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Woods Equipment BW126-3 Brush Cutter User Manual

1. 3 Do not sharpen back side of blade Follow Original Pattern N 1 16 Maintain Corner i u CD1257 2 Figure 7 Blade Sharpening SLIP CLUTCH ADJUSTMENT FIGURE 8 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the thrust plate faces 4 flange yoke 1 and clutch hub 3 6 Reassemble clutch 7 Tighten Belleville spring 5 until it is against the thrust plate 4 of the clutch and then back off each of the six nuts by 2 full revolutions The gap between Belleville spring and thrust plate should be 1 8 as shown in Figure 8 8 If a clutch continues to slip when the spring is compressed to 1 8 gap check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 1 8 Zi N o N DA 20 N Flange yoke Friction disc Hub 1 3 8 round bore Thrust plate
2. 9 PN 18865 FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C 11 PN 19924 8 PN 18864 A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWA Y DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 48864 C ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running m Before mowing clear area of objects that may be thrown by blade m Keep bystanders away m Keep guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN 17 PN 1004114 jp RESULTING IN SERIOUS INJURY GANGRENE OR DEATH m
3. 5 Secure driveline carrier bearing to H frame with cap screw 50 washer 53 sleeves 56 and a flanged lock nut 55 Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rpm speeds match the rpm speed decal on front of cutter After con NOTE When cutting height is established adjust firming all speeds match remove and discard tags and the 3 joint H frame bearing height so that the front then complete driveline assembly driveline is parallel to the ground 6 Attach front driveline 28 to rear driveline 29 and 1 Attach H frame 26 to tongue with cap screw 45 tighteri clamp bolt and nut sleeves 47 cup washers 46 and nut 48 7 Attach shield 19 to driveline carrier bearing with 2 Coat splined end of gearbox input shaft with two cap screws 57 and lock washers 58 rease 8 Attach spacer 54 and hydraulic hose holder 27 3 Align hole in drive yoke with groove on gearbox to top hole of H frame using cap screw 50 and input shaft and slide drive 29 onto shaft flanged lock nut 55 19 Carrier bearing shield 19 p 24 Tongue 26 H frame 27 Hydraulic hose holder 28 Front half 3 joint drive 29 Rear half Telescoping driveshaft 45 5 8 NC x 7 HHCS GR5 46 5 8 x 1 3 4 x 14 ga Cup washer 47 5 8 x 1 x 9 16 Sleeve HT 48 5 8 NC Lock nut 50 1 2 NC x 6 1 2 HHCS GR5 53 1 2 Flat wash
4. NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm NOTE Pneumatic BW180 and BW180Q only notat and airplane tires are available for this cutter See page 63 for parts list Optional Wheel amp Hub right 21 Wheel and hub 39 1 2 NC x 3 HHCS GR5 40 1 2 NC Flanged lock nut Figure 33 Wing Wheel and Hub Installation Right 38 A ssem b y MANO707 5 30 2008 Install Wing Wheel Yoke Adjustment Link A CAUTION m Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents 1 With a lifting device raise right wing and lock in the up position using the wing lock up bar Leave lifting device attached for added support Attach adjustable link 8 to right side of center wheel yoke arm and secure with cap screw 28 and lock nut 33 Attach opposite end of adjustable link 8 to wing wheel yoke arm and secure with cap screw 28 and lock nut 33 Remove lock up bar and carefully lower wing using lifting device Repeat process for left wing BW126R only has right wing installed BW126L only has left wing installed 8 Adjustable link 28 1 NC x 4 1 2 HHCS GR5 33 1 NC Lock nut Figure 34 Left Wing Wheel Yoke Adjustment Link Installed Rev 10 19 2009 MANO707 5 30 2008 Install Wi
5. Belleville spring plate 10 mm x 1 5P x 50 mm Cap screw 10 mm x 1 5P Hex nut 12 mm x 1 5P x 65 mm Cap screw 12 mm x 1 5P Hex nut Figure 8 Slip Clutch Assembly 22 Owner Service MANO707 5 30 2008 SHIELDING REPAIR DANGER W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Repairing Rubber Shielding 1 Inspect belting and rear bands each day of operation 2 Replace if bent cracked or broken 3 Replace any missing hardware Repairing Optional Chain Shielding 1 Inspect chain shielding each day of operation and replace any broken or missing chains as required 2 Replace any missing hardware SERVICING TIRES SAFELY Used Aircraft Tires Figure 9 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you ha
6. do not attempt to move it except one applying 4 psi of compressed air and without mechanical assistance immersing gearbox in water Verify gearbox does not leak 1 Place gearbox on cutter and secure into position NOTE Excessive air pressure will damage seals using four cap screws and lock washers 3 Remove gearbox from water and dry off 2 Torque hardware to 300 Ibs ft 4 Remove upper plug 3 on right side of housing 3 Attach all drivelines to gearbox Add SAE 80W or 90W EP oil until it runs out side level hole Replace plug 4 Install all shields 2 N OT O _ QO N N Ni ON Oe Ob aw ea ce o Oil seal Shim _ Bo Snap ring Bearing N 1 2 Breather Ni SO Cover Snap ring Shaft 1 3 4 20 spline wing Oil seal 3 8 plug Snap ring Bearing Pinion gear Bearing Shim Housing Snap ring Bearing Shaft 1 3 4 20 spline center Gear 5 16 Lock washer M8 x 30 Cap screw 8 8 Figure 14 Splitter Gearbox Assembly rrr Dealer Service 29 CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See Blocking Method page 19 NOTE You will need to use either the puller screw Item 6 Figure 16 or a small hydraulic jack to remove the crossbar 2 Remove blades from crossbar as shown in Figure 15 Blade pin 10 Crossbar assembly 11 Shim 18 ga CD7462 1
7. llinois U S A 1 SERIAL NUMBER PLATE yy KA E SUM 11 CD7460 PN 1006348 Located on Wheel Rims 4 WARNING FHAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI BE CAREFUL 2 FRONT AMBER REFLECTOR Use a clean damp cloth to clean safety decals PN 1002940 3 REAR RED REFLECTOR Avoid spraying too close to decals when using a pressure PN 57123 washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your ST 18963 Woods dealer To locate your nearest dealer check the A DANGER Dealer Locator at www WoodsEquipment com or in the SHIELD MISSING United States and Canada call 1 800 319 6637 DO NOT OPERATE PUT SHIELD ON MANO707 5 30 2008 Sa fe ly 1 1 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged WARNING DO NOT EXCEED PTO SPEED OF 1000 RPM 5 PN 15922 PTO speeds higher than 1000 RPM can cause equipment failure and 8 4 personal injury 1000 RPM 15922 C OR A WARNING 6 PN 18866 DO NOT EXCEED PTO SPEED OF 540 RPM 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury 18866 D
8. rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon lllinois 61061 USA RENE 800 319 6637 tel 800 399 6637 fax Ww xana WAIN ROY www WoodsEquipment com MA E JAJ RD WOODS F 3079 Rev 3 31 2010 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper opera
9. special Hinge pin Clutch shield Spacer 1 1x 2 72 Headless pin Wing lock up bar Wing pivot pin Tire amp hub see page 63 1 x 4 08 Headless pin Oylinder link Oylinder link REF PART 25 33647 26 32469 27 11920 28 46752 33 34279 35 1863 36 30068 37 57798 39 2371 40 11893 41 10290 42 14552 45 18270 52 6100 54 3489 55 11900 56 29893 60 24801 63 35155 64 2472 66 1285 67 66016 68 12296 71 1024670 72 39323 73 6185 QTY 1 1 DESCRIPTION Spacer 3 4 1x5 Lock up pin Washer 1 x 1 7 8 x 1 4 1 NC x 4 1 2 HHCS GR5 1 NC Lock nut 1 Flat washer 3 4 NC x 2 1 2 HHCS GR5 3 4 Hardened flat washer 3 4 NC Lock nut 1 2 x 1 4 Pipe reducer bushing 1 4 x 1 4 Elbow w 1 16 restricter 1 4 x 1 4 x 200 Hose 3 16 Safety pin 1 2 NC x 1 1 4 HHCS GR5 1 2 NC x 3 HHCS GR5 1 2 NC Flange lock nut 1 2 NC x 1 1 2 Carriage bolt GR5 M8 x 1 25P x 20 mm HHCS 5 16 SAE Flat washer 5 16 Lock washer 1 4 x 1 1 2 Cotter pin Spring pin 1 4 x 1 1 2 1 4 28 Grease fitting Washer 1 22 x 2 205 x 236 M30 x 2 0P Castle nut 1 4 x 2 1 4 Cotter pin HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 53 SPLITTER GEARBOX ASSEMBLY 2 54 Pa rts MANO707 5 30 2008 SPLITTER GEARBOX ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1003687 1 Complete splitter gearbox 540 rpm 13 1005319 1 Bearing B 1003688 1 Complete splitter gearbox 1000 rpm 14 1005303
10. tractor If it cannot be connected the turn angle is too severe 4 Restart engine and straighten angle slightly shut off engine and try to connect CV driveline to tractor 5 Repeat the process until the driveline can be connected The point at which the driveline can be connected is the maximum turn that should be made Cutting Height Adjustment A WARNING m On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE m Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can encounter If this MAN0707 5 30 2008 occurs repeatedly the cutter driveline and gear boxes will be damaged Cutting height range is from 1 to 15 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting height accordingly The cutting height blade edge is approxi mately 1 above the bottom of the side skid Cutting Height Normal Mowing Center Section 1 Position the cutter on a hard level surface and select an approximate cutting height Example 6 2 Raise wings and lock them in the UP position 3 Use any of the optional
11. 1 Shaft 1 3 4 20 spline center 1 1005308 2 Shaft 1 3 4 20 spline wing 15 1005309 1 Snapring 2 1005304 2 Oil seal 16 1005319 1 Bearing 3 7 2 3 8 Plug not shown 17 1005310 1 Gear 540 rpm 4 39251 2 Snap ring 17 1005313 1 Gear 1000 rpm 5 20891 2 Bearing 18 57076 1 1 2Breather 6 1005305 2 Pinion gear 540 rpm 19 2472 6 5 16 Lock washer standard 6 1005312 2 Pinion gear 1000 rpm 20 6 M8x30HHCS 8 8 7 39414 2 Bearing 21 1005311 1 Cover 8 1005306 4 Shim 22 20895 2 Snap ring 9 1 Casting 10 57320 2 Snap ring Standard hardware obtain locally 11 57318 Oil seal N 1005307 2 Shim 2 2 4 4 8 8 5 5 22 22 6 6 7 7 8 JIa 8 CD6143 MANO707 5 30 2008 Pa rts 55 WING amp CENTER GEARBOX ASSEMBLY 56 Pa rts MANO707 5 30 2008 WING amp CENTER GEARBOX ASSEMBLY 540 RPM 1000 RPM Left Right Left Right REF QTY wing Center Wing Wing Center Wing DESCRIPTION A 1 1003682 1003682 1003683 1003685 1003684 1003686 Complete gearbox 1 1 1005314 1005314 1005314 1005316 1005317 1005316 Gear crown 2 1 NS NS NS NS NS NS Gearbox housing 3 1 57319 57319 57319 57319 57319 57319 Input shaft 4 1 57356 57356 57356 57356 57356 57356 Output shaft 5 1 1005315 1005315 1005315 1005317 1005316 1005317 Gear pinion 6 2 39263 39263 39263 39263 39263 39263 Bearing cup amp cone 7 2 39411 39411 39411 39411 39411 39411 Bearing cup a
12. 1004932 1 Complete rear drive assembly 10 40767 1 Support bearing 1 1004957 1 Yoke 1 3 4 20 spline 11 18864 1 Decal danger rotating driveline 2 40566 1 Cross and bearing 12 33347 1 Decal danger guard missing 3 1003471 1 Inboard yoke 13 1004960 1 Inner guard half 4 1004958 1 Inner profile 14 1004959 1 Outer guard half 5 40765 1 Spring pin 10 x 90 15 NSS 1 Shaft assembly male 6 1029936 1 Stub shaft complete w guard 7 40766 2 Bearing ring SC25 16 NSS 1 Shaft assembly female complete w guard 8 40778 2 Screw package of 10 17 1001042 1 M16x2 0P x 90 mm HHCS 8 8 9 40777 2 Anti rotation chain 18 1005522 1 M16 x 2 0P Hex lock nut NSS Not serviced separately Rev 10 19 2009 6 0 P ar S MANO707 5 30 2008 540 RPM amp 1000 RPM FRONT CV DRIVE CD7035C 9 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1021103 1 Complete CV drive 540 RPM 9 1021315 1 CV shield inner 540 RPM A 1021104 1 Complete CV drive 1000 RPM 9 1021319 1 CV shield inner 1000 RPM 1 19851 1 Slide lock repair kit DS 2 58774 1 Yoke QD CV 1 375 6 540 RPM 1B gasari 1 guard missing 2 58770 1 Yoke QD CV 1 375 21 1000 RPM 3 58759 2 CV U Joint repair kit Cat 6 55E p EE ud el zav 90 4 X169 ep 4 58760 1 CV Body with fitting 5 1021318 1 Yoke and shaft CV splined 25 9 ie TOERE e dora cw S Xen NEP 540 RPM 5 1021317 1 Yoke and shaft CV splined 26 6 12 58765 1 U Joint cross and bearing kit 1000 RPM 13 1023058 1 Yoke 55R x 5 06 x SP 1
13. 12 Shim 20 ga 13 Keyhole plate 14 Blade lock clip 52 1 2 NC x 1 1 4 HHCS GR5 Figure 15 Blade Removal 3 Refer to Figure 16 Remove cotter pin from bottom of crossbar and remove nut and washer 4 Attach a clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips 5 Position tube assembly 5 with threaded nut 4 toward crossbar for puller screw removal or down for hydraulic jack removal CD1249A 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw 1 Crossbar puller clevis with a hammer while tightening with a wrench 2 5 8 NC x 4 1 2 HHCS 7 For removal with a jack attach tube to each clevis Da Die NE He with puller links 7 bolts 2 and nuts 3 Place 4 Crossbar puller pad jack on tube with end of jack pressing against 5 Crossbar puller tube gearbox shaft Slowly apply force with jack 6 Crossbar puller screw NOTE Hydraulic jack will not operate if tipped 7 Crossbar puller link more than 90 Use care to prevent bending cross bar during removal Figure 16 Crossbar Removal 30 Dealer Service re CROSSBAR INSTALLATION 1 Using emery cloth 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox verti
14. 2 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the p
15. 75 20 6 1009065 2 Drive shield bearing kit 14 6239 1 5 8 NC Lock nut 7 18864 T 1 Decal danger rotating driveline 15 34473 1 5 8 NC x 3 HHCS GR5 see page 12 8 1021314 1 CV shield outer 540 RPM 8 1021318 1 CV shield outer 1000 RPM t Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally MANO707 5 30 2008 Pa rts 6 1 REF PART QTY A 1004934 1 1004963 2 110 3 40764 4 40575 5 40587 6 1004964 7 40576 8 57416 9 40766 10 40777 11 18864 12 33347 13 40778 14 40767 15 40779 a N a NN o NN WING DRIVE ASSEMBLY DESCRIPTION Complete wing drive assembly Yoke 1 3 4 20 Spline Cross amp bearing kit Spring pin 10 x 80 Inboard yoke Inner profile Outer profile amp sleeve Inboard yoke Friction clutch 1340 1 3 4 20 Spline Bearing ring Anti rotation chain Decal danger rotating drive Decal danger guard missing Screw package of 10 Support bearing Grease fitting 62 Parts REF PART QTY 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1004965 1004966 1004951 1004934 57438 57432 57440 57434 57439 57259 57260 57261 57262 58549 307309 1005508 HHCS N N N N OD CD6139 DESCRIPTION Outer guard half Inner guard half Shaft assembly male complete w guard Shaft assembly female complete w guard Flange yoke Friction disc package of 2 Hub 1 3 4 20 Spline Thrust plate Belleville
16. Check for leaks with cardboard never use hand A DANGER m Before loosening fittings lower load release pressure and If shaft connection is visible shield be sure oil is cool is missing Replace shield before 19924 B Consult physician immediately if skin penetration occurs operating equipment 1004114 12 Safety MANO707 5 30 2008 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 12 PN 1004991 A WARNING TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS ED QUIPPE AN neers SINGLE ACTING FULL Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack condition and stored on equipment Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INSTRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK N s stands 28 1 4 All transport components must be functional kept in good 10 PN 33347 13 PN 1003751 14 PN 18877 TO AVOID SERIOUS INJURY OR DEATH CRUSHING AND PINCHING HAZARD Read Operator s Manual available from dealer and follow all safety Be extremely careful handling various parts of precautions the machine They are heavy and hands fingers i Keep all shields in place and in good feet and other
17. DECK BW180 amp BW126 FRONT EQUAL ANGLE BW180 amp BW126 REAR EQUAL ANGLE 540 RPM amp 1000 RPM CV DRIVE CHAIN SHIELDING CENTER SECTION OPTIONAL CHAIN SHIELDING WING OPTIONAL HYDRAULIC CYLINDERS HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER OPTIONAL BW126 BW126Q COUNTERWEIGHT BOX ASSEMBLY OPTIONAL WINCH KIT OPTIONAL MANO707 5 30 2008 Pa rts 4 7 MAIN FRAME ASSEMBLY FRONT SECTION 74 COMPLETE DECAL SET 75 SAFETY DECAL SET Rev 01 12 2010 48 P ar Is MANO707 5 30 2008 MAIN FRAME ASSEMBLY FRONT SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit CCW 39 2371 3 4 NC Lock nut 1 Gearbox see page 56 40 13759 3 4 NC x 2 1 4 HHCS GR5 3 1004933 1 Driveline complete 1340 1 75 20 6 0 41 28873 3 4 ID x 1 1 2 OD 1 4 Thick washer w clutch see page 58 42 13087 8 4 x 1 x 9 16 HT Sleeve pi MI DOS DA cT AME tod 43 302207 3 4 NC Flange lock nut Av ETNE ie FOMENG 44 902 5 8 NC x 2 HHCS GR5 B 319407 i palety chain 45 23638 5 8 NC x 7 HHCS GR5 9 1008190 2 1 1 2 Blade pin kit includes 13 amp 14 46 10635 5 8 x 1 3 4 x 14 GA Cup washer 10 11027339 Crossbar Assembly 47 1701 625 x 1 x 563 HT Sleeve 11 10520 2 Shim 18 GA 1 1 2 blade pin 48 6239 5 8 NC Hex lock nut 12 13946 2 Shim 20 GA 1 1 2 blade pin 49 19025 5 8 NC Flange lock nut 13 32603 2 Keyhole plate special 50 22205 1 2 NC x 6 1 2 HHCS GR5 14 32604 2 Blade pin lock clip special 5
18. Secure top with two cap screws 28 two flat washers 30 and two lock nuts 29 Place weight box assembly adjacent to the center to prevent weight box from sliding rearward Secure hinge pin with two washers 35 and two spring pins 67 Insert clevis pin 34 through lug on rear of weight box and cylinder lug on center section with two washers 27 as shown Secure with cotter pin 66 Insert self tapping screw 32 lock washer 31 and flat washer 30 through upper rear hole in mounting plate 4 and hole in side of center section Tighten hardware from step 3 section and align hinge sections Winch Kit Installation Optional 6 Insert hinge pin through the hinge sections Install Refer to page 71 for Installation and Operation instruc sleeve 6 on hinge pin behind deck hinge section tions 44 Assembly MAN0707 5 30 2008 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made NOTICE m Gearboxes are not filled at the factory Prior to delivery make sure each gearbox is filled between lowest ring and end of dipstick with 80 or 90W API GL 4 or GL 5 gear lube Check that all safety decals are inst
19. at 11 3 5 Tongue at 18 1 75 Large Aircraft Tires Tongue at 11 4 5 Tongue at 18 2 5 CD7463 1 6 Attitude rod 16 1 x 3 75 Spacer pipe schedule 40 34 1 Hex nut 35 1 Flat washer Figure 24 Attitude Rod Installed on Wheel Yoke Tube Install Spring Arm Refer to Figure 25 1 Place spring arm 3 spacers 17 and spring 4 on deck as shown 2 Secure spring arm and spacers to lugs on deck using clevis pin 19 and two cotter pins 66 3 Install retaining cap screw 53 and flange lock nut 55 Assembly 33 Install Height Adjustment Cylinder Refer to Figure 25 1 Attach base end of cylinder 5 to the spring arm 3 using clevis pin 18 and two cotter pins 66 Extend cylinder rod and place transport lock bracket 7 over cylinder rod clevis Position cylinder rod and transport lock bracket between lugs on the wheel yoke tube and align holes Secure cylinder rod and transport lock bracket to the wheel yoke tube using clevis pin 20 and two cotter pins 66 Install bushing 40 elbow 41 and hose 42 to the base end of cylinder 5 See Install Hose Kit page 39 for complete instructions NOTE An optional ratchet 9 is available and replaces the hydraulic cylinder Install ratchet jack using the same procedure and hardware used for the installation of the hydraulic cylinder Install SMV Emblem Refer to Figure 25 1 Attach SMV mounting bracke
20. condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property BW180 SR Rev 12 10 2007 SAFETY RULES WO ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts E Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed W Raise or lower wings slowly to prevent personal injury or damage to cutter m Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or i
21. ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or adjust Excessive clutch slippage Clutch out of adjustment Clutch discs worn wear stops contacting opposite plate Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibration Broken blade Bearing failure Hitch length incorrect Universal drive Replace blades in pairs Check gearbox shafts for side play Reset hitch length Adjust pedestal bearing height to be parallel to ground Blades hitting deck Bent blades or crossbar Replace bent blades or crossbar Unit will not raise Low oil Add hydraulic oil Unit doesn t cut level Wing section cuts lower than center Wing section cuts higher than center Lengthen turnbuckle connecting center yoke to wing wheel yoke Shorten turnbuckle connecting center yoke to wing wheel yoke 24 Iroubleshooting MANO707 5 30 2008 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING E Before working underneath read manual instructions securely block up and check stab
22. housing Remove gear 6 from inside housing Remove bearing 7 and shim 8 by using a hammer and punch through front opening of the gearbox and force them out the backside of the housing Repeat steps 7 through 11 for opposite side shaft Inspect Components 15 16 Inspect gears for broken teeth and wear Some wear is normal and will show on the loaded side of the teeth Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect shafts for grooves nicks or bumps in the areas where seals seat Resurface any damage with emery cloth or replace shaft 28 Dealer Service 17 Inspect housing and caps for cracks or other damage Assembly 1 a 5 WO N Clean housing pay specific attention to areas where gaskets are installed Wash housing and all components thoroughly Select a clean work area to assemble gearbox Replace all seals bearings and gaskets All parts must be clean and lightly oiled before assembly Side Shaft 6 10 11 12 Insert bearing 7 and shim 8 in housing using a round tube of the same size diameter and a hand press Place gear 6 inside the housing and slide output shaft 1 through gear 6 and into bearing 7 Slide bearing 5 and shim 8 over output shaft Secure with snap ring 4 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 8 between snap ring an
23. left wing belt shield plate middle 6 1028504 1 Front right wing belt shield plate outer or 6 1028505 1 Front left wing belt shield plate outer 7 1028506 4 Bent link 25 x 1 72 x 13 00 10 1028593 2 Rubber belt 25 x 8 75 x 31 11 11 1028594 2 Rubber belt 25 x 8 75 x 53 87 14 1027484 2 Rubber belt 25 x 9 25 x 34 00 19 29893 1 2 NC x 1 1 2 Carriage bolt GR5 21 11900 1 2 NC Flanged lock nut 22 20973 3 8 NC x 1 1 4 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut a Standard hardware obtain locally Rev 7 9 2010 MANO707 5 30 2008 Pa rts 65 CHAIN SHIELDING CENTER SECTION FRONT amp REAR SINGLE ROW STANDARD ON BW126 MODELS SINGLE ROW OPTIONAL ON BW180 MODELS DOUBLE ROW OPTIONAL ON BW126 AND BW180 MODELS CD7468A SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1017124 1 Front center chain plate 1 1017124 1 Front center chain plate 2 1028596 1 Front right chain plate 2 1028596 1 Front right chain plate 3 1028597 1 Front left chain plate 3 1028597 1 Frontleft chain plate 4 1027460 1 Rear chain plate right 4 1027460 1 Rear chain plate right 5 1027461 1 Rear chain plate left 5 1027461 1 Rear chain plate left 9 1017309 1 Pin 4to 6 chains 9 1017309 1 Pin 4to 6 chains 10 1003642 2 Pin 16to 18 chains 10 1003642 2 Pin 16 to 18 chains 12 1003644 1 Pin 22 to 24 chains 12 1003644 1 Pin 22 to 24 chains 13 1003645 2 Pin 25 to 27 chains 13 1003645 2 Pin 25 to 27 chains 15
24. performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cut ter to fall 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install jackstands shown by Xs in Figure 5 under the cutter before working underneath unit 2 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 If cutter is att
25. satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death 4h Madii or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTIO
26. spring plate M10 x 1 5P x 55 mm HHCS 8 8 M10 x 1 5P Hex lock nut M12 x 1 75P Hex lock nut M12 x 1 75P x 65 mm HHCS 8 8 M12 x 1 75P Hex lock nut M12 x 1 75P x 60 mm HHCS 8 8 Clutch repair kit includes items 21 24 25 26 27 amp 28 Hex Head Cap Screw MANO707 5 30 2008 CD6885 REF PART QTY 1 1017050 2 1017034 3 1017033 4 1017027 5 1017028 6 1017036 7 1017037 8 1017029 9 1017081 10 1017032 11 1017035 12 1017038 13 1017069 14 1017067 15 35317 16 1017088 16 1017040 16 1028820 1 Rev 4 20 2010 MANO707 5 30 2008 5 BOLT WHEEL amp TIRE ASSEMBLY 15 Rim for Pneumatic Tire N A Aircraft Tire amp Rim DESCRIPTION Heavy hub assembly includes items 1 through 15 Heavy wheel hub with cups includes items 6 7 14 Axle Seal Bearing cone Bearing cup Bearing cup Bearing cone Washer Castle nut Hub cap Stud Cotter pin Grease fitting Nut lug 1 2 NF 15 Rim for pneumatic tire 5 bolt or 6 00 x 9 Solid tire rim amp hardware 5 bolt or 24 x 7 25 x 12 Aircraft tire rim amp hardware 5 bolt or REF PART 16 1028820F 16 1017030 17 1028821 17 1017026 18 1028822 18 1017025 19 6100 20 765 21 19887 22 838 23 835 1015833 1017042 QTY 1 1 1 1 1 1 1 2 Solid Tire amp Rim DESCRIPTION 24 x 7 25 x 12 Aircraft tire rim amp hardware foam filled 5 bolt 29 x 9 x 15 Aircraft tire rim amp hardware
27. the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 or 1000 RPM The lower ground speed will permit grass to rebound partially Mowing Tips A WARNING E Look down and to the rear and make sure area is clear before operating in reverse 16 Operation A WARNING W Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation CAUTION W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Maximum recommended ground speed for cutting or shredding is 6 miles per hour Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine Tall material should be cut twice Cut material higher the first pass Cut at desired height at 90 degrees the second pass Remember sharp blades produce cleaner cuts and use less power Before entering an area analyze it to determine the best procedure Consider the height and type of mate rial to be cut and the terrain type hilly level or rough etc Shredding The cutter may be used to shred various crops includ ing green manure straw stubble asparagus residue corn stal
28. used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head E TI TORQUE Q Identification ea A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TI A TORQUE Ka Identification ee TT etric CHART Grade 8 8 lade 10 8 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A NE ts T Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Disi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20
29. 07 5 30 2008 Pa rts 69 BW126 BW126Q WEIGHT BOX ASSEMBLY OPTIONAL 31 CD7472 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027345 1 Weight box 750 Ibs 29 14350 3 8 NC x Flange lock nut 2 1028584 1 Brace 30 565 3 8 Flat washer 3 1010985 1 Skid shoe 31 838 3 8 Lock washer 4 1028566 1 Mounting plate 32 19446 3 8 NC x 1 1 4 Self tapping screw 6 1003559 1 1 25 x 1 500 x 3 40 Sleeve 34 46605 1 Clevis pin 1 x 2 26 15 1003495 1 Hinge pin 35 1863 1 Flat washer 27 11920 Washer 1 x 1 1 8 x 1 4 37 66016 Spring pin 1 4 x 1 1 2 28 12169 3 8 NC x 1 1 4 HHCS GR5 66 1285 1 4 x 1 1 2 Cotter pin Standard hardware obtain locally 7 0 P ar ts MANO707 5 30 2008 REF PART A 1019456 152478 2 6696 3 409 4 2241 5 3379 6 11900 7 1863 8 1008325 9 1266 10 1019454 11 1019455 12 12612 13 12642 14 11790 15 52479 16 11789 17 839 18 565 19 838 20 835 MANO707 5 30 2008 QTY 4 2 2 2 WINCH KIT OPTIONAL DESCRIPTION Winch kit complete Idler bracket Chain idler casting Clevis pin 1 2 x 2 Klik pin 3 16 x 1 HHCS 1 2 NC x 1 1 2 GR5 Lock nut 1 2 NC flanged Washer 1 SAE flat Headless pin 1 x 4 drilled Cotter pin 3 16 x 1 1 2 Channel 2 56 x 2 75 x 32 88 Channel 3 12 x 3 25 x 10 00 Gear winch 5 1 to 1 Winch cable clamp kit C Hook 1 4 cable Cable 1 4 x 24 ft Clip 1 4 cable HHCS NC x 1 GR5 Washer 3 8 flat Washer 3 8 lock Hex nut 3 8 NC plat
30. 1 3508 1 2 NC x 4 1 2 HHCS GR5 15 1003495 2 Hinge pin 52 6100 1 2 NC x 1 1 4 HHCS GR5 16 1028585 1 Front shield with hinge 53 3598 1 2 Flat washer 17 19003888 4 Manual tube 54 1003435 66 x 88 x 4 50 Sleeve 18 1027308 1 Rear shield with hinge 55 11900 1 2 NC Flange lock nut 19 1003444 zli Front drive shield 56 1003445 50 x 1 00 x 1 031 Sleeve 20 1003558 1 Shield standoff 57 839 3 8 NC x 1 HHCS GR5 21 1 Splitter gearbox see page 54 58 838 3 8 Lock washer eB EA T Parking jack 59 66840 3 8 NC 3 Prong knob 23 1021103 1 CV drive 540 RPM see page 61 or 60 24801 M8 x 1 25P x 20 mm HHCS 23 1021104 1 CV drive 1000 RPM see page 61 61 307130 M8 x 1 25P x 40 mm HHCS 24 1010839 1 Tongue includes 25 40 41 42 43 62 14562 5 16 NC x 1 HHCS GR5 25 1005595 1 Hitch Cat 2 clevis 63 35155 5 16 SAE Flat washer 207 1009440 MEN 64 2472 5 16 Lock washer 27 3443 1 Hydraulic hose holder 65 4529 5 16 NC Hex nut ZP 28 57282 1 Front 2 3 of 3 joint drive 540 RPM 66 1285 1 4 x 1 1 2 Cotter pin only see page 59 R 29 1004932 1 Telescoping shaft see page 60 ef jn Spring pin us A i 68 12296 1 4 28 Grease fitting 30 32347 1 S3 Joint bearing housing E includes 31 32 69 69 2985 1 4 28 x 90 Grease fitting 31 13133 1 1 1 2 ID Ball bearing 70 1266 3 16 x1 1 2 Cotter pin 32 12128 1 062x72mmID Snap ring 71 1024670 Washer 1 22 x 2 205 x 236 33 58982 2 Tongue pivot pin 72 39323 M30 x 2 0P Castle nut 34 46605 1 Clev
31. 1003495 2 Hinge pin 55 11900 1 2 NC Flange lock nut 16 27267 1 Pipe 1 Schedule 40 x 3 75 56 29893 1 2 NC x 1 1 2 Carriage bolt GR5 17 65130 2 Spacer 1 66 1285 1 4 x 1 1 2 Cotter pin 18 1631 1 1x2 72 Headless pin 67 66016 Spring pin 1 4 x 1 1 2 19 8346 1 1x4 58 Headless pin o 68 12296 1 4 28 Grease fitting 20 8347 1 1x95 08 Headless pin HHCS Hex Head Cap Screw Standard hardware obtain locally MANO707 5 30 2008 Pa rts 51 WING ASSEMBLY Rev 10 19 2009 52 Pa rts MANO707 5 30 2008 REF PART A WN lt oN N Oo Oo 11 12 13 14 15 16 17 18 19 20 21 22 23 24 19160KT 19161KT 1004934 1031166 1027448 1027449 1026996 1026997 1003690 1008190 1027443 10520 13946 32603 32604 1003495 1002048 65130 1631 1003498 1003650 8345 1017075 1017095 QTY h n NN RW ND DN NN o Rev 1 30 2009 MANO707 5 30 2008 WING ASSEMBLY DESCRIPTION Blade kit CCW Right wing or Blade kit CW Left wing Gearbox see page 56 Driveline complete 1340 47 6 x 68 1 see page 62 Hydraulic cylinder 3 x 10 see page 68 Wing wheel yoke Right wing or Wing wheel yoke Left wing Side skid Right wing or Side skid Left wing Adjustable link 1 1 2 Blade pin kit includes 13 amp 14 Crossbar Assembly Shim 18 GA 1 1 2 blade pin Shim 20 GA 1 1 2 blade pin Keyhole plate special Blade pin lock clip
32. 5 bolt 12 0 x 6 Rim half for 24 aircraft wheel only or 15 0 x 6 0 Rim half for 29 aircraft wheel only 12 0 x 6 Rim half for 24 aircraft wheel only 15 0 x 6 0 Rim half w valve hole for 29 aircraft wheel only 1 2 NC x 1 1 4 HHCS GR5 1 2 NC Lock nut 3 8 NC x 1 HHCS GR8 3 8 Standard lock washer 3 8 NC Hex nut 29 x 9 x 15 Inner tube for 29 aircraft wheel only Rim half for 6 x 9 solid tire Standard hardware obtain locally Parts 63 BW180 BW180Q RUBBER SHIELDING CENTER SECTION FRONT amp REAR STANDARD ON BW180 3 MODELS REF PART QTY DESCRIPTION 1 1017057 1 Front center belt shield plate 2 1028588 1 Front right belt shield plate 3 1028589 1 Frontleft belt shield plate 7 1028506 2 Bentlink 25 x 1 72 x 13 00 8 1028507 2 Bentlink 25 x 1 72 x 9 50 7 BB 9 1028592 2 Rubber shield 25 x 8 75 x 40 76 gt 12 1027468 1 Rubber shield 25 x 9 25 x 28 00 13 1027469 2 Rubber shield 25 x 9 25 x 18 25 PE 20973 3 8 NC x 1 1 4 Carriage bolt GR5 14350 3 8 NC Flanged lock nut Standard hardware obtain locally CD7470 Rev 7 9 2010 64 P ar S MANO707 5 30 2008 BW180 BW180Q RUBBER SHIELDING WING FRONT amp REAR STANDARD ON BW180 3 MODELS REF PART QTY DESCRIPTION 4 1028590 1 Front right wing belt shield plate inside or 4 1028591 1 Frontleft wing belt shield plate inside 5 1027496 1 Front right wing belt shield plate middle or 5 1027497 1 Front
33. 5496 114 5 16 Chain 7 link 15 1016952 114 5 16 Chain 13 link 16 5498 2 5 16 Chain 6 link 16 1016953 2 5 16 Chain 11 link 17 3994 2 5 16 Chain 5 link 17 38381 2 5 16 Chain 9 link 18 4069 2 5 16 Chain 4 link 18 5496 2 5 16 Chain 7 link 22 20973 3 8 NC x 1 1 4 Carriage bolt GR5 22 20973 3 8 NC x 1 1 4 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut 23 14350 3 8 NC Flanged lock nut Standard hardware obtain locally Standard hardware obtain locally 66 Parts ee CHAIN SHIELDING WING FRONT amp REAR SINGLE ROW STANDARD ON BW126 MODELS SINGLE ROW OPTIONAL ON BW180 MODELS DOUBLE ROW OPTIONAL ON BW126 AND BW180 MODELS SINGLE ROW REF PART 5 N NOOA 11 12 13 15 16 18 19 20 21 22 23 Rev 7 9 2010 1028598 1028599 1028500 1028501 1028502 1028503 1028174 1003642 1003643 1003644 1003645 5496 5498 4069 29893 14406 11900 20973 14350 QTY OX RS RN UNS UN SER FE at r ak Qo Ep DESCRIPTION Front right wing chain plate inner or Front left wing chain plate inner Front right wing chain plate middle or Front left wing chain plate middle Front right wing chain plate outer or Front left wing chain plate outer Rear wing chain plate Pin 16 to 18 chains Pin 19 to 21 chains Pin 22 to 24 chains Pin 25 to 27 chains 5 16 Chain 7 link 5 16 Chain 6 link 5 16 Chain 4 link 1 2 NC x 1 1 2 Carriage bolt GR5 1 2 NC x 1 Carriage
34. COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine NANO IE An NNN Introduction 3 SPECIFICATIONS Cutting Height Varies with tire selection Cutting Width Fesur rastiset et r9 i k y W Overall Width LA KK RR KAK KK Transport Width 0 2 0 k4 Ay eee Hel dla SON DD ee LE EE D RAUM nas Blade Spindle 0 000 c eee eee Blade Overlap KK KK RR RR RR KK eee Number of Blades 20 000s eee Blade Rotation ceri lf 2 ak W Bede BW180 3 BW180Q 3 BW126 3 BW126Q 3 An Mana 1 15 1 15 kst ge 180 15 126 10 5 der da hda 190 140 ME 96 93 MTM 45 160 45 160 A ROKAN AWE 3 2 EE Merch ae 6 6 Pee err ye 6 4 Main Driveline j a gt xu kh EA DA k ee Cat 5 Heavy Cat 5 Heavy DERI MEE Cat 6 Cat 6 Side Frame Thickness 000 KK KK KEKE KK KK KK KK KK 1 4 1 4 Weight approximate Ibs llle 4200 4000 Wheel Size 005 15 Rims BW180 and BW1800Q only or 21 OD Solid Tires Airplane Torsion Protection lt llle Slip Clutch Slip Clutch BW180 3 BW180Q 3 BW126 3 BW126Q 3 Tractor PTO rpm 540 1000 Blade Speed Feet per minute 14 965 15 450 GENERAL I
35. H The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Never tow this implement with a motor vehicle OPERATION B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wings to drop unexpect edly and cause severe injury or death W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing
36. N Indicates a hazardous situation which if not avoided could result in minor or moderate injury ae Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY rar WEI WOODS 2 Introduction Je TABLE OF CONTENTS INTRODUC TION ri gusia iu ka ba alin kana RA alal III I anken 2 SPECIFICATIONS ser Ere kc Rd eR hak a eee a ani 4 GENERAL INFORMATION 2 vev vane kk kk KK KK KK I KK KK KK KH 4 SAFETY VIDEO ORDER FORM vu kk kk KK KK KK KK KK KK KK KK KK kk 5 SAFETY RULES xi ck kanal d rd k SU N Cx aA Grim due Wi n r 7 SAFETY DEGCALS 43 od da na ER Rura d wha eR Ra da 11 OPERATION spa ecto cia aia ba bara len ay d ideas ee 14 OWNER SERVICE gula X la cette ee 19 TROUBLESHOOTING gt i a 3c zahk eee 24 DEALER SERVICE xa a saa sala daga ka brand ue W ara a a ayn de 25 ASSEMBLY INSTRUCTIONS 4W kk kK KK KK KK KK KK KK KK KK KK KK 33 DEALER CHECK LISTS is amp 4ax 54i n aha Ku ad aa danl asi ees 45 INDEX TO PARTS LISTS 1 0 0 ba ia kik anan ne 47 BOLT TORQUE CHART s aa lt aku sr aa aya alla n an Wl aya la a A la 72 BOLT SIZE CHART amp ABBREVIATIONS J K KK KEK KK gt 73 INDEX xu Pan xe Ru RR ERR Rex res heck e qukm gd reu 74 PRODUCT WARRANTY kk kK KK KK eese INSIDE BACK COVER REPLACEMENT PARTS WARRANTY kk kk kk kk BACK
37. NFORMATION A WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise left wing and coun terclockwise right wing and center section as viewed from the top of the cutter MAN0707 5 30 2008 BE SAFE BE ALERT BE ALIVE BE TRAI NED Before Operating Mowers EM Safety Train
38. WOODS BAIWING ROTARY CUTTER BW180 3 BW180Q 3 BW126 3 BW126Q 3 MANO707 v 07 9 201 WEM TI Re OPERATORS MANUAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
39. able for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY a ecd WooDs W05 2008 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this man
40. ached to tractor when blocking set the brakes remove key and block cutter before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement Owner Service 19 1 Driveline U joint 10 Hours Gearbox above lower Daily 2 Telescoping shaft 10 Hours line on dipstick 3 Carrier bearing block 40 Hours 8 Tongue pivot 40 Hours 4 CV body assembly 10 hours 9 Wheel yoke pivot 40 Hours 10 pumps minimum 10 Tailwheel spindle 20 Hours 5 Driveline shield 10 Hours 11 Turnbuckle 40 Hours 6 Splined yoke 10 Hours Figure 5 Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 5 for lubrication points and frequency or lubrication based on normal operating conditions Severe or unusual conditions may require more fre quent lubrication Use a lithium grease of 42 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 20 Owner Service 4 or 5 in gearboxes Fill
41. alled and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check wheel bolts for proper torque Check that all cotter pins and safety pins are properly installed Replace if damaged Check that blades have been properly installed Check and grease all lubrication points as identi fied in lubrication information on page 20 Check the level of gearbox fluids before delivery Service if required as specified in the lubrication information on page 20 DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft MANO707 5 30 2008 Show customer how to determine the turning lim its of the CV PTO driveline Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instruction
42. at by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than Crown gear Gearbox housing Input shaft Output shaft Gear pinion Bearing Input bearing Protective seal Cotter pin Snap ring Snap ring Shim 45 3 x 2 5 Shim 70 3 x 84 7 Nut Castle nut ANOAaA RON 16 17 18 19 20 21 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Press in input oil seal 19 using tube of correct diameter Be careful not to damage seal lip Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter Place top cover 22 on top of housing and secure with six cap screw 23 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reinstallation NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 2 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft Attach crossbar Crossbar Installation page 31 Shi
43. ating valve levers 10 Safety m Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death m Explosive separation of tire and rim parts can cause serious injury or death Release all air pres sure before loosening bolts on wheel STORAGE m Before disconnecting and storing follow these instructions e Store on level solid ground e Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position e Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on center section and each wing to pre vent wheel rotation Securely block all four corners of center sec tion and each wing with jackstands Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength draw bar pin B Keep children and bystanders away from stor age area BW180 SR Rev 12 10 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO we 1 072 Woods Equipment Company SCs VIED Oregon
44. body parts could be crushed or condition pinched between tractor and implement Operate tractor controls from tractor seat only Lower mower stop engine and remove Do not stand between tractor and implement key before dismounting tractor when tractor a gear Allow no children or untrained persons Make sure parking brake is engaged before to operate equipment GUARD MISSING going between tractor and implement Do not transport towed or DO NOT OPERATE Stand clear of machine while in operation or semi mounted units over 20 mph when it is being raised or lowered FAILURE TO OPERATE SAFELY FAILURE TO FOLLOW THESE CAN RESULT IN INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1003751 A INJURY OR DEATH 18877 C Operate mower from tractor seat only Tec PN 1800 16 PN 15502 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS ROTATI NG COM PON ENTS Only raise for transport Stop cutter and lock wing s up RAISED WING CAN FALL AND CRUSH Keep away Lock up with wing transport bars Lower wing s after transport and for CONTACT WITH ROTATING PARTS t ki odes CAN CAUSE SERIOUS INJURY FAILURE TO FOLLOW INSTRUCTIONS CAN 15502 B RESULT IN SERIOUS INJURY OR DEATH Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped MANO707 5 30 2008 Sa fe ly 1 3 OPERATION The designed and tested safety of this machine depend
45. bolt 1 2 NC Flanged lock nut 3 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flanged lock nut Standard hardware obtain locally MANO707 5 30 2008 REF PART 1028598 1028599 1028500 1028501 1028502 1028503 1028174 1003642 1003643 1003644 1003645 1016952 1016953 5496 29893 14406 11900 20973 14350 DOUBLE ROW QTY PO OY YP A 4 2 a 4 gt 5 9 DESCRIPTION Front right wing chain plate inner or Front left wing chain plate inner Front right wing chain plate middle or Front left wing chain plate middle Front right wing chain plate outer or Front left wing chain plate outer Rear wing chain plate Pin 16 To 18 Chains Pin 19 To 21 Chains Pin 22 To 24 Chains Pin 25 To 27 Chains 5 16 Chain 13 Link 5 16 Chain 11 Link 5 16 Chain 7 Link 1 2 NC x 1 1 2 Carriage bolt GR5 1 2 NC x 1 Carriage bolt 1 2 NC Flanged lock nut 3 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flanged lock nut Standard hardware obtain locally Parts 67 REF 2 68 Parts Wing 3 x 10 PART 19810 Or 19810HD 4510 11893 NS Center 3 5x8 PART QTY 23540 THE H HH H 23543 23544 25496 NS 11893 NS 1 DESCRIPTION Seal repair kit includes 2A thru 2G Seal repair kit w heavy duty piston seal includes 2A thru 2G Wiper seal 1 1 4 ID U Cup Barrel O ring Rod static O ring Piston back up washer Piston seal O ring Rod end housing Piston Jam n
46. cal shaft and crossbar assembly 2 Slide crossbar assembly 10 onto splined shaft Install washer 71 and nut 72 and align a slot with hole in splined shaft Torque nut to 450 Ibs ft 3 Install cotter pin 73 through slot in nut and bend ends over b Figure 19 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 20 CD7462 2 10 Crossbar assembly 71 Washer 1 22 x 2 205 x 236 72 Castle nut M30 x 2 0P 73 Cotter pin 1 4 x 2 1 4 CD1386 Figure 17 Crossbar Assembly Installation Figure 20 UNIVERSAL JOINT REPAIR 3 Clamp cup in vise as shown in Figure 21 and tap on yoke to completely remove cup from yoke Repeat step 2 and step 3 for opposite cup 1 Yoke 2 Cup and bearings 3 Snap ring 3 4 Journal crossan d CD1645A Figure 18 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 19 Figure 21 Nek ore Dealer Service 31 4 Place universal cross in vise as shown in Figure 22 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 22 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease
47. cking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure Blade Removal Figure 6 Blade pin 10 Crossbar assembly 11 Shim 18 ga 12 Shim 20 ga 13 Keyhole plate 14 Blade lock clip 52 1 2 NC x 1 1 4 HHCS GR5 CD7462 1 Figure 6 Blade Assembly 1 Disconnect driveline from tractor PTO 2 Raise cutter and block securely see Figure 5 3 Align crossbar 10 with blade access hole in the cutter frame Remove cap screw 52 blade pin MAN0707 5 30 2008 lock clip 14 keyhole plate 13 and shims 11 amp 12 Carefully drive blade pin 9 out of crossbar 4 Rotate crossbar and repeat for opposite blade NOTICE m If blade pin 9 is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage Blade Installation Figure 6 A CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE B Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the right and center gearboxes when looking down on cut ter Be sure to install blade cutting edge to lead in correct rotation NOTE Always replace or sharpen both blades at the same time 1 Inspect blade pin 9 for nicks or gouges and if you find any replace t
48. cutting height mechanisms to raise or lower the center section to obtain a distance of 5 from bottom edge of skid shoe to the ground 4 Loosen jam nuts on the attitude rod that runs from the wheel yoke to the tongue 5 Adjust rod in or out until the rear of the cutter is approximately 1 2 higher than the front 6 Tighten jam nuts against sleeve Cutting Height Normal Mowing Wings 1 Lower wings to normal mowing position 2 Loosen the jam nut on the adjustable link turn buckle 3 Lengthening the link will raise the wing shortening the link will lower the wing The rear edge of the wing should be parallel to the ground When using the cutter to shred the rear of the cutter deck should be approximately 1 2 to 1 lower than the front NOTE Equal Angle Drive Only With the cutting height established adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground with cutter in cutting position TRACTOR OPERATION Use care when operating around tree limbs and other low objects Avoid being knocked off tractor and being injured Only use a tractor with a Roll Over Protection Structure ROPS and seat belt Securely fasten seat belt The cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to recommended PTO operating RPM Operation 15 Be sure operator is familiar with al
49. d bearing Repeat process until end play is less than 0 012 Check rotational torque Torque should be less than 2 2 Ibs inch gear Place seal 2 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat steps 6 through 10 for opposite side shaft Center Shaft 13 14 15 16 17 18 Place gear 17 inside housing and slide center shaft 14 through the gear from the front of the housing Slide bearings 16 amp 13 and shims 12 over each end of the center shaft 14 Secure bearings into position using snap rings 10 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 12 between snap ring and bearing Repeat process until end play is less than 0 012 Check rotational torque Torque should be less than 2 2 Ibs inch gear Check gear backlash backlash should be between 0 006 and 0 016 You should not have to adjust for backlash Place seal 11 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat process for opposite end shaft MAN0707 5 30 2008 Check Gearbox 5 Install breather 18 in top cover 1 Place top cover 21 on housing and secure into position using six cap screws 20 Reinstallation on Cutter 2 Check gearbox for leaks by plugging all holes NOTE Gearbox is heavy
50. damage to seal lip will cause seal to leak Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug replace any seal damaged in installation Horizontal Shaft Seal Replacement Figure 13 1 Disconnect and remove the rear driveline from the gearbox Remove vent plug 24 and siphon gear lube from housing through this opening If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug GEARBOX REPAIR Removal from Cutter Figure 13 NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Disconnect and remove the rear driveline from the gearbox Remove cotter pin and nut from vertical shaft and remove crossbar see page 30 Remove the six bolts that attach gearbox to cutter and remove gearbox Disassembly Figure 13 1 Remove top cover 22 from gearbox and pour out gear oil 2 Remove oil cap 20 to be replaced 3 Remove snap ring 10 and shim 13 from input shaft 3 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 26 Dealer Service 11 12 13 14 15 16 17 Remove six cap screws 23 and top cover 22 from housing Remove gear 1 from inside housing Remove oil seal 19 from front of housing to be rep
51. ed Standard hardware obtain locally 13 15 CENTER OF CYLINDER LUG CD6947 7 AS NEEDED Winch Kit Installation 1 6 Locate and drill one 9 16 hole in each wing as shown Assemble items 1 2 3 and 4 and use to locate and drill remaining holes Secure idler brackets 1 and rollers 2 to deck with bolts 5 and nuts 6 Assemble channels 10 to cylinder lugs using pins 8 washers 7 and cotter pins 9 as shown Assemble winch assembly to channels 10 using bolts 5 and lock nuts 6 Move SMV sign and hardware to channel as shown Tighten all hardware Winch Kit Operation 1 Move cutter so wing is on the up slope of a ditch to aid in wing lift with the winch 2 Unwind cable and remove roller 2 3 Place cable around roller 2 and reinstall using pin 3 and Klik pin 4 Remove cylinder pin from clevis end and raise slowly Install transport lock before moving unit Parts 71 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications
52. er 54 1 2 x 4 56 Spacer pipe schedule 40 55 1 2 NC Flanged lock nut 56 Sleeve 50 x 1 00 x 1 031 57 3 8 NC x 1 HHCS GR5 58 3 8 Lock washer CD7465 Figure 28 3 Joint Drive Installation 36 A ssem b y MANO707 5 30 2008 Install CV Drive Optional Before installing cutter input driveline to gearbox check the tag wired to the driveline and the tag wired to the input shaft of gearbox Ensure the tag rpm speeds match the rpm speed decal on front of cutter After con firming all speeds match remove and discard tags and then complete driveline assembly 1 Align hole in drive yoke with groove on gearbox input shaft and slide rear half of drive 23 onto shaft 2 Secure with bolt and nut supplied with drive 23 CV Drive Figure 29 CV Drive Installation Install Wing A CAUTION W Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents The wing must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align decks when installing the hinge pin Check RPM tags on wing and center section to make sure they match before proceeding 1 Remove hinge pin 15 from center section 2 Place wing assembly adjacent to the center section and align hinge sections 3 Insert hinge pin through the hinge sect
53. erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment B Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Settractor hydraulic relief valve at 2500 psi 170 bars 17 000 kPa to prevent injury and equipment damage due to hydraulic system failure m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and
54. ete center drive assembly 8 57440 1 Hub 1 3 4 20 spline 1 1004961 1 Yoke 1 3 4 20 spline 9 57434 1 Thrust plate 2 110 2 Cross amp bearing kit 10 57439 1 Belleville spring plate 3 1004962 1 Double yoke 11 57259 6 M10x1 5P x 55 mm HHCS 8 8 4 1005521 1 Grease fitting 12 57260 6 M10x1 5P Hex lock nut 5 57416 1 Friction clutch 1340 1 3 4 20 spline 13 57261 2 M12x1 75P Hex lock nut 6 57438 1 Flange yoke 14 57262 2 M12x1 75P x 65 mm HHCS 8 8 7 57432 1 Friction disc package of 2 15 1005508 Clutch repair kit includes items 7 10 11 12 18 amp 14 5 8 P ar S MANO707 5 30 2008 BW180 amp BW126 FRONT DRIVE ASSEMBLY EQUAL ANGLE CD5783 ume EE I A REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 57282 1 Complete 540 rpm 6 spline 10 40766 2 Bearing ring SC25 1 40563 1 Yoke 1 3 8 6 spline 540 rpm 11 40777 2 Anti rotation chain 2 40566 2 Cross amp bearing 12 40778 2 Screw package of 10 3 40751 2 Inboard yoke 13 18864 1 Danger decal rotating driveline 4 40753 1 Outer profile 14 33347 1 Danger decal shield missing 5 40765 2 Spring pin 10 x 90 15 19811 1 1 2 NC x2 HHCS GR8 6 57299 1 Yoke 1 1 2 23 spline I C 16 765 1 1 2 NC Hex nut 8 40727 1 Outer shield 17 40758 1 Lock collar kit ASG 540 rpm 6 spline 9 40728 1 Inner shield 1 3 6 MANO707 5 30 2008 Pa rts 59 BW180 amp BW126 REAR DRIVE ASSEMBLY EQUAL ANGLE CD6141 16 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A
55. f wing cylinder 4 to cylinder links 23 amp 24 using clevis pin 18 and cotter pins 66 4 Remove plug from base end of hydraulic cylinder Align cylinder rod end with cylinder lug on the wing and insert lock up pin 26 5 Slide spacer 25 over lock up pin 26 on back side of cylinder rod and secure with cotter pins 66 6 Insert safety pin 45 into the end of lock up pin 26 The safety pin will secure lock up bar into position when wing is in the UP position 7 Extend cylinder fully amp replace plug in base end of cylinder This trapped air will help push wing down 8 Install bushing 40 elbow 41 and hose 42 to the rod end of cylinder 4 See Install Hose Kit page 39 for complete instructions 9 Repeat procedure for opposite wing NOTE BW126R has only the right wing installed BW126L has only the left wing installed 17 Spacer 1 23 Oylinder link 19 Winglock up bar 24 Oylinder link 22 Headless pin 66 Cotter pin 1 x 4 08 1 4 x 1 1 2 Figure 32 Left Wing Lock Up Bar Installed Install Wing Wheel and Hub Figure 33 1 Insert wheel hub into wing wheel yoke arms 6 and align holes 2 Secure into position using cap screw 54 and flanged lock nut 55 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi
56. fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer Install snap ring and repeat on opposite cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction 32 Dealer Service SERVICING TIRES SAFELY Used Aircraft Tires Figure 23 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating t
57. for pneumatic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm NOTE Pneumatic BW180 and BW180Q only notat and airplane tires are available for this cutter See page 63 for parts list Install Optional Wheel and Hub N CD7463 3 Q 1 Center wheel yoke arm 54 1 2 NC x 3 HHCS GR5 55 1 2 NC Flange lock nut Figure 26 Center Section Wheel and Hub Installation MAN0707 5 30 2008 1 Install Tongue Attach tongue 24 to center section using two tongue pivot pins 33 and cotter pins 70 Attach attitude rod 6 to lug on tongue and secure with clevis pin 34 washer 35 and cotter pin 66 3 Attach parking jack 22 to the side of the tongue 4 Attach safety chain 8 to the bottom of center gusset and secure with cap screw 40 washer 38 and lock nut 39 Attitude rod Safety chain Parking jack Tongue Tongue pivot pin Clevis pin 1 x 2 26 Washer flat 1 Washer flat 3 4 x 2 x 3 8 3 4 NC Lock nut 3 4 NC x 2 1 2 HHCS GR5 Cotter pin 1 4 x 1 1 2 Cotter pin 3 16 x 1 1 2 Figure 27 Tongue Installation Assembly 35 Install 3 Joint Drive 540 RPM Only 4 Secure with bolt and nut supplied with drive
58. gearbox until oil runs out the side plug on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Use sealant on vent plug threads during instal lation Check vent plug periodically and clean if it does not relieve pressure Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease Rev 10 19 2009 MANO707 5 30 2008 Seasonal Lubrication In addition to the daily recommended lubrication a more extensive application is recommended season ally 1 Fill CV double yokes with 20 pumps of grease with the joints in a straight line 2 Articulate CV body to maximum angle several times to ensure full coverage of joints 3 Place joints in the straight position and a add 10 additional pumps of grease to both joints 4 Wipe telescoping drive clean of all old grease and contaminants 5 Add a thin layer of new grease over telescoping drive BLADES A WARNING m Before working underneath read manual instructions securely block up and check stability Secure blo
59. gs A CAUTION W Always comply with all state and local lighting and marking requirements Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Raise wing to the up position 2 Remove safety pin and lock up bar from storage position 3 Place lock up bar over cylinder pin and secure with safety pin 4 Repeat steps 1 to 3 for opposite wing 5 Lower cylinder against lock up bars Figure 2 MAN0707 5 30 2008 Center Section Lock Up 1 Raise cutter with hydraulic cylinder to maximum height 2 Rotate transport lock into position over cylinder rod Figure 3 Figure 3 Transport Lock In Transport Position 3 Lower cutter against transport lock 4 To lower cutter for operation extend hydraulic cylinder to raise cutter Rotate transport lock back away from cylinder rod Figure 4 5 Lower cutter to desired cutting height Figure 4 Transport Lock In Operation Position Operation 17 STORAGE Follow these steps when storing your cutter 1 10 11 Clean cutter before storing See page 23 for cleaning instructions Store on level solid ground Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on cente
60. he blade pin 2 Insert blade pin through the blade Blade should swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar 10 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is down away from cutter 4 Insert blade pin 9 through blade Push blade pin through crossbar 5 Install shims 11 amp 12 over blade pin NOTE Only use enough shims to allow keyhole plate 13 to slide into blade pin groove 6 Install blade clip 14 over keyhole plate and into blade pin groove 7 Secure into position with cap screw 52 Torque cap screw to 85 Ibs ft 8 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Blade should not move more than a 1 4 inch up or down at the tip Keep any spacers not used in the instal lation as replacements or for future installation Owner Service 21 Blade Sharpening NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge
61. ility Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure E Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube Proper oil level is between lowest ring and end of dipstick NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately NOTE Bearing failure is indicated by excessive noise and side to side or end play in gear shafts MANO707 5 30 2008 Seal Replacement Figure 12 Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired with
62. in 1 4 x 1 1 2 Figure 40 Counterweight Installation BW126 and BW126L Counterweight This unit may be operated with only one wing either Installation right or left With only one wing the unit is unshielded and unstable When electing to operate with one wing you must install a counterweight box available from our dealer This box has a dual purpose it substitutes 4 WARNING for the shielding and for the wach of the removed m The offset model is unstable without adequate wing counterweight Use counterweight box loaded with 750 Ibs of steel The counterweight must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align A CAUTION the hinges when installing the hinge pin m Use a Suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents Refer to Figure 40 1 Remove hinge pin 15 from center section MANO707 5 30 2008 A ssem b y 4 3 Place brace 2 inside the front corner of the weight box 1 and secure with two cap screws 28 two flat washers 30 and two lock nuts 29 Align mounting plate 4 with slots of rear of weight box Secure with two cap screws 28 two flat washers 30 and two lock nuts 29 Do not tighten hardware at this point Align skid shoe 3 with holes on bottom and inside of weight box Secure bottom with the hardware provided with skid shoe
63. ing ad D009 Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org Or Universal Lithographers Inc Email ae
64. ions and secure with spring pin 67 and washer 35 on both ends 4 Attach sice skid 7 to the wing using four carriage bolts 56 and flange lock nuts 55 5 Repeat procedure of opposite wing BW126R only had right wing installed BW126L only has left wing installed Rev 1 30 2009 MANO707 5 30 2008 7 Ase 7 Side skid 55 15 Hinge pin 35 1 Flat washer 37 Spring pin 1 4 x 1 1 2 55 1 2 NC Lock nut 56 1 2 NC x 1 1 2 carriage bolt Figure 30 Right Wing Installation Install Wing Cylinder amp Lock up Bar Center Section CD7464 1 Wing 4 Hydraulic cylinder 27 Washer 1 x 1 7 8 17 Spacer 1 40 1 2 NPT x 1 4 NPT 18 1 x 2 72 Clevis pin Reducer bushing 19 Wing lock up bar 41 1 4 NPT x 1 4 NPT 22 1 x 4 08 Clevis pin Restricted 23 Oylinder link 42 1 4 NPT x 1 4 NPT x 24 Cylinder link q se an 25 Spacer 3 4 afety pin 26 Lock up pin 1 x 5 66 1 4 x 1 1 2 Cotter pin Figure 31 Wing Cylinder amp Lock Up Bar Installation 1 Place two cylinder links 23 amp 24 on either side of cylinder lug on center section as shown align holes and insert clevis pin 22 NOTE Items 23 amp 24 must be installed with square corners on top and facing cylinder as shown Assembly 37 2 Slide spacer 17 and lock up bar 19 over clevis pin 22 on back side of cylinder lug amp secure with washer 27 and cotter pins 66 3 Attach base end o
65. ires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated PN 1006348 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 23 Split Rim Tire Servicing Rev 9 26 2008 MAN0707 5 30 2008 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for nor mal cutting conditions The cutter is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 72 Select a suitable working area A smooth hard surface such as concrete will make assembly much quicker Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompany ing text parts lists and exploded view drawings Complete the check list on page 45 when assembly is complete and cutter is delivered to the customer A WARNING W Before w
66. is pin 1 x 2 26 79 6185 1 4 x 2 1 4 Cotter pin 35 1863 1 Flat washer 74 1003689 Complete decal set 36 30068 3 4 NC x 2 1 2 HHCS GR5 75 1003679 Safety decal set 37 57798 3 4 Hardened flat washer 38 8424 3 4 x 2 x 3 8 Flat washer HHCS Hex Head Cap Screw Standard hardware obtain locally Rev 01 12 2010 MANO707 5 30 2008 Pa rts 49 MAIN FRAME ASSEMBLY REAR SECTION CD7463 50 Pa rts MANO707 5 30 2008 MAIN FRAME ASSEMBLY REAR SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027470 1 Center wheel yoke 21 we 1 Tire amp hub see page 63 2 57050 1 Access hole cover 29 14350 3 8 NC Flange lock nut 3 1027305 1 Spring arm 30 16148 5 16 NC x 3 4 Carriage bolt 4 19710 1 Compression spring 3 25 x 69 x 9 5 31 14139 5 16 NC Flange lock nut 5 10475 1 Hydraulic cylinder 3 1 2 see page 68 32 1003606 1 NC x 6 HHCS GR5 6 1003491 1 Attitude rod 33 34279 1 NC Lock nut 7 1004814 1 Transport lock up 34 3132 1 NC Hex nut 8 24098 1 1 1 4 Cylinder stroke control kit 35 1863 1 Flat washer optional 36 1282 1 4 NC x 1 2 Round head screw 9 23650 1 Ratchet adjustable link bundle 37 5288 1 4 NC Hex nut optional nn 40 11893 1 1 2x1 4 Pipe reducer bushing 10 1017143 1 SMV Mounting link 41 10290 1 1 4x1 4 Elbow w 1 16 restricter 11 62484 1 SMV Socket 42 8669 1 1 4x 1 4 x 156 Hose 12 1004251 1 SMV Bracket 53 23479 1 2 NC x 5 HHCS GR5 13 24611 1 SMV Emblem i 54 3489 1 2 NC x 3 HHCS GR5 15
67. ks and similar crops in preparation for tilling It may also be used to shred pruning in orchards groves and vineyards Each shredding operation may require a different set up Start with front edge of cutter high Adjust up or down as necessary with attitude rod Experiment until you obtain the results you want When shredding attitude is set check that the distance from the bottom rear edge of the wing to the ground matches the bottom edge of the rear center section to the ground With the cutting height and attitude estab lished adjust the driveline carrier bearing in the H frame to ensure the front driveline is parallel to the ground MANO707 5 30 2008 TRANSPORTING WARNING W Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop W Always attach safety chain to tractor drawbar when transporting unit m Never exceed 20 mph 32 2 km h during trans port W Never allow riders on power unit or attachment W Do notoperate PTO during transport m Do not operate or transport on steep slopes m Do not operate or transport equipment while under the influence of alcohol or dru
68. l controls and can stop tractor and cutter quickly in an emergency The operator should give complete undivided attention to operating tractor and cutter CUTTER OPERATION When beginning operation of the cutter make sure that all persons are in a safe location Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 1000 RPM for Q models Know how to stop the tractor and cutter quickly in an emergency Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 or 1000 RPM depending on model and maintain throughout cutting operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at proper RPM 540 or 1000 depending on model to maintain blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as
69. laced Remove snap ring 10 and shim 13 from front of housing 2 Remove input bearing 7 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 10 The castle nut 15 cotter pin 25 and hub are already removed with the stump jumper crossbar Remove the protective seal 8 and oil seal 18 Remove cotter pin 9 castle nut 14 and shim 17 from output shaft 4 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing Remove bottom bearing 26 by using a punch and hammer from the top outside the housing Support housing upside down top cover surface and remove bottom bearing 6 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth Inspect housing and caps for cracks or other damage Assembly Figure 13 1 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and
70. ler s Responsibility 45 racor BA Pre Delivery Dealer s Responsibility 45 Transporting Lock Up 17 DEALER SERVICE Center Section 17 Crossbar Wing 17 PE a OWNER SERVICE emova n Gearbox Maintenance Adjusting Slip Clutch 22 Seal Installation 25 Blades f Seal Replacement 25 Installation 21 Horizontal Shaft 26 Removal 21 Vertical Shaft 26 Sharpening 22 Gearbox Repair Blocking Method 19 Assembly 26 Lubrication Disassembly 26 Driveline 20 Reinstallation 27 Gearbox 20 Removal 26 Lubrication Points 20 Splitter Gearbox Repair _ Seasonal 21 Assembly 28 Shielding Repair 23 Check Gearbox for Leaks 29 Slip Clutch Adjustment 22 Disassembly 28 Reinstallation 20 P Removal from Cutter 28 Universal Joint PARTS Assembly 32 Disassembly 31 Parts Index 47 Repair 31 S G SAFETY GENERAL Blocking Method 19 ati Check Lists A ee Delivery Check List Dealer s Responsibility 45 Bolt T Chart 72 Pre Delivery Check List Dealers Responsibility 45 OE Orgue ar Pre Operation Check List Owner s Responsibility General Information 4 18 Introduction 2 Free Mower Safety Video Order Form 5 6 Obtaining Replacement Manuals 2 Safety amp Instructional Decals 11 12 13 Product Registration 2 Safety Rules 7 8 9 10 Specifications 4 Safety Symbols Explained 2 Table of Contents 3 Warranty Product 1 T Replacement Parts 50 TROUBLESHOOTING 24 74 Index MAN0707 5 30 2008 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Infor
71. lightly oiled before reassembling Insert both output bearings 6 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 4 through both bearings 6 until it rests against top bearing 6 5 Slide shim 16 over output shaft 4 Press gear 5 onto output shaft 4 and secure with shim 17 castle nut 14 and cotter pin 9 Apply grease to lower seal lips 18 and press seal 18 over output shaft 4 using a tube of the MAN0707 5 30 2008 10 11 12 13 14 15 correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Press protective seal 8 until seated flush with housing Verify that the seal 8 is seated correctly Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 13 and snap ring 10 Secure snap ring 11 on input shaft 3 if not already secure Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 Slide shim 12 over input shaft 3 and press bearing 7 onto input shaft 3 using a round tube of the correct diameter and a hand press Slide shim 13 over input shaft 3 and secure with snap ring 10 Check input shaft end flo
72. m 50 3 x 70 3 Shim Oil seal Vertical Shaft Oil seal Horizontal Shaft Cap Top cover Cap screw 8 mm x 16 8 8 Vent plug Cotter pin Washer Figure 13 Gearbox Dealer Service 27 MAN0707 5 30 2008 SPLITTER GEARBOX REPAIR Figure 14 Removal from Cutter 1 Disconnect and remove all drivelines from gearbox Remove the four cap screw and lock washers that secure gearbox to cutter and remove gearbox NOTE Gearbox is heavy do not attempt to move it without mechanical assistance Disassembly Center Shaft 1 2 Remove plug from side of gearbox and pour out the gear oil Remove seal 11 to be replaced from the front and rear of the center shaft 14 Remove snap ring 10 and shim 12 from the front and rear of the center shaft 14 Support gearbox in a hand press and push on the rear of the center shaft Remove bearing 13 from center shaft 14 Remove six cap screws 20 and top cover 21 from the gearbox housing Remove gear 17 and bearing 16 Snap ring 15 does not have to be removed from shaft 14 unless it is damaged Side Shaft 9 10 11 12 13 14 Remove seal 2 to be replaced from the output shaft 1 Remove snap ring 4 and shim 8 from output shaft 1 Support gearbox in hand press Using a punch through the front opening of the gearbox and push shaft 1 and bearing 5 out the backside of
73. m Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form v Select one VHS Format VHS01052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To loca
74. mation Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals AII units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW 180HD BW180HB BW 126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Geatbox DS1260 DSO1260 DS 1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD BW180LH TC R74 TC R68 TC R60 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 M commercial applications spindis RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD
75. mp cone 8 1 57338 57338 57338 57338 57338 57338 Protective seal 9 1 5 2 Cotter pin 3 16 x 2 10 2 57320 57320 57320 57320 57320 57320 Snap ring 85 UNI7437 11 1 57321 57321 57321 57321 57321 57321 Snap ring 50 UNI7435 12 1 57471 57471 57471 57471 57471 57471 Shim 45 3 x 2 5 13 2 57471 57471 57471 57471 57471 57471 Shim 70 3 x 84 7 14 1 57329 57329 57329 57329 57329 57329 Castle nut M40 x 1 5P 15 1 39323 39323 39323 39323 39323 39323 Castle nut M30 x 2 0P 16 1 57471 57471 57471 57471 57471 57471 Shim 50 3 x 70 3 17 1 57471 57471 57471 57471 57471 57471 Shim 40 3 x 61 7 x 1 18 1 39289 39289 39289 39289 39289 39289 Oil seal 50 x 90 x 10 19 1 57318 57318 57318 57318 57318 57318 Oil seal 45 x 85 x 10 20 1 57371 57371 57371 57371 57371 57371 Cap 22 1 57372 57372 57372 57372 57372 57372 Top cover 23 6 M8 x 16 GR8 8 HHCS 24 1 57057 57057 57057 57057 57057 57057 Dipstick 1 2 x 6 18 25 1 t i J Cotter pin 1 4 x 2 1 4 26 1 1024670 1024670 1024670 1024670 1024670 1024670 Washer 1 22 x 2 205 x 236 27 1 1005512 1005512 1005512 1005512 1005512 1005512 Gearbox repair kit Includes items 6 7 8 10 11 12 13 18 amp 19 a Crown gear placed on opposite end of input shaft Standard hardware obtain locally NS Not Serviced Rev 9 26 2008 MANO707 5 30 2008 Parts 57 CENTER DECK DRIVE ASSEMBLY CD6140 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1004933 1 Compl
76. ncorrect operating length and can result in personal injury or death BW Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Watch for hidden hazards on the terrain during operation W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation W Continuous operation while the clutch is slip ping could cause heat build up resulting in fire Adjust slip clutch pressure by tightening springs to the dimension shown in the Owner Service sec tion If clutch is set to minimum spring length replace the friction disks as shown m On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended BW180 SR Rev 12 10 2007 length of 28 1 4 718 mm from attaching point center to center MAINTENANCE m Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydra
77. nd up Left MA Meter SITES NER TC PEE Millimeter Male lulu DD et Mega Pascal Newton alere National Coarse INE veh p lan ake ka k cade dy kan keca der kya Fen kelaya b r Wek National Fine NPS National Pipe Straight Mechanical NPT iie iei iE aa National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM cl yn a nex ertet O Ring Boss Male m Pitch PB Ves YN dD DD r Power Beyond o ND TC Pounds per Square Inch eq EE Power Take Off repre DE EROR Quick Disconnect PRP aient renti rers eere kie Reo Right Hand ROPS aiiiar heia Roll Over Protective Structure RPM E TT Revolutions Per Minute Pe Right SSN Society of Automotive Engineers UNG ai ya ms Unified Coarse UNE iuit VU recor dak a Rada c av ba Unified Fine UNS N E e e e N Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 73 INDEX A O ADJUSTMENTS OPERATION Cutting Height 15 Connecting Cutter to Tractor 14 Slip Clutch 22 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 ASSEMBLY Hydraulic Connection 14 Dealer Set Up Instructions 33 Interference Check 15 Fill Gearboxes 33 Cutter Operation 16 Mowing Tips 16 Shredding 16 D Pre Operation Check List Owner s Responsibility DEALER CHECK LIST 18 Check Lists Unde tion 15 Delivery Dea
78. ng Driveline 1 Attach clutch shield 16 to wing gearbox using four cap screws 60 lock washers 64 and flat washers 63 Slide non clutch end of driveline 3 over wing gearbox shaft and align holes with groove Secure driveline to shaft using cap screws and lock nuts supplied with driveline Slide clutch end of driveline over splitter gearbox and secure using cap screws and lock nuts supplied with driveline Repeat process for left driveline BW126R only has right wing installed BW126L only has left wing installed 3 Driveline complete 16 Clutch shield 60 M8 x 1 25P x 20 mm HHCS 63 5 16 Flat washer 64 5 16 Lock washer Figure 35 Right Driveline Installation Install Hose Kit 1 Remove plug from rod end of each wing cylinder 2 With the wings in the down position and cylinder extended remove and reinstall the plugs from the base of the wing cylinders This will trap air behind the piston and help when lowering the wings Install reducer bushing and restricter elbow into cylinders Position elbow on center cylinder to point forward on wing cylinders point elbows to the center NOTE Make sure a breather fitting is installed in the rod end port of the wheel yoke cylinder 4 Attach hose to each elbow Assembly 39 Install Chain or Belt Shielding DANGER m Full chain shielding must be installed when operating in populated areas
79. ollow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Safety Rules continued on next page Safety 9 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Safety Rules continued from previous page W Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened W Do not handle blades with bare hands Careless or improper handling may result in serious injury W Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous E Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Never perform service or maintenance with engine running W Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by oper
80. or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 36 for Chain Shielding Installa tion Figure 38 and Figure 39 for Belt Shielding Installa tion NOTE Chain Shielding Install four two per wing 6 link chain sections 16 and four two per wing 4 link chain sections 18 to the wing skid shoes Secure with carriage bolts 19 and flange lock nuts 21 Front center chain plate Front right chain plate Front left chain plate Rear chain plate right Rear chain plate left 3 8 NC x 1 1 4 Carriage bolt 3 8 NC Flange lock nut CD7468A 1 Figure 36 Chain Shielding Installation Center Section 40 Assembly Rev 9 26 2008 MAN0707 5 30 2008 m 22 CD7469 1 16 18 21 5 Front wing chain plate inner 8 Rear wing chain plate 19 1 2 NC x 1 1 2 Carriage bolt 6 Front wing chain plate middle 16 5 16 Chain 6 link 21 1 2 NC Flange lock nut 7 Front wing chain plate ou
81. orking underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures W Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers A CAUTION W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Fill Gearboxes 1 Remove top and side plugs from gearbox 2 Fill gearbox with SAE 80W or 90W EP oil until it runs out of side level hole Install plug in the side hole and vented dipstick in the top 3 Allow oil to drain into the lower bearings and recheck oil level 4 Fill all gearboxes MANO707 5 30 2008 Install Attitude Rod 1 Insert attitude rod 6 under splitter gearbox support and through pivot casting in wheel yoke arm assembly The rod is a very tight fit use care to prevent thread damage during installation 2 Slide spacer 16 over rod and loosely install washer 35 and two nuts 34 Attitude Rod Length Small Aircraft Tires Beyond Nuts 34 Tongue
82. out removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth QD Lubricate gear shaft and seal lips A Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 2 4 Casting Pipe or tube must press at outer edge of seal CD1094 Incorrect Installation CD1092 Figure 12 Seal Installation Dealer Service 25 Vertical Shaft Seal Replacement Figure 13 1 Disconnect and remove the rear driveline from the gearbox Remove vent plug 24 and siphon gear lube from housing through this opening 3 Remove crossbar see page 30 4 Remove protective seal 8 and vertical shaft seal Remove and 18 Replace seal 18 with new seal Vertical seal should be recessed in housing Hori zontal seal 19 should be pressed flush with out side of housing NOTE Distortion to seal cage or
83. pin or collar slides freely and is seated firmly in tractor PTO spline groove A CAUTION m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate CONNECTING CUTTER TO TRACTOR NOTICE m For tractors with a 1 3 8 diameter PTO shaft the horizontal distance from the end of the tractor PTO shaft to the center of drawbar pin should be 14 for 540 rpm cutter and 16 for the 1000 rpm cut ters This will minimize joint knock and damage to drive components CD6136 8a Figure 1 Cutter to Tractor Connection 1 Attach cutter using a 1 1 2 clevis pin and clip 2 Attach safety tow chain 32 to drawbar support Leave enough slack for turning Figure 1 3 Connect cutter driveline to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 4 Attach driveline shield tether chain to tractor drawbar to prevent rotation NOTE CV driveline does not require a tether chain 5 Remove parking jack 29 from the tongue and attach it to the storage post on the front of the left wing NOTE Equal Angle D
84. r section and each wing to prevent wheel rotation Securely block all four corners of center section and each wing with jack stands Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength drawbar pin Keep children and bystanders away from storage area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 13 Check that all safety decals are installed and in good condition Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Check all lubrication points and grease as instructed in lubrication information Make sure 18 Operation the PTO slip joint is lubricated and that the gear box fluid levels are correct Set tractor PTO at correct rpm for your equip ment Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Check that all hardware is properly installed and secu
85. red Check cutting height and attitude adjustment Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Check that shields and guards are properly installed and in good condition Replace if dam aged Before starting engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Inspect rubber or chain shielding and replace any damaged rubber shield or missing links Make sure tractor 3 point lift links do not interfere with hydraulic hoses or driveline throughout full turning range MANO707 5 30 2008 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m Keep all persons away from operator control area while performing adj
86. respirator or filter mask where appropriate BH Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Safety Rules continued on next page Safety 7 SAFETY RULES WO ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4h Safety Rules continued from previous page m Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service W Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly in
87. rive Only With cutting height established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports MANO707 5 30 2008 14 Operation 3 Route the hose through the hose holder at the hitch and be sure the hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 4 Attach the hydraulic hose to the tractor 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driveline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning CV Driveline Turning Limits NOTICE m You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity drive line or damage will occur 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and turn as far right or left as possible 3 Shut engine off and try to connect CV driveline to
88. roduct if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or
89. s are not followed Explain to customer that when transporting the cutter the wing and center sections should be raised and their respective transport bars installed and pinned in place Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct that before going underneath to discon nect the driveline securely block up all corners with jack stands and to follow all instructions in the BLOCKING METHOD page 19 of the opera tors manual Explain that blocking up prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical compo nent failures Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Explain to customer that when towing on a public road to comply with all state and local light ing marking laws and to use a safety tow chain Dealer Check Lists 45 NOTES d 6 N otes MANO707 5 30 2008 WOODS PARTS INDEX BATWING Rotary Cutter BW180 3 BW180Q 3 BW126 3 BW126Q 3 MAIN FRAME ASSEMBLY FRONT SECTION REAR SECTION WING ASSEMBLY GEARBOX ASSEMBLY SPLITTER WING amp CENTER DRIVE ASSEMBLY CENTER
90. s on it being operated within the limitations as explained in this manual Be familiar with and follow all safety rules in the manual on the cutter and on the tractor The safe operation of this cutter is the responsibility of the operator who must be properly trained The opera tor should be familiar with the equipment and all safety practices before starting operation Read the safety information on page 7 through page 13 Recommended tractor ground speed for most condi tions is from 1 to 6 mph Always operate tractor PTO at 540 rpm on BW180 and BW126 on BW180Q and BW126Q operate PTO at 1 000 rpm DANGER W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property f this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING W Never allow children or untrained persons to operate equipment W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Make sure spring activated locking
91. stalled and in good condition Replace if damaged W Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged BH A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop m Always attach safety chain to tractor drawbar when transporting unit B Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Do not operate PTO during transport m Do not operate or transport on steep slopes B Do not operate or transport equipment while under the influence of alcohol or drugs B
92. t 10 to left side of center section as shown using two carriage bolts 56 and flange lock nuts 55 Attach SMV socket 11 to mounting bracket 10 using two carriage bolts 30 and lock nuts 31 3 Attach SMV emblem 13 to SMV bracket 12 using two round head cap screws 36 and hex nuts 37 Insert SMV bracket 12 and emblem 13 into socket 11 NO 0 11 12 13 17 18 19 20 30 31 36 37 40 41 42 53 55 56 66 36 Spring arm 13 Spring compression 3 25 x 69 x 9 5 Hydraulic cylinder 3 1 2 Transport lock up Ratchet SMV Mounting bracket SMV Socket SMV bracket SMV Emblem Spacer 1 Clevis pin 1 x 2 72 Clevis pin 1 x 4 58 Clevis pin 1 x 5 08 5 16 NC x 3 4 Carriage bolt N 5 16 NC Lock nut D 1 4 NC x 1 2 Round head screw 1 4 NC Hex nut 1 2 NPT x 1 4 NPT Reducer bushing 1 4 NPT x 1 4 NPT Restricted 1 4 NPT x 1 4 NPT x 156 Hose 1 2 NC x 5 HHCS GR5 1 2 NC Lock nut 1 2 NC x 1 1 2 Carriage bolt Cotter pin 1 4 x 1 1 2 CD7463 2 Figure 25 Spring Arm and Cylinder Installation 34 Assembly Rev 9 26 2008 MAN0707 5 30 2008 Install Wheel and Hub 1 Insert wheel hub into outside of wheel yoke arm 1 and align holes 2 Secure into position using cap screw 54 and flanged lock nut 55 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim
93. te your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death W If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON BW180 SR Rev 12 10 2007 TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause
94. ter spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts e Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer e Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Owner Service 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Incorrect blade direction Sharpen blades Replace blades Replace in pairs only Set at rated PTO speed Reduce ground speed Check drive shaft connection Check gearbox Repair gearbox Adjust clutch Check to be sure blade edge is correct for direction of rotation Streaks or ragged cut Broken or worn blades Attitude incorrect Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Level machine Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit
95. ter 18 5 16 Chain 4 link 22 3 8 NC x 1 1 4 Carriage bolt 23 3 8 NC Flange lock nut Figure 37 Chain Shielding Installation Right Wing Shown MAN0707 5 30 2008 A SS e m bly 4 1 Front center belt shield plate Front right belt shield plate Front left belt shield plate Bent link 25 x 1 72 x 13 00 Bent link 25 x 9 25 x 9 50 Rubber shield 25 x 8 75 x 40 76 Rubber shield 25 x 9 25 x 28 00 Rubber shield 25 x 9 25 x 18 25 9 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flange lock nut CD7470 1 CD7471 1 Front wing belt shield plate inside Front wing belt shield plate middle Front wing belt shield plate outer Bent link 25 x 1 72 x 13 00 Rubber belt 25 x 8 75 x 31 11 Rubber belt 25 x 8 75 x 53 87 Rubber belt 25 x 9 25 x 34 00 1 2 NC x 1 1 2 Carriage bolt GR5 1 2 NC Flange lock nut 9 8 NC x 1 1 4 Carriage bolt GR5 3 8 NC Flange lock nut Figure 39 Belt Shielding Installation Right Wing 42 Assembly MAN0707 5 30 2008 CD7472 N 9 1 Weight box 750 Ibs 29 3 8 NC Flange lock nut 2 Brace 30 3 8 Flat washer 3 Skid shoe 31 3 8 Lock washer 4 Mounting plate 32 3 8 NC x 1 1 4 Self tapping screw 6 Sleeve 1 25 x 1 5 x 3 40 34 Clevis pin 1 x 2 26 15 Hinge pin 35 1 Flat washer 27 Washer 1 x 1 1 8 x 1 4 37 Spring pin 1 4 x 1 1 2 28 3 8 NC x 1 1 4 HHCS GR5 66 Cotter p
96. tion improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be li
97. ual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
98. ulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before working underneath disconnect driveline from tractor lower wings to ground raise cutter and pin transport bar in raised position Attach park ing jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death F
99. ustments service or maintenance m Before working underneath disconnect drive line from tractor lower wings to ground raise cut ter and pin transport bar in raised position Attach parking jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from dropping due to hydraulic leak down hydrau lic system failure or mechanical component fail ure W Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death W Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Never perform service or maintenance with engine running A CAUTION W If you do not understand any part of this manual and need assistance see your dealer W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MAN0707 5 30 2008 BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures A WARNING m Before
100. ut Oylinder tie rod 1 2 Pipe plug or 1 2 x 1 4 Pipe reducer bushing Cylinder butt end HYDRAULIC CYLINDERS Wing 3x10 REF PART 9 923 10 1631 11 11893 11 11975 12 NS 15 T 16 23549 17 6698 18 23550 19 NS 20 1031166 20 Center 3 5x8 PART QTY 923 1631 11975 NS 23549 6698 23550 4 DESCRIPTION 1 4 x 1 3 4 Cotter pin 1 x 3 5 8 Clevis pin 1 2 x 1 4 Pipe reducer bushing or 1 2 NPT Vent plug Cylinder barrel Tie rod nut Hydraulic cylinder rod clevis 3 8 NC Lock nut 3 8 NC x 1 1 2 Socket head cap screw Hydraulic cylinder rod 3 x 10 Hydraulic cylinder Wing 3 1 2 x 8 Hydraulic cylinder w breather complete Center Obtain Locally Not used on this cylinder Included in seal kit Not sold separately Rev 10 19 2009 MANO707 5 30 2008 HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylinder rod contains items 2 5 1 1 2 Segment 1 1 4 Segment 1 Segment 3 4 Segment S a fk wo N _ N DB1673 Q l o REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 4 24879 1 Crossbar puller pad assembly 1 19914 2 Crossbar puller clevis 5 24876 1 Crossbar puller tube assembly 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 6 24881 1 Crossbar puller screw assembly 3 230 4 5 8 NC Hex nut 7 24885 4 Crossbar puller link Standard hardware obtain locally MANO7
101. ve the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available MANO707 5 30 2008 Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 9 Split Rim Tire Servicing CLEANING After Each Use e Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts e Replace any safety decals that are missing or not readable Periodically or Before Extended Storage e Clean large debris such as clumps of dirt grass crop residue etc from machine e Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as wa
102. x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations SN Lock Washer LA EN VA N i y Q 2 9 0 O a fo V o 9 8 9 00 72 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 50008 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG EE Agriculture ASABE gti American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATE 4ye A elin dete Automatic Transmission Fluid BSPP see E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise CW kek klan Clockwise Fu ETE Female Ed debite ruote Rr e ER MSN Full Thread G ah kek ka na Gauge GRIS elo scisco iti ied Grade 5 etc FIGS ED Hex Head Cap Screw EL aic na bizana t de deae pa vaka kak kud VE e kk YAZ Heat Treated Tez Joint Industry Council 37 Degree Flare HMM Left Ha

Woods Equipment BW126-3 Brush Cutter User Manual

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