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Installation

1. OPERATIONS CHECK SPECIAL FIXING NOTE You should familiarise yourself with the operation of the lock and check that all parts work properly Remove the battery cover from the back plate and install the 4 x AA cells supplied Connect the cables from the front plate and back plate A BLEEP should be heard when you do this If no BLEEP is heard then check that the batteries are correctly installed Place the long spindle in the front plate socket and using finger grip only test that the spindle is easily moved 80 in both directions Leave socket in the centred position Enter the factory Master Code 1234 for the CL5000 Badge Bar 1234 for the CL4000 N B When the Master Code is entered 3 times consecutively without performing a programming function a penalty time of 10 seconds is activated The Blue light should flash and the spindle should not turn as before After 5 seconds the Red light should flash and the spindle should turn easily again This confirms that the clutch engaged correctly when the code was entered Disconnect the cables Turn the key in the front plate cylinder 90 clockwise and confirm that the spindle will not turn with the key in this position Remove the key and confirm that the spindle again turns easily This confirms that the key bypass function operates correctly For the CL4020 and the CL5020 locks see page 10 to check the operation of the mortice lo
2. CL4020 CL5020 ANTI PANIC CL4020 49 63mm 19 1 2 CL5020 LOCK FUNCTION fo o Outside handle and key functions as 25mm 17 before Lockcase key will double e throw the deadbolt retract the deadbolt and retract the latchbolt without the code When deadbolt is thrown it denies access bv code The anti panic feature allows the inside handle to simultaneously retract the di latchbolt and the deadbolt preventing gt s5mm 27 55mm 2 1 people being accidentally locked in SOMETA Pn 25mm 1 171mm 6 4 _ 235mm 95 8 235mm 9 INSTALLATION OF CL4010 AND CL5010 LOCKS Take time to be precise and finish the job quicker Installation holes must be drilled in exactly the correct positions and precisely at right angles to the door surface Lock components must be vertically and horizontally accurate in relation to each other and to the door WEDGE THE DOOR FIRMLY TO PREVENT MOVEMENT WHILST DRILLING AND CHISELLING Diagram A CL5010 Template ji Lightly mark a height line on the edge and both faces of the door and on the door jamb to indicate the top of the lock when fitted Crease the template along one of the dotted lines 60mm 23 4 or 70mm 28 2 latch and tape it to the door with the top in line with the height line Mark the holes to be drilled Mark the centre line of l
3. INSTALLATION INSTRUCTIONS 4000 ELECTRONIC Box Contents ar 4010 4020 5010 5010BB 5020 Front Plate 4000 Y Y Front Plate 5000 VA x2 Y Back Plate 4000 Y Y Back Plate 5000 Y Y Back to Back Fixing Plates Lever Handles 4 5000 Y Gaskets x2 Y Sprung Spindle Y Sprung Spindles x3 15 26 60mm 1 2 11 32 28 8 Y 10 1 5v AA Batteries x4 5010BB 8 x 1 5v AAA Y Y 11 MorticeLatch Strike and 4 screws Y 12 Fixing Bolts Inc spare X3 X3 13 Cable Tube and Ring Nut 14 Alignment Insert 15 Latch Support Post VA 16 Allen Keys Y Y 17 Cable Connections for REM1 and REM2 Y Y 18 Front Plate Cylinder Keys Y Y Y Y Y Y oOo OO NI oon R 0 MN NSA SINIS ma SS EN B SS 19 Front Plate Cylinder Cover 20 Classroom Function Tailpiece 21 Mortice Lock amp Cylinder for 4020 5020 Y SiS SAI SANS This box should also contain an Installation Template and Programming and Operating Instructions e Power Drill e Philips screwdriver e Drill bits 5010 e Chisel 25mm 1 Z 100 amp 25mm 1 e Stanley knife OC eDrill bits 5020 e Adhesive tape pencil bradawl Tape measure 5 10 8 8 12 15 32 16 5 6 amp 20mm 25 32 e Pliers and hacksaw for cutting bolts 2 e Hammer mallet
4. USA Tel 1 714 979 2900 Fax 1 714 979 2902 sales codelocks us CODELOCKS control convenience m a Jul www codelocks com II CL4 5000 v1 0113
5. 45mm 1 5 32 leave tight loosen the fixing bolts slightly and adjust the position an appropriate amount of thread showing to accommodate ring nut of the fixing plate until the spindle will turn freely Tighten Example For a 60mm 25 s thick door leave 15mm s of thread the fixing bolts Test the spindle again Do not over tighten showing the bolts as this may cause the door to distort and affect the lock function 8 Fit the self adhesive gaskets to the front and back plates The gaskets REMOVE THE ALIGNMENT INSERT provide friction against the door so that it is not necessary to over tighten the fixing bolts to provide stability 14 FOR CL4010 LOCKS ONLY Remove the battery cover from the back plate and remove 9 FOR CL5010 LOCKS ONLY the battery pack Apply the front plate over the spindle Remove the 4 socket head bolts from the back plate 2 are found under passing the latch support post through the latch and the the battery cover This will release the inside fixing plate cable through the door With both parts of the back plate together place them over the spindle pull the cable through 10 Cut the fixing bolts to correct length Measured from beneath the bolt and screw the fixing bolts through to the front plate head the length should be the door thickness plus approximately 15mm 5 to the nearest cutting point of the bolt N B Always cut the bolts at one of the cutting points so as not to Diagram D damage a thread
6. positions of the fixing screws and the holes to be drilled for the mortice Drill the marked holes 90mm 37 32 deep and form the mortice for the lock Fold the template accurately along the dotted line and tape it to the door face with the top in line with the height line and the fold on the door edge Mark the centres of all the holes to be drilled Remove the template and repeat on the other face of the door Drill the holes from both faces of the door to improve accuracy Do not drill right through the door as this will damage the door when the drill breaks through 6 Check that the 2 screws have been removed from the follower on bot 7 Ins thai he outside of the door DO NOT remove the screws from h sides of the follower all the lock case in the door and fit the cylinder Confirm the key will double throw the deadbolt retract the deadbolt and retract the latchbolt 8 Fit he self adhesive gaskets to the front and back plates The gaskets provide friction against the door so that it is not necessary to over tighten the bolts to provide stability 9 FOR CL5020 LOCKS ONLY Remove the 4 socket head bolts from the back plate 2 are fou fixi 10 Cu nd under the battery cover This releases the inside ng plate the fixing bolts to the correct length Measured from beneath the bolt head the length should be door thickness plus approximately 15mm s to the nearest cutting point of
7. the bolt N B Always cut the bolts at one of the reduced sections so as not to damage a thread Use the cutting edge of pliers to crimp strongly several times around the selected cutting poi nt The surplus end should break off quite easily 11 According to the door thickness insert one of the short spi spr ndles into the outside follower of the lock case with the ing facing out Use the 22mm s spindle for doors between 35 50mm 1 a 13 32 and the 28mm 13 32 spi longest spindle into the inside follower with the spring facing out ndle for doors between 45 65mm 12 32 29 6 Insert the 12 FOR CL4020 LOCKS ONLY Remove the battery cover and the batteries from the back plate 13 Position the front plate over the spindle passing the cable through the door Put both parts of the back plate in position with the spindle engaged in the follower and the cable pulled through 14 Pass the top bolt through the door into the front plate and then the bottom bolt to stabilise the assembly 15 FOR CL5020 LOCKS ONLY Position the front plate over the spindle passing the cable through the door Then fit the long spindle into the lockcase with spring in place Fit the inside fixing plate over the spindle compressing the spring to hold the spindle in place using the 3 pre cut fixing bolts 16 Connect the cables 17 Fit the back plate cover of the CL5020 Fit the batteries and the batt
8. 3 4 latch and tape it to the door with the top in line with the height line Mark the holes to be drilled Mark the centre line of latch on to the door edge Apply the template to the other side of the door precisely against the height line and the centre line of latch mark Mark the holes to be drilled again See diagram A page 6 Keeping the drill level and straight drill a 25mm 1 hole in the centre of the door edge to accept the latch Keeping the drill level and straight drill the holes in the door face Drill from both sides of the door to increase accuracy and to avoid damage to the other side when a drill goes right through D ut the latch into the hole and holding it square to the door edge draw around the faceplate Starting with the top and bottom cuts chisel a rebate to allow the latch face to flush with the door edge See diagram B on page 6 Fix the latch with the wood screws with the bevel towards the doorframe Fit the latch support post on the inside of the outer front plate in hole A for a right hand hung door and hole B for a left hand hung door See diagram C page 6 The 5010BB is supplied with four AAA cells already fitted to both sides for your convenience For future replacement the six screws on the reverse of each keypad can be removed to gain access to the battery pack for replacement Remove the four transit screws from the installation plates The plates can n
9. Use the cutting edges of pliers to crimp strongly several times around the selected cutting point The surplus end should break off quite easily 11 Put the spindle into the latch with the spring on the front plate side of CL5010 only the door 12 FOR CL5010 LOCKS ONLY Apply the front plate over the spindle passing the cable tube through the door and the latch support post through the latch Place the fixing plate over the cable tube and spindle Screw the ring nut onto the Alignment insert cable tube until finger tight Fit the alignment insert over the spindle MUST be removed Screw the fixing bolts through to the front plate See diagram D se podi installation Continued overleaf 7 INSTALLATION OF CL5010BB INSTALLATION OF CL4010 AND CL5010 LOCKS CONTINUED 15 FOR CL4010 LOCKS ONLY Using the inside handle boss check that the spindle moves freely and that the latch retracts and projects smoothly If it is tight loosen the fixing bolts slightly and adjust the position of the back plate until the spindle will turn freely Tighten the fixing bolts Test the spindle again Do not over tighten the bolts as this may cause the door to distort and affect the lock function 16 Connect the cables storing any excess cable within the door Then install the battery pack 17 FOR CL5010 LOCKS ONLY Fit the back plate over the fixing plate using the 4 socket head screws 18 Fit the cylinder cover and outside handle
10. atch on to the door edge Apply the template to the other side of the door precisely against the height line and the centre line of latch mark Mark the holes to be drilled again See diagram A Keeping the drill level and straight drill a 25mm 1 hole in the centre of the door edge to accept the latch Keeping the drill level and straight drill the holes in the door face Drill from both sides of the door to increase accuracy and to avoid damage to the other side when a drill goes right through Put the latch into the hole and holding it square to the door edge draw around the faceplate Starting with the top and bottom cuts chisel a rebate to allow the latch face to flush with the door edge See diagram B Fix the latch with the wood screws with the bevel towards the doorframe Fit the latch support post on the inside of the front plate in hole A for a right hand hung door and hole B for a left hand hung door See diagram C Diagram C Diagram B CL5010 inside front plate See page 9 for CL5010BB and page 10 for CL4020 and CL5020 Installation Instructions 7 FORCL5010 LOCKS ONLY 13 FOR CL5010 LOCKS ONLY Screw the cable tube into the front plate passing the cable through the Check that the spindle turns freely and the latch retracts and tube For doors less than 45mm 12 22 thick screw the tube all the projects smoothly with the alignment insert in place If it is way to the end of the thread For doors more than
11. chbolt and NOT the plunger Mark the positions of the fixing screws and draw around the aperture of the strike plate Chisel out the aperture to 15mm s deep to receive the latchbolt Fix the strike plate to the surface of the frame using only the top fixing screw Gently close the door and check that the latchbolt enters the aperture easily and is held without too much play When satisfied draw around the outline of the strike plate remove it and cut a rebate to enable the strikeplate to lie flush with the surface Re fix the strike plate using both screws N B The plunger beside the latchbolt deadlocks it to protect against manipulation or shimming The strike plate must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed even when it is slammed shut 9 10 INSTALLING THE ANTI PANIC MORTICE LOCK FOR MODELS CL4020 AND CL5020 IMPORTANT The Anti Panic Mortice Lock has features which are not found in most other locks and so it is recommended that you familiarise yourself with them The hand of the latchbolt is changed by removing the three screws holding the faceplate and reversing the latchbolt Insert the cylinder centrally in the lockcase and fix in position E with the long bolt through the faceplate Using the key it should be possible to double throw the deadbolt retract the deadbolt and retract the latchbolt The latchbolt follower is in 2 parts with 2 set s
12. ck REMOTE RELEASE OPTION Cables are provided for the REM 1 and REM 2 terminals on the circuit board Fig 1 below E 1 Battery c 4 2 Remote 1 4 3 Remote 2 4 4 Clutch Actuator REM 1 is for connection to a reception desk push button or a door intercom svstem Pressing the button will cause the Blue light to flash on the lock and release the lock for the pre set time REM 2 is for connection to the building alarm svstem to release a door in an emergencv This allows rooms wards offices to be easilv checked to ensure that no person is trapped or overlooked during an emergencv evacuation When activated REM 2 will maintain the unlocked condition for 30 minutes the Red LED will flash and BLEEP during this time The lock will automatically lock again after 30 minutes If necessarv Program 11 can be used to re lock before the end of the 30 minutes REM 1 and REM 2 do not require additional power They are normally open contacts requiring a momentarv or maintained signal to close CL4010 CL5010 CL5010BB LATCH FUNCTION Outside handle turns freely without operating the latchbolt When the code is entered the Blue light flashes and the handle will retract the latchbolt The latch automatically locks the door when closed The key will open the door without the code CL4010 63mm 2 49mm 112 56 CL5010 7077 27 CL5010BB _70mm 2 3 60mm 2 5 Front depth off door 80mm 31 4
13. crews visible in each part Determine which side of the lock will be the outside and remove the set screws from that side DO NOT remove the set screws from both sides The outside handle will now retract the latchbolt but NOT the deadbolt The inside handle will now simultaneously retract the latchbolt AND the deadbolt if it is thrown This safety feature ensures that it is not possible to accidentally lock someone in a room by throwing the deadbolt i from outside Throwing the deadbolt will deny access to code users when appropriate All door locks should be installed with a degree of precision to ensure that all components are horizontally and vertically accurate in relation to each other and in relation to the door Do not install the lock where it will involve cutting into a joint between the door stile and a mid rail A B c D E m Reversible latchbolt 2 part follower Set Screws Hole for Codelock fixing bolt Double throw 22mm 7 8 Deadbolt Holes for keyhole cover fixings Lightly mark a height line on the edge and both faces of the door and the door jamb to indicate the top of the lock when fitted Mark a line down the centre of the door edge extending above the height line and 300mm 11 5 below it Hold the mortice lock template against the edge of the door with the top in line with the height line and with the arrows in line with the Centre of Door Edge line Mark the
14. ery cover Fit the cylinder cover and the handles The inside handle should retract the latchbolt and the latchbolt should automatically project again when the handle is released With the key turned 90 clockwise the outside handle should retract the latchbolt 18 Enter the factory Master Code 1234 The Blue light will flash and the handle will retract the latch 19 Marka vertical line on the door jamb half the door thickness away from the door stop This gives the centre line of the strike plate Align the Strike Plate Template with the height line with the arrow heads aligned with the centre line Mark the fixing holes and draw around the apertures for the latchbolt and the deadbolt Chisel out the latch aperture to 12mm 12 deep and the deadbolt aperture to 22mm 7 s deep Fix the strike plate with the top screw only and gently close the door Ensure that the latchbolt enters its aperture easily and holds the door without too much play When satisfied draw around the final position of the strike plate remove it and cut a rebate to allow it to fit flush to the surface Re fix the strike with both screws 11 4000 5000 CODELOCKS LTD UK Castle Industrial Park Kiln Road Newbury Berkshire RG14 2EZ UNITED KINGDOM Tel 44 0 1635 239645 Fax 44 0 1635 239644 sales codelocks co uk ANSI BHMA OPINE A156 25 CODELOCKS INC US 2930 B College Avenue Costa Mesa CA 92626
15. ow be fitted to the back of both keypads using the six fixing screws provided Fit the self adhesive gaskets to the front and back plates The gaskets provide friction against the door so that it is not necessary to over tighten the fixing bolts to provide stability The 5010BB is supplied with different length bolts to suit various door thicknesses The 20mm 5 32 bolts will suit doors between 35 45mm 18 8 125 82 and the 40mm 18 16 bolts for doors 45 65mm 155 32 217 10 The lock is supplied with a choice of spindle lengths to use depending on the thickness of the door 26mm 1 s2 spindles will suit doors with a thickness of 38 48mm 1 2 17 2 30mm 13 6 spindles will suit doors with a thickness of 45 56mm 1 32 27 32 34mm 11 32 spindles will suit doors with a thickness of 55 65mm 25 s2 2 2 11 Apply the front plate over the spindle and the same with the back keypad Then screw the fixing bolts through the installation plate to the front plate Place the fixing plate over the spindle 12 Fit the cylinder cover and lever handle to both keypads 13 Enter the factory Master Code 1234 to test the lock on both sides of the door The Blue light will flash and the handle will now retract the latch Each unit is stand alone and will need to be programmed individually 14 FITTING THE STRIKE PLATE Position the strike plate on the door frame so that the aperture lines up with the flat of the lat
16. to the front plate 19 Fitthe inside handle to the back plate 20 The inside handle will now retract the latchbolt The outside handle will turn freely without retracting the latch Enter the factory Master Code 1234 The Blue light will flash and the outside handle will now retract the latch 21 FITTING THE STRIKE PLATE Position the strike plate on the doorframe so that the aperture lines up with the flat of the latchbolt and NOT the plunger Mark the positions of the fixing screws and draw around the aperture of the strike plate Chisel out the aperture to 15mm s deep to receive the latchbolt Fix the strike plate to the surface of the frame using only the top fixing screw Gently close the door and check that the latchbolt enters the aperture easily and is held without too much play When satisfied draw around the outline of the strike plate remove it and cut a rebate to enable the strikeplate to lie flush with the surface Re fix the strike plate using both screws N B The plunger beside the latchbolt deadlocks it to protect against manipulation or shimming The strike plate must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed even when it is slammed shut 1 Lightly mark a height line on the edge and both faces of the door and on the door jamb to indicate the top of the lock when fitted Crease the template along one of the dotted lines 60mm 28 8 or 70mm 2

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