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TEF 2650 - Tranberg

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1. 1 Version 1 with internal electronics Connections are on numbered MODE ADR screw terminals See connection diagrams No visible indicators o or settings Address setting is done via bus programming See le du Ds chapter 5 6 Changing the address of a searchlight Indicators Q 81111234 55 on the internal electronics board behave similarly to the indica VAM e OO E tors on the new version 2 electronics Pwr Pwr Rx gt Rx 12 0
2. Page 27 Ww 55801 102 S Y OHIJSNVEL Wort eq 81655 sjenouddy pabed Bulmesp jeuoisuawig 45475 146 5 0006 J0J JOOL EN M000Z M009L 104 308 090 009 W3ul 445 uouax 57090 7009 047 40 28104 uat ON wos Biaquos oju WOD BJSJUDIYMMM T 5 890 NJ 008 9 ynos uap uo Jed se 100 4 0 14 400 0 OLL H 08 9 ao o e lt 25 4 m o 2 06045 DIMENSIONS XENON POWER SUPPLY IREM N3 100 DY EZL 4 0006 300L EN DA SOL 4 0002 0091 308 N LHDIIM OZE V 4 0006 300L EN OLL H 08t 8 OZE V 4 0002 0091 308 EN 5 015 3 10 Page 28 addy wr qubiseq 41009 90 40 50 9100 9002 S
3. T ye lt lg 24 1 mest SMS CY g 2 2 2 2 7 He Here 3 ase Lee E z je 210846 2 mo z 2 5 No o OBO 661 Page 26 1 ef a Lu o A E lt o l a LLI o a Q 4 600A105275 DIMENSIONS XENON POWER SUPPLY IREM PX50 sup 051520 11090 812 S W SH3BNVHL EL ses sjenosddy 130 EV 618415 4 10415415 lt 11501 009 91050 7009 us ou Mq ven yBnoJ van auno 18215444 1461 34 8 MoOOL 404 05 4 14405 uouax AVMSON M3ONVAVIS 890 008 Xog O d 9 5
4. 0 S SILVAA 37 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 600A105319 CONTROL CIRCUIT XENON 1000W I co 1 MARKING TERMINALS 123456LNL Descripti SW File Name File N Part TY NO escription File Name File Name art no QTY TERMINAL RAIL 5535 133MM 5535 210 1 2 TERMINAL 014 3044102 ut4 select 8 3 END PLATE 3047028 d u125 10 select 2 4 END HOLDER 0800886 e ns 35 n select 2 5 EARTH TERMINAL UT 4 PE 3044128 ut4 pe select 50281328 3 6 600A105340 50231043 1 REVISIONS ZONE REV DESCRIPTION DATE SIGN CHANGED TYPE OF CONTACTOR ADDED MORE TERMINALS 08 12 2010 CKR Projectior Unle TRANBERG 27 Drw no 600A105319 Control Circuit Xe 1000W 3UVA SEARCLIGHTS PART NO 4587 Page 38 246 580 1004 sy 4409 12010116 2100 sno ANON 025 10 260d MOOOL NON3X 404 NMOHS ysqns 31000090 32 4 1 1 5 04 35415 NV1d NOLL
5. femon ur ape S S 5 515 slelsjsjsjsjsls o Page 24 m a 5 q Lu 0 a d 4 7 I o I amp Lu 0n Lu Q 2 600A106042 TEF 2650 XENON 3000W DIMENSIONAL DRAWING ddy a oubiseg sv 4409 9300 sno 8 1 21095 ONIMVYG 133 5 LONGOYd YINOLSNO S p oJddy 19 12604 M0005 M0007 ans 4311081 9 I3LONIY 270901 009 U ell 35 0892 43L 2 0901 009 0 7 301 uag MMM ejr 1089 AVMYON 15 890 008 xog o d 9 ubno4 uonoefoJd 02v 2H 06 9 TIVL3G 5 25 lt I a Lu o lt 5 4 2 4 Q LU o a Lu 2 lt o o
6. 2 a m o Z 5 lt o 2 zi L tx ef m a 4 2000W MAIN JB WIRING DIAGRAM 1000 160 SYabIsag 01 60 92 9100 01024 s y ANON 1025 s paoiddy yo sans DUO 1sqns 8 6 01 0004 u noy 6 01 00970 am ES ubno4 uag uonoe o4gd 0002 MO09L MOOOL uouex uonounf 2 MMM AVMSON 15 890 008 xog O d 9 5 520 481084 1 m N QV3H LHOMHOYVAS OL 5120 ub N MOOOL 404 MOOOZ MOO9L 3442 3d 104 L 59 2 lt 318 2 1 PaJUNON MOOOL LINYID JOYLNOD OL 0002 0091 ATddNS M3MOd NON3X OL 329018 TYNINYIL ATddNS OVAO C Se qpo 49H u6 SPIM LINN SNOIAIYd OL MOJJON LINN LX3N OL 89d SOINOMIO314 SAIC onpuoo yuaJINo UBIY xz Qv3H 35 OL AAILVOAN AA LISOd AddNs IN3IYYND
7. 6004105539 SYSTEM EXAMPLE WIRING DIAGRAM UoL DUN MODOL LHBITH28V 3S uorpunf 0001 1401 5 LHBIT1H238V 3S uoi j3un M0007 iuBiupJess LHOMHIYVAS 0 uou Jajsen 51 Rueg 3NVd Page 30 m lt 2 d a Lu o 2 5 o 2 e Lu 0n a Lu 2 d 600A105052 SEARCHLIGHT AND POWER SUPPLY 1000W WIRING DIAGRAM 540 ubisag 0102 sy OV900E 2170 AVS sjeaosddy 130 EV 44 5406 4 204 40 15405 25050 009 E ZSOSOLV009 ou Jq ueJBeig M000 uouax pue 4ubiiu Jeas GF uar AVMYON H3ONVAVIS 890 008 9 UWIO9 BJSQUDIY MMM 0310N 451 83 10 5531 1 AG 03119915 38 01 S318V2 7 34 9 Kj0426J 8162 104440 penddns 58146 2 30 149 4023 asnoydwey 44642 5 seui daay snqieju 40 ejqeo eq WYONSZ 00L eouepeduu ejqeo pejsiw JO xz esp
8. HJOMJIU C85 SH uo SJYBIYIJESS pue sjaued JO Japso ayy 34ON AYVA A8 04114415 1000110157 174 34 2 1941482 10 4007 E 01 5318 2 11 IVADET OEZ Kjddns Ajddns Jamod due 1857 N d inan 103400 2 20 74 JOA it Ajddns yaueg YJ0M4 N 587 55 S87 SM 4404 WWo Z Ne s 4 SjeJap 50 384403 67 13 mS syejap 995 540 380003 G4 Y 40 48N 587 58 34 yp 24 062 JUB4INI YBIH UoIj3auU0 due JOA 92 Ajddns samog jeued 4 7 68 58 Hog WWo 52 Aiddns samod jeueg 05 4 8467 N d NSd uouax snso ug 4042e2y 587 584 4404 uuo 2 pued 581 58 HJOMLON 587 58 HJOMLON 687 58 sjejap 225 54038002 69 YJOMJON 487 58 OEZ OEZ Ajddns semod 14 14 pue due pue dwe 4 Aiddns yaueg S87 SM 4404 uuo lt a o E 4 zi gt Q LU o a Lu 2
9. OL 0 80 91300 ANON 5 jo 12604 sans 002 M009L MOO0L 10 715406 uouex 3461 JSPUDUIUWO 6 lt 8 01 009 u alld uonounp MMM AVMYON 15 890 008 9 5 OUIENVEL 79 OZW VZ vOZ3 ANVTO 162719 OHISNYEL LANNMOOT M SZW 9 0L3 002 16 OHISNVEL TEN V4 V023 ONVTO OZW VZ v023 ANVTO 162719 Ww OZW NZ v023 QNV1O 7162719 86616006 XIN3OHd 41565681 v 115 9 5 WBLSAW NOOIBWOO 17000095 16140128 90861590 zu gr SOMISN A9078 TYNINYIL QNnONO 60218206 XIN3OHd T9 400 NGYN Y90078 TYNINYIL 910218206 snas XIN3OHd v0900 NOLAN 49018 TYNINYIL 11618208 88 ama ne S8i SH WwWOD v us v Jus 0002 ANY XIN3OHd 210800 lt 0091 804 SC A9078 TYNINYIL 70718205 SSS GSE NINININIH 11117
10. 0 8 1 OOOO uonounf eu lino 0215 4 AVMMON 15 890 008 9 SJojonpuoo 6 xz NOIS NOISIA3N iuo 091 001 3 9 8092 pes YOLOW 50304 0 u 19 37870 M3LlV3H MOJJIDU Sn20j I t t 4 81 11 gt 181084 LNO Kjuo MOO9L MOOO J0320do2 9 dung 20 1 40111461 BOVLIOA SALINOSI 1094 4923 81 xz XO8 NOLLONNA NOH 038 3YNSOTONI dNVT NOLLONNP Page 35 WYoiseq sv N S NOISIAZY joanas 9300 001101 8 0 0 SN20j JO sjpaoiddy jo Le6og sqns 0103 10 715405 MOOOC uouex 660901 009 1 609017009704 ve ues Op 15
11. 5 MYOMLIN 5 gt NON3X S8v SHGgy SM 5 JO sng NYO 9UJeuIJ Snquayu 51041044 OVA OST S9 qD pjalys sp eq MHOMLIN IHL OL pesnun jnq Q3193NNOO SI LVHL jou IHOHHONV3S WUYEOSZ 00L Jd 067 NV OL xy xz SLHOlIHOMV3S NON3X N04 a LINDYID TOMLNOD MYOMLAN S8v SM 1 5 17171171 m I 2 a o A Z 5 lt o 2 m 4 ef m a 4 6004102837 TERMINATION PLAN FOR SEARCHLIGHT XENON 1000W Page 39 27 ao o e lt 25 4 Q m o 2 6004103811 SIM INTERFACE MODULE 1000W XENON POWER SUPPLIES 0 809001 2100 8002 s y sno 21925 sjpaouddy ysqns 3sqns LI8SO1V009 au ef L8 0LV009 0U maq ue9 ue9 ubnoJ uag uonoefo4g 54114405 NH3MOd NON3X MOOOL SOd Z 404 A J8W3SSV J1nQON 30W443LNI WIS u02 buequpu190Ju
12. NON3X Woes GINMddNS S318VO SNOILOANNOO HINOLSNI Page 33 UbIseg sv NSIS 3Lva NOISIA3H OSWAS 1005 120101 eg PUD uonoeuuoo peppy WV SND ANON 21925 LLOZ LUZL 9 PUD G uo sjpujuue peuoil S EZA 0 003 PUD 0 2 27 ev 3sqns 101204 20 YSgnS MOOOS uouex 22050003 up xog uonounp gen S O90LV009 OU MIG 0 OH AVMYON 15 890 008 xog o d 9 uonoefo4g AlddNS M3MOd NON3X OL 21092 OL 29 21909 34 20 0019 IVNIAS3L 37870 M3lV3H 1 5 Jojouw episu N AlddNS 1 spim snodo 2 191094 1 Qv3H 35 OL 0319905 531979 SNOLOJ3NNOO GHINOLSNI 4 1 snooj 716 N 1 A 8
13. 987 85 pa123UU0 ION 8 Z 2 enig auuw ania ania 052 001 JIS HAPEIEY u335 aMUM aBue40 21UM u22135 ti a qeo ed asp osv 789501 Ti Tubs XT 50011344 XT lun jxau 01 7 JUN JOJON 30 1493402 JVAOEZ J044UOd due pue Kiddns JYBNYIJEIS Kip e pajunow aq 0 sjued pape b Qzdi 34 7 IVWAOET Ajddns 44613 5 2 3452 IVAOET Ajddns due1 05 4 Wau NSd uouax IVAOET Ajddns 1857 N d due fina 104400 SY 40 48N 587 Page 31 Sun ubisaq 0 02 o9ua8Nvul 01090 INON 81825 sjeAoJddy ev 15416 wesbeig 10 15416 0006 0002 009 uouax PERSEN EE 052 001 uaa S0S0Lv009 uu ayy Ajddng pue 4 4 eouepaduui onsuaiotreu u3219 21YM 26ue10 3YM sau amod 05 pasi asn 73 895 VIL 65050 009 ou MI payesedes uoneoiunuiuioo dasy Tous Fans 4 0 uan UWO9 BJSQUDIY MMM uaua 4 29104 e
14. AVMYON HIJONVAVLS 8907 008 9 5 000000000022 NOIS alva NOISIA33 JOSNAS 80701790 335 1 AV 1 90 AV I TIL L380N3 V 0999009999969 9100018192 N d JO A18N3SSV 1VNLOV LNANI OVAO C 1 OVAO C s 21110136 8 2 9487 12117 1 MYOMLIN 5 1 HOHOMVSS YIONVNNOD TT 45 g V 100018 92 N d 40 NVSOVIO 5 Page 40 m 2 a o 5 lt o 2 l a m a 2 4 60041040666 SIM INTERFACE 1600 2000 3000W XENON POWER SUPPLIES 794610 8002 s y Ou38NvuL 14400 80 0L 2 9300 SND 21925 spaosdd
15. 5 gt CPU o 2 m E Status 2 Version 2 new with electronics in the junction box Q 189 2 NOTE The following chapters apply to version 2 new only CONNECTIONS E Pin Signal Comment 498 2 6 A eie 5 B RAM f 101 4 Sh Reference 9 Helge 9 merar 6 3 1 8 Hefte 8 2 B E 1 Sh Reference amp fet Ie ie Mode 1000W 1600W 2000W DIP switch Description 1 If set to one Do a full positional re scan at next power up bus query deletes and replaces the previous memorized endpositions 2 4 Not in use 212 2 E 2 Address Description 1 121 i 2 e 0 Use the programmed address To change see chapter E 5 Changing address on searchlight 2 LT 1 9 Set address equal to number 1 1 on panel 2 2 Fate B on panel etc i or safety reasons the motors in the searchlight will stop after 1 F fet th t in th hlight will st fter 1 5 3000W seconds without communication on the bus Page 13 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 7 CONNECTIONS SETTINGS AND INDICATORS INDICATORS Rx Yellow shows the activity on the bus and will flicker at normal bus activity Pwr Green light steady when the internal 24VDC is OK CPU Green Priority CPU LED Description 1 Steady on Is on for 5 sec when power is applied 2 Fast flash
16. Scale Cust TRANBERG A S 2008 Date 28 06 05 Contr DesigrC K R Appr COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 600A101119 PART LIST ASSEMBLY DRAWING FOR 1000 1600 2000 3000W ART NO DRAWING NO DESCRIPTION DIM MATERIAL 18 1 4307 600 101113 BRACKET FOR ABUTMENT AISI 304 1 25MM PLATE 8 1 50860085 TRANSFORMER 4315 600A101057 PLATE FOR STOPSWITCH AISI 304 3MM PLATE 4361 600A101061 STOP ARM AISI 304 3MM PLATE CABLE GLAND BRASS 4317 600A101211 JUNCTION BOX AISI 3161 4294 600 12122 BOTTOM PLATE MOTOR CASING AISI 304 3MM PLATE 4295 600A101025 ELEVATOR 1000 1600W XENON AISI 304 4728 ELEVATOR 2000 3000W XENON 4297 600A101040 MANOUVRE BOW 1000 1600W XENON AISI 304 4729 MANOUVRE BOW 2000 3000W XENON 4308 600A12127 MIDDLE PIECE AISI 304 56000118 RUBBER ELEMENT 56000115 DOUBLE STRIPPER 58010004 BALL BEARING 58010007 BALL BEARING 31 2 4681 SENSORCARD 32 33 59004532 PRINTCARD P1059 50231043 RELAY 16A 34 PART LIST Senden Br BOB Projection Gen rough ranasvingen U DOx T BERG N 4068 STAVANGER NORWAY Gen toler www tranberg com infoGtranberg com Gen toler Drw no 600A101119 Fev PART LIST File nr 600A101122 A FOR XENON SEARCHLIGHT Subst for Forma 1000W 1600W 2000 3000W Subst by RA Page 3 of 3 Approvals ASSEMBLY DRAWING Scale Cust Date 28 06 05
17. commander series B C j D Fs 5 LIGHT n NARROW FAST IT es 600 102101 2614 SAR searchlight control panel COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 3 MAINTENANGE 3 1 CLEANING PANEL The control panel may be cleaned with mild detergent on any parts SEARCHLIGHT Keep the searchlight and lens clean Use only water and soft cloth to clean the searchlight Clean the front glass lens only when the light is off and has cooled down If necessary clean the mirror using alcohol Ensure that all remains of the cleaning solvent are removed Use only a soft cloth to clean the mirror XENON LAMP Never touch a lamp with bare fingers Should the quartz glass bulb ever be inadvertently touched with bare fingers remove the fingerprint im mediately Carefully clean the lamp with alcohol and a cotton swab or a lint free cloth after which the lamp should be rubbed dry taking care not to scratch the quartz glass surface If fingerprints are not removed they will cause a weakening of the quartz glass and increased risk of bursting Always use appropriate facial and skin protection 3 2 LUBRICATION The lubrication point at the bottom of the U pieces should be greased every two years Use grease which is resistant to temperatures down to 50 C 3 3 MECHANICAL Check all external screws on the searchlight periodically and tighte
18. All OK and receiving messages from the bus master 3 Slow OK but not receiving messages to itself from flash the bus Off Fault Red 1 Steady on 1 Output stage of drive electronics has an overtemperature condition 2 During positional scan at power up If one of the conditions for fast or slow blinking occur at this phase it will start blinking correspondingly 2 Fast flash Overcurrent overload at one or both motors Will continue to blink fast until both motors are driven at the same time 3 Slow flash Not receiving any messages to itself Delayed 5 sec after the CPU LED Off Normal condition 7 3 CONTROL MODULES SIM and RCM module Priority Fault LED Description 1 Steady on Functional error Can be several causes 2 Fast flash Network error No messages received 3 Slow flash Network error The module receives messages on the bus but none to its own address Off Module and outputs OK 120 i 6666666669906 T 6666 Q B B ee be acolo 8 Io 8066
19. ID o 2 3100 87 ANON 91025 s paoiddy yo 13604 76406 40 7 545 s y uouex MOOOC uonounp v DUO 4 7090 009 7090LV009 0u 49 o AVMSON 15 890 008 9 49Jo uag uag Ku NOLLAIYDSIA 1Uvd SSYYE 18 1902 431 86225901 DYIJENVEL 55748 OZNW V2 70Z3 9 7162719 OUIENVEL ssvaa 10 001 STN D 40L3 QNV19 OUZENVEL OYJENVEL 2A es 55748 OZW VZ v0Z3 ANVTD 162919 1166681 315 9 9 2 HELSAN NOOIBWOO 12000098 Bo SOMISN TYNINHAL HLUVI 60218205 201906 40078 IWNINYAL 02918208 8116006 OSHAN 2018 WNINYAL 11018208 le CM
20. gt Fault Status commander series a 2900000012 SIM gt 50211 10191817 61514 31211 Searchlight Interface Module 2 MODE 1 Ch 8 Ch 7 che chs MENS used Ch 1 Ch 2 Ch 3 Ch 4 RANGE 0 Adr 1 8 f 1 7 811213141516 171819 10111112 2507 43 R R cm x 4 D20000000000 600A105468 Page 14 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 8 TECHNICAL DATA SEARCHLIGHT Model Xenon 1000W Xenon 1600W Xenon 2000W Xenon 3000W Length 570 mm 570 mm 660 mm 695 mm With 497 mm 497 mm 598 mm 598 mm Height 959 mm 959 mm 1084 mm 1084 mm Height w pedestal 1559 mm 1559 mm 1684 mm 1684 mm Weight searchlight without power supply 58 kg 58 kg 68 kg 73 kg Weight pedestal 14 5 kg 14 5 kg 14 5 kg 14 5 kg Electrical Line input voltage 9 Line input current max Standard cable gland dia Comm interface Required cable impedance Optical system Lamp power Lamp operating current Lamp lifetime approx Luminous flux Divergence Theoretical range at 1 lux Reflector diameter Focal point distance Tranberg Lamp Part No Lamp power supply type Motion motor unit Vertical range positive up Vertical speed Horizontal range positive right Horizontal speed NYE EG Lamphouse and motor unit Base Lens Mirror Fork and lifting rod Screw joint material Surface treatment
21. DIM 2612 2613 2614 Any user can control any searchlight at any time When the lamp on a searchlight is turned on it will be indicated in all the other panels by the indicator for that searchlight In the select buttons flashing slowly If the same searchlight is selected from another panel the select button is pressed then the other panel gains control over that searchlight and the first panel will loose its control As this happens the searchlight will maintain the previous lamp on or off setting but the speed setting will be dependent on the setting of the new control panel When the control panel is turned off the searchlights last operated from this panel will automatically be turned off NOTE Slow flashing is 1 sec on 1 sec off Fast flashing is 2 flashes per second 1 or POWER 2612 2613 2614 On Standby button activates the panel The backlight will turn on Press momentarily to turn on press and hold for 1 sec to go to standby In standby the panel will turn off all searchlights that was used by that panel The yellow indicator will light steady if it is a mas ter panel or flash slowly if it is a slave panel Adjusts the panel backlight level Press shortly yo change level one step press and hold to change the level to min or max 3 SEARCHLIGHT SELECT BUTTONS 2613 To select which searchlight you want to operate press the but tons on the top row The first is used to sele
22. Ingress protection DIN40050 Operating temperature 2 pcs E204 2A M20 6 4 11 8mm 02 1 pc E204 4A M32 20 26 5mm 1000W 50 ADC 2000 h 32 000 Im 1 2 6700 m 355 mm 14 69 mm 2 3 4 9400095 PX 50 230 VAC 202 254 VAC RS 485 Galvanically isolated typ 100 2500 1600W max 65 ADC 2000 h 60 000 Im 1 5 3 7400 355 14 69 2 3 4 9400088 N3 80 50 15 359 0 7 11 per sec 370 185 2 40 per sec Stainless steel Stainless steel 2000W max 70 ADC 2000 h 80 000 Im 1 5 3 9200 457 mm 18 83 mm 3 1 4 9400085 N3 80 Toughened soda lime glass Silver plated glass reflector Stainless steel Stainless steel Powder coated RAL 9010 IP56 50 C 50 C 3000W max 100 ADC 1000h 140 000 Im 3 8 11500m 457 mm 18 83 mm 3 1 4 9400106 N3 100E Other voltages available on request Page 15 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 8 TECHNICAL DATA PANEL Model 2612 2613 2614 Length Width Height Height w joystick Weight Mounting Input voltage Input current at 24V Ingress protection DIN40050 Operating temperature Storage temperature 163 mm 96 mm 62 mm 105 mm 360 g Flush 12 28 VDC max 120 IP20 0 C 40 C 20 C 60 C SIM Searchlight Interf
23. M V SOINOMIO3 14 LINN ShOIA3NHd OL LINN LX3N OL onpuoo 1UaJIND UBIY xz JALLV93N 3ALLISOd AddNS INIYYND 35 OL HOIH NON3X NOU lt I a Lu o lt 5 4 2 4 z gt o a Lu 2 4 600A106035 3000W XENON MAIN JB WIRING DIAGRAM Page 34 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL E a a 5 5 o M o o o o E I I o i I a 1 o q o o o ddy sygubiseg 01004 S v ONJSNVEL 01 60 21 PG asno ANON 21925 S p oJddy 12604 sans Duo Joy YSQNS 8 01 009 el 1 87017009704 7 40 WDJ DIG 0002 0091 0001 14S11494085 GF ubnoa uag eansojoue eui jo episu uo gq 1 Bununow se ou punoJD 1404 310N epis uo seous PUD synu ULM peueijsp 0 81 0 5 5 epis uope uo 1 17 0 suonoeuuo5 8402 OZW 200 Emm edi
24. o 2 l 4 tx a m a Lu lt q 2 6004105499 CONTROL CIRCUIT XENON 1000W WIRING DIAGRAM uddy sYnbseg 1409 11720790 9100 S v DYIENVEL 3870 ANON 91525 5 0 0 44 jo 13604 3sqns 40 154065 6676017009 roy 67vG0IvOO9 ou uso Jejo uag Gp rer eo 5 2 0 lt 2 LHOIHOYVIS OL 1 N 94 ON MOLONI HON Adds OVAOST MOQO uouex 0 10 51 02 UW09 BJ8QUDIIGOJU AVMMON 15 890 008 9 6 A Idd nNS YI3MOd NON3X OSXd NIE OL IV N9IS OVAOST 35 NOAH NON3X MOH Adds OVAOST Cv NOIS 2 2 1 5 NOI N Alddns dvi M3MOd NON3X 804 ATddNS OL OVAOET
25. 1000W 38 600A102837 TERMINATION PLAN FOR SEARCHLIGHT XENON 1000W 39 600A103811 SIM INTERFACE MODULE 1000W XENON POWER SUPPLIES 40 600A104066 SIM INTERFACE 1600 2000 3000W XENON POWER SUPPLIES 41 Page 3 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 1 SYSTEM OVERVIEW SEARCHLIGHT 1 SEARCHLIGHT 2 SEARCHLIGHT 3 o oj ol 6 see PANEL 2 PANEL 3 PANEL 4 PANEL 5 600A105424 The Tranberg Commander Searchlight uses a serial communication net SEARCHLIGHT MOTION CONTROL work to control and monitor the searchlights This makes it possible to The Commander Searchlights are equipped with positional sensors for both freeely choose and combine the number of searchlights and panels All motors axes This makes it possible to let the searchlight automatically move panels can control all searchlights one at a time by using selection but to pre defined positions and also results in smooth controlled motion tons on the panel The searchlights can rotate more than one full revolution approx 370 and the end stop is located at the connection box The vertical movement is from The communication network is connected as bus topology i e the com approx 15 upwards to approx 35 down
26. 8 2211 anig aituw enijg aMuM ang ang p 082 001 uaa abueiQ 9 1 2 u2219 2NYM YM parsing asp 8895 VIL V895 VIL U ju ju sjencuddy Jo abed tV 4sqns ueJbeiq Jenuejod punoug Jo yeg Aue 0 Jay j32euuoo jou OG 14011 4 Terns Prus saul Jamod payesedas daay jeuJog 19 15415 665501 009 au an 6ESS0LW009 ou Jq OP Ubno van 9D SNquEjU 10 ejqeo YJOMISN 58 58 Se qeo ejqeing 0062 001 e uepeduur uuoo buequbJy MMM 15 890 08 008 9 6 paysim 10 xz esf yJOMJOU 5 uoneoiunuiuio 915 MOTET woos e aq 01 54464 papes 0241 IVA OEZ Kiddns syejap eas sassaJppe jaued 540 38103 G4 Y 40 auo saJinbaJ S 038 1100 104400 ay 3J0N 02 1246 5 10 4402 dwe7 pue ad 22 062 114405 14 185043 4188
27. FP MON SONE sngieju snqyoJg 10 ejqeo eq ued S8t SH y6no4 vay uouafo4d ejqeyng 0 2 001 merino M T U98J0S e qeo peisiw xg JO xz Howjeu 987 54 0310 3SIMH3HIO SS3 INN 0311995 38 OL S318VJ 11 un 5 0118 4 01 YJOMJON 487 58 xau OL e ul pajunou aq oj sjJed 0744 91463 1041401 paddns 7 q panddns sajqe 1 04 542019 jeuiuJa JVAOEZ 184545 044402 due pue 30 Juasins ybiy JVAOET Aiddns Jamod JYBNYIJESS JVAOEC Ajddns Jemod 1u6i uaueas JVAOEZ euBis 041002 duie1 30 148J4NI Y IH aseyd c JVAQEZ Ajddns HUN 3040W 001 08 WAYI due 1YB142JEIS 46 95 NSd uouax L 17011590 0 440 944 04 485 84 JSNW Q0L EN 08 EN jo doy uo YILIMS jJ0 NO 9 1 310 amp a f gt 5 I l I f Lu e 0 amp COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL Page 32 m
28. SUPPLY See the manual for the power supply When the lamp is lit the lamp power should be adjusted up to Type Current PSU Comment 1000W lt 50AMP PX 50N By using the two switches off low high and 1 6 see dwg 600A105275 1600W lt 65Amp N3 80E By using the hand wheel clock wise 2000W lt 70Amp N3 80E 3000W lt 100Amp N3 100E By using the hand wheel clock wise By using the hand wheel clock wise The current must be measured with DC clip on amp meter on the cable between the power supply and the lamp unit Measure and adjust the current after turning on the lamp then wait for about 10 minutes after the system have reached thermal stability and do another adjustment NOTE The on off button manual operation on the side of the N3 80 must be set at OFF Otherwise the power supply is always on 5 SPECIAL PROCEDURES 5 1 IDENTIFYING THE MASTER PANEL For the following special procedures the master panel need to be identified The master panel can be recognized by the yellow indicator in the power button When you turn off power by pressing this button the yellow indicator will be continuously lit in the master panel It will blink slowly 1 sec on 1 sec off on a slave panel 5 2 RE SCAN OF NODES CONNECTED TO THE BUS If necessary the master panel can do a bus scan when powered up using the following procedure Note Do not operate or use any panels or s
29. This button can alternatively be pushed several times until the panel backlight is lit When the backligth is lit release the power button The panel will now send a special message to the searchlight 7 Checkthe indicators in the searchlight select buttons 1 5 2 6 9 7 and 4 8 After approx 5 10 sec one of them will flash fast 2 times pr sec to show the new address of the searchlight Page 10 8 Push power button once to turn on the panel Check if the searchlight can be controlled on the new address The procedure can be repeated if necessary 9 If more searchlights are to be changed disconnect the power to the current searchlight and repeat the procedure from step 3 FINALIZING 10 IMPORTANT Turn the rotary switch on the rear of the master panel back to the initial noted setting 11 Mount the master panel back in place connect the power supply to all the searchlights 12 Do a re scan of the bus either by disconnecting and reconnecting the power supply to the master panel or by follow ing the re scan procedure described further up in this document Repeat if necessary COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 6 FAULT FINDING 6 1 GENERAL Check which searchlights and from which panels the problem exists on Can the fault be isolated to particular searchlight or panel If it is a system with a radio control module RCM check if the same problems exists with the ordi
30. Y 9H38NVHL sno Z 1 2 095 s paouddy 10 3sqns 75406 101201 009 du T3Nvd 7OMLNOO 1 7192 2192 1NO 1ND ANY TVNOISN3NIG HO3V3S 192 331 eonou 220 sj uod suoinq jo UO s uauodwos 310N Page 29 juod 041U09 UWO9 BJSQUDJI OJU 14B11494095 NINN 192 431 AVMSON HJONVAVLS 890 EN ET uonaafosd kede SE GER ms av 75 SG SAN NN S4010Z 60 jo epis NI G _ G NG SL IANYA 108102 1 UV LAW uod 04 U09 2192 43 40 x VW Sexy glg 192 6192 2192 331 100 100 pund jo41uoo HINN 6192 43 meme m d pr SES m lt 2 a o 2 5 lt o 2 l 4 a m a m lt q 2 6004102101 CONTROL PANELS DIMENSIONS AND CUT OUT sun 5 16010 aed 3NON 91225 SV 9 ION
31. at least 5 seconds 3 On the 2613 and 2614 panels the indicators in the searchlight select buttons will start flashing in sequence On the 2612 panels the indicators in the speed buttons will flash in sequence Release the speed buttons 4 The sequential flashing will last for a couple of seconds as long as the scanning of the bus is performed When the flashing is finished the system is ready for use 5 Repeat the procedure if necessary Page 9 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 5 SPECIAL PROCEDURES 5 4 RESET OF SEARCHLIGHTS 1 Remove power 230 to the searchlight motor unit wait for approx 10 sec and reconnect the power It is not necessary to disconnect the xenon power supply several searchlights need to be reset repeat this for each searchlight before commencing to step 2 Doare scan from the master panel Alternatively remove and re apply power 24VDC to the panels either all or at least the master panel The searchlight will now move to the right and upwards to find the end positions and back to center If necessary watch the searchlight at this stage to verify the movement 5 5 RECALIBRATE END LIMITS ON SEARCHLIGHTS 1 Open the searchlight junction box and set DIP switch no 1 to ON 2 Remove power 230VAC to the searchlight motor unit wait for approx 10 sec and reconnect the power It is not necessary to disconnect the xenon power supply If several s
32. master the system will appear dead if more than one the panels will have an unpredict able behaviour 6 If several faults are present on a system try to isolate one panel and one searchlight and get this to work then add more units step by step 7 To decide whether cabling or searchlight is erroneous power a panel set to master with a 9V battery and connect the communi cation network directly to a searchlight Page 11 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 7 CONNECTIONS SETTINGS AND INDICATORS 7 1 PANELS There are 3 different panel models CONNECTIONS Versions with phoenix screw terminals Connect A B to one pair and Sh1 2 to one pair Alternatively to one pair screen to Sh1 or Sh2 1 TEF 2612 Single this panel can only control 1 searchlight search light no 1 2 TEF 2613 Multi the standard panel for control of up to 8 search lights A Pair 1 Pair 1 3 TEF 2614 SAR Search And Rescue can control 4 searchlights B Pair 1 Pair 1 with 2 light sources each
33. of 3 Approvals Scale NONE Date 15 10 08 Contr TRANBERG 5 2008 Design CKR Appr Page 22 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL q a E q 9 o n 5 o N o o o IN LL co A o q o o yy ubisag 9002 s y o983SNvEL 0 41000 90 10 52 9300 3809 8 1 5 ONIMVYC LISHSLONGOYd YINOLSNO s paoiddy sans NON3X MOO9L MOOOL 10 3sqns 1 5 Q3TIOMLINOO SLOWSY 268201 009 0692 431 QNV 0797 331 468001 009704 MIG ue 2 AIO uso HJONVAVIS 890 008 9 uonoaefolg 02 42 0 TIVL3G ASVE Page 23 lt 1 ao Lu o Es E 4 4 4 o a Lu 2 4 2 o o o o o lt o o ID Au LL X o 2 o 9 addy SYDbisag 0102 Sv
34. to home If only one searchlight is selected or has been used from a panel a short press on this button will command the searchlight to go to its preset home position A long press gt 5s will set the searchlight s current position as the new home position for that searchlight GROUP Move several searchlights If two or more searchlights have been turned on from the same panel a short press on this button will start the group function The selected searchlights will then move simultaneously INDICATOR TEST 1 To see if all indicators on the front of the panel are working pro ceed as follows 2 Turn off panel with the ON STBY button Press and hold the ON STBY button for at least 5 seconds 4 While holding the ON STBY button press and release the DIM button shortly 5 Release the ON STBY button All indicators on the front of the panel will now flash rapidly 6 If joystick or buttons are operated during this test a corresponding LED s will extingwish as long as the button is held 7 Press and release shortly the ON STBY button to exit lamp test mode and to turn on panel NOTE Slow flashing is 1 sec on 1 sec off Fast flashing is 2 flashes per second MULTI SAR SEARCHLIGHT CONTROL PANEL TEF 2614 IGNITION WIDE SLOW Je ee 9 LEN ON STBY DIM GROUP Go o m 7 WARNING UV IR LIGHT
35. 890 008 9 ubno4 ua uonoe o4d uonoun eui JO y uo joq pub gq 1 Bununow 1 1 eJojeq punoo iuibd pung 3LON 5 od to 81 01 epis uo e qpo puo SJNU eq oj 1 04 PUD gj 2 epis uo peJepjos aq 2 0 8 9402 YUSJINJ UYBIY xz e gpo 2102 cow snoo 31979 H3LV3H Snoo 191090 5n20j upj Je1pay 1 pay onpuoo juejno uBiu xz 2 2 Sov 1a e 9 Lno n H IHO KOG UOHSUT PASAU ALIN NON3X 210924 XO8 NOLLONAP NOYH NOLLONNP AYNSOTONS dAVT lt 1 ao Lu o E 4 4 gt o a Lu 2 4 6004106039 SEARCHLIGHT HEAD XENON 3000W WIRING DIAGRAM Page 36 m lt a LU o Z 5 lt
36. Contr TRANBERG A S 2008 DesigrC K R Appr Page 19 addy yy oubiseg 8002 s y 5 0 0 44 M000 c 0002 M0091 M0001 10 sqns lH9IIHOSV3S NON3X ONISNOH dAVT 82620 009 uu alld ATENISSV AVMYON 15 890 008 9 5 uag uonoefoJd E 1 a Lu o E 4 4 gt o a Lu 2 4 6004103538 LAMP HOUSING TEF 2650 XENON 1000 1600 2000 3000W Page 20 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 600A104043 PART LIST FOR LAMP HOUSING XENON 1000 1600 2000 3000W POS NUMB ART NO DRAWING NO DESCRIPTION DIM MATERIAL i 50860112 STARTER IREM AS 8030 230V 1000 1600W XENON 50860116 STARTER IREM AS 16040 2000 3000
37. LATION 8 5 SPECIAL PROCEDURES 9 6 FAULT FINDING 11 7 CONNECTIONS SETTINGS AND INDICATORS 12 TECHNICAL DATA 15 DRAWINGS 17 600A103537 TEF 2650 XENON 1000 1600 2000 3000W ASSEMBLY DRAWING 17 600A101119 PART LIST ASSEMBLY DRAWING FOR 1000 1600 2000 3000W 18 600A101119 PART LIST ASSEMBLY DRAWING FOR 1000 1600 2000 3000W 19 600A103538 LAMP HOUSING TEF 2650 XENON 1000 1600 2000 3000W 20 600A104043 PART LIST FOR LAMP HOUSING XENON 1000 1600 2000 3000W 21 600A104044 PART LIST FOR LAMP HOUSING XENON 1000 1600 2000 3000W 22 600A102892 TEF 2650 XENON 1000 1600 2000W DIMENSIONAL DRAWING e3 600A104859 JUNCTION BOX TEF 2650 1000 1600 2000W XENON 24 600A106042 TEF 2650 XENON 3000W DIMENSIONAL DRAWING 25 600A106041 JUNGTION BOX TEF 2650 XENON 3000W 26 600A105275 DIMENSIONS XENON POWER SUPPLY IREM PX50 27 600A106045 DIMENSIONS XENON POWER SUPPLY IREM N3 100 28 600A102101 CONTROL PANELS DIMENSIONS AND CUT OUT 29 600A105539 SYSTEM EXAMPLE WIRING DIAGRAM 30 600A105052 SEARCHLIGHT AND POWER SUPPLY 1000W WIRING DIAGRAM 31 600A105053 SEARCHLIGHT AND POWER SUPPLY 1600 2000W WIRING DIAGRAM 32 600A104948 XENON 1000 1600 2000W MAIN JB WIRING DIAGRAM 33 600A106035 3000W XENON MAIN JB WIRING DIAGRAM 34 600A104874 SEARCHLIGHT HEAD XENON 1000 1600 2000W WIRING DIAGRAM 35 600A106039 SEARCHLIGHT HEAD XENON 3000W WIRING DIAGRAM 36 600A105499 CONTROL CIRCUIT XENON 1000W WIRING DIAGRAM 37 600A105319 CONTROL CIRCUIT XENON
38. MUNICATION NETWORK 1 Use2xtwisted pair cable or 1x twisted pair screen Characteris tic impedance 100 250 ohms Suitable cables types can be cables made for Profibus Interbus Ethernet Cat5 or similar 2 The communication network must be connected as a bus topol ogy i e from point to point unit to unit No loops or star connec tions are allowed See drawing 6004105539 3 Noend terminations are necessary 4 Connect A to A B to B and Ref to Ref Ref is also called Sh on some units 5 The order of panels and searchlights along the bus can be freely chosen Tip A drawing of the system showing the order and ad dresses ofthe units can be of great help if troubleshooting should be necessary NOTE1 Keep communication cables away from all power lines NOTE2 Treat regard Shield Reference as a signal It shall under no circum stance be connected to Ground or other Protective Earth potentials See technical data for details of communication interface Connections communication cable RJ 45 RJ 45 1 3 1 so la 5 24 4 Rer Cable RS 485 fel 4 5 Ref Ref 5 6s 6 7 3 7 83 Shield Shield 8 Signal Pin 568 A TIA 568 8 Use twisted pair cable with screen A 3 White Orange White Green Characteristic impedance B 6 Orange Green 100 2500hm Ref 4 Blue Ref 5 White Blue White Blue Pin 1 2 7 8 Not connect
39. ND USER MANUAL 600A101119 PART LIST ASSEMBLY DRAWING FOR 1000 1600 2000 3000W Page 18 POS ART NO DRAWING NO DESCRIPTION DIM MATERIAL AISI 304 4292 600A101039 FRAME FOR MOTOR CASING 1 25MM PLATE AL BOLT 90 4288 600A101035 MOTOR SUPPORT VERTICAL MOTOR 5600000 VERTICAL MOTOR HORIZON TAL MOTOR AISI 304 4287 600A101064 BRACKET FOR HORIZONTAL MOTOR SMM PLATE 4300 600A12131 TOOTH BELT DISK 4321 600A101056 TENSIONING TOOTH BELT 56000101 BELT 4502 600412126 SWIVEL PIN AISI 304 PLATE 4289 600A12130 MANOUVRE BOLT 4305 600A12128 UPPER S OILON NYLON 25 9 4306 600A12128 LOWER SLEEVE OILON NYLON 024 4299 600A101027 GEAR WHEEL 60T HORIZONTAL 094 HORIZONTAL MOVEMENT 4290 600 12124 BEARING HOUSE PART LIST Strandsvingen 6 P 0 Box 8003 4068 STAVANGER NORWAY www tranberg com info tranberg com PART LIST FOR XENON SEARCHLIGHT 1000W 16000W 2000 3000W ASSEMBLY DRAWING Projection File nr 4303 600A12125 CLAMPING PLATE FOR ELEVATOR AISI 304 103 4304 600A101129 SEALING COLLAR FOR SWIVEL PIN AISI 304 104x2 4261 600A12120 TOP PLATE FOR MOTOR SUPPORT FRAME AISI 304 6MM PLATE Gen rough Gen toler Gen Drw 600 101119 600A101121 Subst for Forma Subst by A4 Page2 of 3 Approvals
40. SEARCHLIGHT INSTALLATION AND USER MANUAL 600A104044 PART LIST FOR LAMP HOUSING XENON 1000 1600 2000 3000W POS NUMB ART NO DRAWING NO DESCRIPTION DIM MATERIAL 4446 600A102009 SEAL FOR FRONT GLASS 1000 1600 2000 3000W BOLT POM 35 5 98999072 RUBBER SEAL 1000 1600 2000 3000W SILICON 4456 600A102252 LAMP FITTING FRONT 1000 1600W 4621 LAMP FITTING FRONT 2000 3000W 2 1 4447 600A102284 LAMP FITTING XENON TEFLON 1000 1600 2000 3000W TEFLON 4517 600A102411 LAMP FITTING BRASS FRONT 1000 1600W 4692 LAMP FITTING BRASS FRONT 2000 3000W i 9200085 XENON LAMP 2000W 9400106 XENON LAMP XBO 3000W ji 9400095 XENON LAMP XBO 1000W 9400088 XENON LAMP XBO 1600W 5 j 50890045 REFLECTOR 14 1000 1600W AN 50890040 REFLECTOR 18 2000 3000W Fe 1 4415 HEATER CABLE 1000 1600 2000 3000W 48 4516 600A102410 LAMP FITTING BRASS REAR 1000 1600W BRASS 4693 LAMP FITTING BRASS REAR 2000 3000W PART LIST Changed part number on pos 20 reflector from 50890033 to 50890045 16 04 15 CKR SYMBOL REVISION DATE SIGN Projection Gen rough TRANBERG Strandsvingen 6 P 0 Box 8003 4068 STAVANGER NORWAY Gen toler www tranberg com info tranberg com Gen toler Drw 600A104043 Rey PART LIST FOR ASSEMBLY DRAWING 600A103538 File nr 600A104044 B LAMP HOUSING Subst for Format XENON SEARCHLIGHT i Page 3
41. Sh Reference Pair 2 Screen Sh Reference Pair 2 Screen All models are identical regarding outer dimensions and connections The 2613 and 2614 panels have 13 keys while the 2612 panel has 9 keys It does not have the upper 4 searchlight select keys Version with RJ 45 connectors There are 2 versions of each of these panel models Pin Color TIA 568 A Color TIA 568 B Signal 1 Old version with phoenix type screw terminals as bus connector 1 White Green White Orange N C 2 New version with RJ 45 connectors as bus connector 2 Green Orange N C 3 White Orange White Green A 4 Blue Blue Reference 5 White Blue White Blue Reference 6 Orange Green B 7 White Brown White Brown N C 8 Brown Brown N C Shield Shield commander series Status 5 Fault SETTINGS 5 5 For all panels with phoenix screw terminals and panels with RJ 45 5 connectors delivered after April 2009 o Por RSRS NDS Rotary Switch Settings o oT TI TITT o 3 C N A ADR Address Mode Panel Type 0 0 0 Master 0 1 7 1 7 Slave TEF 2613 Old version Delivered before April 2009 600A104817 1 0 7 8 15 2 0 0 Master 2 1 7 1 7 Slave TEF 2612 3 8505 4 0 0 Master commander series 4 1 7 1 7 Slave TEF 2614 Status ss M 5 0 7 8 15 Tx Pwr Rx Faut 3231 50091314 5 8 5 85285 For panels with RJ 45 connectors delivered before April 2009 5 i S Rotary Swit
42. TEF 2650 COMMANDER SEARCHLIGHT XENON INSTALLATION AND USER MANUAL IMPORTANT WARNING Xenon bulb lamp is pressurised Do not work on xenon lamp without reading this manual and precaution given 5 I P JL IS EA PI 2 Me P 5 28 LE JGNITION WIDE 95 95 ON STBY WE o dE C TRANBERG Tranberg AS P O Box 8033 N 4068 Stavanger Norway Tel 47 51 57 89 00 Fax 47 51 57 89 50 E mail info tranberg com www tranberg com Tranberg Systems Hjulmagervej 15C 7100 Vejle Denmark Tel 45 75 85 83 80 E mail mail tranbergsystems com www tranbergsystems com COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL SAFETY INSTRUCTIONS The intense light output may damage eyes when stared directly into the light Xenon light sources use an igniter located inside the searchlight head that produce very high voltage when started This is potentially lethal and great care should be taken to avoid any contact with the igniter cables or the light source itself Always handle xenon light bulbs carefully and with out inducing any mechanical stress Use appropriate safety gear when handling xenon light bulbs such as protective eyewear The xenon bulb has high internal pressure In case of explosion fragments of the light bulb may be very dangerous Any type of light source reaches very high tempera ture Do not touch if warm Never touch with bare skin as this r
43. VNINHIL OVA OVA OFZ OYA 0828 OVA OFZ OVA OFZ DIVA OEZ 022 OVA OFZ 8 8201 00 uu ally OS9Z 431 Wv3OVIG ONIHIM j Jeezoivoog ou mig 43 0 UBD WO9 BJSQUDJIGOJU 49 0 AVMYON HIJONVAVIS 890 i amp 008 9 ueBuwspubas OESENVEL 4 Adans NU Adds Adds UMOJ UMOJ NON3X NOISIA33M Joanss 80701790 SNOILO3NNOO ONY SLINDYID TOYLNOD Q39NVHO V 60760791 35 QNOO3S V OL SNOILVNINYSL 031234500 8 8 SI 31000971 SOVAYNSLNI 35 JNO OL Q3193NNOO SLHOMHOYVAS NON3X 40 HIEWNN WAWIXVW IWOLLAYOSHL 804NOS euo ag jou op sal ddns Jamod 340jaJ8U PUD 06 51404 G Y SH sal ddns Jamod MHYOMLIN NO STANVd 91 EO Bl d 5 8 8 TANVd 2 3NVd 13NVd 40 P 118201009 MYOMLIN YYOMLIN YYOMLIN ees G8y SM G8y SM 58 58 OVA OST NIH
44. W XENON 4581 600 102846 FOR FOCUS SWITCH AISI 304 4518 600A102412 CONNECTOR FOR MOTORFOCUS XENON 12 1 98994007 HANDLE BLACK G F POLYPROPYLEN 11 1 56000003 MOTOR FOR FOCUS TYPE G15 50220010 CAPACITOR 230V 60Hz 15 1 5482 600A102852 FOCUS ARM 50214041 END SWITCH 50229516 EMC FILTER TYPE 1280F 060 8 50229515 EMC FILTER EPCPS TYPE B85 321A 2205A101 7 1 4434 600A102253 BACKLID WELDED 1000 1600W 5135 BACKLID WELDED 2000 3000W 4448 600A102408 LAMP FITTING XENON REAR TEFLON 1000 1600 200 3000W 6 1 4442 LAMP FITTING REAR 2000 3000W TEFLON BOLT 35 5 3 4502 600 102368 REFLECTOR CLIP REAR 1000 1500W AISI 304 a 4413 6004102254 LAMP HOUSING 0450 WELDED 1000 1600W AISI 304 5122 LAMP HOUSING 2540 WELDED 2000 3000W 3 3 501 600A102367 REFLECTOR CLIP FRONT AISI 304 50291191 WIRE TG 180 1000 1600W 50291192 WIRE TG 180 2000 3000W 80450040 600 102008 FRONT GLASS 1000 1600 HARDENED GLASS 50450041 FRONT GLASS 2000 3000W PART LIST randsvingen Q DOX TRANBERG 111068 STAVANGER NORWAY www tranberg com infoGtranberg com Gen toler ____ toler Drw ar PART LIST FOR ASSEMBLY DRAWING File nr 600A104043 LAMP HOUSING 600A103538 Subst for Forma 1000W 1600W 2000 3000W Subst by XENON SEARCHLIGHT TRANBERG A S 2008 DesigrC K R Appr Page 21 COMMANDER
45. ace Module Length 120 mm Width 140 mm Hight Weight Mounting 35 mm DIN rail Input voltage 20 28 VDC Input current at 24V max 200 mA Ingress protection DIN40050 20 Operating temperature 0 C 40 C Storage temperature 20 C 60 C XENON PSU See also manufacturers specifications Model PX 50N N3 80E Dimensions Length 595 mm 360 mm Width 245 mm 320 mm Hight 238 mm 770 mm Line input voltage 230 230 VAC Max input current 11 152 Line type 1 phase 3 phase Ingress protection DIN40050 20 20 Operating temperature 0 C 40 C 0 C 40 C Storage temperature 20 C 60 20 C 60 N3 100 320 mm 380 mm 770 mm 230 18A 3 phase 20 0 C 40 C 20 C 60 C Page 16 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 600A103537 TEF 2650 XENON 1000 1600 2000 3000W ASSEMBLY DRAWING Projection Gen rough TRANBERG Strandsvingen 6 P 0 Box 8003 4068 STAVANGER NORWAY Gen toler www tranberg com info tranberg com Gen toler Drw no 600A10353 Rev ASSEMBLY DRAWING File nr 600A103537 TEF 2650 XENON Subst for 1000 1600 2000 3000W SEARCHLIGHT Subst by Page 1 of 3 Approvals Scale NONE Cust Date 16 01 08 Contr TRANBERG A S 2008 DesigrC K R Appr Page 17 COMMANDER SEARCHLIGHT INSTALLATION A
46. ch Settings Q 2000090 N A ADR Address Mode Panel Type 0 0 0 Master TEF 2613 New version 600A102101 0 1 9 1 9 Slave 2 0 0 Master TEF 2612 2 1 9 1 9 Slave 4 0 0 Master TEF 2614 4 1 9 1 9 Slave Note The addresses 10 15 are not available on these panels Page 12 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 7 CONNECTIONS SETTINGS AND INDICATORS INDICATORS Priority Power btn LED Fault LED Description 1 Fast flash Fast Power on or off Network error No messages received 2 Fast flash Slow Power on or off Network error The module receives messages on the bus but none to its own address Steady on Off Power off standby Master Panel Slow flash Off Power off standby Slave Panel Receives messages from master Off Off Power on Master or Slave Panel if a master panel do not get any answers messages from any other slave or node then the master will signal No messages received Slow flash 1 sec on 1 sec off Fast flash 2 blink per second The yellow Rx and Tx LEDs shows the activity on the bus and will flicker at normal bus activity The green Power LED will light steady when 24VDC is applied supplied 7 2 SEARCHLIGHT MOTOR UNIT There are 2 different versions of the motor unit
47. ct searchlight no 1 and 5 The first press selects searchlight no 1 press once more within a sec ond to select searchlight no 5 For the three other buttons works the same way It is only possible to select searchlights that are connected The panel may operate up to 8 searchlights and the system will automatically detect the number and adresses of the searchlights that are connected 2614 To select which searchlight you want to operate press the but tons on the top row The first A is used to select searchlight no 1 The first press selects the first lightsource of searchlight no 1 press once more within a second to select the second lightsource For the three other buttons it works the same way It is only possible to select searchlights that are connected The panel may operate up to 4 search lights addresses 1 to 4 and the system will automatically detect the number and adresses of the searchlights that are connected Page 5 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 2 OPERATION 4 LIGHT 2612 2613 2614 Turn light on or off green indicator light will light steady if the lamp is on Flashes rapidly when the group function is activated 5 IGNITION 2612 2613 2614 Press to ignite the xenon lamp Activates the ignitor as long as the button is held Not used for other lamp types Do not hold for more than 1 second as this may damage the ignitor The searchlight has safety tim
48. ddressed units panels and searchlights can be placed freely along the bus they don t have to be placed according to their ad dress or in any special order 3 The address of searchlights are normally pre set from factory See chapter changing address on searchlight if changes are needed The address can also be hardwired by the address rotary switch in the connection box 4 4 STARTUP OF SYSTEM 1 Check that all connections are correct and no short circuits or breaks Check polarity of the high current power lines to the xenon lamp Important as wrong polarity will destroy the lamp in a few seconds check all 230VAC supply lines Also check the 24VDC supply to the panels and other control modules 2 Turn on power first to the searchlight motor units then the xenon power supplies and at last the 24VDC supplies to the panels If the panels are powered from separate supplies then first apply power to the slave panels then to the master panel Check visu ally that each searchlight makes a positional scan right after the master panel is powered up The master panel should now find all searchlights and panels and be able to communicate with them 3 Check movement and light on off of all searchlights Do not leave the xenon lights switched on without adjusting the power supply 4 Adjust the xenon power supply see ch 4 5 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 4 INSTALLATION 4 5 ADJUSTING THE XENON POWER
49. dicator in light button functions normally tog gles on off when pushing the button If yes then the communica tion with the searchlight is OK and the fault may be in the lamp circuits Check the lamp itself electrical wiring and relays If no the communication network may be faulty or being influenced by interference or the searchlight may have a power loss 230VAC Try to reestablish the communication with the searchlight Do a re scan on the master panel see ch 5 2 or 5 3 Check relays in the lamp power supply circuit The control circuit P N 4587 before the xenon PSU contactor in junction box relay on motor drive electronics If a SIM module is installed check correct network connection and online status status indicators see ch 7 3 check that the number of the output controlling the contactor corresponds to the searchlight address Check ignition function Check if there is sparking in the lamp check for noise cracking or hissing when igniting check that there is no sparkover at the high tension cables inside the lamp house Under normal operation there shall be noise hissing and sparking in the lamp If noise is heard but no spark in lamp there may be a failure in the high tension cables If no noise is heard the ignitor may be faulty Warning The ignition voltage is 20 30 kV 6 Check and measure the supply current to the lamp If too small light will extinguish if too high overheating of la
50. e out to spare the ignitor and lamp from excessive wear 6 NARROW AND WIDE 2612 2613 2614 Adjusts the lamp focus Will change the beam from wide to narrow or backwards Applicable only for searchlights with motor focus Press and hold to change focus The focus motor will automatically stop at each end position 7 POSITION INDICATORS 2612 2613 2614 Arrow left and right Steady light The searchlight is in the sector left or right for the home position The searchlight is at the normal left or right end position Slow flashing Fast flashing The searchlight has stopped due to mechanical overload or at the end limit switches Square Steady light The searchlight is at its horizontal home position Slow flashing The searchlight is at its horizontal and vertical home position Fast flashing The panel has sent set home position mand to the searchlight 8 JOYSTICK 2612 2613 2614 Left right Up for light downwards down for light upwards 9 FAST AND SLOW 2612 2613 2614 Adjust motor speed 9 Steps 5 Indications Speed 1 slow 2 3 Fast Slow SINGLE SEARCHLIGHT CONTROL PANEL 2612 o o LIGHT NARROW Ce commander series TEF 2612 Single searchlight control panel Page 6 10 HOME GROUP 2612 2613 2614 DUAL FUNCTION HOME Move
51. earchlights during this procedure Ensure that all are powered up 1 Turn off the master panel using the power button Release the but ton The backlight will turn off 2 Press and hold the power button for at least 5 seconds 3 While holding the power button press and release the second se lect button marked 2 6 2613 or B 2614 Repeat if neces sary until backlight turns on 4 The panel backlight will now turn on and it will start the scanning of the bus it takes a couple of seconds 5 Release the power button 6 When the scan process is finished the panel will show which searchlights are present on the bus by fast flashing the corre sponding leds on the select buttons upper row 7 Turn on the panel by using the power button as usual 8 Repeat the procedure if necessary 5 3 ALTERNATIVE RE SCAN PROCEDURE FOR PANELS DELIVERED FROM APRIL 2009 AND ONWARDS If necessary the master panel can do a bus scan when powered up using the following procedure A panel can do both this alternate re scan procedure as well as the previous procedure ch 5 1 Note Do not operate or use any panels or searchlights during this procedure Ensure that all are powered up 1 Set all panels to standby turn off by using the on stdby button The backlight will turn off Locate the master panel see ch 3 2 and turn it on again 2 Press and hold both speed buttons fast and slow for
52. earchlights need to be reset repeat this for each searchlight before commencing to step 3 3 Do are scan from the master panel Alternatively remove and re apply power 24VDC to the panels either all or at least the master panel The searchlight will now do a complete movement up right left center down to find the end limit positions back to center If necessary watch the searchlight at this stage to verify the movement 4 Set DIP switch 1 back to OFF and close the junction box 5 6 CHANGING ADDRESS ON A SEARCHLIGHT PREPARATION 1 Identify the master panel Unmount the master pan el so as to get access to the rotary swiches on the rear IMPORTANT Make a note of the settings of the switches 2 Disconnect the power supply to all the searchlights Leave the power supply to the panels connected PROCEDURE 3 Connect the power supply to the searchlight whose address shall be changed 4 Turn off the master panel using the power button Release the but ton The backlight will turn off 5 Set the rotary switch labeled N A on the rear set it to one lower than the new address of the searchlight address minus 1 e g set to 1 if the searchlight is to be set to address 2 i e respond to the first press of button 2 6 6 Press and hold the power button for at least 5 seconds While holding the power button push the button marked 3 7 a short normal push and release
53. ed 600A105512 Page 8 CABLING SEARCHLIGHT MAINS 230 For xenon searchlights the mains power supply is needed for sup plying the motor unit heater and focus motor in the lamphouse The xenon lamp itself is powered by separate high current DC PSU CABLING XENON DC POWER SUPPLY Cables longer than 30 40 m are not recommended Also keep the cables away from sensitive circuits The total voltage loss at speci fied current should not be more than 3 4 volts Note that the ca ble losses must be calculated for twice the length since there are two conductors to the bulb Cross section must be at least 10 sqmm each conductor for longer distances and higher power lamps gt 1000W 25 sqmm is recommended VOLTAGE LOSSES Nominal Values Type Lamp Current Crossect L 20m L 30m Voltage sqmm x2 x2 x2 1000W 19V 50A 16 1 08 2 15 3 23 1600W 23V 65A 16 1 40 2 80 25 0 89 1 79 2 68 2000W 27V 70A 25 0 96 1 93 2 89 3000W 29V 100A 25 1 38 2 75 4 13 35 0 98 Ver 2 95 Max current density 4A sqmm Internal cable loss 1000W 0 17V 1600W 0 23V 2000W 0 15V 3000W 0 14V 4 3 ELECTRICAL INSTALLATION SETTINGS Address settings 1 Each unit searchlight or panel must have its own unique address Panels and searchlights have separate address spaces i e panel with setting 2 does not interfere with a searchlight set to address 2 2 The a
54. educes light output The motorized searchlight moves both vertically and horizontally Be aware of any personnel close to the searchlight when testing or operating Never use force to move the searchlight head on a mo torized unit This may damage the power train inside the motor unit Never open a searchlight head while energized High voltage is present Always wait until light source and other components have cooled before touching any part GENERAL WARRANTY CERTIFICATE Tranberg AS gives normally a general warranty on Tranberg products valid for 12 months from delivery date General the products will Confirm to the purchase order Be free from liens claims and encumbrances Be free from failures or defects which may arise from defective design materials or workmanship The warranty is based on that The assembly and maintenance instruction attached with the product is fulfilled and does not cover damage caused by misuse or lack of proper maintenance and care Regards terms of delivery Other agreements than standard terms of delivery are to be in writing Official terms of delivery NL 01 are valid Regarding the bulb please look at the warranty papers following the bulb This must be filled in and returned with the bulb to Tranberg AS Page 2 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL TABLE OF CONTENTS CONTENTS 1 SYSTEM OVERVIEW 4 2 OPERATION 5 3 MAINTENANCE 7 4 INSTAL
55. ge the lamp and reassemble in reverse order 8 Be careful not to damage any parts Check the lamphouse gasket for leakage 9 For 3000W Xenon To prevent the cable for the fan to be broken ensure that the cable for fan is disconnected before completely removing the backlid A WARNING Always use the safety covers supplied when handling xenon lamps When handling the lamps without their safety covers always wear safety goggles a face mask and gauntlets with wrist protectors Ac cidental breakage of the glass bulb can critically harm anyone within a radius of 10m and more Page 7 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 4 INSTALLATION 4 1 MECHANICAL INSTALLATION SEARCHLIGHTS PHYSICAL PLACEMENT Consider the end stop of the horizontal movement the end stop is placed at the connection box i e when the light head is facing in the same direction as the connection box Also consider if there are sectors which should not be illuminated XENON POWER SUPPLIES For xenon lights also consider the lengths and placements of the high current power supply and cables to the light bulb Keep the cables as short as possible cables longer than 40 m are not recommended Also keep the cables away from sensitive circuits Do also take into consid eration the ambient temperature and ventilation relating to the operat ing temperature of the xenon power supplies 4 2 ELECTRICAL INSTALLATION CABLING CABLING COM
56. ghts are powered up before the panels Needs a separate ballast between 230VAC and lamp Page 4 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL 2 OPERATION 2 4 START UP PROCEDURE Power up Apply power in the following sequence Apply the 230 power to the searchlights first Apply the 24 VDC power to the panels next If the panels have several separate supplies ensure that the master panel is pow ered up last The panels will be in the on mode when powered up 2 2 CONTROL PANEL If for some reason this is not possible please do manual re scan as described in chapter 5 2 after all units are powered up searchlight will do position reference search when powered up and receiving bus query message from the master panel a bus re scan It will slowly turn to the right and tilt upwards until the end positions is reached The searchlight will not respond to joystick commands from a panel until it has finished this position search phase but the light can be turned on and off MULTI SEARCHLIGHT CONTROL PANEL TEF 2613 1 2 6 3 7 4 97 pro TRANBERG amp 19 115 2 317 a LIGHT NARROW FAST O Je I TO an EN IGNITION WIDE SLOW 694 ee 3 ON STBY IM GROUP o 0 o 1 1 09 600 102101 GENERAL 2
57. mp and reflector may occur and lifetime of lamp will be reduced see ch 4 5 6 4 PROBLEMS WITH PANELS 1 master panel is required to get the system to function If the panel set to master is faulty the system will not function Change address on one of the other slave panels to 0 remove and reapply power to the panel and the panel will function as master See also ch 5 2 and 5 3 for re scan from the master panel 2 Ifa button or a joystick is faulty do the indicator test described in ch 2 2 6 5 PROBLEMS AT INSTALLATION 1 Check correct wiring A is always connected to A likewise for B and Ref No grounding of Ref or connected to protective earth Tip if one unit in the middle of the comm network bus does not respond it may be that A and B are swapped both for the incom ing and the outgoing cable 2 Jerky movement and or light goes uncontrolled on off can be caused by electrical noise on the network Check correct wiring especially mix up of Ref and A or B 3 Two or several searchlights move simultaneously when only one is selected from the panel Check the addresses of the searchlights same address on two units 4 Not possible to select any searchlight or strange behaviour of the indicators on one or more panels Check the addresses on the panels two or more set at the same address 5 Master panel There shall be one and only one panel set to master ADR 0 in a system If no panel is set as
58. n if needed Control that the lamphouse moves smoothly and with low friction both horizontally and vertically Do not overtighten the four bolts in which the lamphouse is hinged as this may hinder the movement of the searchlight Remove build up of ice on and around the searchlight The motor unit and the xenon lamphouse have both an internally mounted heater to avoid condensation but it is not designed for de icing the searchlight 3 4 ELECTRICAL SEARCHLIGHT Clean and inspect the electrical connections to xenon lamp periodically A layer of oxidation can build up as a result of lamp heating and cooling Also inspect the other high current connections for bad contacts and overheating XENON POWER SUPPLY See the manual for the xenon power supply regarding preventive maintenance and parts replacement schedule 3 5 XENON LAMP CHANGE 1 Disconnect power to the searchlight and the xenon power supply 2 Let the light and lamp cool for at least 15 minutes before opening the lamphouse 3 Wear protective cover including a facial protection and leather gloves Note that xenon lamps have a high internal pressure in both the hot and cold state and can explode if not handled care fully 4 Loosen the positive contact front on the lamp loosen the locking screw and then remove the front teflon holder 5 Put the safety cover over the lamp 6 Unscrew the lamp from the negative contact in front of the rear teflon holder 7 Chan
59. nary wired panels When changing setting address on unit remove and reapply power to let the change become operative 6 2 PROBLEMS WITH MOVEMENT 1 No movement Check if light is able to turn on off do re scan on the master panel see ch 5 2 or 5 3 Limited or shifted range of movement possible problems with end limit switches Try resetting the searchlight see ch 5 4 The searchlight moves with low speed only And incorrect position indication on panel Possible problems with position sensors Try resetting the searchlight ch 5 4 or recalibration of end limits ch 5 5 Spurious movement when joystick or panel is not operated Possi ble electrical noise or interference on the communication network Check if this happens under special operation conditions of the ship or other equipment Alternatively try resetting the searchlight ch 5 4 Not able to select searchlight from any of the panels Possible failure of power supply or power dip 230VAC to the searchlight Do a a re scan on the master panel see ch 5 2 or 5 3 6 3 PROBLEMS TURNING ON OR OFF THE LAMP Check if movement functions normally If yes then the communi cation with the searchlight is OK and the fault may be in the lamp circuits Check the lamp itself electrical wiring and relays If no first try to reestablish the communication with the searchlight Do a re scan on the master panel see ch 5 2 or 5 3 Check if green in
60. wards munication cable is connected from unit to unit as a chain In that way all units can communicate with every other unit and can listen to every TYPES OF SEARCHLIGHTS LIGHT SOURCES message sent over the network Each unit connected to a bus must be Available light sources uniquely identified by a number address This address is set either by Halogen has wider long range Warm white colour Is thumbwheels or programmed and stored in internal non volatile memory powered directly by 230VAC Xenon has narrow extra long range beam Daylight colour part One of the units has to control the communication on the bus The unit performing this function is called a master and in the Commander Searchlight system this function is assigned to the panel with address 0 of the spectrum is ultraviolet UV making it useful for seeing ice visual ice detection Needs separate power supply and When the master is powered up it will check what units are present on the cabling bus by querying each unit If one unit is not powered up in this phase and s HRI metal halide has a high light output with daylight colour re thus does not answer the query it will be regarded as not present and will sembling a xenon light Has some restrictions regarding power not be able to communicate with the other units on the bus It is therefore on off timing reach full light output after 1 2 minutes on time important that all searchli
61. y ljo 4 s3NddNS YIMOd NON3X ysqns M000 0002 0091 40 3sqns 59 2 404 AIEWASSV 990 01 009 J1NAON JOVAYSLNI WIS 990 01 009704 7 40 WO9 BJSQUDIJ MMM veg AVMMON H3ONVAVIS 890 008 9 COLHSENWVULL ne mo r 3001 N 3001 N 308 N 308 N A 1ddNS M3MOd H3MOd 4 MYOMLAN LHOTIHOYV 35 YH3JGNVNNOD 8987 54 30001 308 45 0100018192 N d JO WVYOVIC A 1ddNIS 41 COMMANDER SEARCHLIGHT INSTALLATION AND USER MANUAL TRANBERG Tranberg AS P O Box 8033 N 4068 Stavanger Norway Tel 47 51 57 89 00 Fax 47 51 57 89 50 E mail info tranberg com www tranberg com Tranberg Systems Hjulmagervej 15C 7100 Vejle Denmark Tel 45 75 85 83 80 E mail mail tranbergsystems com www tranbergsystems com

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