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Xantrex Technology 400 Plus, 400 R Power Supply User Manual

1. 2 2 Front Panel 2 2 Storage Compartment 2 4 Radio XPower Powerpack 400 R only 2 5 Air Compressor 2 6 Emergency Light and Jump Start Port 2 7 Accessories 2 8 Contents 3 Operation Operating Conditions and Guidelines 3 1 Choosing a Location 3 2 Recharging the XPower Powerpack Battery 3 3 Charging with the AC Charger 3 4 Charging with the DC to DC Accessory Cable 3 6 Recharging with a Generator s Regulated 12 Vdc Outlet 3 8 Recharging From a Solar Panel 3 9 Checking the State of Charge 3 10 AC Appliances 3 11 Operating AC Appliances 3 12 Low Battery Alarm 3 12 Overload Protection 3 13 High Surge Appliances 3 13 Trouble Appliances 3 13 12 Vdc Appliances 3 14 Operating DC Appliances 3 15 Overload Protection 3 15 Low Battery Alarm 3 15 Control Panel Operation 3 16 Jump Starting a V
2. Connect the cables to the Jump Start Cable Port on the left side of the XPower Powerpack Connect the black negative clamp of the cables to the black negative terminal of the external battery Connect the red positive clamp of the cables to the red positive terminal of the external battery To disconnect the cables from an external battery and from the XPower Powerpack 1 Remove the red positive clamp second Remove the black negative clamp first Remove the cables from the Jump Start Cable Port last Replace the plastic port cover over the Jump start cable port Figure 3 19 Connecting the XPower Powerpack to an External Battery 3 32 975 0162 01 01 Maintenance Chapter 4 provides information on maintaining your internal battery recharging options for the internal battery and replacing user replaceable parts Routine maintenance is required to keep your XPower Powerpack operating properly Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt WARNING Shock hazard Disconnect all sources of AC power and DC power before performing any type of maintenance Battery Maintenance All rechargeable batteries gradually discharge when left standing and need to be recharged periodically to maintain maximum battery capacity The AC Charger supplied with the XPower Powerpack is designed to regulate the charging process ens
3. When working on electrical equipment always ensure someone is nearby to help you in an emergency WARNING Heated surface Ensure at least 2 5 cm air space is maintained on all sides of the XPower Powerpack During operation keep away from materials that may be affected by high temperatures such as blankets pillows and sleeping bags WARNING Fire hazard Never allow jump start cables red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the jump start cables from the unit after use and clip the plastic guard over the jump start cable port AN WARNING Fire hazard Jump start cable clamps must be connected positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sparking explosion hazard AN WARNING Fire hazard The jump start feature is designed for short term operation only less than 4 seconds Operating the jump start feature for more than 4 seconds may cause damage to the unit Allow the XPower Powerpack to cool down for at least 3 minutes after each jump start 975 0162 01 01 v Important Safety Instructions A WARNING Risk of explosion fire or burns The battery terminals exposed at the Jump Start Cable Port have enough e
4. Do not overtighten the bolt Consult the battery manufacturer for torque specifications On the XPower Powerpack replace the battery cover and the four fasteners Dispose of the old battery in an environmentally responsible manner Replacing the Incandescent Light To replace a light bulb l 2 3 975 0162 01 01 Turn the light switch off Unscrew the cover and lens Gently grasp the bulb and pull to remove the light reflector assembly and the bulb While holding the light reflector assembly gently unscrew the black knob at the back of the assembly Remove the old bulb and insert a replacement bulb of the same type and rating into the light reflector assembly Replacement Lamp Part 030 9951 01 5 watt 12 v lamp Holding the light reflector assembly gently screw the black knob on to the back of the assembly Reattach the lens and cover 4 5 Maintenance Replacing the External Fuse The replacement fuse must be rated at 250 A 32 Vdc MEGA Fuse 2 11 16 x 3 4 Holes 2 on center Max 32 volt DC To replace the external fuse 1 Locate the Fuse Cover inside the Storage Compartment of XPower Powerpack 2 Press the tab on the Fuse Cover toward the AC Charge Socket and gently pull outward AC Charging __ gt Input Socket Fuse Cover 3 Unscrew the two bolts on the fuse 4 Replace the fuse Ensure that the replacement fuse is rated at 250 A 32 Vdc and i
5. 9 The Charging Status light illuminates and blinks when the XPower Powerpack starts charging using the AC Charger The light will illuminate solid when the battery has reached it s full charge This light only works when the unit is being charged using the 3 5mm Charger Input Socket in the storage compartment of the unit This light does not illuminate when charging through the DC Socket Battery Charge light illuminates green when Battery Charge information is displayed on the Digital Display Output Power W light illuminates green when Output Power information is displayed on the Digital Display Display Function button provides the means for alternating between showing the Output Power or the Battery Charge on the Digital Display This button also turns the power to the display ON or OFF to conserve power Not shown Audible Alarm inside the unit sounds in the event of an over temperature condition or a low battery condition This feature only works when the AC Outlet On Off Switch is in the ON position See Control Panel Operation on page 3 16 for detailed instructions on using the Control Panel 975 0162 01 01 2 3 Features Storage Compartment XPower Powerpack 400 R shown Figure 2 3 Storage Compartment Feature Description AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of
6. AC charging method does not operate with the DC to DC charging method most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged The XPower Powerpack comes with a DC Charging cable to allow the unit to be charged from a DC source such as an automobile RV or boat The DC Charging Input Port is the DC Socket on the front of the unit The vehicle to be used for charging must have a 12 Vdc accessory socket and must be running in order to charge the unit Important Disconnect the unit as soon as the battery is fully charged or if the vehicle s engine is turned off Do not leave the XPower Powerpack permanently connected to the vehicle s 12 V accessory outlet Note The green Charging Status light will not illuminate when the XPower Powerpack is recharged through the DC Charging Cable Note Battery Charge indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 975 0162 01 01 Recharging the XPower Powerpack Battery 1 Insert one end of the DC Charging Cable into the DC Socket on the front unit a a 3 hours charge time Vehicle s 12 Vdc Power Socket 2 Ensure the vehicle s engine is running and insert the other end of the DC Charging Cable into the 12 Vdc Accessory Socket in the vehicle 3 Disconnect the unit as soon as the battery is fully charged or if the vehicle s
7. a 12 Vdc appliance could result in excessive battery discharge To prevent this turn on the AC Power Switch when running DC loads This will activate the alarm used for AC loads Reread the CAUTION for Equipment damage on page 3 14 975 0162 01 01 3 15 Operation Control Panel Operation Front Checking the Battery Charge ae Aid bid Ve EN SO Flashing LED Charging Steady ON LED Standby Figure 3 8 Using the Control Panel Checking the Output Power Required Required How to Condition Action Note Monitor total Inverter s ON OFF No action In order to save the AC power switch is turned ON required The battery power and consumed by Output Power W Digital Display ensure longer inverter the light illuminates will show the AC run time press Display applications green power drawn from Function button to turn powered from AC charger is the inverter by the off the Digital Display the unplugged from the applications Powerpack s wall AC outlet powered from the Press Display Function two AC outlets Powerpack s AC button again to turn the outlets display on for AC power reading 3 16 975 0162 01 01 Control Panel Operation Required Required How to Condition Action Note Monitor Inverter s ON OFF No action Recharging with the Battery switch is turned to OFF required supplied AC charger is Charging a true status All appliances must be A fl
8. black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the jump start cables from the unit after use and clip the plastic guard over the jump start cable port WARNING Fire hazard Jump start cable clamps must be connected positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sparking explosion hazard A WARNING Sparking and explosion Do not remove the cables from the Jump Start Cable Port when the positive and negative clamps are connected to the terminals of the external battery CAUTION Do not recharge the XPower Powerpack when an external battery is connected The AC charger may be damaged 3 30 975 0162 01 01 Connecting to an External Battery Do NOT reverse the polarity Only connect to a of the battery 12 Vdc Battery Do NOT allow the clamps on the Jump start cable touch each other when connected to the XPower Powerpack Figure 3 18 Basic Jump start Cable Safety 975 0162 01 01 3 31 Operation To connect the XPower Powerpack to an external battery using the jump start cables Jump start xM Cable Port Jump start Cable Jack To connect the XPower Powerpack to an external battery using the jump start cables 1
9. if connected to the XPower Powerpack 400 Plus and XPower Powerpack 400 R Do not use the following with the XPower Powerpack 400 Plus and XPower Powerpack 400 R e Small battery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge e Some chargers for battery packs used in hand power tools These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals Note Ifyou are unsure about using your rechargeable appliance with the XPower Powerpack contact the equipment manufacturer to determine the rechargeable appliance s compatibility with the modified sine wave non sinusoidal AC waveform viii 975 0162 01 01 Contents Important Safety Instructions Warnings and Cautions ili Precautions When Working With Batteries vi Precautions for Using Rechargeable Appliances viii 1 Introduction About the XPower Powerpack 1 1 Comprehensive Protection 1 1 Automatic Overload 1 1 Overheating 1 2 Low Battery Protection 1 2 Jump Start Cables Safety Fuse 1 2 2 Features Contents 2 1 XPower Powerpack Features
10. kitchen appliances and other loads may be damaged e Some chargers for small rechargeable batteries can be damaged See Precautions for Using Rechargeable Appliances on page viii for details e Metal halide arc MHI lights can be damaged Note Ifyou are unsure about powering any device with the inverter contact the manufacturer of the device 975 0162 01 01 3 13 Operation 12 Vdc Appliances The XPower Powerpack can operate one 12 Vdc auto RV marine or other portable appliance that draws 12 amps or less from a 12 Vdc power outlet or from a vehicle s accessory socket The fewer watts a 12 Vdc appliance draws the longer the XPower Powerpack will operate before recharging is required Important Know the size of the loads 144 watts DC Maximum Load Amps x Volts Watts 12 amps DC x 12 volts DC 144 watts DC A CAUTION Equipment damage The DC Power Socket does not automatically switch off when the internal battery is discharged To protect the internal battery against damage resulting from total discharge turn the AC Outlet ON OFF switch to ON when using the XPower Powerpack to operate a 12 Vdc appliance Having the AC Outlet ON OFF switch turned ON enables the low battery alarm to warn you when the 12 Vdc appliance has nearly depleted the internal battery This should allow you adequate time to remove the load and prevent damage to the battery Typical 12 Vdc appliances that can be used on
11. may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Warning Limitations On Use Please refer to your product manual for limitations on uses of the product SPECIFICALLY PLEASE NOTE THAT THE XPOWER POWERPACK 400 PLUS AND XPOWER POWERPACK 400 R SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES WITHOUT LIMITING THE GENERALITY OF THE FOREGOING XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX XPOWER POWERPACK 400 PLUS AND XPOWER POWERPACK 400 R IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES Please note that the XPower Powerpack 400 Plus and XPower Powerpack 400 R is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain se
12. the following details before calling This information will help our representatives give you better service O Warning Error or Panel Fault Message O Appliances operating when problem occurred O Description of problem 975 0162 01 01 WA 5 WA 6
13. 5 W bulb Jump start cable port 50 A Jump start fuse external user replaceable 250 A replacement part 066 0191 Specifications AC Power Section Output power e Continuous output power 320 W e Five minute AC output power 400 W e AC output surge capacity 600 W Output voltage 115 10 Vac RMS Output frequency 60 Hz 4 Hz Output wave form modified sinewave No load current draw lt 0 20 Adc Input voltage range 10 5 to 15 0 Vdc Low battery alarm 11 0 Vdc Low battery shutdown 10 5 V de High battery voltage shutdown Yes automatic reset Over temperature shutdown Yes automatic reset Overload shutdown Yes automatic reset AC output short circuit protection Yes automatic reset Fuse internal 2x25AorlxS50A Operating temperature range 32 104 F 0 40 C Storage temperature range 32 86 F 0 30 C Internal Battery Charging Controller System AC Charger bulk charging current 750 mA Peak charging voltage nominal 14 2 V Charge restart voltage nominal 12 9 V Float charge after full charge is completed 1 mA nominal AC Charger input socket maximum current 2 5 A A 2 975 0162 01 01 Electrical Specifications Air Compressor Pressure 250 PSI Ib in Radio XPower Powerpack 400 R only AM Frequency 526 1606 KHz FM Frequency 87 109 M
14. 62 01 01 Recharging the XPower Powerpack Battery Recharging From a Solar Panel Small unregulated 12 volt solar panels can be used to charge the XPower Powerpack through the AC Charger Input Socket on the back of the unit The solar panels must be rated to produce a maximum of 2 5 amps or 30 watts maximum Some panels may already come with the appropriate hardware If not you will need to purchase a standard 2 5 mm x 5 5 mm 0 10 x 0 217 ID DC Coaxial Connector barrel type to mate with the AC Charger Input Socket To connect the solar panel to the DC Coaxial Connector 1 Connect the solar panel s red positive wire to the coaxial plug s inner contact 2 Connect the solar panel s black negative wire to the plug s outer contact To recharge with a solar panel 1 Connect the solar panel to the AC Input Socket on the back of the unit 2 Place the solar panel in direct sunlight It takes about 10 hours in direct sunlight to recharge the XPower Powerpack from a 2 5 amp solar panel Additional Hardware Required Might come with PV array Does not come with XPower Powerpack Standard 2 5 mm x 5 5 mm 0 10 x 0 217 ID DC Coaxial Connector barrel type New x 10 hours charge time 12 volt Solar Panel Unregulated 2 5 amps or 30 watts Maximum Back Figure 3 4 Charging with a Solar Panel 975 0162 01 01 3 9 Operation Important If using the DC to DC accessory cable s
15. CT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT WA 2 975 0162 01 01 Warranty and Return Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s
16. Hz Accessories Jump start cables replacement part 449 0207 01 01 24 0 61 m 4 AWG wire with black and red battery clamps DC to DC charge cable replacement part 449 0187 01 01 39 1 m 18 AWG with male to male lighter plugs AC Charger input cable replacement part 074 1004 120 10 Vac 60 Hz Nozzle adaptor for air compressor replacement part 160 0015 01 01 two nozzle adaptors large and small one sports needle adaptor Incandescent Light Bulb Replacement Lamp Part 030 9951 01 5 watt 12 v lamp 975 0162 01 01 Specifications Physical Specifications XPower Powerpack XPower Powerpack Physical specifications 400 Plus 400R Depth 8 20 3 cm 8 20 3 cm Width 16 40 8 cm 16 40 8 cm Height 9 14 24 1 cm 9 14 24 1 cm Weight 21 8 Ib 9 9 kg 23 Ib 10 5 kg Important All specifications are subject to change without notice 975 0162 01 01 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack Read this chapter before calling Customer Service If you cannot solve the problem with the XPower Powerpack record the information asked for on Information About Your System on page WA S and then contact your dealer Common Problems Buzz in Audio Equipment Some inexpensive stereo systems have inadequate internal power supply fil
17. Inflating Tires The information in Table 3 3 is for reference only For precise pressure specifications refer to the information supplied with the article to be inflated Table 3 3 Pressure Specifications for Common Items Tires PSI Other Inflatables PSI 520 13 26 Football 13 A 78 14 26 Basketball 9 E78 14 30 Volleyball 5 H 78 14 24 Lawn Tractor Tire 22 HR 78 15 28 Bicycle Tires 27 1 85 20 1 40 CAUTION If the pressure gauge on the compressor indicates more than twice the recommended pressure for the object you are inflating and you have only started to inflate the object the valve connector is incorrectly connected to the valve stem This may damage the XPower Powerpack Remove and reattach the valve connector to the valve stem 975 0162 01 01 Operation To inflate your vehicle motorcycle or bicycle tires A 1 Locate Value Connector Remove 2 Remove Valve Stem Cap from storage and uncoil hose Install from tire to be inflated a nozzle adapter if necessary Place Valve Connector firmly and completely over valve stem on the tire Press the Thumb Latch toward the hose until it locks into place Press the ON OFF Switch to turn the compressor ON Inflate to desired pressure Press the ON OFF Switch to turn the compressor OFF NOOK w 9 Double check the air pressure with a pressure gauge m 8 Press the Thumb Latch away from the hose a
18. OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND c REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM Date and Revision August 2006 Revision C Part Number 975 0162 01 01 Product Numbers XPower Powerpack 400 Plus FGA 852 1900 XPower Powerpack 400 R FGA 852 1900 01 Contact Information Telephone 1 800 670 0707 toll free North America 1 360 925 5097 direct Fax 1 800 994 7828 toll free North America 1 360 925 5143 direct Email customerservice xantrex com Web www xantrex com About This Guide Purpose The purpose of this Owner s is to provide explanations and procedures for installing operating maintaining and troubleshooting the XPower Powerpack 400 Plus and XPower Powerpack 400 R The Guide provides safety guidelines detailed planning and setup information as well as information about operating and troubleshooting the unit Conventions Used The following conventions are used in this guide UN WARNING Warnings identify conditions that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the product or to oth
19. Power Powerpack has a built in incandescent light which will operate for about 30 hours before the unit needs to be recharged The XPower Powerpack 400 Plus has a two position OFF ON switch located beneath the light s lens The XPower Powerpack 400 R has a three position ON OFF Pulse switch In the Pulse position the light will flash on and off The XPower Powerpack 400 R also has a red emergency light cover that fits over the incandescent light for additional signalling capability The direction of the light can be adjusted up and down by pushing against the top or bottom of the rim around the lens m ADJUSTABLE ROTATING LENS ON OFF SWITCH FOR ___ EMERGENCY LIGHT HOLDER FOR RED RED FILTER FOR FILTER IN STORAGE EMERGENCY LIGHT COMPARTMENT XPower Powerpack 400 R Figure 3 10 Emergency Light 3 20 975 0162 01 01 Using the Emergency Light ON OFF Switch is in the CENTER ae position ON OFF Switch is inthe FAR RIGHT ms position PULSE ON OFF Switch is in the FAR LEFT XPower Powerpack Pasio 400 R only Figure 3 11 Using the Emergency Light 975 0162 01 01 3 21 Operation Using the Air Compressor WARNING Fire hazard The compressor is designed for short term operation only Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire Allow the compressor to cool down for 10 minutes after each 10 minut
20. Sonic PSH 12180 batteryweb com 18 Panasonic LC X1220P gotbatteries com 18 For the latest battery replacement information visit www xantrex com support and view the Powerpacks FAQ The Powerpacks FAQ has a battery replacement guide 975 0162 01 01 4 3 Maintenance Battery Replacement Procedure Before attempting to replace the internal battery make sure you e Disconnect any charging cables 12 volt DC appliances and AC appliances from the XPower Powerpack e Turn off the AC Outlet ON OFF switch and turn off the light switch e Remove the jump start cables Fasteners Figure 4 1 Accessing the Internal Battery for Replacement To replace the battery 1 Place the XPower Powerpack upright on a stable level surface 2 On the backside of the XPower Powerpack unscrew the four fasteners on the battery cover Place the fasteners in the cover for safe keeping 3 Disconnect the wires on the battery only 4 4 975 0162 01 01 Replacing the Incandescent Light After removing the old battery position the new battery close to the back of the XPower Powerpack Make sure the positive battery terminal is next to the red positive internal cable and the black negative terminal is next to the black negative internal cable Securely fasten the bolt and washer that holds the red positive cable to the positive battery terminal and the black negative cable to the negative battery terminal
21. al XPower Powerpack 400 Plus and XPower Powerpack 400 R Owner s Guide About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to 2 5 MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks XPower Powerpack 400 Plus and XPower Powerpack 400 R is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Xpower Powerpack 400 Plus and 400 R Owner s Guide August 2006 Xantrex International All rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE
22. arged and that there is a full 120 volts of power at the AC wall outlet being used If the voltage at the wall outlet is less than 120 Vac it may take more than 35 hours to fully recharge the XPower Powerpack If after 35 hours of charging the green Charging Status LED is still flashing continue to charge the unit for another 15 hours The AC Charger for the XPower Powerpack uses standard 120 Vac power outlets The AC Charger Input Socket is located in the Storage Compartment on the back of the unit The Input Socket connects to a regulated relay that monitors the input for charging to prevent the battery from being overcharged Once the battery reaches 100 charge level the relay opens to disconnect the charging source from the unit and the unit goes into a maintenance charge mode This feature allows the XPower Powerpack to remain connected to the AC Charging source until it s needed to power loads It is recommended that the XPower Powerpack be stored with the AC Charger connected to a 120 Vac power outlet if possible This keeps the battery fully charged and ready for use This storage method also prevents the battery from being over discharged by non use over a long period of time If you must store the XPower Powerpack with no AC power available remember to pull it out and recharge it approximately every three months Failure to do so may irreparably damage the battery and renders the unit inoperable Damage occurring in this manne
23. ashing green plug in and forget disconnected from the Charging Status charging method AC and DC power light indicates that outlets the Powerpack s We recommend leaving battery needs the AC charger The ON OFF switch of recharging and connected when the the incandescent light that the AC Powerpack is not in use must be turned to OFF charger is to permanently charging the maintain the battery in The AC charger must battery fully charged condition be plugged into the Powerpack s Charger A steady green Input Socket and also Charging Status in to a household AC light indicates that outlet the Powerpack s battery is fully charged and the Powerpack is ready for use Check Battery Inverter s ON OFF Push and hold the This function is Charge status switch is turned to OFF Display Function disabled when the AC All appliances must be button charger is plugged in to disconnected from the the Charger Input AC and DC power The green Battery Socket or when the outlets Charge light inverter main switch is The ON OFF switch of the incandescent light must be turned to OFF The AC charger must not be plugged into the Powerpack s Charger Input Socket 975 0162 01 01 will come on and the Digital Display will show the remaining battery capacity in ON For accurate Battery Charge reading allow 15 minutes between charging use and battery capacity check Operation J
24. cluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your dealer If you are unable to contact your dealer or the dealer is unable to provide service contact Xantrex directly at Phone 1 360 925 5059 Fax 1 360 925 5143 Website www xantrex com support Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms The dated purchase receipt from the original purchase of the product at point of sale to the end user or The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty WA 1 Warranty and Return What does this warranty not cover This Limited Warranty does not cover normal wear and tea
25. d once every three months See Recharging the XPower Powerpack Bat tery Failure to follow these instructions will void the product warranty Recharging the XPower Powerpack Battery You can recharge the battery using one of the following methods e the AC Charger provided plugged into a standard 120 Vac wall outlet e the DC Charging Cable provided to recharge from your vehicle as you drive a generator equipped with a regulated 12 volt battery charging outlet or e a12 volt DC 2 5A or 30 W solar panel additional hardware is required for this method See page 3 9 for details CAUTION Do not attempt to charge the XPower Powerpack battery if it is frozen Gradually warm the frozen battery to 32 F 0 C before charging CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being charged Note The Battery Charge reading on the digital display is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 975 0162 01 01 3 3 Operation Charging with the AC Charger 3 4 Using the AC Charger is the simplest method for recharging the battery While charging from an AC source the Charging Status LED on the Control Panel will flash The LED will illuminate steady when the battery has reached capacity Charging using this method can take approximately 35 hours assuming the battery is fully disch
26. devices WARNING Shock hazard Keep away from children The XPower Powerpack generates the same potentially lethal AC power as a normal household wall outlet Do not insert foreign objects into the AC Outlet the DC Power Socket the Jump Start Cable Port or the ventilation holes Do not expose this product to water rain snow or spray Do not open the XPower Powerpack except to replace the internal battery Have a qualified technician complete any service work Important Safety Instructions Keep fingers and metal objects away from power ports Keep fingers and metal N O objects away from the Jump Start Cable port Do not allow Jump start Cable clamps to touch when the cable is connected to the Powerpack NO Medical or Life Support Equipment WARNING Risk of injury or loss of life Do not use the XPower 400 Pius or 400 R Pe in connection with life support systems or other medical equipment or devices Figure i Basic Safety iv 975 0162 01 01 Important Safety Instructions AN WARNING Explosion hazard Do not use this product where there are flammable fumes or gases such as in the bilge of a gasoline powered boat or near propane tanks Do not use this product in an enclosure containing automotive type lead acid batteries These batteries unlike the sealed AGM battery in XPower Powerpack vent explosive hydrogen gas which can be ignited by sparks from electrical connections
27. ehicle s Engine 3 18 Using the Emergency Light 3 20 Using the Air Compressor 3 22 Over Temperature Safety Protection 3 24 Inflating Tires 3 25 Inflating Small Sports Equipment 3 27 Using the Radio XPower Powerpack 400 R 3 28 Power Draw 3 28 Listening to the AM Band 3 28 Radio Features 3 28 Radio Operation 3 29 Connecting to an External Battery 3 30 x 975 0162 01 01 Contents 4 Maintenance Battery Maintenance 4 1 Replacing the Internal Battery 42 Battery Life 42 Obtaining a Replacement Battery 4 3 Battery Replacement Procedure 4 4 Replacing the Incandescent Light 4 5 Replacing the External Fuse 4 6 Recycling 4 7 5 Troubleshooting Common Problems 5 1 Buzz in Audio Equipment 5 1 Television Interference 5 1 Troubleshooting Reference 5 2 A Specifications Electrical Speci
28. engine is turned off Figure 3 3 Charging with DC Power 975 0162 01 01 3 7 Operation Recharging with a Generator s Regulated 12 Vdc Outlet 3 8 A WARNING Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 volts or less An unregulated output or one that exceeds 15 Vdc can damage the battery This may lead to accumulations of hydrogen causing exposure to fire and explosion hazard Refer to the Owner s Guide accompanying your generator for detailed instructions on connecting the generator to a unit like the XPower Powerpack You can recharge the battery of the XPower Powerpack using a generator in several ways e Using the AC Charger to recharge the XPower Powerpack from a generator is possible but would require extended generator running time e Using a generator which has an auxiliary regulated DC output designed for charging 12 volt batteries Most generators are equipped with them Use this power source for faster charging e Using a generator with a regulated 12 Vdc accessory socket Follow the connection instructions in Charging with the DC to DC Accessory Cable on page 3 6 Most of the XPower Powerpack s battery capacity will be recharged in a few hours Note Battery Charge indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 975 01
29. er equipment Important These notes describe an important action item or an item that you must pay attention to Note These notes describe additional information which may add to your understanding of how to use the product About This Guide References to XPower Powerpack In this guide both the XPower Powerpack 400 Plus and the XPower Powerpack 400 R with radio and air compressor are referred to as XPower Powerpack when the information applies to both models However when the information is specific to one model then reference is made specifically to the XPower Powerpack 400 Plus or to the XPower Powerpack 400 R Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com ii 975 0162 01 01 Important Safety Instructions The XPower Powerpack 400 Plus and XPower Powerpack 400 R generate a type of AC power similar to a normal household wall outlet Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user Important Before using your XPower Powerpack 400 Plus and XPower Powerpack 400 R be sure to read and save these safety instructions Warnings and Cautions A A WARNING Limitations on Use The XPower Powerpack 400 Plus and XPower Powerpack 400 R are not intended for use in connection with life support systems or other medical equipment or
30. es of continuous operation gt WARNING Fire hazard Do not leave the compressor unattended while in operation Keep out of reach of children gt WARNING Risk of personal injury or damage to equipment Do not exceed the recommended pressure of either the compressor or the object being inflated The compressor is capable of inflating to 250 PSI If either recommended pressure is exceeded an explosion may result WARNING Risk of personal injury or damage to equipment If the XPower Powerpack shuts off due to an over temperature condition turn OFF the power switch and allow the compressor to cool for 15 minutes before re starting If the power switch is not turned off before the unit reaches an acceptable operating temperature the unit will automatically turn itself back on If left unattended it is possible that the unit can over inflate the object and create an explosion hazard CAUTION The XPower Powerpack cannot be used to inflate large capacity inflatables such as float tubes large air mattresses and inflatable boats These types of products require extended inflating times which may damage the compressor 3 22 975 0162 01 01 Using the Air Compressor Pressure Gauge Thumb Latch Valve ON OFF Connector Switch Valve Connector Storage Sports Ball Needle Small Adapter me Large Adapter ro d Figure 3 12 XPower Powerpack Air Compressor Thumb Latc
31. every three months if it is placed in storage or in a vehicle trunk Store in a location that maintains a temperature range between 32 and 86 F 0 and 30 C CAUTION Discharging the internal battery below 10 0 V will damage the battery and shorten its life 4 2 975 0162 01 01 Replacing the Internal Battery Obtaining a Replacement Battery When the battery reaches the end of its service life you may purchase a replacement through an industrial battery supplier The supplier should specialize in deep cycle batteries The recommended replacement batteries are standard sizes used for a variety of applications not just the Powerpack so you may rest assured that the battery will continue to be widely available many years into the future The factory installed 20 amp hour battery in your Powerpack is not available in North America The recommended replacement batteries have smaller amp hour capacities Using smaller capacity batteries will not affect the Powerpack s output power but will result in slightly shorter runtimes for AC and DC products Refer to the table below for a list of batteries approved for use with the XPower Powerpack Table 4 1 Battery Replacement Battery Capacity Ah SLA1122 ibsa com 18 SLA 12V18 batterymart com 18 SLA 12170 gotbatteries com 17 UB12180 batterywholesale com 18 Yuasa NP18 12BFR gotbatteries com 18 EP17 12 B1 powerstream com 17 Power
32. fications A 1 Physical Specifications A 4 Warranty and Return WA 1 975 0162 01 01 xi xii Figures Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 Figure 3 19 Figure 4 1 Figure 4 2 Package Contents 2 1 Front Panel Enlargement 2 2 Storage Compartment 2 4 Back Panel Radio Enlargement 2 5 Air Compressor Features 2 6 Emergency Light and Jump start Port 2 7 Accessories and Accessory Bag 2 8 Ventilation 3 2 Charging with AC Power 3 5 Charging with DC Power 3 7 Charging with a Solar Panel 3 9 Checking the State of Charge 3 10 Operating AC Appliances 3 12 Operating AC Appliances 3 15 Using the Control Panel 3 16 Using the Jump start Cables 3 19 Emergency Light 3 20 Using the Emergency Lig
33. h CLOSED Thumb Latch OPEN Note Leave the thumb latch in the OPEN position for storing to relieve pressure on the internal mechanisms Figure 3 13 Value Connector Usage 975 0162 01 01 3 23 Operation To use a Nozzle Adapter 1 2 h 4 5 i 7 Ready to use 9 9 10 Figure 3 14 Nozzle Adapter Usage Put the thumb Latch in the OPEN position Insert the desired adapter into the valve connector Turn clockwise to tighten Put the Thumb Latch in the CLOSED position Insert into the Valve Receptacle on the item to be inflated Inflate the desired item to the appropriate pressure Remove the Valve Connector from the valve receptacle Put the Thumb Latch in the OPEN position Remove the adapter Store in either the Accessory Bag or in the small compartment provided inside the storage compartment on the back of the unit Over Temperature Safety Protection 3 24 The XPower Powerpack is equipped with an over temperature safety protection feature that automatically turns the compressor off if it begins to exceed a safe operating temperature Once the compressor cools down to its normal operating temperature it will automatically turn on again and continue inflating 975 0162 01 01 Using the Air Compressor If the XPower Powerpack shuts off due to an over temperature condition turn off the power switch and allow the compressor to cool for 15 minutes before re starting
34. has audible alarm is not tripped sounding AC appliance is rated AC appliance may exceed the less than 320 W high XPower Powerpack s surge starting surge has capability Use an AC appliance with tripped the safety a starting surge within the XPower overload Powerpack surge rating Overload Appliance power Unplug the appliance and confirm shutdown requirements exceed that the appliance s power the capability of the requirement is 320 Wac 144Wdc or XPower Powerpack less before attempting to restart the appliance AC appliance Battery has discharged Turn the AC Outlet ON OFF switch will not to 10 5 V off and recharge the XPower operate Powerpack audible alarm is sounding Inverter has Turn the AC Outlet ON OFF switch overheated due to poor off and allow the XPower 5 2 ventilation or excessively warm environmental conditions Powerpack to cool for 15 minutes or more Clear blocked fan opening or remove objects covering the unit then restart the XPower Powerpack Move to a cooler environment 975 0162 01 01 Table 5 1 Troubleshooting reference Troubleshooting Reference Problem Possible Cause Solution Over Inverter has Turn off the AC Outlet ON OFF temperature overheated due to poor switch and let the XPower shutdown ventilation or Powerpack cool down excessively warm environmental conditions Disconnect the 12Vdc appliance and let the XPower Powerpack cool down Ala
35. ht 3 21 XPower Powerpack Air Compressor 3 23 Value Connector Usage 3 23 Nozzle Adapter Usage 3 24 Inflating tires 3 26 Inflating Small Sports Equipment 3 27 Radio Features 3 28 Basic Jump start Cable Safety 3 31 Connecting the XPower Powerpack to an External Battery 3 32 Accessing the Internal Battery for Replacement 44 Replacing the Fuse 4 6 xiii xiv Introduction About the XPower Powerpack Easy to use and designed for years of reliable service the XPower Powerpack can run many AC appliances and 12 volt DC appliances whenever you need power for work or play at home or on the road XPower Powerpack e Powers 115 volt AC appliances e Powers 12 volt DC appliances e Jump starts vehicle engines e Provides lighting for emergency use e Inflates tires and small sports equipment with a 250 psi air compressor In addition the XPower Powerpack 400 R comes with e An AM FM radio with digital alarm clock Comprehensive Protection Automatic Overload The XPower Powerpack has built in protection against output overload If you connect an appliance that draws more than 320 W to the AC Outlet s or one which draws excessive surge power the power to the AC Outlet automatically s
36. huts off The unit will reset automatically after the loads are removed and the unit cools down The DC Socket is protected by a thermal switch that monitors the temperature of the socket If an overload condition occurs while using the DC Socket the excessive temperature will shut down the power to the Socket 1 1 Introduction Overheating The XPower Powerpack is protected from overheating If the inverter exceeds a safe temperature power to the AC Outlet and DC Socket automatically shuts off It will reset automatically after the unit cools down Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage When the AC Outlet ON OFF switch is turned on an audible alarm alerts you when the internal battery is nearly discharged 11 0Vdc and the unit turns off at 10 5 Vdc a CAUTION When using only the DC Socket to power your loads be sure to turn the AC Outlet ON OFF switch to ON This ensures that the Low Battery Alarm will sound and will alert you to a low battery condition Failure to turn the AC Outlet ON OFF Switch to ON when using the DC Socket can allow the unit to be over discharged which can destroy the battery Over discharging the battery in this manner will void the unit s warranty Jump Start Cables Safety Fuse The XPower Powerpack comes with a user replaceable 250 A fuse to protect the unit and vehicle battery from damage through reverse pola
37. loads 320 watts AC Maximum Load Amps x Volts Watts 2 66 amps AC x 120 volts AC 320 watts AC Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3 1 Table 3 1 Typical AC Appliances and Run Times AC Appliance Watts Hours Cordless telephone stand by 5 40 hours Home security system 5 40 hours Fluorescent work light 14 10 hours Fireplace fan 20 8 hours Laptop computer 25 6 hours Table lamp 40 3 hours Color TV 13 60 2h30m 3 8 drill 190 20 minutes a Represents actual power consumption as measured on sample appliances b Operating times assume a fully charged 20 Ah battery and may vary based on model brand of appliance 975 0162 01 01 3 11 Operation Operating AC Appliances i 4 SLETPESS IETA 1 Check the State of charge to ensure the battery is fully charged 2 Open the AC Outlet cover and turn th power switch to ON The switch will illuminate to indicate that power is available at the AC outlets 3 Plug the AC appliance into one of th AC outlets and turn the appliance on 4 Recharge as soon as possible E AC Outlet f cover When the ON Off Switch is turned on the output power watts display can Control i i ON OFF i i Switchfor be turned off to save power by z Ie AC Power Dressing the Display Button Figure 3 6 Operating AC Appliances Low Battery Alarm While in use when the battery reaches 11 Vdc the Lo
38. losely follow these instructions for jump starting your vehicle as they may be different from the instructions supplied with other jump start products or jump start cables 975 0162 01 01 Jump Starting a Vehicle s Engine To jump start a vehicle or boat engine 1 Ensure Correct Polarity 2 To connect Jump Start Cables Ensure Emergency Brake is engaged and transmission is in Neutral Red ves OF ig s Red Black gt gt sy Y 0 y Black The black negative clamp of the cables can be connected fo the engine block cylinder head or other stationary heavy metal partof Ensure all the motor or to the negative cables are battery terminal clear of belts and fans NO Do not allow Jump start Cable clamps to touch when the cable is connected to the 3 Turn on Vehicle s Engine 4 To disconnect Jump Start Cables Red Crank for 4 seconds only 1 Y d 9 Black 3 e amp Jump Starting a Boat Engine z 1 Ensure the battery to be jump started is a 12 Vde 2 Ensure the ignitian switch is in the OFF position and turn off all accessories 3 Purge the engine compartment and bige OAR SE E of all fumes BEFORE jump starting when the cable is 4 Connect and disconnect the same as STORA ected to Bre for an automobile battery Figure 3 9 Using the Jump start Cables 975 0162 01 01 3 19 Operation Using the Emergency Light The X
39. nd remove from valve stem 10 Replace Valve Stem Cap Figure 3 15 Inflating tires 3 26 975 0162 01 01 Using the Air Compressor Inflating Small Sports Equipment You can use the compressor to inflate small sports equipment such as balls soccer balls and footballs CAUTION The XPower Powerpack cannot be used to inflate large capacity inflatables such as float tubes large air mattresses and inflatable boats These types of products require extended inflating times which may damage the compressor To inflate small sports equipment 1 Choose the appropriate nozzle adaptor if required 2 If an adapter is required insert the nozzle adaptor into the valve connector turning it clockwise to tighten and close the thumb latch 3 Place the valve connector fully on the valve stem or into the valve receptacle on the item to be inflated 4 Turn the compressor ON and inflate to appropriate pressure 5 Turn the compressor OFF before removing valve connector from the valve stem 6 Remove nozzle adaptor from valve connector and store in storage compartment or Accessory Bag Figure 3 16 Inflating Small Sports Equipment WARNING Fire hazard Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation Duplicate Note Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism 975 0162 01 01 3 27 Operation Using
40. nergy present to cause a spark creating an explosion hazard or to cause burns if a metal object contacts both terminals Always clip the plastic guard over the Port when not in use A WARNING Fire hazard Do not leave the compressor unattended while operating The compressor is designed for short term operation only Operation of the compressor over an extended period of time will cause the compressor unit to overheat and may cause damage Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation A CAUTION Do not connect any AC appliance with the neutral conductor connected to ground to the XPower Powerpack A CAUTION Do not expose the XPower Powerpack to temperatures over 104 F 40 C Precautions When Working With Batteries vi A WARNING Explosion and fire hazard 1 Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed 2 Make sure the area around the battery is well ventilated Never smoke or allow a spark or flame in vicinity of the engine or batteries 975 0162 01 01 Important Safety Instructions 4 Be careful not to drop a metal object on the battery or allow a metal tool to simultaneously touch the positive and negative cable ends or battery terminals It might spark or short circuit the battery or other electrical parts and cause an explosion 5 Rem
41. ocket to charge the unit using solar panels the solar panel must be regulated Solar panels can rest at up to 18 Vdc with full sunlight when batteries are full This can cause damage to the battery This kind of damage is not covered under the warranty Checking the State of Charge Note Battery Charge indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 1 Disconnect the XPower Powerpack from it s charging source 2 Wait 15 minutes 2 Press and HOLD the Display Function button on the Control Panel 100 Full Charge Figure 3 5 Checking the State of Charge 3 10 975 0162 01 01 AC Appliances AC Appliances The XPower Powerpack has two AC power outlets for use with AC appliances You can either plug the appliance directly into the AC outlet on the XPower Powerpack or you can use an AC power bar to increase the number of outlets available However the combined loads cannot exceed 320 watts AC 2 66 amps The fewer the watts an appliance uses the longer the XPower Powerpack will operate before recharging is required Some appliances may be difficult or impossible to operate from the XPower Powerpack They may have high surge requirements or should not be run from the XPower Powerpack See High Surge Appliances on page 3 13 and Trouble Appliances on page 3 13 Important Know the size of the
42. ove personal metal items such as rings bracelets necklaces and watches when working with batteries Batteries produce a short circuit current high enough to weld a ring or other similar objects to metal causing a severe burn 6 Ifyou need to remove a battery always remove the positive terminal from the battery first Make sure all accessories are off so you don t cause an arc 7 Someone should be within range of your voice or close enough to come to your aid when you work near batteries 8 Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing and eyes 9 Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries 10 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eyes immediately flood them with running cold water for at least twenty minutes and get medical attention immediately 11 Keep a supply of baking soda on hand in the area of the batteries Baking soda neutralizes lead acid battery electrolyte 975 0162 01 01 vii Important Safety Instructions Precautions for Using Rechargeable Appliances CAUTION The output of the inverter is non sinusoidal Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for rechargeable batteries can be damaged
43. over This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your XPower Powerpack 400 Plus and XPower Powerpack 400 R This warranty period lasts for 6 months from the date of purchase at the point of sale to you the original end user customer You require proof of purchase to make warranty claims What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are ex
44. r is not covered by the product warranty Note You may hear a clicking noise when the relay opens up to start charging This is normal It should stop as the charging voltage rises If the clicking noise does not stop disconnect the AC Charger and contact Customer Service for assistance 975 0162 01 01 Recharging the XPower Powerpack Battery 1 Ensure the Emergency 2 Ensure the AC Power Light Switch is in the Switch is in the OFF Position OFF position Center AC Charging Plug f 35 hours charge gt time assuming the battery has been fully discharged 4 Insert the AC Charger into a standard 120 Vac 3 Insert the AC Charging plug into outlet the Charger Input Socket inside the Storage Compartment on the back of the unit Control Panel L L RO Check the Charging Status LED It should be flashing Flashing LED Charging Steady ON LED Standby Figure 3 2 Charging with AC Power 975 0162 01 01 3 5 Operation Charging with the DC to DC Accessory Cable 3 6 A WARNING Fire and explosion hazard Do not use this recharging method if your vehicle has abnormally high voltage electrical systems that operate above 15 Vdc This may lead to accumulations of hydrogen causing exposure to fire and explosion hazard This is typically found in marine applications or on portable generators with DC output Important Although the charge regulation circuitry for the
45. r of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input volt age from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized ser vice centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufacturer e the product if its original identification trade mark serial number markings have been defaced altered or removed Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRA
46. r unit on and off Pressure gauge shows the PSI lbs in2 Valve connector with connector hose Nozzle Adapters one Large and Small Nozzle adapter 1 sports needle adapter DOSKO 2 6 975 0162 01 01 XPower Powerpack Features Emergency Light and Jump Start Port Figure 2 6 Emergency Light and Jump start Port Feature Description 2 5 W incandescent light illuminates for about 30 hours when the battery is fully charged Light ON OFF Switch 400 Plus Light ON OFF Pulse Switch 400R Jump Start Cable Port supplies high power DC current The cables connect to the Jump Start Cable Port when jump starting a vehicle s battery or when connecting an external battery to the XPower Powerpack The jump start cable connection is designed so that the cables cannot be inserted incorrectly into the Jump Start Cable Port Plastic Guard for covering Jump Start Cable Port 975 0162 01 01 2 7 Features Accessories Figure 2 7 Accessories and Accessory Bag Feature Description D Red emergency light cover lens stored in the rear compartment XPower Powerpack 400 R only This cover can turn the 5 W incandescent light into a red emergency light when placed over the existing clear lens Detachable heavy duty jump start cables provide the means to jump start a vehicle that uses a 12 Vdc battery This cable can also attach to an external battery to extend unit r
47. red However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility Out of Warranty Service If the warranty period for your XPower Powerpack 400 Plus and XPower Powerpack 400 R has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your unit may be serviced or replaced for a flat fee To return your XPower Powerpack 400 Plus and XPower Powerpack 400 R for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page WA 4 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received WA 4 975 0162 01 01 Warranty and Return Information About Your System As soon as you open your XPower Powerpack 400 Plus and XPower Powerpack 400 R package record the following information and be sure to keep your proof of purchase O Serial Number O Purchased From O Purchase Date If you need to contact Customer Service please record
48. rely securely placed on the valve stem runs but won t inflate placed on the valve stem The item being inflated may have a leak before closing the thumb latch Check that the item being inflated has no leaks Check the compressor hose for any breaks or leaks at connections The engine being jump started will not start 975 0162 01 01 XPower Powerpack battery is not fully charged The engine condition is poor External fuse 250 A is blown The engine start capacity exceeds the XPower Powerpack jump start capability Recharge the XPower Powerpack battery Have the engine serviced Replace 250 A 32 V fuse with same type and ratings 5 5 Troubleshooting Table 5 1 Troubleshooting reference Problem Possible Cause The battery External fuse 250 A Replace 250 A 32 V fuse with same clamps of the is blown type and ratings jump start cables measure See Replacing the External Fuse zero volts The light does Light bulb has burnt Remove lens cover and replace bulb not turn on out with one of the same type and rating See Replacing the Incandescent Light on page 4 5 The AM radio The XPower Turn off the AC outlets does not work Powerpack AC outlets or buzzes are being used continuously causing interference XPower Powerpack 400 R only 5 6 975 0162 01 01 Warranty and Return Warranty What does this warranty c
49. rity and short circuit conditions 1 2 975 0162 01 01 Features Chapter 2 describes the main features of the XPower Powerpack We recommend that you familiarize yourself with these features before operating the unit Contents Your XPower Powerpack package includes the items shown in Figure 2 1 If any of these materials are missing or are unsatisfactory in any way please contact Customer Service see Appendix WA AC Charger Owner s Guide Accessory Bag f peower saree DC Charger Emergency Light Cover sia SDS 400 PLUS and 4008 nar Jump start Cables ean Nozzle Adapters Ommers Gunde XPower 400 R only Figure 2 1 Package Contents 2 1 Features XPower Powerpack Features Front Panel DC Socket AC Outlet Cover Control Panel Figure 2 2 Front Panel Enlargement 2 2 975 0162 01 01 Feature XPower Powerpack Features Description DC Power Socket can e Power 12 volt DC auto RV or marine appliances e Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable Two AC Outlets are standard 3 prong outlets supplying 120 Vac power for running AC appliances AC Outlet ON OFF switch turns power on and off to the AC Outlets The switch illuminates when the switch is turned on and power becomes available at the AC outlets Digital Display displays the inverter s Output Power in W or Battery Charge status in FULL He
50. rm sounds Internal battery is nearly discharged 11 0 V If you ignore this warning the XPower Powerpack automatically switches off when the battery reaches 10 5 V Turn the AC outlet ON OFF switch OFF and recharge the XPower Powerpack Measured AC output voltage is too low 975 0162 01 01 Use of an average reading AC voltmeter to read output voltage Battery is almost fully discharged The modified sine wave MSW output of the XPower Powerpack requires a true RMS reading meter such as the Fluke 87 series for accurate measurement A typical reading on a non true RMS meter should show between 98 Vac to120 Vac Press Display Function button to verify battery status and recharge the XPower Powerpack as necessary Battery Charge reading on the digital display is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 5 3 Troubleshooting Table 5 1 Troubleshooting reference Problem Possible Cause Solution Run time is Internal battery is not Recharge using the AC Charger less than fully charged until green Charging Status light is expected steady AC appliance power Check AC appliance power or consumption is higher wattage rating or current draw for than expected 12 V dc appliances and compare with Table 3 1 on page 3 11 and Table 3 2 on page 3 14 For additional information on battery r
51. rvice please have your instruction manual ready for reference and be prepared to supply The serial number of your product Information about the installation and use of the unit Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details in Information About Your System on page WA 5 975 0162 01 01 WA 3 Warranty and Return Return Procedure 1 Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e A contact telephone number where you can be reached during work hours e A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not requi
52. s of the same type 5 Tighten the fuse securely with the two bolts 6 Replace the fuse cover Unscrew these two bolts to remove the fuse Figure 4 2 Replacing the Fuse 4 6 975 0162 01 01 Recycling Recycling The XPower Powerpack is designed to provide years of service However when the internal battery reaches the end of its service life you will need to replace it as described in your manual Because the internal battery contains lead which can be hazardous if exposed to the environment the old internal battery should be recycled or safely disposed of at your local recycling depot Do not dispose of the old internal battery with common household waste Please ask your local authorities about recycling services that are available in your area The following website provides additional recycling information http www earth9 11 org master asp 975 0162 01 01 4 7 Maintenance 975 0162 01 01 Specifications Chapter A Specifications includes the electrical mechanical and environmental specifications for the XPower Powerpack Electrical Specifications 12 V DC Section Internal battery type sealed AGM Absorbed Glass Mat lead acid Internal battery voltage nominal 12 Vdc Internal battery capacity minimum 20 Ah Internal battery CCA rating 200 CCA DC Power Socket maximum continuous load 12 A with automatic reset Built in incandescent light replaceable
53. t or devices 3 1 Operation Choosing a Location A WARNING Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks To prevent fire or explosion do not operate the XPower Powerpack in compartments containing batteries or flammable materials or in locations that require ignition protected equipment Front Ventilation Holes The XPower Powerpack should be operated only in locations that meet the following requirements Dry Cool Ventilated Safe Protected from battery gases Do not allow water or other liquids to drop or splash on the XPower Powerpack Ambient air temperature should be between 32 and 104 F 0 and 40 C the cooler the better within this range Leave at least 2 5 cm clearance around the XPower Powerpack for air flow Ensure that the ventilation openings are not obstructed Do not operate the unit in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline Do not operate the unit where it will be exposed to battery gases These gases are very corrosive and prolonged exposure will damage the XPower Powerpack Back Ventilation Holes Figure 3 1 3 2 Ventilation 975 0162 01 01 Recharging the XPower Powerpack Battery Attention Charge Before Use Charge theXPower Powerpack for at least 48 hours immedi ately after purchase Recharge after each use an
54. tering and may buzz slightly when powered by the XPower Powerpack The best solution to eliminate the buzzing is to use an audio system with a good quality filter Television Interference The XPower Powerpack is shielded to minimize interference with TV signals If TV signals are weak you may see interference in the form of lines scrolling across the TV screen Try one of the following suggestions to minimize or eliminate the interference e Use an extension cord to increase the distance between the XPower Powerpack and the TV antenna and cables e Adjust the orientation of the XPower Powerpack television antenna and cables e Maximize TV signal strength by using a better antenna Use a shielded antenna cable where possible e Try a different TV Different models vary considerably in their susceptibility to interference 5 1 Troubleshooting Troubleshooting Reference WARNING Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal battery or 250 A fuse The XPower Powerpack does not contain any internal user serviceable parts and attempting to service the unit yourself could result in electrical shock or burn Table 5 1 Troubleshooting reference Problem Possible Cause Solution AC appliance AC appliance rated Use an AC appliance with a power will not more than 320 W the rating less than 320 W operate safety overload
55. the Radio XPower Powerpack 400 R Power Draw The AM FM radio on the back panel is powered by the internal battery in the XPower Powerpack 400 R When turned on the radio draws 30 mA allowing you to use the radio for more than one month when the XPower Powerpack 400 R is fully charged Listening to the AM Band Due to signal interference you cannot listen to the AM band while using the XPower Powerpack 400 R to operate an AC appliance Radio Features Feature Description FM antenna Frequency indicator light Power OFF button Time set button Tuning dial Hours set button Minutes set button Volume dial Alarm set button Alarm clock ON OFF button AM band button ON BE OOQe EO eG O O Figure 3 17 Radio Features 3 28 FM band button ON 975 0162 01 01 Radio Operation Using the Radio XPower Powerpack 400 R Required How to Condition Required Action Note Listen to the Press the AM band button 47 When radio is on the radio station frequency is or the FM band button aD displayed When To turn off the radio press the radio is off the time is power OFF button 3 displayed Set the clock Turn off the To adjust hour press and hold The clock uses a radio to Time Set button 4 and press 12 hour AM PM show the time format time hours set button 6 To adjust minutes press and hold 4 and press min
56. the XPower Powerpack are listed in Table 3 2 Table 3 2 Typical 12 Vdc Appliances and Run Times 12 Vdc Appliance Watts Hours 5 W incandescent light built 5 30 into the unit Cellular telephone 6 30 Small Portable Cooler 30 4 2 Represents actual power consumption as measured on sample appliances Operating times assume a fully charged 20 Ah battery and may vary based on model or brand of appliance Represents talks time available from 10 recharge cycles io Le 3 14 975 0162 01 01 12 Vdc Appliances Operating DC Appliances 1 Check the State of charge to ensure the battery is fully charged 2 To enable the low battery alarm open the AC Outlet cover and turn the power switch to ON 3 Plug the DC appliance into the DC socket and turn the appliance on if required J i AC Outlet DC Socket ti cover 4 Recharge as soon as possible Contot f E Switch for AC Power Figure 3 7 Operating AC Appliances Overload Protection Ifthe 12 Vdc appliance draws more than 12 amps or has a short circuit defect the internal circuit breaker of the XPower Powerpack shuts off the power to the 12 Vdc appliance If this occurs unplug the 12 Vdc appliance and the internal circuit breaker automatically resets after a few seconds Low Battery Alarm The DC power socket is internally wired directly to the internal battery and does not have its own alarm Extended operation of
57. the XPower Powerpack The charger can be stored in AC charger compartment or in the Accessory Bag Charger Input Socket for use with the AC Charger supplied External Replaceable Fuse is rated at 250 A 32 V Located behind fuse cover Red emergency light cover lens holder XPower Powerpack 400 R models only AC Charger compartment may be used for storing the AC Charger Os CHC LO RO Compressor Nozzle Adaptor compartment Can be used instead of the Accessory Bag for storing the adapter nozzles 975 0162 01 01 XPower Powerpack Features Radio XPower Powerpack 400 R only See Using the Radio XPower Powerpack 400 R on page 3 28 Figure 2 4 Back Panel Radio Enlargement Feature Description Feature Description FM antenna Minutes set button Frequency indicator light Volume dial Power OFF button Alarm set button DDAR CPO e Time set button Alarm clock ON OFF button Tuning dial AM band button ON Hours set button FM band button ON OLOFOKOKOQJLO See Radio Operation on page 3 29 for detailed instructions for using the radio features 975 0162 01 01 2 5 Features Air Compressor IMPORTANT 250 psi Maximum 4 Nozzle Adapters Small Nozzle Adapter Large Nozzle Adapter m 1 Sports Needle Adapter Figure 2 5 Air Compressor Features Feature Description ON OFF switch turns the compresso
58. ump Starting a Vehicle s Engine You can use the XPower Powerpack to jump start a vehicle or boat engine that has a 12 volt starting battery using the Jump Start cables supplied with the unit A WARNING Fire hazard Never allow cables red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the clamps for the unit after use and clip the plastic guard over the jump start cable port WARNING Fire hazard Jump start cable clamps connection to the vehicle s battery terminals must be positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sparking explosion hazard WARNING Risk of explosion fire or burns The battery terminals exposed at the Jump Start Cable Port have enough energy present to cause a spark creating an explosion hazard or to cause burns if a metal object contacts both terminals Always clip the plastic guard over the Port when not in use WARNING Fire hazard The jump start feature is designed for short term operation only less than 4 seconds Operating the jump start feature for more than 4 seconds may cause damage to the unit Allow the XPower Powerpack to cool down for at least 3 minutes after each jump start Important C
59. un time DC Charging cable lets you recharge the XPower Powerpack from a 12 volt system in a car SUV RV or a boat This can be stored in the storage compartment or in the Accessory Bag Accessory bag transparent zippered bag for storing accessories that won t fit in the Storage Compartment COLO BO mo 2 8 Nozzle packet contains two nozzle adaptors one large and one small and one sports needle adaptor These can be stored in the smaller compartment within the AC Charger Compartment 975 0162 01 01 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently This chapter covers Choosing a Location page 3 2 Recharging the XPower Powerpack page 3 3 Operating AC appliances page 3 11 Operating 12 volt DC appliances page 3 14 Control Panel Operation page 3 16 Jump starting a vehicle s engine page 3 18 Using the Emergency light page 3 20 Using the Air compressor page 3 22 Radio Operation page 3 28 Connecting to an external battery for additional run time page 3 30 Operating Conditions and Guidelines CAUTION Read all operating instructions before operating the XPower Powerpack CAUTION The XPower Powerpack is not intended for use as a UPS Uninterruptible Power Supply WARNING Limitations on Use The XPower Powerpack 400 Plus and XPower Powerpack 400 R are not intended for use in connection with life support systems or other medical equipmen
60. un times see the Battery App Note under the Support Section at www xantrex com Charging No AC power at the Ensure power is available at the AC Status light is AC wall outlet wall outlet OFF when AC Charger is AC Charger is faulty Replace the AC Charger connected Green Battery Charge Unplug the charging sources and any Charging reading on digital appliances and let the XPower Status light is display is only Powerpack rest for 15 minutes to flashing accurate when the obtain an accurate reading indicating XPower Powerpack recharging has been disconnected and Battery from all appliances Charge and all charging does not turn on sources for fifteen minutes The compressor runs slowly 5 4 The compressor may have overheated from excessive use Battery voltage is too low Turn off the compressor and let it cool down Check the condition of the internal battery The battery may need to be recharged or replaced 975 0162 01 01 Table 5 1 Troubleshooting reference Troubleshooting Reference Problem Possible Cause Solution Green The voltage at the AC Use AC wall outlet that supplies Charging wall outlet is less than 120 Vac Status light is 120 Vac still flashing and hasn t Internal battery is Replace the battery changed to permanently damaged steady after 50 hours of charging The The valve connector Check that the valve connector is compressor may not be secu
61. uring that the battery is always fully charged but never overcharged To ensure safe recharging and maximum battery life recharge the XPower Powerpack only with the supplied chargers or approved battery chargers A CAUTION Due to inherent self discharge lead acid batteries must be charged at least every 3 months especially in a warm environment Leaving a battery in a discharged state or not recharging every 3 months may result in permanent battery damage and poor jump start performance Damage to the battery caused by neglect is not covered by the product warranty Maintenance Replacing the Internal Battery WARNING Shock or electrical hazard Read this entire section before disassembling the unit WARNING If you do not know how to safely remove and install batteries have this task performed by a qualified service technician WARNING Fire hazard When installing the replacement battery make sure the battery polarity is correct Reverse polarity will damage the XPower Powerpack and could cause serious injury Battery Life The high quality battery used in the XPower Powerpack will serve as a reliable power source for years when properly maintained To maximize battery life it is important to recharge the XPower Powerpack battery after each use To maximize battery life it is important to recharge the XPower Powerpack battery after each use Important Recharge the XPower Powerpack fully at least
62. utes set button 7 Set the alarm Turn off the To adjust hour press and hold The alarm clock uses radio to Alarm Set button and a 12 hour AM PM show the time format time press hours set button 6 To adjust minutes press and hold O and press minutes set button 7 Use the Set the Press Alarm Clock ON OFF When the alarm clock alarm clock alarm turn button 10 o shows on the turns the radio on the off radio to ffb display screen power off button 3 show time does not work To turn off the radio press Alarm Clock ON OFF 10 then press 3 Improve Radio tuned Adjust the direction and length N A reception to FM of the FM antenna station 975 0162 01 01 3 29 Operation Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external 12 Vdc battery For example an external 60 Ah battery gives approximately four times the operating time of the XPower Powerpack internal 20 Ah battery WARNING Acid spills Use a sealed non spillable battery for indoor use Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors Common auto and marine batteries contain acid which is hazardous if spilled Wear eye protection and protective clothing when connecting the XPower Powerpack to an external battery WARNING Fire hazard Never allow jump start cables red and
63. w Battery Alarm will sound indicating that battery is low the unit is about to be shutdown to prevent battery damage When the battery reaches 10 5 Vdc the unit will automatically disconnect power to the AC outlets If the alarm sounds disconnect any loads that may be in use and recharge the unit as soon as possible 3 12 975 0162 01 01 AC Appliances Overload Protection In the event of an overload gt 320 Wac or overheating the XPower Powerpack automatically shuts down Remove the load The unit should reset High Surge Appliances The wattage rating of AC appliances is the average power used by the appliance Appliances such as televisions computer monitors and appliances with motors consume much more power than their average rating when they are first switched on Although XPower Powerpack can supply momentary surge power up to 600 W some appliances may exceed the capabilities of the XPower Powerpack and trigger the inverter s safety overload shutdown circuit Trouble Appliances CAUTION The output of the XPower Powerpack inverter is non sinusoidal Some equipment may be damaged by the inverter s modified sine wave output non sinusoidal Some appliances including the types listed below may be damaged if they are connected to the inverter e Electronics that modulate RF radio frequency signals on the AC line will not work and may be damaged e Speed controllers found in some fans power tools

Xantrex Technology 400 Plus, 400 R Power Supply User Manual

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