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Woods Equipment BB8400X Brush Cutter User Manual

1. 42 RUBBER SHIELDING STANDARD 000000 eee 43 CHECK CHAIN ASSEMBLY OPTIONAL sees 43 CROSSBAR PULLER OPTIONAL Va 44 FRONT OR REAR BAFFLE OPTIONAL LL 44 Rev 4 24 2009 MANO680 11 30 2007 P ar t S 3 5 BB6000X BB7200X amp BB8400X ASSEMBLY LAS 1VO3G ALATdNOD 89 LAS 1W03G A13JVS 29 G Sorzdo e PS Rev 10 24 2008 MANO680 11 30 2007 36 Parts BB6000X BB7200X amp BB8400X PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 00 1 Deck Weldment 82 35124 2 7 16x2 Klik pin 2 57050 1 Blade Access Cover 33 57312 1 Dipstick 3 57040 1 Tailwheel Weldment 34 14350 3 8 NC Flange lock nut 4 57118 1 Right Skid BB6000X 35 902 5 8 NC x 2 HHCS GR5 4 57048 1 Right Skid BB7200X 36 19025 5 8 NC Flanged lock nut 4 57078 1 Right Skid BB8400X 37 5607 5 8 NC x 1 1 2 Carriage bolt GR5 5 57119 1 Left Skid BB6000X 38 2855 5 8 NC x 2 Carriage bolt GR5 5 57049 1 Left Skid BB7200X BB6000X BB7200X 5 57079 1 Left Skid BB8400X 38 5836 5 8 NC x 2 1 2 Carriage bolt GR5 6 57134 2 A Frame Arm BB6000X BB7200X BB8400X 6 1024631 2 A Frame Arm BB8400X 39 692 5 8 Flat washer 7 57130 1 Break Link 40 57096 Washer 1 03 x 2 0 x 38 8 57135 2 Lift Arm BB6000X 41 23638 5 8 NC x 7 HHCS GR5 8 57136 2 Lift Arm BB7200X 42 986 5 8 NC x 2 3 4 HHCS GR5 8 1002047 2 Lift Arm BB8400X 43 854 1 2 Flat washer 9 57133 2 Link 50 x 2 0 x 4 48 44 5621
2. VUN UN SeOL e Ics KO BB6000X BB7200X BB8400X WOODS BRUSHBULL ROTARY CUTTER 0890NVIN TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanica
3. FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times GUARD MISSING DO NOT OPERATE 33347E A DANGER Buckle Up Keep seat belt securely fastened Securely blocking prevents eguipment from dropping from hydraulic leakdown hydraulic system failures or mechanical component failures A WARNING DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause eguipment failure and personal injury 1006681 Safety 11 MANO680 11 30 2007 OPERATION The operator is responsible for the safe operation of the cutter The operator must be properly trained Operators should be familiar with the cutter the tractor and all safety practices before starting operation Read the safety rules and safety decals on page 7 to page 11 Be sure to complete the Pre Operation Check List on page 16 before operating this cutter This heavy duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from 2 to 5 mph m Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage propertv e If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m e This shi
4. 1 2 NC x 2 3 4 HHCS GR5 10 57095 1 Sleeve 64 x 1 0 x 2 6 45 11900 1 2 NC Flanged lock nut BB6000X BB7200X 46 15087 1 NC x 9 0 HHCS GR5 10 1001520 1 Sleeve 64 x 1 0 x 2 33 BB8400X 47 1386 1 NC Jam nut 11 66661 1 Sleeve 628 x 1 0 x 1 25 48 34279 1 NC Lock nut 12 67222 2 Sleeve 5 8 x 1 x 43 64 49 2370 Washer 1 62 x 8x 18 BB6000X BB7200X 50 12889 O Ring 3 32 x 1 9 16 OD 12 12313 2 Sleeve 5 8 x 1 x 13 16 BB8400X 51 12881 Washer cap 13 1001519 2 Sleeve 5 8x 1x1 52 4674 3 8 x 2 Spirol pin 14 15573 1 Sleeve 1 0ID x 1 250D x 5 81 53 12296 1 4 28 Grease fitting 15 15575 1 Sleeve 1 25ID x 1 5OD x 1 86 54 57308 M36 x 3 Castle nut 16 15574 1 Sleeve 1 25ID x 1 5OD x 903 55 6185 1 4 x 2 1 4 Cotter pin 17 12577 1 4x8 Tire w Rim 5 wide 56 6100 1 2 NC x 1 1 4 HHCS GR5 18 15277 1 Wheel Hub Assembly 57 30068 3 4 NC x 2 1 2 HHCS GR5 includes 18b 18c amp 18d 58 57798 3 4 Hardened flat washer 18a 15591 1 Wheel hub w cups includes 18d 59 302207 3 4 NC Flange lock nut 18b 314 2 Sealfor 1 1 2 shaft 60 57262 12mm x 1 75P x 65mm HHCS 18c 310 2 Bearing cone 61 57261 12mm x 1 75P Hex lock nut 18d 309 2 Bearing cup 62 35155 5 16 Flat washer 19 15580 1 Tailwheel Clevis Weldment 63 2472 5 16 Lock washer 20 1024136 1 Crossbar Assembly 64 24801 M8 x 1 25 x 20mm HHCS BB6000X BB7200X 65 24409 5 16 NC x 1 Carriage bolt 20 1024139 1 Crossbar Assembly BB8400X 66 4529 5 16 NC Hex nut 21 57099KT 1 Blade Kit BB6000X 67 15358 1 Safety d
5. 10 and shim 13 from input 11 12 13 14 15 shaft 3 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 Remove six cap screws 23 and top cover 22 from housing Remove gear 1 from inside housing Remove oil seal 19 from front of housing to be replaced Remove snap ring 10 and shim 13 from front of housing 2 Remove input bearing 7 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 10 The castle nut 15 9 ga wire 25 and hub are already removed with the stump jumper crossbar Remove the protective seal 8 and oil seal 18 Remove cotter pin 9 castle nut 14 and washer 17 from output shaft 4 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing Remove bottom bearing 6 by using a punch and hammer from the top outside the housing Support housing upside down top cover surface and remove second bearing 6 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side 24 Dealer Service 16 17 Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Res
6. OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 4 Casting Pipe or tube must press at outer edge of seal Figure 17 Seal Installation MANO680 11 30 2007 5 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Vertical Shaft Repair Refer to Figure 18 6 Remove and replace any seal damaged in 1 Disconnect and remove the driveline from the installation gearbox 2 Remove vent plug 24 and siphon gear lube from Horizontal Shaft Leak Repair housing through this opening Refer to Figure 18 3 Remove crossbar see Crossbar Removal page 25 1 Disconnect and remove the driveline from the gearbox Remove protective seal 8 and vertical shaft seal 18 Replace seal 18 with new seal see Seal Replacement page 22 Vertical seal should be recessed in housing Hori zontal seal 19 should be pressed flush with out side of housing NOTE Distortion to seal cage or dam
7. or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from MANO680 11 30 2007 escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m The optional chain shielding assemblies are ready for installation when you receive them 1 Refer to Front amp Rear Chain Shielding page 42 and attach as shown by inserting the bolts from inside the cutter frame out through the shielding 2 Install hardware as shown in the parts drawing Install Rubber Deflector 1 Attach rubber deflector 1 and link 2 to front of cutter using carriage bolts 3 and flange lock nuts 4 2 Insert bolts from inside the cutter frame out through the shielding 1 Rubber deflector 2 Link 3 3 8 NC 1 Carriage bolt 4 3 8 NC Flange lock nut Figure 33 Rubber Deflector Installation FILL GEARBOX NOTICE m Gearbox is not filled at the factory Prior to delivery to customer make sure gearbox is filled only half full with 80W or 90W API GL 4 or GL 5 gear lube Use side hole
8. 8 1 2NFx1 HHCS GR5 2 12881 2 Washer T160 etc w cap 15 1386 2 1 NC Jam nut 3 12889 2 3 32 x 1 9 16 OD O ring 16 34279 2 1 NC Lock nut M LIO A Wa ONS KAN 17 11854 4 5 8NCx2 1 2 HHCS GR8 5 4674 2 3 8x2 Spirol pin 18 19025 4 5 8 NCFlangelocknut 6 15580 2 Tailwheelclevis 19 314 2 Sealfor1 1 2 shaft 7 15087 2 1NCx9 0 HHCS GR5 20 310 2 Bearing cone 8 15573 2 Sleeve 1 0 ID x 1 25 OD x 5 81 N 21 309 2 Bearing cup 9 15575 2 Sleeve 1 25 ID x 1 50 OD x 1 86 i b 22 15277 2 Wheel hub assembly 10 15591 2 Wheel hub assembly includes item 21 includes items 19 20 amp 21 11 15574 2 Sleeve 1 25 ID x 1 50 OD x 903 12 12577 2 4x8 Tire w rim 5 wide HHCS Hex head cap screw 13 8555 8 1 2 Lock washer Standard Hardware Obtain Locally Rev 4 24 2009 MANO680 11 30 2007 P ar ts 4 1 FRONT amp REAR CHAIN SHIELDING OPTIONAL REF QTY BB6000X 1 1 57143 2 1 57144 3 2 1003645 4 A R 5496 6 1 57142 7 1 57141 8 2 57138 9 A R 4069 10 16 6697 11 16 14350 42 Parts BB7200X 57090 57091 1007850 5496 57088 57089 57085 4069 6697 14350 BB8400X 1023048 1023047 1007851 5496 57125 57149 57146 4069 6697 14350 A R CD5752 DESCRIPTION Right front chain plate Left front chain plate 243 Dia bent pin front 5 16 7 Link chain front Right rear chain plate Left rear chain plate 243 Dia rolled bent pin rear 5 16 4 Link chain rear 3 8 NC x 1 Carriage bolt 3 8 NC Flange hex nut Stan
9. Joint Industry Council 37 Degree Flare BH wn Left Hand A eet Left A E E A EAA UNN NAME KNENNUIEN HENKEN K NTTASEN Meter EMI cape Er KEAE AS ooo anne SHAN aa Millimeter ML spas cust s t ooe rete B a alle Macedonian Male MPd A Mega Pascal Ni ise H a Seay Newton err National Coarse D dem National Fine NPSM National Pipe Straight Mechanical NIP ia bieb bi g as dieti National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM ient oce em O Ring Boss Male Pitch PAD Ver a Ed Power Beyond rp Pounds per Square Inch Eo Power Take Off elo iE Quick Disconnect HEIL T Right Hand ROPBS iren Roll Over Protective Structure RPM iecit kan fen fen Revolutions Per Minute A i A a Ead ere o papa ed yet Right SAE ia kiebi Societv of Automotive Engineers UNG A Unified Coarse UNF m Unified Fine UNS Unified Special 46 Appendix Bolt Torque amp Size Charts Rev 3 28 2007 ASSEMBLY Dealer Set up Instructions 29 Fill Gearbox 31 Install Safety Shielding Install Optional Chain Shielding 31 Install Rubber Deflector 31 Optional Equipment Baffle Kit Installation 32 Check Chain Installation 33 Dual Tailwheel Installation 33 DEALER CHECK LISTS Delivery Check List Dealer s Responsibility 34 Pre Delivery Check List Dealer s Responsibility 34 DEALER SERVICE Crossbar Installation 26 Crossbar Removal 25 Gearbox Maintenance 22 Horizontal Shaft Leak Repair 23 Se
10. Rear of Cutter to Improve Distribution Baffles located in the front of cutter Push end of baffle against cutter side frame drill hole through side frame using hole in baffle as a guide Secure baffle to side frame using carriage bolts 3 and flange lock nuts 4 Baffle located in the rear of cutter Secure baffle to side frame using carriage bolts 3 and flange lock nuts 4 NOTE Mounting brackets must be welded to the deck screws alone will not be enough to hold mounting brackets in place Weld mounting brackets to bottom of deck Weld solid on three sides View from Bottom of Cutter CD7406 Figure 34 Baffle Installation 32 Assembly MANO680 11 30 2007 DUAL TAILWHEEL INSTALLATION CHECK CHAIN INSTALLATION BB7200X BB8400X OPTIONAL OPTIONAL 1 Attach dual tailwheel 1 to main frame D using Check chains are used to carry the front of cutter at a position A and desired height location as shown in set height See Figure 36 Figure 9 1 Thread check chains 3 through check chain 2 Secure with cap screws 17 and hex nuts 18 bracket 2 3 Torque hardware to 175 Ibs ft 2 Attach lower end of check chain 3 to mast plate 9 with bolt 6 washer 7 and nut 8 3 Attach keyhole brackets 2 to each side of tractor top link bracket 10 with bolt 4 and nut 5 A Top Link Bracket Dual tailwheel 5 8 NC x 2 1 2 HHCS 5 8 Flange
11. avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer m Make sure attachment is properly secured adjusted and in good operating condition Single Spindle HD Rev 9 15 2006 m Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened B Do not handle blades with bare hands Careless or improper handling may result in serious injury B Your dealer can supply genuine replacement blades Substitu
12. caps screws Tighten hardware 3 Install mounting pins as shown in Figure 4 for correct hitch configuration Category II and III for BB8400X 1 CAT II No adjustment is required 2 CAT Ill Remove hardware securing lift arms to mounting lugs Move lift arms forward to second holes and insert cap screws Tighten hardware 3 Install mounting pins as shown in Figure 4 for correct hitch configuration BB6000X BB7200X CAT II Position CAT Position BB8400X Figure 3 Left Rail Mounting Lug MANO680 11 30 2007 BB6000X 8 BB7200X A CATI BB8400X A CATII B CATIII CD7331 2 Figure 4 Mounting Pin Installation DRIVELINE ADJUSTMENT NOTICE m Avoid contact with driveline when raising cut ter m Make sure driveline will not bottom out at the shortest length and that it has at least 1 3 overlap at the longest length m With cutter adjusted to transport position set upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised Attach the cutter to the tractor 3 point hitch or quick hitch if available Do not attach driveline Raise and lower cutter to determine maximum and minimum dis tance between the tractor PTO shaft and the gearbox input shaft If the distance is too large the driveline will be too short for proper engagement If distance is too small the driveline may bottom out in operation and damage the cutter or tractor The dr
13. control area while performing adjustments service or maintenance A CAUTION M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent 22 Dealer Service Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation Refer to Figure 17 NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter
14. in Figure 26 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 26 Remove Bearing Cups MANO680 11 30 2007 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 27 Install snap ring and repeat on opposite cup Repeat Step 1 amp Step 2 to install remaining cups in remaining yoke Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction CD1389 Figure 27 Install Bearing Cups Dealer Service 27 NOTES 28 Dealer Service aide DEBER ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the Woods dealer If should be delivered to t
15. pivot tube Tailwheel Plastic shield bearings 10 hrs Figure 11 Jackstand Placement amp Lubrication Points LUBRICATION INFORMATION Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 11 for lubrication points and frequency or lubrication based on normal operating conditions Severe or unusual conditions may require more fre quent lubrication Owner Service 17 Gearbox Lubrication For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or 5 in gearboxes Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves ove
16. 2 mm x 1 25P Nylok lock nut 12mm x 65 mm GR8 8 HHCS 12 mm x 1 5P Nylok lock nut Figure 12 Slip Clutch Assembly 18 Owner Service MANO680 11 30 2007 BLADE SERVICE Blade Removal Blade pin Blade Crossbar assembly 18ga x 1 1 2 Shim 20ga x 1 1 2 Shim Key hole plate Blade pin lock clip 1 2 x 1 1 4 Cap screw GR5 1 2 3 4 5 6 7 8 Figure 13 Blade Assembly NOTICE m If blade pin 1 is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage 1 Disconnect driveline from tractor PTO 2 Raise cutter and block securely see Figure 11 3 Open blade access cover and align crossbar assembly 3 with blade access hole in the cutter frame Remove cap screw 8 blade pin lock clip 7 keyhole plate 6 and shims 5 amp 4 Carefully drive blade pin out of crossbar 4 Rotate crossbar and repeat for opposite blade MANO680 11 30 2007 Blade Installation Refer to Figure 13 A CAUTION B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE m Crossbar rotation is counterclockwise when looking down on cutter Be sure to install blade cut ting edge to lead in counterclockwise rotation m Always replace or sharpen both blades at the same time 1 Inspect blade pin 1 for nicks or gouges and if you find any repl
17. 22CD S25CD S27CD 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C ost commercial applications Blade RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 Rust through BW180HB BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 10 years DSO1260 DS1440 TS1680 3 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not m
18. 4 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16 x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22 x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations N Lock Washer N N on sde s 00 0 yy 10 to Oy af o POW Oy VNAO 06D sor Bolt Torque amp Size Charts Rev 3 28 2007 A p p en a IX 4 5 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS 1a E a ne E Agriculture ASABE reunirase American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATE Automatic Transmission Fluid BSP Pik iste cect eases British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male c i minska i imentee n Constant Velocity GEW Pc Counter Clockwise e HE Clockwise nsns c DIUI M EE E Female RA Full Thread GA i it f Gauge GR 5 CC i ai Grade 5 etc HACS CP Hex Head Cap Screw e Heat Treated JO teens
19. 6000X Gear crown 22T M8 0 BB7200X Gear crown 21T M7 8 BB8400X Bearing cup amp cone Oil seal 45 x 85 x 10 Input shaft Snap ring 85 x 88 5 x 3 Shim 70 3 x 84 7 57471 kit Snap ring 50 x 47 x 2 Castle nut M40 x 1 5 Shim 5033 x 70 3 57471 kit Bearing cup amp cone Seal protector MANO680 11 30 2007 REF PART 12 57452 1 12 1025612 1 13 57453 1 14 57454 1 15 16 57371 1 17 57455 1 17 57447 1 18 57456 1 19 57471 1 20 57457 1 20 1025613 1 s 24 22 27326 23 57308 1 24 6185 25 57312 1 QTY DESCRIPTION Dust lip 60 x 110 x 10 BB6000X BB7200X Dust lip 60 x 110 x 12 BB8400X Bearing cup amp cone Output shaft B5 x 60 Cotter pin Oil cap 80 x 10 Gear pinion 15T M7 25 BB6000X Gear pinion 16T M8 0 BB7200X Shim 45 3 x 65 3 x 2 5 Shim 40 3 x 61 7 57471 kit Cover BB6000X BB7200X Cover BB8400X M10 x 14 GR8 8 HHCS BB6000X BB7200X M8 x 25 GR8 8 HHCS BB8400X 3 8 NPT Solid plug Castle nut M36 x 3 1 4 x 2 1 4 Cotter pin Dipstick HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 39 SLIP CLUTCH DRIVE ASSEMBLY 14 CD5777 REF PART QTY A N O 0 BR O N 13 14 15 16 17 18 20 21 57419 57422 40563 40566 40765 40750 40752 44676 40751 57421 40766 40777 18864 33347 40778 40767 40779 40758 40727 1 D a a az az lt NPN N DESCRI
20. CATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com Wesyv a WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 PART NO MANO680 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 800 319 6637 tel 800 399 6637 fax Ww frre www WoodsEquipment com A dl Sul Fhe 2007 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice
21. Do not estimate CD1564 Figure 1 Tractor Stability CONNECTING CUTTER TO TRACTOR A WARNING m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Make sure driveline will not bottom out at the shortest length and that it has at least 1 3 overlap at the longest length m With cutter adjusted to transport position set upper stop on tractor lift guadrant to prevent cutter from contacting the driveline when being raised 1 Attach tractor 3 point lift arms to category or category II Cat II or Cat III for BB8400X side of hitch pins 5 and secure 2 Attach tractor top link 1 to cutter top link attachment point 2 See Figure 2 3 Raise cutter to transport position and adjust tractor top link until cutter is level in this position 4 Adjust the tractor lower 3 point arm anti sway devices to prevent cutter from swinging side to side during transport 5 Adjust tractor drawbar so that it will not interfere with cutter or driveline MANO680 11 30 2007 Tractor top link Cutter top link attachment point Hitch pin CD7331 1 Figure 2 Cutter to Tractor Connection QUICK HITCH SET UP Refer to Figure 3 and Figure 4 Category and II for BB6000X BB7200X 1 CAT I No adjustment is required 2 CAT Il Remove hardware securing lift arms to mounting lugs Move lift arms forward to second holes and insert
22. HHCS GR5 3 4 5 8 NC Hex nut 1 24876 1 Crossbar puller tube assembly 24881 1 24885 4 Crossbar puller link Standard hardware obtain locally Crossbar puller screw assembly N Oo oO BAFFLE KIT OPTIONAL View from Bottom of Cutter 2 921 64 3 A B R i JE Sn hee JA REF PART QTY DESCRIPTION y 0 Inside Face of 2 N A 1019865 1 Baffle kit complete BB6000X Front Frame L A N Or 4 jzid A 1019866 1 Baffle kit complete BB7200X Bracket Location eii 3 or for Baffle in Front v 1019867 Baffle kit complete BB8400X of Cutter to Reduce Blowout N e A 1 1 1004132 1 Baffle BB6000X or 1 1004133 1 Baffle BB7200X or 1 1004134 1 Baffle BB8400X 2 1002046 1 3 1 4 1 Mounting bracket 4 3 6697 3 8 NC x 1 Carriage bolt GR5 Bracket Location 14 x 8 NC Fl itk for Baffle in Rear 2 00 1 994 d ange oek Qut of Cutter to Improve 4 Distributi C 2 i Istribution 3 Standard hardware obtain locally A D CD7406 44 P arts MANO680 11 30 2007 application Fasteners must always be replaced with the same grade as specified in the manual parts list BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric har
23. N ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany BMP 2606 South Illinois Route 2 EK CENTRAL FABRI
24. PTION Complete 540 RPM drive assembly BB6000X Complete 540 RPM drive assembly BB7200X BB8400X Yoke 1 3 8 6 Spline ASG Cross and bearing Spring pin 10 X 90 mm Inboard yoke S4 Inner profile S4 Outer profile amp sleeve S5 Inboard yoke S5 Friction clutch 1340 1 3 4 20 spline Bearing ring SC25 Anti rotation chain Decal danger rotating driveline Decal danger guard missing Screw Support bearing Grease fitting Slide lock collar repair kit Outer guard half BB6000X 40 Parts REF PART QTY 21 22 22 23 23 24 24 31 32 33 34 35 36 37 38 39 40 41 42 57270 57273 57271 40754 57423 57420 57424 57441 57432 57442 57443 57256 57257 57263 57258 57265 57264 57262 57261 i i N PRN O 0 O O a s A lt DESCRIPTION Outer guard half BB7200X BB8400X Inner guard half BB6000X Inner guard half BB7200X BB8400X Male drive half complete BB6000X Male drive half complete BB7200X BB8400X Female drive half complete BB6000X Female drive half complete BB7200X BB8400X Flange yoke Friction disc Hub 1 3 4 20 I C SN Drive plate Drive plate SN Thrust plate M12 x 115 mm Hex head cap screw Spring Flat washer M12 Hex nut M12 x 65 mm Hex head cap screw M12 Hex nut MANO680 11 30 2007 BB7200X amp BB8400X DUAL TAILWHEEL OPTIONAL CD5764 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 57101 1 Dualtailwheel assembly 14 4119
25. Pattern O NES d X Maintain Corner a CD1257 2 f Figure 14 Blade Sharpening SHIELDING REPAIR A DANGER m Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property e If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing 20 Owner Service condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Rear Band Inspect rear band each day of operation replace if bent cracked or broken Rubber Shielding Inspect rubber shielding each day of operation and replace if cracked or broken Chain Shielding Optional Inspect chain shielding each day of operation and replace any broken or missing chains as required CLEANING CUTTER After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from
26. Spindle Number of Blades SPECIFICATIONS Bl des sakot Sataa A IL Re sex R EAA Heat Treated Alloy Steel Blade Rotation 00 CCW Tractor PTO TDI Fra pis tokiii be er EPIO SMES AUKENI i 4 dae 540 Universal Drive sno Eee RH Ra Category 5 Cutter Frame Thickness 2 eee 1 4 Tallwheel vices ha eee eee Waite eeu e me EP 5 x 16 Specification BB6000X BB7200X BB8400X Cutting Width 60 72 84 Overall Width 67 5 79 5 91 5 Weight Approximate Ibs 1300 Ibs 1500 lbs 1790 Ibs Blade Speed Feet per minute 13 575 13 950 14 250 Gearbox 1 1 6 1 1 37 1 1 2 Recommended Maximum Tractor HP 40 150 50 150 65 150 3 Point Hitch l I 1 11 IL III operating conditions However through experience A WARNING and these instructions you should be able to develop m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction procedures suitable to your particular situa
27. TOR PTO To Install Pull locking collar back and at the same time push driveline onto tractor PTO shaft until locking device engages To Remove Hold driveline into position pull locking collar back and slide driveline off tractor PTO shaft Figure 10 Lock Collar Operation 15 OPERATING TECHNIQUE 1 Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 rpm Know how to stop the tractor and cutter quickly in an emergency 2 Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 rpm and maintain throughout cutting operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur 3 Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed 4 Always operate tractor PTO at 540 rpm to maintain proper blade speed and to produce a clean cut 5 Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as
28. ace the blade pin 2 Insert blade pin through the blade Blade should swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar assembly 3 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is away from cutter 4 Insert blade pin 1 through blade Push blade pin through crossbar 5 Install shims 4 amp 5 over blade pin NOTE Only use enough shims to allow keyhole plate 6 to slide into blade pin groove 6 Install blade clip 7 over keyhole plate and into blade pin groove 7 Secure into position with cap screw 8 Torque cap screw to 85 lbs ft 8 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Keep any spacers not used in the installation as replace ments or for future installation Owner Service 19 Blade Sharpening NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original
29. age to seal lip will cause seal to leak Remove vent plug 24 and siphon gear lube from housing through this opening If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one refer to Seal Replacement page 22 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Crown gear Gearbox housing Input shaft Output shaft Gear pinion Bearing Input bearing Protective seal Cotter pin Snap ring Snap ring Shim 45 3 x 2 5 Shim 70 3 x 84 7 Nut Castle nut Shim 50 3 x 70 3 Shim Oil seal Vertical Shaft Oil seal Horizontal Shaft Cap Top cover Cap screw 8 mm x 16 8 8 Vent plug Cotter pin Washer O N 0 0 s O N Figure 18 Gearbox Assembly Dealer Service 23 MANO680 11 30 2007 GEARBOX REPAIR Remove Gearbox from Cutter Refer to Figure 18 1 Disconnect and remove the rear driveline from the gearbox Remove breather level plug 24 and siphon gear lube from housing through this opening Remove 9 ga wire and nut from vertical shaft and remove crossbar see Crossbar Removal page 25 Remove the six bolts that attach gearbox to cutter and remove gearbox Disassemble Gearbox Refer to Figure 18 1 Remove plug from side of gearbox and pour out gear oil 2 Remove oil cap 20 to be replaced 3 Remove snap ring
30. al Installation 22 Seal Replacement 22 Vertical Shaft Repair 23 Gearbox Repair Assemble Gearbox 24 Disassemble Gearbox 24 Reinstall Gearbox 25 Remove Gearbox from Cutter 24 Universal Joint Repair U Joint Assembly 27 U Joint Disassembly 26 U Joint Repair 26 GENERAL Abbreviations 46 Bolt Size Chart 46 Bolt Torque Chart 45 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Specifications 4 Table of Contents 3 Warranty Product 74 Replacement Parts 75 MANO680 11 30 2007 INDEX OPERATION Check Chain Adjustment 15 Connecting Cutter to Tractor 12 Cutting Height Adjustment 15 Driveline Adjustment 13 Shortening Driveline 14 Driveline Interference Check 15 Operating Technique 16 Pre Operation Check List Owner s Responsibility 16 Quick Hitch Set Up Category and II BB6000X BB7200X 13 Category II and III BB8400X 13 Shredding Material 16 Tractor Stability 12 OWNER SERVICE Blade Service Blade Installation 19 Blade Removal 19 Blade Sharpening 20 Blocking Method 17 Cleaning Cutter After Each Use 20 Periodically or Before Extended Storage 20 Lubrication Information 17 Driveline Lubrication 18 Gearbox Lubrication 18 Shielding Repair Chain Shielding Optional 20 Rear Band 20 Rubber Shielding 20 Slip Clutch Adjustment 18 PARTS Parts Index 35 SAFETY Blocking Method 17 Check Lists Delivery Dealer s Responsibility 34 Pre Delivery Dealer s Responsibility 34 Pre Operation Owner s Res
31. anufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods
32. before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition Operate mower from tractor seat only Lower mower stop engine and remove key before dismounting tractor Allow no children or untrained persons to operate equipment 14 PN 1004114 A DANGER EASA Onf ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline TTE 10 PN 33347 A DANGER A DANGER If shaft connection is visible shield is missing Replace shield before Do not transport towed or semi mounted units over 20 mph operating equipment oia GUARD MISSING DO NOT OPERATE A DANGER 5 PN 15502 A WARNING ROTATING COMPONENTS Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH CONTACT WITH ROTATING PARTS CAN CAUSE SERIOUS INJURY Before working underneath follow all instructions and 15502 B safetv rules in operator s manual and securelv block up all corners of equipment with jack stands
33. belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIO
34. ch if not avoided could result in minor or moderate injury e DHE Is used to address practices not related to personal injury i ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY 4 WED WOODS 2 Introduction STN TABLE OF CONTENTS INTRODUCTION LL 2 SPECIFICATIONS ista iii ga Ere kc l ey v 4 GENERAL INFORMATION LL 0 00000 e eee eee 4 SAFETY VIDEO ORDER FORM 5 SAFETY RULES arero cepacia cue HE RO A Cx bie Yow TAKE dees 7 SAFETY DECALS mata isir eee viewed a dale web E ERE 10 OPERATION 93 ecto ciate ba ade waded ewer pe RUE 12 OWNER SERVICE L 17 TROUBLESHOOTING 6 21 DEALER SERVICE tic surkea tess kRR EXE ue khu EG B l 22 ASSEMBLY INSTRUCTIONS sssssesee ees 29 DEALER CHECK LISTS LL 34 INDEX TO PARTS LISTS G LL 35 BOLT TORQUE CHART e 45 BOLT SIZE CHART 8 ABBREVIATIONS 00000000 eee 46 INDEX sists taco aa agree ae are saree pata e ea AG a edge a ee 47 PRODUCT WARRANTY 00000 e eee mmn 48 REPLACEMENT PARTS WARRANTY 0 0000s eee eee 49 iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine MANO680 11 30 2007 In tro duction 3 Cutting Height Blade
35. ch as 300 feet 92 m m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer m Never direct discharge toward people animals or property B Do not operate or transport equipment while under the influence of alcohol or drugs Mm Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times B Always sit in power unit seat when operating controls or starting
36. dard Hardware Obtain Locally As Required MANO680 11 30 2007 RUBBER SHIELDING STANDARD REF PART QTY DESCRIPTION A 1013208 1 Rubber shield kit 5 foot BB6000X includes items 1 4 A 1013209 1 Rubber shield kit 6 foot BB7200X includes items 1 4 A 1023042 1 Rubber shield kit 7 foot BB8400X includes items 1 4 2 Rubber deflector 31 25 BB6000X 2 Rubber deflector 37 25 BB7200X 2 Rubber deflector 43 25 BB8400X 1013214 2 Link 25 x 1 00 x 28 75 BB6000X 2 4 8 8 1 1004129 1 1 2 2 1013215 Link 25 x 1 00 x 34 75 BB7200X 2 3 4 1004130 1024119 CD7324 1 1024118 Link 25 x 1 00 x 16 00 BB8400X 3 8 NC x 1 Carriage bolt 3 8 NC Flange hex lock nut 6697 14350 Standard hardware obtain locally CHECK CHAIN ASSEMBLY OPTIONAL A Top Link Bracket REF PART QTV DESCRIPTION 1 10521 1 Check chain complete 2 7906 2 Check chain bracket lower 3 18048 2 3 8 Chain 32 Link and check lug 4 2377 3 4 NC x 6 HHCS GR5 5 2371 3 4 NC Hex lock nut 6 12274 5 8 NC x 2 1 4 HHCS GR5 7 3632 5 8 Flat washer standard 8 6239 5 8 NC Hex lock nut HHCS Hex head cap screw Standard hardware obtain locally Rev 4 24 2009 MANO680 11 30 2007 P ar t S 4 3 CROSSBAR PULLER OPTIONAL CD1249A 1 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 Crossbar puller complete 4 24879 Crossbar puller pad assembly 1 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2
37. dware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 V SAE SERIES SAE Bolt Head emit A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench Gad SAES SAES Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 6 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES TT A TORQUE Identification Metric Metric A CHART Grade 8 8 Grade 10 9 Coarse Thread Fine Thread Marking on Head Marking on Head A Diameter 8 F l 7 Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 1
38. ecal set 21 1003675KT 1 Blade Kit Flat BB6000X 68 1000622 1 Complete decal set 21 19160KT 1 Blade Kit BB7200X BB8400X 69 57122 1 Rear Band BB6000X 21 19162KT 1 Blade Kit Flat 69 57046 1 Rear Band BB7200X BB7200X BB8400X 69 57084 1 Rear Band BB8400X 22 32616 2 Blade pin 70 4119 1 2 NF x 1 HHCS GR5 23 10520 2 18 GA 1 1 2 Blade pin shim 71 573531 2 5 Ft Heavy duty skid right or left 24 13946 2 20 GA 1 1 2 Blade pin shim optional or 25 32603 2 Keyhole plate 71 573271 2 6 Ft Heavy duty skid right or left 26 32604 2 Blade pin lock clip optional or 27 0 0 1 Gearbox see page 38 71 57306t 2 7 Ft Heavy duty skid right or left 28 57419 1 Driveline BB6000X optional 28 57422 1 Driveline BB7200X BB8400X 29 1002048 1 Clutch Shield HHCS Hex Head Cap Screw 30 1003828 1 Manual Tube Standard hardware obtain locally 31 1026542 2 Hitch Pin Cat 1 amp 2 Not Shown BB6000X BB7200X or 31 39064 2 Hitch Pin Cat 2 amp 3 BB8400X Rev 10 24 2008 MANO680 11 30 2007 Parts 37 GEARBOX ASSEMBLY CD7195 3 8 P ar t S MANO680 11 30 2007 REF PART A 58807 58808 1024795 57445 57446 1025617 39411 57318 57450 57320 57471 57321 57329 57471 39263 57451 QTY 1 L N N N GEARBOX ASSEMBLY PARTS LIST DESCRIPTION Complete Gearbox assembly BB6000X Complete Gearbox assembly BB7200X Complete Gearbox assembly BB8400X Gear crown 24T M7 25 BB
39. elding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Never allow riders on power unit or attachment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Operate tractor PTO at 540 RPM Do not exceed W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment A CAUTION m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate 12 Operation TRACTOR STABILITY A WARNING BH A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment
40. engine Securely fasten seat 8 Safety belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine B Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed m Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Leak down or failure of mechanical or hydraulic system can cause equipment to drop TRANSPORTATION B Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment W Do not operate PTO during transport m Watch for hidden hazards on the terrain BH A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate m Power unit must be
41. equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer To minimize the potential hazards or working under neath the cutter follow these procedures 1 Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter Install a minimum of four jackstands shown by Xs in Figure 11 under the cutter before working underneath unit 2 Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cutter to fall 3 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety MANO680 11 30 2007 4 The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximatelv level 5 With full cutter weight lowered onto jackstands test blocking stabilitv before working underneath 6 If cutter is attached to tractor when blocking set the brakes remove kev and block cutter before working underneath 7 Securelv block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti swav mechanism to prevent side to side movement Front U joint Slip joint applv grease to square shaft Rear U joint Gearbox Tailwheel
42. equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Do not operate or transport on steep slopes B Do not operate or transport equipment while under the influence of alcohol or drugs MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps Single Spindle HD Rev 9 15 2006 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED kh disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before performing any service or maintenance disconnect driveline from tractor PTO W Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way B Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m Always wear relatively tight and belted clothing to
43. h brace arms 8 to the break link 8 using cap screw 42 sleeve 11 and flange lock nut 36 See Figure 31 Tailwheel pivot hole Brace arm mounting hole Height adjustment holes Tailwheel bracket Brace arms Tailwheel assembly 5 8 NC x 2 Cap screw 5 8 NC Flange lock nut Washer 18 x 1 62 x 3 O Ring Washer Spiral pin 3 8 x 2 A Frame arms Break link Brace arms Sleeve 628 x 1 0 x 1 25 5 8 NC Flange lock nut 5 8 NC x 2 3 4 HHCS GR5 Figure 30 Tailwheel Installation Figure 31 Brace Arm Connection 30 Assembl y MANO680 11 30 2007 Install Slip Clutch Driveline Anti rotation kO Clutch shield Vent plug Dipperstick 12 mm x 1 5P x 65 mm Cap screw GR8 8 12 mm x 1 5P Hex lock nut 5 16 Flat washer 5 16 Lock washer M8 x 1 25P x 20 mm HHCS Figure 32 Slip Clutch Driveline Assembly A new slip clutch or one that has been in storage over the winter may seize NOTICE W A grade 8 8 metric bolt must be used to attach clutch driveline to gearbox 1 Before operating slip clutch make sure it will slip Refer to SLIP CLUTCH ADJUSTMENT page 18 2 Place the shield 29 against gearbox and secure using four cap screws 64 lock washers 63 and flat washers 62 Torque bolts 64 to 12 Ibs ft 3 Install driveline onto gearbox input shaft and secure with bolts 1 and nuts 2 INSTALL SAFETY SHIELDING Install Optional Chain Shielding m Full chain rubber
44. he owner com pletely assembled lubricated and adjusted for normal cutting conditions Complete Dealer Check Lists page 34 when you have completed the assembly The cutter is shipped partially assembled Assembly will be easier if aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located in the Bolt Torque Chart page 45 A DANGER W Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must Tailwheel bracket A Frame arm Break link Brace arms Tailwheel Clutch shield MANO680 11 30 2007 Figure 29 Shipping Configuration be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove B Operate tractor PTO at 540 RPM Do not exceed A CAUTION B Always wear relatively tight and belted clothing to avoid getting caught in m
45. iveline length must be sufficient to provide at least 1 3 driveline length of engagement during opera tion There must be at least 4 inches of engagement at the cutter s lowest possible point of operation The driveline must not bottom out when raised to the maxi mum height possible If driveline is too short please call your Woods dealer for a longer driveline If driveline is too long please follow the instructions for shortening the driveline Operation 13 Shortening Driveline 1 Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft 2 Separate driveline into two halves and connect them to the tractor PTO and gearbox 3 Place driveline halves parallel to one another to determine how much to shorten the driveline Figure 7 Cut Shield 6 Place the cutoff portion of the shield against the end of the shaft and use as a guide Mark and cut the shaft Figure 5 Drive Halves Placed Parallel 4 Measure from end of the upper shield to the base of the bell on the lower shield A Add 1 9 16 to dimension A See Figure 6 Figure 8 Cut Shaft to Length 7 Repeat step 6 for the other half of the drive 8 File and clean cut ends of both drive halves Do not use tractor if proper driveline engagement can not be obtained through these methods Connect driveline to tractor PTO shaft making sure the spring activated locking collar s
46. l products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation whi
47. lides freely and locks driveline to PTO shaft NOTICE m if attaching with quick hitch the distance Figure 6 Determine Shield Length between the tractor PTO and gearbox input shaft will increase Please follow the steps as you would 5 Cut the shield to the overall dimension for a 3 point hitch to insure proper engagement 1 4 Ope ra tion MANO680 11 30 2007 DRIVELINE INTERFERENCE CHECK 1 Check for clearance between driveline and cutter deck 2 Slowly lift cutter and observe driveline If clearance between driveline and cutter deck is less than 1 inch shorten top link or limit upper travel of lower hitch arms Refer to tractor operator s manual for instructions CUTTING HEIGHT ADJUSTMENT A WARNING W Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop m Keep all persons away from operator control area while performing adjustments service or maintenance m Avoid low cutting heights Striking the ground with blades produces one of the most damaging shock loads a cutter can encounter Allowing blades to contact ground repeatedly will cause damage to cutter and drive When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting heigh
48. ller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowlv applv force with jack NOTE Hydraulic jack will not operate if tipped more than 90 Use care to prevent bending cross bar during removal Dealer Service 25 CROSSBAR INSTALLATION Using emery cloth 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar as shown in Figure 20 Figure 20 Example Refer to Figure 21 8 Install crossbar 2 on splined shaft Install washer 5 and nut 3 Torque nut to 450 Ibs ft 9 Install cotter pin 4 supplied through gearbox shaft and slots in nuts Twist end of pin around nut CD4389 Figure 21 Example 26 Dealer Service UNIVERSAL JOINT REPAIR CD1645A Bearing cup Retaining ring Bearing cross Figure 22 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from vokes in four locations as shown in Figure 23 Figure 23 Remove Snap Ring 2 With snap rings removed support drive in vise hold voke in hand and tap on voke to drive cup up out of voke See Figure 24 CD1386 Figure 24 Remove Bearing Cups MANO680 11 30 2007 3 Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke Repeat Step 2 amp 3 for opposite cup Figure 25 Remove Bearing Cups 4 Place universal cross in vise as shown
49. lock nut Tailwheel pivot hole Deck BB7200X amp BB8400X Check chain bracket 3 8 Chain 32 link 3 4 NC x 6 HHCS GR5 3 4 NC Lock nut 5 8 NC x 2 1 4 HHCS GR5 5 8 Flat washer 5 8 NC Hex nut Mast Plate Tractor top link bracket Figure 35 Dual Tailwheel Installation Figure 36 Optional Check Chain Assembly e A UON EQ A S S e m b V 3 3 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY NOTICE m Gearbox was not filled at the factory It must be serviced before operating cutter See Fill Gearbox page 31 Failure to service will result in damage to gearbox Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found satisfactory corrections are made or services are performed Check all bolts to be sure they are properly torqued Check that all cotter pins are properly installed and secured Check that PTO shaft is properly installed Check that gearbox is properly serviced and seals are not leaking Check and grease all lubrication points as identi fied in Lubrication Information page 17 Check that blades have been properly installed 34 Dealer Check List DELIVERY CHECK DEALER S RESPONSIBILITY Show customer how to make adjustments Describe the options available for this cut
50. machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing e MANO680 11 30 2007 TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1 2 of same height See Cutting Height Adjustment page 15 Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed by path of tractor tires Dull blades Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help Sharpen or replace blades Material discharges from cutter unevenly bu
51. nches of material along swath Material too high and too much material Grass wet Rear of cutter too low trapping material under cutter Reduce ground speed but maintain 540 rpm at tractor PTO or make two passes over material Raise cutter for the first pass and lower to desired height for the second and cut at 90 to first pass Raise rear of cutter high enough to permit material to discharge but not so high to cause conditions listed above Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help Adjust cutter height and attitude Cutter will not cut all the time Slip clutch drive only Slip clutch slipping Adjust slip clutch according to instructions in SLIP CLUTCH ADJUSTMENT page 18 MANO680 11 3 2007 Troubleshooting 21 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING WB Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Keep all persons away from operator
52. nd guards are properly installed and in good condition Replace if damaged m Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged B A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage Safety Rules continued on next page Safety 7 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety Rules continued from previous page OPERATION W Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property e If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as mu
53. oving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate p IN A Tailwheel mounting hole B Brace arm mounting hole j C Height adjustment holes S o Assembly 29 Disassemble Shipping Unit 1 Attach tailwheel bracket 3 to cutter at the tailwheel pivot holes A using cap screws 35 and Refer to Figure 29 flange lock nuts 36 1 Position cutter flat and place a block underneath 2 Select desired height adjustment holes C and the rear of the cutter to raise it off the ground secure tailwheel bracket with cap screws 35 and flange lock nuts 35 Cutting height adjustment will be necessary when cutter is fully assembled See Cutting Height Adjustment on page 15 2 Remove all parts that are wired or strapped to cutter Remove parts from manual tube and hardware that is securing tailwheel bracket 3 and brace arms 8 to cutter 3 Raise rear of cutter and insert tailwheel assembly 17 with two washers 49 into tailwheel bracket ASSEMBLE CUTTER 3 Secure with o ring 50 washer 51 and spiral pin 52 Install Tailwheel 4 Place diagonal brace bars 4 on the inside of frame rails and attach to diagonal brace mounting holes A Secure using cap screws 13 and flange lock nuts 14 Connect A Frame Arms 1 Rotate A frame arms 6 and break link 7 forward and up 2 Attac
54. place if dam aged Check cutting height front to rear attitude and top link adjustment Place tractor PTO and transmission in neutral before starting engine Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage MANO680 11 30 2007 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING W Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION m if you do not understand any part of this manual and need assistance see your dealer B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD A WARNING m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause
55. ponsibility 16 Free Mower Safety Video Order Form 5 6 Safety amp Instructional Decals 10 11 Safety Rules 7 Safety Symbols Explained 2 TROUBLESHOOTING Mowing Conditions 21 Index 47 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 SISCD S20CD S
56. protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Single Spindle HD Rev 9 15 2006 m Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guards rotate freely on driveline before putting equipment into service m Before starting the power unit check all eguip ment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drivelines repair and replace bearings before put ting equipment into service m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times B inspect chain rubber or steel band shielding before each use Replace if damaged m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields a
57. r each other several times to distribute grease SLIP CLUTCH ADJUSTMENT The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction Clutch2 A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 12 mm cap screws 7 to remove all tension from the compression springs 8 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the flange yoke 1 clutch hub 3 drive plate 4 drive plate 5 and thrust plate faces 6 6 Reassemble clutch 7 Compress each of the six compression springs 8 by tightening the six cap screws 7 and lock nuts 10 The compression springs should be compressed to a height of 1 7 16 not including washer 9 The minimum spring height is 1 36 See Figure 12 8 If a clutch continues to slip when the springs are compressed to 1 36 check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Flange yoke Friction disc Hub 1 3 4 20 Spline Drive plate Drive plate Thrust plate 12 mm x 115 mm GR8 8 HHCS Compression spring Flat washer 1
58. re snap ring 11 on input shaft 3 if not already secure Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 Slide spacer 12 over input shaft 3 and press bearing 7 onto input shaft 3 using a round tube of the correct diameter and a hand press MANO680 11 30 2007 13 14 15 16 17 18 19 20 Slide shim 13 over input shaft 3 and secure with snap ring 10 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Press in input oil seal 19 using tube of correct diameter Be careful not to damage seal lip Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter Place top cover 22 on top of housing and secure with six cap screw 23 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compre
59. s a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email aem Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form V Select one VHS Format VHS01052 Safety Video LI DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependen
60. specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 e Oregon Illinois 61061 USA a 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com jut ur VM RD WOODS F 30798 Rev 4 3 2009 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V
61. ssed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reinstall Gearbox NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 2 Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft Attach crossbar see Crossbar Installation page 26 CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See BLOCKIING METHOD page 17 NOTE You will need to use either the puller screw Item 6 Figure 19 or a small hydraulic jack to remove the crossbar Remove blade pin hardware blade pins and blades from crossbar Remove retaining wire from bottom of crossbar and remove nut and washer Refer to Figure 19 Attach clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips Position tube assembly 5 with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal MANO680 11 30 2007 CD1249A Figure 19 Crossbar Removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench For removal with a jack attach tube to each clevis with pu
62. t accordingly 1 Level cutter from side to side Check by measuring from cutter frame to the ground at each deck rail 2 Adjust using tractor 3 point arm leveling device NOTE Keep the front of cutter level with or slightly lower than rear for best mowing 3 Control cutting height with tractor 3 point arms rear tailwheel adjustment or optional check chains 4 To raise rear of cutter move tailwheel down 5 To raise front of cutter raise tractor 3 point arms or shorten optional check chains The cutting height is the distance between the blade and the ground The blades are approxi mately 11 5 below the deck To check cutting height do the following a Place a straight edge along top edge of deck b Select a cutting height as an example for an approximate cutting height of 3 set the center of the deck 14 5 above the ground MANO680 11 30 2007 3 Desired cutting height 11 5 Distance blade cutting edge is below deck 14 5 c Adjust the front to rear attitude from 1 2 to 3 4 higher than the front CHECK CHAIN ADJUSTMENT 1 Refer to Check Chain Installation Optional page 33 for check chain installation 2 After making cutting height adjustment adjust both chains 3 in check chain bracket 2 so you have the same number of links on each side This will keep your cutting level 2 Check chain bracket 3 Check chain Figure 9 Check Chain Adjustment DRIVELINE INSTALLATION TRAC
63. t upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and
64. te blades may not meet original equipment specifications and may be dangerous m Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers B Leak down or failure of mechanical or hydraulic system can cause equipment to drop STORAGE B Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter m Keep children and bystanders away from stor age area ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged SAFETY amp INSTRUCTIONAL DECALS A 1 SERIAL NUMBER PLATE MODEL NO SERIAL NO Wns Woods Equipment Company sw 97 P9 Oregon Illinois U S A 12 PN 57123 RED REFLECTOR 9 CD7329 8 PN1006682 ROTATING BLADES AND ROTATING DRIVELINE THROWN OBJECTS CONTACT CAN CAUSE DEATH m Do not p
65. ter and explain their purpose Explain importance of lubrication to customer and point out lubrication points on cutter Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Point out all guards and shielding Explain their importance and the safety hazards that exist when not kept in place and in good condition For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor and equipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and equipment Do not estimate Explain to customer that when equipment is transported on a road or highway safety devices should be used to give adequate warning to oper ators of other vehicles MANO654 Rev 10 19 2007 WOODS PARTS INDEX BRUSHBULL Rotary Cutters BB6000X BB7200X BB8400X BB6000X BB7200X BB8400X ASSEMBLY 36 37 GEARBOX ASSEMBLY Lee 38 39 SLIP CLUTCH DRIVE ASSEMBLY 000000000 40 BB7200X 8 BB8400X DUAL TAILWHEEL ASSEMBLY OPTIONAL 41 FRONT amp REAR CHAIN SHIELDING OPTIONAL
66. the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm The lower ground speed will permit grass to rebound partially SHREDDING MATERIAL For shredding set the cutter lower at rear Determine how much lower to set the rear by experimenting in dif ferent situations 16 Operation STORAGE A WARNING B Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter m Keep children and bystanders away from stor age area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 11 Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Set tractor PTO at 540 rpm Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check to be sure gear lube runs out the small check plug on side of gearbox Check that all hardware is properly installed and secured Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation Check that shields and guards are properly installed and in good condition Re
67. tion The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is counterclockwise as viewed from the top of the cutter MANO680 11 30 2007 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers Safety Training AEM Eu Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t V 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following i
68. to remove any excess oil 1 Remove vent plug dipperstick 9 on top of gearbox and plug on side of gearbox Use 5 16 allen wrench to remove plug 2 Make sure vent plug hole is clear 3 Fill gearbox until oil runs out the side hole on gearbox Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 4 Install side plug and vent plug Assembly 31 BAFFLE KIT INSTALLATION OPTIONAL 4 NOTE An optional baffle kit may be installed to the front of the cutter to prevent excessive blow out when cutter is used on a non cab tractor The baffle can also be installed in the rear of the cutter to spread out dis charge 1 From the bottom of the cutter drill two 21 64 holes in the rectangular tubes using dimensions A B and C from chart in Figure 34 Drill holes in either front or rear of cutter 2 Attach L shaped mounting brackets 2 to the bottom of the deck using self tapping screws 5 3 Place baffle 1 against mounting brackets 2 and secure using two carriage bolts 3 and flange lock 6 nuts 4 Model A B C D BB6000X 2 72 6 56 6 22 27 BB7200X 2 45 5 99 8 32 22 5 BB8400X 2 32 5 23 10 55 19 Front Frame Bracket Location for Baffle in Front of Cutter to Reduce Blowout Baffle kit BB6000X BB7200X BB8400X Mounting bracket 3 8 NC x 1 Carriage bolt GR5 3 8 NC FI lock nut ange lock nu Bracket Location for Baffle in
69. urface any damage with emery cloth Inspect housing and caps for cracks or other damage Gearbox Assembly Refer to Figure 18 NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a com plete gearbox is more economical 1 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert both output bearings 6 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 4 through both bearings 6 until it rests against top bearing 6 5 Slide shim 16 over output shaft 4 10 11 12 Press gear 5 onto output shaft 4 and secure with washer 17 castle nut 14 and cotter pin 9 Apply grease to lower seal lips 18 and press seal 18 over output shaft 4 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Press protective seal 8 until seated flush with housing Verify that the seal 8 is seated correctly Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 13 and snap ring 10 Secu
70. ut hands or feet under or into mower when engine is KEEP AWAY running 3 l DO NOT OPERATE WITHOUT m Before mowing clear area of objects that may be thrown by MN E All driveline guards tractor and N equipment shields in place is as Rica no away n W Drivelines securely attached at both m Keep guards in place and in good condition ends BLADE CONTACT OR THROWN OBJECTS CAN CAUSE m Driveline guards that turn freely on SERIOUS INJURY OR DEATH driveline 1006682 A BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer or in the United States and Canada call 1 800 319 6637 1 0 Sa fe ly MANO680 11 30 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 3 PN1006681 A WARNING 11 PN18864 CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged

Woods Equipment BB8400X Brush Cutter User Manual

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