Operator`s Manual - Whaley Food Service
Contents
1. 5 l pace DC AC DC AC MECHANCAL RELAY SHIFRE Y SOLID STATE SOLID STATE SOLID STATE PRO 7ACD 120 R254 12 RELAY 02425 RELAY 02425 RELAY DC 6053 DC DC 2 2 2 6 2 4 O IS z I sl g al 5 9 a 1 y L CONVECTION FAN 4 FANS H mel la DOGG IOA LS DG Spor ISIRIE TERMINAL BLOCK to HOFER TERMINAL BLOCK S oS gt 45 aS ati gt gt si 9 TOP VENT 5 LOUVER i el s E gt a 2 2 2 5 ao 2 LEFT OR LEFT DR RIGHT lt P le DIE 3 TOP Switch BTM SWITCH SWITCH Al NA ROTTISIRTIE SWITCHS AUGER MOTDRS TGNITORS DRAFT FANS SWITCH R FUSE TISIR 18 BLK BLK WIT AL GRN A z Y Fast Eddy s Model FEC750 12 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com APPENDIX E Fast Eddy s by Cookshack Model FEC750 Fast Eddy s Model FEC750 13 Ver 06 12. 1990 e Keep the oven free from combustible materials A good rule of thumb is to allow an 18 clearance space around gear motor access panel and the fire box door opening e Never store or use gasoline or other flammable material in the vicinity of this oven or use to ignite fuel for this oven e Whenever working on or servicing this unit ALWAYS disconnect the power e This oven is equipped with a 3 prong plug for your protection from a shock hazard Always plug this unit directly into a properly grounded 3 prong receptacle e WARNING Exterior surfaces may be hot e Make sure all personnel are instructed on the proper use of the oven INSTALLATION INSTRUCTIONS e Stationary installation should be on a level surface that can support a minimum weight of 2500 pounds e Visually inspect the cooking racks and carousel to ensure proper position prior to turning on the oven after it has been transported e Ventilating air must not be obstructed from reaching the barbecue oven e Adequate make up air and ventilation are required for the proper operation of burner and cooling of motors e This unit must be properly vented and in an area where there is sufficient fresh air to prevent a concentration of carbon monoxide from occurring e Chimneys are 5 inches in diameter and are required to extend 3 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet A ra
3. Air Flow through the air shutter on the burner must be maintained for safe and proper operation of the unit e Burner air flow may be affected by one or a combination of the following 1 Improper flue installation 2 Inadequate makeup air for hood systems or exhaust fans 3 Competing hood systems or ventilation in the building 4 Extreme drafts or inadequate clearance Please contact Cookshack Customer Service with any questions at 1 800 423 0698 Monday through Friday 9am to 4pm or e mail us at info cookshack com OPERATING INSTRUCTIONS e Always be sure that the baffle plate is in place over the fire box e Inthe event there should be a failure with the igniter system use the following manual lighting instructions Pour 1 2 cup pellets into the fire box Squirt approximately 2 tablespoons of alcohol gel into the fire box Ignite with a match NOTE Never attempt to squirt alcohol gel onto burning embers This has the potential for serious injury Let the pellets burn for 4 5 minutes Set the thermostat to 180 degrees e Always warm the oven to at least 180 degrees prior to cooking This should take approximately 10 to 15 minutes Fast Eddy s Model FEC750 5 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com 104 CONTROLLER OPERATION Directions for using the Controller 1 Turn Master Switch ON 2 Set cooking time by pressing and holding the COOK TIME button while using the ADJUST TIME O
4. be used to clear these current instructions and cause the IQ to start over from the beginning Recommended cooking times and temperatures are based on full loads with no holding cycle Larger or smaller loads or the addition of holding time may require adjustment of cooking time and temperature When you think the product is finished turn the switch to the OFF position Wait ten minutes before opening the oven door to check the product for doneness When the product is done to your satisfaction remove from the smoker Fast Eddy s Model 750 6 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com LOADING INSTRUCTIONS e When loading meat load the bottom racks first In order to make the product fit it may be necessary to remove the middle rack on a section when cooking thick cuts of meat like whole briskets or pork butts e The product needs to be loaded so that the racks are balanced 1 e hang evenly on the arm when finished When loading briskets place them so that heavy ends and flat ends are on alternate sides of the rack e When loading turkeys allow ample room between them and adjoining racks This is necessary so that when the rotisserie turns the wings and legs don t catch on the rack above or below and dump the load e After loading the racks be sure to advance the rotisserie at least two revolutions to check for adequate clearance of the product on the walls of the cooking chamber and other racks Repositio
5. 1 800 423 0698 www cookshack com info cookshack com Cookshack Inc Operator s Manual Model FEC750 Fast Eddy s Oven Version 06 1 Model FEC750 Serial No Fast Eddy s Model FEC750 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com ey hays by Cookshack Dear Cookshack Customer Your Model FEC750 FAST EDDY S BARBEQUE OVEN by Cookshack will produce great barbecue and smoked foods It is easy to operate clean and maintain Use this Operator s Manual to familiarize yourself with the smoker and its operation If you have a question or problem not covered in the book call us at 1 800 423 0698 Monday through Friday 9am to 4pm or e mail us at info cookshack com You can also join the Cookshack Barbecue Forum on our website at www cookshack com which has high participation by both Cookshack customers and staff You must observe safe operating practices when using the smoker Cookshack Inc assumes no responsibility for results of careless and dangerous operation of Cookshack smokers or other products All warranties are null and void if the practices described in the Operator s Manual are not observed Read the following instructions thoroughly and completely before using your smoker Observe the instructions carefully Be certain that you understand completely how it functions before attempting to operate it This smoker oven is intended for use as a food smoker It is not intended for any use not specifical
6. R TEMP buttons to change set tings 3 Set cooking temperature by pressing and holding the COOK TEMP button while using the ADJUST TIME OR TEMP buttons to change settings 4 Set holding temperature by pressing and holding the HOLD TEMP button while using the ADJUST TIME OR TEMP buttons to change settings CHICKENS 5 Press START BRISKETS The IQ controller is equipped with two preset buttons for easy selection of common settings when using the Cook Mode only Pressing the button marked Ribs Chickens will make the following settings Cook Temp 2259 Cook Time 3 hours Hold Temp 140 F Pressing the button marked Briskets will make the following settings Cook Temp 2259 Cook Time 12 hours Hold Temp 140 F Once one of these preset buttons has been pushed you may start a Cook cycle using these settings by simply press ing Start The oven temperature displayed while the oven is running is the actual air temperature inside the oven In order to see the set cooking temperature or holding temperature briefly press the corresponding button The IQ controller is equipped with a power backup system to prevent your Smoker from forgetting the setting in the case of a power failure The IQ will wait out power failures of up to 2 minutes and resume normal cooking This backup system means that turning off the Master Switch will not cause the IQ to forget its current instructions for up to 2 minutes The reset button may
7. ay period the two 2 year limited warranty is for parts only Cookshack Inc s obligation under this warranty shall be to repair and replace at its option any part deemed defective upon examination by Cookshack Inc or its authorized agent for a period of two 2 years from the date of sale PROCEDURES 1 Customer must obtain approval from Cookshack Inc before performing any service Cookshack Inc is not responsible for any unauthorized service work 2 The Limited Warranty extends to the original purchaser only 3 To make claim or request for the Limited Warranty the original purchaser must notify Cookshack Inc Customer Service for instructions as to the repair or replacement of the defective merchandise prior to attempting or contracting for repair of the oven See Appendix B for additional information regarding this procedure 4 The Limited Warranty shall not apply if the merchandise has been improperly installed damaged due to abuse misuse misapplication accident or as a result of service or modification by any other than an authorized Cookshack Inc service agent 5 There are no express warranties other than the limited warranty stated herein above No warranties whether express or implied including but not limited to any implied warranties of merchantability of fitness for a particular purpose shall extend beyond the respective warranty periods described above 6 Cookshack Inc shall not be liable for any dire
8. ct indirect special consequential incidental or punitive damages lost profits or loss of use or interruption of business regardless of the form of action or theory of liability resulting from any defect in or use of the Cookshack smoker oven accessories and or heating elements Additional information on obtaining service under this Limited Warranty is available on the following page or by contacting a Cookshack Inc Customer Service Representative directly at 800 765 3669 Fast Eddy s Model 750 9 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com APPENDIX B Warranty Procedures If you have merchandise that you believe is defective please call Cookshack Inc at 580 765 3669 and ask to speak to a Customer Service Representative CSR Have your smoker oven model and serial number available if applicable The CSR will take the information you provide and make a determination regarding the solution to the problem It is Cook shack Inc s option whether to replace or repair defective merchandise If you are told that your merchandise will be re paired or replaced under warranty the following actions will be initiated 1 The CSR will issue a Return Merchandise Authorization RMA This authorization is assigned a number which is used to track the merchandise being returned Please do not return any merchandise to Cookshack Inc without first obtaining this authorization and RMA number To do so will delay
9. ed to you upon our receipt of the defective product 7 Credit may be denied if the returned merchandise is not found to be defective by Cookshack Inc if it is not under warranty if it is not received at Cookshack Inc 30 days after the RMA is issued if it is damaged due to abuse mis use misapplication or accident if it has been serviced or modified by any other than an authorized Cookshack Inc service agent is not returned with an RMA number is not in clean condition is not complete is damaged or lost in transit Inspection performed upon receipt of the product can override the initial decision regarding repair or replace ment made by the CSR 8 Replacement merchandise is sent to you via UPS Ground or common carrier If you request replacement merchandise be sent by faster service than UPS Ground or common carrier you shall incur the cost of shipping in excess of normal ground service Fast Eddy s Model 750 10 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com APPENDIX C National Service Policy Cookshack Inc s National Service Policy is to build quality equipment with easy serviceability Because of the ease in serviceability Cookshack does not have National Service Companies to repair our equipment This allows each restaurant to use the service company of their choice If your unit needs repairs please contact your preferred local service company If warranty work is deemed neces sar
10. in cap must be utilized on a chimney exhaust A 4 foot flue extension is required for all units used outdoors Your flue extension rests inside the flue collar e Flues should be inspected and cleaned every 30 days Fast Eddy s Model 750 4 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com EXHAUST SYSTEM S e All FEC750 s come with a standard system which vents smoke out of the oven through a 5 inch pipe It is the customer s responsibility to provide a method to move smoke from this exhaust to the outside following applicable local codes This system must remain in place any time the unit is operated inside a building e Cookshack Inc offers an accessory called the Smoke Evacuator System This system is activated automatically when the doors are opened and operates by drawing smoke from inside the oven and venting it out the top of the unit This prevents smoke from escaping into the work area each time the operator opens the doors The customer is responsible for supplying the connections needed to carry smoke from the Smoke Evacuator System to the outside Evacuator fans must be on separate power source and not wired through smoker oven Set a relay to operate vent fan ADEQUATE MAKEUP AIR IS REQUIRED FOR SAFE OPERATION Consult manual for more information It is your responsibility to maintain essential combustion air at all times during operation of unit IMPORTANT READ CAREFULLY e Positive
11. ire box e Auger motors and burner induction fans are 25 watts each MAINTENANCE e Clean ash from unit weekly e Clean pellet slide frequently to prevent pellets from jamming before they enter the burner box e Grease rotisserie bearings using 2 3 squirts of high temperature bearing grease weekly Oil the fan motors with 2 3 drops of 3 in 1 oil every 6 months Lubricate chain every 6 months Check chain tension and belt tension every 6 months e Oil auger motors with 3 in oil every 6 months e Clean the racks and inside cooking chamber with degreaser and power wash weekly Recommended cleaner is Zep FS10184 Degreaser NOTE PROTECT ALL ELECTRICAL COMPONENTS FROM MOISTURE DURING THIS PROCESS e Ifthe grill is stored outdoors care should be taken to insure that water does not get into the hopper Wood pellets expand greatly when wet and may jam the auger system A vinyl cover for the hopper is highly recommended e Brush both sides of the interior convection fan blades every 30 days e Use 5 flue brush and sweep flue every 30 days Fast Eddy s Model 750 8 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com APPENDIX A Two Year Limited Warranty Cookshack Smoker Ovens are guaranteed to be free from defects in material and workmanship under normal use and when installed in accordance with factory recommendations This limited warranty includes parts and labor for the first 90 days Following the 90 d
12. ly described in this manual Misuse of this smoker can result in serious injury and a fire hazard With these cautions in mind enjoy your smoker and the delicious foods it will produce Fast Eddy s Model 750 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com TABLE OF CONTENTS Fast Eddy s Smoker Oven Model FEC750 Version 06 1 GENERAL INSTRUCTIONS a Gole A 4 INSTALLA a Gees 4 EH AUS Tos acilia 5 OPERATINGINSIRUCHONS ortolani 5 TO4 CONTROLLER OPERATION 50 i 6 LOADING TNS ie e r ui 7 OP 7 SHUFDOWNPROCBEDURES illo 7 SAFETY REQUIREMENTS toeletta 7 ELECTRICAL SPECIFICATIONS e bere 8 MAINTENANCE ale ica 8 APPENDICES A Two Y ear Limited Warranty 9 Warranty Procedures lara 10 52 National Service Polly sd cai 11 Be Terri lie Wy Atal DiagiaM cs 12 Es Oven Diagram A 13 Fast Eddy s Model 750 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com FAST EDDY S BARBEQUE OVEN MODEL FE750 GENERAL INSTRUCTIONS e This unit must be electrically grounded in accordance to your local codes or with the National Electrical Code ANSI NFPA 70
13. n product if necessary CAPACITY Pork Butt 700 Ibs Brisket 700 Ibs Ribs 300 Ibs 90 slabs Chickens 100 SHUT DOWN PROCEDURE eTurn the power switch on controller to OFF position eDO NOT OPEN THE DOOR FOR 10 MINUTES AFTER SHUT DOWN SAFETY REQUIREMENTS e Always use a grounded 3 prong plug and plug in e Always unplug the unit before any maintenance is performed e Never leave firebox door open while the oven is running e Never use a high pressure washer around electrical components e Always be sure to drain grease DAILY e Disconnect power before removing any motor covers or access panels e All switches should be in the OFF position before plugging into proper receptacle outlet NOT OPEN THE DOOR FOR 10 MINUTES AFTER SHUT DOWN USE ONLY FOOD GRADE 100 HARDWOOD BARBECUE PELLETS USING HEATING FUEL GRADE PELLETS CAN CAUSE CONTAMINATION OF FOOD THAT IS BEING COOKED USE OF THESE PEL LETS CAN ALSO CONTAMINATE YOUR SMOKER AND CAUSE A FIRE HAZARD NOTE USING ANY TYPE OF PELLETS OTHER THAN 100 HARDWOOD BARBEQUE PELLETS WILL VOID THE WARRANTY OF THIS SMOKER Fast Eddy s Model FEC750 7 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com ELECTRICAL SPECIFICATIONS e 110 Volt 60 Hz single phase 4 amp service required e A 15 amp fuse is required on the control panel e Rotisserie motors are Y hp Convection fans 4 hp each e The fire box igniter elements are 200 watts per f
14. the appropriate resolution of the issue s in ques tion In some cases the CSR may mail you a form with an RMA number included This form will ask you to detail why it is felt that the merchandise needs to be repaired or replaced This merchandise much be received by Cook shack Inc within 30 days of the issue date of the RMA 2 returned merchandise must have a RMA number Do not return merchandise without this number 3 Package the merchandise in its original packaging if possible If this is not feasible use equivalent packaging to en sure the safe return of the items You assume the risk of any loss or damage that occurs during transit due to improper packaging of the merchandise being returned 4 Using a permanent magic marker clearly write the RMA number on the outside of the packaging This enables person nel in Receiving to identify the merchandise and initiate the repair or replacement procedures authorized by the CSR 5 Ship the merchandise to Cookshack Inc 2304 N Ash St Ponca City OK 74601 shipping prepaid F O B destina tion At the discretion of the CSR Cookshack Inc may issue a UPS Call Tag In this case the return freight will be paid by Cookshack 6 In some cases at Cookshack Inc s option replacement merchandise may be shipped to you prior to our receipt of the defective merchandise In this instance you will be invoiced for the replacement merchandise upon shipment Credit for this charge will be issu
15. y equipment owners should have their local service company contact Cookshack Inc for authorization to perform the repairs at 500 765 3669 Fast Eddy s Model 750 11 Ver 06 1 1 800 423 0698 www cookshack com info cookshack com APPENDIX D Electrical Wiring Diagram S 4 af off fg fh os fa ff o delete figs fh FF es ES ES EG EES R Lx ss 96022 229 2 2 gt gt y BLK BLK BLK BLK ARA MAIN FUSE GRN f POWER SWITCH ORD LIMIT SE a SWITCH _ e 2 m A HIGH VOLTAGE TERMINAL BLOCK 8 5 2 te 120V 10V TRANSFORMER 9 960 1 4 5 E CONTROL TERMINAL BLOCK a INAL BLOCK amp gl 5 x al te sla VIT CONTROL BLK PANEL FAN 4 5 8 2 5 Ss 5 L Fuser
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