if you experience pain feel faint or need to stop your treadmill Figure 2 in an emergency situation 1 Grip handrails for support 2 Step onto the top steps 3 Pull the e stop key off the console The function of the emergency stop The e stop key functions as the emergency stop In an emergency situation remove the e stop key from the console and the treadmill will come to a stop On the console the e stop location looks like Figure 3 If you step off your treadmill during a workout it may detect that you are not there After the pre selected waiting period run will appear in the center window for a few seconds then safety Sentry will stop the belt If you press Quick Start within the time selected you can resume your workout NOTE If you are less than 100 Ibs and you are not using Polar the treadmill may not detect you are there and cause the treadmill to come to a stop Safety Sentry is disabled above 11 grade It can also be disabled by setting SAFE time to none If changes in elevation or speed occur while you are not there such as during a programmed workout Safety Sentry resets its waiting period Operation Page 3 5 Cybex Pro Treadmill Owner s amp Service Manual EARS Control keys on the display are usable during operation and may be pressed at any time to make adjustments in speed elevation or
30. not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill Pull up on the lower board shield until the shield snaps out Disconnect the display cable P1 and P2 from the lower board See Figure 16 Disconnect the display cable P3 and P8 from the upper display board See Figure 19 o oO DW gt Using a Phillips head screwdriver loosen the wire retaining screw that holds the display cable in place near the display board m Remove the cable from the wire ties at the junction and near the bottom of the upright am _Using wire cutters cut the cable at its center near the junction and pull both ends out of the treadmill NOTE Pull the upper end up and out and the lower end down and out e NOTE Display cables have a revision number label so that you can verify that you pave the latest revision of the cable 6 Attach the new display cable A Locate the P1 and P2 end of the display cable B Push the P2 connector down into the top handrail hole with the P1 connector pointing up See Figures 32 and 33 C Push the display cable down through the handrail and out the handrail s bottom hole NOTE Twisting the cable as you push will help it go through D Push the display cable down through the upright and out the exit hole NOTE There is a black line on the display cable to show you how far to pull out the cable When you see the line stop
31. pulling the cable out Connector _Down E Route the cable into the access hole a 32 F Connect the display cable to the lower control board at P1 and P2 Service Page 7 36 P 3 a 4 N 4 ON Y Pp j vp ua i F j z 4 i e009000000000 i A 29 s eo Cybex Pro Treadmill Owner s amp Service Manual NOTE Right and left denote user orientation Console Back Cover Baise Skee 066060666 j M 9 9 9 06 0 0 9 O Junction P3 and P8 Covers Connectors on Screws 9 Upper Display Screws 3 Board 4 A 2 222222 A 00000 OCC GENG Giang NONU A I 2 ji ui Hk P1 and P2 on Lower Board Access Screws 4 Hole Left Side Cover Figure 33 Secure the cable A Using a Phillips head screwdriver open the clip described in step 5D and secure the cable in the clip UJ Locate the line on the display cable described in step 6D and tie the cable with the wire tie near the bottom of the upright C Open the wire holder at the junction put the cable inside and close the wire holder D Check to see that all of the connectors are connected firmly in their proper place Service Page 7 37 i lt an T ecc c00009000000800000080000 a uw 2 NS K d w Www By ot 4 Service Page 7 38 Cybex Pro Treadmill Owner s amp Service Manual E Place the lower board shield
32. required Do not continue with step 2 until you have carefully read all of the assembly instructions 2 Verify you have received the correct package A Read the sticker on the outside of the box and verify that the model number color and voltage are what you ordered NOTE During step 3 and 6 you will verify that the contents of the box match the sticker 3 Unpack and verify the contents of the boxes A Lift up and remove the cardboard sleeve that surrounds the treadmill B Check to be sure that the following items are present Check off IW each item as you find it See Figure 1 If any of the parts are missing contact Cybex Customer Service wn E a Setup amp Assembly Page 5 2 t You 06066606060606 u M t N i fe T 4 n t 66060606 Cybex Pro Treadmill Owner s amp Service Manual Part Number Description Varies Base with uprights and console attached AX 16724 Motor cover center with decals PL 16465 Motor cover right in box PL 16464 Motor cover left in box AX 16956 Hardware pack in box LT 17730 4 Cybex Pro Manual in box LT 17718 Assembly Poster NOTE NA means not applicable Figure 1 a a Lj Setup amp Assembly Page 5 3 WVYVCA FIOT TCaAULHH UWS amp Service Manual C Check off MM each item in the hardware pack as you find it See Figure 2 o Item Qty Part Number Description 8 HS 16929 Screw hex he
33. screws that hold the motor cover in place Lift the cover straight up the screws and side covers will stay in place Use a vacuum attachment or hand vacuum to clean the exposed elevation assembly drive motor lower electronics and the surrounding areas Also use a dry cloth for the areas that you can t reach with the vacuum cleaner If the machine has not been used for some time or is excessively dirty use a dry cloth to wipe all exposed areas Replace the cover and tighten the screws when finished Lift the rear of the treadmill and roll it back from its present position so as to vacuum the floor area underneath the unit Wipe clean the underside of the treadmill to prevent dirt and dust build up When finished return the treadmill to its normal position Contact Heart Rate Grips Contaminants such as hand lotions oils or body powder may come off on the contact heart rate grips These can reduce sensitivity and interfere with the heart rate signal It is recommended that the user have clean hands when using the contact heart rate Clean the grips using a cloth dampened with a cleaning solution containing alcohol The grips are the only part of the treadmill you should use a cleaning solution containing alcohol Belt and Deck Clean the belt and the deck surfaces to minimize the effect of friction between the wood deck and the running belt Clean the underside of the running belt and the top of the running deck surface by wiping them
34. speed while in Manual Mode use the Speed keys To increase or decrease the incline while in Manual Mode use the amp arrows When you workout in Manual Mode be sure to include a three to five minute warm up and cool down period You can warm up by setting a slow speed for walking jogging on the treadmill at zero incline and then gradually increase the speed to the target for your workout Reverse this process for your cool down period slowing down the speed gradually and returning the incline to zero Operation Page 3 9 Operation Page 3 10 Cybex Pro Treadmill Owner s amp Service Manual The Workout Profile matrix in the center of the display uses columns of lights to show the progress of your workout The height of the column represents METS specifically the highest METS you reached in that period Each column represents 1 minute of your total workout time when in Manual Mode and 15 seconds in every other program NOTE It is conceivable to have two segments of different speed and elevation combinations in the same met range A 1 grade is not the same as a 1 degree incline The 96 grade is the relationship of the measurement of rise over the measurement of run also called slope For example a 1 foot meter rise in height over a length of 100 feet meters is a 1 grade Expressed as a mathematical formula the grade is calculated as follows 1 ft m 100 ft m 0 01 1 With respect to treadmills the p
35. squeaking 14 Secure the drive belt tension NOTE Follow this step only if you replaced the drive belt A Using a 1 2 socket wrench tighten the two screws on the jill lt IL X Drive Belt motor saddle See Figure 9 2 T Face of Front 15 Secure the running deck Roller Pulley Face of A Place the deck in position as noted in step 9A NOTE Flywheel Pulley Make a note of the service you performed on the Service Schedule under the motor cover 8 LACE IUE 153 B Using a 7 16 open end or socket wrench attach the ten washers and screws that hold the deck to the treadmill frame See Figure 7 Figure 10 16 Secure the rear roller A Slide the rear roller into the running belt See Figure 6 B Slide the hardware for each side into position NOTE Place the end of the bolt in first and then hold the rear roller up while you pivot the group of hardware into the rear roller slot Be sure the bronze bushing is touching the head of the bolt See Figure 11 C Using a 3 4 socket wrench tighten each rear roller bolt evenly making sure not to tighten either bolt too many turns before moving to the other bolt NOTE Do not overtighten the belt You will tension and center the belt in step 21 See Figure 11 17 Secure the top steps A Place each top step in position See Figure 4 NOTE Be sure the bronze bushing is touching the B Using a Phillips head screwdriver secure the three head of the bolt
36. step See Figure 29 While being careful not to overtighten and crack the housing place the nuts in their holes and secure them with the bolts NOTE It is easier to place the nuts on the top and the bolts from the bottom See Figure 30 Remove the protective paper from the four metal contacts and from the eight strips of tape on the plastic housing Figure 30 Service Page 7 33 Service Page 7 34 WwYVCA rIUT Hedum UVWwrIer S amp service Manual B Locate the small bump on the metal contact prong and on the connectors See Figure 31 C Connect the each cable to a metal prong with the bumps lined up See Figure 31 ps D Push the excess wire into its rectangular hole Line Up Bumps Prong on Metal Plate E Press each metal contact into the grooves one groove at a time on the plastic housing NOTE They will snap in Figure 31 9 Connect the cables removed in step 3A A Confirm that the two cables and one molex placeholder are firmly connected to the heart rate board in their proper places See Figure 25 10 Secure the console back A While being sure not to pinch any cables use a Phillips head screwdriver to secure the nine screws that hold the console back to the console front 11 Connect the external power source A Plug the treadmill into the power outlet 12 Calibrate speed if you replaced the display board A Follow the Speed Calibration procedure located in this chapter Tools R
37. step 9 7T Replace the line filter optional A Disconnect the fast on that goes from the line filter to the drive motor green cable B Disconnect the two fast ons that go from the line filter to the lower board cables labeled AC Line 1 and AC Line 2 on the lower board C Using a Phillips head screwdriver remove the two screws that hold the line filter to the lower control bracket and discard the old line filter if applicable D Place the new line filter in position on the lower control bracket E Using a Phillips head screwdriver secure the two screws that hold the line filter to the lower control bracket 8 Connect the line filter cables if applicable A Connect the white cable to the front right fast on on the line filter and route it through the access hole B Connect the black cable to the front left fast on on the line filter and route it through o the access hole C Connect the ends of these two cables to the lower board The white connects to the fast on labeled AC Line 1 The black connects to the fast on labeled AC Line 2 D Connect the drive motor cable green to the line filter s front left fast on connector 9 Route the power cord A Route the power cord behind the base brackets and route the fast ons out the power switch access hole NOTE The power cord can exit the front or back of the treadmill Position it the way you intend to leave it 10 Connect the power cable A Hold
38. tighten both rear roller adjustment bolts 1 2 of a turn clockwise Adjust the belt until no further slipping is felt If the running belt continues to slip the drive belt could be loose Checking the Belt and Deck Surfaces The running belt and deck should be checked periodically for any excessive wear In an effort to make sure that the running belt operates properly visually inspect the belt often to make sure that there are no tears or fraying in the belt material Inspect the edges of the belt as described below NOTE It is necessary to remove the motor e cover and plastic side panels Tools Required e Phillips head screwdriver e Dry towel 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 B Lift the motor cover up and off the treadmill The screws will stay in place See Figure 2 3 Remove the end caps A Using a Phillips head screwdriver remove the screw that holds each Figure 2 end cap in place See Figure 3 Preventive Maintenance Page 4 4 6 6 Cybex Pro Treadmill Owner s amp Service Manual Side Panel Side Panel Figure 3 4 Remove the side panels A Pull each side panel out and off the treadmill See F
39. wipe the treadmill with the damp cloth Preventive Maintenance Page 4 1 Preventive Cybex Pro Treadmill Owner s amp Service Manual NOTE Do not spray cleaning solution directly on the treadmill Direct Spraying could cause damage to the electronics and may void the warranty WARNING To prevent electrical shock be sure that power is shut off and the treadmill is unplugged from the electrical outlet before performing any cleaning or maintenance procedures After Each Use Wipe up any liquid spills immediately After each workout use a cloth to wipe up any remaining perspiration from the handrails and painted surfaces Be careful not to spill or get excessive moisture between the edge of the display panel and the console as this might create an electrical hazard or cause failure of the electronics As Needed Vacuum any dust or dirt that might accumulate under or around the treadmill Motors are especially susceptible to dust and dirt and restricted airflow can prevent adequate cooling that could shorten motor life Cleaning this area should be done as often as indicated in the Service Schedule WARNING Keep wet items away from inside parts of the treadmill Electrical shock l could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill To clean the motor components you must loosen the six Phillips head
40. 000000000009060000000000 e e d E y y p y h 4 t y A Cybex Pro Treadmill Owner s amp Service Manual 6 Calibrate the elevation motor A B 7 Secure the elevation motor A Slide both bolts into the slots before The switch should be at zero elevation Elevation before adjusting the tube nut If necessary connect the elevation motor bring the elevation up to 1 incline and then back down to 0 Turn the tube with your fingers until it measures 12 517 31 8 cm from the 42 517 center of the top hole to the center of the 31 8 cm bottom hole See Figure 20 Carefully place the elevation motor in position on the treadmill See Figure 20 tightening See Figure 20 NOTE The top bolt goes from the left to the right It doesn t matter which way the bottom bolt is positioned Figure 20 Using a 9 16 open end wrench and a 9 16 socket wrench securely tighten the nuts and two bolts installed in step 7B Connect the elevation motor cable to the lower board NOTE The board is labeled P3 at the elevation port The connector can only fit in one direction Place the lower board shield in position and push the clips down NOTE The clips will snap in l Tie the elevation cable with the tie from step 4B so that it is clear of the motor fan Be sure no wires get pinched 8 Test the elevation motor A B D E Connect the main power cord into the power outlet an
41. 0000000090 A NE l amp o A A iN N NG x d x D BON gt 1 E 660606060606 ccce 6606006 Pr RAL 8900600060 f 0960000960680 0 j Cybex Pro Treadmill Owner s amp Service Manual Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 C Remove the left plastic side cover Remove the left end cap A Using a Phillips head screwdriver remove the screw that holds the left end cap in place See Figure 4 Remove the left side panel A Pull the left side panel out and off the treadmill Remove the power switch A Using a Phillips head screwdriver remove the two screws that hold the switch and its plate to the treadmill EL B Disconnect the four fast on connectors that go into the power switch C Using a 3 8 nutdriver remove the one nut and one washer from the ground wire on the lower control bracket Remove the power cord A Remove the old power cord and discard the power cord and power switch if applicable See Figure 22 i Grommet Wire Tie Figure 22 Service Page 7 27 Cybex Pro Treadmill Owner s amp Service Manual p c D NOTE If you are replacing the line filter follow steps 7 and 8 If not skip to
42. 04 AX 16944 Lanyard E stop Assembly 105 PL 17686 Tab Bookholder 107 AD 16559 PCA Handset Display with Wireless Heart Rate 108 AD 17105 PCA Cybex Pro Display Board 4 Layer 109 FS 16841 Mount E stop Magnet 110 AD 17690 PCA CSAFE Port Board W TVS 111 EC 17763 PCA Salutron Serial Output 112 AW 17707 Cable CHR to display with ferrite 113 AF 17684 Handrail Weldment 114 SK 17827 Kit Assembly Contact Heart Rate Grip Pair 115 HX 17788 Double sided Tape 116 HX 15499 Grip Handlebar 117 HX 16931 Clamp Cable 5 16 dia Standard 118 HS 10716 Screw 4 40 x 0 38 PNHD Phil 119 EH 00472 Wire Tie Ty 23M 120 HX 17696 Clamp Cable 5 8 Dia 121 HS 16940 ocrew Sems 10 32 x 3 8 PNHD ext BL ZN 122 FS 16990 Plate Switch Power On Off 123 SW 10523 Switch On Off 124 HS 41187 Screw 8 16 x 5 16 Plastite 125 HS 15706 Screw 8 16 x 50 PNHD STL BLK Phil 126 HX 17711 Plug Hole Plastic 7 16 Black 127 ET 17165 Tab Faston 250 Series AMP International Only 128 DE 16784 Decal Side Stripe 129 DE 17714 Decal Cybex Side 130 HX 17822 O Ring NS LT 17730 4 Owner s amp Service Manual Cybex Pro English NS LT 17718 Poster Assembly NS LT 17446 Warranty Sheet Cybex Pro Pink NS HX 00438 Hex Key 3 16 NS EH 16954 Cap Motor Brush Access Round NS EH 16955 Cover Motor Brush Access NS SK 17269 Brush Kit Pair High Voltage 2 5 amp 3 0hp Leeson Motor NS AX 17217 Handrail Extension Kit Left amp Right Complete kit with instructions N
43. 09 29 HX 14416 30 DE 16928 31 HW 00590 32 HX 13771 33 HX 16510 34 FS 16511 35 HS 16509 36 HS 15480 3 HB 16367 38 HW 10028 39 HX 11049 40 AX 16723 40 AF 17591 41 AF 16382 42 HS 60022 43 CW 16712 44 HN 60064 45 DE 17144 46 HS 60021 47 HS 60023 48 MR 16412 48 MR 16541 49 SK 17079 50 FT 16825 51 FT 16826 52 EC 15783 52 EC 16948 o3 HS 15732 54 HW 10856 55 HN 11925 56 PL 17052 4 o HX 16943 58 SK 17253 58 SK 17252 58 SK 17251 59 DE 16608 4 60 DE 16610 4 61 DE 16609 4 62 DE 16708 63 DE 17691 4 64 DE 17693 4 65 DE 17692 4 66 EH 16977 67 AW 17704 68 HW 40004 69 AX 17762 70 HS 16849 71 HW 00165 2 FM 16774 73 HB 16426 4 HX 16425 5 FTI 16352 76 AW 16830 77 HW 10772 8 HW 10761 79 HS 00156 80 AF 17792 81 SK 17246 81 SK 17245 82 DE 16542 83 FM 16463 84 HX 11593 85 HW 16966 Cybex Pro Treadmill Owner s amp Service Manual DESCRIPTION Decal ETL UL 1647 Only End Cap Left Choose a Standard or Custom Color End Cap Right Choose a Standard or Custom Color Bushing Deck 5 16 18 40 Ib max shear 185 max comp Grommet 1 12 x 091 125 nylon Clip Cable Retainer Label Disconnect Power Multi languages Bushing Nylon 1 2 Nf810 5 0 Ring Retain 5 8 579 Fr ld Foot Rubber Rear Plate Rear Rubber Foot Mount Screw 10 x 5LG T S PLT PNHD TYB B Bolt Tap 1 2 13unc x 6 H x HD GR5 Bushing 50ID x 620D x 31LG flanged Washer B 1 2 Narrow Zinc Spr
44. 9 Remove the old heart rate grips and cable A Using a knife or flathead screwdriver pry up the four metal contacts from the two grips NOTE The metal contacts are taped on securely and prying them up will destroy them Using a needle nose pliers carefully disconnect the wire from each metal contact Using a Phillips head screwdriver remove the two bolts and two nuts from each grip Pull the plastic housing and cap off each handrail the housing is secured with double sided tape See Figure 26 Gently push each connector out of the rectangular hole in the plastic housing See Figure 26 Remove any remaining double sided tape from each handrail Remove the old o ring from each handrail See Figure 26 J m CNN _ Plastic ZC ww 2 Housing Using wire cutters cut the four wire ties that hold the heart rate cable to the handrail Pull the old heart rate cable out of the handrail Figure 26 A aD E x a eis t X 4 2 Ju PS B 5 oo eee 6666060 Up WA q d eo AE 6609066666 6 Pd V A Ngan s oec0000000000000000000008 o Cybex Pro Treadmill Owner s amp Service Manual 6 Route the new heart rate cable A B Secure the new plastic housing A UJ Secure the new metal contacts A Push each wire out a hole red out the front hole and Connect the double connector into the right side of the heart rate board See Figu
45. A ANAN MEE Ug S E dia ATA PS ce tier Rie I ub d SUN Heime en op P drinnen o te 4 H iM SH MATS ART leis e MESS Se Y rM de NDA iln ja A i ery ty eon ue PAN MU m WA ps Naba ACCADE PAN M aS NEP AR gi m cs s DS ts iwi A J lj M GAN EL Me RNC i ERIT NE m DE Vn KA OM M ARE P DAN b gl eS ser y SPP Lon ente aat opo E ON MEME qm A EN E Tas MAUR Deja seal DS AS yrs y ote DI Ww yl RN KARA AUR vi a e d M 94 MNA S gm m ob Mitto pou UT 4 Fi PI EC j 4 4 Da t gt A al yi atts Jh st NA AK TER d la S MP ogee 4 b y y R EROE OTAN BEY AO IES Wo A Sn Na Vatt ug NG Le t gadi its PO i ep s kanan k th mE d i s an m suh VT MC MAA DANCE LEON SERIAL NUMBER MTM dun gt gt Cm P act UM d Ix en i valere m Ta a Ve ESSER aly Coat et NET EE e MAMANS Ah 7 q i ERE Ioh aaa ds c t ra MERE icu Py ur i TM SS nn ti com eran AN fne Zu KAN AS Pid fat freni Cybex Pro Treadmill Owner s amp Service Manual Page 7 43 20A DOMESTIC 115V EC 15783 20EP1 20 DOMESTIC 220V EC 16948 20EQ1 109 125V 60 Hz AW 16840 POWER CORD 13A INTERNATIONAL EC 10578 18VT1 a mmt ED e NN om 208 240V 60 Hz A
46. EDOED LEDs AD 17108 co SW 17188 ca SHIELO ASSY SINGLE COLOR DISP BOARD STOP ELEV UP AW 17700 iu CABLE CHR GRIP AD 10830 DISPLAY HANOSET WAWHR GND BLACK M iV RED MMM M 7 818 GREEN AW N7707 FLEXTAIL C CABLE CHR TO DISPLAY SPEED ON fito NOT VEO ROW GNTCEN ROW 2 GATGI t 3 AN COWON 3 r f esror moner courtintcn 48 4 BOTTOM SWITCH MEMBRANE E STOP KEV SW 17187 Page 7 44 Cybex Pro Schematic Cybex Pro Treadmill Owner s amp Service Manual
47. Manual Mode by pressing the Manual program key and be prompted to enter your weight Workout Review This begins after pressing the Stop key once at the end of a program or when the treadmill detects that you are not there see Safety Sentry in this chapter The workout statistics accumulated during the previous workout session will display for 20 seconds default setting or until Stop is pressed again NOTE You can change the 20 second default See Setting Operation Options in chapter 5 Pause Mode This begins when the treadmill detects that you are not there and enters Workout Review see Safety Sentry in this chapter While in Workout Review you can press the Quick Start key to resume your workout The time calories burned and other accumulated data is remembered and added to AV These keys adjust Time Level Weight or Age up or down 44 These keys adjust Incline higher or lower e These keys adjust Speed up or down Operation Page 3 1 Operation Page 3 2 Cybex Pro Treadmill Owner s amp Service Manual NOTE Maximum user weight is 400 Ibs 181 kg The following is a quick overview of the operation of the treadmill For more information read Detailed Operation Guide in this chapter NOTE Times specified in this chapter reflect the treadmills defaults To change the defaults see Setting Operation Options in chapter 5 1 Place your feet on the two top steps located on each side of
48. Remove the motor cover A A Lift the motor cover center up and Check the belt and deck condition Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 off the treadmill The screws will stay in place Follow the Checking Belt and Deck Surfaces procedure on page 4 4 of the Preventive Maintenance chapter of this manual and then proceed with step 5 Figure 2 Service Page 7 5 Cybex Pro Treadmill Owner s amp Service Manual 5 Check the motor voltage o A Plug the treadmill back in and turn it to the on position B Without standing on the belt press the Quick Start key C Press the key to adjust the speed of the treadmill up to its highest speed 12 4 mph 20 kph NOTE Safety Sentry may turn off the treadmill if no activity is detected within 20 seconds Therefore do this test quickly or press a key as needed or turn off Safety Sentry D Using a voltage meter pierce the sharp end of the meter s red lead into the plastic coating of the motor s red lead and the meter s black lead into the plastic coating of the motor s black lead E Note the reading on the voltage meter then carefully remove both leads Call Cybex Customer Service to find out if the reading is within an acceptable range 6 Attach the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws o
49. S AX 17174 Handrail Extension Kit Left Only Complete kit with instructions NS AX 17175 Handrail Extension Kit Right Only Complete kit with instructions NS HS 16921 Bolt 5 8 11 x 4 75 Black Zinc Bottom hardware NS AX 16273 Clamp Assy Handrail Ext NS HX 16852 Grip Handrail Extension NS HS 16935 Screw Set 1 2 13 x 1 2 Knurl pt Top Hardware NS FI 16278 opacer Handrail Ext Bottom hardware NS AW 16572 Jumper Switch Filter White NS AW 16938 Jumper Switch Filter Black NS AW 16578 Jumper Filter cntl White NS AW 16579 Jumper Filter cntl Black NS AW 16561 Cable Univ Tread Display NS AW 17706 Cable Contact HR Grip NS AW 17732 Cable 4 Ribbon C SAFE NS DE 17713 Cybex Pro Decal for Side Extrusions NS CN 10418 Connector Molex Placeholder NOTE NS Not Shown Service Page 7 41 Cybex Pro Treadmill Owner s amp Service Manual 1 800 713 2880 70888 This page intentionally left blank a N P e0606060000000000000000000000000000000090000000 Service Page 7 42 j So we poet ee Sb ee web e a a a cee ce a eme a aa a aaa se aa a aa meme eom SET uM eda a HDD hab J usui ol Retire x at df ANANA SEAR eat rep Yates N bp do poter y Gun NUS S AAT YS Ses tu wi eto pond ny ictu n 4 OE RAE Oley ity ht Esati im 4 TA is SN x TRAE My on er 1 H QAM MATIN
50. S resen under tighten the three screws on each Mus dapi elgg teres e Service technician side NOTE Be sure the screws Keep wet items away from S Motor Relay Ki f i inside pans of the veadmill Lit only during drive are catching the center motor High voltage may stil be a Anake ius O is unplugged cover s holes 21 Perform the RDDROpHdte procedures Figure 19 A Follow the Speed Calibration procedure located in this chapter required B If you replaced the motor follow the R Compensation procedure located in this chapter C If you loosened the tension on the running belt step 8A follow the Tension and Center the Belt procedure located in the Preventive Maintenance chapter we 2 4 di 25 d a 3 j Q a i d y N ve00000000000000000000000 Service Page 7 21 eee Cybex Pro Treadmill Owner s amp Service Manual Tools Required e Phillips head screwdriver e Wooden block 4 10 cm tall 2 e 9 16 Open end wrench e 9 16 Socket wrench WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side
51. Service Manual 1 Safety IMPORTANT Read all instructions and warnings before using the treadmill Before plugging the power cord into an electrical outlet verify that the voltage requirements for your area match the voltage of the treadmill that you have received The power requirements for the Cybex Pro treadmill include a grounded dedicated circuit rated for one of the following 115 VAC 5 60 Hz and 20 amps 208 220 VAC 60 Hz 15 amps or 230 VAC 5 50 Hz and 15 amps See the serial number decal for the exact voltage requirements of your treadmill WARNING Do not attempt to use this unit with a voltage adapter Do not attempt to use this unit with an extension cord This treadmill must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service provider if you are in doubt as to whether the treadmill is properly grounded Seek a qualified electrician to perform any modifications to the cord or plug Cybex is not responsible for injuri
52. TUR ORENSE AUC AT E A REDE TR UE kan a ducc MR M errr T Set any A UN uU 90 Se AES i Viet ones SC TAA ON CERTE d tr pM ese i p ERSTE 2 ARAS AR pe m pn i E ped AS an p y REE AOIS LI 5 4 poets uh y P n ga A ERE ACTUS Y Aa RAS SRI RN Eee PVT RETRO DER qe CAUTE A IR iss Te E E AT SANGA RS Ss JA SA dS 80 REE ik etel MSS E N Pei PUE T ACRI ATANG DANI ES ARANE LOE PANA Basra TAN me E dU CDU E CERA a vu lt ix rs I s pis f a parang A 7 r DOR SNe dU d AIC UC PAINT AT ee dm AE 3 TRUE EIU ERA 70 s MA DE ATER EAE Ad UMANE AVE Rp uu re SAO MR E uuum HE 4 t NODE ree a Rg career stu fase ura TQ TIRE NEN A NERIS ce 5 EA AS 3 i MGE AES FK EDU RE red RN ee E ERES 3 6 0 See een es eerste s Gravee AUE ESAN REAA SEX ANS EX HK NK EE d Ed OD e P E Aa 2 E CORSA RN EEEE ap ak Ex y Na Ka a a RAN 3 as Dun GEK CINEMA FENS SA Nan NE a RA A cc v eol vv werd D ru T x A ERE a eye RUE PA WU MATT 50 p Es j ANT EH E ISARA RIII ESAO TIE x eh nen s Sm DIU 40 E pU ES VU ENESA moe FERE A a tne LINFA a aa AM ANANTA 3 0 x E VER pak N N e TAi QE o MAT ds ES j Rowan E 1 A peto 10 RR TER ERAS YAA pes a PT n Ceci Exit 2d RN Erituta uud eerste Program Segments in Minutes Traian Ur Recut TTEN eee Nj 0O n2nmc o0oO o YO Warm Program Segments Cool Up in Minutes Down Operation Page 3 17 Operation Page 3 18 Cybex Pro Treadmill Owner s 8 Service Manual
53. W 18030 POWER CORD 208 240V 50 Hz AW 16038 POWER CORD S AAA LINE FILTER INTERNAL MAX ELEV SWITCH NIC 16 AW 10572 DOM AW 17104 INTL AW 16938 DOM AW 17103 INTL NEUTRAL UNG BLK LINE NEUT zd ster 71 IN AX 10012 IN POWER FACTOR f NIC 0 i ECT POWER SWITCH gl elias ON i INTERNAL WHITE BLUR SW 10523 m 91 ZERO ADAPTER SERVICE PROGRAMMING z d j 9 SWITCH s CN 10924 Ci i TR1G814 2 a BLACK BROWN g lj i 5rnH CHOKE I amp E 0069600 GRAY CHASSIS 2 z ES 2 amb BROWN GND z B E coute m 5 y ee M aa ana ee eee ee aie GTA me YELLOW 3 we SEN GREEN YELLOW ELEV 1CD CARRIER DETECT SNEG GREEN GREE LOW 10uF 370VAC 9 i i MR 16841 ELEV MOTOR 220V 200 pak ka Ed ee KA 06 E CAPACITOR n w 3 TO TRANSMIT DATA BLACK AXO 7 TREADMILL Ioi ADTA DATA TERMINAL MENDY ORANGE J lt NG CHASSIS A ANGGA ere jl 0 DSR DATA SET READY BLUE N C 7 ATS REQUEST TO SEND OPTICAL SPEEO SENSON CABLE 8 CTS CLEAR TO SEND AW 16830 8 RI RING OETECT P TACH z Ag 14420004 444 y Pos SV ee ANODE ORANGE CNET LUE APM SIGNAL gt a COLLECTOR WHITE SH i GND a CATHODE GREEN v Mf EA ti me
54. a if you feel faint dizzy or experience pain Keep children away Teenagers and disabled must be supervised ban jaki ei a l an t du tapis es Eum ae Obiain 2 medical exam before beginning any exercise program Obtain instructon before using ii es enfants loign s Les OCCUR nd understand emergency stop procedures Keep all body parts towels and the like free and clear of moving parts O eScenis ei les handicap s SERIOUS INJURY COULD Read ai ing labels ii damaged wom or illegible Read and understand the Owner s Manual and all wamings posted on the unit bef P doivent tre surveilles IF THESE PRECAUTIONS Replace any warming damage or repairs to the facility DO NOT use the unit if you exceed 400 Ibs 180 kg This is the peu ned erore using Lisez les instructi ns ARE NOT OBSERVED Report any malfunc ons e ximum user weight avant l utifisation DE 17691 4 Safety Page 1 4 z d i 1 4 Y V a A d A A r d A f Cybex Pro Treadmill Owner s amp Service Manual All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury Service Schedule for Models Trotter Elite Sport and Pro NOTE This is the minimum recommended service 1 Determine mileage A Enter Test Mode by holding down any key while turning the treadmill to the on position B Press except on Sport DIST appears on the displa
55. ad whiz lock 3 8 16 x 5 8 2 HS 16950 Screw button head 5 16 18 x 7 8 8 HS 16939 screw Phillips head sems 10 32 x 75 1 HX 00438 Hex key 3 16 Hardware Actual Size Figure 2 Setup amp Assembly Page 5 4 4 2 4 i t 4 1 i 3 h A b Q 4 4 N T R i 3 e0000 00000 00000000090000000000900000000000000 Cybex Pro Treadmill Owner s amp Service Manual CAUTION A minimum of two people are required to lift move and assemble this treadmill Always use proper lifting methods when moving heavy items 4 Lift and move the treadmill A At least two people should lift and move the treadmill to a level location where you intend to leave it Use proper lifting methods CAUTION Do not pinch your hands or other body parts while pivoting the treadmill See Figure 3 Figure 3 5 Pivot the console and uprights into position A Remove all plastic wrapping except the white wrapping on the uprights B Ensure that the display cable does not get pinched in step C C Raise the console and uprights into position they will pivot into place NOTE Confirm that no cables are pinched while raising the unit See Figure 3 D Have a second person continue to hold the uprights in place until after step 7A so that they do not fall Setup amp Assembly Page 5 5 d i y 5 2 i S D NE N k d 4 ing the Pivot Screws Do not secur
56. andgrips for Contact Heart Rate or a Polar compatible heart rate transmitter See Heart Rate LED for a description of colors To review accumulated data after a program The display automatically cycles through your accumulated workout data during the Workout Review for 20 seconds default setting In order for the Cybex Pro to display your heart rate you must either use a Polar compatible heart rate transmitter belt not included or hold the handgrips to use Contact Heart Rate Contact Heart Rate Hold the handgrips on the console crossbar until a heart rate is displayed typically less than thirty seconds For best results hold the handgrips lightly and ensure that your hands contact both the front and back sensors of each grip NOTE Hold your hands as steady as possible as movement can cause interference on the contacts Factors that can interfere with the heart rate signal include e excessive movement e body composition e hydration e too loose grip e too tight grip e running e excessive dirt powder or oil e leaning or resting on grips NOTE Cybex does not recommend continuous holding onto the contact heart rate grips during exercise Contaminants such as hand lotions oils or body powder may come off on the contact heart rate grips These can reduce sensitivity and interfere with the heart rate signal Therefore ensure you have clean hands when using the contact heart rate Operation Page 3 7 Operation Pa
57. ation Page 3 3 Operation Page 3 4 Cybex Pro Treadmill Owner s amp Service Manual Hold the handrails while you step onto the running belt and begin walking Observe the three displays During your workout the time will show in the format of minutes seconds If your workout exceeds sixty minutes the time format will change to minutes only The center window will scan every three seconds through Distance Calories Mets Pace and Heart Rate Press the Scan key to toggle this feature on or off NOTE Heart Rate is scanned only when you are holding the contact heart rate grips or using Polar compatible heart rate transmitter See Figure 1 SAE RE E mm ernational y A Mg MEE Figure 1 9 Press the Speed keys to change the belt speed at any time The right display will show the set speed 10 Press the Incline 4 keys to change the incline at any time The left display will show the current incline only while it is adjusting then revert to time 11 Press the Stop key at any time to stop your workout Press Stop once to pause your workout and begin your Workout Review As you press Stop once the treadmill will return to 0 incline Press Stop twice to clear the Workout Review and return to Dormant Mode 12 13 If the e stop key is removed during a workout the power shuts off immediately causing the belt to stop The right window changes to OFF and the left window shows an alternating pattern of
58. cepted After another 10 seconds the second default will be accepted and so on until the last default The program will not enter Active Mode until you press the Enter or Quick Start key If no key has been pressed for 20 seconds after displaying the last default then the treadmill will return to the Dormant Mode If you choose to enter Manual Mode instead of choosing a program press the Quick Start or the Manual key NOTE No prompts will occur when you press Quick Start While in Manual Mode customize your workout Time Speed Incline and enter your Weight by pressing those keys NOTE For the most accurate calorie count you must set your correct weight before beginning your workout including clothing NOTE You must press Enter after each adjustment 6 The treadmill begins a countdown 3 2 1 and sounds a tone for each count When it reaches one 1 the treadmill gives a longer tone and then starts accelerating the belt In Manual Mode the belt will begin accelerating to 1 mph 1 6 kph and the incline will remain at zero percent In a program the belt will begin accelerating and the incline will change to the corresponding speed and incline of the program and level you selected NOTE The left display will flash the actual incline until the desired incline is reached and then revert to time The right display will show the speed set point The top center window begins showing your program profile at the left side Oper
59. ch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill A Using a 1 2 socket wrench remove the screw split washer flat washer and motor ground wire from the motor saddle See Figure 13 B Pull up on the lower board shield It will snap out C Disconnect the motor cable from the lower board and line filter NOTE You will disconnect four wires red black yellow and green See Figure 13 D Carefully remove the drive motor NOTE If you are replacing the drive belt with a new one follow step 6B 8A If not skip to step 8 6 Remove the drive belt optional A Using a 3 4 socket wrench loosen each rear roller bolt 10 12 revolutions to release tension on the running belt B Using a 9 16 socket wrench with a 3 extension remove the two front roller screws oee Figure 8 C Tilt the left side of the front roller up and then the right side Service Page 7 16 is d ON 4 y E E 4 1 i Y j u k Y E ce amp e e o e o i B 1 i dh d ded W Y d A d b A d ah a KN ooo j de Cybex Pro Treadmill Owner s amp Service Manual D If you are replacing the drive belt slip the drive belt off the front roller pulley and discard it T Attach the front roller A Slide the new drive belt around the front roller B Using a 9 16 socket wrench with a 3 extension i
60. console back to the console with the five Phillips head screws Test the new display overlay A Turn the main power switch to the on l position B Plug the treadmill into the power outlet C Try each key to be sure that it functions properly NO 1 2 3 4 5 6 T 8 9 DESCRIPTION AF 16240 Frame Weldment HS 16929 Screw 3 8 16 x 5 8Lg H x HD whiz lock GR5 HS 16950 Screw 5 16 18 x 7 8Lg H x Soc BTNHD w patch B Zn HS 16939 Screw SEM 10 32 x 75 Pnhd Ext blk Zn PL 16256 Cover Motor PL 16465 Cover Upright Outer Right PL 16464 Cover Upright Outer Left HW 13799 Washer Flat AX 16721 Deck Stiffener Assy HX 16706 Tape Strip 1 88 x 41 0 x 010thk HX 16707 Tape Strip 1 32 x 4 30 x 010thk HS 15682 Screw 5 16 18 x 50 FLHD Phil undercut ZN AX 17726 Side Extrusion Assy Cybex Pro Right AX 17727 Side Extrusion Assy Cybex Pro Left AF 17677 Upright Weldment Choose a Standard or Custom Color AX 16722 Top Platform Assy Choose a Standard or Custom Color DE 16705 Decal Safety walk HS 16875 Screw SEM ext 1 4 20 x 1 2 PNHD Phil EH 10291 Anchor Cable Tie EH 00986 Cable Tie without anchor PL 16737 Plug Power Cord Grommet AW 17273 Power Cord 220V 60Hz NOT SHOWN AW 17272 Power Cord 230V 50Hz NOT SHOWN AW 17274 Power Cord 115V 60Hz NOT SHOWN Service PL 16738 Plug Power Cord Grommet Page 7 39 Service Page 7 40 ITEM PART NO NO 23 DE 16992 24 Removed 25 PC 16496 26 PC 16497 27 HX 15678 28 EH 168
61. ct Cybex Customer Service at 800 766 3211 then press 63 e For customers living outside the USA contact Cybex Customer Service at 508 533 4300 To contact Cybex with comments about this manual you may send email to techpubs cybexintl com WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician fo
62. d turn the power switch on Start the treadmill in Manual Mode and raise the elevation to 696 Carefully remove the wooden blocks from under the front end assembly This will load the elevation assembly Lower the elevation to zero percent otop the treadmill and turn the main power switch in the front panel to the off O position 9 Secure the motor cover A B Lower the motor cover center into position See Figure 2 Using a Phillips head screwdriver tighten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Service Page 7 23 Cybex Pro Treadmill Owner s amp Service Manual o NOTE You will remove and replace the entire lower bracket in this procedure Tools Required e Phillips head screwdriver e 3 8 Nutdriver or socket wrench e ESD Electro Static Discharge grounding strap WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover 7 e A Using a Phillips head screwariver loosen three screws on each motor
63. data readouts Changing Speed Press the Speed keys to change the speed in increments of 0 1 mph or 0 10 kph Minimum to maximum speed is from 0 5 12 4 mph 0 8 20 kph NOTE During a Manual or Quick Start workout the AW keys temporarily revert to speed keys Changing Incline Press the Incline amp keys to change the elevation in increments of 1 Elevation ranges from 2 to 1596 NOTE Elevation is defined as the ratio of rise or fall over run of the treadmill deck Changing Level You can change the level during a programmed workout Press the Level key to display the current program and level status Then press AW keys to change the level The level will change immediately and will continue to accumulate performance data without interruption Changing Programs When changing programs your data from the previous program will transfer only when changing from one program to Manual Mode You cannot transfer data when changing from one program to another program or from Manual Mode to a program Changing Workout Time Press Time to alter the amount of time you plan to workout You can change Time before or during a workout NOTE The Max time may limit your time See Setting Operation Options in chapter 5 Time is disabled for distance based programs such as e 9 Hole and 5K Changing Data Readouts Press Scan once and it will continually review each set of data Press Scan again to continue to display a set of
64. e B Tie the wires back with the wire ties on the base and be sure no wires get pinched C Place the lower board shield in Horn and push the clips down NOTE The clips will snap in 10 Perform IR Compensation procedure A Follow the IR Compensation procedure located in this chapter 11 Secure the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side Be sure the screws are catching the center motor cover s holes See Figure 2 12 Calibrate speed A Follow the Speed Calibration procedure located in this chapter NOTE This procedure will cover the power cable line filter and power switch Tools Required Phillips head screwdriver e 3 8 Nutdriver or socket wrench e ESD Electro Static Discharge grounding strap WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet e T an o Y 2 p mem r E 17 k p 3 P d i n 2 p 4 E j 4 e0000009090 v090909090909009606000
65. e Follow the next step to be sure the belt is centered CAUTION Be careful not to over tighten the belt Over tightening the belt can cause the belt to stretch and require replacement 2 Center the belt NOTE While centering the belt choose one bolt to adjust Do not adjust both bolts Preventive Maintenance Page 4 3 Cybex Pro Treadmill Owner s amp Service Manual A With the treadmill running at 5 mph 8 kph observe the running belt If the belt tracks UN off center to the right or left the deck will become exposed Use a 3 4 Socket wrench o to tighten the rear roller bolt on the side of the treadmill toward which the belt is moving For example If the belt moves to the right and the deck becomes exposed on the left tighten the bolt on the right side of the frame tighten about 1 2 of a turn clockwise and wait 30 seconds If the belt does not move back to the center of the treadmill make another adjustment to the same bolt Once the running belt has been adjusted closer to the center of the treadmill use about 1 4 of a turn until the belt has been stabilized B After the belt has been centered check the belt tension again Make sure the running belt tension is tight enough so that the belt does not slip or hesitate when stepped on Walk on the treadmill at 3 5 4 mph 5 6 6 4 kph and every 4th to 5th step throw your weight into your step to feel if the belt is slipping If the belt does slip use a wrench to equally
66. e panel into position slightly under the end cap and use your hand to push all along the bottom edge of the side panel to snap it in place pN ece00000000000000000000000000900000000000000090 Cybex Pro Treadmill Owner s amp Service Manual 11 Attach the motor cover three pieces A Using a Phillips head screwdriver partially tighten each motor cover side left and right with four 10 32 x 75 Phillips head screws See Figure 12 B Place the motor cover center into position See Figure 12 C Using a Phillips head screwdriver finish tightening all eight screws Be sure the screws are catching the motor cover s holes Figure 12 12 Level your treadmill A Confirm that your treadmill is on a level surface 13 Attach emergency stop key A Confirm that the emergency stop key is in place over the e stop button See Figure 13 NOTE The treadmill will not run without the key or other metal in place 14 Visually inspect the treadmill A Carefully examine the treadmill to ensure that the assembly is correct and complete B Test for proper operation as noted in the Testing The Treadmill Operation section of this manual Setup amp Assembly Page 5 9 h B 3 i i a s Y 3 N 2 N N d M 1 j Y Y i oo00006000000 0 O OOO OOE 6 C1 x 4 Uu n k P hor d d j d 1 i rg d A 4 2 4 m o
67. ed With the Cybex Pro you may choose from five different programs Each program provides pm ten levels of difficulty for a choice of fifty different preprogrammed options You may also use o Manual Mode With this unique combination of programs you can tailor your workout to a a ied p P F j Al n NN N P s R T i i u 2 1 2 t l e e P p 4 4 p Wi A A gt 4 4 4 d A l y Cybex Pro Treadmill Owner s amp Service Manual achieve exactly the fitness goals you desire including weight loss conditioning endurance or maintenance of overall health The program choices are summarized as follows Manual Mode You control speed elevation and time 5K Run 10 Levels 5 kilometers Time varies according to speed 9 Holes 10 Levels 1 mile Time varies according to speed Heart Rate Level is your Minutes vary according to time selected Target Heart Rate Cardio 10 Levels Minutes vary according to time selected Weight Loss 10 Levels Minutes vary according to time selected Manual Mode is not a preprogrammed workout Instead it allows you to choose settings as you workout You may choose your settings according to how you feel or your endurance level Since you remain in control Manual Mode may be the best choice for beginners or for those who have not worked out in a long time Press the Quick Start key to workout in Manual Mode To increase or decrease the
68. ed 12 4 mph 20 kph After reaching maximum speed take note of the actual speed that is displayed in the lower left window If it fluctuates in over 0 5 mph increments then your speed sensor gap needs to be readjusted Press Stop and turn the power switch to the off O position Enter Test Mode again and check the error log for Error 3 If Error 3 occurred readjust the speed sensor and test again NOTE f you are unsure whether an error is new you can clear the error log by pressing the Scan key and then repeat steps 4A through 5F Exit Test Mode by pressing Stop Attach the motor cover A B Lower the motor cover center into position See Figure 2 Using a Phillips head screwdriver tighten the three screws on each side Service Page 7 7 Service Page 7 8 wvyUCcA ri Urt Irecduinilbl Uwners amp service Manual NOTE This procedure is required after replacing the lower control board or the drive motor Tools Required e Phillips head screwdriver e Plastic or non conductive flat head screwdriver 1 Please read instructions thoroughly before performing this procedure 2 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Perform the IR compensation procedure A Enter Test Mode by pressing and holding down an
69. ely tighten the screws until Do not securely tighten the screws until step 7C socket wrench loosely attach the uprights with two of the 3 8 16 x 5 8 si D 9 C D Oo E x O D d c v o S o D 3 i O L o Q a a D 3 A o 5 z ue O 2 o O D O v o c O kan du L tb 5 tg g n 0o o V 0 2 C OQ x z if O E C 3 9 lt E Q i o E xX C C D weg 4 S 2 9 o id aes E 2 uj E cui g 9 C ta c gt ok o O OG E S gt 2 z oO QC 0 nga O D o gt a o gt 5 D C Lae D E 8 ET 2 o en a O gt k cg 2 O 5 9 O 9 D 2 0 7 a DD X X xX O xs E O kan x emm D lt o cC oO O 2 OQ e o 9 O o amp o o O c 9 2 5 292 6 oct F 2 ES 2 T o D GF 5S Q 290 z F x lt O Q o 0 amp a o EN 05 D S D gt c Q o 9 os S 230 mn u 65 LL os E Z2 2o Oa N C xc xo 929 ie m 9 X o ced O x Q O9 c ors c Oo Q T2095 QC S ra CN y E ee BR 2 S58 FE Sow Ww 25 gt Coc o Qo Qr OO c4 Qiu o fo z0 cs Gm et oo QUO D qu ae CO ES o Szo ENG C22 o CO 25e 90 5 909 Bog DOD 5 DTO gt E SS g Dco 2 5 Flt g DASS Q a Q a a a Q a gt t o t O N lt 9 N ore Setup Page 5 6 amp Assembly Cybex Pro Treadmill Owner s amp Service Manual B Using the hex key provided tighten the two pivot screws on the handrail See Figure 8 ecc000000000 00 00 e e e 9 Figure 8 e pa
70. eplace the lower control board and bracket NOTE Wear an ESD strap for the rest of this procedure A Position the lower control board bracket in place on the base NOTE The elevation motor connector and ground stud will be positioned toward the back left corner B Using a Phillips head screwdriver secure the four screws that hold the bracket to the base T Connect the cables to the lower control board ne 3 1 3 3 AN eooocoo00009 A Connect the cables to the lower control board This includes the elevation motor cable display cable P1 and P2 AC line 1 black AC line 2 white drive motor black red yellow and speed sensor cable See Figure 21 N J A Y A B Put the ground wire terminal on the stud on the lower board bracket C Using a 3 8 nutdriver secure the one nut over the ground wire terminal eee Drive Motor Cable Red Black Yellow 1 4 opeed Elevation Ground Access Sensor Motor Wire Hole amp Green Cable Cable sry E k 6606 KERE WP ww 4 y Sensor To W Cable AC Line 1 p AC Line 2 Elevation Motor Figure 21 Service Page 7 25 oee0c00 00000 0 Service Page 7 26 8 Secure the line filter A Using a Phillips head screwdriver secure the two screws that hold the line filter to the lower control board bracket 9 Secure the wires A Check to see that all of the cables are connected firmly in their proper plac
71. equired e Phillips head screwdriver 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the console back NOTE If you have a cable plugged into the RJ 45 port disconnect it A Using a Phillips head screwdriver remove the nine screws that hold the console back to the console front B Gently pull off the console back 3 Remove the old CSAFE board A Pull the CSAFE connector out of the display board See Figure 24 E i e o e o e o 4 a d H h 9 d NS T f 0e009000000000000900000000000000000090000000000 Cybex Pro Treadmill Owner s amp Service Manual B Using a Phillips head screwdriver remove the three screws that hold the CSAFE board to e the console 4 Attach the new CSAFE board A Gently push the CSAFE connector into its port on the display board See Figure 24 B Using a Phillips head screwdriver secure the CSAFE board with the three screws removed during step 3B NOTE Do not overtighten 5 Secure the console back A While being sure not to pinch any cables use a Phillips head screwdriver to secure the nine screws that hold the console back to the console front Tools Required e Phillips head screwdriver e ESD Electro Static Discharge grounding strap e Wire cutters e WARNING Disconnect the power cord before be
72. ercent grade is roughly equal to the increase in height rise of the treadmill divided by the length run of the treadmill The degree of incline can be related to grade by taking the Tangent of the grade For instance 15 grade is equal to 8 53 Degrees Tan 15 8 53 The opposite is true to determine Grade from Degree of incline ArcTan 8 53 15 Program Overview This program is designed to help the user train for a 5K race in a systematic fashion It uses a predefined speed for each level to establish the race pace Throughout the program the elevation changes from a baseline 0 incline level into both incline and decline The frequency of the use of elevation is based on the level of the program The higher the level the more frequent the use of elevation including decline These may also be thought of as elevation intervals Each use of elevation is considered a work segment in levels 1 through 3 each work segment is followed by three rest or level segments in levels 4 through 7 each work segment is followed by two rest segments In level 8 though 10 the ratio is 1 1 Each segment is 400 meters in length See table below and Figure 5 Speed Pace Down Uphill No Elevation Level mph kph min mi km Yo Yo distance distance 1 6 10 none none n a n a 2 6 6 9 none 2 400 yds 1200 yds 3 7 0 8 5 none 2 400 yds 1200 yds 4 7 5 8 1 3 400 yds 1200 yds 5 8 0 45 1 3 400 yds 800 yds 6 8 5 f 1 4 400 yds 800 yds 7
73. es A Check Running Belt Tension amp Tracking amp Move Treadmill amp Vacuum Underneath Remove Motor Cover to Clean Underneath with a Dry Cloth amp Vacuum Every 10 000 Miles D Replace Belt amp Flip Deck amp Check Motor Brushes amp Replace If Needed Check Current Draw Measure Motor Voltage at Max Speed with No Load Check Elevation Assembly amp Replace Worn Parts Lubricate Elevation Bushings Every 20 000 Miles 4 Replace Belt amp Deck m z p NUN 2 ER Tr 4 zs vot ou E 4 n E t eal D y esp oe j FI ra DE a i y E vi P uu tos i 4 eg T ae ak er be Pee M m ae A iin s n PCI A a RC Sas do 4 5 m eee d 2 3 s 4 a PEE DE 16609 4 Preventive Maintenance Page 4 7 N Y M t x x jo 1 N 4 i gt i Serial Number Date of Installation Date of Data Collection Total M 3 mph 4 8 kph 12 4 mph 20 kph 3 mph 4 8 kph 12 4 mph 20 kph with load indicate user Ibs kg Preventive Maintenance Page 4 8 6 f 4 5 4 i d 4 a a e e a e e e e Y s i i e f l f PAS ARA N A 1 d 3 y l 1 A t eo0o oeo00009000 000000 c000000009000 7 n _ SS Cybex Pro Treadmill Owner s amp Service Manual 5 Setup amp Assembly All warnings and cautions listed in this chapter are as follows WARNING Use extreme caution when asse
74. es or damages as a result of cord or plug modification This treadmill is for use on a nominal 115 VAC 5 60 Hz and 20 amps 208 220 VAC 60 Hz 15 amps or 230 VAC 5 50 Hz and 15 amps and a grounded dedicated circuit Make sure 115V Euro Plug 208 220V that the treadmill is connected to an NEMA 5 20 CEE T T NEMA 6 15 c Safety Page 1 1 Safety Page 1 2 Cybex Pro Treadmill Owner s amp Service Manual outlet having the same configuration as the plug Do not use a ground plug adapter to adapt N the power cord to a non grounded outlet o Save These Instructions DANGER To reduce the risk of electric shock always unplug this treadmill from the electrical outlet immediately after using it and before cleaning it WARNING Serious injury could occur if these precautions are not observed To reduce the risk of burns fires electric shock or injury User Safety Precautions DO NOT wear loose or dangling clothing while using the treadmill e Use the treadmill handrails for support and to maintain balance e Stop exercising if you feel faint dizzy or experience pain at any time e Obtain a medical exam before beginning any exercise program e e Read and understand emergency stop procedures Replace any warning labels if damaged worn or illegible Heport any malfunctions damage or repairs to the facility Place your feet on the two top steps when starting or stopping the treadmill e Stop a
75. from the belt eo F Using a plastic small flat head screwdriver tum the IR control slightly in one direction as G Retest by walking on the belt and adjusting the IR COMP control until the running belt does not surge vibrate or feel too slack NOTE You should not be able to stop the belt with your feet easily H Press Stop I Place the lower board shield into position if applicable and snap it in 4 Secure the motor cover A Lower the motor cover into position See Figure 1 B Using a Phillips head screwdriver tighten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes NOTE This procedure is required after replacing the upper display board the lower control board or the drive motor If you ve replaced the lower board perform the IR e Compensation procedure first then the Speed Calibration procedure 1 Calibrate the speed A Stay off the running belt during this procedure CAUTION During this procedure STAY OFF THE RUNNING BELT Stand with your feet on the two steps B In Test Mode press and hold the Quick Start key for three seconds The display will show CAL then SAV CAL The running belt will accelerate and when completed the display will show PRO Press Stop to exit Test Mode NOTE This procedure should be completed after replacing the upper display board the lower control board or the drive motor If you press Stop during this procedure t
76. g the treadmill from the power outlet NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath the console cover use an ESD grounding strap This eliminates the potential voltage static difference between you and the equipment you are working on Wear an ESD strap for the rest of this procedure 2 Remove the console back from the handrail NOTE If you have a cable plugged into the RJ 45 port disconnect it Service Page 7 29 b Y 1 x um A m 09000000000090900000 NV yIJCA TIUT IiICdUIlIIlli VI ICI S amp OCI VICE IVIidiTiUudi A Using a Phillips head screwdriver remove the nine screws that hold the console back to the console front 666040 B Gently pull off the console back i 3 Remove the display board e e A Disconnect these cables from the display board the display cable 2 connectors the two upper switch membranes the lower switch membrane the contact heart rate cable the CSAFE board to display board jumper and the upper to lower board jumper See Figure 24 V 660666 AM ay Board i e ll _ Te NG Contact Heart Rate Port e t n Tana et tti HJ 45 Port lt Z e s A 2 VENG Feet DO STR nee S 066060666 Z VS oa to Display Board Jumper Jumper Figure 24 B Using a Phillips head screwdriver remove the sik Phillips head screws that ho
77. ge 3 8 Cybex Pro Treadmill Owner s amp Service Manual NOTE When wearing a Polar compatible transmitter the contact heart rate will dominate p only when the grips are held e Polar Compatible Reception To use this feature a Polar compatible heart rate transmitter belt must be worn To view heart rate continuously press the Scan key when the Heart LED is lit or press the Heart key When the handgrips are held the center display switches to show the heart rate in beats per minute BPM if you are not scanning For several seconds the display will show Once the actual heart rate is determined the center window displays the BPM and the Heart LED lights up See Figure 4 The color of the light represents a scale of low to high target heart rate The color of the heart LED indicates Blue 0 69 beats per minute the range of beats per minute as RESTING shown on this decal Green 70 93 beats per minute WARM UP Yellow 94 120 beats per minute FAT BURN ZONE Heart Rate Zone Red 121 170 beats per minute CARDIO ZONE Purple 171 amp up beats per minute NOTE A label is on the console to remind you what the color represents while you are working out See Figure 4 Age 20 30 40 50 60 70 WARNING Obtain a medical exam 220 Age Max Heart Rate before beginning any exercise program Begin comfortably with a poe lower level and progress with higher levels as you Figure 4 become acclimat
78. ginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath the console cover use an ESD grounding strap This eliminates the potential voltage static difference between you and the equipment you are working on Wear an ESD strap for the rest of this procedure 2 Remove the console back A Using a Phillips head screwdriver remove the nine screws that hold the console back to the console front B Gently pull off the console back e 3 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 Service Page 7 35 Cybex Pro Treadmill Owner s amp Service Manual B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 o 4 Remove the left junction covers A Using a Phillips head screwdriver remove the three screws that hold the left junction covers in place 9 Remove the display cable WARNING Do
79. h Side as 1 f D 1 EO 9 dde X Figure 7 E Deck Stiffener 1 on Each Side 8 Loosen the front roller A Place a 9 16 socket wrench with a 3 extension in the right front roller access hole Loosen but do not remove the right front roller screw See Figure 8 NOTE The right screw will stay on the front roller You do not need to remove it for this procedure B Place a 9 16 socket wrench with a 3 extension in the left front roller access hole Remove the left front roller screw See Figure 8 NOTE Leave the front roller in place until Front Roller step 9B Access Hole 9 Remove the running deck and running belt Figure 8 A If rotating or flipping the deck make a note on the deck so you know which way it was positioned Service Page 7 12 i A o ow o 00 09001 a M i A 4 lt N A Y 1 4 A i 4 N 1 ji f i 1 4 A Cybex Pro Treadmill Owner s amp Service Manual B Lift one side of the deck and slide it out of the running belt C Tilt up the left side of the front roller and slip the running belt off 10 Inspect the rubber mounts A Using a Phillips head screwdriver remove the screw securing each deck stiffener See Figure 7 B Inspect the rubber mounts under the deck stiffeners for cracks or wear NOTE Unscrew and replace the rubber mounts if the rubber is cracked or worn C Using a Phillips head screwdriver secure
80. h brush and push in and down The SU hooks will grasp on to the end of the brush holder D Using needle nose pliers plug the yellow brush wear indicator wire onto the fast on inside the round access hole E Using needle nose pliers plug each brush wire onto the fast on inside the rectangular access hole 15 Secure the drive motor access panels A Squeeze each rectangular brush covers insert it into the holes and then release B Push the round brush cover into its hole until it is flush with the motor NOTE f a cover is damaged order Cybex replacement part number EH 16954 for the round cover or EH 16955 for the rectangular cover 16 Align the drive motor A Carefully lower the drive motor in position on the motor saddle NOTE Do not crush the speed sensor or scratch the speed decal on the flywheel B Turn the motor so the exit cable is positioned at a 3 o clock angle toward the front roller oee Figure 16 Service Page 7 19 y Jw EET BE GONI IBIN WV WUNINGA O VX vJUCIVIUUC IVICGIIUdi C Using a straight edge such as the lower board shield line up the face of the flywheel pulley with the face of the front osi gt um D Exit KAN ire Vertically Motor Strap roller pulley until they are flush See Figure 10 NOTE Do not put the drive belt on until step 18A Position at N 3 O clock 17 Secure the motor straps NOTE Tighten motor strap to 80 in Ibs A Loop each strap through the moto
81. h on the left side to the off O position B Unplug the treadmill from the power outlet NOTE Wear an ESD strap for the rest of this procedure 2 Remove the s ngadi back NOTE If you have a cable plugged into the RJ 45 port disconnect it A Using a Phillips head screwdriver remove the nine screws that hold the console back to the console front B Gently pull off the console back 3 Remove the heart rate board A Using a Phillips head screwdriver remove the three screws from the heart rate board B If you re not replacing the cable disconnect the two cables and one molek placeholder from the heart rate board You will re attach the molex connector in step 4A See Figure 25 Service Page 7 31 Service Page 7 32 WYVCA rIUT IFCAUMTE UWE S amp Service manudi 4 Attach the new heart rate board Molex Double A B Placeholder 3 Connector Locate the side of the heart rate Top N board with the two holes and place the molex placeholder over Heart Rate i to Display the top three pins See Figure 25 Board Place the heart rate board in Connector position with the two holes to the left and using a Phillips head Figure 25 screwdriver attach the heart rate board with the three screws removed in step 3A NOTE If you are replacing the grips and cable follow steps 5 to 8 If not skip to step 9 Tools Required e Knife or small flathead screwdriver e Needle nose pliers e Wire cutters
82. he calibration will not be stored Exiting Test Mode while the belt is moving may generate an error condition Service Page 7 9 Service Page 7 10 Cybex Pro Treadmill Owner s amp Service Manual 6 NOTE During this procedure you will have the option to remove the running deck running belt rubber mounts rear roller front roller and drive belt Follow this procedure from step 1 even though the heading for some of these procedures will appear before the step where you remove that part Tools Required e Phillips head screwdriver e 16 Open end wrench e 3 4 Open end or socket wrench e 9 16 Socket wrench with a 3 extension WARNING Disconnect the power cord before beginning this procedure 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover Pa A Using a Phillips head screwdriver loosen the three screws on each motor cover side o left and right See Figure 2 B Lift the motor cover center up and off the treadmill NOTE The screws will stay in place See Figure 2 3 Remove the end caps A Using a Phillips head screwdriver remove the screw that holds each end cap in place oee Figure 4 Figure 4 d ry AN 5 D J a 3 4 K s 1 A ud 4 d MES i A P E n v M e Cybex Pro Treadmill Owner s amp Service Man
83. he serial number of the treadmill and the name and address of the owner in the package along with the part s Forward the package through UPS to Cybex Attn Customer Service Department Cybex International Inc 10 Irotter Drive Medway MA 02053 NOTE Merchandise returned without an RMA number on the outside of the package or shipments sent C O D will not be accepted by the Cybex receiving department oeoe000000000000000000000000000000000 2d E M eec0009000000000 000000000000000000006000000000 Cybex Pro Treadmill Owner s amp Service Manual Materials damaged in shipment should not be returned for credit Shipping damages are the responsibility of the carrier UPS Federal Express trucking companies etc Apparent Damage Upon receipt of your shipment check all boxes carefully Any damage seen with a visual check must be noted on the freight bill and signed by the carrier s agent Failure to do so will result in the carrier s refusal to honor your damage claim The carrier will provide you with the required forms for filing such claims Concealed Damage Damage not seen with a visual check upon receipt of a shipment but noticed later must be reported to the carrier as soon as possible Upon discovery of the damage a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the date of delivery Keep all shipping
84. iers WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 Screws 3 Release the drive belt tension Loosen A Using a 1 2 socket wrench loosen but do not remove Figure 12 the two screws on the motor saddle See Figure 12 NOTE The tension is now released You will remove IN AA motor ground cable in step DA Page 7 15 WYNN FIT EE GOGON V VINICI O UO OCI VICC IVIGIIUdCI 4 Remove the old drive motor A Using 16 open end wrench remove the nut on each motor strap and remove the motor straps from the motor saddle See Figure 12 B Slip the drive belt around the flywheel pulley and off the motor See Figure 13 Drive Motor Cable IN AN Motor Flywheel Ground Pulley Wire Figure 13 5 Disconnect the motor cables WARNING Do not tou
85. igure 3 5 Remove the top steps A Using a Phillips head Screws 3 Under Each Top Step screwdriver remove the three screws that hold each top step in place See Figure 4 B Grasp each top step and lift it out and off the treadmill See Figures 3 and 4 Figure 4 6 Check the belt and deck condition A Look at the edges of the belt while you roll it by hand If the belt has any rips or looks excessively worn the belt needs to be replaced B Run your hand under the belt on the top of the deck surface If you feel excessive ridges or cracks or if the deck feels grooved yet highly polished the deck should be flipped to an unused surface or replaced In time a worn belt and deck can cause high current draw and ultimately motor failure For instructions on replacing the belt and deck see Running Belt and Deck in the Service chapter 7 Clean under the belt A To minimize the effect of friction between the deck and the running belt Cybex recommends cleaning the underside of the running belt and the top of the running deck surface by wiping them with a clean dry towel This cleaning should be done each time you check the belt and deck condition to prevent premature wear of the deck running belt and the drive motor system See the Service Schedule in this chapter Preventive Maintenance Page 4 5 n 1 q f ES h E 5 j i 4 3 i M A A 7 4 Preventive Cybex Pro Treadmill O
86. ill Owner s amp Service Manual Heart Rate Based on Age Selective HR and Response to Exercise KPH 20 0 19 0 18 0 17 0 16 0 15 0 14 0 13 0 12 0 11 0 rt mae um RA Saree 4 10 0 90 pers E AK En MEVS T em s pc x uu 98 UE eae mega eee sa n E d VW p Peer EIEEE R EERE WIS nM quM RR AC YS 70 f ee E d CC c E E E A ER ps LM A Y I year aes Que at once tru EL uU Xe e E 3 RIDE ANIMA Ere SOROR AGO ITA ATA QATAR a VE RAO ag Rene ANC NUR 3 eS A d RAPI UAE A Ces a as oe d 6 0 IAS dc AUAM TERES SUE ae RUE NUES UR hend UM us MEAN ET ANS d Pa A LIE l 5 0 ptt NES E 0 E we See ee ai IE id de A OE a Rea a a A o 30 Fat on ec p pau U D pK E EM R d EE Lie chan at EE 5 MOLAR UE E RE a is x pP pU KU Ra Si TR R 3 d SE 20 irl MS KAN gs AXE Ki Ak M Et Warm Program Segments Up in Minutes Down Kina EDS a ADJEI eR SE E AN b 7 jk uus e d Huc cu D E sR each haa va a L2 lt i Feat ACSC ARR ORNS SR SiS AE Fe NR O0 NCC AU O O0 GO Warm Program Segments Up in Minutes Down Operation Page 3 15 Cybex Pro Treadmill Owner s amp Service Manual eo Program Overview This program was designed for the exercise participant who wants to improve the overall efficiency of their cardio respiratory system Unlike some of the other treadmill programs that incorporate low and moderate intensity segments the Cardio program contains overall higher i
87. ing 1 O D 360 Max Ld Rear Roller Hardware Assembly Nut Holder Bracket Elevation Weldment Bolt Hhcs 0 375 x 2 25 blk zn G5 Wheel Rubber 3 Dia Nut Jam 3 8 16 blk zn Decal International only specify language Bolt Hhcs 0 375 x 2 blk zn G5 Bolt Hhcs 0 375 x 2 5 blk zn G5 Motor Elevation 115 VAC Motor Elevation 230 VAC Tube Nut Motor Elevation Kit Sleeve Elevation Mounting Top Sleeve Elevation Mounting Bottom Filter Line 20 Amp Spade Filter Power Line 20 Amp 20EQ1 Screw SEM 8 32 unc x 62 PNHD phil pl Washer for ground Nut Keps 10 32 Hex Stl Zinc Cover Lower Controller English Clip Christmas Tree Single Head Lower Control Assy 115V Lower Control Assy 230V Lower Control Assy 230V 50Hz International use only Brush Replacement Gauge English Label Error Codes English Label Service Schedule English Decal Stableflex Logo Label User Precautions 15 x 1 3 Label Start Instructions Profiles English Label HR Zone Heart Icons English Fan Drive Motor Leeson Motor Ground Wire Washer Wavy Motor Base Plate Assy Screw 5 16 18 x 2 0LG H x HD GR5 Tap Washer Lock Ex 5 16 Zinc opacer Motor Base Bushing Flanged 1 0ID x 1 120D x 75LG Ring Retaining Ext Crescent Shaft Motor Mount Cable Opto Sensor Armored Washer Flat No 4 Washer Lock Ex No 6 Zinc Screw 4 40 x 0 62 Pnhd Phil Clamp Motor Drive includes nut Motor 3 0 Hp 110v PMDC 3500RPM GR Motor 3 0 Hp
88. k both brushes for cracks or chips When Err9 appears on screen it indicates motor brush wear The treadmill will run 100 miles 161 kilometers longer and then be inoperable until brushes are replaced Service Page 7 17 Service Page 7 18 Cybex Pro Treadmill Owner s amp Service Manual CAUTION If the drive motor is warm wait until it is cool to the touch before proceeding The inside components of the drive motor may be hot WARNING Keep the motor dry Do not get the inside of the motor wet NOTE If you are checking and or replacing the motor brushes follow steps 9 14 If not skip to step 15 WARNING Wait until the armature LED is off before removing the motor brush covers 10 Check the armature LED A Observe the armature LED on the lower board labeled ILT4 B After the armature LED goes off proceed to step 5C 11 Remove the drive brush access covers A Squeeze each of the two rectangular brush covers to remove it from the motor See Figure 15 B Lift off the round brush cover See Figure 15 If necessary carefully pry the cover up using a flathead screwdriver Brush Replacement Gauge DE 16608 4 This decal applies to models Trotter Elite Sport and Pro 0 4 Place brush up to the illustration If brush 10 2 mm is within replace zone replace brush Mice em NOTES Always measure both brushes One lt wears 20 faster Always replace both brushes as a pair e
89. ld the display board to the console i 4 Attach the display board A Place the display board in position on the front console B 4 P P y d y i D M B Using a Phillips head screwdriver secure the six screws that hold the display board to the console 28 1 lt b D 4 Service l Page 7 30 eoo Nes E 0609090909060000060000000900000 06000090000000000000000000 1 4 oe000900000000000909 3 ws A Er m 7 a 4 wW mad d Cybex Pro Treadmill Owner s amp Service Manual 5 Connect the cables A Connect these cables into the display board the display cable 2 connectors the two upper switch membranes the lower switch membrane the contact heart rate cable the CSAFE board to display board jumper and the upper to lower board jumper See Figure 24 6 Check the connections A Check to see that all of the cables are connected firmly in their proper place 7 Secure the console back A While being sure not to pinch any cables use a Phillips head screwdriver to secure the nine screws that hold the back cover to the console front 8 Calibrate speed A Follow the Speed Calibration procedure located in this chapter NOTE This procedure will cover the contact heart rate board grips and cable Tools Required e Phillips head screwdriver e ESD Electro Static Discharge grounding strap 1 Disconnect the external power source A Turn the main power switc
90. le it to the on I position to supply power to the internal treadmill components and illuminate the control panel B a NA e p 5 4 y j f j l f 7 1 A i y i i gt K A A q d i M i U 4 1 Wd d d o e Q e e 1 o o e e 7 d 7 d f 4 7 A d S Cybex Pro Treadmill Owner s amp Service Manual CAUTION Do not stand on the running belt when starting the treadmill Always place your feet on the two top steps when beginning a workout Place your feet on the two top steps located on each side of the running belt Clip the e stop clip onto your clothing and carefully test the e stop key to ensure it will fall off properly in case of an emergency See Emergency Stop Key e stop in chapter 1 for properly testing the e stop key Also see Stopping the Treadmill in this chapter for further information about the e stop key NOTE Be sure the string is free of knots and has enough slack for you to run comfortably with the e stop key in place You now have the option to select a program or enter Manual Mode To select a program press a program key and follow the prompts Upon entering a program the LEDs flash prompting you to adjust the appropriate settings This is referred to as Program Setup Mode If the Quick Start key is pressed now all defaults for that program will be accepted After 10 seconds if no key has been pressed the first default will be ac
91. lowing the Elevation Motor procedure in the Service chapter Lubricate the upper and lower bolts and the spacers with a small amount of lithium grease NOTE You can buy lithium grease at an auto parts store Static Electricity Depending upon where you live you may experience dry air causing a common experience of static electricity This may be especially true in the winter time You may notice a static build up just by walking across a carpet and then touching a metal object The same can hold true while working out on your treadmill You may experience a shock due to the build up of static electricity on your body and the discharge path of the treadmill If you experience this type of situation you may want to increase the humidity to a comfortable level through the use of a humidifier Maintenance Page 4 6 EE S B 4 y i n j i 3 3 6 x 1 x 3 Cybex Pro Treadmill Owner s amp Service Manual All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury Service Schedule for Models Trotter Elite Sport and Pro NOTE This is the minimum recommended service 1 Determine mileage Mileage Service Initia A Enter Test Mode by holding down any key while tuming the treadmill to the on 1 position B Press eo except on Sport DIST appears on the display First 500 Miles A Check Running Belt Tension amp Tracking Every 5000 Mil
92. m the outlet Remove the e stop key from the treadmill Immobilize the treadmill when not in use by removing the e stop key Inspect the treadmill for worn or loose components before each use Do not use until worn or damaged parts are replaced Maintain and replace worn parts regularly Refer to Preventive Maintenance section of Owner s Manual DO NOT operate the treadmill if 1 the cord is damaged 2 the treadmill is not working properly or 3 if the treadmill has been dropped or damaged Seek service from a qualified technician DO NOT place the cord near heated surfaces or sharp edges DO NOT use the treadmill outdoors DO NOT operate the treadmill around or where aerosol spray or where oxygen products are being used Head and understand the Owner s Manual completely before using the treadmill Ensure all users wear proper footwear on or around all Cybex equipment Set up and operate the treadmill on a solid level surface Do not operate in recessed areas or on plush carpet Provide the following clearances 19 7 inches 0 5 m at each side 39 inches 1 0 m at the back and enough room for safe access and passage at the front of the treadmill Be sure your treadmill is clear of walls equipment and other hard surfaces DO NOT attempt repairs electrical or mechanical Seek qualified repair personnel when servicing If you live in the USA contact Cybex Customer Service at 800 766 3211 then press 64 If you live out
93. m the fan and running belt For internationally installed treadmills only place the ferrite shown in Figure 18 removed in between the wire ties BAAN E IJ Service Page 7 20 r 4 F 2 r p z f Pp f G 1 1 3 k D 1 i j hra 1 r e o e e e 6 o e e e e e e e e e e e 4 h x A d N h 2 A d Cybex Pro Treadmill Owner s amp Service Manual Tie Cables Away ze m Tae e from Fan NOTE The ferrite is for internationally installed motors PIII TOI IISA RAAT SINE ANGORA WW T q vo 0e900 009 9 y y d P Wi 4 Figure 18 E Refer to the lower board shield to DT11 RED LEO confirm the locations for then e ey the connectors and check to see Elevation Up Signal Lit p that all of the cables are connected depeso E firmly See Figure 19 PEOR N E pii always i A Voltage Always fit a F Place the lower board shield in position and push the clips down kewe sam Reda P2 ispay caie m NOTE The clips will snap in See Board O a Figure 19 Shield i SIN 69 N 20 Secure the motor cover Moor Amature Vaage m motor is present pye L12 RED LED vigens Vrbis e i On board Supply A Lower the motor cover center into DENEN Voltage Aaye NI position See Figure 2 WARNING SERIOUS INJURY COULD OCCUR Ae i TTT IF THESE PRECAUTIONS B Using a Phillips head screwdriver PE cheese ig vo age I
94. mbling the treadmill Failure to do so could result in injury CAUTION A minimum of two people are required to lift move and assemble this treadmill Always use proper lifting methods when moving heavy items CAUTION Do not pinch your hands or other body parts while pivoting the treadmill See Figure 3 CAUTION During this procedure STAY OFF THE RUNNING BELT Stand with your feet on the two steps Before assembling the treadmill you must select a suitable site and have the proper electrical outlet power available for optimum operation and safety See the Electrical Power Requirements section located on the next page for direction in locating your treadmill s voltage requirements The area you select for the treadmill should be well lit and well ventilated Locate the treadmill on a structurally sound and level surface do not place in recessed areas or on plush carpet a few feet away from walls and other equipment Each side of the treadmill should have a 19 7 0 5 m minimum space Behind the treadmill should be 39 1 0 m minimum of space Allow enough clearance for safe access and passage during use of the machine If the treadmill is to be located above the first floor place it near or above major support beams If the area has a heavy plush carpet the airflow around the base of the machine may be restricted or the carpeting may interfere with the moving parts To protect the carpeting and the machinery place a 3 4
95. n each side g EE Tools Required e Phillips head screwdriver WARNING Disconnect the power cord before beginning this procedure 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplug the treadmill from the power outlet 2 Remove the motor cover A Using a Phillips head screwdriver loosen three screws on each motor cover side left and right B Lift the motor cover center up and off the treadmill NOTE The screws will stay in place 3 Visually inspect the target disk on the flywheel A Turn the flywheel slowly and look for dirt scratches or other damage on the target disk NOTE If the target disk or sensor is dusty use a soft dry cloth to wipe off the dust Service Page 7 6 ec00000000000000000000090000000000000000000000 E t f A A 4 Adjust the speed sensor gap if needed A B Cybex Pro Treadmill Owner s amp Service Manual Using a Phillips head screwdriver loosen the screw that attaches the speed sensor to the motor saddle See Figure 3 speed sensor screw Adjust the gap between the speed sensor and the flywheel to 3 16 48 cm and tighten the screw See Figure 3 Flywheel Gap Speed Sensor Screw Figure 3 5 Test for speed errors 6 A B C D m G Connect the power cord to a power outlet os Enter Jest Mode Bring the speed of the treadmill up to maximum spe
96. nd place the treadmill at O degrees incline level after each use Keep children away from the treadmill Teenagers and disabled persons must be supervised while using e Obtain instruction before using e Keep all body parts hair towels water bottles and the like free and clear of moving parts e Head and understand the Owner s Manual and all warnings posted on the unit before using DO NOT use the unit if you exceed 400 Ibs 181 kg This is the rated maximum user weight Facility Safety Precautions Instruct all users on how to clip the e stop clip onto their clothing and carefully test it prior o to using the treadmill D e e e e N x P d 4 pod 3 a 4 Cybex Pro Treadmill Owner s amp Service Manual Instruct all users to use caution when oun nc and demu the treadmill Disconnect all power before servicing the treadmill Use a dedicated line when operating the treadmill Connect the treadmill to a properly grounded outlet only DO NOT operate electrically powered treadmills in damp or wet locations Keep the running belt clean and dry at all times Use this treadmill for commercial use only DO NOT leave the treadmill unattended when plugged in and running NOTE Before leaving the treadmill unattended always wait until the treadmill comes to a complete stop and is level Then turn all controls to the STOP or OFF position and remove the plug fro
97. nical Specifications Specifications ess 2 1 3 Operation Terms amp Symbols Used 3 1 Quick Operation Guide 3 2 Detailed Operation Guide 3 2 otopping the Treadmill 3 5 Immobilization Method 3 5 Emergency Dismount 3 5 Emergency Stop RT 3 5 Safety Sentry 206 3 5 Control During Operation 3 5 Data Readouts 3 6 Displaying Heart Rate 3 6 Heart Hate LED 3 6 Use of Programs 3 7 Manual Mode 3 8 The Workout Profile 3 8 Meaning of Grade 3 9 SKRUN ue ra wr vno SOR CUN PTG 3 10 IHOSS uuu aoi bct eed 3 12 Heart Rate 2 00 3 14 ec P EET 3 16 Weight Loss 3 18 Manual ok Metu edo 3 19 4 Preventive Maintenance Warnings Cautions 4 1 Regular Maintenance Activities 4 1 Cleaning Your Treadmill 4 1 Running Belt Maintenance 4 2 Other Preventive Maintenance 4 6 service Schedule 4 7 Log Sheet T EMT 4 8 9 Setup amp Assembly Warnings Cautions 5 1 Choosing amp Preparing a Site 5 1 Electrical Power Requirements 5 2 Assembling the Treadmill 5 2 Testing the Treadmill Operation 5 11 Setting Operation Options 5 12 6 Customer Service 7 Service
98. nsert the two screws that fasten the front roller to the frame NOTE Tighten each of the two screws evenly making sure not to tighten one screw too many turns before moving to the other screw See Figure 8 8 Secure the rear roller bolts A Using a 3 4 socket wrench tighten each rear roller bolt evenly making sure not to tighten either bolt too many turns before moving to the other bolt NOTE Do not overtighten the belt You will tension and center the belt in step 23C NOTE If you are replacing the motor with a new one follow step 9 If not skip to step 10 9 Transfer the flywheel to the new motor A Using a 7 16 socket wrench Screw remove the flywheel screw Split Washer washers and motor ansi square Flat Washer key from the old motor See of rm Figure 14 AE B Place the flywheel in position on the new motor and slide the motor key into the slot on the flywheel See Figure 14 C Using a 7 16 socket wrench install the flat washer split washer and screw that hold the flywheel on the motor and then tighten securely 80 in Ibs See Figure 14 Figure 14 NOTE Motor brushes are wear items that will periodically need to be replaced Both drive motor brushes must be replaced as a pair This will ensure even commutator contact and brush wear However the one brush may wear faster than the other brush Therefore always measure both brush lengths to determine whether you should replace the pair Chec
99. nt draw and motor voltage must be checked by a qualified service technician at the recommended intervals listed in the Service Schedule in the Preventive Maintenance e chapter of this manual For your convenience a service schedule decal is provided under the a S Service Page 7 4 K q e ri ta Cybex Pro Treadmill Owner s amp Service Manual motor cover of each Cybex Pro treadmill By performing these procedures you can evaluate the performance of your drive motor and help prevent premature failure Tools Required e Phillips head screwdriver e Voltage meter 1 Measure current draw A Enter Test Mode by holding down any key on the display while turning the power switch to the on position lt B Press the Quick Start key The belt will move at 1 mph 1 6 kph E A B Without standing on the belt bring the speed of the treadmill up to 3 mph 4 8 kph and take note of the load value in the top center display Have a second person walk on the belt at 3 mph 4 8 kph and take note of the load value in the top center display and the weight of the person NOTE Call Cybex Customer Service to confirm that the load is within acceptable range Loads over 200 are generally unacceptable Press Stop to exit Test Mode Disconnect the external power source Turn the main power switch on the left side to the off O position Unplug the treadmill from the power outlet 3
100. ntensity levels with more moderate recovery segments The speed range of the program includes walking speeds at the lower levels up through a moderate jog in the higher levels Elevation is used to emphasize the high intensity portion of this program while decreased elevation and a small increase in speed mark the recovery segment High intensity and recovery segments are always in a one to one time based ratio and make up the core eight minutes of the program See table below and Figure 8 Base Speed Peak Elevation Base Speed Peak Elevation mph Yo grade mph Yo grade Level 1 3 2 296 3 5 096 i 2 3 5 3 3 8 0 3 3 8 4 4 0 0 4 4 0 5 4 2 0 5 4 2 5 5 0 2 6 5 0 5 5 5 2 7 5 5 5 5 8 2 8 6 0 6 6 2 2 9 6 2 6 6 5 2 10 6 5 6 6 8 2 Operation Page 3 16 1 4 A A Speed MPH 12 4 12 0 11 0 10 0 9 0 8 0 7 0 6 0 40 3 0 20 1 0 Elevation 96 Figure 8 Cybex Pro Treadmill Owner s amp Service Manual Cardio Profiles Show Level 10 at 20 Minutes KPH 20 0 19 0 18 0 17 0 16 0 15 0 14 0 130 12 0 11 0 VETE UTMEME ACA KA KG EN SUSE TU a Na AO ae TR EDITUS c Ades p F Pel eX akan 3 7 a eee Kana SAC gL Ey em EMERG GU SNE ease p MEUSE TECTA c iw EN nn Ph w ew qn ras rs AN LU ME M EEEE ag ga aga kana ak NUES Kan ga kk E ga A 10 0 x E dum MET EMERGERE Eg Qm qupd E D A RRR SM Pa DR d AO NER d ID a stag DA Oe MIRA
101. ny of these indicate a worn commutator and the motor should be replaced The commutator may be cleaned with narrow commutator stone if carbon build up is present NOTE File down the stone if it won t fit in the brush holder hole Brush dust can be loosened from the brush holder area by lightly filing the surfaces B Inspect the brushes for signs of excessive wear or cracks The motor brushes must be replaced if one or both is worn to 0 4 10 2 mm or less in length is broken or chipped has a broken spring or binds in the motor NOTE For your convenience the decal shown in Figure 15 is under the motor hood cover NOTE If a new brush does not slide in and out easily the edges or corners of the brush can be lightly filed down The motor may make a clicking noise as new brushes wear in 14 Replace the brushes NOTES If a new brush does not slide in and out easily the edges or corners of the brush can be lightly filed down The motor may make a clicking noise as new brushes wear in If you reinstall the original brushes it is good to install them facing their original position Reversing the orientation of the brush can cause a clicking noise during operation until the brushes wear in A Locate the brush with the two wires and slide it into the motor brush holder located nearest the round access hole B Locate the brush with the one wire and slide it into the motor brush holder on the opposite side C Place a spring clip under eac
102. omponents on the lower board A charge can remain after unplugging the power cord and turning off the treadmill The belt will be jerky during the next step Hold the handrail to support yourself During this procedure STAY OFF THE RUNNING BELT Stand with your feet on the two steps Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill If the drive motor is warm wait until it is cool to the touch before proceeding The inside components may be hot Keep the motor dry Do not get the inside of the motor wet Wait until the armature LED is off before removing the motor brush covers Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged A minimum of two people will be required to properly lift the treadmill Always use proper lifting methods when moving heavy items Service Page 7 1 Cybex Pro Treadmill Owner s amp Service Manual WARNING All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury CAUTION Use only Cybex replacement parts when servicing Failure to do so could result in
103. ow the actual speed Press and hold down the Speed key until the treadmill reaches a speed of approximately 4 mph 6 4 kph as indicated on the display Observe the belt to see that it is running properly it should stay centered in the middle of the deck If you have problems with the running belt operation see Running Belt Adjustments in the Preventive Maintenance chapter Run the treadmill through its full speed range First press the Speed key until the treadmill reaches its highest speed 12 4 mph 20 kph Then press the Speed key until the treadmill is back to 1 0 mph 1 6 kph As you press the Incline 4 amp or Speed keys the respective displays will show the actual incline or speed When the treadmill reaches the set incline and speed the displays will stop flashing and remain steadily illuminated to indicate that the desired settings have been reached Setup amp Assembly Page 5 11 Setup amp Assembly Page 5 12 Cybex Pro Treadmill Owner s amp Service Manual 11 Run the treadmill through its full Yo grade range Press the Incline 4 key until the treadmill reaches its highest grade 1596 Next press the Incline amp key until the treadmill is down to 296 grade Ensure the power cord is not being pinched under the front of the treadmill Then press the Incline 4 key until the treadmill is back to 096 grade 12 Press Stop twice to stop the running belt end the workout review and return the displa
104. personal injury For any service related concerns call Cybex Customer Service at 800 766 3211 for Cybex customers living within the USA For customers living outside the USA call 508 533 4300 or fax 508 533 5183 NOTE Read and understand each procedure thoroughly before servicing Unless otherwise noted right and left denote user orientation for all procedures i i Cybex will void warranty if non Cybex replacement parts are used To enter Test Mode press and hold down any key on the display while turning the power switch to the on position When all keys are released PRO and the software revision rx x are shown on the display To exit Test Mode press Stop Stuck Key List p If Test Mode occurs without holding any keys a key may be stuck closed or Error 7 may have occurred You may need to replace the upper and or lower display overlay See Figure 1 If KEY is displayed you can determine which key is stuck closed by referring to the number list below Lower Overlay Figure 1 1 Stop Heart Rate 12 Center Up 17 Enter 22 Time 2 Incline Down 8 Manual Up 13 9 Holes 18 Cardio 23 Scan 3 Speed Down 9 Incline 14 Level 19 Center Down 24 Age 4 Weight 10 Speed Up 15 Mets 20 Calories 25 Pace o Distance 11 Quick Start 16 5K 21 HR Control 26 Weight Loss Service Page 7 2 oeo00000000000000000000000000000000000000000909 Cybex Pro Treadmill Owner s amp Service Manual
105. r Motor Saddle saddle and position each screw vertically as shown in Figure 16 NOTE The motor Figure 16 strap will be creased slightly where it pressed against the motor saddle be sure the strap is in its original position B Close each motor strap and use a 7 16 wrench with a deep socket to tighteri each nut securely 80 in lbs See Figure 16 18 Align the drive belt A Place the drive belt over the flywheel pulley and confirm that the drive belt is positioned three grooves over from the face of the flywheel and three grooves over x from the face of the pulley See Figure 10 e 19 Connect the motor cables A Connect the motor cable to the lower board and line filter as shown in Figure 13 red to A1 black to A2 yellow to BW and green to the line filter NOTE For internationally installed treadmills only the green cable goes on the ground stud tab B Place the flat washer on the motor saddle followed by the ground terminal split washer and screw See Figure 17 NOTE Be sure that the spacers are still in place Screw 2 below the saddle NOTE The ground terminal must go between the two washers oplit Washer 2 C Using a 1 2 socket wrench Ground Terminal 1 tighten both screws on the Flat Washer 2 motor saddle opacer 2 D Using wire ties tie the motor Figure 17 cable to the base so that no wires get pinched See Figure 18 NOTE Be sure that the wires are tied away fro
106. r help Page i Cybex Pro Treadmill Owner s amp Service Manual ENS ERR E AA Be aces MeN eae KAN BK Declaration of Conformity We declare that to the best of our knowledge that the fitness equipment listed below and manufactured by Cybex International Inc 10 Trotter Drive Medway MA 02053 USA Conforms to Directives 73 23 EEC 89 336 EEC E Standards EN957 1 EN957 6 EN60335 1 EN50081 1 I p AAN KAKA KAKA NTEN SEL KT LA AALA Na RNA SCOP RAT AAN AGER KL Ge FA BD s A No NGA AGA A SRI AURA DE Ira NA AAO CA A ROGER Product Name Cybex TROTTER Elite Cybex Sport Cybex Pro Cybex Pro Models 450T 500T 520T 530T European Contact Attention European Sales Director Floor 2 56 Bridge Street O Newport South Wales NP20 4BL United Kingdom Phone 011 44 1633 251222 E AAE ANAE ANG AA EA precor AE TARRA ERAR NAER ONS DEE AAA NOTE For European customers only Page ii MET t B 1 A d d 5 Cybex Pro Treadmill Owner s amp Service Manual Table of Contents Front Pages About this Manual LL i FCC Compliance Information Declaration of Conformity li Table of Contents iii 1 Safety Important Voltage Information 1 1 Grounding Instructions 1 1 Important Safety Instructions 1 2 Warning Decals 1 4 Caution Decals 1 7 Emergency Stop Key e stop 1 8 2 Tech
107. r or moderate injury There are no caution decals used on the Cybex Pro treadmill However there is a caution in the installation instructions for initial installation only See below LT tJ Safety Page 1 7 P f 4 Y 1 i X 4 j j y j d Safety Page 1 8 Cybex Pro Treadmill Owner s amp Service Manual The e stop key functions as the emergency stop In an emergency situation remove the e stop key and the treadmill will come to a stop Before using the treadmill clip the e stop key as described below 1 Clip the e stop key to your clothing NOTE Be sure the string is free of knots and has enough slack for you to run comfortably with the e stop key in place 2 Without falling off the treadmill carefully step backward until the e stop falls off the treadmill NOTE If the e stop clip falls off your clothing then the test has failed Reclip the e stop clip to your clothing and repeat this step 3 Replace e stop after successfully testing the e stop key See the illustration shown below 4 The treadmill is now ready to be used 5 After use remove the e stop key from the treadmill NOTE The e stop key shall be removed to help prevent unauthorized use Refer to the Stopping the Treadmill section in the Operation chapter for more information about the e stop key v ec000000000000000000000000000000000000000000 Cybex Pro Treadmill Owner s amp Service Manual e 2
108. re 25 Locate the short and long side of the heart rate Black Wire cab e 3 OR e Route the short cable end to the left from treadmill user s viewpoint and the long end to the right of x 7 Red Wire Place the cable behind the handrail and tie with four i N SG Front wire ties in the locations they were removed in step x 5D Fold the each cable and place it into the hole that EnterS NOTE Front is from treadmill Hole user s viewpoint leads to the grip See Figure 27 black out the back hole See Figure 27 Slide an o ring on each handrail and roll it over the wires so that it is positioned just after the hole where the wires emerge See Figure 27 Remove the protective paper from the loose pieces double sided tape and stick each one between two small holes in the handrail See Figure 28 Position each set of plastic housing so that the grooves fit together snugly NOTE If the grooves don t fit and the housing gets taped down in the wrong position pulling it up will destroy the tape Do not let the plastic housing touch the double sided tape until step 7E Place each plastic grip near the handrail and pull ble oe p a each wire through a rectangular hole See Figure 29 N OT o Z4 Wire Through NOTE Don t let the wires slip back into their holes Co Se SX Rectangular Fit the three plastic parts in position the housing 2 Figure 29 and the cap 1 and continue holding all plastic parts through the next
109. rforming any cleaning or maintenance procedures WARNING Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill CAUTION Be careful not to over tighten the belt Over tightening the belt can cause the belt to stretch and require replacement WARNING All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury Preventive maintenance activities must be performed to maintain normal operation of your treadmill Keeping a log sheet of all maintenance actions will assist you in staying current with all preventive maintenance activities See Service Schedule and Log Sheet located at the end of this chapter NOTE Worn or damaged components shall be replaced immediately or the treadmill removed from service until the repair is made NOTE Cybex is not responsible for performing regular inspection and maintenance actions for your treadmill Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting recording Contact Cybex Customer Service at 800 766 3211 or 508 533 4300 for any preventive maintenance or service concerns When cleaning your treadmill spray a mild cleaning agent such as a water and dishsoap solution on a clean cloth first and then
110. side the USA contact Cybex Customer Service at 508 533 4300 Safety Page 1 3 Cybex Pro Treadmill Owner s amp Service Manual e Use Cybex factory parts when replacing parts on the treadmill e e DO NOT modify the treadmill in any way e e DO NOT use attachments unless recommended for the treadmill by Cybex e Ensure all User and Facility safety precautions are observed e Carefully read and understand the following before using the Cybex Pro treadmill e Warning Decals e Caution Decals To replace any worn or damaged decals do one of the following Visit eCybex com to shop for parts online fax your order to 508 533 5183 or contact Cybex Customer Service at 800 66 3211 If you live outside of the USA call 508 533 4300 For location or part number of labels see the parts list and exploded view diagram This information can be found in the Service chapter in this manual or on Cybex web site at ecybex com Warning decals indicate a potentially hazardous situation which if not avoided could result in o death or serious injury The warning decals used on the Cybex Pro are shown below e LM DO NOT wear loose or dangkng doihing while using Place your feet on the two top steps when starting or Stopping the treadmill i a intai E Stop and place the ueadmill to 0 degrees indine level aft Placez vos pelds sur Us drails for support and to maintain balance i el after each use 7 f Sur les deux march Sas T kek ak
111. the console cover use an ESD grounding strap This eliminates the potential voltage static difference between you and the equipment you are working on Wear an ESD strap for the rest of this procedure p EN B f lv 8 A P i s 5 are lug r A a r t j a a 7 5 gt e x af IN 4 E b Y j uw N 4 N EN z 4 d 3 S 4 Y x d e b sa i N E 4 A 4 d i n AS i E u y 4 j S Y A A A ER f d att T d 7 t s 4 A d g x LT d 3 7s ITEM PART NO Cybex Pro Treadmill Owner s amp Service Manual Remove the display overlay A While wearing an ESD strap disconnect the switch membranes two upper and one lower from the display board See Figure 19 B Use a razor blade to peel up a corner of the display overlay and pull off the overlay Attach the display overlay A Remove the paper backing from the new display overlay B Slide the ribbon cable through the upper two or lower one slot C Carefully place the display overlay in position within the indentation on the console front and firmly rub the display overlay so that it adheres to the console D Route the ribbon cables under the frame tubes and connect them to the display board Secure the console covers A Using a Phillips head screwdriver tighten the six screws that hold the console front to the frame B While being sure not to pinch any cables secure the
112. the power switch and its plate so that the on is toward the top See Figure 23 B Connect these two power cord cables to the power switch e The blue cable connects to the top left switch fast on The brown cable connects to the top right switch fast on NOTE You will connect the ground in step 10D C Connect the line filter fast ons to the power switch he white cable connects to the bottom right switch fast on m e The black cable connects to the bottom left switch fast on Service Page 7 28 E y A A 1 N x 3 o5 i o e y n 4 Cybex Pro Treadmill Owner s amp Service Manual EU Shown From i Front of Switch ack White gt with I Toward MANAN PAMAN ALAA Wi A 1 the Top Power Cord Behind Base Brackets Figure 23 Tm PN NY v 090 0000009000090 D With the ground wire through the access hole to the lower control bracket put the ground wire terminal on the stud on the lower board bracket E Using a 3 8 nutdriver secure the one nut over the ground wire terminal F Using a Phillips head screwdriver secure the switch plate to the treadmill with the on toward the top 6606 v 66 60 Tools Required Y e e Phillips head screwdriver e ESD Electro Static Discharge grounding strap 1 Disconnect the external power source A Turn the main power switch on the left side to the off O position B Unplu
113. the running belt CAUTION Do not stand on the running belt when starting the treadmill Always place your feet on the two top steps when beginning a workout 2 Clip the e stop clip onto your clothing and test it as described under Emergency Stop in the Safety chapter 3 Press any program key or press Quick Start to skip the settings and begin Manual Mode immediately 4 f you pressed a program key to select a program you will now be prompted for workout Time Weight Level and Age as appropriate Adjust these settings with the A W arrows and press Enter to proceed 5 he treadmill begins a countdown 3 2 1 after which it accelerates the belt to 1 0 mph 1 6 kph for Manual Mode or the speed of the program that you selected 6 Hold the handrails while you step onto the running belt and begin walking T Press the Speed keys to change the belt speed at any time The right display will show the current speed 8 Press the Incline amp keys to change the incline at any time The left display will show the current incline 9 Press the Stop key at any time S NOTE Maximum user weight is 400 Ibs 181 kg 1 Plug the treadmill power cord into a power outlet from a grounded dedicated circuit rated for one of the following 115 VAC 596 60 Hz and 20 amps 208 220 VAC 60 Hz 15 amps or 230 VAC 5 50 Hz and 15 amps 2 Locate the on off I O power switch on the left side of the treadmill Togg
114. ual 4 Remove the side panels A Pull each side panel out and off the treadmill See Figure 5 5 Remove the top steps A Using a Phillips head screwdriver remove the three screws that hold one of the top steps in place Repeat this step for the other side See Figure 5 B Grasp each top step and slide it out and off the treadmill See Figure 5 J EIN Screws 3 Under yr a oe Each Top Step Figure 5 6 Remove the rear roller A Using a 3 4 open end or socket wrench loosen the two rear roller bolts one roller bolt on each side NOTE Loosen each bolt evenly making sure not to loosen either bolt too many turns before moving to the other bolt See Figure 6 B While holding the rear roller remove the hardware from each side NOTE Pivot the bolt washers spring and nut holder out together See Figure 6 C Lift one side of the rear roller and slide the roller out of the running belt See Figure 6 Side Panel Nut Holder NOTE Keep the Hardware Together Figure 6 Rear Roller Bolt Washers Spring and Service Page 7 11 WYNMCA IVT IECOUIIHII NVVVIICI S Q OCI VIUCC IVidi iudi 7T Loosen the deck E A Using a 7 16 open end or socket wrench remove the ten screws and ten washers e that hold the deck in place See Figure 7 NOTE Leave the deck in place until step 9B ocrews 5 on Each Side Screw Securing Deck otiffener 1 on Each Side Rubber Mount 1 on Eac
115. with a clean dry towel This should be done Maintenance Page 4 2 o n E 4 B 9 a amp N d Y 6 e e 2 2 3 B i Cn a i i lt 1 A fi Pp Cybex Pro Treadmill Owner s amp Service Manual often to prevent premature wear of the deck running belt and the drive motor system See the Service Schedule in this chapter to determine the minimum recommended cleaning The running belt may become loose and slip on the drive roller with each foot plant If it does follow the Tensioning and Centering the Belt in this chapter See the Service Schedule in this chapter for a minimum schedule for checking the belt tension Tension and Center the Belt If the belt is slipping under each step perform this procedure Tools Required e 3 4 Socket wrench 1 Tension the belt A Use a 3 4 socket wrench to turn each bolt 1 2 turn clockwise See Figure 1 NOTE Be sure to adjust each bolt equally on each side Figure 1 B Turn the power on and press the Quick Start key C Press the Speed to bring the speed up to 3 5 4 mph 5 6 6 4 kph Allow the treadmill to run for a minute D Observe the belt to be sure it stays centered If it is not centered follow step 2 E Walk on the belt to see if it still slips If it does restart this procedure at step 1 A If you have to do this procedure three times and it still slips check the drive belt tension in the Service chapter or call Cybex Customer Servic
116. wner s amp Service Manual 8 Secure the top steps A Place each top step in position See Figure 4 B Using a Phillips head screwdriver tighten the three screws that hold each top step in place See Figure 4 9 Secure the end caps A Using a Phillips head screwdriver tighten the screw securing each end cap in place oee Figure 3 10 Secure the side panels A Place each side panel into position slightly under the end cap and use your hand to push all along the bottom edge of the side panel to snap it in place See Figure 3 11 Secure the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side B sure the screws are catching the center motor cover s holes Other preventive maintenance activities must be completed by a qualified service technician at the recommended intervals listed in the Service Schedule shown on the next page These activities include e Measure the motor brushes and replace worn motor brushes e Rotate and replace the running deck e Replace the running belt e Check the current draw e Measure motor voltage at maximum speed with no load NOTE See the Service chapter of this manual for detailed procedures for the maintenance activities listed above Elevation Motor Lubrication In time the elevation motor pivot points may develop a squeak If a squeak is present remove the elevation motor by fol
117. y First 500 Miles A Check Running Belt Tension amp Tracking Every 5000 Miles A Check Running Belt Tension amp Tracking amp Move Treadmill amp Vacuum Underneath C Remove Motor Cover to Clean Underneath with a Dry Cloth amp Vacuum Every 10 000 Miles Replace Belt amp Flip Deck Check Motor Brushes amp Replace If Needed Check Current Draw Measure Motor Voltage at Max Speed with No Load Check Elevation Assembly amp Replace Worn Parts Lubricate Elevation Bushings Every 20 000 Miles 4 Replace Belt amp Deck DE 16609 4 Underneath Motor Cover Safety Page 1 5 Safety Page 1 6 Cybex Pro Treadmill Owner s amp Service Manual ead Arr A A ee nes SERIOUS INJURY COULD OCCUR IF THESE PRECAUTIONS ARE NOT OBSERVED High voltage is present under this shield This shield should only be removed by a qualified service technician Keep wet items away from inside parts of the treadmill High voltage may still be present even if the treadmill is unplugged DISCONNECT DEBRANCHEZ VOR CORTE LA POWER L ALIMENTATION SERVICEAR ENERGIA BEFORE AVANT DE FAIRE BEITEN ELECTRICA SERVICING L ENTRETIEN NETZSTECKER ANTES DE ZIEHEN REPARAR AAN Aon KE IZEPESSODBULC KOPPLA SBa IFRAN DoT FEL STR MMEN INNAN SERVICE UTF RS 4 i 3 Cybex Pro Treadmill Owner s amp Service Manual Caution decals indicate a potentially hazardous situation which if not avoided may result in mino
118. y to Dormant Mode 1 Enter Test Mode by holding down any key while turning on I power The display will read Pro NOTE After changing any value you must press Enter to save that value When you press enter the display will read upat updated to confirm your selection 2 Press the Weight key to set options change values with A and W keys and press Enter to save your selection Each time you press Weight the next set of data is displayed in the following order Unit Choices are Eng or Euro measurements English is the default Line This is the frequency of the power line that supplies power to your treadmill The default setting is 50 Hz for metric consoles and 60 Hz for English consoles NOTE f you have an English console and a 50 Hz power line frequency then you must change the default setting from 60 Hz to 50 Hz for the proper elevation frequency Scan This turns on or off the data readout scan unless a specific data key is pressed during a workout Default is on Def This is the default time for time based programs if a user doesn t re set Time For example if you press Time you can decrease or increase the set workout time up to the amount that the Max time is set Choices are between 20 minutes and 60 minutes Default is 60 Max This is the maximum amount of time the treadmill can run per use You can limit the users time or choose none for unlimited time Choices are between none
119. y to display the log The most recent error is always first in the log Press the Pace key again to cycle to the next the error stored Up to 10 errors can be stored Press the Scan key twice to clear the error log Press Stop to exit Test Mode NOTE A processor upset can cause a bAd See H then G Error Description bAdO Bad checksum See H then G bAd2 Internal RAM error See H then G bAd3 Watchdog timeout See H then G Err1 Belt didn t start or no speed sense See E D B then A Err2 Underspeed 2 mph for 2 seconds without correction in process See E C then B Err3 Speed sense lost See E A B and C Err5 No O switch sense within timed limits This is declared when the timed elevation reaches 2 without tripping the index See F and A dii Err6 Overspeed 1 mph for 1 second or 2 mph for 0 2 seconds without 46 correction See E Err7 EEPROM error memory lost loads new defaults enters Test Mode See G Err9 Brush wear too low Indicator has been activated for over 100 miles See D ErrE 0 always on or switch disconnected or wired backwards This means that timed elevation has gone up 2 and the index is still sensed See F Action A Check lower board B Check drive motor C Check belt and deck D Check motor brushes E Check speed sensor F Check elevation motor G Replace display board H Turn the treadmill to the off O position and back on Perform speed calibration procedure Motor curre
120. y key on the display while turning the power switch to the on position When the key is released PRO and the software revision rx x are shown on the display B While standing on the ground press Start and then press the Speed Up key once to set the treadmill speed to 1 0 mph 1 6 kph WARNING Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmill CAUTION The belt will be jerky during the next step Hold the handrail to support yourself C Hold on to the handrails as you step on the running belt begin walking and notice how the belt feels the belt may surge vibrate or slack NOTE If the belt doesn t need to be adjusted skip to step 4A D Pull up on the lower board shield It will snap out NOTE Newer versions of the shield will have a hole directly over the IR compensation If you have the new shield place the plastic screwdriver through the hole to adjust the IR compensation instead of removing the shield E Locate the control called IR COMP on the lower board NOTE DO NOT use a metal screwdriver DO NOT adjust the other two controls that look identical to the IR COMP control Em o man p B 8 s i A 5 yf i A Cybex Pro Treadmill Owner s amp Service Manual follows e Turn clockwise to remove the slack from the belt e Turn counter clockwise to remove the vibration or surging

CYBEXinternational

Contents

Download Pdf Manuals

Related Search

Related Contents