Bercomac
Contents
1. OWNER S MANUAL Model Number 700722 Subframe with Winch 700723 Northeast Drive Mechanism BERC MAC gt y a rs gt A ee Ca e Subirame with Electric Lift amp Drive Mechanism for CUB CADET 2000 SERIES Tractors ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE CAUTION READ amp FOLLOW ALL SAFETY RULES amp INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT Da MN O O0 LIMITED WARRANTY Conditions and Products Covered BERCOMAC guarantees any part of the product or accessory manufactured by BERCOMAC and found in the reasonable judgment of BERCOMAC to be defective in material and or workmanship will be repaired or replaced by an authorized dealer without charge up to our maximum labor rates and pre established times For replacement parts only standard ground freight services are covered This warranty extends to the original retail purchaser only and is not transferable to any subsequent purchasers This warranty applies to the products bought and used in North America Warranty Period from date of the original retail purchase e Residential use 1 year e Semi commercial professional or rental use 90 days Exceptions Noted Below the following items are guaranteed by the original manufacturer and have their own warranty conditions and limited time e Tire Chains 90 days e Engines Will vary as per the manufacturer Please refer to the engine manufacturers2. Obtain Locally 16 PARTS BREAKDOWN SUBFRAME 700722 PARTS LIST SUBFRAME 700722 Re rset O L Obtain Locally PARTS LIST SUBFRAME 700722 23 Reflector Pack of 2 Reflecteur Ensemble de 2 106108 55 Fangens ne ___ Eouapnaesnene Jef on 7 tewas _______ atachedonten s ef on 7 30 O L Obtain Locally PARTS BREAKDOWN WINCH 106125 PARTS LIST WINCH 106125 et at Alten 2 Flange nut M6 x 1 00 O L O L Obtain Locally 20 TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal oil They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used This applies to both UNF and UNC threads Thick nuts must be used with grade 8 bolts ERIC TORQUE TORQUE TORQUE IDENTIFICATION MARKS AS PER GRADE BOLT SIZE FOOT POUNDS NEW TON METERS FOOT POUNDS NEW TON METERS FOOT POUNDS NEW TON METERS NOTE MANUFACTURING u 635 5 6 12 15 163 303 MARKS W ILL VARY se rel u ws na 7 ms an mel a Ts ms ie 053 20 23 271 312 35 42 475 57 45 54 61 7327 me 1 30 3 407 474 54 64 732 ses zo 84 949 11309 u 127 45 52 e 705 so 1085 130 2 110 132 1492 170 one 1429 65 75 881 1016 110 1
3. Tie the wires with four nylon tie wraps included in the Kit Tie the wires A caution ZN FOR YOUR SECURITY Read and follow the safety precautions for the battery in the vehicle s manual CONNECT THE WIRES ON THE BATTERY Connect the wires from the relay to the vehicle s battery The red wire on the positive post of the battery item 1 The black wire on the negative post of the battery item 2 Make sure to tighten the nuts on the posts Connect the relay wires to the battery Install the heat shield item 1 Heat shield Install as shown qty 2 Hex bolts 1 4 x 1 2 Tighten firmly VERY IMPORTANT Make sure the cable winds up and unrolls as shown in the figure cable under the spool If the winch cable does not wind up from the bottom of spool as shown the limit switch will not work and may cause damage to the subframe winch and accessory Install the heat shield ASSEMBLY STEP 3 DRIVE MECHANISM INSTALLATION NOTE You must remove mower deck to install A the drive mechanism A WARNING TO PREVENT INJURIES Stop the motor Apply parking brake Remove the ignition key Disconnect the wire from the spark plug s and keep away from spark plug s to prevent accidental starting The muffler exhaust pipe and surrounding areas will be HOT Allow the tractor to cool before beginning preparation Install the drive mechanism by inserting the 5
4. transport Always travel at a safe speed SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DECAL 105133 nm Failure to observe these instructions could lead to severe injury or death To avoid injury to hands or fingers Always keep hands clear of rope hook loop hook and fairlead opening during installation operation and when spooling in or out Always use extreme caution when handling hook and rope during spooling operations Always wear heavy leather gloves when handling rope Keep hands away from the hot surface ASSEMBLY IMPORTANT TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE WHEN STATED TIGHTEN FIRMLY THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES ANY OTHER USE MAY CAUSE DAMAGE TO THE VEHICLE This subframe may be used to install different attachments see attachments page Once installed it may remain permanently on your vehicle NOTE It is not necessary to remove mower deck at this step INSTALLING THE REFLECTORS IMPORTANT When operating the tractor with a front mount attachment install the two red colored adhesive reflectors on the rear vertical surface of the tractor s fender STEP 1 SUBFRAME INSTALLATION Refer to parts breakdown section for parts identification Install the supports items 1 amp 2 on each side of the vehicle 1 amp 2 Support aty 2 3 Hex bolt 3 8 x 1 1 4 at
5. 16 x 1 1 4 hex bolt item 1 in the hole item 2 On the inside of tractor frame insert the spacer item 3 and a flat washer item 4 on the bolt and secure with a 3 8 nylon insert lock nut item 5 Do the same on other side of tractor Hook the rear portion of the drive mechanism item 6 inside the tractor frame on the spacers previously installed Install the front portion of the drive mechanism item 7 between the supports item 8 previously installed and secure in place with the pin item 9 and hair pin item 10 as shown Install the belt item 1 on the engine pulley of the tractor Check the tension on the spring item 2 If necessary adjust the tension by moving the adjustment rod item 3 and tighten the sect screw item 4 VERIFICATION OF THE BELT AND PULLEY ALIGNMENT AN WARNING TO PREVENT INJURIES Do this verification when the engine of the vehicle is not running AN Verify the belt and pulley alignment If applicable you can remove or add a flat washer item 1 on the tension pulley item 2 for a better adjustment NOTE There should be a distance of 1 8 between the tension arm item 3 and the tension pulley TO PREVENT INJURIES It is the person who installs the drive mechanism responsibility to make sure that when the clutch is disengaged that all moving parts stop For more information do not hesitate to contact the technical support Install drive mechanism Bel
6. parts before using again TROUBLESHOOTING Please refer to parts breakdown section for parts identification PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Winch runs backwards or stays Winch wires reversed Recheck wiring stuck in up position Switch wires reversed Recheck wiring Switch installed incorrectly Check switch installation Battery wires reversed Recheck wiring Winch cable is not winded up from Wind winch cable from the bottom the bottom of spool of the spool see assembly section in subframe manual Winch will not operate or runs in one direction only Vehicle s ignition switch is at OFF position Turn vehicle s ignition switch at ON position Broken wires or bad connection Check for poor connections Control switch is inoperative Replace control switch Relay or breaker is damaged Replace the relay or breaker Limit switch is damaged or wires disconnected from limit switch Replace limit switch or verify wire connections on limit switch Winch is damaged Replace or repair winch Winch runs but with insufficient power or line speed Weak battery Recharge or replace battery Check charging system Poor battery connection Check battery terminals for corrosion Clean when required Winch is damaged Replace or repair winch Winch cable breaking prematurely Frequently stopping the winch when Doing complete up and down cycles accessory is going down and avoid
7. stopping midway Cable tangling up Release the control switch as soon as the accessory touches the ground Winch drum and cable wearing Insufficient lubrication of winch drum Lubricate winch drum and cable prematurely and cable periodically with grease Replace or repair winch Winch does not hold the accessory in Winch is damaged up position OO TROUBLESHOOTING HOW TO KNOW POINTS TO CHECK Poor connections Recheck wiring with the owner s manual HI LOW voltage tester does not work The control switch inoperative Relay is damaged Winch is damaged The limit switch is damaged The breaker is damaged Connect it on battery posts and of a functional battery If there is no light the tester is damaged Test both connectors with HI LOW voltage tester If light comes ON or the relay is clicking in both positions UP amp DOWN the control switch is operative If there is voltage on battery wire posts 1 amp 2 on the relay and no voltage on posts 3 amp 4 when control switch is activated and relay is clicking in both directions the relay is defective see relay assembly section in owners manual for relay post identification Check connections with HI LOW voltage tester The ultimate test is to connect the winch directly to the battery and reverse the wires to test both directions If the winch doesn t work it is damaged When the limit switch is pushed or stuck inside the w
8. temperatures before using Never use an accessory without proper guards plates or other safety protective devices in place Always make sure to wear the appropriate safety equipment required glasses muffs mask for each type of product See operation section Always make sure of having safe traction on the vehicle by using the recommended accessories chains A T V tracks counterweights See operation section Always make sure the all components are correctly installed driveline securely attached and locked at both ends belts properly installed Always handle the winch cable with thick leather gloves Never modify the accessory or any part without the written consent from the manufacturer A OPERATION 1 10 11 12 13 14 Do not put hands or feet near under or inside rotating parts Exercise extreme caution when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers After striking a foreign object stop the engine motor disconnect the wire from the spark plug s and keep wire away to prevent accidental starting Thoroughly inspect the accessory for any damage and repair damage before restarting and using the accessory If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Take all possible precautions when leavi
9. 82 1402 170 160 192 217 2004 sie 15 88 95 105 1287 1423 150 180 2034 2441 220 264 2983 356 314 1905 150 185 203 3 2507 270 324 366 1 439 3 360 456 515 3 618 3 m p oe o a aee a pen poao jea jemno emn omo mse ees asa 250 300 586 4065 seo 096 raes 043 8 900 1080 12204 14645 METRIC BOLT TORQUE SPECIFICATIONS E l COARSE THREAD FINE THREAD Size Screw Grade No Pitch mm FootPounds Newton Meters Pitch mm Foot Pounds Newton Meters AA OA 36 58 me a g 26 271 352 20 25 271 339 MORE N ES BE EME 51 59 691 799 57 6 772 894 19 56 664 759 81 93 7008 126 Le 130 1572 1762 _E ee _ 213 249 288 6 3374 ar A ar Dh 21 ae as T 124 145 168 Ce 8 er mer AER NIE E ee 12 17 163 23 2 31 298 42 20 29 271 393 35 47 474 637 Fr ee 56 68 2 zE 31 41 42 556 759 92 1 84 101 6 70 5 86 7 aoo 17 136 1585 202 281 2737 313 132 150 1789 2033 333 3 391 6 _ 246 289 ATTACHMENTS ROTARY TILLER 700312 Mounts to the rear of lawn yard amp garden tractors 14 to 25 HP Comes complete with drive amp manual lift mechanisms amp mounting hardware ROTARY BROOM 700380 with nylon brush 700381 with polypropylene brush Fits on same subframe as snowblower amp utility blade Requires an a
10. FY THE LEVEL OF HAZARD HOWEVER REGARDLESS OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your attachment serial number and purchase date in the section reserved below there is no serial number on the subframe Your dealer requires this information to give you prompt efficient service when ordering replacement parts Use only genuine parts when replacements are required If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer for warranty service This manual should be kept for future reference Please check if you have received all the parts for your kit with the list of the bag and the list of the box SERIAL NUMBER IF APPLICABLE MODEL NUMBER PURCHASE DATE A SAFETY PRECAUTIONS A Careful operation is your best insurance against an accident Read this section carefully before operating the vehicle and accessory This accessory is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury All operators no matter how e
11. cer Espaceur Adjustment rod Tige d ajustement dler arm Bras de tension Pin Goupille Flange washer Rondelle bride Double pulley Poulie double 0 NO Ball bearing Roulement a billes Sleeve Douille 12 13 4 15 6 17 Flat pulley V Pulley Poulie plate h Poulie en V Spring Ressort Hair pin 3mm Goupille ressort 3mm Sleeve Douille Guide courroie 18 V belt B 100 sb Courroie en v B 100 sb 9 V Belt B 124 Courroie en V B 124 20 Hex bolt 1 4 n c x 1 GRO Boulon hex 1 4 n c x 1 GR5 1 Hex bolt 5 16 n c x 1 1 4 GR5 Boulon hex 5 16 n c x 1 1 4 GRS 22 Hex bolt 3 8 n c x 2 GRO Boulon hex 3 8 n c x 2 GR5 23 Hex bolt 5 8 n c x 5 1 2 GRS Boulon hex 5 8 n c x 5 1 2 GR5 24 Carriage bolt 3 8 n c x 1 3 4 GR5 Boulon carrosserie 3 8 n c x 1 3 4 GR5 25 26 27 Belt guide lt IS IS RES TFT ppp IM Nylon Insert lock Nut 1 4 n c Ecrou garniture de nylon 1 4 n c Nylon Insert lock Nut 5 16 n c GR5 Nylon Insert lock Nut 3 8 n c 28 Nylon Insert lock Nut 5 8 n c 29 Flat washer 3 8 hole 30 Flat washer 7 16 hole Rondelle plate 7 16 trou Ecrou garniture de nylon 5 16 n c GR5 Ecrou garniture de nylon 3 8 n c Ecrou a garniture de nylon 5 8 n c Rondelle plate 3 8 trou 1 Square head set screw 5 16 x 1 2 Vis a pression a t te carre 5 16 x 1 2 O L
12. cturer for repairs freight fees are prepaid and a written authorization from BERCOMAC must be obtained by dealer prior to the shipment This warranty extends only to equipment operated under normal conditions To validate a warranty claim it is the user s responsibility to maintain and service the unit as specified in the owner s manual or to have the unit serviced at their dealer at their expense General Conditions The sole liability of BERCOMAC with respect to this warranty shall be strictly and exclusively repair and replacement as mentioned herein BERCOMAC shall not have any liability for any other costs loss or damage including but not limited to any incidental or consequential loss or damage Taking advantage of the warranty does not in any way extend the length or renewal of the warranty In particular without being limited to BERCOMAC shall have no liability or responsibility for e Travel time overtime after hours time or other extraordinary repair charges or relating to repairs and or replacements outside of normal business hours e Rental of like or similar replacement equipment during the period of any repair or replacement work e Any communicating or travel charges e Loss or damage to person or property other than that covered by the terms of this warranty e Any claims for lost revenue lost profit or any similar costs as a result of damage or repair e Attorney s fees BERCOMAC s responsibility in res
13. daptor ry py IEA Y g ip A DY ADC DITS 4 e 4 CA li K BX S 79 N ERA 2442 Di MAGE 4 ART WOHL PY RAS ES es EN AG 0 ae 0 2 A x a 4 O Y ET H de N N 7 LL a TIRE CHAINS Two link spacing Required for traction and safety Pkg of 2 SOUFFLEUSE 700474 44 700478 48 Mounts on the same subframe as the BLADE 700463 blade amp rotary broom Mounts on the same subframe as the snowblower amp rotary broom TRACTOR WINTER CAB 700271 34 700423 40 Universal type fits on a wide variety of lawn and garden tractors COUNTERWIEGHT According to tractor model Required for safety and traction Counterbalances weight of attachment NOTES 23 NOTES 24 NOTES 25 WHEN PERFORMANCE amp DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limit e 92 Fortin North Adstock Quebec Canada GON 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINAL NOTICE
14. inch can t raise the accessory only lower it If not working properly replace it Place clip of the HI LOW voltage tester on negative post of the battery Check the voltage with the tip of the tester on both terminals of the breaker If voltage only on 1 terminal replace the breaker sometimes it could take a few minutes for the breaker to automatically reset itself Instant connector 105152 Connecteur instantann Tractor ignition switch Winch control 104829 106090 Commutateur de d marrage du tracteur Contr le du treuil Electric winch 105247 106125 A Y Treuil lectrique gt N SH A Y Red Rouge seg Noir i Rouge Red Rouge Limit switch 105136 Black Commutateur de fin de course Red breaker Noir Battery Batterie lan ol an I HILO 1 44 Relay 105257 Red Relais Rouge disjoncteur 50 amps Breaker 105219 added piece Disjoncteur 50 amp res pi ce ajout e PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700723 o Sn 15 PARTS LIST NORTHEAST DRIVE MECHANISM 700723 Ref Ref Qty Part English description Description frangaise Qt Pi ce 1 1 107294 106070 106071 106072 104841 105208 102754 102969 107282 102736 107333 102300 102766 102304 102617 106300 102840 103414 102484 O O O O O O L O L O L O L O L O L O L Drive frame Chassis d entrainement NO Support Support O Bracket Fixation 4 5 Spa
15. m the spark plug s and keep wire away to prevent accidental starting Check all the bolts and components at frequent intervals to make sure that they are properly tightened Never store a motorized accessory with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure Always refer to the owner s manual when you store the accessory and vehicle for a prolonged or an unspecified length of time Maintain or replace safety and instruction labels as necessary For winter accessories if applicable let the engine run for a few minutes after clearing snow in order to prevent the rotary parts from freezing Inspect the vehicles and accessory s air filter if applicable every day Clean it or replace it as necessary Change the oil more often when working in dusty conditions See the vehicles and accessory s owners manual TRANSPORT 1 Review Transport Safety instructions in vehicle manual before moving Check with local authorities regarding transport on public roads Obey all applicable laws and regulations Make sure all lights and reflectors that are required by the local highway and transport authorities exemple SMV Slow Moving Vehicle are in place are clean and can be seen clearly by all overtaking and oncoming traffic Never have the equipment in operation during
16. ng the vehicle unattended Disengage the power take off lower the attachment place the transmission into neutral set the parking brake stop the engine and remove the ignition key Do not run the engine indoors except when starting the engine and for transporting in or out of the building Do not operate or let motor run in a storage area without ventilation because gas contains carbon monoxide which is odorless colorless and can cause death Never use the accessories across the face of slopes go from top to bottom Exercise extreme caution when using equipment on slopes Do not attempt to clear a steep slope Never tolerate bystanders in the working zone Never use an accessory in the direction of bystanders it might throw gravel or debris that can hurt people or damage property Never operate the accessory at high transport speeds on slippery surfaces Use care when backing up Do not carry passengers Disengage power to the accessory when it is transported or not in use Never operate the accessory without good visibility or light Keep the accessory away from heat sources or flames If applicable never handle the winch cable or hook while in tension SAFETY PRECAUTIONS A MAINTENANCE AND STORAGE 1 When cleaning repairing or inspecting the vehicle and accessory stop the engine set brake remove ignition key and wait that all moving parts have stopped For gasoline engine disconnect wire fro
17. nnnnnnnnnnnnnnnnnnnnncnnnnnnonnos 11 OPERATION amp MAINTENANCE 620 116 SR A Ser 12 MAamtenance za RER ER EE PR E 12 BEILREDIACEMEN rn ee ee ee ernennen 12 NS 12 DISMOUNTING amp STORAGE DISTNOURUNG aitor een 12 A 12 TROUBLE SHOOTING rast ae ae 13 PARTS BREAKDOWN AND PARTS LIST Northeast Drive Mechanism 700723 ir 15 S10 6 2 700722 ocios ico re en ee A 17 AAT Ce eG a y 129 nett Mee meter enn iene rennin ae rpran tenn heer tren nie rene Mere enn creeer ere ponte 20 TORQUE SPECIFICATION TABLE sopcast a 21 ALTACHMENES ai ee ee ee 22 INTRODUCTION TO THE PURCHASER This new accessory was carefully designed to give years of dependable service This manual has been provided to assist in the safe operation and servicing of your attachment NOTE All photographs and illustrations in the manual may not necessarily depict the actual models or attachment but are intended for reference only and are based on the latest product information available at the time of publication Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use Carefully read understand and follow these recommendations and insist that they be followed by those who will use this attachment THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH DANGER WARNING AND CAUTION ARE SIGNAL WORDS USED TO IDENTI
18. pect to claims is limited to making the required repairs or replacement without charge up to our maximum labor rates and pre established times and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any product or accessory In no event recovery of any kind be greater than the amount of the purchase price of the product sold This warranty gives you specific legal rights You may also have other rights which vary from state to state NOTE Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify any product previously manufactured Instructions for Obtaining Warranty Services Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership Requests for warranty claims must be carried out through the same distribution network used to purchase the product Don t forget to bring your proof of purchase sales receipt to the BERCOMAC dealer Bercomac Limit e 92 Fortin North Adstock Quebec Canada GON 1S0 TABLE OF CONTENTS PAGE INTRODUCTION see Be u u el etats 2 SAFETY RRECAUTON Se e te io cn 3 SAFE EY DECALS see eier 5 ASSEMBLY TOoIs Reqlired msc aia ii 6 Step SUDIMaIMEG INSIANAUION att ee 6 Step 2 Installation the Winch Control Switch 8 Step 3 Drive Mechanism Installation ccccccccccccnonnconcooooncnnnnconnnononnnnnncnnnnono
19. reen wire from the relay Black wire Fil noir Red wire battery Fil rouge batterie Connect the wires IDENTIFY THE IGNITION WIRE View behind the switch N E Vue derri re le commutateur Place the clip of the Hi Low tester on the negative post on the battery or a metal surface without any paint Turn the ignition key to the position Accessory Insert the tip of the tester in a hole at the back of the Starter switch make sure to touch the metal part of the wire on most tractors it is the A1 terminal on the ignition switch that is used for accessories Before connection verify with HI LOW tester If the tester s light turns on turn the ignition key to the position Off The light must turn off You have identified the ignition wire if not repeat the operation on another wire INSTALL THE CONTROL WIRE Join the ignition wire and the red wire from the winch control item 1 with the instant connector item 2 Connect the black wire of the winch control item 3 to the black wire on the relay Connect the green wire of the winch control item 3 with the red wire of the winch limit switch Connect the ignition wire ASSEMBLY TIE ALL THE WIRES NOTE Make sure the wires from the control assembly do not interfere with anything on the tractor nor come into contact with any heating electrical or removable elements of the tractor Keep clear of belts exhaust and steering axel pivot
20. reign objects and the like For motorized accessories disengage all clutches and shift into neutral before starting engine Do not operate the accessory without wearing adequate winter outer garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces 10 11 12 4 Handle fuel with care it is highly flammable a Use approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck or a trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle f Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open device g Replace fuel cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing immediately Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Let the vehicle and accessory adjust to outdoor
21. switch works well BELT REPLACEMENT Belt for the accessories SEE ATTACHMENT OWNER S MANUAL SNOWBLOWER AND BROOM FOR REPLACING INSTRUCTIONS Drive Mechanism Belt Remove the belt from the engine pulley Dismount the drive mechanism Remove the bolt which retains the tension pulley Replace the belt and re install the tension pulley Before tightening make sure the belt guide does not touch the belt at any time Re install the drive mechanism Check the alignment of the belt that joins the drive mechanism to the engine pulley Q O ON 2 D VERIFY TIRE PRESSURE Tire pressure must be even on both sides of the tractor according the vehicle s owner manual DISMOUNTING amp STORAGE DISMOUNTING SEE ATTACHMENT OWNER S MANUAL SNOWBLOWER BROOM AND BLADE FOR DISMOUNTING INSTRUCTIONS Dismount the attachment Remove the rear counterweight when you remove the front attachment if applicable Remove the belt from the engine pulley Dismount the drive mechanism by supporting it in hand and removing the hair pin and the pin Carefully lower to the ground Remove the V belt from engine pulley Pull out drive mechanism from underneath tractor a b C d e You may leave the subframe on tractor all year long or remove it if preferred f Reinstall mower if needed STORAGE Clean and paint all parts from which paint has worn Apply oil at all pivot points Inspect and replace all defective
22. t routing Adjust the pulleys OPERATION amp MAINTENANCE Read the vehicle Owner s Manual carefully Be thoroughly familiar with the controls amp proper use of the attachment Know how to stop the attachment quickly IMPORTANT THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES ANY OTHER USE MAY CAUSE DAMAGE TO THE VEHICLE CONTROLS IMPORTANT In order to avoid draining the battery of the vehicle always start the engine before using the winch THE WINCH CONTROL SWITCH Push up or down the winch control switch to lift or lower the accessory to the ground There is a limit switch stopper that limits the lifting Always prestretch cable and respool under load before installing the hook on the accessory A tightly wound cable reduces chances of binding which can cause damage to the cable To prolong the winch cable s life release the winch control switch as soon as the accessory touches the ground This will keep the cable from tangling up causing premature wear of the cable WINCH CABLE MAINTENANCE To reduce the risk of cable failure during the season we recommend changing the winch cable every year Install the new winch cable as shown in figure in the parts breakdown MAINTENANCE Check mounting bolts at frequent intervals for proper tightness to be sure equipment is in safe working condition Apply oil at all pivot points To prolong the life span of the winch make sure the limit
23. tem 1 Description Action Item 1 Relay Install in an appropriate area 2 Metal screw Secure relay in place 12 x 3 4 qty 4 3 Nylon tie wrap 8 See qty 4 If necessary use the nylon tie wraps to secure the 4 Install the relay relay in place Install in a sheltered place away from bad weather Before drilling the hole check behind the dashboard to make sure there is enough space to install the switch Drill a 1 2 hole in the dashboard or an appropriate place see reference drawing Stick the UP DOWN decal over the hole for the switch Insert the switch in the hole and secure in place with the rubber boot NOTE It is important to install the switch vertically Connect the wires as shown When the switch is raised the winch must lift the accessory If you prefer the contrary invert the green and black wires Up Down decal Connect the wires IMPORTANT To prolong the winch cable s life release the winch control switch as soon as the accessory touches the ground This will keep the cable from tangling up which causes premature wear 8 ASSEMBLY CONNECTING THE WIRES Black wire battery Green wire Fil noir batterie Fil vert NOTE The posts on the relay are identified by numbers 1 2 3 4 Install the wires from the winch on the posts of the relay Red wire on post 3 Black wire on post 4 Connect the red wire from the winch limit switch with the g
24. warranty statement included with the unit BERCOMAC is not authorized to handle warranty adjustments on engines Items and Conditions NOT Covered This warranty does not cover the following e Pick up or delivery charges or in home services fees e Any damage or deterioration of the unit parts and or finish of these due to normal use wear and tear or exposure Cost of regular use or maintenance service or parts such as gas oil lubricants tune up parts and adjustments Any part or accessory which has been altered modified misused neglected accidentally damaged or not properly installed maintained stored or repaired not in accordance with the instructions in the owner s manual Repair due to normal wear and or any wear items such as shear pins bolts belts etc Expedited freight fee services for replacement parts e Shear bolts and shear pins are to be considered as a preventive measure not as an assured protection any damages resulting from the lack of shear bolts breakage are not covered e Damages due to product being installed on a vehicle other than stipulated in owner s manual NOTE All warranty work must be performed by an authorized dealer using original manufacturer replacement parts Owner s Responsibilities BERCOMAC s defective equipment or part must be returned to an authorized dealer within the warranty period for repairs In the event that defective merchandise must be returned to manufa
25. xperienced they may be should read this and other manuals related to the vehicle and accessory before operating It is the owner s legal obligation to instruct all operators in safe operation of the accessory GLOSSARY In this manual right and left sides are determined by sitting on the seat of the vehicle facing forward In this manual accessories means attachments snowblower rotary broom blade etc that you install on the vehicle lawn tractors A T V s etc TRAINING This symbol Safety Alert Symbol is used throughout this manual and on the accessorys safety labels to warn of the possibility of serious injury Please take special care in reading and understanding the safety precautions before operating the vehicle and accessory Read this owner s manual carefully Be thoroughly familiar with the controls and proper use of the vehicle and accessory Know how to stop the unit and disengage the controls quickly Never allow children to operate the vehicle nor the accessory Never allow adults to operate the vehicle nor the accessory without proper instructions No one should operate the vehicle nor the accessory while intoxicated or while taking medication that impairs the senses or reactions Keep the area of operation clear of all people particularly small children and pets PREPARATION 1 Thoroughly inspect the area where the accessory is to be used and remove door mats all fo
26. y 4 Nylon insert lock nut Insert on nuts 3 8 Do not tighten right away Description Insert as shown Install the female hitch item 1 Female hitch Install between the two supports Hex bolt 3 8 x 1 Insert as shown aty 4 Action Flange nut 3 8 aty 4 Tighten the all the bolts 4 nuts firmly Action Install on each side as shown TOOLS REQUIRED Wrenches 5 16 9 16 10mm Ratchet Sockets 7 16 9 16 3 4 Cutting pliers Pliers Square head screwdriver 2 1 wrench for the nuts on the battery posts of the vehicle Install the supports Install the female hitch between the two supports ASSEMBLY Install the spring item 1 Spring Install the spring on the frame as shown U NOTE The latch must move freely Install the handle support item 1 on the left side Handle support Install as shown 2 Thread cutting screws Insert the screws 5 16 x 1 qty 2 as shown 3 Flange nut 5 16 Tighten the nuts aty 2 Plastic grommet Insert as shown 5 Square head set Insert in the hole of screw 5 16 x 1 2 the cab support as shown Thread cutting screws Insert the screws as 5 16 x 1 qty 2 shown Flange nut 5 16 Tighten the nuts aty 2 Square head set Insert in the hole of screw 5 16 x 1 2 the cab support as shown Install the cab support ASSEMBLY STEP 2 INSTALLATION OF THE WINCH CONTROL SWITCH Install the relay i
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