Technical Data - Avery Dennison
Contents
1. The ribbon saving can only applied in Real 1 1 mode All printjobs must the refore be defined using the HIMR Easy Plug command 10 09 Rev 5 04 01 Easy Plug commands USER SERVICE MANUAL 64 xx Gen 2 3 Technical Data 1 Easy Plug Manual topic section Description of Commands Print speed Minimum length of un Consumed ribbon per saving action In mm s inch s printed area in mm AE 51 2 3 1 2 76 3 4 6 1 9 102 4 5 9 3 1 127 D 7 4 4 4 152 6 8 9 5 9 178 7 11 1 7 6 203 8 14 1 9 5 229 9 17 6 11 3 204 10 21 3 13 6 279 11 29 3 15 9 205 12 30 0 18 5 330 13 34 5 21 2 356 14 39 9 24 2 381 15 45 6 27 3 406 16 513 30 5 increases with the print speed Tab 9 The amount length of consumed ribbon per saving action lifting and lowering of the printhead Important distances to the print line Distance print line to mm Punch sensor light transmission 16 0 Punch sensor reflex 16 0 Punch sensor Full Size 67 8 Dispensing edge long 39 8 Dispensing edge short 24 2 Tab 10 Important measures regarding the print line2. dicte par le minist re des Communications du Canada 10 09 Rev 5 04 01 Appendix Activating ribbon saving Only Real 1 1 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Automatic ribbon economy In regular print mode ribbon is fed simultaneously with the label material The automatic ribbon economy ribbon saving stops the feeding of the ribbon if there are label areas of a certain size without imprinting As a result ribbon is saved 4 xe oe Label Print head moves up Label length Fs er ul Text ext Te Printout Print head moves dov Z0091E cdr Feed direction 4 Ribbon Foil consumption when printing labels with a small imprinting area and activated automatic ribbon economy Ribbon consumption is slightly higher than the length of the imprinted area The effect of ribbon saving depends on the print speed The reason for this is the up and down movement of the printhead as well as the acceleration and slowing down of the ribbon Generally said With a high print speed less rib bon is saved as with a low print speed Tab 9 Cutting or dispensing applications can additionally deteriorate the effect of rib bon saving Activate the automatic ribbon economy by selecting parameter Set the minimum distance between two print areas from which on ribbon sa ving should be activated with parameter Setting parameters 1 see topic section Info printouts and Parameters
3. xx Gen 2 3 64 0x 5 to max print length 64 0x Dispenser 10 to max print length Technical Data m The max print length depends on the memory availability of the printer Max outer 210 mm Inner 38 76 102 mm 1 5 3 4 Printer Roll weight 64 04 05 4250 9 64 06 7200 g 64 08 5000 g Tab 6 Max admissible material roll weights Ribbon Max outer 90 mm Inner core 25 4 mm 1 e Winding direction 64 xx ink inside or outside 64 xx Dispenser ink inside e Roll width Printer Ribbon width 64 04 05 30 132 mm 64 06 30 164 mm 64 08 40 217 mm Tab 7 Admissible ribbon width of the different printer types Connections device data Mains Mains Power con Max input Printer voltage frequency sumption current 64 04 05 06 115 240 V 50 60 Hz 250 W 3 2 A 64 08 100 240 V 50 60 Hz 450 W 3 2 A Tab 8 Connection data for 64 xx printers Ambient conditions 5 to 35 C 20 to 70 C 45 to 75 non condensing 70 dB A IP 21 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Interfaces 64 0x Gen 2 Serial Interface Com1 RS 232 or RS 422 485 selection via parameter menu Max baud rate 115200 e Parallel Interface Centronics Bidirectional mode nibble mode conforms with IEEE 1284 B Optional Ethernet interface 10 100 Base T with TCP IP LPD RawlP print ing DHCP HTTPD FTPD SNMP
4. 10 09 Rev 5 03 02 USER SERVICE MANUAL DPM Gen 2 3 PEM ALX 92x Gen 2 3 Technical Data DEVICE TYPES USS prcectatindsctbccastacdaiecinidatamiets 1 Connections device data rrrrnrnnrrrnrnnre 9 Printer names rnrrnnnnnnnnnnnnvnnvnnnnnnnnnnnnnnnenene 1 Ambient conditions c cccceceeceececceceess 9 64 0x BASIC ciciccicicscsececsadcevaseanseseusvevscvoseeats 1 Interfaces 64 0x Gen 2 m m mm 10 64 0x Peripheral rrrrnnrrrrnnrronnrnnnonnnnnnnn 1 Interfaces 64 0x Gen 3 rmnrranrenrnnnnvnnnnre 10 64 0x Dispenser M rrrnarrnnnnnnnnrnnarennnnnnere 2 Electronics 64 0x Gen 2 mm mm 11 64 0x Dispenser rnrrnnnnrnnnnnnnnrnnnnnnnnnnnnne 2 Electronics 64 0x Gen 3 mu pr 11 OPNE 040 GEN 2 sissioni 2 Operation gt 10 ER 11 Options 64 0x Gen 3 rrrrnnrernranrenvnnnennnnn 3 Status messages Test functions 11 Technical Specifications rrrrrerrrnrrerrnnnnnn 5 FE 12 su ET 5 Appendix me meme 13 Performance data ccccsseeeececeeeeeeeeneees 6 Automatic ribbon economy rrrrrrnnrrvvnnnnn 13 Kg EL EE 8 Important distances to the print line 14 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Device Types Use Printer names 64 0x The x in the printer name is a placeholder for the numbers 4 5 6 or 8 The higher this number is the wider label material can be used with this printer roughly the number equals the max printwid
5. Gen 3 32 Bit AMD MIPS 64 MB 4 MB 1 slot for CompactFlash T1 standard e 1 slot for CompactFlash T1 optional 1 slot for SD MMC standard not yet supported Standard Optional USI board or I O board Operation features 64 0x Gen 2 4 key control panel 32 figure illuminated LCD display 64 0x Gen 3 4 key control panel graphical 128 x 32 Dot LCD display illuminated Definition of parameters using menu or Easy Plug commands Status messages Test functions Printouts for parameter settings adding logo and font line and bar code library Print tests with cut test routines for memory and sensors interface test Display of error reports on the display continuation of print jobs without label loss Ribbon low Checks the printhead on defective dots automatically or manually 10 09 Rev 5 04 01 TUV GS CE EMC FCC USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Test certificates TUV GS test certificate Tested safety according to EN 60950 The devices conform to CE requirements and are marked with the CE label The manufacturer declares that the device conforms with the relevant Europe an guidelines The EMC test was made according to the following norms EN 55022 EN 55024 e EN 61000 3 2 e EN 61000 3 3 e EN 61000 6 2 m The norm EN 55022 prescribes the following warning note to be included in the operation manual for devices of class A Warning This is
6. Optional Universal Signal Interface USI Optional Second serial interface Com2 RS 232 Max baud rate 115200 Optional PS 2 keyboard connector for use in standalone mode and for putting in variable print data Pin assignment read service manual topic section Electronics Gen 2 Interfaces 64 0x Gen 3 Serial Interface Com1 RS 232 Max baud rate 115200 Optional Second serial interface Com2 RS 232 or RS 422 485 Selection via parameter menu Max baud rate 115200 USB ports USB 1 1 2 USB A host ports 1 USB B device port full speed e Parallel Interface Centronics Bidirectional mode nibble mode conforms with IEEE 1284 B Ethernet interface 10 100 Base T with TCP IP LPD RawlP printing DHCP HTTPD FTPD SNMP Optional Universal Signal Interface USI Pin assignment read service manual topic section Electronics Gen 3 10 09 Rev 5 04 01 Processor RAM ROM Plugin cards Realtime clock Signal interface Processor RAM ROM Plugin cards Realtime clock Signal interface Operation panel Settings Test printouts Test functions Error reports Warnings Dot check USER SERVICE MANUAL 64 xx Gen 2 3 Technical Data Electronics 64 0x Gen 2 64 Bit IDT MIPS 16 MB extendable to max 80 MB 2 MB 1 slot for CompactFlash T1 up to max 128 MB optional USI board optional Electronics 64 0x
7. class A equipment This equipment may cause radio distur bances if it is used in a living area in those cases can be demanded of the manufacturer to carry out appropriate measures m FCC Regulations require the following wording for Class A devices WARNING This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are de signed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment gener ates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interfer ence to local radio communications Operation of this equipment in a residen tial area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense m C Industry Canada requires the following wording for Class A devices CANADIAN D O C WARNING This digital apparatus does not exceed the Class A limits for radio noise emis sions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d pas sant les limites applicables aux appareils num riques de la classe A prescrites dans le R glement sur le brouillage radio lectrique
8. de Code 2 5 matrix ratio 1 3 UPC A Code 39 UPC E Code 39 extended Code 93 Code 39 ratio 2 5 1 Code 39 ratio 3 1 All bar codes scalable in 30 different width and in the height 2 dimensional Data Matrix Code code according to ECC200 bar codes Maxi Code PDF 417 Codablock F Code 49 QR Matrix Code GS1 Databar amp CC Reduced Space Symbology GS1 Databar und Composite Component CC bar codes bar codes GS1 Databar 14 UPC A CC A CC B GS1 Databar 14 truncated UPC E CC A CC B GS1 Databar 14 stacked EAN 13 CC A CC B GS1 Databar 14 stacked omnidirectional EAN 8 CC A CC B GS1 Databar limited UCC EAN 128 CC A CC B GS1 Databar expanded UCC EAN 128 CC C Label material Material type Self adhesive card and synthetic materials suitable for printing in thermal di rect process and thermal transfer process Use of roll material or leporello pos sible Material weight 64 04 05 06 max 240 g m 64 08 max 160 g m Material width Printer Material width mm 64 04 05 25 4 154 64 04 05 Dispenser 25 4 140 64 06 30 2 185 64 06 Dispenser 30 2 172 64 08 100 254 64 08 Dispenser 100 241 Tab 5 Max processable material widths 10 09 Rev 5 04 01 Label length Label roll Roll weight Ribbon roll Protection class Operating temp Storage temp Humidity Noise Protection category USER SERVICE MANUAL 64
9. e ee 12 mm across the web l recommended Tab 4 Punch dimensions and setting ranges Easy Plug Line Printer Hex Dump 3 17 fonts including OCR A and OCR B 3 scalable fonts Truetype fonts supported Scaling in X Y direction up to factor 16 Rotation 0 90 180 270 degrees In printing y direction The impression accuracy depends on the print position With the printout starting directly at the punch position the accuracy is 0 5 mm distance between punch that is label start and print position will add 1 of this distance to the accuracy fault see fig 3 e X direction 0 5 mm Max misalignment at printing position 2 2 5 mm Max misalignment of the printing position Max misalignment at fore printing position 1 1 0 mm 300 Distance punch printing position 25 4 a Ik Printing position 2 Impression accuracy in printing direction depending on the printing position I I I I I I l I I I I I Printing direction Z00521E cdr Label 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Bar codes Codabar Code 128 A B C Code 128 Code 128 UPS Code 128 pharmacy ITF Code 2 5 matrix MSI Code 2 5 interleaved EAN 13 add on 2 Code 2 5 5 line EAN 13 add on 5 Code 2 5 interleaved ratio 1 3 EAN 128 Code 2 5 matrix ratio 1 2 5 Postcode guide and identity co
10. e transmission sensor also contains a reflex sensor Fullsize sensor Punch sensor which can be shifted across the full material width m The fullsize sensor can not be used under one of the following condi tions The printer is a 64 0x Dispenser type A or M The printer is operated with the online verifier see below option USI Universal Signal Interface can e g be used to control an applicator or a scanner e 2 CompactFlash slot on a daughter board e Antistatic kit reduces electrostatic charge which can especially arise of the processing of plastic labels Electrostatic discharge can damage or de stroy electronic circuits of the printer Single Start option Connector for a foot switch or another external signal which is supposed to start or stop the printer 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 External control panel 1 Right External control panel An external control panel 1 can be connected in addition to the integrated control panel An external control panel is useful if the standard control panel is difficult to access due to the position in which the unit is installed min firmware 5 31 Optional boards L Service manual topic section Electronic Gen 3 External Options do not require any special alterations to the printer however the printer must be prepared for the use of peripheral devices Cutter Optional high
11. ly Printer Printer Ribbon Setting of parameter Transport mode auto Dispenser Dual mo Printer mo econ motor tors tor Off 12 s 12 s 16 s 64 04 05 Dispenser On 3 6 12 6 16 Js Off 12 s 12 s 14 s So EG Off 10 s 10 s 9 s erie Dispenser TR 9 Tab 3 The maximum print speed of the dispenser printers depends on the setting of the parameter The values are recommendations up to which proper functioning of the printer is guaranteed 64 04 106 6 mm 64 05 127 9 mm 64 06 159 9 mm 64 08 213 2 mm 1 1 and 100 printable either with or without cut m Non printable area 1 mm from the front label edge 1st edge in feed direction and 1 mm from the left band border right border in feed direction 10 09 Rev 5 04 01 Gap detection Interpreter Character sets Character modification Impression accuracy USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Self initialising light transmission sensor optional reflex sensor at the bot tom side of the material Correction of gap displacement in feed direction is possible by modifying the gap offset parameter m The trigger point of the reflex mark that is the actual label beginning is at the dark to bright change of the reflex mark Light transmission sensor Reflex sensor Setting range 2 17 mm 13 26 mm Punch length 4mm in feed direction oe em recommended Punch width a
12. performance low noise cutter with double cut func tion from 1 to 5 mm Manual Cutter 2000 on the Documentation CD e Rewinder is mounted to the printer and rewinds the printed label materials with the printed side facing inwards or outwards Manual Rewinder 2000 D on the Documentation CD Online Verifier The online verifier OLV checks printed bar code immedi ately after printing it If the bar code has not been printed or has not been printed in a readable way the OLV stopps the printer Keyboard for standalone operation Standalone operation User manual topic section Advanced Applications paragraph Standalone Operation Foot switch for triggering the label dispenser printer must be equipped with single start option USB Stick All types of USB mass storage class devices connected to the USB host port are supported Those are e g USB sticks min firmware 5 31 e USB Scanner USB scanner can be operated at one of the USB host ports Scanned data is interpreted as keyboard input min firmware 5 31 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Technical Specifications Dimensions Z0125 cdr T D 2 Dimensions of the 64
13. terface can e g be used to control an applicator or a scanner Options board with an additional serial interface COM 2 and a PS 2 key board connector e Antistatic kit reduces electrostatic charge which can especially arise of the processing of plastic labels Electrostatic discharge can damage or de stroy electronic circuits of the printer Realtime clock Single Start option Connector for a foot switch or another external signal which is supposed to start or stop the printer 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 External Options do not require any special alterations to the printer however the printer must be prepared for the use of peripheral devices Cutter Optional high performance low noise cutter with double cut func tion from 1 to 5 mm e Rewinder is mounted to the printer and rewinds the printed label materials with the printed side facing inwards or outwards Online Verifier The online verifier OLV checks printed bar code immedi ately after printing it If the bar code has not been printed or has not been printed in a readable way the OLV stopps the printer Keyboard for standalone operation Foot switch for triggering the label dispenser printer must be equipped with single start option Options 64 0x Gen 3 Internal Options should be factory fitted or installed by a service engineer Reflex sensor Light barrier fork that apart from th
14. th in inches Gen 2 Gen 3 This documentation refers to 64 0x printers with two different generations of CPU boards Gen 2 CPU boards with article number A2292 with Ethernet or A2293 without Ethernet Those printers are not ROHS compliant Gen 3 CPU board with article number A6621 Those printers are ROHS compliant If a chapter refers to only one of both generations the generation is added to the printer name 64 0x Gen 2 or 64 0x Gen 35 64 0x Basic Monotone printing of labelling materials for thermal and thermotransfer processes Printing on different materials e g cardboard or self adhesive labels Processing roll and fan folded material Print width 64 04 up to 106 6 mm 64 05 up to 127 9 mm 64 06 up to 159 9 mm 64 08 up to 213 2 mm Resolution 300 dpi Interfaces RS 232 RS 422 485 optional USB Centronics Ethernet op tional m The 64 0x Basic may not be used with peripheral devices 64 0x Peripheral Basic equipment as 64 0x Basic The 64 0x Peripheral is additionally equipped with a motor driver and a connecior for peripheral devices Thus it offers the possibility of driving a cutter or a rewinder 10 09 Rev 5 04 01 USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 64 0x Dispenser M Basic equipment as 64 0x Peripheral Additional features Dispensing edge and internal backing paper rewinder Dispensing of self adhesive labels after prin
15. ting the backing paper is wound up inside of the printer M stands for manual application of the labels what means that the label is taken off the dispensing edge and is applied to the product by hand For this reason the dispensing edge provides a light barrier which triggers the dispensing of the next label if the current one is taken off m Alternatively the dispensing can be triggered by a foot switch The switch must be connected to the optional single start connector 64 0x Dispenser A Basic equipment as 64 0x Peripheral Additional features Dispensing edge and internal backing paper rewinder Dispensing of self adhesive labels after printing the backing paper is wound up inside of the printer e A stands for automatic label application what means that the label is ap plied by an applicator The dispensing edge is longer than the type M edge and has no light barrier Options 64 0x Gen 2 Internal Options should be factory fitted or installed by a service engineer Reflex sensor Light barrier fork that apart from the transmission sensor also contains a reflex sensor e Fullsize sensor Punch sensor which can be shifted across the full material width m The fullsize sensor can not be used under one of the following condi tions The printer is a 64 0x Dispenser type A or M The printer is operated with the online verifier see below option USI Universal Signal In
16. xx series standard printers Refer to the following table for the values Wiidth H eight D epth Weight Printer mm mm mm in kg 64 04 05 320 305 490 20 0 64 04 05 with cutter 320 305 540 21 5 64 04 05 Dispenser 320 305 490 23 9 64 06 390 305 490 21 5 64 06 with cutter 390 305 540 23 0 64 06 Dispenser 350 305 490 25 0 64 08 450 305 490 26 0 64 08 with cutter 450 305 540 2 9 64 08 Dispenser 450 305 490 29 5 Tab 1 Dimensions and weights of the 64 xx series printers All width measures refer to the housing wit hout the approx 5 mm wide motor cover The dispenser versions of the printers have equal dimensions as the standard types respectively Dimensioned drawings of the 64 xx with and without dispenser cutter or rewinder are contained in DXF format Autocad on the Documentation CD in folder Dimensional Drawings 10 09 Rev 5 04 01 Print technology Printhead Resolution Print speed Print speed 64 0x Dis penser Print width actual Output mode USER SERVICE MANUAL Technical Data 64 xx Gen 2 3 Performance data Thermal direct printing thermal transfer printing Corner Edge Type print head high definition fast with integrated tempera ture control 12 dots mm 300 dpi Print speed Print speed in mm s in inch s 64 04 05 50 to 406 21016 64 06 50 to 359 21014 64 08 50 to 229 2109 Tab 2 Print speeds of the 64 xx printers Unit interval 25 4 mm s 1 s respective
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