Zanussi 10R-ZC21 Refrigerator User Manual
Contents
1. 2 7 2 7 outa Rs 2 8 CHAPTER 3 OPERATION AND PROGRAMMING Start up Procedure 3 1 Programming CONVENHONS 3 2 System Status 3 3 Drive 1 istisini asetar eieiei kets eai a rai Sashes cas RE EA aS Eie a RE E araa hE SE 3 3 ATS a a a ase SU dal te A otc dat N EE 3 3 E A E 3 4 5 3 4 3 4 3 5 3 5 3 6 eaa EE Eee E EEE a aai ieee aina eE i araea kE Tsss 3 7 Selecting a Program from MEMORY sormen e enra 3 8 Programming Glue Pattern CHANNEL Parameters 3 8 Event eanan eae E2. 3 6 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 TIME RANGE Display Settings DISPLAY MEANING 0 001 Time Range Selection between 0 001 and 1 999 seconds 0 010 Time Range Selection between 0 01 and 19 99 seconds NOTE Maximum time settings i e 1 999 or 19 99 seconds represent the maximum allowed cumulative time for DELAY and LINE duration of all four EVENTs in a CHANNEL Glue Pass Start The TPC 2 offers a Palletizing feature that provides the capability of gluing a specified quantity of items based upon Trigger inputs then passing allowing sensed product to pass under the applicator with no glue being applied a specified quantity of items also based upon Trigger inputs The Operator can program both the quantity of product to be glued and passed along with specifying whether the process should begin with the glue or the pass count 1 Depress the SYSTEM button until the yellow LED to the left of GLUE PASS START is illuminated The display will show OFF if the Palletizing program in not currently active Glue 2 Depress the DIGIT button The display will show G 000 with the digit furthest to the right flashing This display allows the programming of the quantity of items to be glued Depressing the DIGIT button additional times will change the granularity of the glued quantity setting 3 Rotate the VALUE knob until the desired glued quantity is selected
3. 2 8 ITW Dynatec 1999 Revised 12 99 2 Manual 50 05 Important Note The 2 is usually connected to non polarity sensitive solenoids using the ITW Dynatec Output Kit L21754 supplied as a part of the TPC 2 Control Unit Kit As such it is not important to which terminal the two wires of the Output Kit cables are connected Polarity Sensitive solenoids such as ITW Dynatec P N 030A057 require attention to the manner in which the Output Kit wires are connected It is imperative that the White Wire be connected to the solenoid s positive terminal and the Black Wire be connected to the negative terminal Failure to do so will render the solenoid valve inoperative and may cause damage to both the TPC 2 Control Unit and the solenoid valve ITW Dynatec 1999 3 1 2 Manual 50 05 Revised 1 99 3 OPERATION amp PROGRAMMING Start Up Procedure 1 Open the latch on the right side of the TPC 2 Control Unit and swing open the lid 2 Two keys for the Programming Security feature should be attached to the inside of the lid Remove these keys and unwrap them 3 Insert one of the keys into the lock on the Display Panel Assure the key is in the UNLOCKED key tab vertical position 4 Remove the key and place both keys in a secure location 5 Turn ON the Control Unit by depressing the Power Switch in the lower left corner of the Display Panel The Powe
4. s in the top right corner of the TPC 2 Display Panel will illuminate and the applicator s connected to the CHANNEL 1 drive output will activate for the duration of time that the red button on the Purge Control is depressed 7 The DRIVE 1 LED will dim immediately upon release of the red Purge Control button The A T S LED will dim approximately 2 5 seconds later 8 Rotate the VALUE knob until 2 is displayed on the front panel of the TPC 2 9 Repeat Steps 6 and 7 above This time the DRIVE 2 LED will illuminate 10 Depress the RUN STOP button on the TPC 2 Control Unit until the LED above the button is illuminated The glue system is now ready for operation Page 4 2 ITW Dynatec c 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 A Single EVENT Glue Pattern 190MS 90MS LINE gt GLUE VALVE 10MS DIRECTION OF The following example places a series of dots on a substrate using a single glue applicator 1 Turn ON the TPC 2 Control Unit Depress the SYSTEM button until the LED to the left of TIME RANGE is illuminated 2 Rotate the VALUE knob until 0 001 is displayed 3 Depress the SYSTEM button until the LED to the left of MEMORY is illuminated The LED above the SYSTEM button is now dim not illuminated 4 Rotate the VALUE knob until the desired Program Pr 1 2 3 4 is displayed 5 Depress the CHANNEL button The LED above this button will illuminate and the LE
5. 3 8 E A E EE T AE AT 3 9 EE E ETE EE E E E 3 11 irere bach te sete eis savers Whole weet a ee 3 11 E E E A S 3 13 Spike TiM aao iea ra arraira SE 3 14 Clearing Programmed eian E E 3 14 CHAPTER 4 EXAMPLES 2 2 0 4 1 A Single EVENT Glue Pattern Su aspen eases 4 2 Multiple EVENT Glue Patteri seoir tirso 4 3 Page iv ITW Dynatec c 1999 Revised 10 99 TPC 2 TIMER Manual 50 05 CHAPTER 5 TROUBLESHOOTING Controller Glues Every Other Shee tics ese sd 5 1 GlueLine Moves or Changes 910 5 1 Glue Applicators Will Not 5 1 DRIVE or A T S Status LED is Illuminated 2 4044 4 1 000000000 5 2 Program Parameters Can Not Be 5 3 SYSTEM Parameters Can Not Be Accessed 5 3 Glue Pattern Repeats Itself on the 2 2 2 00084 008 5 3 CHAPTER 6 INSTALLATION amp MAINTENANCE Replacement Parts he ted es TRA a et eS
6. 6 Are the GAP STITCH and SPIKE TIME settings inappropriate for the Glue Applicator The response time of the Glue Applicator may be a limiting factor in applying a very short gluing pattern The TPC 2 Control Unit may be attempting to turn the Glue Applicator ON and OFF so quickly that the Applicator is unable to respond and as a result it is unable to apply glue 7 Is the drive output of the TPC 2 appropriate for the Glue Applicator The TPC 2 Control Unit is capable of a Spike Voltage output of 48VDC with a Holding Voltage of 16VDC at up to 26 Watts per CHANNEL This may be insufficient for some Glue Applicators that by design require either higher voltage power or both DRIVE or A T S Status LED is Illuminated Red There is a short circuit somewhere in the Drive Output circuitry 1 Disconnect the Drive Output Cable 2 Turn OFF the TPC 2 Control Unit wait a few moments then turn ON the TPC 2 Control Unit The fault status should now be cleared 3 Activate the Trigger Device leaving the Drive Output Cable disconnected The TPC 2 Control Unit is defective if the DRIVE fault is again indicated by the red Status LED It should be sent to ITW Dynatec for repairs ITW Dynatec 1999 5 3 2 Manual 50 05 Revised 1 99 4 The problem is in either the Output Cable or Output Device Glue Applicator or Automatic Tip Sealer if the Status LED is green when the Trigger Device is activated with th
7. ee ee te neta So AG al eet TANVd 9 4 AYNSOTONA 6 4 ITW Dynatec 1999 Revised 2 99 2 Manual 50 05 5 ZN THESE ITEMS PART OF TPC e PATTERN CONTROL KIT 106082 OR 106083 8 121754 OUTPUT KIT CONTAINS 2 CABLES C7 100055 1 AIR_FILTER REGULATOR XXXXXX HOT MELT APPLICATOR AS 747 4 HOT MELT HOSE AS REQ HOT MELT ASU AS REQ 106076 2 CONTROL UNIT lt ITW Dynatec 1999 TPC 2 TIMER Manual 50 05 Dimensions 2 5 Revised 11 04 1 19 7 5 1 19 0 89mm 0 27 7mm 11 56 294mm 10 81 275mm 5 375 140mm 13mm Locating the TPC 2 for Installation Mount the TPC 2 in a cool dry clean and well ventilated area Allow access space at the front and sides for operation and maintenance Do not place the Control Unit where it is subject to high heat and humidity in traffic areas or where it could be subject to mechanical abuse Do not mount the TPC 2 Control Unit or any of its components accessories close to high power wiring or in close proximity to sources of RF or static energy CAUTION 1 Heat humidity and mechanical abuse will impair the performance and shorten the life of Control Unit components 2 Do not mount the TPC 2 Control Unit or i
8. parts immediately upon unpacking the Control Kit to assure all items are present one end with connector the other end unterminated 2 Sealing Cap 9 pin Receptacle attached to ATS and 106023 DRIVE 2 output connectors Manual TPC 2 the manual you are currently 50 05 reading TPC 2 Control Unit Security Lock Keys Purge Control Output Cables ITW Dynatec 1999 Page 2 3 TPC 2 TIMER Manual 50 05 Revised 11 04 Optional Accessories The following accessories are available from ITW Dynatec for use with the TPC 2 Control Kit Description Part Number Mini Reflective Photo Sensor Assembly 2ms L21746 Response 6 cord Reflective Photo Sensor Assembly 1ms Response L21701 6 cord Fiber Optic Photo Sensor Assembly 6 cord L21745 Foot Switch Assembly 10 cord 106114 Trigger Extension Cable 10 be used with any L21747 of the above photo sensors or foot switch assembly Sealing Cap 4 Pin Receptacle seals unused 4 pin 106116 connectors for IP54 integrity Sealing Cap 9 Pin Receptacle seals unused 9 pin 106023 connectors for IP54 integrity Quad Head Cord 10 allows connection of up to 106004 four applicators to a single drive output Dual Head Cord 10 allows connection of up to two 106005 applicators to a single drive output Single Head Cord 10 allows connection of a single 106006 applicator to a drive output used primarily with cold glue applicators S
9. Control Unit power cord to a clean properly grounded power source of the appropriate voltage 115 or 230V AC Observe wiring grounding safety practices in accord with all local electrical codes The 115VAC version of the TPC 2 comes with a standard 10 amp plug on the end of the cord The 230VAC version of the TPC 2 has no plug Instead bare wires are provided for connection into a terminal box The wires should be connected as follows ITW Dynatec 1999 2 7 2 50 05 Revised 11 04 230VAC Power Cord Wiring WIRE COLOR DESIGNATION Brown or Black Power Blue or White Neutral Green Ground power lines from other machinery The resulting electrical noise can produce adverse effects on the TPC 2 Control Unit which could result in unreliable operation h CAUTION Avoid the installation of input or output cords near or parallel to Receptacle Assignments Below are the pin assignments for the input output receptacles located at the bottom of the TPC 2 Control Unit Drive 1 Drive 2 Trigger O O Purge PIN ASSIGNMENT ae DRIVE 1 16V minus DC DRIVE 2 16V minus DC A T S 16V minus DC TRIGGER 12V Gnd Signal Chas NOTE shorting pins 2 amp 3 will DC NPN sis manually initiate the trigger Gnd PURGE 12V minus DC cont
10. Example G 040 indicates that forty consecutive items will be glued NOTE Selection of the value G 000 for this parameter will set the palletizing feature to OFF regardless of any PASS values that may be programmed Pass 4 Depress the SYSTEM button once The display will now show P 001 or some other similar value 5 Depress the DIGIT button The digit furthest to the right will commence flashing This display allows the programming of the quantity of items to be passed Depressing the DIGIT button additional times will change the granularity of the passed quantity setting ITW Dynatec 1999 Page 3 7 2 Manual 50 05 Revised 1 99 6 Rotate the VALUE knob until the desired pass quantity is selected Example P 010 indicates that ten consecutive items will be passed Start 7 Depress the SYSTEM button once The display will now show either GLUE or PASS 8 Rotate the VALUE knob until the desired value is displayed The palletizing count will start with either the GLUE or the PASS count depending upon which value is selected for this parameter Palletising Count The PALLETISING COUNT parameter is a display only function that allows the operator to track the progress of the palletizing glue process 1 Depress the SYSTEM button until the yellow LED to the left of PALLETISING COUNT is illuminated 2 View the status of the palletizing glue process The PALLETISING COUNT will count down
11. to factory pre set values ITW Dynatec 1999 4 1 2 Manual 50 05 Revised 1 99 Chapter 4 PROGRAMMING EXAMPLES The following examples are provided to assist in better understanding the programming of the TPC 2 Control Unit They assume that all components of the glue system i e TPC 2 Control Unit Trigger Device Glue Applicators Glue Delivery System etc are properly installed NOTE Remember to completely clear the values for DELAY LINE GAP STITCH and SPIKE TIME in all four EVENTS when reprogramming the TPC 2 MEMORY A fool proof means of doing this is to turn OFF the TPC 2 Control Unit depress the DIGIT and SYSTEM buttons on the Display Panel then turn ON the TPC 2 Control Unit Doing this will clear all four Program Memories of all parameters with the exception of SPIKE TIME TRIG MODE and TIME RANGE Purge CHANNEL 1 and CHANNEL 2 PURGE is designed to allow for quick priming of the glue system or for checking the operation of the Glue Valves 1 Connect the Purge Control to the TPC 2 Control Unit 2 Turn ON the TPC 2 Control Unit 3 Depress the RUN STOP button on the TPC 2 Control Unit until the LED above the button is dim not illuminated 4 Depress the SYSTEM button until the LED to the left of PURGE is illuminated 5 Rotate the VALUE knob until 1 is displayed on the front panel of the TPC 2 6 Depress the red button on the Purge Control Box The A T S and DRIVE 1 LED
12. until the yellow LED to the left of TRIG MODE is illuminated 2 Rotate the VALUE knob until the desired TRIG MODE setting is selected The table below indicates the meaning of each display setting TRIG MODE Display Settings Gated Repeat the trigger signal initiates the glue cycle which repeats continuously until the trigger signal ends The glue cycle stops immediately upon loss of trigger signal regardless of the state of the glue cycle Latched Repeat the trigger signal initiates the glue cycle which repeats continuously until the trigger signal ends The glue cycle stops upon completion of the pattern cycle after loss of trigger signal Gated Single the trigger signal initiates the glue cycle a single glue pattern is performed The glue cycle stops immediately if the trigger signal is lost during the cycle regardless of the state of the glue cycle Latched Single the trigger signal initiates the glue cycle a single glue pattern is performed The glue cycle stops upon completion of the pattern cycle Time Range The TPC 2 offers two time ranges for programming of DELAY and LINE settings 0 001 i e lms to 1 999 seconds 0 01 i e 10ms to 19 99 seconds 1 Depress the SYSTEM button until the yellow LED to the left of TIME RANGE is illuminated 2 Rotate the VALUE knob until the desired TIME RANGE setting is selected The table below indicates the meaning of each display setting
13. with each trigger signal input G 040 G 039 G 038 G 001 P 010 P 009 P 008 P 001 then repeat the cycle assuming G 040 and P 010 were programmed in GLUE and PASS respectively and the cycle was set to begin with GLUE Similarly the cycle would begin counting down the PASS then the GLUE portion if the cycle was programmed to begin with PASS NOTES a The PALLETISING COUNT parameter will not be accessible unless the palletizing feature is activated through the programming of values in the GLUE PASS START parameter b The PALLETISING COUNT is the only SYSTEM parameter that is accessible when the TPC 2 is set to RUN mode LED above the RUN STOP button is illuminated assuming the palletizing feature is activated through the programming of values in the GLUE PASS START parameter c Any modifications to GLUE PASS START parameters will result in the reset of the PALLETISING COUNT Selecting a Program from MEMORY The TPC 2 Control Unit possesses MEMORY storage capacity for as many as four independent programs Each of these programs controls up to two independent glue channels or drives Additionally each program can possess up to four events with each event being composed of a DELAY and a LINE The Program MEMORY is non Page 3 8 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 volatile the settings are retained even when TPC 2 Control Unit input power is lost or the power switch is turned off 1 D
14. 00 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Page ii TwWDynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 ITW Dynatec An Illinois Tool Works Company iTwDynatec Adhesive Application Solutions ITW Dynatec 1999 Page 2 Manual 50 56 Revised 1 99 TABLE OF CONTENTS CHAPTER 1 DESCRIPTION General ee ee aaa Bo ae ae a S 1 1 1 2 How to Use this Manual 1 2 CHAPTER 2 INSTALLATION 2 1 oe cy 2 2 2 3 Changing 2 3 DIMENSIONS 22 NL A AA 2 5 Locating the TPC 2 for Installation 2 5 Installing the 2 and 5 2 6 230VAC Power Cord
15. CH The TPC 2 Control Unit divides LINE by GAP to determine the number of dots that will be applied to the product 1 Depress the desired CHANNEL button until the LED to the left of GAP is illuminated 3 12 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 2 Depress the DIGIT button the necessary number of times until the desired programming granularity is selected the desired placeholder digit is flashing 3 Rotate the VALUE knob until the desired GAP value is selected 4 Displayed values range from 0000 to 0100 These numbers are expressed in milliseconds The diagrams below illustrate a single LINE duration with GAP 0000 and with GAP Z some value greater than zero and a SPIKE TIME X LINE with GAP 0000 48 VDC X SPIKE TIME DURATION 16VDC _ VDC LINE DURATION TIME LINE with GAP Z amp STITCH 0 2 2 NOTE SHORT SPIKE TIME DUE TO END OF LINE DURATION x x 48 VDC X SPIKE TIME DURATION Z GAP DURATION VDC LINE DURATION TIME ITW Dynatec 1999 3 13 TPC 2 Manual 50 05 Revised 1 99 NOTE A GAP value greater than zero automatically changes a LINE to a series of dots unless STITCH is also programmed Stitch STITCH is used when a series of intermittent glue patterns longer in duration than a dot is desired instead of a continuous LINE The TPC 2 Control Unit divides LINE by the sum of GAP
16. D to the left of EVENT will also illuminate 4 Rotate the VALUE knob until 1 is displayed This indicates the programming of EVENT of the selected Program 5 Depress the CHANNEL 1 button until the LED to the left of DELAY is illuminated 6 Depress the DIGIT button until the second digit from the right is flashing 7 Rotate the VALUE knob until the second digit from the left is a 9 8 Depress the DIGIT button until the third digit from the right is flashing 9 Rotate the VALUE knob until the third digit from the left is a 1 The display should now read 0190 or 190ms 10 Depress the CHANNEL 1 button until the LED to the left of LINE is illuminated ITW Dynatec 1999 4 3 TPC 2 Manual 50 05 Revised 1 99 11 Use the same procedure as in Steps 6 through 9 above until 0090 or 90ms is displayed 12 Depress the CHANNEL 1 button until the LED to the left of GAP is illuminated 13 Use the DIGIT button and VALUE knob to set the display to 0010 or 10ms NOTE Once a value is selected in GAP the LINE length is divided by the gap figure The output from the TPC 2 Control Unit will be dots i e the Glue Applicator is fired 9 times at 10ms intervals for the duration of SPIKE TIME for each cycle 14 Depress the CHANNEL 1 button until the LED to the left of STITCH is illuminated The value of this parameter should read 0000 since dots are desired 15 Depress the CHANNEL 1 button until the LED to the left
17. Diagrams see Installation Drawings at end of chapter Diagrams of typical system configurations are provided to assist in the integration of the TPC 2 Controller with your glue system Contact ITW Dynatec Technical Service at 800 654 6711 for additional assistance if necessary 6 2 ITW Dynatec 1999 Revised 10 99 2 TIMER Manual 50 05 Jumper 106079 or 106080 Back of upper display panel 6 3 Revised 11 04 KEY SW Electrical Schematics PN 106238 Rev B TPC 2 TIMER Manual 50 05 ITW Dynatec c 1999 dalddNS YAWOLSND LOVLNOO LAdNI SNIYN 2 OWL siy AWG el fe e ills 9 NIA AA N te GRN YEL BLACK RED PINK BLACK PINK BLACK PINK TANVd 14093 HAMOT eee 93 SISSVHO T TANNYD 2 99 SLIHM er gt gt ae les 2 2 8s 5 lt lt Pies ee ed 1 f 1 N 2 amp amp Saij DANA 5151 SLY ZAXT TASC X3ADd 974 6 5 w gt god NIVW l lt lt 1 HAWHOASNVHL SNIYN 8 L ALIHM H 9
18. E 2 and A T S Automatic Tip Sealer outputs or the TRIGGER input is indicated in the top right corner of the display via illumination of the respective Facilities for a remote PURGE device supplied standard with the system and Automatic Tip Sealers used in cold glue systems offer the operator ease of glue system maintenance during times of system inactivity The Automatic Tip Sealer A T S Drive output is provided for use with cold glue systems that may employ tip sealing devices to prevent the glue from drying in the applicator nozzle during periods of glue system inactivity Pattern initiation may be set for any of four trigger modes Gated Repeat Latched Repeat Gated Single and Latched Single See Chapter 2 Operation and Programming for further information concerning TRIGGER MODE 1 2 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 The TPC 2 possesses a PALLETISING facility that provides an easy means of applying glue to a specified number of objects then passing or skipping a specified number of objects The display continually updates itself to inform the operator of the current COUNT A key actuated system lock is provided on the Controller s front panel This lock prevents any unauthorized change to the programming when activated Specifications Applicator Overload Protection Holding Voltage 16 VDC Over Voltage 48 VDC Over Voltage Duration 0 to 25 5ms operator selectable I
19. E RANGE for a complete understanding of the DELAY programming DELAY Display Settings TIME RANGE DELAY Values Setting 0 001 0001 to 1999 0 001 to 1 999 seconds 0 010 0001 to 1999 0 01 to 19 99 seconds Page 3 10 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 NOTES a The TPC 2 software forces minimum DELAY setting for EVENTS 2 through 4 that are dependent upon the DELAY and LINE values programmed into the previous EVENTs b The cumulative total time of all four EVENTs DELAY and LINE in a single Program may not exceed the maximum TIME RANGE value either 1 999 or 19 99 seconds The Trigger Device must be activated for at least the duration of the DELAY programmed into EVENT 1 for the TPC 2 to recognize it as a valid Trigger input d The programming of the DELAY value is dependent upon whether the Trigger Device is designed for detection of the object s Leading Edge or Trailing Edge Examples are shown below Leading Edge Detection DELAY equals the travel time to the Glue Applicator from the leading edge of the object passing under the Trigger Device until the start of the LINE glue DELAY LINE 9 TRIGGER DEVICE lt gt GLUE VALVE DIRECTION OF TRAVEL Trailing Edge Detection DELAY equals the travel time from the Glue Valve to the start of the LINE glue ITW Dynatec 1999 3 11 2 50 05 Revised 1 99 DELAY LINE ree a
20. ITW Dynatec ITW Dynatec GmbH OPERATIONS amp SERVICE MANUAL An Illinois Tool Works Company Industiestrasse 28 Manual 50 05 31 Volunteer Drive D 40822 Mettmann Germany Hendersonville 37075 USA Telephone 49 2104 915 0 Revised 1 23 04 Telephone 615 824 3634 FAX 49 210 2104 915 111 FAX 615 264 5222 ITW Dynatec K K Daiwashinagawa Bldg 7 15 Konan 3 Chome Minata Ku Tokoyo 108 J apan iTwDynatec Adhesive Application Solutions 150 9001 Certified TPC2 TIME BASED PATTERN CONTROL KIT OPERATIONS AND SERVICE MANUAL 106082 115v 106083 230v Memory Event Drive 1 Delay Drive 2 Line ATS Gap Spot Stitch Trigger Stitch Spike Time Ej Qa 2 Channel Digit Drive Purge Trig Mode Time Range Glue Pass Start U Q Palletising Count System Run Stop Unlocked irw Dynatec Drive 1 Drive 2 Trigger o 1 O o T630MA AN Isolate From Supply Before Removing Access Cover IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT It is the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your equipment each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 8
21. MILLISECONDS Page 6 8 ITW Dynatee 1999 Revised 10 99 2 50 05 Timing Nomograph TIME AND LENGTH AT LINE SPEED MS 5000 x IN 600 x CM FPM M MIN MS M MIN FPM 1000 3000 300 800 2000 200 IN 600 1 100 500 000 200 400 600 100 100 400 9 50 1 20 300 10 200 o z 200 gt 104 50 100 wo 80 52 m 60 z 1 30 100 40 i 50 80 20 20 5 20 60 50 2 8 10 6 LENGTH 30 4 20 2 EXAMPLE 1 INCH 50 FPM 10 MS TIME 3 10
22. d is currently energized There is an electrical short or other fault in the Drive Output Output Cable or Glue Valve An electrical short circuit most likely exists if a Drive Status Light is red Completely inspect the Output Cables and Glue Valve for the cause Turn OFF then turn back ON the TPC 2 Control Unit to clear the fault condition once the cause of the fault has been located See the TROUBLESHOOTING section of this manual for more information in the event of a Drive Output fault A T S The Automatic Tip Sealer output is provided for use with cold glue systems that may employ tip sealing devices to prevent the glue from drying in the applicator nozzle during periods of glue system inactivity This LED provides an indication of the current 5 Drive Output activity The LED will be in one of the following states No Illumination There is no A T S Output activity The A T S Output automatically deactivates when the TPC 2 does not receive a Trigger Input for 2 5 seconds GREEN The A T S Output is functioning properly and is currently energized The A T S Output should activate immediately upon receipt of a Trigger Input RED There is an electrical short or other fault in the A T S Output circuitry Output Cable or Glue Valve An electrical short circuit most likely exists if the A T S Status Light is red Completely inspect the Output Cable and Tip Sealing Device for the cause Turn OFF then turn back ON the TPC 2 Cont
23. e Output Cable disconnected Employ proper electrical troubleshooting techniques to identify the source of the problem in the cable or output device Program Parameters Cannot Be Modified 1 Is the DIGIT button being depressed prior to attempting to use the VALUE knob Many of the parameters require depressing the DIGIT button before they can be modified 2 Is the Program Security in the LOCKED position The Program Security Key must be used to UNLOCK the security feature key tab in the vertical orientation prior to any program modifications SYSTEM Parameters Cannot Be Accessed The RUN STOP button must be depressed until the LED above this button is dimmed in order to access the SYSTEM parameters i e PURGE TRIG MODE TIME RANGE and GLUE PASS START Glue Pattern Repeats Itself on the Product Review the TRIGGER MODE section of this manual to assure the desired mode has been properly selected 5 4 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 c 1999 ITW Dynatec ITW Dynatec 1999 6 1 2 50 05 Revised 2 99 Chapter 6 INSTALLATION amp MAINTENANCE Replacement Parts Following is provided a listing of TPC 2 Control Unit replacement parts The Item Number in the table refers to the equipment drawing following the table Refer to Chapter 2 Installation for part numbers and descriptions for TPC 2 Control Kit equipment and optional accessories Typical System
24. e is provided to enable quicker Glue Valve actuation when necessary CAUTION Assure the Glue Valve is designed to handle input voltages of 48VDC for short time periods prior to employing this feature Failure to do so may shorten the life of the Glue Valve s solenoid or coil 1 Depress the desired CHANNEL button until the LED to the left of SPIKE TIME is illuminated 2 Depress the DIGIT button the necessary number of times until the desired programming granularity is selected the desired place holder digit is flashing 3 Rotate the VALUE knob until the desired SPIKE TIME value is selected 4 Displayed values range from 000 1 to 025 5 These numbers are expressed in milliseconds NOTE SPIKE TIME is accessible only when EVENTI is selected for each CHANNEL All other EVENTs 2 through 4 in that CHANNEL s program use the same SPIKE TIME value Clearing Programmed Information The TPC 2 Control Unit offers a simple means of reverting all program parameters i e all SYSTEM parameters and all CHANNEL parameters in all Programs with the exception of SPIKE TIME TRIG MODE and TIME RANGE to their factory pre set values 1 Turn off the input power to the TPC 2 Control Unit by toggling the power switch in the lower left corner of the Display Panel to the O OFF position 2 Simultaneously depress the SYSTEM and DIGIT buttons while toggling the TPC 2 power switch to the ON position All parameters are now reset
25. eft of DELAY is illuminated 30 Use the DIGIT button and VALUE Knob to set the display to 0240 240ms the sum of DELAY1 LINE1 DELAY2 LINE2 and DELAY3 31 Depress the CHANNEL 1 button until the LED to the left of LINE is illuminated 32 Use the DIGIT button and VALUE Knob to set the display to 0060 60ms 33 Depress the CHANNEL 1 button until the LED to the left of GAP is illuminated 34 Use the DIGIT button and VALUE knob to set the display to 0000 or Oms EVENT3 is a solid line so no GAP is required 35 Depress the CHANNEL 1 button until the LED to the left of STITCH is illuminated 36 Use the DIGIT button and VALUE knob to set the display to 0000 or Oms EVENT3 is a solid line so no STITCH is required 37 Repeat Step 5 through Step 36 above for CHANNEL 2 38 Depress the RUN STOP button until the LED above this button is illuminated The glue system is now ready for operation At this point some product should be run Examine the finished product to assure the TPC 2 Control Unit s time settings suit the line speed of the machine If incorrect follow the above procedure and change values where necessary ITW Dynatec 1999 5 1 2 Manual 50 05 Revised 1 99 Chapter 5 TROUBLESHOOTING NOTE Before any assumptions are made regarding an apparent fault first check the input supply voltage The voltage should be within 10 of the rated supply i e 115 230 Any va
26. epress the SYSTEM button until the LED above the button is no longer illuminated and the green LED to the left of the MEMORY parameter is illuminated 2 Rotate the VALUE knob until the desired Program Pr 1 through Pr 4 is displayed NOTES a The MEMORY setting may only be modified when the TPC 2 Control Unit is in the STOP mode the LED above the RUN STOP button is not illuminated b Modifications to CHANNEL parameters affect only the active Program selected via the MEMORY parameter Programming Glue Pattern CHANNEL Parameters Programming of a glue pattern into the TPC 2 Control Unit is accomplished by depressing either the CHANNEL 1 or CHANNEL 2 button so that the red LED above the button is illuminated Activation of CHANNEL parameters is signified via illumination of the LED to the left of the specific parameter EVENT DELAY LINE GAP STITCH and SPIKE TIME NOTES a All CHANNEL parameters may be modified regardless of whether the TPC 2 Control Unit is in the RUN or STOP mode b All CHANNEL parameters are stored in non volatile memory the settings are retained even when TPC 2 Control Unit input power is lost or the power switch is turned off c Modification to CHANNEL parameters may only be undertaken when Programming Security is in the UNLOCKED position CHANNEL 1 and CHANNEL 2 parameters are independent of each other however the programming procedure for each CHANNEL is exactly the same Eve
27. he DIGIT button until the 100 s place holder is flashing will result in increments decrements of 100 units at a time depressing the DIGIT button until the 1 s place holder is flashing will result in increments decrements of single units at a time etc 5 Rotation of the VALUE knob allows the actual modification of displayed values 6 The glue system will not operate unless the LED above the RUN STOP button is illuminated 7 Modification of the CHANNEL parameters while the glue system is operating will result in real time adjustments to the glue pattern This allows the operator the ability to fine tune the program settings while the system is operating 8 No SYSTEM parameters may be accessed while the LED above the RUN STOP button is illuminated with the exception of the PALLETISING COUNT 9 Only the active Program 1 2 3 4 may be modified while the glue system 15 operating ITW Dynatec 1999 Page 3 3 TPC 2 TIMER Manual 50 05 Revised 1 99 System Status Lights There are four LED s in the top right corner of the Display Panel that provide an indication of the current system status These lights are described in further detail below Drive 1 amp Drive 2 These LED s provide an indication of the current Drive Output activity The LED s will be in one of the following states No Illumination There is no Drive Output activity GREEN The Drive Output is functioning properly an
28. mounted at the upper left corner inside the Control Unit case This board contains a two position red voltage selection switch Slide the switch to the desired voltage 5 Reverse Steps 1 through 3 to re assemble the Control Unit taking care not to pinch any wires during the process Seletor Switch ITW Dynatec 1999 Page2 5 TPC 2 TIMER Manual 50 05 Revised 8 99 Dimensions _ 5 25 1 19 3 5 gt 3 5 1 19 0 89 89mm 30mm 0 27 7mm Locating the TPC 2 for Installation Mount the TPC 2 in a cool dry clean and well ventilated area Allow access space at the front and sides for operation and maintenance Do not place the Control Unit where it is subject to high heat and humidity in traffic areas or where it could be subject to mechanical abuse Do not mount the TPC 2 Control Unit or any of its components accessories close to high power wiring or in close proximity to sources of RF or static energy CAUTION 1 Heat humidity and mechanical abuse will impair the performance and shorten the life of Control Unit components 2 Do not mount the TPC 2 Control Unit or its accessories near high voltage power lines or in close proximity of radio frequency interference such as arc welding or electric motors as this may cause irregular operation 2 6 ITW Dynatec c 1999 Revised 12 99 TPC 2 TIMER Manual 50 05 Installing the TPC 2 and Accessories 1 Mount
29. nput Voltage 115 or 230 VAC 10 requires installation of appropriate jumper single phase Input Power 60 Watts How to Use this Manual The following typographic conventions are used throughout this manual ALL CAPITALS Parameter Button and Knob titles displayed on the TPC 2 Control Unit Display Panel Bold Information found on the TPC 2 Control Unit s LED Display ITW Dynatec 1999 Page2 1 TPC 2 TIMER Manual 50 05 Revised 8 99 Chapter 2 INSTALLATION The ITW Dynatec TPC 2 Timer is very easy to install and operate It is highly recommended however that the entire contents of this manual be read before installation to become familiar with the many features of this equipment and to avoid potential safety hazards WARNING Line voltage is present at several places inside this Control Unit when it is connected to an AC power source Electrical shock will result if contact is made with line voltage This shock may be extremely hazardous Do not disassemble or assemble this unit or make electrical connections unless all line voltage sources are removed Unpacking Carefully unpack and inspect the TPC 2 enclosure for external damage The Control Unit is shipped completely assembled There should be no rattles or loose pieces inside the unit Page 2 2 ITW Dynatec c 1999 Revised 1 04 TPC 2 TIMER Manual 50 05 Supplied Equipment The TPC 2 Control Kit is supplied with the following equipment Please inventory these
30. nt Each CHANNEL of each Program has up to four EVENTs An EVENT is defined as a DELAY skip duration followed by a LINE glue duration 1 Depress the desired CHANNEL button until the LED to the left of EVENT is illuminated ITW Dynatec 1999 3 9 2 Manual 50 05 Revised 1 99 2 Rotate the VALUE knob until the desired EVENT is selected The table below indicates the meaning of each display setting EVENT Display Settings OFF The selected CHANNEL is inactivated no other parameter programming will be possible for that CHANNEL 1 through 4 The remaining CHANNEL parameters DELAY LINE GAP STITCH and SPIKE TIME will be programmed for the displayed EVENT Delay The TPC 2 handles DELAY times from one EVENT to the next in a cumulative fashion as illustrated in the diagram below 9 TRIGGER LINE 4 DELAY 4 gt Azm lt m DELAY 3 DELAY 2 DELAY 1 LINE 1 1 Depress the desired CHANNEL button until the LED to the left of DELAY is illuminated 2 Depress the DIGIT button the necessary number of times until the desired programming granularity is selected the desired place holder digit is flashing 3 Rotate the VALUE knob until the desired DELAY value is selected 4 Displayed values range from 0000 to 1999 The meaning of these settings is dependent upon the selected TIME RANGE in the SYSTEM parameters Refer to the below table as well as the section explaining TIM
31. of SPIKE TIME is illuminated 16 Use the DIGIT button and VALUE knob to set the appropriate SPIKE TIME for the Glue Applicator approximately 2ms 002 0 17 Depress the RUN STOP button until the LED above this button is illuminated The glue system is now ready for operation At this point some product should be run Examine the finished product to assure the TPC 2 Control Unit s time settings suit the line speed of the machine If incorrect follow the above procedure and change values where necessary A Multiple EVENT Glue Pattern The following example places a series of dots dashes and a solid line on a substrate using two glue applicators Page 4 4 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 DIRFCTION OF 9 TRIGGFR NFVICF lt gt GI VAI VF 1 Turn ON the TPC 2 Control Unit Depress the SYSTEM button until the LED to the left of TIME RANGE is illuminated 2 Rotate the VALUE knob until 0 001 is displayed 3 Depress the SYSTEM button until the LED to the left of MEMORY is illuminated The LED above the SYSTEM button is now dim not illuminated 4 Rotate the VALUE knob until the desired Program Pr 1 2 3 4 is displayed 5 Depress the CHANNEL 1 button The LED above this button will illuminate and the LED to the left of EVENT will also illuminate 6 Rotate the VALUE knob until 1 is displayed This indicates the programming of EVENT 1 of the selected Program 7 De
32. olenoid Cord RCA M Unterminated 10 used 340 010 XA with 106004 106005 or 106006 Solenoid Cord RCA M RCA F 10 used with 340 010 AA 106004 106005 or 106006 Changing AC Input Voltage Control Unit s internal power supply Only qualified maintenance technicians should attempt this procedure WARNING Changing the operating voltage requires access to the TPC 2 The TPC 2 Control Unit is capable of operating from 115VAC or 230VAC input voltage Your unit has been factory pre set to one of these voltages There should be a sticker attached to the lower left corner of Control s front panel just above the power switch identifying the factory set voltage WARNING Disconnect the TPC 2 from its power source before attempting this procedure 2 4 ITW Dynatec 1999 Revised 11 04 2 Manual 50 05 The following steps should be employed to change the Control Unit s operating voltage from the factory pre set value 1 Remove the 6 screws that secure the upper and lower portions of the Control Unit display panel using a cross point screwdriver 2 Remove the lower panel the portion housing the power switch and fuse holder from the case taking care not to strain the wires connected to the backside of the panel 3 Remove the upper panel from the case taking care not to strain the wires connected to the backside of the panel 4 A printed circuit board PCB is
33. ped eek 6 1 Typical System Diagrams EOE EEEE TEE r 6 1 Electrical 5 6 3 2 Hot Melt System Overview Bill of 5 44 22 2211 1 1 000000000000000 6 4 TPC 2 Hot Melt System Overview Installation Illustration 6 5 2 Hot Cold Glue System Overview Bill of 5 20422222 0 12 2 20000000000000000000 6 6 2 Hot Cold Glue System Overview Installation 6 7 Timing Ea EEn AEE OE EE NEEE EEEE EE E SRE E ceeds 6 8 ITW Dynatec 1999 1 1 2 Manual 50 05 Revised 11 04 Chapter 1 DESCRIPTION Description The ITW Dynatec TPC 2 Timer is a microprocessor based electronic control system It may be used in any process that requires the timed actuation of electrical output devices and has the ability to count those actuations and take varied actions based upon the count It was specifically developed to control glue application valves used in adhesive systems Examples of applications where the TPC 2 may be used include but are not limited to case sealing palletizing labeling and bag making The 2 be operated on either 120 or 240vac single phase powe
34. plus STITCH to determine the number of intervals The Glue Applicator is energized at 48 VDC for the duration of SPIKE TIME the voltage is then reduced to 16VDC for the remainder of the STITCH duration LINE GAP STITCH and SPIKE TIME must all be properly programmed to attain the desired end result Review the sections on LINE and GAP above for details concerning these parameters SPIKE TIME is presented in the next section 1 Depress the desired CHANNEL button until the LED to the left of STITCH is illuminated 2 Depress the DIGIT button the necessary number of times until the desired programming granularity is selected the desired placeholder digit is flashing 3 Rotate the VALUE knob until the desired STITCH value is selected 4 Displayed values range from 0000 to 0100 These numbers are expressed in milliseconds The diagram below illustrates the STITCH function and its relationship with LINE GAP and SPIKE TIME STITCH Pattern Overview NOTE SHORT SPIKE TIME DUE TO END OF LINE DURATION 48 VDC X SPIKE TIME DURATION Y STITCH DURATION Z GAP DURATION 16 VDC 0 VDC LINE DURATION TIME 3 14 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 Spike Time The TPC 2 Control Unit offers a SPIKE voltage of 48VDC for a duration of from 000 1 to 025 5 milliseconds The TPC 2 Drive output then settles to a 16VDC holding voltage for the duration of the LINE or STITCH This featur
35. press the CHANNEL 1 button until the LED to the left of DELAY is illuminated 8 Depress the DIGIT button until the second digit from the right is flashing ITW Dynatec 1999 4 5 2 Manual 50 05 Revised 1 99 9 Rotate the VALUE knob until the second digit from the left is 8 The display should now read 0080 80ms 10 Depress the CHANNEL 1 button until the LED to the left of LINE is illuminated 11 Use the same procedure as in Steps 6 and 7 above until 0060 or 60ms is displayed 12 Depress the CHANNEL 1 button until the LED to the left of GAP is illuminated 13 Use the DIGIT button and VALUE knob to set the display to 0010 or 10ms NOTE Once a value is selected in GAP the LINE length is divided by the GAP figure The output from the TPC 2 Control Unit will be dots i e the Glue Applicator is fired 6 times at 10ms intervals for the duration of SPIKE TIME for each cycle 14 Depress the CHANNEL 1 button until the LED to the left of STITCH is illuminated The value of this parameter should read 0000 since dots are desired 15 Depress the CHANNEL 1 button until the LED to the left of SPIKE TIME is illuminated 16 Use the DIGIT button and VALUE knob to set the appropriate SPIKE TIME for the Glue Applicator approximately 2ms 002 0 17 Depress the CHANNEL 1 button until the LED to the left of EVENT is illuminated 18 Rotate the VALUE knob until 2 is displayed This indicates the
36. programming of EVENT 2 of the selected Program EVENT 2 is the series of STITCHED glue lines 19 Depress the CHANNEL 1 button until the LED to the left of DELAY is illuminated 20 Use the DIGIT button and VALUE Knob to set the display to 0160 160ms the sum of DELAY1 LINE1 and 21 Depress the CHANNEL 1 button until the LED to the left of LINE is illuminated 22 Use the DIGIT button and VALUE Knob to set the display to 0060 60ms 23 Depress the CHANNEL 1 button until the LED to the left of GAP is illuminated 24 Use the DIGIT button and VALUE knob to set the display to 0010 or 10ms This represents the no glue duration of the STITCH within a LINE 25 Depress the CHANNEL 1 button until the LED to the left of STITCH is illuminated 26 Use the DIGIT button and VALUE knob to set the display to 0010 or 10ms This represents the duration of the glue portion of the STITCH pattern with a LINE 4 6 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 NOTE The SPIKE TIME parameter is not accessible when programming EVENT2 through EVENT4 Programming of SPIKE TIME for each CHANNEL occurs only during EVENT 1 27 Depress the CHANNEL 1 button until the LED to the left of EVENT is illuminated 28 Rotate the VALUE knob until 3 is displayed This indicates the programming of EVENT 3 of the selected Program EVENT 3 is a solid glue line 29 Depress the CHANNEL 1 button until the LED to the l
37. r A set of contacts is provided to allow a signal to be sent to an external controller such as a PLC when the TPC 2 is switched on All controls and displays are mounted inside a rugged enclosure with a protective door The enclosure meets environmental ratings of IP54 protecting against water and solid object infiltration when the door is latched and all output input receptacles at the bottom of the TPC 2 Control Unit are either connected to cables or capped The 2 display is a bright seven segment LED device that affords easy viewing at any angle and in any lighting environment All connectors are standardized to simplify installation The TPC 2 Timer has non volatile memory for up to four programs Each program has two CHANNEL outputs Each CHANNEL is independent of the other and has four programmable EVENTS An EVENT is defined as a DELAY no glue and a LINE glue Each LINE may be programmed to apply continuous glue or apply in a STITCH series of dashes or SPOT series of dots pattern Programming is accomplished by depressing the appropriate CHANNEL or SYSTEM button until the desired parameter LED is illuminated on the left side of the display panel Depressing the DIGIT button causes the values on the display to flash Rotating the VALUE knob modifies the displayed value Depressing the RUN STOP button so the LED is illuminated signifies the glue system is active and will respond to trigger inputs Activity of the DRIVE 1 DRIV
38. r Switch is a rocker The side of the rocker should be depressed to provide power to the Control Unit The LED Display should show a 1 2 3 or 4 and the green LED to the left of MEMORY should be illuminated Memory Event Drive Delay Drive Line e 5 Spot Stitch _ Trigger Spike Time 3 Digit Value Purge Drive Trig Mode A 4 Time Range Glue Pass Start U U Q e tos Palletising Count System Dynatec 2 Drive 1 2 Trigger 5 Isolate From Supply Before Removing Access Cover Page 3 2 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 Programming Conventions The TPC 2 employs the following programming conventions 1 All CHANNEL modifications are performed on the Program displayed Pr 1 2 3 or 4 when the MEMORY LED is illuminated 2 Depressing the CHANNEL 1 or CHANNEL 2 buttons allows programming of the parameters for that channel of the selected Program Pr 1 2 3 or 4 3 Depressing the SYSTEM button allows programming of the parameters that pertain to the entire glue system regardless of the Program Pr 1 2 3 or 4 or CHANNEL selected 4 Depressing the DIGIT button allows selection of the granularity of the displayed parameter as it is being modified i e depressing t
39. riation from these parameters can result in controller malfunction Controller Glues Every Other Sheet Is the Trigger Device photo eye too far ahead of the Glue Applicator The controller could still be performing a gluing cycle on Product 1 when Product 2 is detected if the physical distance between the Trigger Device and Glue Applicator is greater than the gap between sheets The TPC 2 Control Unit will not respond to a Trigger Signal until the previous gluing cycle has been completed Glue Line Moves or Changes Length The TPC 2 Control Unit has only the Trigger Device input that it can use to accurately apply a glue pattern Great care should be taken to ensure that the Trigger Device sensitivity and vertical positioning are correctly adjusted as per the Trigger Device s User Manual Things to check include 1 Does the sheet change speed after it has been detected by the Trigger Device This could occur due to drive device slippage detecting the product during the transition from control by a feeding device to control by the drive device or there may be some kind of obstruction in the feed path such as dried glue Tightening or replacement of worn drive devices my resolve this problem Moving the Glue Applicator and Trigger Device to a different point on the machine may also be a solution 2 Is the speed of the parent machine constant It is essential that once the TPC 2 Control Unit has been programmed
40. rol Unit to clear the fault condition once the cause of the fault has been located See the TROUBLESHOOTING section of this manual for more information in the event of an A T S Drive Output fault 3 4 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 The A T S output voltage is 48VDC at 5 4W 25ms duration The output then drops to a holding voltage of 16VDC The TPC 2 activates the A T S Drive immediately upon receipt of Trigger Inputs The Tip Sealing Device requires time to operate the TPC 2 caters for this by allowing a 35ms dwell time from Trigger Input until the gluing program will function This means that if the first delay time is programmed to be less than 35ms the first glue line will start late then revert to the normal pattern in successive cycles The A T S Drive output automatically deactivates when the TPC 2 does not receive Trigger Inputs for 2 5 seconds or more Trigger A Trigger Device of some kind is required to initiate the TPC 2 gluing pattern The TRIGGER LED is illuminated green when the Trigger Device is activated Programming SYSTEM Parameters TPC 2 Control Unit functions are modified by depressing the SYSTEM button Activation of SYSTEM parameters is signified via illumination of the LED above the SYSTEM button and the illumination of the LED to the left of the specific parameter PURGE TRIG MODE TIME RANGE GLUE PASS START or PALLETISING COUNT NOTES a All SYSTEM parameters
41. s 9 TRIGGER DEVICE lt gt GLUE VALVE DIRECTION OF TRAVEL Line The LINE parameter is the glue portion of each EVENT 1 Depress the desired CHANNEL button until the LED to the left of LINE is illuminated 2 Depress the DIGIT button the necessary number of times until the desired programming granularity is selected the desired place holder digit is flashing 3 Rotate the VALUE knob until the desired LINE value is selected The LINE value should be set as the amount of time to apply a continuous glue line or a series of dots or stitches the desired length 4 Displayed values range from 0000 to 1999 The meaning of these settings is dependent upon the selected TIME RANGE in the SYSTEM parameters Refer to the below table as well as the section explaining TIME RANGE for a complete understanding of the LINE programming LINE Display Settings TIME RANGE LINE Values Setting 0 001 0001 to 1999 0 001 to 1 999 seconds 0 010 0001 to 1999 0 01 to 19 99 seconds NOTE The cumulative total time of all four EVENTs DELAY and LINE in a single Program may not exceed the maximum TIME RANGE value either 1 999 or 19 99 seconds Gap GAP is used when a series of dots or stitches is desired instead of continuous glue for the LINE portion of an EVENT The Glue Applicator is energized for the duration of SPIKE TIME if no value is entered into STITCH see the next section for an explanation of STIT
42. that the speed of the machine is not changed Any machine speed change will require reprogramming the TPC 2 to again achieve proper glue pattern positioning on the product Glue Applicators Will Not Activate 1 Is the Trigger Device activated for a shorter duration than the programmed DELAY for EVENT1 The TPC 2 avoids false triggers by requiring that the Trigger Device be activated for at least the duration of the DELAY programmed into EVENT1 of each CHANNEL 2 Is the red LED above the RUN STOP button illuminated 5 2 ITW Dynatec 1999 Revised 1 99 TPC 2 TIMER Manual 50 05 The glue system will not operate if the TPC 2 Control Unit is in the STOP mode red LED above the RUN STOP button is dim 3 Is the Trigger Device operating properly The TRIGGER Status LED in the upper right corner of the TPC 2 Control Unit Display Panel should illuminate for the duration of each TRIGGER input Troubleshoot the Trigger Device and connection cable if the Status LED is not illuminating 4 Is the Glue Delivery System operating properly Adequate glue pressure must be supplied by the Glue Delivery System to assure proper adhesive flow from the Applicator Voltage measurements can be made from the Drive Output of the TPC 2 Control Unit to determine whether it is functioning properly 5 Is the Glue Applicator operating properly Troubleshoot the Glue Applicator and Drive Output Cable to assure they are functioning properly
43. the TPC 2 Control Unit as close to the Trigger Input Device and the Glue Applicators as is possible 2 Mount the Trigger Device and Glue Applicator s in the desired locations Connect the Drive Output Cable s to the Glue Applicator s 3 Install the Automatic Tip Sealer s to the Glue Applicator s cold glue systems and connect the Drive Output Cable s to the Automatic Tip Sealer s 4 Connect all cables to their proper receptacles on the bottom of the TPC 2 Control Unit There is a legend along the bottom of the Display Panel inside the Control Unit lid indicating the input output connector assigments 5 Install Sealing Caps 106116 and or 106023 to unused receptacles if IP54 integrity is required in the following manner a Remove the 2 screws that secure the lower portion of the TPC 2 Control Unit display panel using a cross point screwdriver b Remove the lower panel the portion housing the power switch and fuse holder from the case taking care not to strain the wires connected to the backside of the panel This will allow access to the nuts attaching the receptacle flanges to the Control Unit Case c Remove one of the screws attaching each unused receptacle flange and place the screw through the eyelet of the appropriate Sealing Cap tether 106116 is used for the 4 pin and 106023 is used for the 9 pin receptacle d Reverse Steps a through c taking care not to pinch any wires in the process 6 Connect the TPC 2
44. ts accessories near high voltage power lines or in close proximity of radio frequency interference such as arc welding or electric motors as this may cause irregular operation 6 6 ITW Dynatec 1999 Revised 2 99 TPC 2 TIMER Manual 50 05 NOTES 1 BALL VALVE CLOSED CLEVER 90 VALVE BODY DURING NORMAL OPS THIS BYPASS IS USED TO PURGE AIR FROM PUMP WHEN GLUE BARREL IS CHANGED OR TO AGITATE GLUE TO MIX SOLIDS A THIS ITEM PART OF TPC 2 PATTERN CONTROL KIT 106082 OR 106083 A THESE ITEMS ARE PART OF SYSTEM KIT 775 050 0 THESE ITEMS ARE PART OF CONVENIENCE KIT lt 775 050 4 2 HOT WELT APPLICATOR REO 9 yd 2 TEA HOT HOSE HOT MELT ASU AS B pa HOT MELT ASU AS REQ NON CONTACT APAOR 5 105005 21 EA DUAL HEMD CORD 10 4 551 138 I EATAIR TREE ASY 3 REG 52 02 EA OPTICAL SENSOR ZN 1 106076 iors 2 CONTROL UNIT TPC 2 Hot Cold Glue System Overview Bill of Materials ITW Dynatec 1999 6 7 TPC 2 TIMER Manual 50 05 Revised 2 99 ONE TURN OPEN 9 25 Le h lt gt hb lt lt lt we 2 x z gt 8 qu 5 GLUE LINE TPC 2 Hot Cold Glue System Overview Installation Illustration
45. with the possible exception of PALLETISING COUNT are accessible only when the LED above the RUN STOP button is not illuminated b All SYSTEM parameters are stored in non volatile memory the settings are retained even when TPC 2 Control Unit input power is lost or the power switch is turned off c Modification to SYSTEM parameters may only be undertaken when Programming Security is in the UNLOCKED position Purge The PURGE function requires connection of the Purge Control 106078 into the appropriate receptacle in the bottom of the TPC 2 Control Unit 1 Depress the SYSTEM button until the red LED to the left of PURGE flashes The TPC 2 display will indicate 0 2 Rotate the VALUE knob until the desired PURGE channel is selected The table below indicates the meaning of each display setting ITW Dynatec 1999 3 5 TPC 2 Manual 50 05 Revised 1 99 PURGE Display Settings Activation of A T S output only Activation of A T S and DRIVE 1 outputs 2 Activation of A T S and DRIVE 2 outputs 3 Activation of the selected outputs occurs upon depressing the button on the Purge Control Unit 106078 and continues until the button is released Trig Mode The TRIG MODE Trigger Mode parameter allows the Operator to select the manner in which the TPC 2 Control Unit applies the programmed pattern upon receiving a trigger i e photo sensor footswitch etc input 1 Depress the SYSTEM button
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