Sears I - Sears Parts Direct
Contents
1. owners manual SERVICE MODEL NO 113 23100 NOW TO ORDER REPAIR PARTS 10 INCH RADIAL SAW Now that you have purchased your 10 inch radial saw should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit The model number of your 10 inch radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 23100 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A additional safety instructions for radial saws CAUTION Always disconnect the power cord hefore removing the guard changing the cutting tool changing the setup ar making adjustments Shut off motor before perforriing layout work on the saw table WARNING DO NOT CONNECT POWER CORD UNTIL THE FOLLOWING STEPS HAVE BEEN SAT SFACTORILY COMPLETED I Assembly and alignment H Examination and operating familiarity with ON OFF switch elevation control yoke index and lock bevel index and lock c2. tendency for the sawblade to climb upon top of the workpiece and possibly cause an accident DO NOT let go of or stop feeding the workpiece between the blade and fence until you have pushed it completely past the antikickback pawis Otherwise the workpiece could get into the back of the sawblade and be thrown violently from the saw in the direction opposite to the feed direction This is the same action that would occur if the instructions ot the DANGER warning on the guard is aborted Dc not stand or permit anyone else to stand in line with the path of a workpiece that may be thrown from the saw in this manner Position the saw so neither you a helper or a casual observer is forced to stand in line with the sawblade Use extra care when ripping wood that has a twisted grain or is twisted or bowed it may rock on the table and or pinch the sawblade If bowed across the width place concave side down against the table C CROSSCUTTING t ALWAYS RETURN THE CARRIAGE TO THE FULL REARWARD POSITION AT CONCLUSION OF EACH CROSSCUT TYPE OPERATION Never remove your hand from the Yoke Handle unless the carriage is in this position Otherwise the cutting tool may climb up on the workpiece and be propelied toward you Place guard in horizontal position and adjust antikickback pawts to just clear the top of the fence or workpiece whichever is higher NEVER gang crosscut lining up more than one workpiece in front of the fence
3. 1819 Buneag aaaa1s DEY 49USP AA Xo HUIL AJ MAIG abeLnen Z ON dung 49387 ISAAS lg dwerg ayoa abue yaq pama Buuds 77320 eneg sous jquiossy qous C L L X 81L 91 6 XOH YDE A mains 91 5 48UseAv207 Duude uaureiay 91008203 MADS a3beuuez buueag Jadwing JSEM y u100 JEUISIXF 9L G aysen OL E X Z L X BL OL G X9H INN uld 318 Buisnoy B E X ZE B PH ueq EZ ST mang pop duet 81805 diy 401821puj 91 L X SEDIS PH Ueqd uoepy MaS SPR LUE H 29402 8 8 X Z 01 Ued IS YN mais uondiiosag m N Ost D com 35 v 3unbold 00L C ELL HIYWNN T3A0N MVS TYIGVH HONFOL NYINSLAVHD HOH 1SITSLHVd owners 10 INCH RADIAL SAW manual SERVICE Now that you have purchased your 10 inch radial saw should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit MODEL NO The model number of your 10 inch radial saw will be found on 113 23100 a plate attached to your saw at the left hand side of the base HOW TO ORDER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION REPAIR PARTS PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113 23100 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears
4. 64 inch flat washers and 20 x 1 inch pan head machine screws Just barely start the cup point set screw and the one 1 20 x 1 1 4 inch pan head machine screw in table center holes 3 Install one nut speed on each of the six screws in the support channels loosely SAW BLADE OUTER COLLAR SHAFT NUT STEP TWO CHECK FOR LOOSENESS MOVEMENT OF COLUMN TUBE IN COLUMN SUPPORT ARM END PLAY NOTE The following adjustment is very CRITICAL All future alignment procedures rely on this adjustment being performed correctly ALL LOOSENESS MUST BE REMOVED 1 Install saw blade as shown Motor shaft has left hand threads INNER COLLAR 0 CENE bs ARBOR WRENCH TABLE MOUNTING SCREW p SUPPORT CHANNEL LEFT HAND FRONT TABLE UN UPSIDE DOWN POSITION Ces Jus na HOLE FOR TABLE HOLD DOWN SCREWS BOTTOM SIDE TYPICAL OF TABLE T NUT A i 1 4 20 X 1 146 1 4 20 X V7 PAM HD SCREW 7 HO SCREW an I 17 64 FLAT inicr NA FRONT TABLE i Cl V ND SHAFT WRENCH END OF ARBOR WRENCH RESTING ON DA TABLE unpacking and assembly m ARM LATCH LEVER 2 Position arm at approximately 309 miter setting and lock arm lock knob Loosen arm lock knob 1 4 turn and index arm at 07 miter setting Push the arm latch solidly with palm of hand this will seat the arm index pin properly 3 While holding the arm latch knob with one hand hold fingers of other hand
5. as shown between column tube and column support Apply gentle side force to the radial arm in opposing directions Any looseness between column and column support indicated by arrow can be felt with fingers Right and left positions are given with operator facing the saw standing in front of the saw table 4 f looseness can be felt perform operations as follows a Loosen set screw in center of column tube key COLUMN TUBE FRICTION PLUG b Loosen left hand set screw 1 4 turn NYLON c Tighten right hand set screw until looseness between column and column support is eliminated Turn elevation crank to raise radial arm if saw elevates too hard loosen right hand set screw slightly and again check elevation and column tube for looseness When correct tighten left hand set screw SET SCREW e RIGHT HAND BACK UP PLUG STEEL d Tighten set screw in center of column tube key pr Elevate and lower arm and if chatter or rough Z elevation exists tighten set screw until smoothest SET SCREW Em operation is obtained COLUMN TUBE KEY e Turn elevation crank to raise and lower radial arm RE If too tight loosen right hand set screw slightly and check again for smooth operation When correct f Tighten set screw in center of column tube key tighten left hand set screw until smoothest operation is obtained STEP THREE nur ARM LATCH KNOB SQUARING CROSS CUT TRAVEL CARRIAGE TRAVELS IN A STRAIGHT LINE 1 Low
6. of the saw base and tighten them securely NOTE The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of inch plywood This should be tacked in place for easy replacement Use of such a cover will allow you to do all cutting into the cover rather than your table top STEP A SQUARING SAW BLADE TO WORK TABLE NOTE If alignment procedure step one was not performed this adjustment can not be accomplished 1 Place a framing square on the table with the short leg against the saw blade Do not allow the square to rest against a set out tooth it must rest flat against the blade side 2 If the saw blade is square with the table top no visible gap appears between the saw blade and square and no adjustment is required Set bevel indicator to 09 reading f the square does not touch the saw blade as shown with square leg held firm against the table top perform the following adjustments a Loosen bevel lock knob 1 4 turn only then loosen the four socket head screws two on each side of handie Rotate motor while holding square firmly against saw blade and table top b Slightly tighten each of the two screws and recheck Now tighten each screw firmly Retighten bevel lock knob c Adjust indicator to 09 reading STEP 5 SQUARING BLADE TO RIP GUIDE FENCE BLADE HEEL ADJUSTMENT NOTE If alignment procedure steps two and four were not perfor
7. or out ripping saw blade at front as required All requ rements and observations applicable to normal ripping operations also apply to bevel ripping DADOING Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head The saw arbor is designed for dado heads up to 13 16 inches wide Do not install a wider dado head on the arbor Take several passes if required dado cut exceeds 13 16 inch When installing the dado head on the arbor ALWAYS install the inside loose collar first Be sure the teeth of the chippers are placed to fall in blade gullets and chippers are approximately equally spaced around the arbor DO NOT install the outside loose collar Make sure the arbor nut is tight Install the arbor nut directly against the outer blade of dado head For best results and to avoid excessive load on the motor NEVER CUT A 13 16 WIDE DADO DEEPER THAN 3 4 IN ONE PASS 20 MOLDING SANDING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head For use of Molding Head Cutter or Drum Sander the rear table requires an opening for clearance Cut this opening as shown 3 2 1 2 T REAR TABLE E 1 electrical connections POWER SUPPLY Motor Specifications The A C motor used in this saw is a capacitor start non reversible type having the following specifications Voitage 120 240 AmpBer s i nies Uses go
8. sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Protector open circuit broken Reset protector by pushing on red button located on top of motor indicated by audible click Motor will not run Low voltage Check power line for proper voltage Short circuit in line cord or plug Inspect line cord and plug for damaged insulation and shorted wires Motor will not run and fuses BLOW Inspect ali terminals in motor for loose or shorted terminals or worn insulation on wires Short circuit in motor or Motor fails to develop ful power Power output of motor decreases rapidly with decrease in voltage at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of which the motor is capable while a reduction of 20 in voltage causes a reduction of 36 in maximum power output loose connections incorrect fuses in power line Power line overloaded with lights appliances and other motors Undersize wires or circuit too long General overloading of power company s facilities In many sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems Install correct fuses Reduce the line load Increase wire sizes or reduce leng
9. ysaleau ing 1e ajgejteAe st amaras areday ueriuqaa ane payyenb e Aq auep st Hedas ssopun piezey 2 aeaa Ae 10300 SH nedas og 1duraye Au e repair parts OOLEC ELL HIEWNNN T3GON MVS TVIGVY HONFOL NVINSTHVHO UOH LSIT SLYUVd 34 3HOLS SHV3S 1S53H V3N HOA Ajuo epeues ur parjddnse LY 3 18V HVAY SI 30IAH3S HiVddH NVIDINHO3L 9DIAHIS sasnoc J8p1Q Dojeje 40 peley sig sS suosduuiS 40 SHIG ISON G3idlivnO V AG gNOG SI HiVddH SSSINN QOHVZVH 40 1ueunueda eemper eui ubnoju p pajnoags aq RA Wel 20016 v 3lv4iHO AVA HOLOW SIHL Hlvd3H OL LANILIV ANY 9 AHEDO paseyoung aq AR LUSL BJEMPIE PJEPUEIG dwe Bury G L X DZ t l ul Xe H UDBA woe P L JeYsEMNIOT Jo OW Ajquiassy 110ddng daqqny Burysng 5207 M8428 Uds 330A uld uoie j ejpues 91 L X v E X OBE J9Qt 4 19058 M due Bury xapuj ja atj aypuey 80 X 8 L L X OES9 18use M 930A ajpueH ainssal pe v l Z Alquiessy gouy PIL 47 X H YPU ZEIL X OST X Ovi 19014 18058 AA je ag Horeg puj dey pH IOS xar masog 941 9 Ma ysemyoo ayeig appue H xapuj sous Jepuedx3 yamg Ae Bununoy YINMS sjeld YOU MS v l X E 9 PH X9H EZ 9d mae 9 ON U100 JEUJSJU J YSEMNIOT Oy Uda B L X 8 E X CE 01 X8H UNN pion die jgurus beg dea Brig yum p402 AUO epeueg ui payddns Appz Brigte uonduoseg AUO epeuga Ajquiassy JOJON e jquiassy 1010 o UIME INN Z V 1 Ajquiessy qouy abeng H H 49402 UNET jarag Ulgd uig yaw Burde
10. 1 Arbor nut must be tight and saw blade guard installed in horizontal position 2 Arm latch handle knob must be tight 3 Adjust the anti kickback assembly so the pawls just clear the workpiece or fence 4 Work must be held firmiy against table and fence For workpieces thicker than the fence is high it is recommended that a higher fence be cut at least workpiece thickness and inserted for that operation being performed Always place the fence in the most forward position farthest from the column support compatible with the workpiece being processed and the operation being performed With the carriage fully retracted the blade should not contact the workpiece when placed against the fence within the stated capacities of your saw Blade should be sharp and correctly set Hands must be kept well away from saw blade Yoke clamp handle must be in locked position Bevel index knob must be tight Blade should cut into the table or plywood cover not more than 1 32 inch Pull the saw forward just far enough to sever the lumber It is dangerous if the blade has been pulled too far out beyond the piece being cut When it is returned it can pick up the right hand piece and throw it over the fence For operations No 3 and No 4 observe additional instructions under paragraph Operating Controls Blade Angle OPERATION No 1 CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade
11. 8H INN v9 E X ZOD X 997 J8useM IL X 0Z b 1 Ved YIN alos P E X 0Z b L PU xaH EZ IGAL mang TE L X B L X GLE Jeep Buys IO 48058 M Burysng Buneag Jaxorig 3907 INN Buuig g 3jeus uongas3 JaYDLIG Ae d puz 48use AA YURIQ uoneAa 3 uus Heys EZ ON Aay sapnpou uisy xueio Id UNO PH 908 B E X OZ v 1 195 Mans uondiosa Aje207 paseuoung eq Aejy Waly aJEMPIJEH PJEPUEIS S06 01 LISEY 4 5 6LE00 00S5 9 vim BEPLE 669 9 86b 9 S19811 90109 92209 6b9Bby 08009 vO90E SEPES 9E v 9 EK OLS0E 00 09 80906 vEVEO 0 820L q3dfiDid B L 71 X9H YUM y pesds nw OZ b L Ou DN INN 381 1u044 SIGE diy aoue LX O p L 1S Ued Matos jeoeds opt Z L X OS b L 3d UND p nols leg MADS t l XOC P L IS ueg wem ZE L X B G X PO LL USEM y age L ajqe L dur 8 8 X 91 8 PUL KaL SRW Maus S E 48usee201 t i X OL B E PU X H mag uuinjo 10oddng aseg Durno 8jge t jauueysy OL L X B L X CE LL JOUuseM 9L G 38use 207 Z L X B1 91 8 PU XOH YOR yy malas uondiosec OOLECELL H3gIA IN TIG0N MYS TYIAVH HONFOL NVINSLIVYD HOd LSITSLUVd S0S0 01209 OESLE PBELE CEvED cEVES 98008 GCPES LOLTOL 9009 82109 DEPED C9BLE 9 881v6 COGLEL GEBIGLPG LEPEO EBELE ZBSE9 1009 LOCLEL 82009 ON ued re N CN CX v N OO NP LO QD r 00 G Q COLO SE NOON OHS que qur que vue qun que e que qu em CN oN Aas 33 p Sint 010 5 Sivas
12. B MEASURE FROM d FENCE 1O NEAREST SLADE TOOTH 7 FRONT TABLE TABLE SPACER BOARD FENCE REAR TABLE 8 Loosen the yoke clamp handle lift up on the swivel latch pin knob and return the blade to the 909 position SWIVEL LATCH PIN KNOB ARM LATCH LEVER neper ANTI KICKBACK vum SPREADER ASSEMBLY BEVEL LOCK KNOB ELEVATION CRANK POWTA CONTRA 14 ON OFF SWITCH WITH KEY BEVEL INDEX SCALE RIP SCALE INDICATOR EEE MITER SCALE eh AND INDICATOR AN 2 COILED CORD TB E CARRIAGE LOCK KNOB LATCH PIN HANDLE BEVEL INDEX INDICATOR 4 d e KNOW LOCATIONS AND FUNCTIONS OF CONTROLS A series of six diagrams is located on the top surface of the radial arm These designate the controls that must be used in basic set ups and operating procedures You should become familiar with these diagrams and the operating instructions that follow before operating your saw 1 Depth of Cut ER The diagram shows the elevation crank which is used to raise and lower the saw blade Clockwise rotation raises the blade counterclockwise rotation lowers it One complete turn of the handle will raise or lower the saw blade 1 8 inch 2 Angle of Cut a Two controls are involved in releasing securing and indexing the angle of the radial arm These are the arm latch handle and arm latch knob The arm is unlocked from any position by a slight counterclockwise rotation of
13. ECTION OF TT BLADE TRAVEL m rm beet Refer to step 5 under Alignment Procedure Section Squaring Blade to Fence 23 trouble shooting 6 WOOD BINDS SMOKES AND MOTOR SLOWS DOWN OR STOPS WHEN RIPPING a Dull blade or warped board Sharpen or replace the saw blade Avoid the attempted use of severly warped material b Radial arm not securely locked in 09 position Laosen the arm lock knob and refer to paragraph Precision Indexing c Crosscut not properly squared Check and align as described in Alignment Procedure Section Step Two and Three Squaring crosscut automatically corrects this condition for ripping d Saw blade heels Check and align as described Procedure Section Step Five in Alignment 7 BOARD PULLS AWAY FROM FENCE WHEN RIPPING a Saw blade has toe Corrective action is the same as preceding instructions explained in paragraphs D and E b Anti kickback and spreader assembly not properly adjusted Refer to Adjusting Guard Anti Kickback and Spreader Assembly For Ripping TOP VIEW WITH ARM 90 TO THE FENCE NOT PARALLEL WITH FENCE i L HEEL INCORRECT TOE INCORRECT FENCE PARELLEL WITH FENCE CORRECT 8 CARRIAGE BEARINGS LOOSE To test for looseness between bearings and tracks on radial arm perform the following steps a Remove left hand carriage cover b Push the carriage to its full most rearward position c Finger
14. PRE ADER USE TAB 1 Check and adjust the spreader as follows INSIDE VIEW 8 Loosen the wing screw and with the tab position the anti kickback and spreader assembly to near the bottom of the blade Tighten the wing screw b Sight visually to check for proper alignment of spreader with saw blade as shown If the spreader is not aligned adjust it as follows f Loosen two hex nuts one on each side of KEE spreader i 2 Rotate hex nuts with fingers until the spreader is directly in line with saw blade 3 Tighten both hex nuts firmly re GUARD CLAMP SCREW x 2 INSTALLING AND ADJUSTING RIP SCALE INDICATORS NOTE The rip scales and pointers are intended to be SE used for quick settings For greater accuracy take Np direct measurement between blade and fence g Pre assemble indicator and twin nut loosen but do not remove the two screws which attach left hand carriage cover RIP SCALE INDICATOR b Tilt carriage cover and install rip indicator as shown Tighten carriage attaching screws Ee Loosen but do not remove carriage lock knob in right az hand carriage cover Install rip indicator in the same manner Tighten carriage attaching screws unpacking and assembly d With the fence in its normal position next to the front table loosen the yoke clamp handle lift up on swivel latch pin knob and rotate the yoke as shown to index the yoke 909 from the cross cut position This wil
15. REMOVE SKIDS FROM BASE MOUNT SAW TO CRAFTSMAN BASE OR LEG SET OR FLAT BENCH Make sure elevation crank is free to rotate The saw must be bolted down Position your entire saw or saw bench to slope slightly rearward so the carriage will not roll forward due to gravity ATTACH ELEVATION CRANK Be sure setscrew is tightened on flat of shaft ELEVATE ARM TO ITS MAX HEIGHT Remove shipping block POT AN RS NP aM U REMOVE CARRIAGE STOP SCREW LOCKWASHER AND TAG Read warning tag before discarding umo WARNING nad 2 FAG LOCKWASHER fu 9 SCREW m HEX L WRENCH SUPPLIED TIGHTEN ARM LOCK KNOB BEFORE PROCEEDING HOLDING CARRIAGE ASSEMBLY WITH BOTH HANDS CAREFULLY START AND SLIDE THE CARRIAGE ONTO THE TRACKS The assembly must be held parallel with the arm so that all four bearings slide smoothly onto the arm preventing any excessive strain on bearings and track WARNING REINSTALL CARRIAGE STOP SCREW TO PREVENT CARRIAGE FROM ROLLING OFF ARM Check for looseness of carriage bearings Refer to Paragraph 8 Trouble Shooting Section unpacking and assembly INSTALL SWIVEL LATCH PIN KNOB dle e e ORS OF UNDERSIDE OF MOTOR SHOWING LOCATION OF TWO SHIPPING SCREWS REMOVE SHIPPING SCREWS AND DISCARD Use of pliers may be necessary REMOVE SAW BLADE 1 Tighten carriage lock knob 2 Loosen guard clamp screw remove guard gt DN DOWN K 3 Motor shaf
16. Repair Parts Distribution Center for handling Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 63548 Form No SP3923 11 Printed in U S A 6 77
17. T OR TOOL FROM NARROW WORK SM SN Always maintain control of the workpiece DO NOT let go the workpiece until the cutting tool has come to a stop M any part of th s radial saw is missing or should break bend or fail in any way or any electrical component fail to perform properly shut off power switch remove cord from power supply and replace damaged missing and or failed parts before resuming operation IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF IT VIBRATES EXCESSIVELY CEASE OPERATING IMMEDIATELY UNTIL THE SOURCE HAS BEEN LOCATED AND THE PROBLEM CORRECTED WARNING DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR SAW TO BECOME COMMONPLACE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND 1S SUFFICIENT TO INFLICT SEVERE INJURY Before starting work verify that no play exists between the column amp column support or in the carriage and that arm yoke and bevel locks clamps are tight A large proportion of saw accidents is caused by use of the wrong type blade dull badly set improperly sharpened cutting tools by gum or resin adhering to cutting tools and by sawblade misalignment with the fence Such conditions can cause the material to stick jam stall the saw or KICKBACK A KICKBACK occurs when a part or all of the workpiece is thrown back violentiy toward the operator NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW OFF If the
18. This indexing technique tends to neutralize any stresses imposed upon saw components and contributes to the high degree of accuracy the saw is capable of producing when operated expertly 15 4 Lock the radial arm by rotating the arm latch knob clockwise until tight Yoke Pivot a Two controls are used in this operation They are the swivel latch pin knob and the yoke clamp handle A swivel latch pin automatically indexes the yoke at each 909 position Lift the spring loaded swivel latch pin knob to release this pin The yoke clamp handle locks the yoke to the carriage in any position Pull the handle forward to release the yoke push the handle rearward to secure the yoke Carriage Lock a The carriage lock knob is rotated clockwise to secure the carriage on the radial arm and counterclockwise to release it When performing a square or miter angle crosscut the carriage lock knob must be rotated counterclockwise until the carriage is free to travel along the arm This knob should be tightened except when the operator is ready to grasp the bevel index handle and make a cut Blade Angte The two controls used in angular positioning and indexing of the motor to provide the desired saw blade bevel angle are bevel lock knob and bevel index knob The bevel index scale indicates the angular position of the motor with respect to horizontal from 0 to 909 in either vertical position The bevel inde
19. arriage lock guard clamp screw spreader and antikickback device and miter index and lock IN Review and understanding of all Safety Instructions and Operating Procedures thru out manual INSTALLATION 1 Set carriage lock before moving the saw 3 Bolt the saw to the floor if it tends to slip walk or slide during normal operation 3 Mount the saw so the table is approximately 39 above the floor slopes slightly downward to the rear so the carriage will nat roll forward due to gravity MINIMIZE ACCIDENT POTENTIAL Most accidents are caused by FAILURE TO FOLLOW setup and operating instructions A GENEHAL Avoid awkward hand positions where a sudden slip could cause a hand to move into a sawblade or other cutting tool Never reach in back of or around the cutting tool with either hand to hold down the workpiece or for any other reason DO NOT place fingers or hands in the path of the sawblade Never saw dado mold or rabbet unless the proper guard is installed and set up as instructed NOTE THE FOLLOWING DANGER LABELS WHICH APPEAR ON THE FRONT OF THE YOKE AND GUARD DANGER DANGER TO AVOID F R YOUR OWN SAFETY DANGER INJURY DO ERS NER S MANUAL ALLOW NOT FEED 1 READ AND UNDERSTAND QW BEFORE OPERATING MACHINE TOETS MATERIAL 2 WEAR SAFETY SOG RS go ERN BLADE BEFORE INTO 3 KEEP HANDS OUT OF E 4 KNOW HOW TO AVOID KICKBACKS ADJUSTING CUTTING 5 USE PUSH STICK WHEN RIPPING SHOR
20. as printed 28 Apje90 paseuoang aq RA Wa BIEMPIEH PJEPUEIS V X ZE B PH ueq TYDE malas peng owe 8 ON 4100 EUJBIXF JSYSEMNDOT v9 L X 91 9 X ZE B va UNN CE L X 91 6 X BL 9L G euenbs INN due pigno mae Buneag dapeaids Buruseyay Bury joeq onj nuy Meg BL OL G x H Inn BuiM Malas Z L XZEOLPH Ved L 90A mains ZE L X B G X PO EL iSUsEAA jgoegoppbEnuy aping 9eq 2ry nuv aeg paene ve CON OF sr 10 N GM uondiuose ir parts repair DR ATS8W3SSV GYUVND rL3unboid OOLETELL YIENNN T3A0N MYS TVIGVH HONFOL NYNSLIVYD HOd ISTTSLYUVAd 29 fs repair par 6 0 E MJA 03GO14X3 1 3Od r Ou 335 LE 94nBi Z m la 030O14X3 POSE Old 335 p ZE oh 00LEC ELE YAGWNN TIGON MYS TVIGVH HIONFOL NYNSLIVYD UOH LSIT SLYVd 30 sesnoys Jap Bojg18 10 ejay SJESS SUOSdUNS 10 sipas 1500 jo 1ueunieda BJEMPIE H eui ubnout pasnoas ag ABI 91 Y20154 Aj B207 paseyoung aq L uia SJEMPJEH PJEPUEIS ayasa Mogi3 L 34NBl4 885 wsy peng ipe1e 35njii JON S148d 85007 10 beg LLSED JSYSEAMYNIOTIXJ BH 11 S Sues Mains ZLBSGP Dag Den JON ENUBIA saeua BPSES p L E Assy qoux OLrE9 9L E 1 KOH ususi LIBLE ZE L X 1 X SOS 48Us9M 0 009 d 90027208 X8H 385 malas SLP6EL udg 48usea ELELE uunjog Aay B20E9 SL L X G L L X S08 J9useM 94008 uonaiu Bnd LLDES Buiure1at Bury v009 dn ypg Brig 8 0 9 yo
21. aw motor NEVER operate the saw with cutting tools including sanding accessories installed on both ends of the saw arbor PPING Feed force when ripping must always be applied BETWEEN THE SAW BLADE AND THE FENCE use a PUSH STICK for narrow or short work Whenever possible use the in rip position this provides minimum obstruction for feeding by hand or push stick as appropriate Do not release the workpiece before operation s complete push the workpiece all the way past the rear outfeed or exit of the sawblade Make sure by trial before starting the cut that the antikickback pawls will stop a kickback once it has started Points of pawls must be SHARP Replace when points are duil or rounded Use a push stick when ripping short under 12 inches or narrow under 6 inches wide workpieces CAUTION Never reposition the Guard or antikickback with power ON A KICKBACK occurs during a rip type operation It can occur when the workpiece closes in on the rear outfeed side of the sawblade pinching binds between the fence and the sawblade heel or is grabbed by the sawblade teeth wrong way feed at the outfeed side PINCHING is generally avoided by utilization of the spreader and a sharp sawblade of the corrective type for the workpiece being cut HEEL can be avoided by maintaining the sawblade exactly parallel to the fence see DANGER warning on guard it can be avoided by maintaining paralleli
22. counterclockwise c Loosen do not remove two hex head screws located inside the column tube d Move the radial arm slightly in proper direction ta make marked tooth follow edge of square when the saw blade is moved along arm in a cross cut manner e Retighten the hex head screws in column tube retighten arm latch knob Lay the rear table board on edge across the front table to serve as a straightedge Sight under this straightedge to determine whether the front table board is high or low at its center If the front table is high at center first tighten the center 20 x 1 1 4 inch hold down screw until the table is level then tighten the leveling screw until this screw is snug If table is low at center first tighten the leveling screw until the table is level then tighten the hold down screw etr Ya INDICATOR ATTACHING SCREW HEX HEAD SCREV S RADIAL ARM CAP SCREWS S INDICATOR T WASHERS c RADIAL ARM CAP mm me HE d AT f Recheck travel of blade g After the cross cut has been accurately squared install the radial arm cap and miter scale indicator Set the indicator at the 0 position REAR TABLE BOARD HOLD DOWN i FRONT TABLE unpacking and assembly 3 Position the rip guide fence spacer board and rear table board behind the front table board as shown 4 Install the two table clamps in the slots provided for them at the rear
23. d for before discarding any packing material If any parts are missing do not attempt to assemble the radial saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed J CARRIAGE BOLT 4 USED DISCARD correctly Key No Fig 1 Table of Loose Parts Oty i Basic Saw assembly PE 2 Rear table TET 1 3 Table spacer 1 4 Rin force saanane sl saya NNN EENS vod 5 Front table as rera wass lesa sasa sa 1 Rip scale indicator 0 00 cn ewe nae 2 6 Channel Table Mtg 2 0 00 cn cen n eae rnenne 2 Twin nut for attaching rip scale indicator 2 7 Owner s Manual 1 Machine screw pan hd 1 4 20 x 1 6 8 Loose Parts Carton containing the Washer steel flat 17 64 x 5 8 x 1 32 7 following items Machine screw pan hd 6 32 x 7 18 4 Hex L Wrench 1 87 00 0 2 ever ene en an 1 Shaft wrench EE yd Hex L Wrench 14 a 1 Screw Hex Hd 5 16 18 x 1 2 4 Hex L Wrench 3 18 _ 1 Lockwasher 5 16 4 Elevation crank assembly 1 Washer Flat 11 32 x 7 8 x 1 16 See 4 Swivel Latch Pin Knob dent siste 1 Nut 7 MO UNTERE 1 Switth Jeu ss da Se re se mer se ck d 2 Set Screw Cup Pt ret 1 Arbor Wrench L ee vie A Screw Pan Head 1 4 20 x 1 14 xus Table clamp TD 2 Nut Ges EP 8
24. d to the tool housing at one end and to the ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown 3 PRONG PLUG PROPERLY GROUNDED OUTLET w GROUNDING PRONG H the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER Use an adapter as shown and always connect the grounding lug to known ground 21 1 It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet An adapter as shown below is available for connecting plugs to 2 prong receptacles The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box GROUNDING LUG ADAPTER MAKE SURE THIS 15 3 PRONG CONNECTED TO A PLUG KNOWN GROUND S VN 2 PRONG RECEPTACLE NOTE The adapter illustrated is for use only if you already have a properly grounded 2 prong receptacle Adapter is not allowed in Canada by the Canadian Electrical Code ELECTRICAL CONNECTIONS WARNING CHANGES IN ELECTRICAL CONNECTIONS SHOULD BE MADE BY A QUALIFIED ELECTRICIAN Changing Motor Connections a Under normal home workshop usage and if proper full voltage is supplied to the motor your saw will operate efficiently on 120V as connected at the factory However if any of the follo
25. dance with the UL standard stops have been provided to prevent 3609 rotation of the radial arm Loosen carriage lock knob and position arm against stop approximately 50 Miter and carriage directly over the center of left hand channel 4 Slide the arbor wrench handle between end of motor shaft and mounting channel to achieve an accurate measurement Carefully lower the motor with elevation crank until the end of shaft is just touching the arbor wrench The wrench should slide back and forth with only slight resistance Tighten screw A NOTE Do not change this elevation setting until both left and right hand table support channels have been adjusted 5 Move arm and carriage to screw B and tighten support in the same manner 6 Move arm and carriage to right hand support channel and level in the same manner you adjusted the left hand support channel 7 Recheck both support channels to make sure that tightening screws did not affect the accuracy of the adjustment 8 Elevate saw and place motor in vertical position to provide clearance for installation of front work table NOTE The following adjustment performed properly will resuit in the work table being parallel to the arm INSTALLATION OF FRONT WORK TABLE 1 Place front table board on a workbench or the floor Drive T nut into the smaller diameter hole 2 Align the counterbore holes with matching holes in support channels Install the six 6 17
26. ece as shown SPREADER ANTI KICKBACK PAWL DIRECTION OF KICKBACK LL PIE ANT I KJCKBACK POSITION Make sure by trial before starting the cut that the Anti Kickback Pawis will stop a Kick back once it has started b The anti kickback and spreader assembly is used during ripping operations and is adjustable to accommodate the thickness of the board being ripped A wing nut in the guard secures the assembly t Loosen the wing screw and with the tab provided position the anti kickback and spreader assembly until the pawl assumes approximately the position shown above Tighten the wing screw Before making the cut check the effectiveness of the anti kickback pawls by sliding the workpiece under the pawls in the direction of feed and then attempting to slide it in the reverse direction the direction of kickback If the pawls do not catch readjust basic saw operations Basic saw operations are summarized into six categories explained and illustrated in the following paragraphs A manual entitled The Radial Saw is available at your nearest Sears Retail Store or Catalog Order House This manual contains considerable data and project ideas applicable to the radial saw NOTE Refer to paragraphs under OPERATION for illustrations and descriptions of controls REQUIREMENTS FOR CROSSCUT Board stationary position against rip fence guide and laying flat on table top OPERATIONS 1 THROUGH 4
27. er arm indexing at 09 crosscut Refer to precision indexing in operating controls FENCE EDGE FENCE EDGE section FINISH CUT LOOKS LIKE THIS 0 CROSSCUT Crosscut travel not properly adjusted Refer to Step Three in Alignment Procedure Section Squaring Crosscut Travel OR LIKE THIS 45 MITER 3 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Table support channels not properly leveled Refer to Step One under Alignment Procedure SHOULD BE 90 Section ANGLE S b Blade not square to work table top Refer to Step four in Alignment Procedure Section 4 BLADE ANGLE BEVEL CUTS NOT ACCURATE a Corrective action is the same as paragraph 3a and b above SQUARE d Carriage Bearings Loose Refer to Step four in Alignment Procedure Section 5 SAW KERF CUT EDGE OF STOCK ROUGH TOOTH MARKS LEFT ON EDGE OF SAW KERF en mm zu d EDGES H FENCE LI WIDE CU sa KERF NOTE This condition is commonly called HEEL or TOE m a Crosscutting or Miter Cutting eg ner Heeling will tend to slide the workpiece toward the right along the guide fence as the cut is being made and make a square cut almost impossible A blade with toe will tend to slide the board to the left DIRECTION OF F along the fence 7 ATTEMPTED 77 BLADE TRAVEL Gs BLADE HEELING 7 FO RIGHT E Meg DIR
28. er arm until saw blade just clears the front table Lock the yoke clamp handle and bevel lock knob 2 Place a framing square on the table as shown and position the blade and square until the leg of the square just contacts a tooth of the blade Mark this tooth 3 When the carriage is moved back and forth on the radial arm the marked tooth should just touch the square at all points If marked tooth does not touch the square at e all points make the following adjustments BE 10 L H marked tooth moves into the square when moving the blade from the rear toward the front of the table tap the left hand front edge of the table with a mallet as shown Loosen table attaching screws slightly if necessary If the marked tooth moves away from the square when moving saw from the rear to the front of saw table tap the right hand front edge of the table Recheck and if correct tighten all table hold down screws securely Set indicator at 0 position NOTE This squaring of the cross cut travel will simultaneously set BOTH of the 459 miter index positions in extreme cases the above adjustment procedure may not be sufficient due to rough handling during shipment Make the following adjustment only after tightening the table hold down screws and the cross cut cannot be squared according to the preceding adjustment routine Remove radial arm cap and miter scale indicator b Turn the arm latch knob one quarter turn
29. g the power cord white and black leads respectively to the two hot plug blades and connecting the power cord grounding wire to the plug ground prong GROUNDING BLADE IS LONGEST OF 3 BLADES 240V PLUG amp RECEPTACLE GROUNDED OUTLET 8OX NO ADAPTER 5 AVAILABLE FOR THIS TYPE PLUG Plug your saw into a 240V 3 blade receptacle d Make certain the receptacle is connected to a 240V A C power supply through a 240V branch circuit having at least a 15 amp capacity and protected by a 15 amp time delay fuse or circuit breaker MOTOR SAFETY PROTECTION NOTE This motor should be blown out or vacuumed frequently to prevent sawdust interference with normal motor ventilation Your saw motor is equipped with a manual reset thermal overload protector designed to open the power line circuit when the motor temperature exceeds a safe value NAMEPLATE OVERLOAD PROTECTOR 22 1 If the protector opens the line and stops the saw motor immediately press the saw switch to the OFF position and allow the motor to cool 2 After cooling to a safe operating temperature the overload protector can be closed manually by pushing in the red button on the top of the motor If the red button will not snap into place immediately the motor is still too hot and must be allowed to cool for a while longer In some cases this may take 20 30 minutes An audible click will indicate protector is closed 3 As soo
30. hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward If you can stop the bearing from turning it will require adjusting d Check rear bearing in the same manner and adjust as follows 1 Loosen nuts just enough to permit the eccentric screws to turn 2 Rotate the eccentric screws a partial turn left or right as required to take up looseness 3 Hold the heads of eccentric screws in the position established in the preceding step and tighten nuts on underside of carriage Correct adjustment exists when you cannot keep the bearings from turning 24 ECCENTRIC CE T um l N WASHER D RTS LOCK WASHER mer Zouk PLAIN WASHER gu i c EE NUT ECCENTRIC 9 10 EP NA a YOKE DOES NOT INDEX PROPERLY Check for proper yoke indexing noting that the swivel latch pin fits into its detents properly If swivel latch pin housing screws located under left hand carriage cover are loose readjust blade for heel or toe as described in Alignment Procedure Section Step Five YOKE CLAMP HANDLE ADJUSTMENT The normal locking position of the yoke clamp handle is approximately midway between the two sides of the yoke When sufficient wear has accured to permit the handle to move considerably to the rear or strike the yoke before locking the handle must be adjusted as follows a Set yoke clamp handle to Normal Loc
31. ion of miter and Ue H bevel crosscuts The radial arm and bevel are set to produce Ser the desired cut the yoke is indexed at 09 and locked The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut Again the carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing boards from saw table Er JA p NE 18 1 REQUIREMENTS WHEN RIPPING OPERATIONS 5 AND 6 Carriage lock knob must be tight Radial arm must be locked in 09 position Work must be held firmly against table and fence while feeding through Guard and anti kickback mechanism must be properly set Observe instructions in paragraph Adjusting Guard and Anti Kickback and Spreader Assembly for Ripping Blade should be sharp and correctly set When ripping narrow stock less than 3 inches but more than 1 2 inches between the guard and the fence guide use a push stick du VA TI PU itt erm Tema e When ripping stock 1 2 inch or less between the blade and fence guide use a pusher board Pusher board should not be less than 3 inches wide and 18 inches long Nail or glue a 3 4 x 3 4 x 4 inch block to one edge of push board to be used as a grip The pusher board should be fed into the blade behind the stock being ripped not more than 8 inches so as not to strike anti kickback pawls fingers and then pulled bac
32. k with use of the grip Hands must be kept well away from saw blade Saw blade must be parallel to fence to minimize possibility of kickbacks OPERATION No 5 OUT RIPPING AND IN RIPPING Ripping is the process of sawing the workpiece by feeding it into the saw blade when using the fence as a guide and as a positioning device to obtain the desired width of cut 19 PUSH STICK LI EE 1 INCH SQUARES PUSH STICK PUSH STICK PUSHER BOARD EDGE OF PUSHER BOARD WARNING NEVER RIP FREE HAND BEFORE RIPPING MAKE SURE THE GUARD SPREADER AND ANTI KICKBACK PAWLS ARE SET UP PROPERLY ALSO MAKE SURE THE SAW BLADE IS PARALLEL WITH THE FENCE NEVER RIP WORKPIECES SHORTER THAN THE SAW BLADE DIAMETER basic saw operations 2 Since the work is pushed along the fence it must have a reasonably straight edge in order to make sliding contact with the fence Also the work must make solid contact with the table so that it will not wobble Provide a straight edge even if this means temporary nailing of an auxiliary straight edged board to the work If the workpiece is warped turn the hollow side down 3 Always use the saw guard and make sure the spreader is correctly aligned with the saw kerf Wood cut with the grain tends to spring the kerf closed and bind the blade and a kickback could occur 4 Stand a little to one side of center to avoid being sprayed with sawdust and to be clear of work in case
33. key when leaving the saw Do not use any blade or other cutting tool marked for an operating speed lower than 3450 RPM Never use a cutting tool larger in diameter than the diameter for which the saw was designed For greatest safety and efficiency when ripping use the maximum diameter blade for which the saw is designed since under these conditions the spreader is nearest the blade Never turn your saw ON before clearing the table or work surface of all objects tools scraps of wood ete except the workpiece and related feed or support devices for the operation planned Never perform any operation FREE HAND This term means feeding the sawblade into the workpiece crosscutting or feeding the sawblade or other cutting tool ripping without using the fence to additional safety instructions for radial saws B bad RI 1 10 11 12 support or guide the workpiece to prevent rotating or twisting of the workpiece during the operation Never RIP in the crosscut position Never make a miter cut with the arm in the 909 crosscut position Never lower a revolving cutting tool into the table or a workpiece without first locking the Carriage Lock Knob Release the knob only after grasping the Yoke Handle Otherwise the cutting tool may grab the workpiece and be propelled toward you The sawblade dado or other cutting tool must be removed from the saw arbor before using the accessory shaft rear end of the s
34. king Position which is just slightly ahead of the mid position b Remove carriage stop screw and lockwasher with a 3 16 inch hex L wrench c Grasp the carriage assembly holding it parallel to the radial arm until all carriage bearings are free of their tracks move it carefully off the end of radial arm Rest the motor and carriage assembly on saw work table and remove the lock screw Using a screwdriver rotate the yoke clamp assembly clockwise until the next hole will line up with the lock screw Usually rotating the yoke clamp assembly one hole will correct this adjustment However in some extreme cases it may be necessary to rotate it two holes or more Install and tighten the lock screw Hold the motor and carriage assembly parallel to radial arm and start the rear bearings onto the tracks Continue to hold the assembly parallel to the tracks until the forward bearings are on the tracks Slide the carriage rearward on the radial arm and install the carriage stop screw and lockwasher 25 YOKE CLAMP EM ASSEMBLY LOCKING POSITION M DUE TO WEAR NORMAL LOCKING POSITION A LOOSENED POSITION be YOKE CLAMP HANDLE LOCKWASHER 65 CARRIAGE STOP SCREW HES L WRENCH 19 16 INCH YOKE CLAMP HANDLE YORE CLAMP ASSEMBLY amp 3 trouble shooting MOTOR TROUBLE SHOOTING CHART NOTE Motors used on wood working tools are particularly susceptible to the accumulation of
35. l locate the saw blade between the motor and the motor and the fence Lock the voke by tightening the yoke clamp handle 8 Position carriage until the edge of the blade when spun by hand just touches the front face of the fence The rip scate indicator on the right hand side of radial arm should now read O inches on lower portion of the In Rip scale If not loosen screws and shift the indicator until it is aligned with the 0 mark then tighten the screws NOTE With the saw blade and fence in the position shown the lower portion of the In Rip scale is used lf the fence is re located at the extreme rear position the upper portion of the In Rip scale would be used f The Qut Rip scale indicator on the left hand side of the radial arm is adjusted in essentially the same manner as the In Rip indicator except the fence should be at extreme rear and the blade positioned as shown With 12 inches measured between the fence when in full rear position and the face of saw blade the rip scale indicator should be positioned to read 12 inches on the upper partion of the Out Rip scale NOTE With the saw blade and fence in the position shown the upper portion of the Out Rip scale is used If the fence is moved to normal position at the rear of front table the lower portion of the Out Rip scale is used FENCE FRONT TABLE REAR TABLE FABLE SPACER BOARD RIP SCALE INDICATOR CARRIAGE LOCK KNO
36. med this alignment step cannot be accomplished 1 Place a framing square against the rip fence and the saw blade as shown The long leg of the square must be held firmly against both the fence and the table top and the short leg must not touch any of the teeth on the saw blade 2 f the square does not touch the blade at both of the two points as shown a heel condition exists either to the left or right or sometimes called heel or toe e SPACER REAR TABLE z RIP FENCE FRONT TABLE BEVEL LOCK dd D B gt SOCKET HEAD SCREW 3 E 4 LOCATIONS uw N a SQUARE c LEFT HAND CARRIAGE COVER RIP FENCE FENCE MOTOR RIGHT 3 To correct for either type of heel or toe condition proceed as follows a Remove left hand carriage cover b Loosen the yoke clamp handle c Loosen slightly the two hex head screws d Rotate the yoke assembly until gap between the saw blade and square is eliminated e Lock yoke clamp handle and retighten the two hex head screws f Recheck for heel or toe and install carriage cover NOTE This alignment procedure will simultaneously set I both yoke indexing positions for in and out rip LEFT SIDE OF CARRIAGF STEP 6 ALIGNMENT OF ANTI KICKBACK AND SPREADER ASSEMBLY FOR RIPPING WARNING NEVER POSITION THE GUARD OR ANTI KICKBACK ASSEMBLY WITH POWER ON NOR POSITION ANT KICKBACK PAWLS BY GRASPING PAWLS OR S
37. n as the red button will snap into running position the saw may be started and operated normally by pulling out the saw switch to the ON position 4 Frequent opening of fuses or circuit breakers may result if motor is overloaded or if the motor circuit is fused differeritly from recommendations Overloading can occur if you feed too rapidly or if your saw is misaligned so that the blade heels Do not use a fuse of greater capacity without consulting a qualified electrician 5 Although the motor is designed for operation on the voltage and frequency specified on motor nameplate normal loads will be handled safely on voltages not more than 10 above or below the nameplate voltage Heavy loads however require that voltage at motor terminals equals the voltage specified on nameplate 6 Most motor troubles may be traced to loose or incorrect connections overloading reduced input voltage such as small size wires in the supply circuit or to an overly long supply circuit Always check the connections the load and the supply circuit whenever the motor fails to perform satisfactorily Check wire sizes and lengths with the table following WIRE SIZES The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to determine the minimum wire size A W G extension cord Use only 3 wire extension cords which have 3 prong grounding type plug
38. n the elevation shaft assembly can be lubricated through the oil hole in the center of the radial arm cap CAUTION Excessive oil at any location will attract airborne dust particles and sawdust 27 recommended accessories IN CANADA SEE YOUR LOCAL SIMPSONS SEARS STORE OR CATALOG FOR ACCESSORY SELECTION AND NUMBERS ITEM CAT NO Cabinet u elec lge bid at erg um nr 22903 SE EE ap acd 22202 Steel Legs E 22211 Castors EE EE LOOT Hold Down Attachment vue ua exe Peso 08230 Key Chuck ss aut aus alas feile Se 9 2980 Molding Head Guard 7 Inch 9 29524 Molding Head Guard 8 Inch POPE 9 29523 Rotary Surface Planer Carbide Ka sess 9 29513 Sanding Wheel 8 Inch sess 92274 Sanding Wheel 10 Inch 922723 Dust Collector EE SOE TOS Taper Jig sisse sat hes Se 9 3233 Satin Cut Dado 7 Inch 9 3257 Satin Cut Dado Binche 9 3253 Molding Head Single Cutter e 93215 Molding Head Three Cutter _ 93221 Sanding Drum 3 Inch 925246 el ower Retractable Guard ee 9 29009 Power Tool Know How Handbook Radial Saw e 09 2817 Before purchasing or using any of these accessories read and comply with additional safety instruction No 14 on p of this manual e Meets OSHA Requirements as of 8 73 The above recommended accessories are current and were available at the time this manual w
39. of kickback 5 When ripping short or narrow work always use a push stick applied to the section of the workpiece between the blade and fence push the work past the blade so it is clear of the blade This procedure will minimize the possibility of kickbacks In Ripping The radial arm and bevel are indexed at 0 and locked but the yoke is turned 90 degrees in a clockwise direction viewed from above from the crosscut position Thus when standing in front of the saw the blade would be rotating counterclockwise After positioning the guard and anti kickback mechanism the workpiece is fed from the right hand side of the saw The In Rip scale is on the right hand side of radial arm Out Ripping The radial arm and bevel are indexed at 09 and locked but the yoke is turned 90 degrees in a counterclockwise direction viewed from above from the crosscut position When standing in front of the saw blade would be rotating clockwise After positioning the guard and anti kickback mechanism the workpiece is fed from the left hand side of the saw The Qut Rip scale is on the left hand side of radial arm OPERATION No 6 BEVEL RIPPING Bevel ripping is either in ripping or out ripping as described above except the saw blade is tilted out of perpendicular to the saw table surface The radial arm is indexed at 09 and locked the bevel is set to the desired bevel angle and the yoke is positioned for in ripping saw blade at rear
40. re uu Duude OGPDE Id GND penoljs z L X 8L 9L g 185 MAIS 812201 1i0ddng Duude Heysem 68P0E uuunjo5 aqr SPLEG qaq ULV usv HEYS OLELE v E 9L B dep menns LOLETS ALS 3907 uL usw ulg T89DE B E 18YSEMNIO COZLEL 5207 Wry MaS Z990E uy 40187 6LP0E jeipeg Wy raeg ayeig 9ous 19908 Md IL LySt9 91 8 Jeysemyoo7 LOCLEL DELL LELES deg PH 205 xa MAS DCL Cp 8 8 X ZE OL IS PH PU EZ 9d mains L EBPV Sit X H YOUR GEPLE B E X CE B TH ueq EZ d L Main L108vV ulg LISLEVE p109 duiej ELO un deg 960 9 uuy jeipey deg 8Lv4 b X CE 0L PH Ued EZ d L weng 6 08tt JOJBOIPU 5990 UNE uny 1942 ZLELE CE L XOG X OPL 19014 JeuseM SEGLE Joqiy UUSIM OvSE v l X Zt OPH Ued EZ MeJos LO0BPP HEUS INN S6H0E v V 49459M5201 GOLGLE Mes ope1gl SLLOS L X8Cil jd UDEN Mam OEZLEL 2100 p6poe B E X ZE DL PH ueq EZ edA 1 maS c0B8rr Heys YDUBIA TIDES J9A07 AIL 86089 c Cd 0 lt r LD D t lt OO Om uondii3s Gj uondiassg e 3d4n95143 OOLETELL HIHGINNN TAGOW MVS 1ViavH HONFOL NYNSLIVHD HOJ LSIT SLI Vd 31 repair parts 81 Z a a a 9L A u vi EL ainbiy e I DE ua Si OOLEZ ELL YAGIINN T3A0N MVS TvIGVH HONFOL NYWNSLIVHYD HOdH LSTT SLYUVd 32 e OU 36 HNIPOOM S ON Aad 1 usewoJDO7 AX3 pH XAH PU SUAS MDS gho ary ai f Buiuiejag Bury 1snuu ayse M Burure3ey ai jg ag Jean uoneaa g Heys 91 6 X OL B E X
41. s REA a OPERATION No 2 MITER CROSSCUT d ay s Miter crosscutting is the process of sawing a board at any VEE angle other than a 909 square cut The 459 miter angle is WW YOKE i a popular one since two boards cut to 459 can be SERGE EEE assembled to form a 909 corner for producing a square or rectangular frame The radial arm is set to the desired angle of cut yoke and bevel settings indexed at 09 and locked as in square crosscutting The board being cut is held firmly against the fence guide and the carriage pulled forward along the radial arm to perform the desired cut As in Operation No 1 the carriage should be returned to full rear position and the saw blade allowed to come to a complete stop before removing the boards from saw table OPERATION No 3 BEVEL CROSSCUT Bevel crosscutting is the process of sawing at 909 square across the board with the saw blade set at an angle other than 909 to the saw table The radial arm and yoke are indexed at 09 and locked but the bevel is set to the desired angle of cut The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut The carriage should be returned to full rearward position and the saw blade allowed to come to a complete stop before removing the boards from saw table OPERATION No 4 COMPOUND SE CROSSCUT I DERE vore Compound crosscutting Is the combinat
42. s and 3 pole receptacles which accept the tools plug Wire Size Required American Wire Gauge Number 240 Volt Lines 120 Volt Lines Lenath of tha Conductor Up to 100 feet No t4 No 12 100 feet to 200 feet No 12 No 8 200 feet to 400 feet No 8 No 6 NOTE For circuits of greater length the wire size must be increased proportionately in order to deliver ample voltage to the saw motor trouble shooting WARNING REMOVE POWER CORD FROM POWER The usual operating troubles are listed in the following SOURCE BEFORE TROUBLE SHOOTING paragraphs with the necessary corrections listed Even though the finest materials and precision workmanship have been incorporated into your Craftsman x saw it is reasonable to expect some wear after long periods SUPPORT ELEVATION CRANK OPERATES of use Sooner or later the metal to metal parts must wear ROUGHLY OR CHATTERS WHEN ROTATED and will need take up Every metal to metal part on your Refer to Step two in Alignment Procedure Section Craftsman saw can be taken up In this way the machine Check for looseness movement of column tube in can always be kept accurate and just as important rigid column support 1 LOOSENESS OF COLUMN TUBE IN COLUMN FINISH CUT END FINISH CUT END 2 RADIAL SAW DOES NOT MAKE ACCURATE 09 or 459 MITER CROSSCUTS a Looseness between column tube and column support Align as described in Alignment Procedure Section Step Two b Improp
43. s smal 11 5 5 Hertz cycles 60 Phase cate de REI E xS ER UN Single RPM totae dte rice MUR VO UMS 3450 Rotation as viewed from saw blade end Clockwise CAUTION Your saw is wired for 120V operation Connect to a 120V 15 Amp branch circuit and use a 15 Amp time delay fuse or circuit breaker if the motor is used for 240V operation connect to a 15 amp branch circuit and use a 15 Amp time delay fuse or circuit breaker This machine must be grounded while in use to protect the operator from electric shock IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN WARNING DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE QUTLET WARNING IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE IF POWER CORD IS WORN OR CUT OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY If your unit is for use on less than 150 volts it has a plug that looks like below e This power tool is equipped with a 3 conductor cord and grounding type plug which has a grounding prong approved by Underwriters Laboratories and the Canadian Standards Association The ground conductor has a green jacket and is attache
44. saw in perfect working order and accurate it will be necessary to lubricate and realign In fact your radial saw needs more of a cleaning than a lubrication Make sure the teeth of the ANTIKICKBACK pawis are always sharp If they become dull replace immediately paneer LUBRICATION Your saw is precision built and should be kept clean and properly lubricated Before describing the various points which may periodically require lubrication IT IS MORE IMPORTANT TO FIRST MENTION THE VARIOUS POINTS WHICH SHOULD NOT BE LUBRICATED NO LUBRICATION REQUIRED Do not lubricate carriage ball bearings or motor bearings as these are sealed ball bearings and require no added lubrication OIL HOLE Do not lubricate between radial arm cap and radial arm PERIODICALLY LUBRICATE THESE POINTS Use SAE No 10W 30 automotive engine oil and refer to Parts List for locations Apply a few drops of oil along the swivel latch pin only if the pin has a tendency to stick Remove the left hand carriage cover and use oil sparingly to prevent it from getting on the ball bearings or races A light film of oil should be wiped on the face of the column tube and keyway to lubricate the fit between the column tube the key and column support Apply a few drops of oil to the bearing surfaces of the elevation crank shaft assembly An oil hole is provided in the elevation shaft bearing bracket to facilitate the lubrication of the bearing support The thread o
45. sawblade is stalled or jammed shut saw OFF remove workpiece and check sawblade squareness to table surface and to the fence and check for heel Adjust as indicated CAUTION DO NOT cycle the motor switch ON and OFF rapidly as this might cause the sawblade to loosen In the event this should ever occur allow the saw blade to come to a complete stop and re tighten the arbor nut normally not excessively Do not leave a long board or other workpiece unsupported so the spring of the board causes it to shift on the table Provide proper support for the workpiece based on its size and the type of operation to be performed Hold the work firmly against the fence and down against the table surface Never use a length stop on the free end of the workpiece when crosscutting Never hang onto or touch the free end of workpiece when crosscutting or a free piece that is cut off when ripping while power is ON and or the saw blade is rotating In short the cut off piece in any thru sawing cutting completely thru the workpiece operation must never be confined it must be allowed to move laterally Make sure your fingers do not contact the terminals when installing or removing the plug to or from a live power source Never climb on the saw or climb near the saw when power in ON Never leave the saw with power ON or before the cutting tool has come to a complete stop Lock the motor switch and put away the
46. sm of sawblade to fence feeding into the sawblade from the nose of the guard only and by utilizing the spreader Position the nose of the guard to just clear the workpiece and position adjust the antikickback and spreader devices as instructed NEVER cut more than one piece at a time by stacking workpieces vertically NEVER feed a workpiece thru the saw with another piece butting second piece against trailing edge of piece being cut even if of the same thickness Feed each workpiece individually thru the sawblade and completely beyond the sawblade before ripping the next workpiece Use push stick if the rip cut is less than 6 wide DO NOT pull the workpiece thru the sawblade position your body at the nose in feed side of the guard start and complete the cut from that same side This will require added table support for long pieces Plastic and composition like styrene and hardboard materials may be cut on your saw However since these are usually quite hard and 13 14 15 slippery the antikickback pawis may not stop a kickback Therefore rip with the finished side down inext to the table and be especially attentive to fo lowing proper set up and cutting procedures Do not stand or permit anyone else to stand in line with a potential kickback When sawing 1 4 or thinner materials follow all normal ripping procedures except set sawblade into table top at least 1 8 This will minimize the
47. stacked vertically or horizontally outward on the table and then pulling saw thru the blade could pick up one or more pieces and cause a binding or loss of control and possible injury Do not position the Arm so the operation you are performing permits the cutting tool to extend beyond the edges of the Table D ACCESSORIES 1 2 Use only recommended accessories as listed in Accessories Section in this manual Never operate this saw when equipped with a dado head or molding head unless the molding head guard is installed see listing of recommended accessories The only exception is when topside dadoing or molding when the sawblade guard must be used See detailed instructions that accompany the dado head molding head and molding head guard The use of abrasive or cut off wheels or wire wheels can be dangerous and is not recommended Abrasive or cut off wheels are used to saw many different materials including metals stone and glass WEAR YOUR The operation of any power too can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANS 7287 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores unpacking and assembly GONTENTS General Safety Instructions for Power Tools 2 Basic Saw Operations a annannaeser S rer 17 Addi
48. t has left hand threads Hold shaft wrench and rotate arbor wrench down clockwise 4 Remove shaft nut outer collar saw blade and inner coliar Set aside and out of the way The following SIX STEP alignment procedure will bring out the accuracy which is built in every CRAFTSMAN tool The secret for best results is in knowing how to set up the tool and keep it in good alignment BE SURE TO CHECK ARM AND TABLE AND ALIGN THE SAW IN THE ORDER GIVEN SHOULD BE STEP BY STEP THE ACCURACY OF EACH PARALLEL ADJUSTMENT iS ALWAYS DEPENDENT UPON THE PEST ACCURACY OF THE PRECEDING ADJUSTMENT After following the 6 step assembly and alignment procedure and the Basic Saw operation section refer to Trouble Shooting section if any difficulty is experienced when performing any sawing operation N N TABLE TABLE STEP ONE ATTACHING AND LEVELING TABLE MOUNTING SUPPORT CHANNELS 1 Attach table mounting support channels with four 5 16 18 x 1 2 screws lockwashers and flat washers Position screws in center of channel slots finger tight to FLAT WASHER ee ST 1 32 INCH ve lt lt ag permit channels to slip against the base when leveling w oM 3 PN TNC erg ducc SUPPORT CHANNEL 2 Loosen bevel lock knob lift up on latch pin handle and KR EE CKAN rotate the motor to position saw blade end of shaft SCREW rat MOUNTING i down i ve 18 SUPPORT CHANNEL 3 Loosen arm lock knob until arm is free to move Note For safety reasons in accor
49. th of wiring Request a voltage check from the power company Excessive feed rate when Slow down rate of feed crosscutting or ripping Motor overheats Clean out sawdust to provide normal air circulation through motor Improper cooling Air circulation restricted through motor due to sawdust etc Saw blade has heel Refer to Alignment Procedure Section of manual Step Five Low Voltage will not trip Correct low voltage condition starting switch Motor starts slowly or fails to come up to full speed Motor stalis resulting in Voltage too low to permit Correct the low line voltage condition blown fuses or tripped motor to reach operating circuit breakers speed Replace fuses or circuit breakers with proper capacity units Fuses or circuit breakers do not have sufficient capacity 1 Reduce motor load Frequent opening of Motor overloaded fuses or circuit breakers Fuses or circuit breakers Replace fuses or circuit breakers do not have sufficient capacity 26 maintenance and lubrication MAINTENANCE WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW When you receive your new Craftsman radial saw it requires no lubrication The radial saw has been partially aligned and all bearings are lubricated and sealed for life in time however in order to keep your
50. the arm latch knob and is locked in any desired miter position by rotating the arm latch knob clockwise until tight The radial arm has positive stops at 09 and 459 left and right and is released from these index positions by unlocking the arm latch knob 1 4 turn and pulling out the arm latch lever For the most positive and accurate settings at the index positions the following is recommended 1 If the radial arm is already indexed rotate the arm latch knob 7 4 turn counterclockwise from the locked position pull out the arm latch lever and move the radial arm off the index position Release the arm latch lever 2 Move the radial arm into the desired index position do not bump or jar it and push on the arm latch lever solidly with the palm of your hand This is very important as it ensures proper seating of the arm lock pin in the arm latch thus always setting the arm at the correct position ARM LATCH KNOG 3 Precision Indexing experienced operators of precision equipment such as this Craftsman Radial Saw normally acquire the habit of indexing the machine in one direction only whenever a new setting is made in preparation for a different operation For example when moving the radial arm to a new position it is advisable to move it slightly past the desired index position then return it slowly and carefully to latch and lock it Swivel indexing and bevel indexing can be accomplished in a similar manner
51. through it and using the fence as a support for the edge of the workpiece Never crosscut free hand WARNING BEFORE CROSSCUTTING MAKE SURE THE ARM LATCH BEVEL LOCK AND YOKE CLAMP ARE ALL SECURED NEVER USE A LENGTH STOP OR A FIXED GUIDE ON THE FREE END OR EDGE OF A WORKPIECE SEE INSTRUCTION 7 UNDER SAFETY INSTRUCTIONS TO OPERATOR DO NOT CROSSCUT WORKPIECES THAT PLACE YOUR HANDS CLOSE TO THE PATH OF THE SAW BLADE WHEN MORE EXPERIENCE IS GAINED BY USING THE SAW IT WILL BE NOTICED THAT WHEN PULLING THE SAW TOWARD YOU DURING CROSSCUTTING THE BLADE TENDS TO FEED ITSELF THROUGH THE WORK DUE TO THE ROTATION OF THE BLADE AND THE DIRECTION OF THE FEED THEREFORE THE e co M c m 10 m 17 CARRIAGE LOCK KNO8 YOKE CLAMP HANDLE RADIAL ARM L A n H KN BLADE ROTATION KN M Ca ED a an d 5 US BEVEL LOCK FENCE er KNOS i b UU DIRECTION OF PROPER R A lt b W Jmm 7 Cy E m a BIRECTION M SEE ITEM 10 AT LEFT SSS sl s x IMPROPER OF TRAVEL 5 UR Zu M un SEE ITEM 10 AT LEFT OPERATOR SHOULD DEVELOP THE HABIT OF HOLDING HIS RIGHT ARM STRAIGHT FROM THE SHOULDER TO THE WRIST REPETITIVE CROSSCUTTING Clamp a C clamp min 6 inch using a wood block on each side of the arm This will limit the carriage travel beyond the position necessary to complete the crosscut operation basic saw operation
52. tional Safety Instructions for Radial Saws 3 Electrical Connections 2 nee 21 Guarantee sos ae caw ns aS eaves RUN wee es a LR RS 5 Trouble Shooting 23 Unpacking and Assembly 5 Maintenance and Lubrication 27 Alignment Procedure lues sens B Recommended Accessories 2B Operating Centrale 14 Repair Parts Jona elata de qa 29 TOOLS NEEDED KNOW LOCATIONS AND FUNCTIONS OF CONTROLS RIP SCALE INDICATOR ON OFF SWITCH WITH KEY HEER MITER SCALE AND INDICATOR Que 3 8 inch wrench un COILED CORD uic 7 16 inch wrench TN 1 2 inch wrench LATCH PIN HANDLE x 9 16 inch wrench BEVEL INDEX INDICATOR C CC f 3 BEVEL INDEX SCALE SPREADER ASSEMBLY BEVEL LOCK KNOB Screwdriver medium Screwdriver small ELEVATION CRANK E Pliers SML BRP wind cr ALLLLLLLLLLLUL LL n Pencil Framing square unpacking and assembly UNPACKING AND PREASSEMBLY WARNING DO NOT CONNECT THE POWER CORD TO A SOURCE OF POWER THIS CORD MUST REMAIN UNPLUGGED WHENEVER YOU AHE WORKING ON THE SAW Your Craftsman 10 inch Radial Saw is shipped complete in one carton Cabinet and goose neck lamp are optional accesscories 1 Unpacking and Checking Contents Separate all loose parts from packaging materials and check each item with Table of Loose Parts to make sure all items are accounte
53. wing conditions exists it will be advisable for you to reconnect the motor for 240V operation to obtain the efficiency and performance for which your saw is designed 1 Heavy duty operations 2 Either an undersized or an overloaded branch circuit serving the saw motor 3 Low voltage supplied by the power source which the power company cannot correct b Motor wiring connections for 120V as made at the factory are described below Necessary reconnections for 240V operation are also described following Whenever changing connections from 120V to 240V or vice versa make certain that a necessary steps including proper fusing of the branch c rcuit are completed 2 Connections far 120V A C Se O ORANGE LEAD ON 4 Ce BROWN LEAD ON 5 1234 BROWN a Remove nameplate cover from motor to expose terminal board b The wires inside of the motor must be connected as shown 1 The orange colored wire on number 8 terminal electrical connections 2 The brown colored wire on number 5 terminal Use the 120V power cord plug furnished with your saw 3 Connections for 240V AC O SBANGE tan Om 6 aroun ita Ow 5 7 a The wires inside the motor terminal box must be connected as follows 1 The orange colored wire on number 8 terminal 2 The brown colored wire on number 7 terminal b Replace the 120V power cord plug with a 3 blade 240V plug connectin
54. x knob automatically indexes the motor at 09 459 and 909 up and down Pull out on the knob while positioning the blade then release it At any other position it does not engage The bevel lock knob locks the motor to the yoke when the motor is in any position Rotate the knob clockwise to lock counterclockwise to unlock Power Switch and Key Insert key into switch lock operating controls b Insert finger under end of switch lever and pull end out to turn switch on c d WARNING THIS LOCKING FEATURE IS PROVIDED TO PREVENT UNAUTHORIZED USE OF YOUR SAW ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE TO REMOVE KEY HOLD THUMB ON END OF LEVER TQ KEEP SWITCH IN OFF POSITION AND PULL KEY STRAIGHT OUT WARNING FOR YOUR OWN SAFETY ALWAYS LOCK THE SWITCH OFF WHEN SAW IS NOT IN USE REMOVE KEY AND KEEP IT IN A SAFE PLACE ALSO IN THE EVENT OF A POWER FAILURE ALL YOUR LIGHTS GO OUT TURN SWITCH OFF LOCK IT AND REMOVE THE KEY THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON 16 POSITIONING ANTI KICKBACK AND SPREADER ASSEMBLY FOR RIPPING WARNING NEVER POSITION THE GUARD OR ANTI KICKBACK ASSEMBLY WITH THE POWER ON NEVER POSITION THE ANTI KICKBACK PAWLS BY GRASPING THE PAWLS OR SPREADER MINIMUM GUARD CLEARANCE a The blade guard is positioned by loosening the guard clamp screw and rotating the guard so that it just clears the workpi
Download Pdf Manuals
Related Search