Delfield 6076XL-SH Refrigerator
Contents
1. 9294127 u le N LINE VOLTAGE EVAPORATOR HOUSING EVAPORATOR HOUSING C 115 208 230 60 L 4 EE NAMEPLATE FDR MAXIMUM y LT y FUSE SIZE Was AMAN x M 3 5 nerrast east 4 TEMPERATURE TEMPERATURE 1 awel ESI aat MENTEM l CONTROL Be B2 ES Lo ug ERI ES fcaupesceur 3 E LIGHT MM M H wy nz i t A FAN RELAY CVABORATOR Fah EVAPORATOR canta DRE EDX ENERGY SAVER lh WIRE ENERGY SAVER VIRE H MM MW SWITCH BUS hur EL Vp r H vy E ic 1 ES SPLE COMPRESSOR COMPRESSOR Com Tales m v POWER BOX POWER BOX u23 2123 g 2 z2. 10 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Delfield WIRING DIAGRAMS FREEZERS 6000XL Series Service and Installation Manual 6125XL S 6125XL SH LINEVOLTAGE 115 60 1 1 USE COPPER CONDUCTORS ONLY SEE NAMEPLATE FOR MAXIMUM 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING oe 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN 1 RUNNING AND DOORS CLOSED MOTOR HIGH TEMP LMT TEMPERATURE CONTROL SWITCH Y AW O CONTROL PLUG DEFROST HEATER w BLUE 85 2 5 22 58 FAN RELAY EVAPORATOR FAN i NCAND
3. 112321233123 SWITCH ad CONDENSOR FAN SPIKE lz Se 82 BS 88 1 START CAPACITOR ENERGY SAVER DOOR FRAME SWITCH HEATER 1 TEMPERATURE FLUORESCENT CONDENSER ANINDING LAMP BALLAST 1 FAN PROTECTOR 12321233123 1 FLUORESCENT 1 LAMP SWITCH FLUORESCENT LAMP um LI Lak NOTES n 1 USE COPPER CONDUCTORS ONLY e ud 2 THIS UNIT MUST BE GROUNDED ri 3 UNIT SHOWN WITH COMPRESSOR 8 RUNNING AND DOORS CLOSED FRAME HEATERS Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 11 6000XL Series Service and Installation Manual WIRING DIAGRAMS FREEZERS 6151XL S 6151XL SH LINEVOLTAGE pes 1 USE COPPER CONDUCTORS ONLY EVAPORATOR HOUSING SE
4. 9294125 u mm isan FORMAN x 1 Er sanaan Er aris EVAPORATOR HOUSING EVAPORATOR HOUSING P po 94 1 USE COPPER CONDUCTORS ONLY ANM 2 THS UNT MUST BE GROUNDED GG ook Fa ME 3 UNIT SHOWN WITH COMPRESSOR Boe 6 RUNNING AND DOORS CLOSED 2 Y 88 88 Ld Ld INCANDESCENT INCANDESCENT AM Y E memos ts Wer p lu Un WITH BLUE m WITH BLUE E we EER 71 Tera 71 NES como w como w 4 V Er E ES Ll l 7 AR POWERBOX m Imm O ES sd gt IE ak 1 ak Ul 5 8 12 E CT Soon E E TEST stes Tee 49 1 E 4 1 up CONDENSER m CONDENSER oe 13321233133 RS AW m ES um d i i 1 mum uz TCR QR po rm ouis p p rane ens don m 6076XL G 6076XL GH 3 evonet pon NOTES 1 USE COPPER CONDUCTORS ONLY LLI Lll 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED
5. 8 3516205 Clip TXV bulb mounting 3516208 Clip TXV bulb mounting 3 SHOUT mounting Condensate oor copper 21 2194953 Switch defrost safety high limit 1 127 033 0031 Shroud condenser fan 9 351627 Coil condenser 2 2162716 2162721 otor fan condenser 16W 0 158 C34 004H Condensate loop copper 3 3516833 an blade condenser 1 127 33 0031 Shroud condenser fan Guard condenser fan 2 2162716 2162721 otor fan condenser 16W 5 3527000 Compressor Kit 3 3516433 blade condenser 6 3516438 elay amp overload compressor 4 2160019 Guard condenser fan 7 2194788 Capacitor compressor start 320MFD 5 3527002 Compressor Ki 3527011 Compressor 50Hz SCISCLX 2 danfoss 6 3516442 elay and capacitor compressor start 125MFD 11706019 50 7 Relay and overload 3527010 Compressor 50Hz Sc18CLX 2 danfoss anfoss p n 11706013 50Hz Relay Danfoss p n 11705017 50Hz Capacitor start 80MFD Danfoss p n 11705012 50Hz Capacitor start 125MFD Danfoss p n 18 3516322 ilter drier refrigerant 8 3516322 ilter drier refrigerant 3234779 Casters With brake 3234779 Casters With brake 3234778 Casters Without brake 3234778 Casters Without brake 3234791 Legs 3234791 Legs 3234752 oor lock 3234752 Door lock 3978168 Shelves LH 3978168 Shelves LH 3978169 Shelves RH 3978169 Shelves RH 2194791 Cable 2194791 Cable 2194792 Display 2194792 Display 3516204A Vacuum breaker 3516204A Vacuum breaker For 3 section units the left pack
6. SPLICE EVAPORATOR FAN MOTOR m rr NN w CONTROL BOX ax START RELAY ANW START ENERGY SAVER DOORFRAME CAPACITOR SWITCH HEATERS CLT aN 123456 TEMPERATURE CONTROL FLUORESCENT COMPRESSOR LAMP BALLAST GROUND o CONDENSER 12321233123 FAN MOTOR PROTECTOR FLUORESCENT FLUORESCENT L LAMP SWITCHES FLUORESCENT NOTES ux TED DISPLAY ak LAMP BALLAST F USED o 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED d COMPRESSOR PITT 3 UNIT SHOWN WITH COMPRESSOR LAMP RUNNING AND DOORS CLOSED POOR ME ENED eo Ww lt Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 9 6000XL Series Service and Installation Manual WIRING DIAGRAMS REFRIGERATORS 6076XL S 6076XL SH X
7. FRAME HEATERS 6025XL G 6025XL GH u N 9 LINE VOLTAGE 115 601 SEE NAMEPLATE FOR MAXIMUM EVAPORATOR HOUSING LAMP WH Lem REEL eum FLUORESCENT LAMP TEMPERATURE 1 MOTOR CONTROL BLK PLUG CONTROL J 1 CIRCUIT FLUORESCENT LAMP ASSEMBLY Lao M 8 28 COMPRESSOR BLUE t 58 88 RELAY COMPRESSOR LO 112321233123 gt 7 CONDENSER 4 EC Sine c WITH BLUE wre 1 58 ENERGY saver STRPES NUT 1 SWITCH ge Ss 58 CONTROL w SPLICE BLK BLK w POWER BOX 1 EVAPORATOR FAN MOTOR START RELAY 1 10 1 START CAPACITOR BLK MW CELAN ENERGY SAVER DOORFRAME 12345 COMPRESSOR SWITCH HEATER TEMPERATURE CONTROL GROUND CONDENSER FAN MOTOR PROTECTOR FLUORESCENT 1 1 LAMP BALLAST 12321233123 FLUORESCENT 52 LAMP SMICH FLUORESCENT BLK LAMP NOTES w LED DISPLAY TUAE 5 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DO
8. Delfield 6000XL amp 6100XL Series Reach Ins service Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment Notify carrier of damage Inspect all components immediately See page 2 Refrigerators and Freezers Encdis Effective Date August 2008 6000XL Series Service and Installation Manual CONTENTS RECEIVING amp INSPECTING 2 SPECIFICATIONS 5 incorrecte tette 3 INSTALLATION ttt ctl het tiec 4 OPERATION eerte ers 5 MAINTENANCE 6 7 WIRING DIAGRAMS 8 12 COMPRESSOR DIAGRAM sse 13 PARTS LISTING recette 14 15 STANDARD LABOR GUIDELINES s 16 STANDARD WARRANTIES s 17 18 2008 The Delfield Company All rights reserved Reproduction without written permission is prohibited Delfield is a registered trademark of The Delfield Company SERIAL NUMBER INFORMATION The serial number of all self contained 6000XL Series refrigerators and freezers is located above the door under the shroud Always have the serial number of your unit available when calling for parts or service A complete list of authorized Delfield parts depots is available at www delfield com This manual covers standard units only If you
9. temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Energy Saver Switch The energy saver switch is a rocker switch located next to the thermostat knob The switch controls power to the frame heater to minimize condensation around the door opening Press the switch to the 0 position to conserve energy If excessive condensation is Delfield o observed on the door opening press the switch to the red portion of the rocker will be visible position Refrigeration amp Defrost Cycle Refrigerator Whenever the refrigerator is plugged in and the control has completed initializing the evaporator fans will run continuously and the digital temperature will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Refrigerator Defrost The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear During this defrost cycle the digital temperature display will read dEF After the defrost cycle is complete
10. 1 MAIN WINDING EG B CONDENSOR FAN CONDENSOR FAN 7 Loy 1 BLK RUN CAPECTTOR BLK EZ z E R x 1 M Ei 183456 EL a 3 s SA CONTROL CONTROL 4 mum sm 9 o ser WW MM 2123 3123 CONDENSER nee 123 2122 312 ENERGY SAVER DOOR RANE H j ae ps E pu E uui ser HHR capac e Es irs PE at 3 g x H E x 7 EN H m dis H DOOR INCANDESCENT INCANDESCENT DOOR B zo qe Sta Hor tion sees toic 4 otis ba 1 Delfield 1 2 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual REFRIGERATION PACKAGE PARTS DIAGRAM 4 AZ D ca D Me For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 3 6000XL Series Service and Installation Manual REFRIGERATION PACKAGE PARTS LIST Refrigerator One section Freezer One section Item Number Part Number 50Hz Part Description Item Number Part Number 50Hz Parti Descrip
11. Relay and overload Danfoss p n 18 3516322 Filter drier refrigerant 11705015 50Hz Capacitor start Danfoss p n 3234779 Casters With brake 8 3516322 Filter drier refrigerant 3235514 Casters rigid 3234779 Casters With brake 3234791 Legs 3235514 Casters rigid 3234752 oor lock 3234791 Legs 3978018 Shelves 3234752 Door lod 2194791 Cable 3978018 Shelves 2194792 isplay 2134731 a 3516204A Vacuum breaker ae Display 3516204 Vacuum breaker For remote units one amp two section units require 1 solenoid valve part 3516041 Three section units require 2 solenoid valves part 3516041 Delfield 1 4 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual REFRIGERATION PACKAGE PARTS LIST Refrigerator Two section Freezer Two section Item Number Part Number 50Hz Parti Description Item Number Part Number 50Hz Part escription 2 kit 2194782KT 2194988 Control Kit 2 kit 2194783KT 2194964 Control ETC1 Kit 3 2190154 Switch energy saver 3 2190152 Switch energy saver 4 2184181 Cord power 4 2184181 Cord power 5 2162715 2192719 Motor fan evaporator 5 2162715 2192719 otor fan evaporator 6 3516274 Fan blade evaporator 6 3516274 blade evaporator 1 3516437 Coil evaporator 1 3516436 Coil evaporator 7 3516429 Valve refrigerant TXV 3516429 Valve refrigerant
12. SHIPPING WEIGHT 12 5 12 5 12 5125 REQUIRED EVAP 22 BTU HR TEMP 2092 125 2092 STORAGE CAPACITY SHELF CAPACITY SHIPPING WEIGHT 1923 2092 2488 1516 1923 Delfield 12 5125 12 5125 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 3 6000XL Series Service and Installation Manual INSTALLATION Location Units represented in this manual are intended for indoor use only Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents A fully loaded 6000XL series can weigh as much as 1500 pounds Reinforce the floor as necessary to provide for maximum loading For the most efficient refrigeration be sure to provide good air circulation inside and out Inside cabinet Do not pack refrigerator so full that air cannot circulate The refrigerated air is discharged at the top rear of the unit It is important to allow for proper air flow from the top rear to the bottom of the unit Obstructions to this air flow can cause evaporator coil freeze ups and loss of temperature or overflow of water from the evaporator drain pan The rear of the unit has molded ribs and the shelves have a rear turn up on them to prevent this However bags and other items can still be located to the far rear of the cabinet There is also a return air diffuser along the top front
13. covered by this warranty For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 7 6000XL Series Service and Installation Manual STANDARD ONE YEAR WARRANTY vear parts ano Lason The Delfield Company Delfield warrants to the Original Purchaser of the Delfield product herein called the Unit that such Unit and all parts thereof will be free from defects in material and workmanship under normal use and service for a period of one 1 year from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit one 1 year from the date of installation During this one year warranty period Delfield will repair or replace any defective part or portion there of returned to Delfield by the Original Purchaser which Delfield determines was defective due to faulty material or workmanship The Original purchaser will pay all labor crating freight and related costs incurred in the removal of the Unit of defective component and shipment to Delfield except that during a period of either ninety 90 days from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit ninety 90 days from t
14. reason allow at least 24 hours before start up so as to allow compressor oil to flow back to the sump Failure to meet this requirement can cause compressor failure and unit damage NOTE Unit repairs will not be subject to standard unit warranties due to improper installation procedures Electrical connection Refer to the amperage data on page 3 the serial tag your local code or the National Electrical Code to be sure the unit is connected to the proper power source A protected circuit of the correct voltage and amperage must be run for connection of the line cord or permanent connection to the unit The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance functions or cleaning the refrigerated area DANGER Door Reversal Procedure 6000XL Edge Mount Hinge 1 Open door 90 and lift door straight up and off hinges 2 Remove the plastic screw covers on each hinge section by prying out with a thin screwdriver 3 Remove two outer screws that mount each hinge to door loosen the center screw rotate hinge 180 reinstall outer screws and retighten center screw 4 Remove two screws that mount lock on top of door turn door up side down and remount lock to top of door 5 Remove the hinges from the cabinet face frame 6 Use a 3 16 drill to drill holes in cabinet face frame at the marked hinge locations on the new hinge side 7 Remove the pl
15. the temperature control will return to a normal cooling cycle but the display will continue to read dEF until the evaporator returns to normal cooling temperatures up to 30 minutes Freezer Whenever the freezer is plugged in and the control has completed initializing including the initial defrost cycle also see Electronic Temperature Control Operation on this page the evaporator fans will run continuously After evaporator coil has reached operational temperature the digital temperature will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Freezer Automatic Defrost The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than 4 hours since the last defrost cycle OR if evaporator coil temperature drops below 34 F indicating excessive frost on the coil Freezer Manual Defrost If a manual defrost is desired simply unplug the unit for several seconds then plug unit back in This will cause the control to re initialize and then enter a defrost cycle When the control enters the defrost mode it switches off the evaporator fan motor compressor and condenser fan motor and switches on the defrost heater to warm the evaporator coil Thereby melting all frost accumulated during the previous refrigeration cycle The digital temperature displ
16. E NAMEPLATE FOR MAXIMUM 2 THIS UNIT MUST BE GROUNDED FUSESE 3 UNIT SHOWN WITH COMPRESSOR a RUNNING AND DOORS CLOSED MOTOR HIGHTEMP UMT TEMPERATURE CONTROL PES Y AW Hee L Monor PLUG 3 imum 5 DEFROST 4 BLUE 85 ne IR 88188 FAN RELAY EVAPORATOR FAN INCANDESCENT LO AW UGHT 4 HEATER RELAY DEFROST HEATER c um um E CONTROL WITH BLUE COMPRESSOR Box ENERGY SAVER STRIPES WHE RELAY COMPRESSOR SWITCH 112321233123 SPLICE BLK 5 CONDENSORFAN z POWER BOX 88 GREY fe 98 BB 88 BLK 7 MOTOR PROTECTOR MAIN WINDING AW BLK M RUN CAPACITOR 5 D gs L WW RED BLK Mi SP ENERGY SAVER DOORFRAME UE S w SWITCH HEATERS CONTROL 5 R a da START WINDING 12321233123 CONDENSER I i o o he DOOR INCANDESCENT 7 START CAPACITOR SWITCHES UGHT s LED DISPLAY Lt BLK FUSED ii HINGE sm SWITCHES 4 2 4 L DOOR FRAME HEATERS COMPRESSOR lt 2 _W 6176XL S 6176XL SH 5 NOTES N D USE COPPER CONDUCTORS ONLY LUG 2 gt THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED semen
17. ESCENT WW LIGHT HEATER RELAY DEFROST HEATER s mE ES E 1 1 w w CONTROL 2 WITH BLUE COMPRESSOR ENERGY SAVER STRIPES WIRE RELAY COMPRESSOR SWITCH NUT 112321233123 w NB l 1 mc SPLICE l BLK x CONDENSOR FAN icm 2 GREY EB 2 52 581 158 BLK 1 l T BLK RED BLK N r l ENERGY SAVER DOOR FRAME TEMPERATURE cw SWITCH HEATER CONTROL 1 CONDENSER WINDING FAN PROTECTOR 1 12321233123 1 DOOR INCANDESCENT mS SWITCH LIGHT BLK 1 LED DISPLAY DOOR E USED COMPRESSOR HINGE SWITCH i FRAME HEATERS 6125XL G 6125XL GH 5 H b EVAPORATOR HOUSING LINE VOLTAGE 115 60 1 CONTROL CIRCUIT SEE NAMEPLATE FOR MAXIMUM FUSESIZE 1 TEMPERATURE CONTROL FLUORESCENT ED LAMP SWITCH FLUORESCENT LAMP EVAPORATOR FAN DEFROST HEATER FLUORESCENT LAMP ASSEMBLY EVAP FAN MOTOR HIGH TEMP UMT SWITCH AW DEFROST HEATER PLUG CABINET AIR SENSOR EVAPCOIL SENSOR COMPRESSOR RELAY C COMPRESSOR CONTROL BOX ENERGY SAVER
18. ORS CLOSED Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com FRAME HEATERS 6000XL Series Service and Installation Manual WIRING DIAGRAMS REFRIGERATORS 6051XL S 6051XL SH NOTES u s 1 USE COPPER CONDUCTORS ONLY ME VOLTAGE 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 1 115 60 1 T 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN SEE NAMEPLATE FOR MAXIMUM RUNNING AND DOORS CLOSED MOTOR
19. Protector Door Hinges Locks and Gaskets e Condensate Element Thermometer LABOR OF 2 HOURS TO REPLACE e Defrost Element e Locate Repair Leak Solenoid Valve LABOR OF 3 HOURS TO REPLACE e Condenser or Evaporator Coil Expansion Valve LABOR OF 4 HOURS TO REPLACE e Compressor This includes recovery of refrigerant and leak check 55 00 maximum reimbursement for refrigerant recovery includes recovery machine pump torch oil flux minor fittings solder brazing rod nitrogen or similar fees REFRIGERANTS 404 A maximum of 15 00 Ib or 1 00 oz will be reimbursed Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Manufacturers Limited Lifetime Warranty ABS Liner Delfield warrants to the original purchaser user subject to the limitations and exclusions set forth below that the ABS interior of the Delfield models identified above will be free of manufactured defects for as long as the equipment is owned by the original purchaser user and is in operation What is covered The interior liner of the 6000XL Series refrigerators are covered against manufactured defects under normal use For purposes of this Warranty interior liner is defined as the portion of the interior liner which is made of ABS material This warranty applies only to products sold and installed after March 1 2000 in the United S
20. a FUSE SIZE EN PLUG TEMPERATURE CONTROL L N 28 98 t 8511358 LO o BLUE INCANDESCENT 1 LIGHT COMPRESSOR J RELAY COMPRESSOR w w 1 1 2 3 2 1 2 3 3 1 2 3 WITH BLUE M STRIPES WIRE NUT ENERGY SAVER SWITCH 1 on CONTROL w CONDENSER w E a FAN MOTOR SPLICE 52 BLK 229 29 8 a BLK w POWER BOX BLK START RELAY EVAPORATOR FAN MOTOR 10 11 s START CAPACITOR WVV 1 BLK 7 lt i RED BLK CLLHNF 1233 5 amp 5 ENERGY SAVER DOOR FRAME TEMPERATURE COMPRESSOR SWITCH HEATERS CONTROL GROUND CONDENSER e FAN MOTOR PROTECTOR 1 1 23 2 1 2 3 3 1 2 3 DOOR INCANDESCENT SWITCHES LIGHT AM Ss 4 BLK TA LED DISPLAY BLK w FUSED DOOR COMPRESSOR HINGE 1 SWITCHES AW ono FRAME HEATERS 6051XL G 6051XL GH 3 BLK FLUORESCENT LIGHT H N FLUORESCENT BALLAST LINE VOLTAGE LAMP 1 115 60 1 RED m SEE NAMEPLATE FOR MAXIMUM FUSE SIZE BK FLUORESCENT LAMP TEMPERATURE Ht EVAPORATOR HOUSING CONTROL 1 sk MOTOR LN FLUORESCENT LIGHT 2 5 BALLAST CY SWITCH 4 RED BLUE to a ama ak FLUORESCENT LAMP RELAY COMPRESSOR 8 nh 29 29 112321233123 ACTION FLUORESCENT LAMP ASSEMBLY 88 88 Se BLUE x CONDENSER FAN MOTOR lt 88 BK Ww 28 28 WITH BLUE WIRE eal 158 ENERGY SER STRIPES NUT 4 CONTROL w
21. acement parts will not be covered Delfield Exclusions This warranty does not cover labor service charges for travel time mileage or premium charges This warranty also does not include defects resulting from e Operation of the product beyond the specification set forth in the Service and Installation Manual e Failure to clean and maintain the product as described in the Service and Installation Manual e Installation of the product in a manner other than as set forth in the Service and Installation e of installation of replacement parts not approved by Delfield or e The introduction hot items directly onto the ABS liner This warranty is in lieu of all other warranties or guarantees of any kind express or implied except Delfield s One Year Parts and One year Labor Warranty ANY IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED IN NO EVENT SHALL DELFIELD BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE OR FOR ANY DEFECT RESULTING IN WHOLE OR IN PART FROM MISUSE ALTERATION IMPROPER INSTALLATION OR INADEQUATE MAINTENANCE OF THE PRODUCT OR ANY PART THEREOF No part or assembly which has been subject to accident alteration or misuse or which has not been installed or serviced in accordance with the Operation Manual furnished with the product or which is from equipment on which the serial number has been altered or removed shall be
22. age when facing the unit is identical to the 1 section and the right package is identical to the 2 section This applies to both refrigerator and freezer For remote units one amp two section units require 1 solenoid valve part 3516041 Three section units require 2 solenoid valves part 3516041 Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 5 6000XL Series Service and Installation Manual STANDARD LABOR GUIDELINES TO REPAIR OR REPLACE PARTS ON DELFIELD EQUIPMENT Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage maximum of 1 hour is allowed to diagnose a defective component maximum of 1 hour is allowed for retrieval of parts not in stock maximum travel distance of 100 miles round trip and 2 hours will be reimbursed Overtime installation start up normal control adjustments general maintenance glass breakage freight damage and or correcting and end user installation error will not be reimbursed under warranty unless pre approved with a Service Work Authorization from Delfield You must submit the number with the service claim LABOR OF 1 HOUR IS ALLOWED TO REPLACE Thermostat Door Jamb Switch e Evaporator Condenser Fan Motor and Blade e Solenoid Coil Hi limit Thermal Protector Switch e Fan Delay Defrost Termination Switch e Compressor Start Components and Overload
23. astic cam from the hinges by pulling straight up then rotating the cam 180 and pushing back into the hinge 8 Reinstall the plastic screw covers removed in step 2 9 Reinstall the door by reversing step 1 10 If plastic plugs are needed to plug old screw holes in cabinet face frame please contact Delfield Parts Department at 800 733 8821 extension 12801 Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual OPERATION OPERATION Electronic Temperature Control Operation The electronic temperature control constantly monitors box temperature as well as evaporator coil temperature to maintain consistent product temperatures The control also sends temperature readings to the digital temperature display The control circuits continually self check and if an error occurs the digital display will switch from temperature read out to error read out i e Even when an error is displayed the refrigeration and controls system should continue to function however not at optimal performance Whenever the display has an error read out Delfield Service should be contacted At initial start up or anytime power is disconnected then reconnected to the unit the control will delay all operations for a short time up to 10 minutes While in this delay period the control initializes the control parameters and confirms that the tempera
24. ay will now read dEF The control will continue the defrost cycle for a MINIMUM of 8 minutes and a MAXIMUM of 30 minutes depending on the amount of frost accumulated on the evaporator coil After the defrost cycle is complete the control returns to a normal refrigeration cycle however the evaporator fan motor will not switch on for 2 minutes AFTER the compressor and condenser fan motor have begun operating The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures up to 30 minutes For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 5 6000XL Series Service and Installation Manual MAINTENANCE The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance DANCER functions or cleaning the refrigerated area Refrigerators and Freezers The interior and exterior can be cleaned using soap and warm water If this isn t sufficient try ammonia and water or a nonabrasive liquid cleaner When cleaning the exterior always rub with the grain of the stainless steel to avoid marring the finish Do not use an abrasive cleaner because it will scratch the stainless steel and plastic and can damage the breaker strips and gaskets Cleaning the Condenser Coil The condenser coil requires regular cleaning recommended is every 90 days In some instances though you may fi
25. ce Agreement or service at the then current time and materials rate For more information on Delfield warranty s log on and check out the service section of our web site at www delfield com Delfield 6000XL Series Service and Installation Manual NOTES Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Delfield Mt Pleasant MI Covington TN Thank you for choosing Delfield Help is a phone call away Help our team of professional courteous customer service reps by having your model number and serial number available at the time of your call 800 733 8829 4 For a list of Delfield s authorized parts depots visit our website at www delfield com FI D SERVICE AND PARTS lt Delfield 980 S Isabella Rd Mt Pleasant 48858 U S A 989 773 7981 800 733 8829 Fax 989 773 3210 www delfield com Delfield reserves the right to make changes in design or specifications without prior notice 2008 The Delfield Company All rights reserved Printed in the U S A DM6000XL 08 08
26. cturer or of another make Unless authorized by Delfield in writing this warranty does not permit the replacement of any part including the motor compressor to be made with the part of another make or manufacturer No claims can be made under this warranty for spoilage of any products for any reason including system failure The installation contractor shall be responsible for building access entrance and field conditions to insure sufficient clearance to allow any hood s vent s or Unit s if necessary to be brought into the building Delfield will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Delfield s control including but not limited to war governmental restrictions or restraints strike lockouts injunctions fire flood acts of nature short or reduced supply of raw materials or discontinuance of the parts by the original part manufacturer Except as provided in any Additional Four Year Protection Plan if applicable and the Service Labor Contract if applicable the foregoing is exclusive and in lieu of all other warranties whether written or oral express or implied This warranty supersedes and excludes any prior oral or written representations or warranties Delfield expressly disclaims any implied warran
27. field are guaranteed by Delfield only to the extent of the original manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty expressed or implied or any other obligation or liability on Delfield s part in respect thereof IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER S THEN APPLICABLE TIME AND MATERIALS RATES CONSIDER CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE If shipment of a replacement part is requested prior to the arrival in the Delfield factory of the part claimed to be defective the Original Purchaser must accept delivery of the replacement part of a C O D 1 8 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com basis with credit being issued after the part has been received and inspected at Delfield s plant and determined by Delfield to be within this warranty Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufa
28. have a custom unit consult the customer service department at the number listed below RECEIVING AND INSPECTING THE EQUIPMENT Even though most equipment is shipped crated care should be taken during unloading so the equipment is not damaged while being moved into the building 1 Visually inspect the exterior of the package and skid or container Any damage should be noted and reported to the delivering carrier immediately 2 f damaged open and inspect the contents with the carrier 3 n the event that the exterior is not damaged yet upon opening there is concealed damage to the equipment notify the carrier Notification should be made verbally as well as in written form Request an inspection by the shipping company of the damaged equipment This should be done within 10 days from receipt of the equipment Be certain to check the compressor compartment housing and visually inspect the refrigeration package Be sure lines are secure and base is still intact Freight carriers can supply the necessary damage forms upon request Retain all crating material until an inspection has been made or waived NOTE Upon powering unit there could be up to a wore 10 minute delay before unit begins to cool For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Delfield 6000XL Series Service and Installation Manual SPECIFICATIONS STORAGE CAPACITY SHELF CAPACITY R 404A CHARGE
29. he condenser with a vacuum cleaner or stiff brush If extremely dirty a commercially available condenser cleaner may be required 6 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Stainless Steel Care and Cleaning To prevent discoloration or rust on stainless steel several important steps need to be taken First we need to understand the properties of stainless steel Stainless steel contains 70 80 iron which will rust It also contains 12 30 chromium which forms an invisible passive film over the steels surface which acts as a shield against corrosion As long as the protective layer is intact the metal is still stainless If the film is broken or contaminated outside elements can begin to breakdown the steel and begin to form rust of discoloration Proper cleaning of stainless steel requires soft cloths or plastic scouring pads CAUTION Cleaning solutions need to be alkaline based or non chloride cleaners Any cleaner containing chlorides will damage the protective film of the stainless steel Chlorides are also commonly found in hard water salts and household and industrial cleaners If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion NEVER USE STEEL PADS WIRE BRUSHES OR SCRAPERS Routine cleaning of stainless steel can be done with soap and water Extreme stains or grease should be cleaned with a non abrasive cleaner a
30. he date of installation Delfield will pay all related labor costs Delfield will pay the return costs if the Unit or part thereof was defective The term Original Purchaser as used herein means that person firm association or corporation for whom the Unit was originally installed This warranty does not apply to any Unit or part thereof that has been subjected to misuse neglect alteration or accident such as accidental damage to the exterior finish operated contrary to the recommendations specified by Delfield or repaired or altered by anyone other than Delfield in any way so as to in Delfield s sole judgement affect its quality or efficiency This warranty does not apply to any Unit that has been moved from the location where it was originally installed This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit The warranty is subject to the user s normal maintenance and care responsibility as set forth in the Service and Installation Manual such as cleaning the condenser coil and is in lieu of all other obligations of Delfield Delfield neither assumes nor authorizes any other person to assume for Delfield any other liability in connection with Delfield s products Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release Delfield from all obligations hereunder or any other obligations express or implied Parts furnished by suppliers to Del
31. nd that there is a large amount of debris and dust or grease accumulated prior to the 90 day time frame In these cases the condenser coil should be cleaned every 30 days If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil If heavy grease is present there are de greasing agents available for refrigeration use and specifically for the condenser coils The condenser coil may require a spray with the de greasing agent and then blown through with compressed air Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times continuous operation with dirty or clogged condenser coils can result in compressor failures Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor CAUTION Never use a high pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the condenser coil In order to maintain proper refrigeration performance the condenser fins must be cleaned of dust dirt and grease regularly It is recommended that this be done at least every three months If conditions are such that the condenser is totally blocked in three months the frequency of cleaning should be increased Clean t
32. nd plastic scrub pad It is always good to rub with the grain of the steel There are also stainless steel cleaners available which can restore and preserve the finish of the steels protective layer Early signs of stainless steel breakdown can consist of small pits and cracks If this has begun clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel Never use an acid based cleaning solution Many food products have an acidic content which can deteriorate the finish Be sure to clean the stainless steel surfaces of ALL food products Common items include tomatoes peppers and other vegetables CAUTION Delfield 6000XL Series Service and Installation Manual MAINTENANCE continuen If your freezer seems to vibrate excessively when the compressor is running loosen but do not remove the bolts on the compressor Semi CAUTION hermetic models should be loosened before operating BASIC MAINTENANCE Gasket Maintenance Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the gasket Gasket cleaning can be done with the use of warm soapy water Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals Also never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows Gaskets can easily be replaced and do not requi
33. ocking drain lines causing water to back up and overflow the drain pans lt Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual WIRING DIAGRAMS REFRIGERATORS 6025XL S 6025XL SH NOTES N 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING nson 3 UNIT SHOWN WITH COMPRESSOR Em SEE NAMEPLATE FOR MAXIMUM RUNNING AND DOORS CLOSED MOTOR FUSE SIZE PLUG TEMPERATURE CONTROL 5 CONTROL 1 8 CIRCUIT 2 53 T Lo BLUE INCANDESCENT LIGHT COMPRESSOR 1 ET RELAY 1 1 232 1 233 12 3 WIRE ies NUT ENERGY SAVER SWITCH CONTROL w E CONDENSER BOX N 3 FAN MOTOR ur I amp 8 eg E 5 BLK amp 2 2 158 w POWERBOX X T T START RELAY EVAPORATOR 11 START FAN MOTOR Tf CAPACITOR BLK 0 5 AWWA RED BLK H E 13 ENERGY SAVER DOORFRAME TEMPERATURE DO COMPRESSOR SWITCH HEATER CONTROL e Y GROUND CONDENSER FAN MOTORPROTECTOR 222122212 DOOR INCANDESCENT SWITCH UGHT BLK oe BLK w LED DISPLAY DOOR FUSED COMPRESSOR HINGE SWITCH
34. of the cabinet interior this also requires proper air circulation Prevent obstruction by locating large boxes and tall stacks of product to the bottom of the cabinet Outside cabinet Be sure that the unit has access to ample air Avoid hot corners and locations near stoves and ovens It is recommended that the unit be installed no closer than 2 from any wall with at least 12 of clear space above the unit Avoid exposing glass door units to direct sunlight Direct sunlight through the glass doors will make the ABS liner fade and become brittle and will greatly reduce refrigeration efficiency Leveling A level cabinet looks better and will perform better because the doors will line up with the frames properly the cabinet will not be subject to undue strain and the contents of the cabinet will not move around on the shelves Use a level to make sure the unit is level from front to back and side to side Units supplied with legs will have adjustable bullet feet to make the necessary adjustments If the unit is supplied with casters no adjustments are available Ensure the floor where the unit is to be located is level Stabilizing Some models are supplied on casters for your convenience ease of cleaning underneath and for mobility It is very important however that the cabinet be installed in a stable condition with the front wheels locked while in use Should it become necessary to lay the unit on its side or back for any
35. re the use of tools or authorized service persons The gaskets are Dart style and can be pulled out of the grove in the door and new gaskets can be pressed back into place Doors Hinges Over time and with heavy use doors the hinges may become loose If it is noticed that the door is beginning to sag it may become necessary to tighten the screws that mount the hinge brackets to the frame of the unit If the doors are loose or sagging this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges In some cases this can require qualified service agents or maintenance personnel Drain Maintenance Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it at an external condensate evaporator pan Each drain can become loose or disconnected from moving or bumping the drain If you notice excessive water accumulation on the inside of the unit be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan If water is collected underneath the unit you may want to check the condensate evaporator drain tube to be sure it is still located inside the drain pan The leveling of the unit is important as the units are designed to drain properly when on a level surface if your floor is not level this can also cause drain problems Be sure all drain lines are free of obstructions typically food product is found bl
36. tates Canada Puerto Rico and Mexico For purposes of this warranty lifetime is defined as the expected usable life for the equipment of 12 years Delfield s Obligation Limited strictly to shipping OEM replacement parts or repair kits for any covered ABS interior A Delfield authorized service dealer and Delfield s Service Department must confirm the liner defect has occurred under normal conditions and is not due to misuse as defined below All decisions regarding the ABS interior shall be made by Delfield s Service Department and shall be binding upon the parties No labor or service charges or allowances are covered by this warranty Warranty service must be performed by a Delfield approved authorized service agent User Responsibility The product must be installed cleaned and maintained as described in the Service and Installation manual which is furnished with the product Only approved replacement parts may be used Failure to adhere to the requirements of this paragraph may void warranty coverage Procedures All claims for replacement parts or repair kits must be made through a Delfield Parts Depot or an authorized Delfield dealer The defective part invoice must be returned to Delfield within 15 days after the date of service to be eligible for warranty coverage All claims must include the model number serial number an original date of installation and customer identification Use of parts other than original Delfield repl
37. ties of merchantability fitness for a particular purpose of compliance with any law treaty rule or regulation relating to the discharge of substances into the environment The sole and exclusive remedies of any person relating to the Unit and the full liability of Delfield for any breach of this warranty will be as provided in this warranty Other than this Delfield Standard One Year Limited Warranty any applicable Delfield Additional Four Year Protection Plan or applicable Delfield Service Labor Contract the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the unit or any other part thereof In no event will Delfield be liable for special incidental or consequential damages or for damages in the nature of penalties IF DURING THE WARRANTY PERIOD CUSTOMER USES A PART FOR THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER DELFIELD AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER the warranty becomes void Customer may purchase from Delfield if available a Servi
38. tion 2 kit 2194782KT 2194988KT Control ETC1 Kit 2 kit 2194783KT 2194964KT Control ETC1 Kit 3 2190154 Switch energy saver 3 2190152 Switch energy saver 4 2184181 Cord power 4 2184181 Cord power 5 2162715 2162719 Motor fan evaporator 5 2162715 2162719 Motor fan evaporator 6 3516274 Fan blade evaporator 6 3516274 Fan blade evaporator 1 3516437 Coil evaporator 1 3516436 Coil evaporator F 3516429 Valve refrigerant TXV 7 3516429 Valve b 8 3516205 Clip XV bulb mounting 8 3216205 Clip TAV bulb mounting 9 3516426 Coil condenser 9 2194785 2194967 Heater 5 0 158 34 004H Condensate loop copper W 2160 ne 3 2 2194953 Switch defrost safety high limit 1 127 33 0031 Shroud condenser fan 9 3516426 Coil condenser 2 2162717 2192720 Motor fan condenser 9W 0 158 C34 004H Condensate loop copper 3 351642 Fan blade condenser 1 127 633 0031 Shroud condenser fan 4 2160019 Guard condenser fan 2 2162717 2192720 Motor fan condenser 9W 5 3526999 Compressor 3 3516432 Fan blade condenser 6 3516444 elay amp overload compressor 4 2160019 Guard condenser fan 7 2194787 Capacitor compressor start 280MFD 5 3527001 Compressor 3527103 Compressor 50Hz NL7CUX 6 3516441 Relay amp overload compressor 11706002 50Hz Relay and overload 7 2194789 Capacitor compressor start 240MFD anfoss p n 3527012 Compressor 50 Hz NL8 ACLX danfoss 11705015 50Hz Capacitor start 80MFD Danfoss p n 11706003 50
39. ture sensors and circuits are operational The digital temperature display will not display temperature OR errors until the self check is complete and the control has switched on the evaporator fan motor compressor and condenser fan motor IMPORTANT NOTE REGARDING FREEZERS After initializing the control will immediately enter a DEFROST mode and the display will read DEF The compressor and condenser fan as well as the evaporator fan will remain off until initialization defrost is complete This initial defrost cycle may take up to 15 minutes to complete at which time the freezing cycle will begin The display will continue to read DEF for an additional 30 minutes before displaying temperature Refrigerator The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It is factory set at mid range to maintain about 38 F 3 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Freezer The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It is factory set at mid range to maintain about 3 F 18 C box
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