Power Focus Quick Guide
Contents
1. You only need to set the following parameters Saar oi lt Control Strategy n Joint Angle terre Final Target djalmi All other parameters are calcu lated and set automatically by Power Focus Free 18 The configuration set up contains the configuration parameters which are unique for each Power Focus unit It contains four Subgroups 1 The System set up contains basic Power Focus features such as name language and the appearance of the Power Focus Graph display 2 1 0 Setup Apart from the internal I O ports it is also possible to connect up to 15 external I O devices to the Power Focus I O bus 3 Communication Ethernet and Serial communication links ToolsTalk and database applications such as ToolsNet etc IP addresses and baud rates etc are set up in this window 4 Protocols This window contains the settings for each communication protocol 19 The selector is an accessory that can guide the operator through a JOB sequence with LEDs When a socket is lifted the corresponding Pset will be selected The selector is available in 4 and 8 positions bil Selector 4 positions 1 Hardware Setup Connect the selector via I O bus to the Power Focus Make sure that the I O bus is terminated 2 Software Setup Go in ToolsTalk under Configuration and I O Setup and select Selector Pset under appropriate O The device number on the hexagonal switch in the2. RETI perenne oe deem NECI TII A Qum ae onim adiit a 2 caine Then in ToolsTalk under Options Settings Communications Ethernet set up you can 3 Select the type of connected Power Focus Netmaster Cellmaster or Controller 4 Set the Port number and Controller IP address of the PF you wish to connect to L ee 1 ee ee ON F dad D O a M s Loy m 4 PY eel is F EH Eppa Ea 8 5 You are now ready to connect to the selected PF with a double click in the PF Map or on the connect button 12 PSET PROGRAM MING IN PF COM PACT The PF compact keypad allows an Autoset Programming The PF will recognise joint stiffness and adjust the tool for maximum performance for that particular joint 1 Press the AUTOSET button once and ASEt Ft appears on the display 2 Choose final torque target by pressing buttons lt gt 7 3 Press the ENTER button once to activate the Autoset function 4 The Graph LED lights up Li 5 Make 5 8 tightenings until the Graph LED lights goes down IN Optimum performance has been found and the system is ready for production Changing Final Target value 1 the Function button once and F1 Ft alternates in the display 2 Press Enter to select the new Final Target value Change the value by pressing the keys qn c 3 Press Enter
3. Cycle abort timeout drive before the Cycle abort timeout The Cycle Abort timer is configurable in the Pset E831 Autoset wrong angle a Auto set could not be executed the angle results of the tightening performed were null 46 Autoset small angle Auto set could not be executed the angle results of the tightening performed were too small lower than 15 degrees E833 Autoset tight NOK The Auto set could not be executed four result NOK tightenings were performed E834 Autoset rejected Pset in CCW direction The Auto set was not allowed by the PF3000 for this Pset because the Pset was configured in the CCW direction Auto set is only permitted on CW Pset This error is displayed if when attempt is made to run multistage with a bronze version or handle a Pset with a Pset ID larger than the max number of Pset larger than 64 in a bronze version or larger than 250 in a silver or gold version Connection with Tools The connection with the Tools Net server Net server lost was lost the PF3000 is trying to reconnect The Tools Net server might be down or it Feature Not Available In Software Revision might be an Ethernet cable problem E856 Router unreachable The router programmed in the configuration setting could not be reached Check the network configuration and in particularly the sub net mask and the default router E857 Reboot needed before The configuration changes will not take changes take effe
4. Ethernet Serial dentifier J ob select source can be z PF Keyboard Digital Inputs y Ethernet Serial dentifier Fieldbus PF Keyboard The Other I O Setup can often be the problem source for trouble shooting if the Power Focus behaves incorrectly 22 Power Focus communicates by both Ethernet and Serial communication links and can tie in with ToolsTalk and database applications such as ToolsNet etc IP addresses and baud rates etc are set up in this window Remote com The IP address configuration of the Power Focus is set up in this branch This is a prerequisite if you want to communicate with the Power Focus via Ethernet or set up a cell See cell pro gramming ToolsNet set up E The ToolsNet com _ munication is tumed on gt Ft Vasa um and configured in this branch Make sure that E 3 the Power Focus is at set up in accordance with IP address s 3 port number of the ToolsNet server Multicast set up Multicasting of tightening results is turned on and configured in this branch The multicasting must be turned on in order for the Factory Overview Software to work 23 With Power Focus it is possible to use a barcode typically the VIN Number to select obs or Psets 1 Start by connecting ToolsTalk and the Id
5. You do the programming like this 1 Right click on J ob in the PF Map and select Create New 2 The J ob window appears where you will find a list of all the available Psets and Multistages me geet amj 3 Select the desired Psets and Multistages and add them to the Edit J ob list by clicking either Manual select or Auto select 4 Set the batch size 5 Select and set J ob options parameters Note Forced job must be selected if Auto Select is used 2r The Cell and Net concept is part of the Silver and the Gold software versions A Cell consists of one Cell Master and a maximum of 19 Cell Members Here is an example with 3 Cell members Cell Members Cell Master Cell Member witch 1 Connect the different Cell members with an Ethemet cable via a switch 2 Configure Password and Name for Cell master Set Channel ID to a unique number within the cell 1 20 Set Cell ID to a unique number within the network Click Store to save the settings 28 3 Complete Config Communication for the Cell master IP address Subnet mask and Default router Define a Cell Master by setting Cellmaster IP address equal to the IP address of the same controller Click Store to save the settings Restart the Power Focus Cet betel Be 4 Repeat a similar programming for cell members but change the channel ID and set Cell Master IP address in the appropriate field Now you are ready among ot
6. back of the socket tray should have the same number as the device number where the tray is set up in ToolsTalk me _ mm RE plaa emmm l bau f f Li H 1 Bes Rx 5 i 3 Click on Set and drag the Psets that you have created before in the desired positions of the socket tray i E fa 4 Store Then go back to Other I Os and set the Pset select Source to Selector 20 The RE alarm gives status information to users using lights and or audible signals It is connected to the Power Focus on the O bus RE Alarm Detailed setup please refer to the Selector as it is very similar It is possible to configure the information you want to see Config of the 4__ alarms The I O Expander enables the connection of several inputs and relays when more than those built in are required There are 8 inputs and 8 relays with the same functionality as the four built in I Os Each input and relay can be configured individually Fe I O Expander Detailed setup please refer to the Selector as it is very similar 21 Other inputs and outputs to the Power Focus are set up in this branch most notably are the Tool start select source J ob select source and Pset select source Tool start select source can be Pset select source Tool trigger Off Digital Inputs Selector Fieldbus Digital Inputs Sync Start
7. to select a new job until the first is finished in some way completed or aborted This message is also displayed if a job is selected on a job member When running a Cell Job this is displayed by the job members when a cell job is selected on the job master member When running a Cell Job this is displayed by the job members when they have lost contact with their Job Master E157 Job reference lost E158 Invalid Job ID No Pset In E159 Selected Job Job select source eo not valid When the selected job does not exist When the selected job does not contain any Pset Attempt to select a Job with the wrong input source The line control has been activated and the first control alert limit has been reached Line Control Alert 1 Line Control E162 Alert 2 Euchner Ident System only E180 supports Siemens 3964R protocol Not possible to It was not possible to read the ID card inserted in read ID card the Euchner system 38 The line control has been activated and the second control alert limit has been reached The protocol settings for the serial COM port 1 is not set to 3964R it is not possible to use the Euchner Ident System with this configuration When running a Cell Job this is displayed by the E156 Job members lost master when it has lost contact with one of its job E200 E299 User input error E201 First target gt Final target E202 Final target gt Tool max torque E
8. to save and exit Setting Batch count 1 Press the Function button five times and F5 batS alternates in the display indicating that a Pset is selected Otherwise F5 is displayed 2 Press Enter to access the Batch Size value IM Change the Batch Size value by pressing lt gt c the keys 3 Press Enter to save and exit ee 13 QUICK REFERENCE GUIDE This Pset example is a help when programming with the PF Graph or ToolsTalk Torque Control Angle Monitoring Two Stage Tightening Torque P110 Cycle start P142 Soft start time P130 Soft start speed Tool speed P1xx Programming Open new Pset P13x Speed Ramp P130 Soft start speed P131 Step 1 speed P132 Step 2 speed P135 Step 1 ramp P136 Step 2 ramp P10x Control Strategy P100 Tq con Ang mon P101 Two stage P114 Final tq max P112 Final tq min P120 Start final angle P135 Step 1 ramp P131 Step 1 speed P113 Final Target P14x Time P141 End time P142 Soft start time P144 Cycle abort timer P11x Torque P110 Cycle start P111 First target P112 Final tq min P113 Final target P114 Final tq max P115 Cycle complete 14 P122 Final angle min P136 Step 2 ramp P123 Final angle P124 Final angle max Acceptance window P115 Cycle complete Angle Time P141 End time P132 Step 2 speed P15x Batch P150 Batch count P151 Batch size P12x Angle P120 Start final angle P121 Measure angle
9. 203 First target lt XX of tool max torque E204 Final target lt YY of tool max torque 205 Pset not open E206 Pset number invalid An attempt was made to do a tightening with the wrong Pset within a job E207 Wrong Pset Select Attempt to select Pset from a source not Source specified in the Cset E233 Final target range This error code is displayed when an attempt is made to tighten with a final target out of range larger than tool max torque or 9999 E234 Start final angle range error This error code is displayed when an attempt is made to tighten with a start final angle out of range E235 Target angle range error E236 Configuration set es This error code is displayed if one device on the inconsistent IO bus has the right ID but the wrong type for example a selector is connected and a re alarm is configured E208 Not Ok to select new It is not allowed to select new Pset when the Pset already selected Pset is auto selected by Job E237 Strategy Configuration error E238 Not possible to runa No valid control strategy was chosen for the stored Pset An attempt was made to perform a multistage multistage with a click tightening containing at least one Pset with a wrench Pset click wrench strategy E240 Password Incorrect The password is entered from an invalid source Input Source according to the configuration Denied 39 E242 Password Locked Out Maxtime for fir
10. 355 2sigma r tq Trend deviation alarm the last subgroup torque range average is outside Rtq bar bar 2 sigma The last subgroup mean angle value is larger than the upper control limit The last subgroup mean angle value is lower than the lower control limit 40 E360 Xucl ang E361 Xlcl ang E362 Rucl ang The last subgroup range angle value is larger than the upper control limit The last subgroup range angle value is lower than the lower control limit The angle Cp is lower than 2 The angle Cpk is lower than 1 33 E363 Ricl ang E364 Cp ang E365 Cpk ang E366 7inc x ang Trend deviation alarm the subgroup angle mean value has increased 7 times consecutively Trend deviation alarm the subgroup angle mean value has decreased 7 times consecutively E367 7dec x ang E368 7inc r ang Trend deviation alarm the subgroup angle range value has increased 7 times consecutively Trend deviation alarm the subgroup angle mean value has decreased 7 times consecutively Trend deviation alarm the subgroup angle mean value has been above the average mean value of the average of the last ten subgroups 7 times consecutively E369 7dec r ang E370 7above x ang E371 7below x ang Trend deviation alarm the subgroup angle mean value has been below the average mean value of the average of the last ten subgroups 7 times consecutively E372 7above r ang Trend deviation alarm the subgroup a
11. Power Focus Quick Guide SAFETY INSTRUCTIONS When using electric products basic precautions Should be followed THIS EQUIPMENT MUST BE EARTH GROUNDED Always disconnect the equipment from the mains by pulling the plug before opening it for installation service etc Do not use this product near water Atlas Copco GETTING STARTED Installation check list Installation procedure PF Compact Interface PF Graph Interface ToolsTalk PF Interface BASIC PROGRAM MING Pset with PF Compact Pset with Graph Pset with ToolsTalk PF System 1 0 set up Communication dentifier Multistage Job Cell set up Synchronization OTHERS 32 Monitoring Statistics Service Event code list Power Focus is Atlas Copco s latest generation of control and monitoring systems for electrical tools The fastening system consists of A Power Focus controller Three different hardware units are available Only the user interface differs between the models PF Compact PF Graph PF Colour A RBU Rapid Backup Unit enabling a special level of functionality Bronze Silver Gold and DS And of course a cable and a tool The Tensor S tool is available in different configurations and torque ranges I nmt Controller 1 2 3 4 Open the lock mechanism Open the Controller by pulling it Connect the tool c
12. able power cable etc see picture below Connect the RBU 5 Check the GFI Ground Fault Interruptor is switched on 6 Close the Controller and lock it 7 Connect the power cable to a power supply 115 230 V 8 the power on wes IMPORTANT Whenever replacing a tool always tum the power off Printer Serial 2 RS232 Ethernet RBU Tool output Digital input Relays 1 RS232 1 O bus 1 O bus Remote start Main power connector GFI Ground Fault Interruptor m pa MN Bo 99 u9uU 2UWN n UJ POWER FOCUS 3000 3100 COM PACT DISPLAY n x OK OK NOK JOB OK ALARM PROG CONTROL AUTO SET STAT B WN FB PB UN HD l n x OK lights up when the number of approved rundowns corresponds to the number batch size programmed into Power Focus 2 OK indicates when the result of the rundown is within the specified limits ES 3 NOK lights up when the result of the rundown falls outside the specified limits 4 OK light indicates when the result of the J ob is complete 5 ALARM lights up when alarm message needs to be acknowledged Can also flash as service indicator 6 Prog Control A steady green shows that keypad is unlocked If locked Q mark and Enter can still be used 7 Auto Set light indicates when the Auto Set programming function is active 8 STAT lights up when the calculated values fall outside statistical contro
13. ct effect before a system reboot The IP address of this PF3000 is already in use by another system Another system attempts to use the same IP address as this PF3000 E858 IP address already in use E859 IP address collision E860 Memory Allocation Error It was not possible to allocate enough memory to allow theTools Net process to set a result subscription E862 Ethernet overload Error The Ethernet driver of the PF3000 is switched off due to an overloaded network Yes E863 IP Port already in use Yes An attempt was made to bind aTCP or UDP socket to a port already in use For instance a customer protocol might be using the same port as ToolsTalk 47 An veas di hd aeg MAL address was equal 50 the P s eun Aririrmng ram hat 1 A EBGE Ethernet coho derecied only coar darig ranting euer such packet are detemed There I5 mond m prekiem in tha rabhar The crc member ration faled fy cicocmeam ber mpra ran bawa the asa channel reg x rarie I2 ar pne PF3CUD with o ine reterznbe IF address is miming ii the enc lief Tw meter chznne iD E eo fira in the yn Tw TAK ng 3v cohrenizeticen mitia iz tier oy 1 Check thes DAN Ear aba check thori ulum all Uha noes hiran Lh sanik a one Theo stort 72252000 EBH PucurmitionFeiled
14. d and Pset source is bus E411 Rotary selector has ID lt gt 1 E412 10 expander has ID lt gt 2 E413 RE Alarm has ID lt gt 3 E414 Remote display has ID lt gt 4 E415 4socket selector has ID lt gt 5 E416 8socket selector has ID lt gt 6 E433 No RBU present Yes No RBU detected at start up or RBU found missing at runtime E434 RBUTimeout RBU did not respond to command from PF E438 RBU file mismatch Yes A file with incorrect name or size was returned to a read request E439 RBU signal mismatch Yes An unexpected signal received by the RBU Manager in Idle status 42 iS KR Yes 4 RBU no such file Yes E443 RBU full Yes E444 RBU packet rejected Yes RBU responds with an answer not matching the last request This is probably due to duplicates sent when the PF does not acknowledge packages B N E445 446 447 E449 450 E451 RBU Update Failed Yes E460 FieldBus Type Mailbox Message Fault E461 FieldBusType Gen Com Fault E462 FieldBus Mailbox Message Fault E463 FieldBus Gen Com Fault E464 FieldBus Hardware Yes Fault E465 FieldBus Dip switch Y Y Y Yi RBU Erase failed Y Yes es es es es es One of the database processes failed to synchronise the NVRAM with the RBU The FieldBus module is broken and has to be replaced The software tries to configure the value of node address or baudrate But the address switc
15. entifier Barcode reader to the Power Focus 2 In ToolsTalk click on Identifier in the PF Map Set Identifier input source and click on Set Significant No 24 3 Select the positions where the significant information is located in the barcode 1 10 numbers can be selected it is not necessary to set them in a row 3 L LIN eee ee ee eeir TL aoo riii uta ie ere 4 Click on Set Identifier Setup Enter a string in the Add Identifier string field and click Add 5 Once all strings are entered associate them with a Pset Multistage or J ob by double clicking in the corresponding cell in the matrix The Multistage feature allows you to dynamically link up to eight 8 parameters in several steps to perform a sequence of opera tions It is used for joints with high relaxation fo 1 Create the different Psets separately 2 Right click on Multi stage in the PF Map and select Create New Multistage choose ID Name click OK 3 Click Add to open a window where you can select Psets to be included in the Multistage 4 Edit the Multistage Properties and Store your programming This is a typical application for a J ob an object with bolts that require different torque values and number of tightenings l Four bolts that require torque X 2 Three bolts that require torque Y 3 One bolt that requires torque Z
16. h on the FieldBus module is not in the right position to enable software setting Set switches in the right position then turn on the power The FieldBus went from Online to Offline This is just a warning E466 FieldBus Offline FieldBus Configuration Fault FieldBus Hardware E468 Mismatch E469 FieldBus Init Error E470 FieldBus PCP error The FieldBus module installed in PF 3000 is not the same FieldBus type as configured with Change FieldBus module or configuration to get a match E469 E470 The channel ID configured is not within E480 Channel ID not valid the limits permitted The channel ID must configured between 1 and 20 Gall memb r The cell member registration failed because E481 roaictratian failed one cell member is already registered with the 9 same channel ID The cell ID configured is not within the E490 Cell ID not valid limits permitted The cell ID must configured between 1 and 999 Net member Eea registration failed E492 arpa LI It is not possible to build a net with two net cell 2 different revisions of the software E500 E599 Hardware errors TOOL E501 Tool overheated The tool is too hot The drive is disabled E502 Tool service interval expired E511 Tool PF3000 size es Mismatch between the tool and the controller mismatch for example 54 57 tool connected a S9 controller The net member registration failed because one net member is already registered wit
17. h the same cell ID Tool revision not The tool is not supported by the drive drive supported by this version too old drive SW E513 Tool EEPROM corrupt service tool E514 Tool EEPROM corrupt Motortune Commutation sensor failure Rotor magnet remains out of range E515 Tool commutation sensor error E516 Rotor magnet remains out of range 44 Y Y Yi Yi 517 Tool maxtorque or Gear Ratio out of range E518 Tool normalisation out of range E534 Illegal data error Yi Current monitoring es es es es es es E535 Torque transducer Cables to transducer cut off or shorted error E536 No transducer sensor Cables to transducer cut off or shorted E537 Calibration not OK Calibration limits out of bounds offset outside limits E538 Calibration not OK Calibration value outside limits CalVal outside limits E539 Calibration not OK E Calibration not OK Offset changed gt 5 of Yes Yes Offset changed 596 max value since last calibration of max value since last calibration Calibration not OK CalVal changed 596 of max value since last calibration E600 E699 Hardware errors DC3000 MC3000 Dcbus LO at start of Yes DC voltage too low rundown E602 Dcbus HI during Yes DC voltage too high rundown 603 DC3000 overheated E The drive is too hot drive disabled E604 24V output error Yes 24V output disabled overload or short circuit E605 Dcbus at
18. hers to program a Cell J ob where several Power Focus units are involved Cell J obs run in the same way as ordinary jobs with a J ob reference as the main controller 29 With the Gold RBU version you have the possibility to create Sync Group and synchronise 2 to 10 spindles to perform the same task simultaneously This is an example with 4 synchronized Power Focus units Hardware setup 1 Connect all Sync Members and the Sync Reference via the I O bus Do not forget to terminate the I O bus with terminators SyncMaster uma HER Back pannel a T 1 Bus Terminators 2 Configure the 4 pin remote start connector on remote start for the sync members and according to the selected start signal input on the Sync Reference 30 Software Setup 1 Make sure that all Power Focus units in the synchronised group are part of the same Cell See cell programming 2 Decide which units should act as Sync Reference and Sync Members according to HW setup 3 For the Sync members Set Sync reference IP address in the appropriate field Set Tool start select source to Sync start Configure the 4 pin connector on the back panel for remote start Re start the Sync Member Repeat step 1 4 for all Sync Members ee a P ni um mm ai 4 For the Sync reference Set Sync reference IP address equal to own IP address Create the Sync Group List and set other Sync optio
19. isplayed if the function lock at batch E136 prohibited due to OK is enabled and when the batch is completed The batch locked tool can only be unlocked via a digital input The target signal is active in the drive though the tightening has been acknowledged by the CC card field bus It is only possible to start the tool from the selected tool start select source Wrong tool start input source Rundown E139 prohibited via Open protocol The rundown is prohibited via Open protocol Insert user ID card to release tool The tool is locked the user must insert his ID card in the card reader to release the tool MC Current Monitoring torque deviation E138 Rundown E137 prohibited via The rundown is prohibited via field bus 27 SyncroTorque Job client does E150 not respond E151 Job in OFF mode PF locked in job E152 mod Not Ok to select E153 new job E154 Remote job running E155 Remote job When running a Cell Job This is displayed by the aborted job members when a cell job is aborted When running a Cell Job this error is displayed by the job master when one of the job members does not respond It is not possible to select a new job the PF3000 is in Job Off mode This error appears when in a forced cell job an attempt is made to tighten with a controller which is not currently active or when a controller has performed all tightenings A job is currently running it is not possible
20. l limits POWER FOCUS 3000 3100 COM PACT KEYPAD Question Mark by pushing this button you can see Power Focus model alternating with software version G Gold S Silver B Bronze and DS DS RBU SW version program code alternating with version number Motor type alternating with type number Current Pset alternating with the current Pset ID Current Pset alternating with the current J ob ID 1 Plus Button 2 Minus Button 3 Function Button 4 Auto Set 5 Question Mark 1 5 6 Enter 3 2 6 Selecting Pset 1 Press the Function button four times and F4 Pset a alternates in the display if the Pset Select Source is Keyboard 2 Press Enter to access the available Psets Le Browse existing Psets by pressing the keys lt gt lt gt 3 Press Enter to select Pset and exit I 6 POWER FOCUS 3000 3100 GRAPH FRONT PANEL The Power Focus Graph offers an LCD with 1 Soft KEYS extensive information and a full keypad allowing full programming 14 BP U N 2 RESULT 3 CHANButton 4 PSet 5 PRINT 6 Question mark KEY 7 CANCEL KEY PROG ARROW KEYS 10 KEYS with numbers and letters 1l Cl 12 Enter 13 0K 14 Indicator lights Qo The indicator lights of the Power Focus Graph are similar to the Compact Press the Prog key to enter programming mode programming tree Press the Result key to exit programming The CHAN keys a
21. l trigger was released before the end This error indicates that the current running multistage has not been performed entirely 36 E127 PVT shut off This error indicates that the drive was shut off in the Self tap or prevail phase of the rundown When the function Trigger lost is activated in the Pset this error indicates that the trigger of the tool was released before final target E128 Trigger lost When the function torque lower than target is activated in the Pset this error indicates that the torque result is below final target The torque status is NOK even if the torque result was larger than final torque min Torque lower than target E130 Post view torque Post view torque conditions were not fulfilled shut off This error indicates that the tool is not connected E131 Yes to the controller or that the tool cable has been damaged 1 Check if the remote start wiring in the PF is Wrong tool start correctly set in accordance to the settings in the input setting Yes Configuration parameters C220 2 Check if the tool trigger is constantly pressed or if there is some malfunction in the tool Forward direction E133 prohibited via ToolsTalk The forward direction is prohibited via Tools Talk MC Target input E134 active at start attempt E135 MC No start Ack No start acknowledgement has been received by the from CC MC drive from the CC card timeout 32s Rundown This error is d
22. ngle range value has been above the average range value of the average of the last ten subgroups 7 times consecutively E373 7below r ang Trend deviation alarm the subgroup angle range value has been below the average range value of the average of the last ten subgroups 7 times consecutively E374 2sigma x ang Trend deviation alarm the last subgroup angle average is outside Xang bar bar 2 sigma E375 2sigma r ang Trend deviation alarm the last subgroup angle range average is outside Rang bar bar 2 sigma 41 E400 E499 Communication errors E401 Duplicate device IDs on Yes Two IO devices with the same ID are present IO bus on the I O bus E402 IO bus restarted Yes The IO bus has been restarted E403 10 device not Yes The I O device is not properly connected or responding the ID of the device is not the same as the one configured Selector is not The selector is not properly connected or the connected or not ID of the selector is not the same as the one responding configured Expander is not The I O expander is not properly connected connected or not or the ID of the I O expander is not the same responding as the one configured RE alarm is not The Remote alarm is not properly connected connected or not or the ID of the Remote alarm is not the same responding as the one configured E408 Multiple devices of same type on IO bus E409 Multiple selectors on IO bus E410 No selector foun
23. ns Re start Sync Reference Pset programming and l O setup is done only on the Sync Reference 31 ToolsTalk provides a number of monitors designed to present extensive information about various functions of Power Focus Among others are an Operator Monitor Detailed information 15 09 about the tightening M operation is presented 176 Get all results Power Focus can store up to 5000 individual tightening results With the Get All Results option the user is able to retrieve and view these By choosing Save To File the results are saved into a text file The user can also choose to open and view the results in Microsoft Excel by selecting Open In Excel 32 These are three different ways to activate the traces 1 Select Window in Main Row and then click on Activate gt Trace 2 Use the PF map Double click on Trace 3 Use Trace icon in Toolbar Click on the icon o um mom Statistics The statistic setup can be found under Pset Statistic Programming There you are able among others to program Statistical alarms like SPC etc Under Diagnostic Configuration Tool service this window shows the service status of the tool Here you can see information about last service date and the number of tightenings after service By t
24. olsTalk Rundown prohibited due to active CycleHold Rundown prohibited due to Line Control batch not enabled E108 E109 E110 Configuration revision not E113 E115 Direction uncertain SelfTap max torque reached Rundown aborted MC Motortuning failure OpenEnd tuning failure Multistage aborted Rundown prohibited due to keypad usage Pset revision not supported by this SW supported by this SW MC Rundown timeout 112 El Current limit reache Yes The current limit has been reached the drive Rundown aborted is disabled E114 OpenEnd Reference position not found The reverse direction is prohibited via digital input or in Job mode The reverse direction is prohibited in job mode when Lock at Job Done is selected or batch mode is configured to NOK OK The reverse direction is prohibited viaTools Talk The tool is locked due to Cycle hold is received The rundown was not terminated before the drive time out 2 minutes A job using Line Control is selected The job does not start until Line Control Start signal Yes Motor tuning failed The trigger could have been released before the end of the motor tuning or the tool has a defect Yes This error indicates that the open end tuning command has not been successfully performed Either the command was aborted by the operator or the command could not be performed for any other reason the drive has been shut off or the too
25. ou connect your PC to the correct one marked with a 2 and placed on the CC card no RS132 2 2 Also make sure that the serial cable is connected to the correct serial com port on the PC The Com port settings can be set in Settings Poma Bs oiim Ree m ee iara rs d n ae 13 2 tss Ker xo Fem m x3 3 It is important to use the same baud rate settings in ToolsTalk and in PF Default baud rate is set to 9600 bit s To change the baudrate on the ToolsTalk side use Settings And on the Power Focus side use Config 4 You are now ready to connect with a double click on the connect button placed on the toolbar 10 1 Set IP address and Subnet mask to the Power Focus you wish to connect to With the PF Compact connect serially ToolsTalk to the controller and go under Config Communication X ELI LT Set the IP address of the connected Power Focus to a unique number within the network Set the Subnet mask according to network partitioning Store and Restart the Power Focus With the PF Graph you can also use ToolsTalk serially or the Keypad in Prog Config Remote Communication 7 Decima IP sl ecg b renee F adtr ess 2 Set IP address and Subnet mask to your own PC under Start Settings Local Area Network connection Internet Protocol TCP IP Properties
26. re used to select channels in a programmed Cell The Arrow keys allow you to move the cursor around the programming tree The Number keys can be used both for numbers and letters by pressing them several times The Print key allows you to print a report The printer must be connected to the parallel port on the back of the controller 7 POWER FOCUS 3000 3100 GRAPH DISPLAY The Power Focus display monitors results and programming It can be configured to show information from any Power Focus within a Cell This is only an example all selection fields can be configured Channel Parameterset Number of number The Multistage number tightenings and number of the which is just active batch size monitored channel tool View Pull up menu Browse pushing the for switching between Last Results Statistics Stat Chart Trace Job Sync All results and Event log soft key allows the user to switch function for the lower right view in runtime ToolsTalk is a very convenient way for programming and monitoring Power Focus from a PC Users can communicate with the Power Focus via the serial port RS232 as well as over the Ethernet If you are familiar with Microsoft Windows you will soon be comfortable with the ToolsTalk interface The figure below shows the Menu row 1 the Selection panel 2 the Toolbar 3 and the PF Map 4 1 There are two senal ports RS 232 Make sure that y
27. remmenonrees e chekveimen ER EuhwwwWaring Papp Esas Prora MI MMigxrupEmw Em P nmranarcupwra Yew PO Eta lo kalt Im Iced e verni in nct wath hee Par Festuca ceca This quick guide is based PF 3000 M anual Atlas Copco Seay www atlascopco com 9833 143101 2005 1
28. st tightening run out job This message is displayed and the job is terminated if the first tightening is not performed within the specified time Maxtime to complete job run out This message is displayed and the job is terminated if the job is not completed within the specified time E300 E399 Statistical errors E333 Not allowed subscription The requested statistic subscription is not allowed For example it is not allowed to set an angle statistic subscription for a Pset using only the torque control strategy E334 No statistic available for this Pset E335 Not enough data E336 Mem alloc fail The Pset strategy is not suitable to calculate statistics no strategy is chosen DS control No enough data were available to calculate the statistic control limits It was not possible to allocate enough memory for the statistic subscription The last subgroup mean torque value is larger than the upper control limit E340 Xucl tq E341 Xlcl tq The last subgroup mean torque value is lower than the lower control limit The last subgroup range torque value is larger than the upper control limit The last subgroup range torque value is lower than the lower control limit The torque Cp is lower than 2 The torque Cpk is lower than 1 33 E342 Rucl tq E343 Ricl tq E345 Cpk tq E354 2sigma x tq Trend deviation alarm the last subgroup torque average is outside Xtq bar bar 2 sigma E
29. start of rundown DC3000 EEPROM Yes corrupt csum error E612 MC3000 EEPROM Yes corrupt csum error E613 Config1 EEPROM Yes corrupt csum error es Calibration not OK calibration value changed gt 596 of max value since last calibration m E614 FirmWare corrupt csum Yes Firmware corrupt check sum error error etc E615 Option definition HW SW mismatch Current measurement Yi offset error 45 gain error SW mismatch CC lt gt SW mismatch CC lt gt E700 E799 Hardware errors This error code is only visible in the error log E700 f and used when the PF3000 is started E800 E899 Software errors Database incompatible yes with PF software error E803 NVRAM size check error Yes E804 MEE SS Z2 This error is displayed after start up when the RBU is missing or when the RBU revision cannot be supported by the EE wegen Gunmen controller e g bronze RBU on a graph unit or when the RBU license file is missing or cannot be read by the boot code Failed to read from Failed to write to DPRAM range check error E821 No calibration ACC from Tightening initialisation phase failed control Hardware failure No Job ACC from Tightening initialisation phase failed No calibration was received from the drive during the tightening initialisation phase timeout 100 ms Yes Yes Yes Yes Yes E823 No calibration result No tightening result was received from the E824
30. tep Speed for operator comfort and minimization of overshoot Time Soft Start time facilitates screw engagement by turning at a very low speed during the soft start time Batch count Enables you to control the number of tightenings You can also lock the tool at Batch OK 6 Press Store to save the Pset 16 Fah 2 Final Oboe dg as S gri compl Ces aa ILI dius Eng mp c PROGRAMMING IN TOOLSTALK 1 Right click on Pset in PF Map and select create new Pset 2 The Create New Pset window pops up Name optional the Pset and click OK Lx aee 3 The programming win remm 27 dow appears Select the following and click store Control Strategy Tightening Strategy Rundown angle Zoom step PF 2000 compatible Please refer to the Graph programming for explana tion of the different para meters ote sj 17 PSET PROGRAM MING IN TOOLSTALK 4 Click on Torque or Angle in the menu tree and set the Torque and Angle parameters En Hint Display limits for each parameter by holding the cursor in respective parameter Worm m diio ce d Lar im 5 Continue the programming by 25 E setting Speed and Ramp Time and Batch Count parameters in the same manner 6 Click Store to save the Pset nam mL E FP us el 5 QUICK PROGRAMMING i
31. to Peak tq Angle peak Cycle complete P122 Final angle min P124 Final angle max PSET PROGRAM MING IN PF GRAPH Navigate through the menus with the arrow buttons on the front panel and confirm selections with the Enter button 1 Press the PROG button and the programming window will appear lt gt Then Select Pset Programming Control 2 Select Control Strategy You can choose between Torque Control Torque Control Angle Monitoring is defaut prog Torque Control Angle Control v PEN Tq con Ang ANDY OR 16 T Angle Control Torque Monitoring Reverse Angle Rotate spindle forward reverse Click wrench 3 Select Tightening strategies You can choose between One stage Two stage Quick Step Ergoramp Two Stage is default prog The tool operates at high speed during the first stage and at lower speed during the second stage The tool stops for about 50 ms between stages to reduce joint relaxation 15 PSET PROGRAM MING IN PF GRAPH 4 Go back one level and select Torque Set the Torque parameters and Store Go back one level and select Angle Set the Angle parameters and Store 5 Continue the programming by setting in the same manner Speed and Ramp Step 1 Speed is the speed used during the rundown When First Target is reached the tool slows down to Step 2 Speed to tighten the second Stage To finish the tightening the tool goes into Zoom S
32. urning the Service indicator alarm On the Power Focus will automatically alert the user when the service interval has expired 34 EVENT CODES 6000 5099 o Statistical errors E400 499 4 Communication errors e Rundown failures Event related errors User input error Hardware errors TOOL Hardware errors DC3000 MC3000 7 Software errors E900 E999 9 Errors MMI3000 Event EventText Ack Explanation Code E000 E099 Rundown errors E001 Torque LO Start button was probably released to early Let the tool finish the tightening Hardware errors E002 Torque HI The programming is probably bad Make sure that you have some movement on the socket in the second stage E003 Torque measurement possibly invalid E005 AnglelHi Check the programming or the joint E006 Angle2LO Check the programming or the joint E007 Angle2H Check the programming or the joint E100 E199 Event related errors E101 Pset invalid check sum error Yes Rundown prohibited due to This error code is displayed after a Lock on Reject NOK tightening when the function Lock on Reject is activated In this case the tool is disabled the tool can be unlocked with a digital input or with the tool ring E103 Forward direction prohibited The forward direction is prohibited via digital input via the digital input 35 Reverse direction prohibited Reverse direction prohibited via To
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