Home

Woods Equipment FZ23B Lawn Mower User Manual

1. includes items 18 amp 19 32 75504 1 Spring 19 73944 1 Foam cowl seal 33 75512 1 Trim lok 40 5 20 15042 8 3 8 NC x3 4 HHCS 34 75473 1 Baffle 21 00932300 2 Foam seal 24 35 4 Screw 10 32 self tapping x 7 16 22 09079500 2 Hood latch 36 1025871 1 Knob seat adjustment Not shown 23 2 410 24 x 1 1 2 37 75368 1 Decal Woods not shown Socket head cap screw 38 75370 2 Decal Mow n Machine FZ not shown 24 53110 4 10 24 x 1 2 Socket head cap screw Standard hardware obtain locally 40 Pa rts MANO875 2 8 2011 TAILWHEEL ASSEMBLY CD5839C Single Tailwheel Assembly Wide Stance Tailwheel Assembly REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 71126 1 Pivot mount adapter 3 3585 4 Bearing cup 2 73741 1 Pivot housing 4 3586 4 Bearing cone 3 3585 2 Bearing cup 5 70328 2 Seal 1 5 2 187 4 3586 2 Bearing cone 6 70086 2 Spacer 1 013 x 1 5 x 375 5 70328 1 Seal 1 5 x 2x 187 7 73818 2 Wheel fork 6 70086 1 Spacer 1 013 x 1 5 x 375 8 05435700 4 Bearing 25 mm x 52 mm x 15 mm 7 73818 1 Wheel fork 9 3598 4 1 2Flat washer 8 05435700 2 Bearing 25mm x 52 mm x 15 mm 10 07147800 2 Wheel amp tire assembly tire 15 x 6 6 9 3598 2 1 2 Flat washer 11 09231800 2 Spacer wheel 10 07147800 1 Wheel and tire assembly 15 x 6 6 12 765 2 1 2 NC Lock nut 11 09231800 1 Spacer wheel 13 38107 2 1 2NC x9 HHCS 12 765 1 1 2 NC Lock nut 14 70417 2 Bushing washer 13 38107 1 1 2 NC x9 HHCS 15 5849 2 3 4 NF Slotted hex
2. 25 mm 1 sje guare 41 71156 1 3 8 NC x6 hook bolt 13 2457 10 1 4 NC x 3 4 HHCS GR5 42 74068 2 Bushing idler arm LAE Ec 43 73745 1 Spring lug FZ28K Ip 70069 44 78743 1 Springlug FZ23B 16 73758 1 Cable clutch stop 45 74074 1 D Drive FZ23B 17 75507 1 Drive idler arm includes item 42 46 75194 2 Bushing 17 mm 18 75402 2 Pump sheave 47 75363 2 Collar set 1 ID 19 74075 1 Electric clutch mag stop 1 1 8 48 75360 1 Idler ser 0393 1 washer 49 34440 1 Bushing 1 21 62533 1 7 16NFx2 HHCS GR5 FZ23B or 59 M NE D Washer 21 71826 1 7 16 1 1 2 HHCS 5 mie ABARI FZ28K 52 75542 1 Pump RH includes fan 22 78095 1 V belt set matched 23 12169 6 3 8 NC x 1 1 4 HHCS GR5 Standard hardware obtain locally AR As required 0875 2 8 2011 Pa rts 39 SEAT amp HOOD ASSEMBLY REF PART QTY DESCRIPTION 1 75239 1 Seatpan CD5838G 2 75225 2 Suspension seat 4 4378 4 5 16 Flat washer 5 FA220 4 5 16 Nylok nut 6 73581 2 Pivot bushing 7 72410 1 Pivot rod QTY DESCRIPTION 9 71630 2 1 8x 3 4 Cotter pin 10 78098 1 Prop rod 25 75273 1 Kit arm rest LH and RH included 11 07534100 1 Rod clip 26 75501 1 Kit seat cushion 12 07533000 2 Rubber bumper 27 75272 1 Kit back seat cushion 13 5283 2 5 16 nut 28 75275 1 track 14 24408 1 5 16 NC x 1 1 2 HHCS 9 tapes IN Simbad 15 21170 1 5 16 NC Hex nut ME S E s 17 78057 1 Hood assembly
3. 627 cS LS 0875 2 8 2011 V FZ23B WIRING DIAGRAM PARTS LIST SN 1177489 amp UP REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 75515 1 FZ23B FZ28K Wiring assembly 12 71385 1 Fuse 30amp auto 1 01563700 1 Ignition switch 13 71387 1 Fuse 7 5 amp auto 75196 1 Ignition key 14 78043 1 Positive battery cable w terminal boot 2 08841200 2 Indicator light 15 78042 1 Negative battery cable 3 1 Battery 12V side post group 70 450 7531 1 End lenoid rel 500 CCA obtain locally 16 5310 ngine solenoid relay 4 73046 1 Diode assembly 17 75324 1 Ground wire solenoid 5 72262 1 Switch 18 75390 1 Positive cable short 6 75105 2 Steering safety switch 18A 75392 1 Boot not shown 8 75502 1 Seatswitch 19 75521 1 Jumper 9 73902 1 Hour meter 20 75419 1 Deck switch 10 71475 1 Bosch style relay 20 75550 1 Deck switch 39 11 71148 1 Brake switch 21 75520 1 Switch 0875 2 8 2011 Pa rts 4 7 18225 0298502 OL 9 2 z z yams 0 jeu NEeN louoJo I iy m 9 a PP a3s wOTI3A 0 DAP a ou o Maruvis 31IHWNMOd8 yel 2 9 sed Wr 2 Z YyoUMS 5 Le yeig edi r exyelg 2 me e 3id nd Y 8 L 2 70 G3N MOTISA in U9IIMS 9 5 Ag c 9 9 pajeoo7 Cb A 2 c Old 31dund x mm o e 31dund 2 m
4. 24 75472 1 Throttle cable round knob 61 75105 2 Steering safety switch 25 08841200 2 Indicator light 63 75516 1 Console decal 26 75196 1 Key 64 78285 1 5 16 NC x 3 4 Button head screw 27 73902 1 Hour meter 65 07517700 1 Switch cap 28 72262 1 PTO Switch 66 06517400 1 Panelnut 29 6096 8 5 16 NC x 3 4 HHCS GR5 4 67 75546 1 Glide felt 30 2472 8 5 16 Standard lock washer 68 07511400 2 Bushing 31 4378 10 5 16 Standard flat washer Li 70 07064500 2 Fitting barb 5 16 w screen 32 301300 4 1 4 NC x 3 4 Truss head bolt 71 75553 1 Boot 33 72474 4 1 4 20 U tapped spring nut 72 78335 1 Roll over vent 34 70070 2 3 8 x 3 4 Pin 73 78334 1 Grommet remote vent 35 1326 2 1 8 x 1 2 Cotter pin NS 75368 1 Decal Woods 36 70624 2 3 4x18 GA Washer NS 75378 1 Decal FZ23B 37 71145 2 3 4 External retainer NS 75380 1 Decal FZ28K NS Not Shown Standard hardware obtain locally Parts 31 0875 2 8 2011 FZ23B ENGINE ASSEMBLY CD5846E 0875 2 8 2011 32 Parts FZ23B ENGINE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1 Briggs Vanguard gas engine 23 hp 23 2 1 4NC x 3 4 HHCS GR5 Engine 386447 type 0212 trim G1 24 3886 1 1 4 1 1 4 Key 2 1000606 1 Airfilter pus cu WEN 1000607 1 Air filter pre cleaner Hex flange head screw GR5 3 75470 Muffler 26 15041 4 1 4NC x 1 1 2 HHCS GR5 4 73945 2 Exhaust gasket 27 838 4 3 8Lock washer 5 70939 1 Oil filte
5. Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged Properly attach implement to power unit and make all necessary adjustments Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points Check the level of gearbox fluids before delivery Run unit immediately following set up to double check systems operation including hydrostatic neutral and safety switch system page 11 Check all fluid levels See Lubrication page 26 Check tire pressure See Drive Tire Pressure page 26 28 Dealer Check Lists Show customer how to make adjustments Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar s
6. times to bleed the hydraulic system 10 Close pump dump valve 11 Adjust neutral position of steering linkage as necessary 12 Stop engine Check level of hydraulic reservoir and check for leaks 13 Remove power unit from stands BELT REMOVAL 1 Remove key from switch 2 Remove belt shield if necessary 3 Remove clutch anti rotation cable if necessary 4 Loosen idler spring bolt J bolt and derail belt from pulleys 5 Remove belts ENGINE REMOVAL Disconnect throttle cable battery cables hoses fuel line and electrical wires from engine Remove the four engine mounting bolts from bottom of power unit frame Remove belts from the front and rear engine pulleys See Belt Removal Lift engine from the power unit frame NOTE Contact your authorized engine dealer for parts and repairs 0875 2 8 2011 PARKING BRAKE ADJUSTMENT NOTICE B Overtightening the brake can cause internal damage to the brake linkage NOTE Adjust right and left brakes individually 1 Disconnect clevis from right parking brake and brake handle linkages 2 Adjust left parking brake pull rod until brake rock shaft lug is perpendicular with the bottom edge of the frame rail 3 Readjust and reconnect clevis for parking brake handle linkage NOTE Approximately 12 to 13 Ibs of force at the top of the handle is needed to apply the single brake 4 Reconnect right parking brake rod 5 Disconnect clevis from
7. Figure 11 Power Tilt Deck Safety Switch Layout 3 Check park brake switch Dealer Service 21 0875 2 8 2011 f there is voltage at both pink black wires men tioned in the previous paragraph check voltage at yellow red parking brake wires with the park brake off f voltage is not present the wire between the seat relay and parking brake switch is uncon nected or the seat relay is defective and must be replaced f voltage is present at one wire but not the other the parking brake switch is defective and must be replaced Troubleshooting Deck Safety Switch 1 Pull handlebars in with deck in lowest cutting height position 1 see Figure 11 Check that switch is making contact with the height gauge Check that the wires are properly hooked up to power unit Adjust switch bracket location on actuator if needed four screws Make sure height screw does not bottom out on slot in either direction when raising or lowering deck Check that screws holding switch to bracket are not too tight and holding lever open Adjust safety switch lever or replace switch if necessary After adjustments check that engine cuts out with deck partially raised HYDROSTATIC PUMP REMOVAL NOTE Removal procedures are the same for both right and left hydrostatic pumps 1 Place power unit on a level surface and remove key Place power unit on stands to allow access to bott
8. 5 6096 4 5 16 NC x 3 4 HHCS NOTES Headlight power outlets are located near the 6 2472 4 5 16 Lock washer steering pivot blocks 0875 2 8 2011 P ar 5 4 3 COUNTERWEIGHT MOUNT KIT REF PART QTY DESCRIPTION A 70980 Counterweight mount kit no weights included 71063 Weight mount 71123 Weight strap 71156 375 16 x 6 Hook bolt 839 3 8 NC x 1 HHCS 66885 3 8 NC Flange nut 71512 50 Ib Counterweight 565 3 8 Flat washer 838 3 8 Lock washer NOTES kk 3 WN Refer to counterweight requirement chart on page 14 to determine the amount of counterweight required for your mower and equipment One counter weight is provided on the power unit others are avail able from your Woods Dealer Standard hardware obtain locally Extra Counterweights REF PART QTY DESCRIPTION A 73683 2 Counter weight B 78025 1 Counter weight cover 2 3 8NC x5 HHCS GR5 D 2 3 8 Flat washer E 2 3 8 NC Lock washer 1 Standard hardware obtain locally 4 4 P ar Is 0875 2 8 2011 STEERING ASSEMBLY 21 32 Left side of Tractor Frame REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 73023 2 Steering lever includes items 5 amp 6 18 75488 2 Dampener 2 73030 2 Steering lever mount 20 2472 4 5 16 Standard lock washer 3 73178 4 5 16 NC x 1 0 Whiz bolt 21 30515 4 8 1 25P Hex nut 4 73163 4 5 16 NC Flanged lock nut 22 75511 2
9. Dealer Service 23 Install Clutch 1 Install clutch spacer 10 over engine shaft with the chamfer side towards the engine See Figure 14 Figure 14 Clutch Spacer Installed 2 For FZ23B Only Align keyway of new D Drive hub 45 with key of clutch and press into front of clutch See Figure 15 and Figure 16 Support Bearing Inner Race Figure 15 D Drive Hub Installed NOTICE D Drive hub must be installed using an arbor press When installing inner race must be sup ported or bearing damage may occur All Models 3 Install clutch onto engine shaft 4 Secure clutch to engine shaft using 7 16 NF cap screw 21 and lock washer 50 previously removed NOTE Place a drop of Loctite 242 blue on threads of cap screw before installing 5 Torque cap screw to 50 Ibs ft 24 Dealer Service Clutch spacer see Figure 14 7 6 NF HHCS GR5 D Drive hub 7 16 Lock washer Figure 16 Clutch D Drive Hub amp Hardware Installed 6 Check belt alignment and if necessary adjust PTO sheave on shaft See Align Belt NOTE If belt alignment is not necessary proceed to Reassemble Components Align Belt 7 Loosen the taper bolts 13 adjust sheave 2 and tighten bolts to 95 Ibs inch 1 n 49 PTO sheave 1 4 NC x 3 4 HHCS GR5 Electric clutch mag stop 1 1 8 Taper lock Figure 17 Align Clutch amp PTO Sheave Reassemble Components 1 Install PTO V belts 22 over PTO sheave 2
10. Position yourself on the power unit seat 2 Set parking brake Place steering control handles in the NEUTRAL position pivoted outward Place PTO switch in the OFF position down Place throttle approximately 1 3 open Turn key to START o Ensure that the alternator and oil pressure lights are off 8 Warm up engine several minutes at medium throttle NOTE Choke as necessary to start When engine starts release key immediately Pull choke gradually back until choke is off and engine is running smoothly NOTE Allow engine a warm up period regardless of the season Loading a cold engine will shorten its life Cold Weather Starting Tips 1 Use proper oil grade for temperature expected Refer to engine manual for oil grade 2 Set throttle half way open 3 A warm battery has better starting capacity than a cold one 4 Use fresh fuel it is better for starting than leftover fuel 12 Operation STARTING MOWER OR ATTACHMENT WARNING Make sure people and objects are clear of attachment and discharge area before engaging PTO NOTICE m Never engage PTO if the mower blades are plugged with grass or other material This may cause damage to the electric clutch 1 With engine running position throttle at half speed 2 Engage PTO by pulling up on the PTO switch 3 Move throttle to full speed and begin operation NOTE Starting attachment at lower
11. sure handles stay in alignment 0875 2 8 2011 Straight Line Travel INSTALL SINGLE TAILWHEEL 1 Check tire pressure tires must have equal air OPTIONAL pressure 1 Attach pivot mount adapter 1 to rear of power unit 2 Check travel drive forward with both steering frame using two whiz screws 2 and lock nuts 3 handles full forward at half throttle 2 Attach pivot housing 4 to pivot mount adapter and If travel is not straight adjust steering handle stop power unit frame using four cap screws 5 and bolt on opposite side of turn lock washers 6 f power unit turns to the left raise steering stop 3 Torque hardware to 38 Ibs ft bolt on the right f power unit turns to the right raise steering stop bolt on the left 4 Inflate tire to 18 psi I uM M Figure 21 Left Side Steering Stop Bolts Pivot mount adapter 3 8 NC x 1 3 4 Whiz screw GR5 Pivot housing 3 8 NC x 4 1 2 HHCS GR5 3 8 Lock washer Figure 22 Single Tailwheel Installation MANO875 2 8 2011 A 55 embly 2 7 DEALER CHECK LISTS DELIVERY CHECK LIST DEALER S RESPONSIBILITY PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found sat isfactory corrections are made or services are per formed
12. FZ28K FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 78331 1 Fueltank LH 38 24660 2 3 8 NC x 3 1 2 2 78330 1 Fuel tank RH Gas HHCS full thread GR5 3 78333 2 Fuelcap 39 73896 4 Weight transfer sleeve 4 73427 1 Left fender cover 40 73895 2 Weight transfer pin 5 73428 1 Right fender cover 41 71170 2 S Link chain 6 73898 2 Weighttransfer arm 42 6698 4 3 8 NC Hex lock nut 7 71144 2 Extension spring 43 839 4 3 8NC x1 HHCS GR5 8 73443 1 Debris screen optional 44 73581 2 1 2x1 Bushing 9 73891 1 Footrest includes items 44 50 45 3598 2 1 2 Flat washer 10 73827 2 Deck bracket 46 72410 1 PivotRod Ji 1 Battery details on page 47 amp 49 41 71444 2 Rubber bumper 12 70274 1 Terminal boot 48 73217 2 1 8 3 4 Cotter pin 13 70733 1 Battery hold down 49 73163 2 5 16 NC Flange whiz nut 14 78042 1 Negative battery cable 50 72411 2 Footresttread 15 78043 1 Positive battery cable 51 4 3 8 NC x 1 2 Hex flange head screw w terminal boot optional 16 73714 1 Seat support channel 52 73962 1 Trim lock 19 optional 18 71475 1 Bosch style relay 54 1985 1 1 4Standard lock washer 19 73542 8 10 24 x 1 2 Hex head 98 90507 22 Battery bolt machine screw 56 62155 2 5 16 NC x 2 3 4 HHCS GR5 20 35710 5 10 24 Nylok nut 57 6778 2 5 16 NC Hex lock nut 21 75517 1 Console 59 71313 1 Steering safety switch mount 22 78069 1 Choke cable Right hand 23 01563700 1 Key switch gas 60 71314 1 Med switch mount
13. Steering control link 5 09246800 2 Foam handle grip 23 33654 2 5 16 NF nut 6 09211400 2 Vinyl 24 08960700 2 5 16 NF RH Female rod end 7 75458 1 Steering pivot right 25 09107800 2 5 16 NF LH Female end 8 75459 1 Steering pivot left 26 24408 4 5 16NCx 1 1 2 HHCS GR5 9 71323 8 1 2 Nylon bushing 27 4378 8 5 16 Standard flat washer 11 70423 2 Nylon washer 28 6778 4 5 16 NC Hex lock nut 12 72886 4 Nylon washer 31 4 16 1 1 2 HHCS GR5 13 3598 2 1 2 SAE Washer full thread 14 70162 2 Compression spring 32 4529 4 5 16 NC Hex nut 15 765 4 1 2 NC Lock nut Standard hardware obtain locally 0875 2 8 2011 P ar 5 4 5 HOLIMS 1 HOLIMS WYLNAN 1331 3LIHNW3 did mL HOLNTD Old yovie LT 3 14H d azsgsao L OL HOLIMS GION31OS W3lHVvls V8l 8l Q33 MOTI3A AVES HOLIMS yoya Old YALYVLS 31 201 SLIHWANIS 110 GION310S 13n3 Q34 MOTI3A HOLIMS ivas sauna 8 6 Oc 6L HOLIMS AJA 0 1935 31dund 31dund m 1no E 3513 VS T d 1OHLINOO TI Q31v201 dN 8 68 2 1 NS INVHOVIG
14. could result in minor or moderate injury ge e Is used to address practices not related to physical injury ALITEC NOTE Indicates helpful information CENTRAL FABRICATORS GANNON W gm WAIN ROY IS WEDD WOODS 2 Introduction ciae ea TABLE OF CONTENTS 2 4 GENERAL 4 SAFETY RULES ees AGER ea od 5 SAFETY DECAL Sapra an dia vad 9 OPERATION 11 OWNER SERVICE 16 DEALER 22455452585 e mm rne PX 20 TROUBLE 5 21 ASSEMBLY INSTRUCTIONS 26 DEALER CHECK LISTS 28 INDEX TO PARTS LISTS 29 BOLT TORQUE CHART 50 BOLT SIZE CHART amp ABBREVIATIONS 51 This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine WARNING 9 o iLEA EL INSTRUCTIVO The engine exhaust from this product WW y Si n
15. left parking brake and brake handle linkages 6 Adjust right parking brake pull rod until brake rock shaft lug is perpendicular with the bottom edge of the frame rail 7 Reconnect parking brake rod NOTE Approximately 24 to 26 Ibs of force at the top of the handle is needed to apply both brakes CLUTCH REPAIR Remove Components 1 Position Mow n Machine on a level work area 2 Set parking brake stop engine and remove key Refer to Figure 12 amp Figure 13 0875 2 8 2011 NOTE Photo in Figure 12 was taken from underneath the power unit for clarification All work can be per formed from above NOTE It may be easier to rework clutch if you first remove the counterweights from the rear of the power unit 3 Place a 9 16 wrench over cap screw 6 on idler 48 and remove the tension from PTO V belts 22 by rotating the wrench clockwise 4 Remove PTO V belts 22 from PTO drive sheave 2 5 Disconnect electrical wire harness from clutch 6 Disconnect clutch cable 16 from clutch 7 Remove cap screw 21 lock washer 50 and retaining washer 20 from end of clutch 8 Remove clutch 19 and clutch spacer 10 from engine shaft CD5837rev PTO sheave 3 8 NC x 1 3 4 HHCS Clutch spacer Cable clutch stop Electric clutch mag stop 1 1 8 Retaining washer FZ28K 7 16 NF HHCS PTO V belt set matched D Drive hub FZ23B only Idler 7 16 Lock washer Figure 13 Clutch Assembly
16. m 515 G3N MOTISA TO 2 O m 4 d z 0000000 YOUMS AVE janno zs yova jees 1 35 Fauna SU 3iaund amog Ob asn4 Old 8 IS p ovi8 42 T TTT t 5 6 L AEn pe e007 ek W 9 pez 3idHnd Q E aidund 02 dn 6822 NS INVHO5VIG SNIHIM 827 4 o e Lo N 2 lt gt FZ28K WIRING DIAGRAM PARTS LIST SN 1177489 amp UP REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 75232 1 FZ23B FZ28K Wiring assembly 12 71385 1 Fuse 30amp auto 1 01563700 1 Ignition switch 13 71387 1 Fuse 7 5 amp auto 75196 1 Ignition key 14 78043 1 Positive battery cable w terminal boot 2 08841200 2 Indicator light 15 78042 1 Negative battery cable 3 1 Battery 12V side post group 70 450 7531 1 End lenoid rel 500 CCA obtain locally 16 5310 ngine solenoid relay 4 73046 1 Diode assembly 17 75324 1 Ground wire solenoid 5 72262 1 PTO Switch 18 75390 1 Positive cable short 6 75105 2 Steering safety switch 18 75392 1 Boot not shown 8 75502 1 Seat switch 19 75309 1 Engine wiring harness jumper 9 73902 1 Hour meter 20 255217 Jumper 10 71475 1 Bosch style relay El OMI cq PDECkSwitEh 11 71148 1 Brake switch 21 75550 1 Deck switch 39 22 75520 1 Toggle switch 0875 2 8 2011 Parts 49 application BOLT TORQUE CHART Alw
17. seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs B Use care when operating with ROPS or sun shade around shrubs trees or other objects that can become entangled with power unit Use extreme care when approaching blind cor ners shrubs trees or other objects that may block your vision B Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Start engine from operator s seat after disen gaging power unit PTO and placing steering levers in neutral W Look down and to the rear and make sure area is clear before operating in reverse B Do not mow in reverse unless absolutely neces sary B Slow down before turning Do not operate on slopes greater than 15 degrees 27 grade Mow up and down slopes not across If the tires lose traction on a slope disengage the blade s and proceed slowly straight down the slope Do not stop start or change directions sud denly on slopes B Do not make sudden changes in speed or direc tion which could cause the machine to roll over B Use extreme care and reduce ground speed on slopes and rough terrain B Installation of a grasscatcher assembly will reduce the stability and maneuverability of the Mow n Machine when operating on sloping terrain B Do not tow a trailer over 200 Ibs Do not tow trailer or add power unit ballas
18. service unless clutch is working properly When the engine is at full throttle PTO driven accessories must stop within five seconds after the PTO switch is turned to OFF See your dealer for replacement clutches Keep all persons away from operator control area while performing adjustments service or maintenance B Do not remove radiator cap while engine is hot Do not change engine governor settings or overspeed engine Frequently check blades They should be sharp free of nicks and cracks and securely fastened Do not handle blades with bare hands Careless or improper handling may result in serious injury Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Use care to prevent battery acid from contacting skin Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page W Battery posts terminals wi
19. tight and battery is secured in place 4 Inspect battery case for cracks or leaks replace battery if necessary 5 Test battery with hydrometer recharge battery if less than 75 charge is indicated 6 Add water if necessary BURNISH CLUTCH NOTICE Anew clutch or one that has not been used for three months will require burnishing to dress drive surface The clutch could fail if you do not accom plish the following procedure 1 Place steering control handles in the neutral position Start engine and run at half throttle 2 Turn clutch switch PTO ON 30 seconds and OFF for 30 seconds Repeat cycle 20 times NOTE The 30 seconds OFF allows clutch surface to cool RETURN TO OPERATION WARNING Make sure shields and guards are properly installed and in good condition Replace if damaged m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location 0875 2 8 2011 CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or t
20. 1 NF Hex patch lock nut P 19 73943 10 Wheel bolt 3 75581 2 Brake repair kit includes shoes springs retainers and keeper studs 20 6250 8 5 16 NC x 1 1 4 HHCS GR5 for one wheel 21 2472 8 5 16 Standard lock washer 4 75579 2 Brake drum Standard Hardware Obtain Locally 7 75580 2 Adapter plate N S Not Serviced Separately 42 P ar t 5 MANO875 2 8 2011 BRAKE ASSEMBLY PARTS LIST CONTINUED REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 23 2985 1 1 4 28 Tapered thread grease fitting 32 4115 1 3 06 x 1 1 8 Spring pin 24 3145 6 3 32 1 2 Cotter pin 33 6096 2 5 16 NC x 3 4 HHCS GR5 25 70024 Clevis pin 34 6778 2 5 16 NC Hex lock nut 26 3231 1 3S 8NCx2HHCS GR5 35 75487 2 Wheel motor 27 12169 7 3 8 NC x 1 1 4 HHCS GR5 36 639 8 1 2 NC x 2 1 2 HHCS GR5 28 6698 8 3 8NC Hex lock nut 37 62149 1 5 16 NC Jam nut 29 835 1 3 8NC Hex nut 38 74043 1 5 16 NC x 2 1 2 Hex turnbuckle 30 35709 2 10 24 x 3 4 Pan head machine screw 39 74044 1 Lower link rod 31 35710 2 10 24 Nylok nut 40 4378 1 5 16 Flat washer Standard Hardware Obtain Locally HEADLIGHT KIT OPTIONAL REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 73938 Headlight kit 7 4378 4 5 16 Flat washer 1 73937 1 Light bracket left 8 5288 2 1 4 NC Hex nut 2 73936 1 Light bracket right 9 1985 2 1 4 Lock washer 3 73935 2 work light with switch 10 8 Plastic tie 4 07516000 4 Button bumper Standard hardware obtain locally
21. 15031 2 Adapter 9 16 ORBM x 3 4 5 838 3 3 8 Lock washer 17 62367 2 Elbow 9 16 ORBM x 9 16 JIMCM 6 59077 3 3 8 NC Center lock nut 19 75496 1 Hose Right top pump front motor 10 75527 1 Filter hydraulic oil ES ML 2055 c 11 61 4 Adapter 3 4 JICM x 3 4 ORBM 21 75494 1 Hose Left side 12 75482 1 Hose assembly suction 13 75483 1 Hose assembly Case drain Standard hardware obtain locally HYDRAULIC DIAGRAM OIL RESERVOIR SUCTION FILTER REVERSE HIGH PRESSURE PRESSURE USO CD5845B 0875 2 8 2011 Pa rts 3 7 CLUTCH amp PUMP ASSEMBLY CD5837F 0875 2 8 2011 38 Parts CLUTCH amp PUMP ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 73746 1 Splined power shaft FZ28K or 24 6698 6 3 8NC Center lock nut 1 73825 1 Splined power shaft FZ23B 25 31138 2 3 8 NC x 3 1 2 HHCS GR5 2 75358 1 PTO sheave 26 73416 2 Idler sleeve 4 3886 1 Key 1 4 x 1 1 4 27 75362 1 Idler Arm includes item 42 5 78044 2 1 Pillow block bearing w set screw 31 75476 1 3 1 4 x 5 8 x 1 5 8 Idler 6 920 6 3 8 NC x 1 3 4 HHCS GR5 32 73826 2 Extension spring 7 565 15 3 8 Flat washer 33 73715 1 Spring Lug F21D F25L 73743 8 838 11 3 8 Lock washer 73745 9 835 10 3 8 NC Hex nut 34 75402 1 Drive V belt 35 75543 1 Pump LH includes fan 10 4 1 4 NF Socket head set screw 11 58567 2 90 Grease fitting NS d 37 73964 2 Key 5
22. 34440 2 BushingH 1 5 75213 1 Aircleaner mounting bracket 36A 2 4 ANC x 3 4 HHCS GR5 6 75385 1 Airintake hose 37 75514 1 Belt guard f 38 15042 4 3 8 NC x 3 4 HHCS GR5 Bo valete 39 838 2 Washer 3 8 lock 43280 4 HO COE TER GRS 40 73163 2 Nut 5 16 NC flange whiz 10 4 Washer 38 x 875 x 160 41 73671 1 Hood support right 11 2472 6 Washer 5 16 lock 42 73672 1 Hood support left 12 4529 4 Nut 5 16 NC hex 49 4 Screw tapping 3 8 NC x 1 2 flange TQ pene 44 09079500 2 Rubber latch 14 75325 1 Drainvalve 45 78542 4 Screw 10 24 x 50 machine 16 75312 1 Sleeve 1 135 x 1 500 x 1 25 50 75388 1 Air filter bracket MS 2489 51 2 5 16NCx3 4 HHCS GR5 18 75364 2 Exhaust gasket 52 000 2 5 M8 x 14 mm Flanged 19 6 Nut M8 x 1 25 flange 54 75310 1 Solenoid 26 75468 1 Muffler shield inner 55 75311 1 Stub shaft 27 75467 1 Muffler shield outer 56 6 M8 Lock washer 28 64825 4 1 4NCx3 4 HHCS GR5 57 72474 6 1 4NC Spring nut 29 71206 2 Screw 1 4 20 Hex flange 58 2 7A6NCx1 GR5 HHCS 50 2 7 16 Lock washer Standard hardware obtain locally 0875 2 8 2011 Pa rts 35 HYDRAULIC RESERVOIR amp HOSES 16 0875 2 8 2011 36 Parts HYDRAULIC RESERVOIR amp HOSES PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 75477 1 Hydraulic reservoir 15 316016 4 Adapter 3 4 JICM x 7 8 ORBM 2 75489 1 Cap w breather 16 3
23. ANO875 2 8 2011 Sa fe ly 9 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 2 Replace Immediately If Damaged Safety Decals continued from previous page 4 72408 8 07754100 4 WARNING ucc 07754100 TIP OVER HAZARD B Operate controls smoothly and slowly especially on slopes m Unit may roll on slopes when not under power Always set park brake immediately when engine is turned off or power loss occurs m Move very slowly when attachment is removed m Do not operate on steep slopes See Operator s Manual for details 72408 A 5 72406 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 72406 A 6 70376 A WARNING DO NOT ALTER ELECTRICAL SYSTEM Wrong wiring connections will damage electrical components and may make the safety switches inoperative 70376 D Neutral Reverse 7 72405 DANGER RUNOVER HAZARD m Be alert when operating W Look carefully This unit turns quickly W Never allow riders Never carry children Do not mow with people nearby 72405 A BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing th
24. MITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misuse or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which the manufacturer provides a separate warranty WHAT WOODS WILL DO TO CORRECT PROBLEMS WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or no
25. SSION CHANGE OIL amp FILTER NOTE Change oil and filter every 1000 hours under normal mowing conditions NOTE Change oil and filter every 500 hours when using a grass catcher or when operating in ambient temperature above 100 F for any extended period 1 Place power unit on a level surface 2 Stop engine remove key 18 Owner Service 3 Remove case drain hose fitting from bottom of reservoir located outside of power unit frame Allow reservoir to completely drain 4 Remove automotive type filter Figure 7 by turning counter clockwise 5 Replace filter by turning until gasket is seated then turn an additional 3 4 turn 6 Replace hose fitting and fill reservoir with 5 quarts of 20W 50 motor oil NOTE The transmissions do not need to be individu ally drained they will drain through the fluid reservoir SERVICE BATTERY WARNING B Battery posts terminals wiring insulation and related accessories contain lead and lead com pounds chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm WASH HANDS AFTER HANDLING A CAUTION Use care to prevent battery acid from contacting skin Refer to Figure 8 Clean battery at least once a season by following these steps 1 Inspect cables for deterioration loose connections 2 Clean terminals 0875 2 8 2011 3 Inspect battery to make sure tie down is
26. Service 18 Lubrication Information 16 Lubrication Diagram 17 Lubrication Service Intervals 16 Return to Operation 19 Service Battery 18 Service Engine 16 Check Engine Oil Level 16 Tailwheel Maintenance 17 PARTS Parts Index 29 SAFETY Dealer Check Lists Delivery Dealers Responsibility 28 Pre Delivery Dealer s Responsibility 28 Owner Pre Operation Checklist Owner s Responsibility 15 Safety amp Instructional Decals 9 10 Safety Rules 5 6 7 8 Safety Symbols Explained 2 MANO326 12 28 2007 LIMITED WARRANTY Mow n Machine Zero Turn Mower Replacement Parts Woods Equipment Company WOODS warrants replacement parts for Mow n Machine zero turn mowers and attachments to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY 90 DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party benefic
27. UNWIN NV Sota KO 0 QU 552 gt e 2 N Dr 4 2 gt 3 E 3 Q gt THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that al Dealer Check List items have been completed Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it wil
28. allel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise Clockwise ger c ETE Female e ER Full Thread GA Gauge GRIS elo Grade 5 etc FIGS ED Hex Head Cap Screw Joint Industry Council 37 Degree Flare Left Hand up Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse NF National Fine National Pipe Straight Mechanical na National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss Male m Pitch ESE Power Beyond o ND TC Pounds per Square Inch eq EE Power Take Off Quick Disconnect renti Right Hand ROPS Roll Over Protective Structure E Revolutions Per Minute Pe Right SAB eti Society of Automotive Engineers Unified Coarse UNE Unified Fine a M Unified Special Bolt Torque amp Size C
29. ame and save for original retail purchaser NOTE Dealer must complete and return product registration card at time of sale Lubrication NOTICE Running engine without oil will cause engine failure 1 Check engine oil level 30W 2 Check that oil levels 20W 50 in transmission reservoir are full NOTE See Owner Service section for engine transmission and lubrication information Fuel Fill fuel tank with the correct fuel Refer to engine man ual INSTALL DRIVE TIRES 1 Lug Bolt Figure 19 Drive Tire Installed 26 Assembly 1 Install drive tires using five lug bolts 1 from bag of loose parts shipped with machine 2 Torque lug bolts to 85 Ibs ft Drive Tire Pressure Turf Tires 12 psi Knobby Tires 12 psi Chevron Tires 10 12 psi ADJUST STEERING HANDLES Steering lever Steering lever mount 5 16 NC x 1 Whiz bolt 5 16 Flanged lock nut Figure 20 Steering Handle Adjustment The steering handles are shipped loose inside the foot rest 1 Remove whiz bolt 3 and lock nut 4 from left steering lever mount 2 2 Position steering handle 1 to desired location on steering lever mount 2 The top and middle holes are for taller operators and the middle and bottom holes are for shorter operators Do not tighten hardware at this time Repeat steps 1 and 2 for right steering handle 3 Rotate handles inward Align handles with one another Torque all hardware to 12 lbs ft Make
30. and clutch 19 0875 2 8 2011 2 Attach clutch cable 16 to clutch 19 using hardware previously removed Make sure nut is in side of loop of cable and between washers Cable must pivot freely see Figure 13 3 Attach electrical wiring harness to clutch 4 Replace counterweights if removed PTO sheave Cable clutch stop Electric clutch mag stop 1 1 8 PTO V belt set matched Figure 18 Clutch amp Drive Components Reassembled 0875 2 8 2011 RETURN TO OPERATION When you have completed service and maintenance functions read and comply with these safety mes sages before returning unit to operation WARNING m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Dealer Service 25 ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this Mow n Machine is the responsibility of the Woods dealer It should be delivered to the owner completely assembled lubricated and adjusted for normal cutting conditions Set up the Mow n Machine as received from the factory with these instructions Complete the Dealer Check Lists on page 28 when assembly is completed Power Unit Preparation 1 Remove crating from around power unit Remove power unit from pallet and place on blocks 2 Remove Operator s Manual from power unit fr
31. ays tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head E TII TORQUE Identification ea CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SASS SARE Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head TORQUE Identification s UA etric CHART Grade 8 8 109 Fine Thread Marking on Head Marking on Head 2 Wrench Metric 8 8 M
32. bolt on opposite side of turn e f power unit turns to the left raise steering stop bolt on the right f power unit turns to the right raise steering stop bolt on the left 0875 2 8 2011 TROUBLESHOOTING ENGINE PROBLEM POSSIBLE CAUSE SOLUTION Engine will not crank PTO switch is ON Steering handles are not in Posi tive Neutral Battery is discharged Starter fuse is blown Steering handle switches are out of adjustment Switch to the OFF position Swing steering handle outward Charge or replace battery Replace fuse Listen for the switch click and adjust as necessary Engine cranks but will not start Fuel tank is empty Fuel line or fuel filter is restricted Ignition fuse is blown Loose wires or connections Fill fuel tank Bleed fuel line or replace fuel filter Replace fuse Inspect wire connection and safety switches Engine Dies When Steering Handles are Engaged on the deck or weatherpack jumper individu ally to determine which switch is defective or not closed The weatherpack jumper should be con nected to the main wire harness underneath the seat pan by the left hand steering pivot linkage if there is not a deck or a standard deck is attached If using the power tilt option and you need to check the deck safety switch refer to Figure 11 and troubleshooting deck safety switch If the deck switch is open the engine will kill when p
33. cy The Control and Indicator console is located on the right fuel tank for FZ23B and FZ28K models This con sole contains controls needed to operate this unit PTO switch 2 is used to engage attachments pull up to engage push down to disengage Deck Height Power Tilt Adjustment Switch The deck height and Power Tilt switch is used with or MX decks equipped with the Power Tilt Kit Push the toggle switch forward to raise the deck and pull back to lower the deck to the desired cutting height For Power Tilt operation pull back and hold the 0875 2 8 2011 toggle switch to lower the deck and cycle through to the tilt position Release switch when deck reaches maxi mum tilt position To lower the deck push and hold tog gle switch until it cycles to the desired cutting height NOTE Power Tilt feature must not be used when sit ting in the seat Hour meter Throttle control Console decal PTO switch Oil light Choke Brake light Ignition switch Tilt deck switch Figure 1 Console Control Locations Hour Meter The hour meter is programmed to alert the operator at various service intervals The change oil light will flash at 20 hours initial break in and every 100 hours after The light will flash for a period of 4 hours alternating between hours amp change oil and then resume normal mode The hour glass will flash every second indicating that it s in running m
34. e It can also reduce parking brake ability Too much weight will shorten the hydraulic system life Never tow a trailer with a grass collection system attached to the power unit Rev 8 1 2008 0875 2 8 2011 OWNER PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on pages 5 through 10 Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Be sure that either the discharge shield or complete vac uum attachment is installed Check that all hardware and cotter pins are prop erly installed and secured Check that equipment is properly and securely attached to power unit Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in power unit PTO spline groove and in gearbox spline groove Check for grass wrap on PTO shaft When mow ing long grass remove key and check for grass wrap around PTO shaft every 30 minutes of oper ation Check to be sure engine is free of dirt and debris Pay particular attention to the cooling fins gover nor parts and muffler 0875 2 8 2011 Do not allow riders Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Clean air intake screen Check air cleaner ser vice if necessary C
35. em to peel or come off Replacement safety decals can be ordered free from your Woods dealer or in the United States and Canada call 1 800 319 6637 1 0 S a f e V 0875 2 8 2011 OPERATION The operator is responsible for the safe operation of this Mow n Machine The operator must be properly trained Operators should be familiar with the power unit all attachments that will be used and all safety practices before starting operation Read the safety rules and safety decals on page 5 through page 10 WARNING Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions Do not operate power unit with attachment removed Attachment is required for power unit stability W Never direct discharge toward people animals or property m Moving steering levers rapidly from forward to reverse or reverse to forward could cause loss of control A CAUTION m Start engine from operator s seat after disen gaging power unit PTO and placing steering levers in neutral Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation CONTROLS AND SWITCHES WARNING Know your controls and how to stop engine and attachment quickly in an emergen
36. engine speed will help prolong the life of the clutch and transmission components Stopping Mower or Attachment Push down on PTO switch NOTE If attachment does not stop in five seconds the unit requires service PRACTICE OPERATION WARNING Never allow children or untrained persons to operate equipment Operating this unit is not difficult once you are familiar with the use of the controls Equip the power unit with the attachment you will be using and practice in a flat open area at half throttle setting until you are comfort able with the controls Do not operate attachment until you become proficient with controls Uneven Terrain Operation WARNING Do not operate on slopes greater than 15 degrees 27 grade Do not stop start or change directions sud denly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain 0875 2 8 2011 A WARNING m Watch for hidden hazards the terrain during operation Practice steering maneuvers at half throttle STEERING HANDLE OPERATION WARNING B Moving steering levers rapidly from forward to reverse or reverse to forward could cause loss of control Do not operate power unit with attachment removed Attachment is required for power unit stability NOTE Speed and direction are controlled with steer ing handles Pushing handles forward will move power u
37. ent for eyes hair hands hearing and head and respirator or filter mask where appropriate TROUBLESHOOTING HYDROSTATIC PUMP Loss of Power in Transmission 1 Make sure transmission fluid is correct 2 Make sure hydrostatic pump and fan blades are clean NOTE Overheating can cause loss of power or fluid leaks from excess fluid expansion 3 Make sure dump valves are tightened down NOTE Transmission fluid can leak by the dump valve if bypass is not tight Tighten hex head if dump valves are loose No Positive Neutral Position If drive wheels travel forward or reverse when steering handles are in the neutral position pivoted outward adjustment of hydrostatic pumps is necessary 1 Block up power unit frame so both drive wheels are off the ground 2 Release parking brake 3 Loosen jam nut 1 on linkage rod as shown in Figure 9 20 Dealer Service 4 Place steering handles in the neutral position pivoted outward and start engine 5 f drive wheels turn turn rod out or in until wheel stops 6 Tighten jam nut 7 Repeat steps through 6 for other hydrostatic pump control arm 534 aT f Figure 9 Jam Nut on Linkage Rod Straight Line Travel 1 Check tire pressure tires must have equal air pressure 2 Check travel drive forward with both steering handles full forward at half throttle f travel is not straight adjust steering handle stop
38. etric 10 9 Metric 8 8 Metric 10 9 Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N LA y 20 00 2 0 o 9 8 9 00 5 0 A p p en Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATP oui Automatic Transmission Fluid British Standard Pipe Par
39. harts Rev 3 28 2007 Appendix 51 ASSEMBLY Dealer Set Up Instructions 26 Install Single Tailwheel Optional 27 DEALER CHECK LISTS Delivery Dealer s Responsibility 28 Pre Delivery Dealer s Responsibility 28 DEALER SERVICE Belt Removal 22 Clutch Repair Align Belt 24 Install Clutch 24 Reassemble Components 24 Remove Components 23 Engine Removal 22 Hydrostatic Pump Installation 22 Hydrostatic Pump Removal 22 Parking Brake Adjustment 23 Return to Operation 25 Troubleshooting Engine 21 Troubleshooting Hydrostatic Pump 20 No Positive Neutral Position 20 Straight Line Travel 20 GENERAL Abbreviations 51 Bolt Size Chart 51 Bolt Torque Chart 50 General information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table Of Contents 3 Warranty Product 53 OPERATION Brake and Temperature Lights 11 Controls and Switches 11 Moving Disabled Power Unit 14 52 Index INDEX Owner Pre Operation Checklist Owner s Responsibility 15 Practice Operation 12 Uneven Terrain Operation 12 Safety Switch System 11 Start Engine 12 Cold Weather Starting Tips 12 Start Mower or Attachment 12 Stop Mower or Attachment 12 Steering Handle Operation 13 Steering Handle Positions 13 Stopping Engine 14 Weight Transfer System 14 OWNER SERVICE Burnish Clutch 19 Change Engine Oil 16 Cleaning 19 Hydraulic Transmission Change Oil amp Filter 18 Hydrostatic Transmission
40. iaries of this Warranty This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to 1 lost profits business revenues or goodwill 11 any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may n
41. ither the discharge chute mulching end cap or complete vacuum attachment is installed and in good condition Replace if dam aged When using weight transfer system correct counterweight must be used to maintain stability See counterweight chart in power unit manual or contact dealer When equipped with ROPS total vehicle weight with all equipment ballast and operator must not exceed 2 590 Ibs B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage B Do mow on wet grass While fueling extinguish all cigarettes cigars pipes and other sources of ignition W Never fuel the machine indoors Never fill fuel containers inside a vehicle or a truck or trailer bed with a plastic liner Always place container on the ground away from the vehi cle before filling Safety Rules continued on next page Safety 5 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety Rules continued from previous page m Remove gas powered equipment from the truck or trailer and refuel on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank opening at all times until fueling is com plete Do not use a nozzle lock open device W If fuel is spilled on clothing change clothing im
42. l require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential physical A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation that if not avoided will result in death DANGER or serious injury A WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation that if not avoided
43. ldren or untrained persons to operate equipment PREPARATION W Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective MM F Series Rev 8 1 2008 equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft The safety interlock system was installed for your protection Do not disconnect disable over ride or execute any action that would cause this system to malfunction If malfunction occurs stop all operation and contact dealer for repair BH Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard B Keepchildren out of the mowing area and under the watchful care of a responsible adult other than the operator Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Be sure e
44. lean area around oil fill dipstick Remove dip stick and check to be sure oil is in operating range between marks on dipstick Add oil if nec essary but Do Not Overfill Install Dipstick assembly firmly until cap bottoms out on tube Dipstick assembly must always be secured into fill tube when engine is running Check all lubrication points and grease as instructed in the lubrication information page 16 Check hydrostatic fluid level refer to Owner Ser vice section Check to be sure cooling fins on hydrostat are clean Perform a functional check of the safety interlock System each time you operate the unit Place both steering levers outward start engine engage PTO and then rise up out of the seat the engine should die If it does not do not operate unit until the safety interlock system has been repaired and operates properly Operation 15 OWNER SERVICE WARNING Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative B Before working underneath read manual instructions securely block up and check stabil ity Secure blocking prevents equipment from dropping due to hydraulic leak down hydraulic system failure or mechanical component failure B Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear rela
45. lides freely and is seated in groove on power unit PTO shaft Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required 26 12 28 2007 WOODS Parts Index Mow n Machine FZ23B FZ28K 0875 2 8 2011 FZ23B FZ28K FRAME 5 30 amp 31 ENGINE ASSEMBLY FZ23B Briggs Vanguard Gas Engine 23hp 32 amp 33 FZ28K Kawasaki Gas Engine 28hp 34 amp 35 HYDRAULIC RESERVOIR amp 36 amp 37 HYDRAULIC DIAGRAM 37 PTO PUMP amp CLUTCH ASSEMBLY 38 amp 39 SEAT ASSEMBLY cua cud Medi an icd CO EUR ae Red 40 TAILWHEEL ASSEMBLY Single Tailwheel 41 Wide Stance Tailwheel 41 BRAKE ASSEMBLY 5 unir Rao ee awed ea Ve aes 42 amp 43 HEADLIGHT KIT OPTIONAL 43 COUNTERWEIGHT MOUNT 44 STEERING ASSEMBLY ot mot ace aoe ic ac ee cR ea 45 WIRING DIAGRAM FZ23B Wiring Diagram SN 1177489 amp 46 amp 47 FZ28K Wiring Diagram SN 1177489 amp Up 48 amp 49 Parts 29 FZ23B FZ28K FRAME ASSEMBLY CD5848E 30 Pa rts MANO875 2 8 2011 FZ23B
46. lutions clockwise to open valve using a 5 8 wrench DUMP VALVE Figure 3 Left Pump Dump Valve WEIGHT TRANSFER SYSTEM WARNING When using weight transfer system correct counterweight must be used to maintain stability See counterweight chart Figure 4 or contact dealer 14 Operation The weight transfer is designed to place an additional load on the drive wheels providing additional traction 1 Attach mower to power unit and set to desired cutting height 2 Torque bolt on both sides to 35 Ibs in NOTE Counterweight is needed to provide adequate stability Refer to the chart to determine your power unit mower combination and the amount of counter weight required Counterweights are not required when power unit is equipped with a grass catcher system With FZ23B With ROPS amp Grass Mower FZ28K ROPS Sun Catcher Shade 54 Deck 50 100 150 0 61 Deck 100 100 150 0 Snow Thrower 100 100 150 N A Dozer Blade 100 100 150 N A 60 Sweeper 150 150 200 Figure 4 Counterweight Requirement Chart For additional weight use two 73683 counterweights and one 78025 counterweight cover mounted behind the engine See page 44 for parts list and diagram WARNING Do not tow a trailer over 200 Ibs Do not tow trailer or add power unit ballast with a combined weight over 200 Ibs Too much weight can cause loss of traction or stability on a slop
47. mediately W Never over fill tank Replace gas cap and tighten securely m Handle fuel carefully it is highly flammable Always use an approved container Never remove fuel cap or add fuel while engine is running Allow engine to cool before refueling Wipe up all spilled fuel before starting engine TRANSPORTATION m Use extra care when loading or unloading the machine onto a trailer or truck W Do not operate or transport on steep slopes Do not operate or transport equipment while under the influence of alcohol or drugs Transport power unit facing rearward when equipped with a sunshade OPERATION Keep bystanders away from equipment Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator m Make sure people and objects are clear of attachment and discharge area before engaging PTO Be alert and turn machine off if a child enters the mowing area Before and while backing look behind and down for children Never direct discharge toward people animals or property B Do not operate or transport equipment while under the influence of alcohol or drugs B Operate only in daylight or good artificial light Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m When improperly operated power unit can roll over or upset Use of rollover protective structure ROPS with
48. mower with safety shields removed to provide a better view The Mow n Machine should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintaining your Mow n Machine Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel 0875 2 8 2011 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and config
49. ncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS Answers to any questions regarding warranty service and locations may be ob
50. nd remove key MAINTENANCE Before dismounting power unit follow these steps lower attachment to ground shut off PTO set parking brake shut off engine position steer ing levers to neutral swing out position and remove key When using a sunshade and lifting hood for maintenance use caution around pinch points Before attempting to unplug vacuum hoses dis engage PTO stop power unit and remove key W Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure MM F Series Rev 8 1 2008 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Do not work on mower in tilt up position unless lock up mechanism is in good condition Replace if damaged Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Make sure attachment is properly secured adjusted and in good operating condition B Do not put Mow n Machine into
51. nit forward Pulling handles to the rear will move the power unit in reverse The further forward or rearward FORWARD REVERSE the steering handles are moved the faster the machine will move Steering Handle Positions NOTICE B If you become confused during operation return both handles to the center NEUTRAL posi tion and the power unit will stop Forward Both handles forward Reverse Both handles rearward Gentle Right Left handle further forward than right Gentle Left Right handle further forward than left 360 Left Left full rearward right full forward 360 Right Right full rearward left full forward NOTE Moving one handle forward with the other han dle in NEUTRAL will also result in a 360 degree circle However this will cause one drive wheel to dig into the turf and should be avoided GENTLE RIGHT Figure 2 Steering Handle Operation Rev 3 7 2012 0875 2 8 2011 Operation 13 STOPPING ENGINE CAUTION m Remove key and store in a secure location to prevent unauthorized persons from operating equipment 1 Place steering handles in the NEUTRAL position and set parking brake 2 Move throttle to 1 3 setting 3 Allow engine to idle for several minutes 4 Turn key to OFF position and remove MOVING DISABLED POWER UNIT Manually move disabled power unit by following these steps 1 Locate dump valve on bottom of both hydraulic pumps 2 Turn hex head two full revo
52. nut 14 70417 1 Bushing washer 16 70332 2 Dustcap 15 5849 1 3 4 NF Slotted hex nut 17 64291 2 Cotter pin 5 32 x 1 16 70332 1 Dustcap 21 839 4 3 8 NC x1 HHCS GR5 17 64291 1 Cotter pin 5 32 x 1 22 70336 1 Axle beam includes item 22 18 12915 4 3 8 NC x 4 1 2 HHCS GR5 23 73740 1 Rear axle pivot 19 838 4 3 8 Lock washer 24 74065 2 bushing 20 6698 2 3 8 NC Lock nut 25 70602 1 Washer 1 2 x 2 1 4 21 920 2 3 8 NC x 1 3 4 HHCS GR5 26 855 1 1 2 Standard lock washer 22 78058 2 Tailwheel spacer 27 25475 1 1 2 NC x1 HHCS full thread GR5 28 838 4 3 8 Lock washer Standard Hardware Obtain Locally Standard Hardware Obtain Locally 0875 2 8 2011 Pa rts 4 1 BRAKE ASSEMBLY FF PART DESCRIPTION fe EAA DESC HIP HON 1 73955 2 23x 10 50 Turf tire amp wheel or 27 2 Key woodruff 3 16 x 1 1 78055 2 23x 10 50 Low pressure knobby tire 9 73440 2 Brake actuator bar amp wheel or 10 70022 3 Yoke 1 74093 1 23x 10 50 Chevron tire amp wheel 11 73829 1 Brake rod RH right 12 73439 1 Brake rod LH 1 74097 1 23x 10 50 Chevron tire amp wheel left 13 73442 1 Bar parking brake 1 75101 23 x 10 50 12 Turf tire only 14 73710 1 Brake actuator 78070 23 x 10 50 12 Low pressure knobby 15 01522000 1 Sintered bushing tire onl i 16 73441 1 Parking brake lever 1 75102 23 x 10 50 Chevron tire only 17 75393 1 Parking brake lever Grip 1 78068 2 12 In spoked wheel 18 71148 1 Brake switch 2 06541900 2
53. o lee Ingles pida ayuda a contains chemicals known to the State alguien que si lo lea para que le of California to cause cancer birth traduzca las medidas de seguridad defects or other reproductive harm WARNING This product contains chemicals including lead known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling MANO875 2 8 2011 Introduction 3 SPECIFICATIONS Engine FZ23B Briggs amp Stratton Vanguard V Twin 4 Cycle Air Cooled EZ28K ve is oh fk ute Se e Kawasaki 4 Cycle Air Cooled Horsepower 223 23 HP 22 2 550 de eit 28 HP Fuel Gasoline minimum 85 octane unleaded recommended Standard Tire Size LOMB E Eb EE RS 23 x 10 50 12 Hear ose opt aang E eda 15 x 6 00 6 Rib Recommended Air Pressure ELON oen agr see Pius 12 psi Bear s tad dda RE ERR dem hei Maximum 18 psi Fuel Tank Capacity 8 5 Gallons Power Unit Dimensions 50 Over all Length 84 Weights cose vette DE ment ety qs 1000 Ibs Recommended Mowers FZ23Bz odes ele a a a 54 61 EZ28K iuo ese A e 54 61 GENERAL INFORMATION WARNING Some illustrations in this manual show the
54. ode Service Intervals 20hrs Engine oil change break in 100 hrs Engine oil change amp filter 500 hrs Hydraulic oil change amp filter see hydraulic transmission change oil amp filter page 18 Brake Lights The brake light indicates when the brake is engaged To ensure light is operating properly engage parking brake and turn ignition key switch to the ON position Control panel brake light 4 should be on Safety Switch System Several safety switches are incorporated in the unit s design to prevent it from being started out of NEUTRAL handles pivoted outward or with PTO engaged Operation 11 The PTO control must be in the OFF position and the steering handles in the NEUTRAL position before unit can be started A safety switch behind the operator s seat will cause the engine to stop if the operator leaves the seat with the PTO or steering handles engaged The engine will also stop if the steering handles are moved from NEU TRAL while the parking brake is engaged or if the deck jumper wire is not connected to the wire harness or the deck safety switch is disengaged STARTING ENGINE DANGER Do not run engine indoors Exhaust gases con tain carbon monoxide an odorless and deadly poi son To enhance starter life use short starting cycles not exceeding 10 seconds If engine does not start within 10 seconds stop cranking for 30 seconds then repeat starting procedures 1
55. om of the machine Drain hydraulic reservoir and hydrostatic pumps 4 Remove steering linkage from control arm on hydrostatic pump Loosen J bolt and remove belts Remove hoses from hydrostatic pump Plug and cap all fittings on hoses and pump to prevent contamination Remove sheaves from hydrostatic pump Remove 1 4 NC x 3 4 bolts from bushing sheave Use new 1 4 NC x 3 4 GR5 bolts in holes located 90 from previously occupied holes to separate the bushing from the sheaves Remove two bolts holding hydrostatic pump to frame and remove pump from frame Hydrostatic 22 Dealer Service 1 Install pump weighs approximately 8 use care when removing HYDROSTATIC PUMP INSTALLATION Position hydrostatic pump into power unit frame and secure with two bolts Apply Loctite 242 to threads of the two mounting bolts and torque to 35 Ibs ft Install sheave onto hydrostatic pump and secure with taper lock and cap screws Alternate tightening each cap screw to 8 ft lbs Align sheave with spring idler to allow for proper belt alignment Install hoses to hydrostatic pump Install belts and tighten J bolt for proper belt tension steering to control arm hydrostatic pump linkage Fill hydraulic reservoir with new fluid Use 20W 50 motor oil 7 Start engine and disengage parking brake 1 2 Open pump dump valve Slowly push steering levers back and forth 5 to 6
56. orn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section on page 9 for location drawing Owner Service 19 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies WARNING W Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative Keep all persons away from operator control area while performing adjustments service or maintenance CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipm
57. ot apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company 2606 South Illinois Route 2 Post Office Box 1000 CENTRAL FABRICATORS Oregon Illinois 61061 GANNON 800 319 6637 tel GILL 800 399 6637 fax WAIN ROY www WoodsEquipment com WOODS 2011 Woods Equipment Company All rights reserved WOODS the Woods logo Mow n Machine and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8495 MM amp Boundary Repair Parts Rev 2 11 2011 LIMITED WARRANTY Mow n Machine Zero Turn Mowers Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS wa
58. r 28 839 2 3 8NCx1HHCS GR5 6 4 M8x1 25P x 20 mm 29 4528 4 5 16NC x 1 3 4 HHCS GR5 Socket head cap screw 30 21109 4 5 16 SAE Flat washer 10 74076 1 Spacer 31 2472 4 5 16 Lock washer 11 75468 1 Inner panel shield 32 4529 4 5 16 NC Hex nut 12 75187 1 Drain valve 35 71206 2 1 4 NC x Hex flange screw 13 75467 1 Muffler shield 36 72474 6 1 4 NC Spring nut 14 73672 1 Left hood support 37 5336 2 1 4 Flat washer 15 73671 1 Right hood support 38 64825 2 14NC x 3 4 HHCS GR5 16 09079500 2 Hood latch 39 75310 1 Engine solenoid relay 17 70311 1 Fuel filter 40 64825 2 1 4NCx3 4HHCS GR5 18 75484 1 Front drive sheave 41 1985 4 1 4 Lock washer 19 75514 1 Beltshield 42 70065 2 1 4NC Whiz nut 20 34440 1 BushingH 2 3 8 NC x 3 4 Bolt GR5 44 4 Lock washer M8 Standard hardware obtain locally 0875 2 8 2011 Pa rts 33 FZ28K ENGINE ASSEMBLY CD6271E 43 41 34 P ar 5 MANO875 2 8 2011 FZ28K ENGINE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 21536100 1 Spark plug not shown 30 5336 2 Washer 1 4 flat 1 Kawasaki gas engine 28 hp 31 29751 4 HHCS 8 1 25 x 35 mm GR8 8 spec no FH770D ESO4 R 32 1985 4 Washer 1 4 lock Tp Or 33 70065 4 Nut 1 4 NC whiz 3 75215 1 Airfilter safety element not shown 34 1004104 1 Key 1 4 x 1 4 x 1 3 4 uere Me nok shown 35 75484 1 Sheave 3V 2 grv 4 00 OD 4 75212 1 Air cleaner housing incl elements 36
59. ring insulation and related accessories contain lead and lead com pounds chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm WASH HANDS AFTER HANDLING STORAGE Keep children and bystanders away from stor age area B Never store equipment where fuel or fumes could reach an open flame or spark Allow engine to cool before storing in an enclosure Never store the machine or fuel container near an open flame spark or pilot light such as on a water heater or other appliance Do not run engine indoors Exhaust gases con tain carbon monoxide an odorless and deadly poi son Remove key and store a secure location to prevent unauthorized persons from operating equipment MM F Series Rev 8 1 2008 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 72407 FAN BLADE TO AVOID KEEP CLEAR SERIOUS INJURY OR DEATH 72404 Read manual before operating and follow all safety and operating instructions Manual available from dealer or call 1 800 319 6637 Before dismounting stop engine set park brake and remove key Never allow riders Do not operate near drop offs embankments and holes 3 SERIAL NUMBER PLATE MODEL NO SERIAL NO Woods Equipment LL TE Company died Oregon Illinois U S A Safety Decals continued on next page M
60. roper bearing adjustment is essential to good bearing life If bearings are loose casters will wobble and or slap side to side If bearings are overtightened loosen hex nut and rap shaft with a lead hammer to loosen bearings Readjust bearings until proper setting is obtained 0875 2 8 2011 1 2 3 4 5 6 7 8 9 0 Tailwheel assembly Dust cap Cotter pin Slotted hex nut Bushing washer 3 4 x 14 GA Bearing cone Bearing cup Seal Spacer Wheel fork Figure 6 Tailwheel Assembly Typical Owner Service 17 HYDROSTATIC TRANSMISSION SERVICE NOTICE W Keep transmission oil clean When adding fluid take precautions to prevent dirt and other foreign material from entering the system NOTE Check fluid level every 8 hours of operation 1 Place power unit on a level surface 2 Stop engine remove key and clean off dirt and dust from around cap on top of hydraulic reservoir located behind left tire 3 Remove cap and look inside reservoir to check fluid level Check oil against notch in center of reservoir hot oil should be to the top of the divider cold oil should be to the bottom of the notch See Figure 7 4 Add oil as necessary 5 Check cooling fins and fan blades for debris they should be free of foreign material Clean as necessary Hot Oil Cold Oil Level Level Cap with Breather Oil Filter ricis Case Drain Figure 7 Hydraulic Tank HYDRAULIC TRANSMI
61. rrants Mow n Machine zero turn mowers attachments and accessories to be free from defect in material and workmanship for the warranty periods listed below FOR HOW LONG Mow n Machine Model CZ2242 CZ2252 CZ2461 CZ2361 MZ2552K MZ2561K MZ2661K MZ3761K MZ3772K MZ2661KL amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first Purchaser may opt for a warranty of five 5 years from the date of delivery to the original purchaser or 500 hours of operation whichever occurs first The dealer must specify the special warranty term on the original dated bill of sale and a copy must be provided with all warranty claims Mow n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three 3 years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser Mow n Machine Model FZ23B FZ25D FZ28K amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first In addition Mow n Machine ME and MZ Series Models serial number XXXXXXXX300 and above have a Limited Lifetime Warranty on deck deck cradle and engine deck for the life of the machine to the original retail purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LI
62. t with a combined weight over 200 Ibs Too much weight can cause loss of traction or stability on a slope It can also reduce parking brake ability Too much weight will shorten the hydraulic system life Never tow a trailer with a grass collection system attached to the power unit MM F Series Rev 8 1 2008 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED m Watch for hidden hazards on the terrain during operation W Watch for traffic when operating near or cross ing roadways B Uneven terrain could overturn the machine W Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embank ments The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Do not drive or operate mower in tilt up posi tion Power unit stability is not adequate and result ing loads can damage or cause failure of tilt up mechanism Never leave a running machine unattended B Moving steering levers rapidly from forward to reverse or reverse to forward could cause loss of control Do not operate power unit with attachment removed Attachment is required for power unit stability W Before attempting to unplug vacuum hoses dis engage PTO stop power unit a
63. tained by contacting ALITEC CENTRAL FABRICATORS GANNON WAIN ROY Fm n WOODS V y DOS F 8045 MM Rev 2 11 2011
64. tively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate SERVICE ENGINE NOTE Follow engine manufacturer recommendations in engine manual Check Engine Oil Level NOTE Never attempt to check oil level while engine is running Serious injury or damage to equipment could result 1 Park power unit on a level surface 2 Stop engine and clean off dirt and dust from around dipstick 3 Remove dipstick check oil level Oil level should be between marks on dipstick 4 Add oil as necessary See engine owner s manual for specifications 16 Owner Service Change Engine Oil NOTICE m Use care to prevent hot oil from contacting bare skin 1 Run engine to allow oil to become hot This will ensure that most foreign materials are in suspension and will be flushed out with the oil 2 Remove drain plug and drain crankcase 3 Remove oil filter 4 Install new oil filter 5 Install drain plug and add oil NOTE Refer to the engine manual for oil specifica tions capacity service rating and proper grade LUBRICATION INFORMATION 1 Do not let excess grease collect on or around parts particularly when operating in sandy areas 2 See Figure 5 for lubrication points and frequency or lubrication based on normal operating conditions Severe or un
65. ull ing handles in 1 Check if parking brake is set Release parking brake NOTE When parking brake is on the system is designed to kill the engine if either steering handle is engaged NOTICE E The following test must be performed with an accurate voltmeter The amperage in this circuit is too low for a test light This circuit is the ground side of a relay Deck Safety Switch Closed Power Unit Runs With Steering Levers In Deck Safety Switch Open Power Unit Quits With Steering Levers In 2 Check seat switch and deck safety switch jumper a Raise seat assembly and secure b Turn key switch ON engage seat switch and move deck to highest cut height position if equipped with power tilt deck c Check voltage at the pink and black wires on the main wire harness where it connects into the seat switch wire harness 2 way Packard 56 series con nector located underneath seat pan on the right side next to steering pivot block f there is voltage at one wire but not the other either the switches jumper are defective or not fully engaged The pink and black wires are part of a series circuit that includes the seat switch and deck safety switch on power tilt deck or 1 4 weatherpack jumper f there is voltage on only one wire check each switch seat switch deck safety switch located Switch Screws Height Screw Cutting Height Operating Zone Deck Tilted Up Service Zone
66. uration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death W Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower related injuries Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions W Never allow chi
67. usual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is followed Lubrication Service Intervals Ref Description Frequency 1 Hydrostatic Fluid Level check 8 hours 2 Deck Pivot 8 hours 3 Driveline 80 hours 4 Driveshaft 8 hours 5 Blade Spindles 40 hours 6 Front Wheels 8 hours 7 Engine Oil Level check 8 hours 8 Parking Brake 80 hours 9 Gearbox under deck 500 hours 10 Front Lift Linkage 40 hours 11 Caster Pivot 40 hours 0875 2 8 2011 Figure 5 Lubrication Diagram TAILWHEEL MAINTENANCE Once a year disassemble tailwheel assembly and inspect roller bearings 1 Remove dust cap 2 from top of tailwheel assembly 1 2 Remove cotter pin 3 and slotted hex nut 4 3 Remove wheel fork 10 bearing cones 6 and remaining hardware from assembly 4 Inspect bearing cones 6 and bearing cups 7 for wear and replace if necessary Replace seals and washers as necessary 5 Pack bearing cones 6 with a good grade wheel bearing grease 6 Install wheel fork 10 bearing cones 6 and remaining hardware into assembly as shown 7 Set bearings by torquing nut to 26 Ibs ft All bearing free play should be removed NOTE P

Woods Equipment FZ23B Lawn Mower User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents