Pioneer GM-X322 Car Audio Amplifier - pioneer_gm
Contents
1. SPEAKER INPUT LEVEL l Reeg sik nd ES m Is onl a E a lt lt a R469 470 GM X322 only C861 1050 lt ca VR452 GM X422 only 4dBs 10862 10150 BASS BOOST R812 47K L EN 451 i ES E UPC4570HA 851 Pu N R O DA ces1 852 UC ES 100P CNB53 CNB54 LI EW 470P D ESA ES 5101 1 CCS1240 V 15K TSK 15K C5H1029 R453 10k B R455 1R8K 3 VR451 1 e a R457 487 50 MUTE asc m un CCS1242 220 C453 amp E VR452 1 E 1 50k C IC123 1 E amp UPC4570HA s LO l CN851 eS H Ep ak C 1 8452 2 25c V R456 188 mk VT VR451 2 L o EB is CCS1240 on CT R 4 U N gt CN856 L i J O U S uw N jm CN855 N UPC4570HA Y 0992 wich tesa 3 6 CN552 CN551 4 i jer IC851 1 UPC4570C TTT R303 10 988 10 O H Ache NSI lt SCH u 0663 25A1162 D x N i 66 I eV x s R681 LLI E 1 Oc sl S 22K Geen 2112 SWITCHING REGULATOR SP N D907 ale ESAC25M 02C 851 gs RIK 8522 ml sg lt gt i A FIZ44N 2 109 el s c lt 2 e R924 155133 R916 3R3K 2 E T901 s ES IEEE 14441 a TA SRS 111834 zi 56 5 S u N hasz cogs 1 50 8914 vel 1 SESCH R915 4R7K 42. PIONEER The Art of Entertainment Service Manual BRIDGEABLE POWER AMPLIFIER IMI 5 Cle ec XIR UC ES EW GM XS822 xrvc ORDER NO CRT2167 CONTENTS 1 SAFETY INFORMATION reesen 1 S ELECTRICAL PARTS LIST iii isole tne etu 12 2 EXPLODED VIEWS AND PARTS LIST 2 6 ADJUSTMENT eege 14 3 SCHEMATIC DIAGRAMI 6 7 GENERAL INFORMATION 15 4 PCB CONNECTION DIAGRAM 8 751 DISA SSE MB L e pasci eatem 15 8 OPERATIONS AND SPECIFICATIONS 16 1 SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should mot risk trying to do so and refer the repair to a qualified service technician UC model CAUTION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified tech
3. V 07 9snq G 9 xoef yndut VON zi ON Je ic i aem aS 13 00 0 6 Di UJJIMS UOTIIUSI JU USNOJU eururo JIMOA JU 0 eururo STRUT JU JOOUUOD TEUMLIM 009003 JJOWJI UI9 S S B JABU JOU SIOP 0919 S 189 SU JI eururro onuoo euuojue ojne JU 0 pojoeuuoo oq ULO eururo euroj JUL JOALNOD ALOWAY INH LSAS 091915 189 I JO 9JIM 2010 9U 01 9JIA STU JO Eurum o eur JU 1o uuoo onjg SUOTJONIJSUL uono uuoo 2 5505 10 010328 SIITA Joxeodg IU 80032 03 IU 955 purug 1oxeodg yoel yndur VOI jndjno VOY V 07 9snH mMdMO euro xqq sxyovf 3ndjno WOU IA 0919 S JE Apojejedos pjos sanjd uid VON UA S it Sunoouuoo 5 59 yndut VIA pm 1ogrdury mdu vou SISSPYI 10 poq epu o 129uuo Apoyeredos pos 777 G0H Neg e PUNOID 21 JU JO 00 eAnrsod 9 V 0 9snq 0 20 0002 JU JO eururo JIM 21 JU 1390 03 Jde JU ye suono ouuoo JIQJO Up Sup eur Ayoyeredas p os 7ZZ Cy 9114 Arayyeq pos erood DN HLX TEVX AD L IN VH4DVIA NOILO3NNOO O 17 GM X422 GM X322 LL Du Se Ba pumua 3 Jayeods yndyno 1oxeodg TIN MOIOS RUTULIOT 2pout MH 9L Du N P d euruuo JIIM Joxeodg 1ndjno 32 550 a ch el eum indur 1exeoadg LL MOIS Puo S JOPout SH pue IN
4. 8 T G v Tamod snonunuoo y ipu eege uondumsuoo 1 31 x od 41 3 ATeSaN UT TUTTI was Ks Surpunoir I QMO A USI 80D Oq A b serum m m 68 33008 19M0J SNOILVOISINAdS O
5. 7 AP C907 Q904 R913 WP Lj La mla i 3300716 Ta 2541048 ag j a N em P SCH ES ga zj S Es Sp ps lt TH902 R929 2878 1C852 1 1852 2 P opm z W ED 56 Wi AN Ag 45 UPC4570C I alls Geen 155133 CCX1035 xe IRF1Z44N D911 155123 ESAC25M 02N R31 FN W m CCX1013 0988 pee 725 6V 1 2581243 15 SIGNAL ROUTE REGULATOR THERMO DETECTION O gt AUDIO SIGNAL AMP UNIT SWITCHES Consists of Was Mus S101 LPF HPF SWITCH LPF OFF HPF MOTHER PCB S901 BFC SWITCH LOW HIGH ISOLATOR PCB The underlined indicates the switch position 1 2 3 mu 4 B 7 8 GM X422 GM X322 PRE DRIVER DRIVER POWER AMP 25 4 168 4dBs Rea BUFFER AMP 24 8 E 2R2K g t EN 6 0551 0561 9 l uo 251145 x 2502438 OT 5 2 5 5 a g c ceo N on N N l 4 un N un N lt 211 551 2 E IE ME UPC4570C ME J Ju e MUTE 25c2712 el un 1 S m m N 5 215 S Je 0563 gt 25B1587 E c gt lt lt I lt N S 2 E e un O zd gt lt Q662 25C2712 e 0564 2581587 R552 IC551 1 UPC4570C R564 Q554 2R2K 2502705 15K C566 228 C564 33P m 8572 47K a N 8518 47K 567 13 f CH C560 228 Z o V PRT 4 N N LLI VHIG
6. O SETTING THE UNIT 8 614 IdH ucu Joao uontsod 0 JOS SI UJJIMS PS JdH Hd 201 usua K uo pojsnfpe oq ued 0990 383 231 15008 sseg JOIUO DA9 15008 5558 e 103 0903 1800g sseq 201 YIM ZH OZI 01 Op uod Kouonbolj 1500 sseg B JIDJIS UBD no X 227X IND 101140 3 9 05944 35008 sseg AP ZI 0 0 o 019903 Aou onb ouj 1s00g sseq oy p 1o s Aouonbasy oy puno 949 y 1sooq ULI 011409 949 1 00q sseg 9 0 9 9 35008 sseg IOALIPMAIOS pews e Sursn YOUMS DA IU 03ueyo 031218 23 INOA UJIM 1 5 2 503 WY UE 0 SUTUDJSIJ AYM Wq B A NOA JI Sjopolu M3 pue 53 VIJIMS 10141079 Aouanboalj eag 348 UO PAJJJIMS SI JIMOA JIU UAM SIUSIJ JOJBJIPUT JoAod ou L J0JEJIPUJ 49 04 asn nod JOXBAAS ay 10 KIESSIIDIU JOU SI JI sneo q ogue1 Aouonbalj Moy AJOA OY 183 0 JURA NOA JI 191990M L 58091 Aouonboj usrq 0 98 9 Kouonbou Mo ausu dH SULI JINH 28 9 41 191429 HHO TOJOOM Qns JOIUUO S IEWIN JOJOOM qns 9141 JOXBIAG oSue1 Kouonbo3j MOo KI9A QP dd T 190180 aq 0 YMS 986851 383 33 orpny 139 2 HdH Ad I WQISAS 031915 353 JU pu JOJJ9UU09 JN dINO Jayeads ay 0 pojoouuoo SI jeu 1o eods II JO 9141 JU o Surpiooo SMOJJOJ S YMS PAPS JdH Hd M 19S U9HMS 329195 191114 ssed uBiH 4444 9314 SSEd MOT 441 Ton uoo UES ou 15888 S110ISIPp JO MOT 00 SI punos
7. 133 134 451 452 453 454 455 456 457 458 551 552 553 554 555 556 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 OOOO0 OO000 OOOOO O00 OOOO0 CKSYB474K16 CKSYB474K16 CKSQYB273K25 CKSQYB273K25 CFTNA124J50 CFTNA124J50 CKSYB184K16 CKSYB184K16 CFTNA124J50 CFTNA124J50 CCSOCH330J50 CCSOCH330J50 CEAS4R7M50 CEAS4R7M50 CKSYB224K25 CKSYB224K25 CKSOYB473K25 CKSOYB473K25 CKSYB104K25 CKSYB104K25 CEAS101M10 CEAS101M10 CCSOCH680J50 CCSOCH680J50 CCSOCH220J50 CCSOCH220J50 CCPUSL330J50 CCPUSL330J50 CCPUSL330J50 CCPUSL330J50 CCSQCH220J50 CCSQCH220J50 CFTNA224J50 CFTNA224J50 CFTNA224J50 CFTNA224J50 CFTNA223J50 CFTNA223J50 CFTNA333J50 CFTNA333J50 CH AADAADANN OO000 QOO000 OOOOO OOOOO 864 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 220pF 10V 470pF 16V 470pF 16V 3300pF 16V 3300uF 35V 3300pF 35V CCH1036 CCH1183 CEAS470M16 CEAS220M50 CFTNA103J50 CKSOYB103K50 CKSOYB103K50 CKSOYB103K50 CCH1183 CCSOCH101J50 CCSQCH101J50 CEAL100M16 CEAL100M16 CKSQYB472K50 CKSQYB472K50 CCSOCH470J50 CCSOCH470J50 CCSOCH470J50 CCSOCH470J50 CEAS100M50 CEAS100M50 CKSOVB103K50 CKSOVB103K50 CEAS1ROM50 CEAS221M10 CEAS2R2M50 CEAS1ROM50 COMA472J50 COMA4
8. SA 19S Jeu 0 JU YIM ATOINIIS SIIM Joxeods JU XIJ e S BUTIULI9 33 53 5 99 0 SIJIM 335305 JU J uuoo GL Du am Ioxeodg a NN SOJIM 0 SIN duro 0 2 9 srad os e 99883 JIM 435305 oi SSN PLNY T gm yl 614 vnm ISIML AEEA 391183 10 sioddru SUISN JI JSIM pue ww 0 ynoqe Aq 994 Jayvods oq JO puo am osodxq T S IVNIINd3 L GDIVAdS JHL ONILO3NNOO O CL Di arm 41910 J JJOWNI waisks N ka euro 109802 gt Z 7 JOWI 2154 euru JIMOQ Puu AND SMOIOS Teururr ou YIM ATOINDIS SOITM JU XIJ e eunuo op 03 SIM t joouue Z L Du f poq Apog o prqoA PTAA JU OJUI joururo18 JU 0391 PON 8 ot 155 urur g UE 110 NI M eururo JANISOJ ENS YAA JU quou Jo1ouoju eduioo vog 9sn4 2 8 4 1 ou JO 8 8 801 ay 0 3299 00 oy Jo 00003 JIM 21 JU 139 03 1 20 002 JU 0 suono uuoo 280 JJE Supipur JAJV e PIPA 991 JO TOLI9JUI JU 0 19300350 03 IU UI 99 DIOU IIM 4 197 8g IU Sseg poq 5 21 5 201 o 1o uuoo pue ar m punois ov q porjddns ay sn A1oneq og 0 039 199UU09 pue Jogridure ou p r ddns JIIM J9JJEQ por 513205 ay sn 0 ouns IJ e TYNIAISJL qd3JAAOd JHL ONILO3NNOO O LL Du UJJIMS UONIUSI JU USNOJU eururuo ood JU 0 eururo ILU JU JOOUUOD eururo OIJUOD JJOWJ
9. be sure to use parts of identical designation H 5 EE 6 sa HIGH LEVEL INPUT g L 7 L 6dBs 6 R 5 R 4 L 5 1 R4 22dBs 2 R CN651 65 Q653 25A1162 CN901 ES and EW A models only HEK0020 204 7 l SA O l es I HEK0015 15A Se O A GROUND WIRE BATTERY WIRE I I SYSTEM REMOTE l I CONTROL Fig 3 1 D EN 3 m 4 m GM X422 GM X322 4 PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for A MOTHER PCB respective destinations be sure CORD ASSY to check with the schematic dia gram IC Q 60 l 5921 2 Viewpoint of PCB diagrams at O KOM Connector Capacitor 5 2 s 1 2 3 EH N O O SIDEA jiet R5984 C573 R669 C652 B R664 O lik ij T R507 i Ka VE LI L901 9 7 dori a C659 R656 Q660 2 Q659 3 hw P C Board Chip Part SIDE B Q659 eam R655 Q658 Q562 0658 0652 R667 R665 C651 D903 R668 R666 R67 Px Q655 Q654 0655 554 IC651 0552 Ji IE ja HTA N i 000000600 E p Q556 JA oo OOO 2992 A 0903 0625 E Wils Qa C654 D657 R662 0657 E t 0 0657 3 0904 4 u G904 Amm Fo gen C653 D904 R95 C ETA 0901 0
10. oy JI syor yndjno VON uir 091915 189 199U01J B O poj ouuoo SI IIP dwe st uoy TVINMON 0 011409 ure8 341 155 e OSIM YIOI 19JUNOD onuoo ures JU um dn pouin sr JU UAM S110 stp punos 2 JI OSIM Pop 320 000 JOMOQ oq Jo Yor JU UO onuoo urea um dn Dam st 29 00 19mod sty UJIM Suo e posn 0919 S 189 JU JO uIn oA JU UJM UA MOT 00 SI punos oU JI J01 U04 ule 16 GM X4ee GM X322 OL Du UJJIMS UONIUSI JU USNOJU EuTulla JIMOA JU 0 eururo ALU JU JOOUUOD eururo OUOD JJOWUJI 9 5 B JABU JOU SIOP 0919 S IEO SU J TEUML 011409 KEJ91 EUUJJUL OJNE JU 0 pojooeuuoo oq UPI eururo 0 31 JUL CTOSLLNOO ALOWAA WALSAS 021918 189 oy JO 911A 2010 IP O ONM SIU JO JBUNLUI oeu JU Jo uuoO ong mdmo 0 1 sxyoef 1ndino vy lt UJIM 031215 187 Ayoyeredas pros sanjd uid VON UJIM SIITA Suno ouuoo sxoe jndut VOY indur WOU UJIM 1ogrdury SISSEUJ 30 poq epu 0 129uuo Peq anm 80003 AJOJJEQ u JO 3 dATISOd oy V 0 9osnq o 20 000 oy Jo peua JIM 211 I 1390 03 192 000 JU ye suoroouuoo 3290 ZULU IDV SIIM Aloyyeq por eroodg Ni3 diX rX IND S3 dLX rX IAD5 c Suonondgsur uono uuoo 2 5505 10 000329 SIITA Joxeodg JU 80032 03 IU 99S euruuro jndjno 1oxeodg
11. 0 000909 00 909096 0096 66609 6696 0660664090464640000 0 0000 600 0000 609 006 60 6 6096 666 66 666 066 09 6096 69 046466 asuodsal Kousnbalq 5 0 75 8 p 90033 03 ISPuUg U 9JqEMOJJE O 8 0 O 090999 090 0096 6060996906 009666 06 ere rere rere eer ere 66 90 6 66 6 696 eer eee errr reer errr eee rer eer rere reer rere 0 80 606 ere ere 06 6 60 666 6 66 6 sourpodut peoT U A FTI q FZCCENIO I x A GTI T x A ce e kseoeeooeo pow MA jndjno Imod snonunuoo M AHL 8 0 8 00007 02 O 7 X M 0S AHL 8 0 ZH 00007 07 O t x M 08 X AHL 80 0 ZH 000 07 07 O b W 7X MSE sjapow sa pu On INdINO 19mod snonunuo l X M 091 Z X M OL M ndino Imod WNUIXEJN gt popnjour jou JULITA 30 speo sq Lv 33 i eeeooooooooooo IRM ur q 8 L 9 x H 8 1 T X M c T 8 UU q CLI x H x M 9IC 09 09 990900 009696 009696 00 006606 00660 90 err rrr 6 666 6 0 9 6 6 6 60 06 66 0 ere ere reer er errr ere 666 8 6 666 06 6 6 90 6 06 6 666 66 6 6 6 SUOISUOUII T m X 390 1 s ouueqo ouo JO 7 p VOI D 793 OM JOJ 25 p V GIE JUMPIP JUALIN
12. 0 19P de pue s10jonpur Sursn sopoul ououi pue 0919 S JU SUTUTQUIOS Aq poaoryoe oq 3 s auurys sory mq ogi dure o qeoSgpriq ouu qo ouo ouueqo OM p 3155 SI 1orpr dure 19mod ou ouow 094915 SPOLL 9 8 3 99411 61 Du ouoJA 1oxeodg Ii oO il Kann 7 To aep 5 indur 1oxeodg OJSN 2 OUOLI pow j uueu35 uO 81 Du d Jayeods Deal hi fi nia l O aE wp QE WoT ndur royeod KEES NE W ERD 2 091915 SPOLL 9 8 3 0 1 yndut 2 2505 JU 1o uuoo jou op mdu VON 5 01 SunoouuooS UAM e JNAINO WAY JU 1350 003 jou op Indurt Jayevads JU 01 SUTJOOUUOD UUM e sased SULMOJ OJ 201 uo SIINSI 0 Surp1oooe 5 2 5505 28 199UU0 290 JU JINS 0 spe 1oxeods JU JOOUUOD OT OUOUL 0319 s ouupuo 901Y JO ouour ouueqo 2uo 0919 S ou upuo oA 9q UPI opoui nd no 1o eods Su L IN HLX TTEX IND 9n uLX Z vX IND L S3HIM YDIVAdS JHL ONILOANNOD O 19 si ori dum JSMOd dn nut Aq umep JUJIJNI 10 NO SUTYIOM UMM SYY SA dur SI eusis orpne ue uoym yun sty Aq up JUSTIN WNWIXEW JU JJBJU SI UMBIP 1091 3 ISLJJAB JUL e UMBIP 1931 3 ISBAIAY A SJUSTUDAOICUIT o onp oonou MOIM uormeorrpoui o qrssod 0 135 5 918 USISIp oy pue suoneotI09ods 5 9JON VA Ob AOL 9T Xspopour Sq pue n 1exeeds I TT N F 0 VII PPA
13. 2PMF100J RS1 2PMF100J RD1 4PU393J RD1 4PU393J RD1 4PU564J RD1 4PU564J RD1 4PM473J RD1 4PM473J RS1 10S104J RS1 10S472J RS1 10S 103J 2 U DU DU U 00000 00000 DIDID 00000 00000 00000 DIDDII 00000 00000 00000 DIDDII 00000 681 682 851 852 853 854 855 856 857 858 859 860 861 862 864 868 869 872 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 927 928 929 930 GM X422 GM X322 RD1 4PU222J RS1 10S472J RD1 4PU221J RS1 10S 103J RD1 4PU473J RD1 4PU103J RD1 4PU103J RD1 4PU222J RD1 4PU472J RD1 4PU101J RS1 10S104J RS1 10S221J RD1 4PU152J RD1 4PU472J RS1 10S472J RD1 4PU222J RS1 10S 103J RS1 10S223J RS1 10S223J RS1 85102J RS1 8S471J RS1 88471J RS1 10S223J RS1 10S223J RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RN1 10SE1002D RS1 10S104J RS1 10S104J RD1 4PU473J RD1 4PU473J RS1 2PMF561J RS1 2PMF220J RD1 4PU102J RD1 4PU102J RS1 10S472J RS1 10S 103J RS1 10S 183J RD1 4PU100J RD1 4PU100J RS1 10S 153J RS1 10S102J RD1 4PU272J RS1 10S472J RS1 10S472J RS1 10S472J RD1 4PU332J RD1 4PU332J RD1 4PU220J RD1 4PU220J RD1 4PU472J RD1 4PU472J RD1 4PU101J RD1 4PU101J RS1 2PMF560J RD1 4PU560J RS1 2PMF561J RS1 2PMF220J RD1 4PU272J RD1 4PU221J 13 GM X422 GM X322 CAPACITORS 121 122 125 126 129 130 131 132
14. 564 024 KA 3 0901 kul 926 wels E 095 0905 D906 wel RABA R918 agge C903 G n950 H 0922 Q554 aioe Pra cage 0906 e O a C926 5 18 5 R912 e _ _ 919 CO04 to E amp i etes 0563 Rgs UI f 0552 099225 921 deg 9 1 1892 R929 091 abes Rgesl 8982 O ech b Be l C914 IC551 0561 C f IC554 8 8 66 0651 584 C909 C908 N DACO EF9 3 5 F a Ta k Luu IC451 RQ21 KA d IC121 IC123 fa ret C912 EF Oe N k IC121 IC123 ii Li eee C913 S h E a a i 628 E e _ e 0928 ashe R g8 i KLS t BO J VR451 el SS 6i En 8907 vpase E 5 VR453 C910 CN552 O a R909 iata geja e m 5 EI 6 mm 7 Ex 8 GM X4ee GM X322 IC Q 6 8 QO L D653 MESS OOOONMOOOO Cam D652 e 4 en 0654 C853 Q958 3 R566 g o _ R574 OCH e562 P u R676 TP amp fa l 10558 de e___ e KS 57 6592 Toe 0657 3 1c852 R502 R578 a 0901 csod dL H R564 0 A EW oe ISOLATOR PCB ete R568 Coos ih u il P sn sine ei 7904 O QsSs 8222 511231 R575 g R591 R595 569 deg R571 E 2526 11 14 OSTI u a pl JN iod O bf a D 0555 C561 m gt R
15. 593 O PG a a ER 0551 AW R573 p QU 3563 rec 0561 Ste 0651 R653 E Desi Lamm e m LU IC451 10125 JIIUTn 2 9 R463 0453 add K Ry 4 10 R458 Alo K g Zem W O VR45 1 PT 5181 50666 f L Q 5553 Fig 4 1 GM X422 GM X322 EPP Dress 856 R864 ere 865 1 P A MOTHER PCB R861 C859 sk R854 wie R856 ore C860 Hx R862 ie 2 Uie JOTI lt 8 685505855 1 5 ISOLATOR PCB 10 1 O R466 i Un C851 R851 C D ces he 551 sh R681 C io O R680 9665 C560 ep C566 A O 565 oh R563 C559 1 1 R561 i O 85590 RSS6 a R674 85520 0662 458 R455 i T C451 C457 R456 T R134 ke SC c452 R462 451 C455 R452 0452 R133 2495 T R4e R141 R453 C456 R141 R137 si 84541 fR451 R469 8459 R147 R145 U T R470 0000 s nage R146 R142 R138 ce ecce E 4 m CI 8658 0653 o R659 ce x RI R906 re er R905 R907 ae Reis Re14 o O C555 V R560 8557 SS C356 R558 R551 RSSS 7 8 GM X422 GM X322 l YT ARN GM X4ee GM X322 5 ELECTRICAL PARTS LIST NOTE Parts whose parts numbers are omitted are subject to being not supplied The part numbers shown below indicate chip components Chip Resistor RS1 0OSOOQOJ RS1 0OSOQOOJ Circuit Symbol and No Part Name Part No Circuit S
16. 72J50 CCH1130 CCH1200 CCH1200 CEAS101M35 CEAS101M35 CEAS100M50 CEAS100M50 COMA102J50 COMA102J50 CFTNA224J50 COMA102J50 CKSYB103K50 GM X422 X1R UC GM X422 X1R ES GM X422 X1R EW and GM X322 X1R UC are constructed the same except for the following Amp Unit Symbol and Description 901 Switch Not used HSH 156 HSH 156 Not used VR452 Volume 50kQ C CCS1242 CCS1242 CCS1242 Not used R469 470 Not used Not used Not used RS1 10S223J R869 872 RD1 4PU473J RD1 4PU473J Not used RD1 4PU473J R926 Not used RD1 4PU105J RD1 4PU105J Not used C851 852 CCSOCH101J50 C861 862 CEAS100M50 CCSOCH101J50 CKSOYB471K50 CEAS100M50 Not used CCSQCH101J50 CEAS100M50 6 ADJUSTMENT There is no information to be shown in this chapter 14 GM X4ee GM X322 7 GENERAL INFORMATION 7 1 DISASSEMBLY A Removing the Case and Panel 1 Remove six screws A and then remove case 2 Remove panel Case Fig 6 Removing the Amp Unit Some silicone glue has been applied between the B d A Sub Heat Sink Heat sink and the Sub Heat Sink therefore to remove the Amp Unit from the Heat Sink 1 Remove four screws B and Three screws C 2 Use 2 pcs of screw B and insert them into the two holes marked with an arrow 3 Alternately tighten them little by little until the Sub Heat Sink separates from the Heat Sink Sub Heat Sink Heat Sink Fig 7 15 GM X422 GM X322 8 OPERATIONS AND SPECIFICATIONS
17. H ae Ss NS R562 ae 0562 R652 am 50 L I ua 25 6V 15K 25A1145 2502438 73K 20 E H N 25 6V C LU s pu wa O R566 m 560 25 4V 574 C568 R22 1 Q656 0654 0655 25C2458 2502458 L901 584 7 D905 ERA15 02 BE Decimal points for resistor and capacitor fixed values are expressed as 0657 R663 KI 1 ARIK 155133 10K Q657 14 4V Q660 2581243 p A I ES and EW M 1C301 models only R926 Ei 0 45 5V 9 8 l C 0 45 DN 10 7 ov 144449 E g L t ZE 14 AN 12 5 1 8 C915 ROOI C901 1 50 SV nr 0 26v RAIL IK 1 c 4 CJ mer Ee bh ii A 5V 14 z QV N 5Vel 15 2 M 0901 W E av 2502458 SE a 16 1 Le N N amp 0659 S 25A1048 ep 968 gf si jn a CN m N 2R2 50 Sc li S D658 TA S yor 0658 e 15 5 pa 2502458 155133 i51 19 E e POWER CONTROL MUTE PROTECTOR NOTE lt Symbol indicates a resistor No differentiation is made between chipresistors and discrete resistors Symbol indicates a capaci tor No differentiation is made between chip capaci tors and 2 222R2 discrete capacitors 0 02225R022 The A mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing
18. I UIDIS S B DALY JOU SIOP 0919 S 189 9 JI TEUMULM 0903 4 euuojue ojne JU 0 pojoeuuoo oq ULO 0 euroj JUL TOHLNOQ HLOWAA WALSAS 021938 189 oy JO 9JIM 2010 9U 01 9JIA STU JO JUM eut ou 1o uuoo n q youl yndur VOI jndjno euro xqq 5 35 ndino vj UJIM 091215 WI K oje1edos pros sand uid VON YIM sanm Sunoouuoo sIsseyo JO poq eu o 3958 0 Ajojeredos pros 777 G0H C e PUNOID 21 JU JO Eu JANISOA oy 0 dwe JU JO ppuru JIM A19 8g ou Joo uuoo Jogi dure JU ye suono uuoo 290 Up ZULU 191 V K oje1edos pros ccc qe 911 Arayyeq pos eroodg suononisur uoroouuoo Jo xeods 10 UOTIOIS SIITA Joxeodg oq 80032 03 IU 99S 0 1oxeodg V 07 9esnd V 0 snH PUUN IN YLX ZZEX IND 5 18 GM X4ee GM X322 Gc bi vc 614 OUOJA 1oxeodg q XS ouow pow 9 8 3 9 0 091915 spowW j uueu3 oAA L sosed SULMOJJOJ Y uo SJINSIJ o SUIPIOIOR 932 yeads JU 139 0 03 2 00 y JINS 0 speo JINBAAS y 1o9uuoo OJ ououn ouu qo ouo 091915 9uupuo oA4d 2q ueo spo jndjno Jayeads ou M3 HMX ccvX IND ez 6144 cc Di 19 9 Joyeods ouo 1exeeds i 1197 e oO Dau o indur Jayeods indur Jayevods 09809 9890 90 0 epou
19. c Portuguese B GM X422 X1R EW HRD0047 English French German Dutch Spanish Italian GM X322 X1R UC HRD0046 English French GM X422 GM X322 2 2 EXTERIOR i AI EE E el Fig 2 1 EXTERIOR SECTION PARTS LIST Mark No oF WN Description Screw Screw M3x6 Screw M3x12 Screw Screw Cord Assy Fuse 15A Ground Wire Black Holder Panel Case Panel Spacer Heat Sink Spacer Amp Unit Screw Screw Plug CN855 Clamper 2 CONTRAST TABLE GM X422 X1R UC GM X422 X1R ES GM X422 X1R EW and GM X322 X1R UC are constructed the same except for the following Mark No Part No BSZ30P050FZK CBA1320 CBA1323 CBA1382 HBA0006 See Contrast table 2 See Contrast table 2 See Contrast table 2 CNC5399 See Contrast table 2 HNB0016 See Contrast table 2 HNM0026 See Contrast table 2 HNV3975 See Contrast table 2 BMS30P060FZK BMS30P080FMC CKS1618 HNV0006 Mark No 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 GM X4ee GM X322 Description Connector CN853 Cord CN551 Fuse 20A Part No HDE4418 HDE4610 HEK0020 Heat Sink Sub Heat Sink HNR0053 Heat Sink Sub Heat Sink HNR0054 Pin Jack CN851 Terminal CN901 Terminal CN651 Holder Screw Plate Unit Transistor 0561 562 Transistor 0563 564 Transistor 0555 556 Thermistor TH901 FET 0905 906 Diode D907 Diode D910 Svstem Remote Control Badge Unit Light Pipe Unit See Co
20. ecause they are not in our Master Spare Parts List O Screws adjacent to V mark on the product are used for disassembly 1 PACKING SECTION PARTS LIST Mark No Description Part No Mark No Description 1 Contain Box See Contrast table 2 6 Polyethylene Bag 2 Carton See Contrast table 2 7 Terminal x8 3 Protector HHP0020 8 Cord Assy 4 Polyethylene Bag HEG0010 9 1 Owner s Manual 5 Screw x4 BYC40P180FZK 9 2 Owner s Manual 9 3 Warranty Card 9 4 Caution Card 9 5 Card Part No HEGOO11 See Contrast table 2 See Contrast table 2 See Contrast table 2 See Contrast table 2 HRV1070 See Contrast table 2 See Contrast table 2 GM X4ee GM X322 2 CONTRAST TABLE GM X422 X1R UC GM X422 X1R ES GM X422 X1R EW and GM X322 X1R UC are constructed the same except for the following Part No GM X422 GM X322 Mark No Symbol and Description X1R UC X1R ES X1R EW X1R UC 1 Contain Box HHL0134 HHL0135 HHL0136 HHL0133 2 Carton HHG0134 HHG0135 HHG0136 HHG0133 7 Terminal x8 HKC0001 HKC0003 HKC0003 HKC0003 8 Cord Assy Not used HDE4419 HDE4419 Not used 9 1 Owner s Manual HRD0048 HRD0045 HRD0047 HRD0046 9 2 Owner s Manual Not used HRD0049 Not used Not used 9 3 Warranty Card HRY1070 Not used HRY1087 Not used 9 4 Caution Card HRP0006 Not used Not used Not used 9 5 Card Not used Not used Not used ARY1048 Owner s Mlanual GM X422 X1R UC HRD0048 English French GM X422 X1R ES HRD0045 English Spanish HRD0049 Arabi
21. i 9 8 53 9 0 091915 SPOLL 9 89 3 0 1 jndur 32 505 y 1o9uuoo Jou op ndur WAY A o 80032 0 03 2 e yndjno WAY JU 135 003 Jou op 9ndur 2 5505 DU 0 80032 003 UMM e 99850 SULMOJJOJ JU uo 53 188 o 801033 912505 y 135 0 03 IPOUI y JINS o spear 1o xeods y 199uuoo o 09000 ouu qo oauo 031915 3 0 oq ueo opour jndjno 325505 Su L S3 HuLX ccVX IND 2 SJINJINI 0 5 JU9AJJA 0 syutol JU uo yunus y ISN 10 ede 55001 pojjnd oq 100023 Ady os Way 19pjos JO 91N99S 89 Joxeods ay 0 p Joouuoo JIE 9101139023 pue s10jonpur ou UST AA 13 00 ay 0 aseurep osneo Aew JI 88 05 oouepodur 190 JABU yey s1oseods osn nod J ISUSIU JO surqo p JO SSUNMEJ JALU jeu sioypods osn jsnui NOA OJI oouepoduur Joyeods eura uo JU JO J Py A uo 998 JI Joy due ue SUIsplig uouA 9 52 5 USIL PTU USIU JU uo p sn aq O 10119edeo p 158 pu 19J00M JNS 19JO0M JU uo posn oq eus T JOJONPUT Sul ayy ssed USIU SP 5135 WMPJSLTP JU UI 30 Jojroedeo JUL INY ssed Ao B se 5135 ou UI 7 JO do onpur ou L LZ Du 09 19 USIU PIU USIH HU SSeq prur prA ouo JIJOOM QNS IJJOOM 1197 Sseq prur pr OPT USIU PIU USIH WIJSAS ABM 9IJUJ pour 90 3 392 1 oz 614 ULJIS S ABA 0M pou ouueuo 234U L SI1
22. nicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxi cant which may cause birth defects or other reproductive harm California Health amp Safety Code Section 25249 5 When servicing or handling circuit boards and other components which contain lead in solder avoid unprotected skin contact with the solder Also when soldering do not inhale any smoke or fumes produced PIONEER ELECTRONIC CORPORATION 4 1 Meguro 1 Chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS SERVICE INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER ELECTRONIC EUROPE N V Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 501 Orchard Road 10 00 Wheelock Place Singapore 238880 O PIONEER ELECTRONIC CORPORATION 1998 K ZEU JAN 1998 Printed in Japan GM X4ee GM X322 2 EXPLODED VIEWS AND PARTS LIST 2 1 PACKING NOTE Fig 1 O Parts marked by are generally unavailable b
23. ntrast table 2 See Contrast table 2 See Contrast table 2 HNCOO006 PPZ30PO60FZK See Contrast table 2 25D2438 25B1587 25D2343 CCX1013 IRFIZ44N ESAC25M 02C ESAC25M 02N See Contrast table 2 See Contrast table 2 HXA0182 Special Red Battery Wire See Contrast table 2 Part No GM X422 GM X322 Symbol and Description X1R UC X1R ES X1R EW X1R UC Cord Assy Fuse 15A Ground Wire Black Panel Panel Heat Sink Amp Unit Pin Jack CN851 Pin Jack CN901 Pin Jack CN651 Plate Unit System Remote Control Badge Unit Special Red Battery Wire Not used Not used Not used HNB0055 HNB0050 HNR0092 HWH0059 HKB0006 HKE0002 HKE0008 HXA0166 Not used HXA0168 Not used HDE4453 HEKOO15 HDE4455 HNB0073 HNB0072 HNR0099 HWH0057 HKB0005 HKE0001 HKE0007 HXA0163 HDE0007 HXA0164 HDE4454 HDE4453 HEK0015 HDE4455 HNB0056 HNB0072 HNR0099 HWH0056 HKB0005 HKE0001 HKE0003 HXA0163 HDE0007 HXA0164 HDE4454 Not used Not used Not used HNB0058 HNB0051 HNR0096 HWH0058 HKB0003 HKE0001 Not used HXA0163 Not used HXA0164 Not used 1 2 GM X422 GM X322 3 SCHEMATIC DIAGRAM Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST
24. oouepoduir 949 180 qp CT 0 URD ZH 09 83 33 1 seooooooooooooooo CCEX IND 1500 sseg qp cT 0 urer ZH OZI EN Or Kouonboq 0099 606 0904906099 606066 996 99 errr errr errr ere rere reer rr er rere re reer ee ee ee EA Z7VX WD 1800 sseq J90 gp 9dojs jo 11 ZH 08 Kouonboj Jo mo eosoooooooooooo lou ssed USIH J90 gp 8 edo s jo 11 ZH 08 Kouonboj Jo mo eooooooooooooo INY ssed MOT ZH D gp 09 9990 0000900006 6 000096 696 606 669606 66 666 uonesedas UN EAN OT TIERS UONJOJSIG UO V OdD gp COI eoeeeoseoeooo Topour NA one ISIOU 0 CUSIS 123 V HHI qp COI eeoooooooooo spopouu Sq pue IN op ISIOU 0 PUSIS gp I ap 0 ZH 000 0 2 01 9000000000
25. stor 2SC2458 R 125 RS 1 105 153J R 126 RS1 10S153J O 657 Transistor 2SA1048 R 129 RS1 10S123J Q 658 Transistor 2SC2458 4 4 EM R130 RS1 105123 R 131 RS1 10S153J O 661 Transistor 2SC2712 R 132 RS1 105153J R 133 RS1 10S223J O 662 Transistor 2SC2712 R 134 RS1 10S223J O 663 Chip Transistor 2SA1162 a 902 Tana 25 1045 R 137 RS1 10S222J R 138 RS1 10S222J O 903 Transistor 2SA1048 R 141 RS1 105222J R 142 RS1 10S222J O 904 Transistor 2SA1048 R 145 RS1 10S222J O 905 FET IRFIZ44N B SCH d M STRA R 146 RS1 105222J R 451 RS1 10S473J R 452 RS1 8S473J R 453 RS1 10S432J R 454 RS1 10S432J 12 HD U DU U 00000 00000 00000 00000 00000 00000 DIDID 00000 202020202 00000 DIDDII 00000 658 659 0 220 0 220 0 220 0 220 0 220 0 220 0 220 0 220 RS1 10S 182J RS1 10S 182J RD1 4PU221J RD1 4PU221J RS1 10S822J RS1 10S822J RS1 10S221J RS1 10S221J RD1 4PU222J RD1 4PU222J RS1 85181J RS1 10S181J RD1 4PU221J RD1 4PU221J RS1 10S222J RS1 10S222J RS1 10S822J RS1 10S822J RS1 108471J RS1 108471J RS1 10S223J RS1 10S223J RS1 10S 153J RD1 4PU153J RS1 10S 153J RD1 4PU153J RD1 4PU561J RD1 4PU561J RD1 4PU561J RD1 4PU561J RD1 4PU473J RD1 4PU473J RD1 4PU473J RD1 4PU473J RD1 4PU161J RD1 4PU161J RD1 4PU161J RD1 4PU161J RD1 4PU562J RD1 4PU562J RD1 4PU222J RD1 4PU222J RD1 4PU473J RD1 4PU473J RD1 4PU473J RD1 4PU473J CCN 1013 CCN 1013 CCN 1013 CCN 1013 CCN 1013 CCN 1013 CCN 1013 CCN 1013 RS1
26. ymbol and No Part Name Part No GM X422 X1R UC Q 908 Transistor 2SB1243 D 651 Diode 1SS133 AMP UNIT D 652 Diode 1SS133 D 653 Diode 188133 Consists of D 654 Diode HZS7L B2 MOTHER PCB D 655 Diode 188133 S D 656 Diode HZS7L A2 I D 657 Diode 1SS133 A B 8 E D 658 Diode 1SS133 D 901 LED BR4361F MISCELLANEOUS D 902 Diode ERA15 02VH IC 121 IC UPC4570HA AE e sia Sra D 904 Diode HZS18L 3 IC 123 IC UPC4570HA D 905 Diode 1SS133 IC 451 IC UPC4570HA D 906 Diod 1SS133 IC 551 IC UPC4570C PRS el CES D 907 Diode ESAC25M 02C IC 851 IC UPC4570C D 908 Diode HZS16L 1 D 909 Diode HZS16L 1 IC 852 IC UPC4570C D 910 Diode ESAC25M 02N IC 901 IC UPC494C D 911 Diod 1SS133 Q 451 Transistor 2SC2712 es Q 452 Transistor 2502712 L 851 Ferri Inductor CTF1007 o 551 25 1145 1 652 Ferri Inductor CTF1007 I L 901 Choke Coil 50H CTH1142 O 552 Transistor 2SA1145 T 901 Transformer 1 1034 Q 553 Transistor 2SC2705 TH 901 Th ist CCxX1013 O 554 Transistor 2SC2705 SES O 555 Transistor 29192843 TH 902 Thermistor CCX1035 S 101 Switch CSH1029 ml o VR 451 Volume 10kO C CCS1240 O 561 Transistor 2SD2438 VR 452 Volume 50kQ C CCS1242 Q 562 Transistor 2SD2438 VR 453 Vol 10kO A CCS1241 Q 563 Transistor 2SB1587 SKI O 564 Transistor 2SB1587 EF 902 Capacitors CCG 081 O 651 Transistor 2SD1768S EF 903 Capacitors CCG 081 Q 652 Transistor 2SD1768S Q 653 Chip Transistor 2SA1162 RESISTORS a ee ena 25245 R 121 RS1 108153J R 122 RS1 10S153J O 656 Transi
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