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Install Manual - Hearth & Home Technologies

1. Eol COOL ADDM Cap Shield 9 1 2 in 241 mm m 13 7 8 in 352 mm 14 in DRC RADIUS Cap Shield Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 63 B Vent Components Diagrams continued 7 3 8 in 187 mm 305 mm DVP TB1 Basement Vent Cap 9 in 229 mm lt ____ __ gt 2 3 4 in 7 0mm o re 12 172 in lt 318 mm gt 11 1 2 in 292 mm I 12 1 4 in 311 mm lt 16 in gt 406 mm PVK 80 For use with IPI and DSI appliances only Must use PVK80 PLUS Kit I T 14 in 7 1 8 in 181 mm 8 3 4 in 222 mm DVP HPC High Performance Cap Figure 16 5 DVP vent components VerticalTermination Cap Not for use with these models Fillers DVP TRAP to DVP HPC Side Filler Kit 12 in Lk 305 mm K in 184 mm 12 1 2 in i 318 mm DVP TVHW VerticalTermination Cap Highwind 5 1 4 in 133 mm 7 1 4 in 184 mm 14 in 356 mm 3 8 in 10 mm gt 1 in 25 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap 64 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 B Vent Components Diagrams continued 13 5 8 IN XC s 12 2 IN s 318mm N PVI SLP Power Vent Inline 9 3 16 IN 233 mm
2. Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the Safety Information located on the left side of this la bel If you do not smell gas go to next step To light the burner Equipped with wall switch Turn ON OFF switch to ON Equipped with remote or wall control Press ON or FLAME button Equipped with thermostat Set temperature to desired setting If the appliance does not light after three tries call your service technician or gas supplier CITO TURN OFFL GAS TO APPLIANCE Equipped with wall switch Turn ON OFF switch to OFF Equipped with remote or wall control Press OFF button Equipped with thermostat Set temperature to lowest setting Service technician should turn off electric power to the control when performing service 593 913G CD4236IR C CD4842IR C 2207 900 Rev M 9 14 L After Fireplace is Lit Initial Break in Procedure The fireplace should be run three to four hours continuously on high Turn the fireplace off and allow it to completely cool Remove fixed glass assembly See Section 14 H Clean fixed glass assembly See Section 3 Replace the fixed glass assembly and run continuously on high an additional 12 hours This cures the materials used to manufacture the fire place NOTICE Open windows for air circulation during fire place break in Some peopl
3. 12412 gt Note Wire harnesses required to power the PVI SLP connect to the appliance and are ordered separately from PVI SLP Contact your dealer to order Note Use only approved termination caps with the PVI SLP See instructions included with PVI SLP kit 4 1 2 IN 16 11 16 IN 424 mm SLP LPC 318 mm SLP Low Profile Cap 8 1 8 in Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm A WARNING Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a 6 inch minimum vertical vent section is required before installing first elbow DVP HRC SS DVP HRC ZC SS Figure 16 6 DVP vent components 5 1 2 in 140 mm HORIZONTAL TERMINATION CAP amp 15 IN 381 mm 16 11 16 IN 424 mm 8 3 8 in 10 7 8 in 276 mm Y Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 65 B Vent Components Diagrams continued TA 8 3 4 in 222 mm Ra Y TEE OT RE A 6 5 8 in 168 mm SLP45 45 Elbow Effective Height Length 2 SLP PIPE 10 7 8 in 276 mm r Y 8 7 8 in 225 mm SLP HVS Horizontal Pipe Support 8 11 16 in 220 mm d 8 11 16 in lt 220 mm 6 1 2 in 165 mm PERS nR lt 6 5 8 In 168 mm SLP90 90 Elbow Effect
4. Figure 2 1 General Operating Parts Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 9 C Fan Kit optional If desired a fan kit may be added Contact your dealer to order the correct fan kit D Clear Space WARNING DO NOT place combustible objects in front of the fireplace or block louvers High temperatures may start a fire See Figure 2 2 Avoid placing candles and other heat sensitive objects on mantel or hearth Heat may damage these objects Figure 2 2 Clear Space E Decorative Doors and Fronts WARNING Risk of Fire Install ONLY doors or fronts approved by Hearth amp Home Technologies Unapproved doors or fronts may cause fireplace to overheat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth amp Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front F Fixed Glass Assembly See Section 14 H G Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if
5. LEFT SIDE oo oO KE FRONT VIEW Location inches Wilimeters e sw 1096 5 39e w 239 o a s p o am 309 7 Figure 16 1 Appliance Dimensions CD4842IR C Models Heatilator Location inches Witimeters o zz 75 e sw ze a f COR seme e CD4236IR C CD4842IR C 2207 900 Rev M 9 14 El RIGHT VIEW B Vent Components Diagrams NM 2S7 mmi 4 718 in 276 mm 10 7 8 in 276 mm DVP Pipe see chart DVP6A 76 to 152 DVP42A 3 to 12 76 to 305 DVP45 45 Elbow Effective Length Effective Height Length EE 11 3 8 in 289 mm LLLI le 10 in 20 3 4 in 254 mm 527 mm d 7 3 8 in 187 mm 1 1 4 in 32 mm Tab 1in E a 25 4 mm _ 9 14 in 235mm 4 2 in TYP KC 13 1 4 in gt 13 mm 337 mm Finished Height 19 3 4 in 502 mm DVP FS Ceiling Firestop DVP90ST 90 Elbow UNIV AS2 Attic Insulation Shield 12 in 305 mm 10 in 1 1 2 in lt 254 mm gt gt i 38 mm UP t 5in 127 mm DVP HVS Vent Support DVP WS Wall Shield Firestop Figure 16 2 DVP vent components Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 61 B Vent Components Diagrams conti
6. 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance Non HHT venting components hearth components or other accessories used in conjunction with the appliance Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast ir
7. Hy 48 in 457 mm Maximum Figure 7 14 One 45 Elbow H 12 in 305 mm Maximum CD4236IR H 15 in 381 mm Maximum CD4842IR O N N AN W Figure 7 15 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 33 Rear Vent Horizontal Termination continued as rs Les 1 ft 305mm acK to Bac 1ft 305mm 2ft 610mm 90 Elbows V H H 40 ft 12 2 m Maximum H 3 ft 914 mm Maximum H H 20 ft 6 1 m Maximum Figure 7 16 Three Elbows es 1 ft 305 mm ack to Back 46 305mm 2ft 610mm 90 Elbows SKS V H H H 40 ft 12 2 m Maximum Hz 3 ft 914 mm Maximum H H H 20 ft 6 1 m Maximum Figure 7 17 34 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 Rear Vent Vertical Termination One Elbow V Minimum H Maximum 4 ft 5 ft Tan uum en 2am en 15m en 24m V H 40 ft 12 2 m Maximum H 8 ft 2 4 m Maximum Figure 7 18 maw o HEH Maximum V H 40 ft 12 2 m Maximum H H 8 ft 2 4 m Maximum INSTALLED HORIZONTALLY H P di o Figure 7 19 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 35 Rear Vent Vertical Termination continued V Minimum pn O H H Maximum 10 m Three Elbows 152 mm H 8 ft 2 4m Max V V H H 40 ft 12 2 m Max H H 20 ft 6 1 m Max Figure 7 20 V
8. WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation Inthe USA Reduce burner orifice 4 for each 1000 feet above 2000 feet In CANADA Reduce burner orifice 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility 50 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 1 Electrical Information A Wiring Requirements NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 Wire the appliance junction box to 110 120 VAC This is required for use of optional accessories standing pilot ignition or proper operation of the appliance IntelliFire Plus ignition A 110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 120 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or
9. local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits Before installing determine the following Where the appliance is to be installed The vent system configuration to be used Gas supply piping requirements Electrical wiring requirements Framing and finishing details Whether optional accessories devices such as a fan wall switch or remote control are desired Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified service technician service agency or your dealer C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300 F minimum continuous exposure rating One 1 4 in female connection for optional fan D Inspect Appliance and Components Carefully remove the appliance and components from the packaging The vent system components and decorative doors and fronts may be shipped in separate packages
10. tion is to use the tested and approved aerosol touchup paint TUP GBK 12 to fog the back panels to match the side panels 56 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 1 Troubleshooting With proper installation operation and maintenance your gas appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide can only be used by a qualified service technician Contact your dealer to arrange a service call by a qualified service technician A IntelliFire Plus Ignition System Symptom Possible Cause Corrective Action 1 Pilot won t light A Incorrect wiring Verify S wire white for sensor and I wire orange for ignitor are The ignitor module connected to correct terminals on module and pilot assembly makes noise but no spark B Loose connections or electrical Verify no loose connections or electrical shorts in wiring from mod shorts in the wiring ule to pilot assembly Verify connections underneath pilot assembly are tight also verify igniter and flame sense wires are not grounding out to metal chassis pilot burner pilot enclosure mesh screen if present or any other metal object C Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 i
11. A Gas Fireplace Safety WARNING DO NOT operate fireplace before reading and understanding operating instructions Failure to operate fireplace according to operating instructions could cause fire or injury WARNING HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Clothing furniture draperies and other flammable materials must not be placed on or near the appliance A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed DO NOT operate the appliance with the barrier removed If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Contact your dealer or Hearth amp Home Technologies if the barrier is not present or help is needed to properly install one Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and
12. Heat 3 in 76 mm Shield top clearance Je Heat r Shield A 1 in 25 mm Wall clearance Shield bottom amp sides Firestop WALL When using SLP pipe minimum clearances from the vent pipe to combustible materi als at inside wall firestops are Top 2 1 2 in 64 mm Bottom 1 2 in 13 mm Sides 1 in 25 mm Figure 8 1 Horizontal Venting Clearances To Combustible Materials A 5 C D j Mm Shows center of vent framing hole for top or rear venting The center of the hole is one 1 in 25 4 mm above the center of the horizontal vent pipe Figure 8 2 Wall Penetration Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 37 C Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics DVP pipe only Frame an opening 10 in by 10 in 254 mm by 254 mm whenever the vent penetrates a ceiling floor see Figure 8 3 SLP pipe only Frame opening 9 in x 9 in 229 mm x 229 mm whenever the vent penetrates a ceiling floor see Figure 8 3 Frame the area with the same sized lumber as used in ceiling floor joist The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 4 Secure with three fasteners on
13. 10 12 Over 10 12 to 11 12 Over 11 12 to 12 12 Over 12 12 to 14 12 Over 14 12 to 16 12 Over 16 12 to 18 12 Over 18 12 t0 20 12 nomen 7 5 Over 20 1240 21112 tmc 8 0 8 foot minimum in snow regions Figure 6 1 Minimum Height From Roof To Lowest Discharge Opening 24 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 VENT TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED 12 inches clearances above grade veranda porch deck or balcony clearance to window or door that may be opened or to permanently closed window 12 inches 18 inches clearance below unventilated soffit clearance below ventilated soffit clearance below vinyl soffits and electrical service 18 inches 30 inches 9 inches clearance to outside corner clearance to inside corner not to be installed above a gas me ter regulator assembly within 3 feet horizontally from the center line of the regulator clearance to gas service regulator vent outlet 6 inches 3 ft Canada 9 inches U S A 12 inches Canada clearance to non mechanical unpow ered air supply inlet combustion air inlet or direct vent termination 3 ft U S A 6 ft Canada clearance to a mechanical powered air supply inlet All mecha
14. If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance or vent system Installation other than as instructed by Hearth amp Home Technologies Improper positioning of the gas logs or the glass door Installation and or use of any component part not approved by Hearth amp Home Technologies Any such action may cause a fire hazard WARNING Risk of Fire Explosion or Electric Shock DO NOT use this appliance if any part has been under water Call a qualified service technician to inspect the appliance and to replace any part of the control system and or gas control which has been under water 20 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 When selecting a location for the appliance it is important to consider the required clearances to walls see Fi
15. Leg or Wall Projections Acceptable on both sides of opening Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 23 Termination Locations A Vent Termination Minimum Clearances A WARNING Fire Risk Maintain vent clearance to combustibles as specified DONOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire A BT 6 in minimum up to 20 in 18 in minimum 152 mm 508 mm 457 mm 20 in and over 0 in minimum Gas Wood or Fuel Oil Termination Cap b HORIZONTAL OVERHANG pal ue Termination Cap kk 20 INCHES MIN VERTICAL WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover ii ROOF PITCH IS X 12 In a staggered installation with both gas and wood or fuel oil terminations the wood or fuel oil termination cap must be higher than the gas termination cap H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 6 2 Staggered Termination Caps Roof Pitch H Min Ft TER RT EE 1 0 Over6 12 to 7 12 e etes 1 25 Over 7 12 to 8 12 25115 Over 8 12 to 9 12 2 0 Over 9 12 to
16. Minimum H H H Maximum ee arm rk 24m or arm on 24m TT ror arm en 24m V H H H 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V H H H cannot exceed 40 ft 12 2 m Maximum H H H 8 ft 2 4 m Maximum Three Elbows AC K a CO ei INSTALLED Figure 7 21 HORIZONTALLY 36 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 Vent Clearances and Framing A Pipe Clearances to Combustibles B Wall Penetration Framing WARNING Risk of Fire Maintain air space clearance to Combustible Wall Penetration vent DO NOT pack insulation or other combustibles Whenever a combustible wall is penetrated you must Between ceiling firestops frame a hole for the wall shield firestop s The wall shield Between wall shield firestops firestop maintains minimum clearances and prevents cold Around vent system air infiltration Failure to keep insulation or other material away from The opening must be framed on all four sides using the vent pipe may cause over heating and fire same size framing materials as those used in the wall construction SLP pipe A wall shield firestop must be placed on each Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm x NU j DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 side of an interior wall A minimum 1 1 2 in 38 mm mm thick overlap of attached
17. N ATU RAL G AS locaux ou en l absence de tels reglements selon les codes d installation CAN CGA B149 ANSI Z21XX XXXX CSA 2 XX MXX Gas and Electric Information Minimum Permissible Gas Supply for Purposes of Input Adjustment Approved Minimum De Gaz Acceptable 0 0inw c Po Col d eau Maximum Pressure Pression 0 0inw c Po Col d eau Maximum Manifold Pressure Pression 0 0 in w c Po Col d eau Minimum Manifold Pressure Pression 0 0 in w c Po Col d eau Total Electrical Requirements 000Vac 00Hz less than 00 Amperes Model Number MADE IN USA INCANADA T ALTITUDE 0 0000 FT 0000 0000FT Mode XXXXXXX MAX INPUTBTUH 00 000 00 000 MIN INPUTBTUH 00 000 00 000 ORIFICE SIZE AXXXXX XXXXX SEN XXXXXXXX Serial Number 2 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 A Safety Alert Key DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Used to address practices not related to personal injury Table of Contents A Gongratulations ge urere don Ro E 2 B Limited Lifetime Warranty lille 5 1 Listing and Code Approvals A Appliance Certification llle 7 B T
18. and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides batteries and the discoloration of glass Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs
19. contained in this owner s manual Pay special attention to all cautions and This owner s manual should be retained for future reference We suggest that you keep it with your other important documents and product manuals The information contained in this owner s manual unless noted otherwise applies to all models and gas control systems Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the warnings Heatilator family of fireplace products Homeowner Reference Information We recommend that you record the following pertinent information about your fireplace Model Name Date purchased installed Serial Number Location on fireplace Dealership purchased from Dealer Phone Notes Listing Label Information Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace neatilato VN Ku e we r Heatilator a brand of Hearth amp Home Technologies The first name in fireplaces 7571 215th Street West Lakeville MN 55044 C U S Not for use with solid fuel Ne doit pas entre utilise avec un combustible solide LISTED Type of Gas Type of Gas Sorte De Gaz This appliance must be installed in accordance with local codes if any if not follow ANSI Z223 1 in the USA or CAN CGA B149 installation codes Installer l appareil selon les codes ou reglements
20. heat shields must be maintained If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in a DVP HSM B will be required e DVP pipe A wall shield fi restop is required on one side SLP heat shield designed to be used on a wall 4 3 8 in to 7 5 8 in 111 mm to z 194 mm thick only on interior walls If your local inspector requires a If wall thickness is less than 4 3 8 the existing heat shields must be field trimmed wall shield fi restop on both sides then both wall shield If wall thickness is greater than 7 5 8 in a DVP HSM B will be required e A firestops must have a heat shield refer to Section 16 B attached to them nec Pipe Shown See Section 10 L for information for regarding the in A stallation of a horizontal termination cap 3 in 76 mm x 3in 76 mm p top clearance Non Combustible Wall Penetration op clearance Heat E os WV Fz shield If the hole being penetrated is surrounded by noncom 4 in 25 mm 1 Tul bustible materials such as concrete a hole with diameter clearance around MI one inch greater than the pipe is acceptable vertical sections D s gt 1 in 25 mm Whenever a non combustible wall is penetrated the wall Wall clearance En bottom amp sides shield firestop is only required on one side and no heat Firestop shield is necessary WALL ez
21. interior TRES a as Ge C Add 12 inches for rear venting with one 90 elbow Figure 5 2 Clearances to Combustibles 22 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace may cause overheating and a fire D Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing or finishing material closer than the minimums listed must be constructed entirely of noncom bustible materials i e steel studs concrete board etc Note All measurements in inches TO CEILING L DERI MEASUREMENTS FROM TOP EDGE OF THE OPENING Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions Mantel Legs or Wall Projections Top of Appliance Mantel Leg or Perpendicular Wall 1 in 25 mm min to perpendicular wall 3 1 2 in 89 mm min from fireplace opening to perpendicular wall Figure 5 4 Mantel
22. on or in between the ports see Figure 14 2 Care should be taken so that the ports are not covered Failure to follow this procedure will likely cause lighting and sooting problems BEER DEL Vermiculite and 4 Ember Vermiculite and lava rock At placement ___ 7 5 lava rock placement on E at shaded areas placement on sides and front z a i m j sides and front of hearth pan of hearth pan Figure 14 2 Placement of Embers F Place the Lava Rock and Vermiculite See Figures 14 3 and 14 4 Lava rock should be evenly spread on firebox bottom It is not necessary to use the entire bag Save the remaining amount for future use Figure 14 3 Placement of Lava Rock Spread vermiculite in a light even pattern on top of lava rock It is not necessary to use the entire bag Save the remaining amount for future use Figure 14 4 Placement of Vermiculite 54 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 G Install the Log Assembly Log Set Assembly LOGS 4236 LOGS 4842 Models CNXT4236IT C CNXT4842IT C CNXT42361H C CNXT4842IH C LOG PLACEMENT INSTRUCTIONS CD4236IR C CD4842IR C CAUTION Logs are fragile handle with care Log A SRV2208 702 Log B SRV2208 703 Log C SRV2208 704 Log D SRV2208 073 4236 models SRV2211 073 4842 models Base logs have been permanently mounted on the grate assembly Do not attempt to remove or relocate the logs See Figure 1 Be sur
23. straps left over from cutting the seal cap strap in step 2 B Rear Vent CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp NOTICE Once appliance is set up for top or rear venting it CANNOT be changed at a later time Figure 9 7 Fold the tabs toward the center of the seal cap 90 and remove the insulation gasket Figure 9 8 Cut the metal retaining band and fold the sides out Figure 9 9 Fold the center parts of the retaining band out and use to remove the seal cap NOTICE Once the seal cap has been removed it CANNOT be reattached Figure 9 10 Discard the vent cap remove and discard the insulation basket Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 41 Keep nailing tabs flush with the framing Level the appliance from side to side and front to back e Square the unit by securing diagonal dimensions to within 1 4 inch of each other See Figure 9 13 Shim the appliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance Al IN Nanon eh Figure 9 11 Attach the first vent section it will snap into A j place Slide the insulation gasket onto th
24. succeeding vent component is securely fitted and locked into the preceding component Commercial Multi family Multi level exceeding two sto ries or High Rise Applications For Installation into a commercial multi family multi level exceeding two stories or high rise applications All outer pipe joints must be sealed with silicone with a minimum of 300 F continuous exposure rating including the slip sec tion that connects directly to the horizontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 10 1 Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent may leak Note Align seams to engage pipe then rotate counterclockwise to lock Figure 10 5 Adding Venting Components C Assemble Slip Sections Slide the inner flue ofthe slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section See Figure 10 6 Slide together to the desired length Pilotihole Figure 10 6 Slip Section Pilot Holes Maintain a 1 1 2 in 38 mm overlap between the slip s
25. to the appliance wall switch Incorrect wiring will damage controls TO JUNCTION BOX 110V MODULE MODULATION pee ORANGE GREEN PILOT MAIN B IntelliFire Plus Ignition System Wiring Wire the appliance junction box to 110 120 VAC for proper operation of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 12 1 IPI Wiring Diagram This appliance is equipped with an IntelliFire Plus control valve which operates on a 6 volt system Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries not included into the battery pack before use C Optional Accessories Requirements This appliance may be used with a wall switch wall mounted thermostat and or a remote control Wiring for optional Hearth amp Home Technologies approved accessories should be done now to avoid reconstruction Follow instructions that come with those accessories Hearth amp Home Technologies recommends that Intel liFire Plus wireless controls be used for their features and functionality with the IntelliFire Plus ignition sys tem IGNITOR RC200 OPTIONAL WALL CONTR
26. wall mounted switch for use Switch with a fan See Figure 12 3 n Le The power supply for the appliance must be brought into a switch box Junction Box The power can then be supplied from the switch box to the appliance using a minimum of 14 3 with ground wire SE TT gees E At the switch box connect the black hot wire and red fo d Wires switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown l Knockout Add a 1 4 in insulated female connector to the red switch leg wire route it through the knockout in the face of the junction box and connect to the top fan switch connector 1 4 in male as shown Figure 12 3 Junction Box Wired to Wall Switch or BC10 52 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 1 Finishing A Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing closer than the minimums listed must be constructed entirely of noncombustible materials Le steel studs concrete board etc Combustible Mantels Note All measurements in inches TO CEILING MEASUREMENTS FROM TOP EDGE OF THE OPENING Figure 13 1 Minimum Vertical and Maximum Horizontal Dimensions Mantel Legs or Wall Projections Top of Appliance Mantel Leg or Perpendicular Wall A 1 in 25 m
27. 06 mm 3 8 in 10 mm PVK 80 1 in 25 mm For use with IPI and DSI appliances only Must use PVK80 PLUS Kit 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 D Contact Information Fneatilator The first name in fireplaces Heatilator a brand of Hearth amp Home Technologies 7571 215 Street West Lakeville MN 55044 www heatilator com Please contact your Heatilator dealer with any questions or concerns For the location of your nearest Heatilator dealer please visit www heatilator com NOTES NOTICE DO NOT DISCARD THIS MANUAL Important operating Read understand and follow Leave this manual with and maintenance these instructions for safe party responsible for use instructions included installation and operation and operation This product may be covered by one or more of the following patents United States 5601073 5613487 5647340 5890485 5941237 6006743 6019099 6053165 6145502 6374822 6484712 6601579 6769426 6863064 7077122 7098269 7258116 7470729 8147240 or other U S and foreign patents pending 2000 945B Printed in U S A Copyright 2014 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 3
28. 1 5 volts or greater replace valve Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 57 Troubleshooting continued Symptom Possible Cause Corrective Action A A shorted or loose connection in flame Verify all connections to wiring diagram in manual Verify 4 Pilot lights but contin sensing rod connections underneath pilot assembly are tight Verify ues to spark and main flame sense or igniter wires are not grounding out to metal burner will not ignite chassis pilot burner pilot enclosure or screen if present or If the pilot continues any other metal object to spark after the ENS 7 pilot flame has been lit Poor flame rectification or contaminated With fixed glass assembly in place verify that flame is en flame rectification has flame sensing rod gulfing flame sensing rod on left side of pilot hood Flame sensing rod should glow shortly after ignition With a multi meter verify that current in series between module and sense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifi cations Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod not occurred Module is not grounded Verify module is securely grounded to metal chassis of ap pliance Verify that wire harness is firmly connected to the module Damaged pilot assembly or contami Verify that cerami
29. 36IR C CD48421R C 2207 900 Rev M 9 14 Top Vent Vertical Termination continued 4 Center the Flue Restrictor on vent and secure in place by using two self tapping screws see Figure 7 8 and 3 Match the amount of vertical you have in the system Figure 7 11 with the chart to find the appropriate position to set the 5 Reinstall the Exhaust Shield Flue Restrictor see Figure 7 10 TOP VENT REAR VENT No 2 2 1 2 3 3 2 3 SETTING 4 4 3 4 4 4 Figure 7 11 Figure 7 10 Note If the DVP 2SL or DVP SLP24 adapter is used with SLP pipe you MUST subtract one number from the table above Example Top vent 40 ft vertical with DVP pipe 4 4 Top vent 40 ft vertical with SLP pipe 3 3 v Maximum V V in em en semper iam 7 V V H 60 ft 18 3 m Maximum No specific restrictions on this value EXCEPT V V H cannot exceed 60 ft 15 2 m Figure 7 12 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 31 Top Vent Vertical Termination continued Elbow only 1ft 305mm 6in 152mm 2ft 610mm 1ft 305mm 2ft 610mm Three Elbows 2t 610mm 4 ft 12m 3f 914mm 9 ft 27m 4 ft 12m 18 ft 55m an 55m H H 20 ft 6 1 m Maximum V V H H 60 ft 18 3 m Maximum INSTALLED HORIZONTALLY Figure 7 13 32 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 Rear Vent Horizontal Termination No Elbow
30. 88 2009 CSA 2 33 2009 This product is listed to ANSI standards for Vented Gas Appliance Heaters and applicable sections of Gas Burn ing Heating Appliances for Manufactured Homes and Recreational Vehicles and Gas Fired Appliances for Use at High Altitudes NOTICE This installation must conform with local codes In the absence of local codes you must comply with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S A and the CAN CGA B149 Installation Codes in Canada NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as either supplemen tal room heat or as a decorative appliance It should not be factored as primary heat in residential heating calculations B Tempered Glass Specifications Hearth amp Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca tions such as bathtub enclosures as defined by the Con sumer Product Safety Commission CPSC The tempered glass has been tested and certified to the requirements of ANSI 297 1 and CPSC 16 CFR 1202 Safety Glazing Certification Council SGCC 1595 and 1597 Architectur al Testing Inc Reports 02 31919 01 and 02 31917 01 This statement is in compliance with CPSC 16 CFR Sec tion 1201 5 Certification and labeling requirements which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any d
31. After the 48 inch vertical section the venting table rules must be followed The first 48 inch vertical section is NOT counted as part of the vertical components in the table It is still counted as part of the overall maximum run All venting table rules for the vent run must still be followed Example DVP pipe 3 ft min vertical 11 ft max horizontal SLP pipe 7 ft min vertical 11 ft max horizontal A WARNING Fire Risk Explosion Risk Do NOT pack insulation or other combustibles between ceiling firestops ALWAYS maintain specified clearances around venting and firestop systems Install wall shield and ceiling firestops as speci fied Failure to keep insulation or other material away from vent pipe may cause fire A WARNING Top Vent Horizontal Termination Two 45 Elbows Installation requirements to replace the first 90 elbow with two 45 elbows Figure 7 3 Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a 6 inch minimum vertical vent section is required before installing first elbow Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 27 Top Vent Horizontal Termination One Elbow H Figure 7 4 Two Elbows INSTALLED HORIZONTALLY Figure 7 5 28 Heatilator Note For corner installations A 6 inch 152 mm section of st
32. D Contact Information 4 Heatilator Remove Fixed Glass Assembly Remove the Shipping Materials Clean the Appliance nu uauaauaaaaaa Keele A5 Centres aE teense Ember Placement Place the Lava Rock and Vermiculite Install the Log Assembly Fixed Glass Assembly Install Trim and or Surround Air Shutter Setting Refractory Color Review gt Contains updated information CD4236IR C CD4842IR C 2207 900 Rev M 9 14 B Limited Lifetime Warranty Hearth amp Home Technologies LIMITED LIFETIME WARRANTY Hearth amp Home Technologies on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion
33. Faeatilator The first name in fireplaces Models CD4236IR C CD4842IR C CD4236ILR C CD4842ILR C Important operating A WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death e DO NOT store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance e What to do if you smell gas DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter See Table of Contents for location of additional Commonwealth of Massachusetts requirements Installation and service of this appliance should be performed by qualified personnel Hearth amp Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI Gaal certified professional Read understand and follow Leave this manual with and maintenance these instructions for safe party responsible for use instructions included in
34. NG WARNING If you do notfollow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an intermittent pilot ignition IPI device which automatically lights the burn er DO NOT try to light the burner by hand BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building WARNING DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appliance needs fresh air for safe operation and must be installed So there are provisions for adequate combustion and ventilation air If not installed operated and main tained in accordance with the manufac turer s instructions this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can cer birth defects or other reproductive harm Keep burner and control compartment clean See installation and operating instructions accompanying appliance Immediately call yo
35. OLS BATTERY PACK THERMOSTAT WIRE Figure 12 1 IPI Wiring Diagram ASSEMBLY WALL SWITCH WIRE l Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 51 D Electrical Service and Repair WARNING Risk of Shock Label all wires prior to discon nection when servicing controls Wiring errors can cause Romex improper and dangerous operation Verify proper opera Connector tion after servicing 14 2WG WARNING Risk of Shock Replace damaged wire with type 105 C rated wire Wire must have high temperature Cover Plate insulation outside firebox E Junction Box Installation If the box is being wired from the INSIDE of the appli ance Remove the screw attaching the junction box receptacle to the outer shell rotate the junction box inward to disengage it from the outer shell see Figure 12 2 Copper GRN wire ground attached inside box to GRN screw with GRN wire NOTICE DO NOT wire 110 120 VAC to wall switch Make all necessary wire connections to the junction box receptacle and reattach the junction box receptacle Figure 12 2 Junction Box Detail to the outer shell Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector See Figure 12 2 F Wall Switch Installation for Fan Optional If the box is being wired to a
36. Use a plumb bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Lower the support box through the hole in the roof until its bottom is at least 2 in 51 mm below the ceiling Figure 10 12 Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof See Figure 10 13 Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof WARNING Risk of Fire Clean out ALL materials from inside the support box and complete the vertical vent run and termination 46 Heatilator CATHEDRAL CEILING SUPPORT BOX 2 in 51 mm MIN BELOW FINISHED CEILING Y CUT HOLE 1 8 in 3 mm ee GREATER IN SIZE THAN i PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 10 12 Figure 10 13 CD4236IR C CD4842IR C 2207 900 Rev M 9 14 G Install Metal Roof Flashing See minimum vent heights for various pitched r
37. air register fan housing assembly Reference the Heat Zone Gas kit instructions for the remaining installation steps HEAT ZONE GAS ATTACHES HERE Figure 8 5 Heat Zone Cover Plate Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 39 Appliance Preparation A Top Vent NOTICE Once the seal cap has been removed it CANNOT be reattached CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp NOTICE Once appliance is set up for top or rear venting it CANNOT be changed at a later time Figure 9 1 Cut the seal cap strap across the rectangles Figure 9 4 Remove the insulation basket and white insu next to the disk For rear vent skip this step lation from the center vent pipe Figure 9 2 Remove the white gasket material covering the seal cap Figure 9 5 Remove the insulation from the outer vent pipe For rear venting there is no insulation in the outer vent pipe Figure 9 3 Remove the seal cap 40 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 Figure 9 6 To attach the first section of vent pipe make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to secure the gasket to the outer wrap Secure the first section of venting to the fireplace by screw ing through the two
38. ammed to the control module Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec After this 10 second period the flame can be adjusted from HI to LO with the switch The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fireplace the wall switch will override any commands given by the remote MODULE SELECTOR SWITCH NG LP SETTING WIRE LEAD FROM REGULATOR CONNECTS HERE Figure 2 3 Control Module Heatilator Module Reset This module may lock out under certain conditions When this occurs the appliance will not ignite or respond to commands The module will go into lock out mode by emitting three audible beeps then continuously displaying a RED GREEN error code at its status indicator LED Check battery tray Remove batteries if installed Batteries should only be installed for use during power outages See Section H Locate the module selector switch See Fi
39. ap to the pipe Once the pipe section and the termination cap have been connected slide the wall thimble up to the interior wall surface and attach with screws provided See Figure Figure 10 18 Wall Thimble K Heat Shield Requirements for Horizontal Termination WARNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 19 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 10 19 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 in 102 mm DVP or 4 3 8 in 111 mm SLP the heat shields on the cap and wall shield firestop must be trimmed A minimum 1 1 2 in 38 mm overlap MUST be maintained Use an extended heat shield ifthe finished wall thickness is greater than 7 1 4 in 184 mm The extended heat shield may need to be cut to length maintaining sufficient length for a 1 1 2 in 38 mm overlap between heat shields Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended h
40. c insulator around the flame sensing rod nated flame sensing rod is not cracked damaged or loose Verify connection from flame sensing rod to white sensor wire Polish flame sens ing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod Verify conti nuity with a multi meter with ohms set at lowest range Re place pilot if any damage is detected Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position If there is no spark at I terminal module must be replaced If there is a spark at terminal module is fine p 58 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 1 Reference Materials A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 5 GAS LINE ACCESS LEFT SIDE FRONT VIEW RIGHT SIDE Location inches Wilimeters Location Inches s 3ew 9 o 3e es A eda w 3 ens 308 7 Figure 16 1 Appliance Dimensions CD4236IR C Models Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 59 TOP VIEW GAS LINE ACCESS R 60 Oq
41. corrosion or deterioration Replace burner if necessary Replace Glowing embers with new dime size pieces DO NOT block ports or obstruct lighting paths Refer to Section 14 for proper ember placement Verify batteries have been removed from battery back up IPI systems to prevent premature battery failure or leaking Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 14 for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and corrosion Verify orifice size is correct See Service Parts List for proper orifice sizing Verify manifold and inlet pressures Adjust regulator as required Inspect pilot flame pattern and strength See Figure 3 1 for proper pilot flame pattern Clean or replace orifice spud as necessary Inspect IPI flame sensing rod for soot corrosion and deterioration Polish with fine steel wool or replace as required Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod Replace pilot as necessary IPI only Figure 3 1 IPI Pilot Flame Patterns Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 15 C Logs Grate and Valve Assembly Removal It may become necessary to remove the logs grate and valve assembly This task shou
42. e may be sensitive to smoke and odors Smoke detectors may activate M Frequently Asked Questions This is a result of gas combustion and temperature variations As the appliance warms this Condensation on the glass Spee condensation will disappear This is a result of normal operation and the flames will begin to yellow as the appliance is al Blue flames lowed to burn for 20 to 40 minutes When first operated this appliance may release an odor for the first several hours This is caused Odor from appliance by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance This is a normal result of the curing process of the paint and logs Glass should be cleaned Film on the glass within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process A non abrasive cleaner such as gas fireplace glass cleaner may be necessary See your dealer Noise is caused by metal expanding and contracting as it heats up and cools down similar to Metallic noise the sound produced by a furnace or heating duct This noise does not affect the operation or longevity of the appliance In an intermittent pilot ignition system IPI the pilot flame should turn off when appliance is turned off Some optional control systems available with IPI models may allow pilot flame to remain lit In a standing pilot
43. e the left end of log A is not covering ports Slide the left end of log A back if it s covering ports See Figure 2 Leftlog placement SRV2208 705 Mate rear and front faces of left log with indentations on rear and base logs as shown in Figure 2 and Figure 3 Slide the left log back 4 Rightlog placement SRV2208 706 Place the right log by positioning the front V of the log on the indentation on the base log and resting the rear of the log on the flat area of the rear log See Figure 2 and Figure 4 5 Figure 4 shows the Left and Right Logs properly placed Both Left and Right Logs should sit securely on the rear and corresponding base logs LEFT LOG RIGHT LOG e F gi REAR FACE SC Drs C j REAR LOGS Sua oGRSRSHOULDINOT 4202 ATE COVERANTAM PORTS a de Pep FRONT x 4 d BASE LOG ERONT FACE aA CS Figure 3 Left Log in Proper Position Figure 4 Left and Right Log in Proper Position Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 55 H Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks chips or scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly Pullthe four glass assembly latches out of the groove on the glass
44. e vent section up against the appliance and over the tabs C Installing the Non combustible Board The factory supplied non combustible board spans the dis tance from the top of the fireplace to the center of the framing header This board must be used See Figure 9 12 Li x lt Note Diagonal dimensions A and B must be within 1 4 inch of each other Figure 9 13 Positioning the Appliance Squarely Figure 9 12 Non combustible Board D Securing and Leveling the Appliance WARNING Risk of Fire Prevent contact with e Sagging or loose insulation Insulation backing or plastic e Framing and other combustible materials Block openings into the chase to prevent entry of blown in insulation Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs NAILING TABS Failure to maintain air space clearance may cause BOTH SIDES overheating and fire The diagram shows how to properly position and secure the appliance see Figure 9 15 Nailing tabs are provided to secure the appliance to the framing members PILOT HOLES Bend out nailing tabs on each side Figure 9 14 Proper Positioning and Securing of an Appliance Place the appliance into position 42 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 1 Installing Vent Pipe DVP and SLP Pipe A Assemble Vent Sections DVP Pipe Only Attach Vent to the Fireb
45. each side WARNING Risk of Fire DO NOT pack insu lation around the vent Insulation must be kept back from the pipe to prevent overheating D Install Attic Insulation Shield WARNING Fire Risk DO NOT allow loose materials or insulation to touch vent Hearth amp Home Technologies requires the use of an attic shield The International Fuel Gas Code requires an attic shield constructed of 26 gauge minimum steel that extends at least 2 in 51 mm above insulation Attic insulation shields must meet specified clearances to combustible materials and be secured in place An attic insulation shield kit is available from Hearth amp Home Technologies Contact your dealer to order Install attic insulation shield according to instructions included with kit ATTIC ABOVE 10 in 254 mm 9 in 229 mm Figure 8 3 Installing Ceiling Firestop INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED ABOVE CEILING CEILING FIRESTOP INSTALLED BELOW CEILING Figure 8 4 Installing the Attic Shield 38 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 E Installing the Optional Heat Zone Gas Kit Remove the knockout from the fireplace and discard it see Figure 8 5 Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws Note Do this BEFORE final positioning of fireplace Determine the location for the
46. eat shield Refer to vent components diagrams in the back of this manual Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section Important Notice Heat shields may not be field constructed 48 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 L Install Horizontal Termination Cap DVP and SLP Pipe WARNING Risk of Fire The telescoping flue section of the termination cap MUST be used when connecting vent 1 1 2 38 mm minimum overlap of flue telescoping section is required Failure to maintain overlap may cause overheating and fire Venttermination must not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and HRC caps are available When penetrating a brick wall a brick extension kit is available for framing the brick Note When using termination caps with factory supplied heat shield attached no add
47. ection and the pipe section Secure the pipe and slip section with two screws no longer than 1 2 in 13 mm using the pilot holes in the slip section See Figure 10 7 Figure 10 7 Screws into Slip Section Continue adding pipe as necessary following instructions in Assembling Pipe Sections NOTICE If slip section is too long the inner and outer flues of the slip section can be cut to the desired length NOTICE When installing a vent system with an HRC termination cap all pipe system joints shall be sealed using a high temperature silicone sealant Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections Only outer pipes are sealed sealing the inner flue is not required All unit collar pipe slip section elbow and cap outer flues shall be sealed 44 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 D Secure the Vent Sections Vertical runs originating off the top of the appliance with no offsets must be supported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal runs must be supported every 5 feet 1 52 m Vent supports or plumbers strap Spaced 120 apart may be used to support vent sections See Figures 7 8 and 7 9 Wall shield firestops may be used to provide horizontal support to
48. ecure the Vent Sections EEN 45 Disassemble Vent Sections 00 000 45 Install Decorative Ceiling Components SLP only 46 Install Metal Roof Flashing s ass sasaaaaaaaaaaaa 47 Assemble and Install Storm Collar 47 Install Vertical Termination Cap 48 Install Decorative Wall Components SLP only 48 Heat Shield Requirements for Horizontal Termination 48 Install Horizontal Termination Cap DVP and SLP Pipe 49 11 Gas Information A B C D Fuel Conversion e 50 Gas Pressure iso rp ee eee EE NN rus 50 Gas Connection x sd vae Soest ent 2 voce eaeen 50 High Altitude Installations lees 50 12 Electrical Information moog9 r Wiring Requirements llle enne 51 IntelliFire Plus Ignition System Wiring 51 Optional Accessories Requirements 51 Electrical Service and Repair 52 Junction Box Installation sls 52 Wall Switch Installation for Fan Optional 52 CD4236IR C CD4842IR C 2207 900 Rev M 9 14 3 13 Finishing A Mantel and Wall Projections B Facing Material sises cercscsnrcriess 14 Appliance Setup AcC rIO0Ommooumrm 15 Troubleshooting A IntelliFire Plus Ignition System 16 Reference Materials gt A Appliance Dimension Diagram B Vent Components Diagrams C Service Parts 0000
49. empered Glass Specifications 0 7 C BTU Specifications 0 0 cee eee eee 7 D High Altitude Installations 0 00 00 0000 7 E Non Combustible Materials Specification T F Combustible Materials Specification 7 G El ctrical CodeS peace t cen 7 H Requirements for the Commonwealth of Massachusetts 8 User Guide 2 Operating Instructions A Gas Fireplace Safety 1 csse ns 9 B Your Fireplace i sno ae ee ER hare wae conde 9 C Fan Kit optional ese inei hed RE bees 10 D Clear Space irre eee eret eee E 10 E Decorative Doors and Fronte 10 F Fixed Glass Assembly 0000 e eee ee eee 10 G Remote Controls Wall Controls and Wall Switches 10 H IPI Battery Tray Battery Installation 10 I Control Module Operation 11 J Before Lighting Fireplace iio cs csgesiipacsissiaisa 11 K Lighting Instructions pi 12 L After Firepla eis Dit 0000000050 13 M Frequently Asked Questions 13 3 Maintenance and Service A Maintenance Tasks Homeowner 0005 14 B Maintenance Tasks Qualified Service Technician 15 C Logs Grate and Valve Assembly Removal 16 D Burner Identification Verification 18 Installer Guide 4 Getting Started A Typical Appliance System 00 0000s 19 B Design and Installation Considerations 20 C Tools and Supplies Needed
50. frame Remove glass door from the appliance see Figure 14 5 Replacing Fixed Glass Assembly Replace the glass door on the appliance Pull out and latch the four glass assembly latches into the groove on the glass frame e MM LATCHES BOTH BOTTOM AND TOP GLASS P di ASSEMBLY Figure 14 5 Fixed Glass Assembly I Install Trim and or Surround Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance when applicable to the model J Air Shutter Setting Air shutter settings should be adjusted by a qualified ser vice technician at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shutter for longer vertical runs See Figure 14 6 Loosen the wing nut Move the air handle to the right to open the air shutter Move the air handle to the left to close the air shutter Tighten the wing nut NOTICE If sooting occurs provide more air by opening the air shutter Figure 14 6 Air Shutter Air Shutter Settings o ee P y CD4842IR C 5 16 in Fully Open K Refractory Color Review Based on the installation of the appliance the lighting may cause the back refractory panel to appear lighter than the side panels In these rare cases the recommended solu
51. gure 2 3 Set the module selector switch to the OFF position Wait five 5 minutes to allow possible accumulated gas to clear Set the module selector switch to ON or REMOTE position Start the appliance WARNING Risk of Explosion DO NOT reset the mod ule more than one time within a five minute time period Gas may accumulate in firebox Call a qualified service technician Nine Hour Safety Shutdown Feature This appliance has a safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote J Before Lighting Fireplace Before operating this fireplace for the first time have a qualified service technician Verify all shipping materials have been removed from inside and or underneath the firebox Review proper placement of logs ember material and or other decorative materials Ensure plastic finishing strips have been removed after use for incorporating finishing materials Check the wiring Check the air shutter adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position and that the integral barrier is in place WARNING Risk of Fire or Asphyxiation DO NOT op erate fireplace with fixed glass assembly removed e CD4236IR C CD4842IR C 2207 900 Rev M 9 14 11 K Lighting Instructions IPI L 1 FORYOURSAFETY L JJ JLIGHTING A READ BEFORE LIGHTI
52. gure 5 1 WARNING Risk of Fire or Burns Provide adequate clearance around air openings and for service access Due to high temperatures the appliance should be locat ed out of traffic and away from furniture and draperies Framing and Clearances A Selecting Appliance Location individual design preference NOTE THE REAR STANDOFF MAY NEED TO BE REMOVED WHEN VENTING AT 45 B ALCOVE INSTALLATION E Dol TOP VENT ONE 90 ELBOW TWO ELBOWS REAR VENT NO ELBOWS Fr B REAR VENT REAR VENT Nene TERMINATION ONE ELBOW ee jcjnp cD4z36Senes 51 42 72 565 8 seesecionp 22 1734 8 Tea Mantel Projections 200 11 49 79 Figure 5 1 Appliance Locations CD Models Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to 21 B Constructing the Appliance Chase A chase is a vertical box like structure built to enclose the gas appliance and or its vent system In cooler climates the vent should be enclosed inside the chase NOTICE Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Therefore you MUST check local building codes to determi
53. ies specified and approved parts B Gas Pressure Optimum appliance performance requires proper input pressures Gas line sizing requirements will be determined in ANSI Z223 1 National Fuel Gas Code in the USA and CAN CGA B149 in Canada Pressure requirements are Gas Pressure Natural Gas Propane WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig A WARNING Fire Risk Explosion Hazard High pressure will damage valve Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig Note Have the gas supply line installed in accordance with local codes if any If not follow ANSI 223 1 Installation should be done by a qualified installer approved and or licensed as required by the locality In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter Note A listed and Commonwealth of Massachusetts ap proved 1 2 in 13 mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 in 13 mm control valve inlet e Ifsubstituting for these compo
54. ined and attachment components are intact and not damaged Replace as necessary Logs Frequency Annually By Qualified Service Technician Tools needed Protective gloves Inspect for damaged or missing logs Replace as neces sary Refer to Section 14 for log placement instructions Verify correct log placement and no flame impingement causing sooting Correct as necessary Firebox Frequency Annually By Qualified Service Technician Tools needed Protective gloves sandpaper steel wool cloths mineral spirits primer and touch up paint Inspect for paint condition warped surfaces corrosion or perforation Sand and repaint as necessary Replace fireplace if firebox has been perforated Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight voltmeter indexed drill bit set and a manometer Verify burner is properly secured and aligned with pilot or igniter Clean off burner top inspect for plugged ports
55. isses 20 D Inspect Appliance and Components 20 5 Framing and Clearances A Selecting Appliance Location 21 B Constructing the Appliance Chase 22 C Clearances uem RR PEE ERO IEEE ED 23 D Mantel and Wall Projections lisse else 23 Heatilator 6 A 7 moo 8 moo 9 A B C D Termination Locations Vent Termination Minimum Clearances 24 Vent Information and Diagrams Approved Pip oae ite ee etg dong ede e Ros 26 Vent Table Key usse RR RR Rm 26 Use Of EIDOWS ox ed eb ueste Sorted da 26 Measuring Standards 0s 20 Vent Diagrams 2 x gms ping yea e bas edt E 27 Vent Clearances and Framing Pipe Clearances to Combustibles 37 Wall Penetration Framing sessa aaaea annann 37 Install the Ceiling Firestop lisse 38 Install Attic Insulation Shield n anaana aaa 38 Installing the Optional Heat Zone Gas Kit 39 Appliance Preparation 2 IOP WON catus na hore wit ese Bosse 40 Rear Vents coe due ieee hie edd pube ead wees 41 Installing the Non combustible Board 42 Securing and Leveling the Appliance 42 10 Installing Vent Pipe DVP and SLP Pipe LTAXc rommoour Assemble Vent Sections DVP Pipe Only 43 Assemble Vent Sections SLP Pipe Only 44 Assemble Slip Sections 2 0 0 055 44 S
56. istributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distributor to order C BTU Specifications Models Maximum Minimum See U S 0 2000 ft or Input BTU h Input BTU h Sie Canada 2000 4500 ft DMS U 30 000 16 000 CD4236IR C NG s CANADA 27 000 14 400 S 7 7 CD4236ILR C LP CD4842IR C NG s is D High Altitude Installations NOTICE If the heating value ofthe gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction CD4842ILR C LP When installing above 2000 feet elevation n the USA Reduce input rate 496 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C and UL763 shall be considered non combu
57. itional wall shield firestop is required on the exterior side of a combustible wall HEAT SHIELD OR HEAT SHIELD 1 1 2 IN 38 MM MIN OVERLAP EXTENDED HEAT SHIELD WALL SHIELD FIRESTOP J SLIP SECTION 1 CAN BE EXTENDED INNER VENT OUTER VENT SHEATHING INTERIOR EXTERIOR VENT DEPTH FROM BACK OF APPLIANCE TO OUTSIDE SURFACE OF EXTERIOR WALL SEE CHART BELOW Figure 10 19 Venting through the wall Cap Specification Chart depth without using additional pipe sections DVP TRAPK1 DVP TRAP1 DVP TRAPK2 DVP TRAP2 Top Vent Rear Vent Top Vent Rear Vent Depth Depth Depth Depth 2 3 4 in to 3 1 8 in to 5 1 8 in to 5 1 2 in to CD4236 4 5 8 in 5 in 9 1 8 in 9 1 2 in CD4842 Series pvp HPC1 DVP HPC1 DVP HPC2 DVP HPC2 Top Vent Rear Vent Top Vent Rear Vent Depth Depth Depth Depth 2 3 4 in to 3 1 8 in to 4 7 8 in to 5 1 4 in to 4 7 8 in 5 1 4 in 9 in 9 3 8 in DVP TRAP1 can adjust 1 1 2 in 3 1 8 to 4 5 8 in DVP TRAP2 can adjust 4 in 5 3 8 to 9 3 8 DVP HPC1 can adjust 2 1 8 in 4 1 4 to 6 3 8 DVP HPC2 can adjust 4 1 8 in 6 3 8 to 10 1 2 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 49 1 Gas Information A Fuel Conversion Make sure the appliance is compatible with available gas types Conversions must be made by a qualified service technician using Hearth amp Home Technolog
58. ive Height Length Pipe neres mm sm wm s wer x sem Ia Cam Ia an Is am 2e Carnea m Cseres 3 senes Lseneco e 1 1 2 in 38 mm pn t 6 1 2 in 165 mm 9 1 4 in 235 mm 9 7 8 in 5 251 mm 6 1 2 in lt 165 mm 25 3116 in 640 mm 8 1 16 in 205 mm DVP SLP24 Adapter 12 in lt 305 mm SLP WS 5 1 2 in lt 146 mm Ceiling Firestop Wall Shield Firestop Figure 16 7 SLP Series Vent Components 66 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 B Vent Components Diagrams continued Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required 8 in gt Minimum Maximum 203 mm d Effective Length Effective Length A 3 1 8 in 4 3 4 in Trap1 mmm mm 5 1 4 in 9 1 4 in mj 8mm 25mm Max Effective Length SLP TRAP Horizontal Termination Cap 13 in 330 mm DVP HSM B ene 4 5 16 in TCU Extended Heat Shield M 318 mm K 31 D 34 mm ed
59. j SLP DCF BK 4in Termination Cap Ceiling Firestop SLP TVHW 356 mm Black Vertical Iaei 10 9 16 in In 269 mm 406 mm SLP CCS BK 4 5 8 in Cathedral Ceiling 117 mm Support Box Black 8 18 in 5 1 16 in 10 11 16 in 206 mm 128 mm MEN 271mm DVP 2SL Iesst Mmt Adapter E 1 rm UNI 14 7116 in 367 mm ewe NIU IOO 14 7116 in 2 5 16 in 367 mm 59 mm SLP WT BK Wall Thimble Black SLK SNKD Snorkel Termination Cap Figure 16 8 SLP Series Vent Components Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 67 68 Figure 16 9 A WARNING Fire Risk When using SLP HRC SS and SLP HRC ZC SS termination caps on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbow Sa Effective Length 5 3 4 to 8 3 8 in 5 1 2 in 8 3 8 in 146 to 213 mm 10 1 2 in 267 mm 10 7 8 in 276 mm SLP HRC SS SLP HRC ZC SS HORIZONTAL TERMINATION CAP 9 in 2 3 4 in 229 mm 12 1 2 in 70 mm ed lt e a uu lt 318 mm gt 11 1 2 in 292 mm O O e 14 in 356 mm 12 114 in um 311 mm lt 16 in 4
60. lace remote control out of reach of children If not using your fireplace for an extended period of time summer months vacations trips etc to prevent unin tended operation Remove batteries from remote controls Unplug 6 volt transformer plug on IPI models Unplug battery backup from control module Venting Frequency Seasonally By Homeowner Tools needed Protective gloves and safety glasses Inspect venting and termination cap for blockage or obstruction such plants bird nests leaves snow debris etc Verify termination cap clearance to subsequent construc tion building additions decks fences or sheds See Section 6 Inspect for corrosion or separation Verify weather stripping sealing and flashing remains intact Inspect draft shield to verify it is not damaged or missing 14 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 B Maintenance Tasks Qualified Service Technician The following tasks must be performed by a qualified ser vice technician Gasket Seal and Glass Assembly Inspection Frequency Annually By Qualified Service Technician Tools needed Protective gloves drop cloth and a stable work surface Inspect gasket seal and its condition Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat Confirm there is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly reta
61. ld be performed by a quali fied service technician The base pan does not need to be removed to service the burner assembly 1 Remove the two top logs from the log grate assembly These logs are not secured to the assembly with screws See Figure 3 2 Figure 3 2 Remove Top Two Logs 2 Remove screw from each tab at the front of the log grate assembly that secures the assembly to the base pan See Figure 3 3 Figure 3 3 Remove Screws from Front Tab 3 Remove screws from log tabs on both ends of the rear log and remove the log See Figure 3 4 Figure 3 4 Remove Screws from Log Tabs 16 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 The standard metal refractory will have to be removed in order to access the valve assembly This is done by removing 8 screws 10 screws for CD4842IR C model There are 4 screws per side panel Figure 3 5 shows the 2 screws on the bottom of panels and Figure 3 6 shows the 2 screws on the top of the panels The 2 other screws for CD4842IR C models are located in back wall of firebox as shown in Figure 3 7 One is up by exhaust baffle and the other is behind logs and near fireplace bottom 2 EXTRA SCREWS TO BE REMOVED FOR Figure 3 7 CD4842IR C Extra Metal Refractory Screws 5 Remove the two screws from the back corners of the burner assembly See Figure 3 8 Figure 3 8 Remove Screws from Burner Assembly Rear Corners 6 Remove burner skirt by
62. m min to perpendicular wall B 3 1 2 in 89 mm min from fireplace opening to perpendicular wall Figure 13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening B Facing Material Metal front faces may be covered with non combustible materials only Facing and or finishing materials must not interfere with air flow through louvers operation of louvers or doors or access for service Facing and or finishing materials must never overhang into the glass opening Observe all clearances when applying combustible materials Seal joints between the finished wall and appliance top and sides using a 300 F minimum sealant Refer to Figure 13 3 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and will interfere with proper operation of doors and louvers B gt FACTORY INSTALLED NON COMBUSTIBLE BOARD DO NOT REMOVE CD4236 CD4842 Figure 13 3 Noncombustible Facing Diagram Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 53 1 Appliance Setup A Remove Fixed Glass Assembly See Section 14 H B Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox C Clean the Appliance Clean vacuum any sawdust that may have accumula
63. may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Wood Pellet Wood Coal Electric Venting All parts and material except as 1 Year X X X X X X X c
64. n 3 mm 2 Pilot won t light A No power transformer installed Verify that transformer is installed and plugged into module Check there is no noise or incorrectly or depleted batteries voltage of transformer at connection to module Acceptable readings spark of a good transformer are between 6 4 and 6 6 volts DC Battery power supply voltage must be at least 4 volts If below 4 volts re place batteries B Ashorted or loose connection in Remove and reinstall the wiring harness that plugs into module Ver wiring configuration or wiring har ify there is a tight fit Verify pilot assembly wiring to module Remove ness and verify continuity of each wire in wiring harness Replace any damaged components C Improper wall switch wiring Verify that 110 120 VAC power is ON to junction box D Module not grounded Verify black ground wire from module wire harness is grounded to metal chassis of appliance 3 Pilot sparks but A Gas supply Verify that incoming gas line ball valve is open Verify that inlet Pilot will not light pressure reading is within acceptable limits B Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 in 3 mm C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Pilot valve solenoid Verify that 1 5 to 1 8 VDC is supplied to pilot solenoid from module If below 1 5 volts replace module If
65. ne the requirements to these steps Chases should be constructed in the manner of all out side walls of the home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air tightness To further prevent drafts the wall shield and ceiling fire stops should be caulked with caulk with a minimum of 300 F continuous exposure rating to seal gaps Gas line holes and other openings should be caulked with caulk with a minimum of 300 F continuous exposure rating or stuffed with unfaced insulation If the appliance is being installed on a cement surface a layer of plywood may be placed underneath to prevent conducting cold up into the room MINIMUM FRAMING DIMENSIONS Clearance Combustible Combustible Behind Sides of Front of to Ceiling Floor Flooring Appliance Appliance Appliance Rough Rough Rough Sec Opening Opening Opening Opening 2 Height T ge Adjust framing dimensions for
66. nents please consult local codes for compliance C Gas Connection Refer to Reference Section 16 for location of gas line access in appliance Gas line may be run through knockout s provided The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300 F continuous exposure rating or stuffed with non combustible unfaced insulation to prevent cold air infiltration Ensure that gas line does not come in contact with outer wrap of the appliance Follow local codes Pipe incoming gas line into valve compartment Connect incoming gas line to the 1 2 in 13 mm connection on manual shutoff valve WARNING Risk of Fire or Explosion Support control when attaching pipe to prevent bending gas line Asmall amount of air will be in the gas supply lines WARNING Risk of Fire or Explosion Gas build up dur ing line purge could ignite Purge should be performed by qualified service technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flames Light the appliance It will take a short time for air to purge from lines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling
67. ng system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include Detailed instructions for the installation of the venting system design or the venting system components and A complete parts list for the venting system design or venting system Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro vide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer The referenced special venting system instructions shall be included with the appliance or equipment in stallation instructions and The special venting systems shall be Product Ap proved by the Board and the instructions for that sys tem shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Ap proved side wall horizontally vented gas fueled equip ment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation See Gas Connection section for additional Common wealth of Massachusetts requirements 8 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 2 Operating Instructions
68. nical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination On public property clearance above paved sidewalk or a paved driveway A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings K 6 inches clearance from sides of electrical service L 12inches clearance above electrical service Location of the vent termination must not interfere with access to the electrical service M 18inches clearance under veranda porch deck balcony or overhang 42 inches vinyl or composite overhang Permitted when veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor Figure 6 3 Minimum Clearances for Termination Covered Alcove Applications Spaces open only on one side and with an overhang N 6inches non vinyl sidewalls 12 inches vinyl sidewalls 18 inches non vinyl soffit and overhang vinyl soffit and overhang 12 feet Qun 7 termination caps x 3 Ry 2 termination caps x Out CLEARANCE 6 IN Measure horizontal clearances from this surface CAUTION Risk of Burns Termination caps are HOT consider proximity to doors traffic areas or where people may pass or gather sidewalk deck patio etc Listed cap Shields available Contact your dealer Local codes or regulations may require different clearances Vent system termination is NOT pe
69. ns are started push firmly until all lanced tabs lock into place Lightly tug on the pipe to confirm the tabs have locked It is acceptable to use screws no longer than 1 2 in 13 mm to hold outer pipe sections together If predrilling holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Figure 10 4 Seams INCORRECT Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 43 B Assemble Vent Sections SLP Pipe Only To attach the first vent component to the starting collars of the appliance Attach a DVP 2SL or DVP SLP24 adapter to the starting collar of the appliance Lock the vent components into place by sliding the pipe section onto the collar Align the seam of the pipe and seam of collar to allow engagement Rotate the vent component to lock into place Use this procedure for all vent components See Figure 10 5 Slide the gasket over the first vent section and place it flush to the appliance This will prevent cold air infiltration Caulk with a minimum of 300 F continuous exposure rating may be used to hold the part in place Continue adding vent components locking each succeeding component into place Ensure that each
70. nued Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Ca Minimum Maximum p Effective Length Effective Length 3 1 8 in 4 5 8 in Effective Trap1 DVP TRAP 5 3 8 in 9 3 8 in Trap2 Horizontal Termination Cap Pi A DVP TRAP1 DVP TRAP2 DVP TRAPK1 DVP TRAPK2 i DVP HPC1 DVP HPC2 Figure 16 3 DVP vent components 62 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 B Vent Components Diagrams continued 13 1 4 in 337 mm 24 5 8 in 625 mm bw F6 Roof Flashing Multi pak DVP TRAPFL Flashing 11 5 8 in 295 mm 7 1 8 in 181 mm 5 3 4 in 146 mm DVP HSM B Extended Heat Shield Figure 16 4 DVP vent components 356 mm 24 5 8 in 625 mm 13 1 4 in 337 mm RF12M Roof Flashing Multi pak 11 7 8 in 5 in d 302 mm 1 R I mm e SR DVP BEK2 DVP HPC Cap Brick Extension
71. of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addi tion the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detec tor with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fu eled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that dur ing said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accor dance with the ab
72. on bubbling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645F 02 18 13 Page 2 of 2 6 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 Listing and Code Approvals A Appliance Certification MODELS CD4236IR C CD4236ILR C CD4842IR C CD4842ILR C LABORATORY Underwriters Laboratories Inc UL TYPE Direct Vent Gas Appliance Heater STANDARD ANSI Z21
73. ontal aspect see Figure 7 1 Two 45 elbows may be used in place of one 90 elbow On 45 runs one foot of diagonal is equal to 8 1 2 in 216 mm horizontal run and 8 1 2 in 216 mm vertical run A length of straight pipe is allowed between two 45 elbows see Figure 7 1 Horizontal gt Figure 7 1 D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe see Figure 7 2 Horizontal terminations are measured to the outside mounting surface flange of termination cap see Figure 6 3 Vertical terminations are measured to bottom of termination cap Horizontal pipe installed level with no rise Horizontal termination cap should have a 1 4 inch downward slant to allow any moisture in cap to be released Effective Length oves 6 12 Effective Height Length Figure 7 2 DVP Pipe Effective Length 26 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 E Vent Diagrams Top Vent Horizontal Termination Note The CD series fireplaces can adapt to SLP series vent pipe if desired When venting off the top of the unit use a DVP 2SL adapter and a minimum 48 inch vertical section of SLP series vent pipe A DVP SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe
74. oofs Figure 10 14 to determine the length of pipe to extend through the roof Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10 15 HORIZONTAL OVERHANG 20 INCHES MIN VERTICAL WALL LOWEST DISCHARGE OPENING Figure 10 15 GAS DIRECT VENT TERMINATION CAP H Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp L ROOF PITCH IS X 12 H MIN MINIMUM HEIGHT FROM ROOF e R TO LOWEST DISCHARGE OPENING Slide the storm collar onto the exposed pipe section and align brackets Inserta bolt provided through the brackets and install nut Do not completely tighten Roof Pitch H Min Ft Flat to 642 anexos 1 0 Over 6 12 to 7 12 1 25 Over 7 12 to 8 12 ssss 1 5 Over 8 12 to 9 12 iesms 2 0 Over 9 12 to 10 12 2 5 Over 10 12 to 11 12 3 25 Over 11 12 to 12 12 4 0 Over 12 12 to 14 12 5 0 Over 14 12 to 16 12 6 0 Over 16 12 to 18 12 7 0 Over 18 12 to 20 12 7 5 Over 20 12 to 21 12 8 0 8 foot minimum in snow regions Slidethe assembled storm collar down the pipe section Fig
75. other at risk individuals out of the room and away from hot surfaces Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children Never leave children alone near a hot fireplace whether operating or cooling down User Guide Teach children to NEVER touch the fireplace Consider not using the fireplace when children will be present Contact your dealer for more information or visit www hpba org safety information To prevent unintended operation when not using your fire place for an extended period of time summer months vacations trips etc Remove batteries from remote controls Turn off wall controls Unplug 6 volt transformer plug and remove batteries on IPI models Turn off gas controls valve on standing pilot models When lighting the pilot light on fireplaces with a standing pilot remove the fixed glass assembly so you can de tect presence of residual gas build up See Standing Pilot Lighting instructions and Maintenance Tasks B Your Fireplace WARNING DO NOT operate fireplace before read ing and understanding operating instructions Failure to operate fireplace according to operating instructions could cause fire or injury DECORATIVE DOORS NOT SHOWN SECTION ZE FIXED GLASS ASSEMBLY NOT SHOWN SECTION 14 H MANTEL SECTION 5 D FAN KIT SECTION 2 C CLEAR SPACE SECTION 2 D SECTION 3 C
76. ove provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanent ly mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and Product Approved side wall horizontally vented gas fu eled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venti
77. overed by Conditions Exclusions and Limitations listed LI DILBERITUET and glass enn X LX OX LX LX LE LE Faactory installed blowers L x 1 Molde refractory panels 3yes T x 1 1 1 1 Friepotsandbumpots 5years tyear V J X X 1 1 Cas ngsandbafles Manifold tubes s mL E EE T emm ears y 109 y Lifetime woo Tx x Ts De De DT err beyond warranty period See conditions exclusions and limitations on next page 4021 645F 02 18 13 Page 1 of 2 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 5 B Limited Lifetime Warranty continued WARRANTY CONDITIONS This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the HHT appliance remains at the site of original installation This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product Check with your dealer in advance for any costs to you when arranging a warranty call Travel
78. ox Assembly Note The end of the pipe sections with the lanced tabs will face toward the appliance Attach the first pipe section to the starting collar Lanced pipe end to the starting collar Inner pipe over inner collar Push the pipe section until all lanced tabs snap in place Lightly tug on pipe to confirm it has locked Commercial Multi family Multi level exceeding two sto ries or High Rise Applications All outer pipe joints must be sealed with silicone with a minimum of 300 F continuous exposure rating including the slip section that connects directly to the horizontal ter mination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 10 1 Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent may leak Figure 10 2 Figure 10 3 Assemble Pipe Sections Per Figure 10 2 Start the inner pipe on the lanced end of section A into the flared end of section B Note Make sure that the seams are not aligned to prevent unintentional disconnection Start the outer pipe of section A over the outer pipe of section B Once both vents sectio
79. raight pipe may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs we Hasina V H 40 ft 12 2 m Maximum H 25 ft 7 6 m Maximum Note For corner installations A 6 inch 152 mm section of straight pipe may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs V H H 40 ft 12 2 m Maximum H H 25 ft 7 6 m Maximum CD4236IR C CD4842IR C 2207 900 Rev M 9 14 Top Vent Horizontal Termination continued Three Elbows vw owe xw ow D H H 20 ft 6 1 m Maximum V V H H 40 ft 12 2 m Maximum Figure 7 6 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 29 Top Vent Vertical Termination Flue Restrictor Instructions 1 Remove exhaust shield using a 1 4 inch nut driver by No Elbow removing the four screws securing it in place see Figure 7 8 V 60 ft Max 18 3 m V 3 ft Min 914 mm Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be used EXHAUST SHIELD RESTRICTOR Figure 7 8 2 Break the flue restrictor into two pieces Do this by bending the part back and forth until it breaks see Figure 7 9 M 999000 Figure 7 9 Flue Restrictor Figure 7 7 30 Heatilator CD42
80. rea large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat stable surface Note Fixed glass assembly and gasketing may have res idue that can stain carpeting or floor surfaces Remove door or decorative front from fireplace and set aside on work surface See Section 14 H for instructions to remove fixed glass assembly Clean glass with a non abrasive commercially available cleaner Light deposits Use a soft cloth with soap and water Heavy deposits Use commercial fireplace glass cleaner consult with your dealer Carefully set fixed glass assembly in place on fireplace Hold glass in place with one hand and secure glass latches with the other hand Reinstall door or decorative front Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not blocked Vacuum and dust surfaces Remote Control Frequency Seasonally By Homeowner Tools needed Replacement batteries and remote con trol instructions Locate remote control transmitter and receiver Verify operation of remote Refer to remote control operation instructions for proper calibration and setup procedure Place batteries as needed in remote transmitters and battery powered receivers P
81. removing 4 screws See Figure 3 9 Figure 3 9 Remove Burner Skirt 7 Bend down grate tab at the right of burner assembly Assembly will slide out to the right See Figure 3 10 E FTS E CENE Figure 3 11 Valve Assembly Removal Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 17 D Burner Identification Verification The burner may be accessed for identification and veri fication purposes This task should be performed by a qualified service technician Only the log grate assembly and burner skirt need to be removed in order to identify burner See Figure 3 12 for burner identification chart CD4236IR C NG CD4842IR C NG feature determines feature determines determines gas type LEM size fireplace p CD models only CD4236IR C CD4236IR C NG eee RN CR RU RR ER cwwmmewrcweai X evare X mmcup x o enxame mncari x X Figure 3 12 Burner identification Examples 18 Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 Getting Started Installer Guide A Typical Appliance System NOTICE Illustrations and photos reflect typical installations and are for design purposes only Illustrations diagrams are not drawn to scale Actual product may vary from picture
82. rmitted in screened porches Vent system termination is permitted in porch areas with two or more sides open Hearth amp Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements Vinyl protection kits are suggested for use with vinyl siding Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 25 Vent Information and Diagrams A Approved Pipe This appliance is approved for use with Hearth amp Home Technologies DVP or SLP venting systems Refer to Sec tion 16B for vent component information DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall WARNING Risk of Fire or Asphyxiation This appli ance requires a separate vent DO NOT vent to a pipe serving a separate solid fuel burning appliance B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams First section closest to appliance of vertical length Second section of vertical length OH First section closest to appliance of horizontal length OH Subsequent sections of horizontal length C Use of Elbows Diagonal runs have both vertical and horizontal vent as pects when calculating the effects Use the rise for the vertical aspect and the run for the horiz
83. s in manual HORIZONTAL Note Dual venting configurations Moins ARE NOT allowed Appliance MUST be vented EITHER vertically OR horizontally SECTION 10 L VERTICAL TERMINATION CAP SECTION 10 1 rm NON COMBUSTIBLE ROOF FLASHING e E STORM COLLAR MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 G jf 4 SECTION 10 H Q X S lt gt ys Lf VENT PIPE PENETRATES ROOF lt 7 PREFERABLY WITHOUT AFFECTING ay ROOF RAFTERS SECTION 8 C a ATTIC INSULATION SHIELD NOT VENT PIPE SECTIONS 7 and 8 SHOWN MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED SECTION 8 D CEILING FIRESTOP ON FLOOR OF ATTIC SECTION 8 C FRAMING HEADER SECTION 5 B FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C oPrIONAL WALL SWITCH SECTION 12 C MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION not required GAS LINE SECTION 11 Figure 4 1 Typical System Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 19 B Design and Installation Considerations Heatilator direct vent gas appliances are designed to op erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside No additional outside air source is required Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier
84. stallation and operation and operation Owner s Manual Installation and Operation GAS FIRED HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Standard for Installation in Mobile Homes CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 1 Read this manual before installing or operating this appliance Please retain this owner s manual for future reference A Congratulations Congratulations on selecting a Heatilator gas fireplace an elegant and clean alternative to wood burning fireplaces The Heatilator gas fireplace you have selected is designed to provide the utmost in safety reliability and efficiency As the owner of a new fireplace you ll want to read and carefully follow all of the instructions
85. stible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A 110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 7 Note The following requirements reference various Massachusetts and national codes not contained in this document H Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting in cluding but not limited to decks and porches the following requirements shall be satisfied Installation
86. system the pilot will always stay on Is it normal to see the pilot flame burn continually Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 13 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace When properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician A Maintenance Tasks Homeowner Installation and repair should be done by a qualified service technician only The fireplace should be inspected before use and at least annually by a professional service person The following tasks may be performed annually by the homeowner If you are uncomfortable performing any of the listed tasks please call your dealer for a service ap pointment More frequent cleaning may be required due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the fireplace must be kept clean CAUTION Risk of Burns The fireplace should be turned off and cooled before servicing Glass Cleaning Frequency Seasonally By Homeowner Tools Needed Protective gloves glass cleaner drop cloth and a stable work surface CAUTION Handle fixed glass assembly with care Glass is breakable Avoid striking scratching or slamming glass Avoid abrasive cleaners DO NOT clean glass while it is hot Prepare a work a
87. ted inside the firebox or underneath in the control cavity D Accessories Install approved accessories per instructions included with accessories Contact your dealer for a list of ap proved accessories WARNING Risk of Fire and Electric Shock Use ONLY Hearth amp Home Technologies approved optional acces sories with this appliance Using non listed accessories could result in a safety hazard and will void the warranty E Ember Placement WARNING Risk of Explosion Follow ember placement instructions DO NOT place ember directly over burner ports Replace ember material annually Improperly placed ember material interferes with proper burner operation Place the Ember Material See Figures 14 1 and 14 2 Place a small amount of 1 2 in diameter pieces dime size of ember material on the burner top Be careful not to cover burner ports It is not necessary to use the entire bag Save the remaining amount for future use WARNING Risk of Explosion Follow ember placement instructions DO NOT place embers directly over burner ports Replace ember material annually Improperly placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port trail but not
88. ur gas supplier from a neighbor s phone Follow the gas supplier s instructions f you cannot reach your gas sup plier call the fire department C DO NOT use this appliance if any part has been under water Imme diately call a qualified service tech nician to inspect the appliance and to replace any part of the control System and any gas control which has been under water CAUTION Hot while in operation DO NOT touch Keep children clothing furniture gaso line and other liquids having flammable vapors away DO NOT operate the appliance with fixed glass assembly removed cracked or broken Replacement of the fixed glass assembly should be done by a licensed or qualified service person NOT FOR USE WITH SOLID FUEL For use with natural gas and propane A conversion kit as supplied by the manufacturer shall be used to convert this appliance to the alternate fuel Also Certified for Installation in a Bedroom or a Bedsitting Room For assistance or additional informa tion consult a qualified installer ser vice agency or the gas supplier For additional information on operating your Hearth amp Home Technologies fireplace please refer to www fireplaces com Final inspection by 12 Heatilator INSTRUCTIONS IPI This appliance is equipped with an ignition device which automatically lights the burner DO NOT try to light the burner by hand QO O O Q
89. ure 10 14 Minimum Height From Roof To Lowest Discharge until it rests on the roof flashing see Figure 10 16 Opening Tighten nut and make sure the collar is tight against the pipe section e Caulk around the top of the storm collar See Figure 10 17 NOTICE Failure to properly caulk the roof flashing and n 9 pipe seams may permit entry of water Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface See Figure 10 15 Caulk the overlap seam of any exposed pipe sections that are located above the roof line Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 47 l Install Vertical Termination Cap Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section Secure the cap by driving three self tapping screws supplied through the pilot holes in the outer collar of the cap into the outer flue of the pipe see Figure 10 17 Termination Cap Figure LUE IrA J Install Decorative Wall Components SLP only A decorative wall thimble can be installed on wall through which the vent passes The decorative wall thimble is used to cover the wall shield firestop Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination c
90. vent sections SLP ceiling firestops have tabs that may be used to provide vertical support WARNING Risk of Fire Explosion or Asphyxiation Improper support may allow vent to sag and separate Use vent run supports and connect vent sections per in stallation instructions DO NOT allow vent to sag below connection point to appliance Figure 10 8 Securing Vertical Pipe Sections Figure 10 9 Securing Horizontal Pipe Sections E Disassemble Vent Sections Rotate either section see Figure 10 10 so the seams on both pipe sections are aligned as shown in Figure 10 11 Pull carefully to separate the pieces of pipe Figure 10 10 Rotate Seams for Disassembly Figure 10 11 Align and Disassemble Vent Sections Heatilator CD4236IR C CD48421R C 2207 900 Rev M 9 14 45 F A Install Decorative Ceiling Components SLP only decorative ceiling thimble can be installed on a flat ceil ing through which the vent passes The decorative ceiling th imble is used to cover the firestop Seal the gap between the vent pipe and firestop using silicone with a minimum of 300 F continuous exposure rating to prevent cold air infiltration Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes
91. you have questions H IPI Battery Tray Battery Installation The IntelliFire Plus system has a battery backup option Battery longevity and performance will be affected by the service temperatures of this appliance NOTICE Batteries should only be used as a power source in the event of an emergency such as an outage 10 Heatilator CD4236IR C CD4842IR C 2207 900 Rev M 9 14 Control Module Operation The control module has an ON OFF REMOTE selector switch that must be set See Figure 2 3 OFF Position Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote The unit should be in the OFF position during installation service battery installation fuel conversion and in the event that the control goes into LOCK OUT mode as a result of an error code ON Position Appliance will ignite and run continuously in the HI flame setting with no adjustment in flame output This mode of operation is primarily used for initial installation or power outage operation with battery backup REMOTE Position Appliance will initiate commands from an optional wired wall switch and or the wireless remote RC300 If using a wired wall switch with the module in REMOTE mode the flame output can be adjusted with the HI LO selector switch on the module See Figure 2 3 Note that the flame HI LO selector switch will become inactive once an optional remote control RC200 RC300 is progr

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Install Manual - Hearth & Home Technologies