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Woods Equipment BB48X Brush Cutter User Manual

1. Gauge GRAS casei ied tei de Grade 5 etc FIGS genet Hex Head Screw aic ort da Heat Treated Joint Industry Council 37 Degree Flare Left Hand Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse NF National Fine 5 National Pipe Straight Mechanical iei iE eee na National Pipe Tapered SWF National Pipe Tapered Swivel Female ORBM O Ring Boss m Pitch ESE o ND TC Pounds per Square Inch EE Power Take Off Quick Disconnect Right Hand ROPS Roll Over Protective Structure E TT Revolutions Per Minute RT Right SAB eti Society of Automotive Engineers UNG Unified Coarse UNE De Bona pads Unified Fine Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 57 ASSEMBLY Dealer Set Up Instructions 36 D DEALER CHECK LISTS Delivery Dealers Responsibility 34 Pre Delivery Dealer s Responsibility 34 DEALER SERVICE Crossbar Installation 32 Removal 31 Ge
2. V UN KO 48 BB60X BB72X BB84X WOODS BRUSHBULL ROTARY CUTTER ZE90N YIN THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable a
3. Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions W Never allow children or untrained persons to operate equipment PREPARATION Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition Single Spindle Cutter LD MD Rev 10 27 2006 m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service Power unit must be equipped with ROPS ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over
4. Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition Operate mower from tractor seat only Lower mower stop engine and remove key before dismounting tractor m Allow no children or untrained persons to operate equipment Do not transport towed or semi mounted units over 20 mph FAILURE TO OPERATE SAFELY CAN RESULT IN INJURY OR DEATH WARNING FALLING OFF CAN RESULT IN BEING RUN OVER m Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands Securely blocking prevents equipment from dropping from hydraulic leakdown hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURE
5. Item 6 Figure 21 or a small hydraulic jack to remove the crossbar 2 To make crossbar removal easier remove blades as shown in Figure 20 de 14 13 16 CD6657 1 8 Crossbar 9 Blade 12 Blade pin 13 Shim 14 Keyhole plate 15 Blade pin lock clip 16 Shim 35 Cap screw Figure 20 Blade Removal BB84X Shown 3 Remove cotter pin castle nut and washer from bottom of crossbar Figure 21 4 Attach a clevis 1 to each end of crossbar using blade pins spacers keyhole plates and blade pin clips 5 Position tube assembly 5 with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw with a hammer while tightening with a wrench 7 For removal with a jack attach tube to each clevis with puller links 7 bolts 2 and nuts 3 Place jack on tube with end of jack pressing against gearbox shaft Slowly apply force with jack NOTE Hydraulic jack will not operate if tipped more than 90 degrees Use care to prevent bend ing crossbar during removal MANO632 5 15 2007 Clevis 5 8 NC x 4 Cap screw 5 8 NC Hex nut Pad assembly Tube assembly Screw assembly Puller lin
6. Tailwheel pivot hole Tailwheel bracket PTO Hanger Tailwheel Height adjustment Bag of hardware Driveline Shear bolt Clutch shield be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING Make sure attachment is properly secured adjusted and in good operating condition CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Figure 30 BB48X Shipping Configuration 36 Assembly Rev 4 24 2009 MANO632 5 15 2007 A Frame bar Upper mounting hardware Diagonal brace Diagonal brace bar mounting hole Tailwheel pivot hole Tailwheel bracket Tailwheel Height adjustment Driveline Slip clutch Clutch shield Rubber shield Figure 31 BB60X BB72X amp BB84X Shipping Configuration DISASSEMBLE SHIPPING UNIT Remove cap screws 13 and flange lock nuts 14 that FIGURE 32 are securing A frame bars 2 to the cutting height adjustm
7. s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Rev 5 11 2010 MAN0632 5 15 2007 In tro duction 3 SPECIFICATIONS 3 Point Hitch BB48X BB60X 72 Category 1 BB84X ney Category 1 amp 2 Cutting Height b fel Yu 1 9 Blade Spindle Ae m Mee 1 tenes 2 ERE dee na ela lee Heat Treated Alloy Steel Blade Rotation az eer eee Yd nud CCW Tractor PTO RPM sete scared leet Met OR CR alee CO eR xa Se ze odis 540 Universal t mtn ure Ere erwies MER RECS Category 3 or 4 Side Frame Thickness 10 Ga or 11 Ga Tallwheel uu dex Ge EREMO AU MERGUEEG eae ae ee ad Ree 4 x 16 BB48X BB60X BB72X BB84X Cutting Width 48 60 72 84 Overall Width 53 5 65 5 77 5 89 5 Weight Approximate 456 lbs 554 Ibs 702 Ibs 1000 Ibs Blade Speed Feet per minute 13 000 14 335 14 963 14 963 Gearbox 1 1 92 1 1 69 1 1 47 1 1 26 Recommended Maximum Tractor HP 15 50 25 50 30 75 35 90 GENERAL INFORMATION WARNING Some illustrations in this manual show the equipment with safety shields removed to provid
8. 34 Pre Delivery Dealer s Responsibility 34 Pre Operation Owner s Responsibility 17 Free Mower Safety Video Order Form 5 6 Safety amp Instructional Decals 10 11 Safety Rules 7 8 9 Safety Symbols Explained 2 MANO632 5 15 2007 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals All units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Geatbox DS 1260 DSO1260 DS 1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 S15CD
9. Note pin orientation for the BB84X 2 Attach tractor with the quick hitch to the cutter and secure according to the quick hitch manufacturer s instructions 14 Operation INSTALLATION AND REMOVAL OF DRIVELINE TRACTOR PTO To Install Pull locking collar back and at the same time push driv eline onto tractor PTO shaft until locking device engages To Remove Hold driveline into position pull locking collar back and slide driveline off tractor PTO shaft Figure 5 Lock Collar MANO632 5 15 2007 DRIVELINE ATTACHMENT Attach the cutter to the tractor 3 point hitch or quick hitch if available Do not attach driveline Raise and lower cutter to determine maximum and minimum dis tance between the tractor PTO shaft and the gearbox input shaft If the distance is too large the driveline will be too short for proper engagement If distance is too small the driveline may bottom out in operation and damage the cutter or tractor The driveline length must be sufficient to provide at least 1 3 driveline length of engagement during opera tion There must be at least 4 inches of engagement at the cutter s lowest possible point of operation The driv eline must not bottom out when raised to the maximum height possible If driveline is too short please call your Woods dealer for a longer driveline If driveline is too long please follow the instructions for shortening the driveline SHORTENIN
10. Remove output gaskets 11 and 10 12 Push output shaft and pinion 19 down and remove ball bearing 20 or tapered roller bearings Rev 5 11 2010 MANO632 5 15 2007 25 output bearing spacer 18 and retaining ring 6 Remove output shaft and pinion 19 NOTE On gearboxes with tapered roller bearings it will be necessary to use a punch to drive out bearing cups 13 Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth 14 Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth 15 Inspect housing and caps for cracks or other damage Reassemble Gearbox Cast Top BB48X 1 Clean housing paying specific attention to areas where gaskets will be installed 2 Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling 3 Slide ball bearing 20 on to output shaft and pinion 19 Place against gear and secure with retaining ring 6 4 Push output shaft and pinion 19 ball bearing 20 and retaining ring 6 into housing until ball bearing 20 seats flat in housing socket 5 Insert output bearing spacer 18 and ball bearing 20 over output shaft until seats against inside
11. S20CD S22CD S25CD S27CD BW180LH 5 years TC R74 TC R68 TC R60 TBW144 TBW180 TBW204 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 M commercial applications RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 TBW 144 180 TBW204 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BWISOHB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or
12. 1 Output shaft BB72X 10 4 57191 1 Output shaft BB84X 5 57491 1 Gear pinion 13T M5 3 BB48X 5 57497 1 Gear pinion 14T M5 3 BB60X 18 5 57498 1 Gear pinion 15T M5 7 BB72X 5 39418 1 Gear pinion 15T M6 5 BB84X M oy 6 57476 1 Bearing cup amp cone BB48X amp BB60X 6 39257 1 Bearing cup amp cone BB72X 6 39263 1 Bearing cup amp cone BB84X 7 57478 1 Bearing cup amp cone BB48X BB60X BB72X 7 39263 1 Bearing cup amp cone BB84X 8 57462 1 Bearing cup amp cone Continued on next page Rev 5 11 2010 4 6 P ar 5 632 5 15 2007 9 20890 10 20897 11 12 57466 13 20895 14 57873 15 57828 15A 57471 16 57468 16 57469 16 39261 17 20892 17 39323 18 20893 18 39322 19 20888 19 57338 REF PART QTY 10521 7906 18048 2377 2371 12274 QTY Rev 3 21 2008 GEARBOX ASSEMBLY PARTS LIST Continued DESCRIPTION Bearing Ball Ring retainer 81mm internal BB48X BB60X BB72X Cotter pin Snap ring Snap ring BB48X BB60X BB72X Spacer 35 3 x 48 x 2 5 BB48X BB60X BB72X Gearbox shim kit Shim kit 50 3 x 70 3 BB84X Castle nut BB48X amp BB60X Castle nut BB72X Castle nut BB84X Castle nut metric M24 x 2 BB48X BB60X BB72X Castle nut metric M30 x 2 BB84X Washer 25 x 44 x 4 mm 48 BB60X BB72X Washer 31 x 56 x 4 mm BB84X Protective washer BB48X BB60X BB72X Scree
13. and equipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and equipment Do not estimate Explain to customer that when equipment is transported on a road or highway safety devices should be used to give adequate warning to oper ators of other vehicles MANO632 5 15 2007 5 Dealer Check Lists 35 ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the Woods dealer It should be delivered to the owner com pletely assembled lubricated and adjusted for normal cutting conditions The cutter is shipped partially assembled Assembly will be easier if aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located in the Bolt Torque Chart page 56 Complete Dealer Check Lists page 34 when you have completed the assembly A DANGER Full chain rubber or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must Mounting pin hardware A Frame bar Upper mounting hardware under clutch shield Diagonal brace Diagonal brace bar mounting hole
14. and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reassemble Gearbox Cast Top BB60X and 72 1 Slide shims 26 over output shaft 16 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert upper output bearing cups 25 in the housing and press using a round tube with the correct diameter Use the same thickness as removed as a starting point Push bearing cone 25 onto output shaft 16 Shims maybe required between cone 25 and retaining ring 6 to eliminate any space NOTE Make sure there is no endplay or gaps in this assembly Insert output bearing spacer 18 and bearing cone 25 over output shaft until seats against upper 30 Dealer Service 10 11 12 13 14 15 bearing 25 Press lower bearing cup into position as shown Secure output cap 17 with new output seal 16 installed to bottom of gearbox housing using the four 10mm x 1 5 x 25 cap screws 13 and lock washers 12 Use shim gaskets 10 and 11 to adjust output bearings to a rolling torque of 9 to 12 In Ibs NOTE Be sure output gaskets 10 and 11 are in place Apply grease to output seal 16 lip fo
15. any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill 1 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA iri 800 319 6637 tel 800 399 6637 fax W gm ec WAIN ROY 42 gt iJ 2D WOODS www WoodsEquipment com F 3079 Rev 2 14 2011 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 da
16. drive asy 8 pg 49 or Complete shear pin drive asy BB60X pg 50 or BB48X amp BB60X Optional slip clutch drive page 51 Sleeve 1 2 x 3 4 x 2 13 16 BB48X Quick Hitch 5 8 Flat washer hardened BB48X BB60X BB72X 3 4 Flat washer hardened BB84X 3 4 NC x 2 1 2 Cap screw GR5 BB84X 3 4 NC Flange lock nut Manual tube 5 16 NC x 1 Carriage bolt 5 16 NC Hex nut Washer 33 mm x 56 mm x 4 mm Cotter Pin 1 2 NC x 1 HHCS GR5 MANO632 5 15 2007 REF PART QTY 42 4 43 4676 1 44 15349 1 45 765 2 46 1001315 1 47 57076 1 47 1011780 1 48 692 2 49 15803 2 49 1009199 2 50 30310KT 1 50 15326KT 1 50 57189KT 1 51 1021562 51 1032590 51 1021571 1 52 13946 2 53 10520 2 54 32603 2 55 32604 2 56 6100 2 57 20893 1 57 39322 1 58 20892 1 58 39323 1 59 15345 1 60 986 2 61 57050 1 62 27542 4 65 15358 1 66 1000624 1 67 1032105 1 DESCRIPTION 1 2 Flat washer 4x 15 Notat tire amp rim 1 2 NC x 3 Shear bolt GR2 1 2 NC Lock nut Bolt amp nut M12 x 1 25 x 65 BB72X Clutch Vent plug See Gearbox page 46 BB84X BB48X BB60X BB72X S N 1159928 and Before Flat Top Gearbox Vent plug See Gearbox page 48 BB48X BB60X BB72X S N 1159929 and After Cast Crown Top Gearbox 5 8 Flat washer Blade pin BB48X amp BB60X Blade pin BB72X amp BB84X Blade 3 8 x 3 x 16 CCW BB48X Blade 3 8 x 3 x 20 50 CCW BB60X Blade 1 2 x 3 x 26 5 CCW BB72X amp BB84X Crossbar asy BB48X BB60
17. hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Perma tex Aviation 3D Form A Gasket or equivalent 24 Dealer Service Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing wi
18. hammer from outside of housing 9 Support housing in vise in a horizontal position 10 The castle nut 17 cotter pin 28 washer 18 and hub 24 are already removed with the stump jumper crossbar Remove the snap ring 10 washer 19 and seal 21 11 Remove cotter pin 11 castle nut 16 and washer 20 from output shaft 4 12 Remove output shaft 4 by using a punch and hammer and tap on top to drive down 13 Remove gear 5 and shim 15 from inside housing 14 Remove bearing 7 by using a punch and hammer from the top outside the housing 15 Support housing upside down top cover surface and remove bearing 6 by using a punch and hammer from the bottom side of the housing 16 Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth 17 Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth 18 Inspect housing and caps for cracks or other damage Dealer Service 25 Reassemble Gearbox 1 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert output bearing
19. implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or
20. in the cutter frame Remove cap screw blade pin lock clip keyhole plate and shims Carefully drive pin out of crossbar 4 Rotate crossbar 8 and repeat for opposite blade Blade Installation Figure 13 CAUTION Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Crossbar rotation is counterclockwise when looking down on cutter Be sure to install blade cut ting edge to lead in counterclockwise rotation NOTICE Always replace or sharpen both blades at the same time 1 Inspect blade pin 12 for nicks or gouges and if you find any replace the blade pin 2 Insert blade pin through the blade 9 Blade should swivel on blade pin if it doesn t determine the cause and correct Owner Service 19 3 Align crossbar 8 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is away from cutter Push blade pin through crossbar Pin should rotate freely prior to installing blade clip 15 4 Install shims 13 amp 16 over blade pin NOTE Only use enough shims to allow keyhole plate 14 to slide into blade pin groove 5 Install blade clip 15 over keyhole plate and into blade pin groove 6 Secure into position with cap screw 35 Torque cap screw to 85 Ibs ft 7 Repeat steps for opposite side NO
21. 0X COMER SLIP CLUTCH DRIVELINE OPTIONAL BB72X COMER SLIP CLUTCH DRIVELINE BB84X COMER SLIP CLUTCH DRIVELINE BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE FRONT RUBBER SHIELDING STANDARD REAR BAND SHIELDING STANDARD FRONT amp REAR CHAIN SHIELDING OPTIONAL 3 21 M Parts 43 BRUSHBULL STANDARD DUTY MAIN ASSEMBLY BB48X BB60X BB72X amp BB84X BB84X SHOWN BB84XD Dual Tailwheel Optional 27 25 46 30 BB48X Hitch 5 65 Safety Decal Set Configuration 66 Complete Decal Set 29 amp Hardware CD7272B REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 3 57236 1 Rear band BB48X 7 57239 2 Diagonal brace BB48X 3 57210 1 Rear band BB60X 7 1023060 2 Diagonal brace BB60X 3 57183 1 Rear band BB72X 7 1021559 2 Diagonal brace BB72X 3 57184 1 Rear band BB84X 7 1023044 2 Diagonal brace BB84X 5 57162 1 Tailwheel assembly 8 64814 1 Spacer 1 2 x 2 3 4 BB48X 5 1030529 1 Dual tailwheel assembly BB84XD 8 27140 1 Sleeve 3 4 x 1 1 4 x 3 optional BB60X BB72X BB84X 6 1021569 2 bar BB48X 9 15321 1 Link bent 38 x 2 5 x 9 13 BB48X 6 1023059 2 A Frame bar BB60X 9 1021560 2 Toplink BB60X BB72X BB84X 6 1021556 2 bar BB72X 10 66661 2 Sleeve 626 x 1 00 x 1 26 6 1024123 2 A Frame bar EBOOK BB72X 84 11 1030523 1 M24 x 2 Axle bolt 4 4 P a rts REF PART 12 19025 13 40775 14A 1030524 14B 1030522 15 16 17 18 18 19 19 20 20 21
22. 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x 1 5 20 x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N LA Bot NN di y 0 0 0 6 o 9 45 8 9 00 5 6 A p p Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 100 125 50000 Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ets Automatic Transmission Fluid BSPP British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male Constant Velocity COW P Counter Clockwise Wer Clockwise n Female gie Full Thread
23. 17 on to bottom of gearbox using four cap screws 13 and lock washers 12 NOTE Make sure output gasket 10 and 11 are in place 6 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug 7 Remove and replace any seal damaged installation Horizontal Seal Leak Repair 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 9 and siphon gear lube from housing through this opening 3 Remove input seal 4 Replace with new one refer to Seal Installation page 24 4 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug Housing Inspection cover 22 Tooth gear Input seal Input shaft Retaining ring Gear spacer Retaining ring Vent Plug and Washer Output gasket 0 30 Output gasket 0 13 Lock washer M10 x 1 5 x 25 Cap screw 1 14 Slotted flange nut Cotter pin Output seal Output cap Output bearing spacer Output shaft amp pinion Ball bearing Ball bearing Sealing washer M8 Lock washer 8 x 1 5 x 25 Cap screw Bearing Cup and Cone Shim Kit Output Bearing Spacer Figure 19 Cast Crown Gearbox Assembly 28 Dealer Service Rev 5 11 2010 MANO632 5 15 2007 GEARBOX REPAIR ON CAST CROWN TOP BB48X BB60X BB72X S N 1159929 AND ABOVE ONLY Figure 19 NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts
24. 21 22 23 24 24 25 26 27 28 29 29 30 30 30 32 33 33 34 35 36 37 38 39 40 41 Rev 4 20 2011 1028815 6697 14350 23479 29315 1791 67222 11900 NS 2371 902 941 10380 NS 2855 1023033 1026542 24801 35155 2472 1002048 1020901 1024144 1009509 1009510 1020900 NS 33657 NS 57817 57798 30068 302207 1003828 24409 4529 300300 BB48X BB60X BB72X amp BB84X MAIN ASSEMBLY PARTS LIST QTY 14 10 a a DESCRIPTION 5 8 NC Flange lock nut Spirol pin 10 mm x 65 mm Bushing flanged 984 x 1 378 x 98 Hub 4 bolt 4 x 8 Tailwheel clevis 3 8 NC x 1 Carriage bolt GR5 3 8 NC Flange lock nut 1 2 NC x 5 Cap screw GR5 BB48X 3 4 NC x 5 1 2 Cap screw GR5 BB60X B72X BB84X Sleeve 5 8 x 1 x 9 16 HT BB48X amp BB60X Sleeve 5 8 x 1 x 43 64 HT BB72X amp BB84X 1 2 NC Flange lock nut BB48X Quick Hitch 3 4 NC Lock nut ZP BB60X BB72X BB84X 5 8 x 2 Cap screw GR5 5 8 NC x 2 1 2 HHCS GR5 4 for BB84XD 1 2 NC x 4 Cap screw GR5 BB48X Quick Hitch 5 8 x 2 Carriage bolt GR5 Hitch pin 875 x 5 02 BB48X BB60X BB72X Step pin Cat 1 or 2 BB84X 8 x 1 25P x 20 mm Cap screw 5 16 Flat washer 5 16 Lock washer Clutch shield 100 x 143 mm BC Complete slip clutch drive asy BB72X pg 52 or Complete slip clutch drive asy BB84X pg 53 Complete shear pin
25. 8 5 Distance blade cutting edge is below deck 11 5 Adjust the front to rear attitude from 1 2 to 3 4 higher than the front 6 Adjust top link BB60X BB72X BB84X to provide 2 of clearance between break link 2 and rear lift links See Figure 10 The clearance will allow cutter to float over uneven terrain SHREDDING MATERIAL For shredding set the cutter lower at rear Determine how much lower to set the rear by experimenting in dif ferent situations 1 Deck 2 Break link 3 Tractor top link H Cutting height GROUND Figure 10 Cutting Height Adjustment 16 Operation MANO632 5 15 2007 CHECK CHAIN ADJUSTMENT 1 Refer to Install Optional Check Chains page 42 for check chain installation 2 After making cutting height adjustment adjust both chains 3 in check chain bracket 2 so you have the same number of links on each side This will keep cutting level 2 Check chain bracket 3 Check chain Figure 11 Check Chain Adjustment OPERATING TECHNIQUE 1 Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 rpm Know how to stop the tractor and cutter quickly in an emergency 2 Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 rpm and maintain throughout cutting operation Gearbox protection is provided by a slip clut
26. A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information CENTRAL 57 GILL Ww frre WAIN ROY WEI WOODS 2 Introduction TN I TABLE OF CONTENTS INTRODUCTION ee ee da bee 2 SPEGIFICATIONS eR ER eee a bee ed 4 GENERAL INFORMATION RII 4 SAFETY VIDEO ORDER 5 SAFETY RULES eoa e CE Dee 7 9 SAFETY DECALS plea de LENSES 10 11 OPERATION nto stet etes DM Cg Ne 12 OWNER SERVICE siy ama NO QT Ped xx 18 TROUBLE SHOOTING 23 DEALER SERVIGE e XR VIR UR e 24 DEALER CHECK e 34 ASSEMBLY 5 5 36 INDEX TO PARTS 575 2 e 43 BOLT TORQUE CHART ee e e 56 BOLT SIZE CHART 8 ABBREVIATIONS 57 INDEX ihe sei edu deret Pu Pal Marty dte attra 58 PRODUCT INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator
27. Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD WARNING Before performing any service or maintenance disconnect driveline from tractor PTO Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer To minimize the potential hazards of working under neath the cutter follow these procedures 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install a minimum of four jackstands shown by Xs in Figure 12 under the cutter before working underneath unit Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cutter to fall 18 Owner Service 2 Consider the overall stability of the blocked unit Just placing jacksta
28. D01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer
29. Figure 36 Dual Tailwheel Installation BB48X Standard Hitch Set Up 1 Remove cap screw 18 upper Figure 34 and flange lock nut 20 from top hole on A frame bars Leave spacer 8 and float link 9 together 2 Position diagonal brace bars 7 on the outside of A frame bars 6 3 Align diagonal brace bars with top hole in A frame bars float link and spacer Secure with cap screw 18 and flange lock nut 20 that were previously removed BB48X Quick Hitch Set Up An optional Quick Hitch attachment may be used on this cutter Install A frame as shown Figure 34 bot tom Assembly 39 BB60X BB72X amp BB84X Standard amp Quick Hitch Set Up 1 Leave A frame and top link attached together 2 Remove bolt 60 spacer 10 and nut 12 from front hole in brace bar 7 3 Assemble top link to brace bar with previous hardware as shown in Figure 37 BB60X BB72X amp BB84X STANDARD HITCH amp QUICK HITCH A Frame bar Diagonal brace bar Sleeve 75 x 1 25 x 3 0 Top link 10 Sleeve 626 x 1 00 x 1 26 12 5 8 NC Flanged lock nut 18 3 4 NC x 5 1 2 Cap screw 20 3 4 NC Lock nut 60 5 8 NC x 2 3 4 Cap screw oN Figure 37 Diagonal Brace Bars to A Frame Connection BB60X BB72X amp BB84X INSTALL DRIVELINE On BB48X or BB60X select either the standard shear bolt or optional slip clutch driveline Shear Bolt Driveline BB48X amp BB60X Only NOTICE A
30. G DRIVELINE 1 Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft 2 Separate driveline into two halves and connect them to the tractor PTO and gearbox 3 Place driveline halves parallel to one another to determine how much to shorten the driveline Figure 6 Drive Halves Placed Parallel 4 Measure from end of the upper shield to the base of the bell on the lower shield A Add 1 9 16 to dimension A See Figure 7 MANO632 5 15 2007 Figure 7 Determine Shield Length 5 Cut the shield to the overall dimension Figure 8 Cut Shield 6 Place the cutoff portion of the shield against the end of the shaft and use as a guide Mark and cut the shaft Figure 9 Cut Shaft to Length 7 Repeat step 6 for the other half of the drive Operation 15 8 File and clean cut ends of both drive halves Do not use tractor if proper driveline engagement can not be obtained through these methods Connect driveline to tractor PTO shaft making sure the spring activated locking collar slides freely and locks driveline to PTO shaft NOTICE If attaching with quick hitch the distance between the tractor PTO and gearbox input shaft will increase Please follow the steps as you would for a 3 point hitch to insure proper engagement DRIVELINE INTERFERENCE CHECK 1 Check for clearance between driveline and cutter deck 2 S
31. ITEC Woods Equipment 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 mu e 800 319 6637 tel 800 399 6637 WOODS W www WoodsEquipment com F 8494 Rev 6 23 2005
32. LY CAN RESULT IN SERIOUS INJURY OR DEATH WARNING DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury MANO632 5 15 2007 2 1006681 4 DANGER If shaft connection is visible shield is missing Replace shield before 7 PN 1004114 operating equipment 1004114 10 PN33347 NC GUARD MISSING DO NOT OPERATE GUARD MISSING DO NOT OPERATE BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Safety 11 OPERATION The operator is responsible for the safe operation of the cutter The operator must be properly trained Operators should be familiar with the cutter the tractor and all safety practices before starting operation Read the safety rules and safety decals on page 7 through page 11 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from 2 to 5 mph DANGER Full chain rubber or steel band shielding must be installed when op
33. O632 5 15 2007 INSTALL 1 Attach tailwheel bracket 6 to cutter at the tailwheel pivot holes 5B using cap screw 13 and flange lock nut 14 previously removed NOTE Make sure grease fitting on tube is on top when installing tailwheel 2 Select desired height adjustment holes 10 and secure tailwheel bracket with cap screws 13 and flange lock nuts 14 Cutting height adjustment will be necessary when cutter is fully assembled See page 16 3 Raise rear of cutter and insert tailwheel assembly 9 into tailwheel bracket 6 Secure with washer 37 and spiral pin 28 4 Place diagonal brace bars 4 on the inside of frame rails and attach to diagonal brace mounting holes 5A Secure using cap screws 13 and flange lock nuts 14 CD6335B 4 Diagonal brace bar 10 Cutting height 5A Diagonal brace bracket mounting hole 13 5 8 NC x 2 HHCS 58 Tailwheel pivot hole 14 5 8 NC Flange nut 6 Tailwheel bracket 28 Spirol pin 9 Tailwheel assembly 37 33 mm Flat washer Figure 35 Tailwheel Installation Rev 5 10 2009 MANO632 5 15 2007 INSTALL DUAL TAILWHEEL BB84XD OPTIONAL 1 Attach dual tailwheel 1 to main frame 2 using position 5B and desired height adjustment holes as shown in Figure 36 2 Secure with cap screws 3 and hex nuts 4 3 Torque hardware to 175 Ibs ft Dual tailwheel Deck BB84XD 5 8 NC x 2 1 2 HHCS 5 8 Flange lock nut
34. QSSS 19 NS d 8 BB48X CUTTERS SS 18 22 17 ZZ CZ 727 S id SSS IZZIE Y CD7690 1 15 14 20 16 BB60X AND BB72X CUTTERS REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1032587 1 Gearbox repair assembly BB48X 10 1018329 A R Output gasket 0 30 ball bearing S N 1159929 and 11 1018330 A R Output gasket 0 13 Above 12 4 Lock washer A 1032588 1 Gearbox repair assembly BB60X 135 4 M10x 1 5 x 25 Cap screw tapered bearing S N 1159929 14 1018331 1 1 14 Slotted flange nut and Above 15 e 1 Cotter pin A 1032585 1 Gearbox repair assembly BB72X 16 1018328 1 Output seal tapered bearing S N 1159929 du 1 Output cap and Above 18 1 Output bearing spacer dt oc Housing 19 1 Output shaft and pinion 2 1019632 1 Inspection cover 20 1018326 3 Ball bearing 1 22 Tooth gear 21 1018325 1 Ball bearing 4 1018327 1 Input seal 22 ow 2 Sealing washer w plug AEN cn 1 Input shaft 23 6 Lock washer 6 1 Retaining ring 24 6 M8x1 5 x25 Cap screw A Ze Gear Spacer 25 57478 2 Bearing cup and cone ee 1 Retaining ring 26 1032963 1 Shimkit 9 1011780 1 Vent plug and washer 27 wit 1 Output Bearing Spacer 48 Parts ANDERS 9 18 5007 BB48X COMER STANDARD DRIVELINE ASSEMBLY p REF PART QTY DESCRIPTION 1009509 1 Complete 540 driveline asy 1 1001300 2 Complete collar yoke C12 1 3 8 6 2 38478 2 Cr
35. SIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting AL
36. SSEMBLY CD5761A Walterscheid Profile Profile REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 40574 1 Yoke 1 3 8 6 spline 22 57410 1 Shaftassembly male 2 110 2 Cross amp bearing kit complete with guard 3 40764 2 Spring pin 10 x 80 23 NSS 1 Shaft assembly female complete with guard 4 40575 1 Inboard yoke 31 57438 1 Flange yoke 5 40587 1 Inner profile m i 32 57432 2 Friction disc set of 2 6 40588 1 Outer profile 33 57436 1 Hub 1 3 8 spline 7 40576 1 Inboard yoke M i 34 57434 1 Thrust plate 8 57412 1 Friction slip clutch 35 57439 1 Belleville spring plate 12 40766 2 Bearing ring SC25 36 57259 6 10mm x 1 5P x 55 mm Cap screw 14 18864 1 Danger decal rotating driveline 2 37 57260 6 10mm x 1 5P Hex lock nut 15 33347 1 Danger decal shield missing 38 1 Back up ring 16 40778 2 Screw included in items 9 amp 13 39 3 Ball 17 40777 2 Anti rotation chain 40 1 Compression spring 19 40589 1 Slide collar kit 41 1 Lock collar 20 40590 1 Outer guard half 42 1 Back up ring 21 40591 1 Inner guard half 43 1 Snap ring 44 57437 1 QD Flange service kit items 38 43 NSS Not Serviced Separately 54 Parts FRONT RUBBER SHIELDING STANDARD REF PART QTY DESCRIPTION 1013207 1 Rubber shield kit BB48X 1013208 1 Rubber shield kit 5 ft BB60X 1013209 1 Rubber shield kit 6 ft BB72X 1023042 1 Rubber shield ki
37. TE Blade should be snug but should swivel on pin without having to exert excessive force Keep any spacers not used in the installation as replace ments or for future installation Blade Sharpening NOTICE When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern Maintain Corner 1 16 CD1257 2 Figure 14 Blade Sharpening SLIP CLUTCH ADJUSTMENT The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction 20 Owner Service A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation Comer 1 Turn off tractor engine and remove key 2 Loosen nuts on springs until the springs can rotate freely yet remain secure on the bolts 3 Mark outer plates of slip disc clutch as shown in Figure 15 4 Securely attach implement to the tractor and start the tractor 5 Engage PTO for several seconds then q
38. VD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form Select one VHS Format VHS01052 Safety Video DVD Format DV
39. X BB72X S N 1159928 and Before Flat Top Gearbox Crossbar asy BB48X BB60X BB72X S N 1159929 and After if equipped with Cast Crown Top Gearbox Crossbar asy BB84X 20 GA 1 1 2 Blade shim 18 GA 1 1 2 Blade shim Keyhole plate Blade pin lock clip special 1 2 NC x 1 1 4 GR5 Cap screw Washer 25 x 44 x 4 mm BB48X BB60X BB72X Washer 31 x 56 x 4 mm BB84X Castle nut metric M24 x 2 BB48X BB60X BB84X Castle nut metric M30 x 2 BB84X Retaining ring 05 x 1 38 5 8 NC x 2 3 4 Cap Screw GR5 BB60X BB72X BB84X Bent link 14 x 9 0 x 7 84 7 16 x 11 32 Klik pin HT Safety decal set Complete decal set Nut slotted M24x2 0P Standard hardware obtain locally NS 1 Shown Parts 45 GEARBOX ASSEMBLY FLAT 13 9 3 14 15 12 23 SG EDS REF PART QTY DESCRIPTION 6 D A 58800 1 Gearbox repair asy BB48X S N 1159928 and Below 58801 1 Gearbox repair asy BB60X S N 1159928 and Below 11 A 58802 1 Gearbox repair asy BB72X S N 1159928 and Below 4 A 58803 1 Gearbox repair asy BB84X 1 57458 1 Gear crown 25T BB48X 1 57459 1 Gear crown 24T BB60X 28 w 1 57460 1 Gear crown 22T BB72X 1 39424 1 Gear crown 19T BB84X 7 2 NSS 1 Gearbox housing 57464 1 shaft 1 3 8 smooth shaft BB48X 4 BB60X 21 3 57465 1 shaft 1 3 8 6 spline BB72X 19 3 57147 1 shaft 1 3 8 6 spline BB84X 4 57489 1 Output shaft 48 4 BB60X 4 57490
40. act your dealer if leakage occurs Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease MANO632 5 15 2007 JACKSTAND PLACEMENT Front U joint 8 hrs Slip joint apply grease to square shaft 8 hrs Rear 8 hrs Daily Tailwheel pivot tube 8 hrs Tailwheel 8 hrs Plastic shield bearings 8 hrs Figure 12 Jackstand Placement and Lubrication Points BLADE SERVICING Blade Removal Figure 13 NOTICE If blade pin is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage 15 Y 14 S 13 16 CD6657 1 8 Crossbar 9 Blade 12 Blade pin 13 Shim 14 Keyhole plate 15 Blade pin lock clip 16 Shim 35 Cap screw Figure 13 Blade Assembly 1 Disconnect driveline from tractor PTO MANO632 5 15 2007 2 Raise cutter and block securely see Figure 12 3 Align crossbar 8 with blade access hole
41. and a housing is not cost effective Purchasing a com plete gearbox is more economical NOTE Replacing a complete flat top gearbox with a complete crown top gearbox will require replac ing the cross bar assembly See pages 44 and 45 Gearbox is heavy do not attempt to move without mechanical assistance Remove Gearbox from Cutter 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 9 and siphon gear lube from housing through this opening 3 Remove cotter pin or wire washer and nut from vertical shaft and remove crossbar see Crossbar Removal page 31 4 Remove the four bolts that attach gearbox to cutter and remove gearbox Disassemble Gearbox 1 Remove plug from side of gearbox and pour out remaining gear oil Support housing in vise in a vertical position Remove input seal 4 to be replaced Remove retaining rings 6 and 8 a Ff N Remove the six cap screws 24 washers 23 and top cover 2 from housing Remove retaining ring 6 behind gear 3 7 Support gearbox in hand press and pull input shaft 5 through gear 3 Remove ball bearing 21 8 Remove ball bearing 20 and gear spacer 7 from input shaft 5 9 Support housing in vise in a horizontal position 10 With the hub stump jumper crossbar castle nut cotter pin wire and washer already removed remove the four cap screws 13 lock washers 12 and output cap 17 11
42. arbox Maintenance 24 Horizontal Leak Repair 25 28 Seal Installation 24 Seal Replacement 24 Vertical Shaft Repair 25 28 Gearbox Repair Disassemble Gearbox 25 29 Reassemble Gearbox 26 29 30 Reinstall Gearbox 26 Remove Gearbox 25 29 Universal Joint Assembly 33 Disassembly 32 Repair 32 G GENERAL Abbreviations 57 Bolt Size Chart 57 Bolt Torque Chart 56 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 59 Replacement Parts 60 O OPERATION Adjustments Attitude 16 Check Chains 17 Cutting Height 16 Shredding 16 Attaching Cutter to Tractor 58 Index INDEX BB48X Attachment 12 Quick Hitch 13 Top Link Adjustment 13 BB60X BB72X BB84X Quick Hitch 14 Standard Hitch 14 Driveline Attachment 15 Interference Check 16 PTO Installation amp Removal 14 Shortening 15 Mowing Speed 12 Operating Technique 17 Pre Operation Check List Owner s Responsibility 17 Storage 17 Tractor Stability 12 OWNER SERVICE Blade Installation 19 Removal 19 Servicing 19 Sharpening 20 Blocking Method 18 Cleaning After Each Use 22 Periodically or Before Extended Storage 22 Driveline Shear Bolt Replacement 22 Lubrication Information 18 Driveline 18 Gearbox 18 Lubrication Chart 19 Shielding Repair 22 Slip Clutch Adjustment 20 Troubleshooting 23 P PARTS Index to Parts Lists 43 S SAFETY Check Lists Delivery Dealer s Responsibility
43. ays use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERIES SAE Bolt Head E TII TORQUE Identification ea SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING HEAD Diameter Wrench SAE 2 SAFO Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TIT A TORQUE s Identification ee Ub etric CHART COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD Ludis T Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Disi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42
44. ch with replacement fiber disc or a shear bolt The slip clutch is designed to slip and the shear bolt will shear when excessive torsion loads occur 3 Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed MANO632 5 15 2007 4 Always operate tractor PTO at 540 rpm to maintain proper blade speed and to produce a clean cut 5 Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm The lower ground speed will permit grass to rebound partially STORAGE WARNING W Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter onto blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter Keep children and bystanders away from stor age area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 11 Che
45. ck that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Set tractor PTO at 540 rpm Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check to be sure gear lube runs out the small check plug on side of gearbox Check that all hardware is properly installed and secured Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation Check that shields and guards are properly installed and in good condition Replace if dam aged Check cutting height front to rear attitude and top link adjustment Place tractor PTO and transmission in neutral before starting engine Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Operation 17 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual WARNING Keep all persons away from operator control area while performing adjustments service or maintenance CAUTION If you do not understand any part of this manual and need assistance see your dealer W
46. drift and hammer U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 29 Install snap ring and repeat on opposite cup Repeat Step 1 and Step 2 to install remaining cups in remaining yoke Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction Figure 28 Remove Cups MANO632 5 15 2007 CD1389 Figure 29 Install Cups Dealer Service 33 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY NOTICE Gearbox was not filled at the factory It must be serviced before operating cutter See Fill Gearbox page 41 Failure to service will result in damage to gearbox Inspect cutter thoroug
47. e a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is counterclockwise as viewed from the top of the cutter MANO632 5 15 2007 BE ALERT BE ALIVE BE TRAINED Before Operating Mowers Safety Training ad Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or D
48. ed follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Rev 4 24 2009 MANO632 5 15 2007 TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1 2 of same height Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed by path of tractor tires Dull blades Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO RPM Cutting lower will help Sharpen or replace blades Material discharges from cutter unevenly bunches of material along swath Material too high and too much material Grass wet Rear of cutter too low trapping material under cutter Reduce ground speed but maintain 540 RPM at tractor PTO or make two passes over material Raise cutter for the first pass and lower to desired height for the second and cut at 90 to first pass Raise rear of cutt
49. ent holes 10 Remove all parts that are wired and strapped to cutter Remove cap screws 13 and flange lock nuts 14 that are securing tailwheel bracket 6 and diagonal brace bars 4 to cutter A Frame bar Diagonal brace bar Tailwheel bracket Height adjustment 5 8 NC x 2 HHCS 5 8 NC Flange lock nut Figure 32 Shipping Unit Disassembly BB48X Shown MANOGS 5715 2007 Assembly 37 INSTALL BB48X Cutters Attach A frame bars 6 to the inside of front mast plates Secure into position using carriage bolts 23 sleeves 19 flat washers 48 and flange lock nuts 12 6 A Frame bar 9 Top link assembly 12 5 8 NC Flange lock nut 19 5 8 x 1 x 9 16 Sleeve BB48 60X or 19 5 8 x 1 x 43 64 BB72 84X 23 5 8 NC x 2 Carriage bolt 48 5 8 Flat washer BB60X BB72X amp BB84X Figure 33 A Frame Assembly BB60X BB72X amp BB84X Cutters A frame bars 6 are already attached to the front mast plates Rotate up for connection to diagonal brace bars 38 Assembly INSTALL A FRAME TO DIAGONAL BRACE BARS 20 BB48X STANDARD HITCH CD5744 4 6 A Frame bar 7 Diagonal brace bar 8 1 2 x 2 3 4 Spacer 9 Float link 8 1 2 NC x 5 Cap screw 20 1 2 NC Flange lock nut 22 1 2 NC x 4 Cap screw 32 Sleeve 1 2 x 3 4 x 2 13 16 Figure 34 Diagonal Brace Bars to A Frame Connection BB48X Only Rev 5 10 2009 MAN
50. er high enough to permit material to discharge but not so high as to cause conditions listed above Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO RPM Cutting lower will help Adjust cutter height and attitude Cutter will not cut Shear bolt drive only Shear bolt sheared Install new shear bolt Cutter will not cut all the time Slip clutch drive only Slip clutch slipping Adjust slip clutch according to instructions in Slip Clutch Adjustment page 20 MANO632 5 15 2007 Owner Service 23 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop Keep all persons away from operator control area while performing adjustments service or maintenance CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes
51. erating in populated areas or other areas where thrown objects could injure peo ple or damage property If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING Never allow riders on power unit or attachment Keep bystanders away from equipment Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Operate tractor PTO at 540 RPM Do not exceed CAUTION Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate 12 Operation TRACTOR STABILITY A WARNING A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without th
52. f this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec 22 Owner Service tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Rear Band Inspect rear band each day of operation and replace if bent cracked or broken Rubber Shielding Inspect rubber shielding each day of operation and replace if cracked or broken Optional Chain Shielding Inspect chain shielding each day of operation and replace any broken or missing chains as required CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is us
53. g side to side on the cutter floating link 3 Select a top link during transport mounting pin that will allow the floating link to swing freely through the cutter A frame bars 5 4 Adjust tractor drawbar so that it will not interfere with cutter or driveline 3 Raise cutter to transport position and adjust tractor top link until cutter is level in the raised position NOTE If you cannot level the cutter using the low ss Adjustment BB48X Only est hole in the tractor s top link bracket move top igure link to the next hole and level the cutter Figure 3 1 Remove brace arms 6 floating link 3 cap screw 11 spacer 7 and flange lock nut 9 from upper hole on A frame bars 5 as shown on left in Figure 3 NOTE A Frame bars are installed to mast plates with carriage bolts through the square holes Quick Hitch Attachment BB48X Only Tractor top link 2 Attach open end of floating link 3 to the bottom hole of A frame bars 5 Secure using cap screw 2 Cutter top link mountin 11 sleeve 10 and flange lock nut 9 as shown in Sune link on right in Figure 3 Cutter hitch pin 3 Attach closed end of floating link 3 to diagonal braces 6 Secure using cap screw 8 spacer 7 A Frame bars and flange lock nut 9 supplied in hardware bag Tractor top link bracket ona NOTE Quick hitch top hook will pick up on sleeve 10 Lower quick hitch hook
54. gearbox Secure using cap screw 4 lock washers 5 and flat washers 6 Torque hardware to 12 Ibs ft Rev 5 10 2009 MANO632 5 15 2007 3 Install driveline onto gearbox input shaft and secure with bolt 1 and nut 2 4 Secure driveline with bolt 1 and nut 2 5 Lubricate rear driveline half and install front driveline half 6 Attach tether chain to diagonal brace bar 1 1 2 NC x 3 Cap screw GR8 Clutch 1 2 NC Lock nut Clutch shield M8 x 1 25P x 20 mm Cap screw 5 16 Lock washer 5 16 Flat washer Oooh WwW Figure 39 Slip Clutch Driveline Assembly BB48X amp BB60X Optional BB72X amp BB84X Standard Driveline Slip Clutch BB72X and BB84X 1 Before operating slip clutch make sure it will slip Refer to Slip Clutch Adjustment page 20 2 Position clutch shield 3 against gearbox Secure using cap screw 4 lock washers 5 and flat washers 6 Torque hardware to 12 Ibs ft 3 Install driveline onto gearbox input shaft and secure with bolt 1 and nut 2 4 Secure drive by releasing lock collar slide onto the gearbox shaft and release lock collar when balls are seated into groove Pull on drive to insure drive is secure INSTALL SAFETY SHIELDING Chain Shielding Optional DANGER Full chain rubber steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or da
55. gearbox Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 4 Install vent plug Use pipe sealant or thread tape on threads Plug is shipped in the manual tube Assembly 41 INSTALL OPTIONAL CHECK CHAINS 2 Attach lower end of check chain 3 to mast plate 9 or 11 with bolt 6 washer 7 and nut 8 Check chains are used to carry the front of cutter at a 3 Attach keyhole brackets 2 to each side of tractor Rat height top link bracket 10 with bolt 4 and nut 5 1 Thread check chains 3 through check chain 4 Insert check chains through keyhole brackets and bracket 2 set cutter height Check chain complete Check chain bracket lower 3 8 Chain 32 link and check lug 3 4 NC x 6 Cap screw GR5 3 4 NC Hex lock nut 5 8 NC x 2 1 4 Cap screw GR5 5 8 Flat washer standard b A 5 8 NC Hex nut L era Ss Mast Plate BB60X BB72X BB84X E CHECK CHAIN gt A HOLES 7 Tractor top link bracket CD7269A Mast Plate BB48X 1 2 3 4 5 6 7 8 9 0 1 i Figure 41 Check Chain Installation 42 Assembly MANOGS2 5 15 2007 WOODS BRUSHBULL Rotary Cutters BB48X BB60X BB72X BB84X BRUSHBULL STANDARD DUTY MAIN ASSEMBLY GEARBOX ASSEMBLY FLAT TOP GEARBOX ASSEMBLY CAST CROWN TOP CHECK CHAIN ASSEMBLY OPTIONAL DRIVELINES BB48X COMER STANDARD DRIVELINE BB60X COMER STANDARD DRIVELINE BB48X amp BB6
56. grade 2 bolt must be used for the shear bolt to provide gearbox protection 1 Remove rear drive shield 1 from driveline 2 Position clutch shield 5 against gearbox Secure using cap screw 7 lock washers 8 and flat washers 9 Torque hardware to 12 Ibs ft 40 Assembly 3 To prevent seal damage carefully push driveline onto gearbox input shaft until it contacts the gearbox housing 4 Place retaining ring 6 in slot on input shaft and snap into place 5 Align the holes in the driveline yoke and gearbox input shaft Install and tighten shear bolt 4 and nut 3 6 Install rear drive shield to driveline 7 Lubricate rear driveline half and install front driveline half 8 Attach tether chain to diagonal brace bar 6 y CD6593 oa T 4 4 Driveline shield Input shaft slot 1 2 NC Lock nut 1 2 NC x 3 Cap screw GR2 Shear Bolt Clutch shield Retaining ring M8 x 1 25P x 20 mm Cap screw 5 16 Lock washer 5 16 Flat washer Or amp o m Figure 38 Shear Bolt Driveline Assembly BB48X BB60X Standard Driveline Slip Clutch Optional on BB48X amp BB60X NOTICE A grade 8 bolt must be used to attach clutch driveline to gearbox A new slip clutch or one that has been in storage over the winter may seize 1 Before operating slip clutch make sure it will slip Refer to Slip Clutch Adjustment page 20 2 Position clutch shield 3 against
57. h snap ring 12 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 8 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Press in input oil seal 22 using tube of correct diameter Be careful not to damage seal lip Press oil cap 23 on to cover the rear of housing using a tube of the correct diameter Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Reinstall Gearbox 1 2 NOTE Gearbox is heavy do not attempt to move without mechanical assistance Set gearbox on cutter and fasten with bolts and nuts Torque bolts as follows BB48X BB60X BB72X 175 Ibs ft 300 Ibs ft Attach crossbar See Crossbar Installation page 32 Rev 5 11 2010 MANO632 5 15 2007 13 CD5753 419 AX mm sns 12 16 23 20 20 3 15 2 15 6 11 1 Crown gear 2 Gearbox housing 4 3 Input shaft 4 Output shaft 5 Gear pinio
58. he area when oper ating attaching removing assembling or servic ing equipment B Keep all persons away from operator control area while performing adjustments service or maintenance Make certain all movement of equipment com ponents has stopped before approaching for ser vice Frequently check blades They should be sharp free of nicks and cracks and securely fastened B Do not handle blades with bare hands Careless or improper handling may result in serious injury B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are Single Spindle Cutter LD MD Rev 10 27 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged Rev 5 3 2007 Single Spindle Cutter LD MD Rev 10 27 2006 STORAGE Keep children and bystanders away from stor age area Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Place blocks under cutter side skids Lower cutter ont
59. he rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain Watch for hidden hazards on the terrain during operation 8 Safety Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Leak down or failure of mechanical or hydraulic system can cause equipment to drop B Before performing any service or maintenance disconnect driveline from tractor PTO MAINTENANCE B Before performing any service or maintenance disconnect driveline from tractor PTO Before working underneath disconnect drive line raise cutter and block cutter securely Hydraulic system leak down and failure of mechan ical or hydraulic system can cause equipment to drop B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Make sure attachment is properly secured adjusted and in good operating condition Do not allow bystanders in t
60. hly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found satisfactory corrections are made or services are performed Check all bolts to be sure they are properly torqued Check that all cotter pins are properly installed and secured Check that PTO shaft is properly installed Check that gearbox is properly serviced and seals are not leaking Check and grease all lubrication points as identi fied in Lubrication Information page 18 Check that blades have been properly installed 34 Dealer Check Lists DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Describe the options available for this cutter and explain their purpose Explain importance of lubrication to customer and point out lubrication points on cutter Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Point out all guards and shielding Explain their importance and the safety hazards that exist when not kept in place and in good condition For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor
61. is weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate Figure 1 Tractor Stability ATTACHING CUTTER TO TRACTOR BB48X ONLY WARNING Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove CAUTION m Make sure driveline will not bottom out at the shortest length and that it has at least 1 3 overlap at the longest length With cutter adjusted to transport position set upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised B Select a top link mounting pin maximum length 3 5 8 that will allow floating link to swing freely through the cutter A frame bars 1 Attach tractor 3 point lift arms to the cutter hitch pins and secure 2 Attach tractor top link to cutter clevis using forward hole Select a top link mounting pin that will allow floating link to swing freely through the cutter A frame bars NOTE You will need to adjust the top link refer to Top Link Adjustment BB48X Only Figure 2 page 13 Rev 4 24 2009 MANO632 5 15 2007 3 Adjust the tractor lower 3 point arm anti sway 2 Attach rear portion of tractor top link to the first hole devices to prevent cutter from swingin
62. is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Never direct discharge toward people animals or property Do not operate or transport equipment while under the influence of alcohol or drugs Operate only in daylight or good artificial light Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine Operate tractor at 540 RPM Do not exceed Do not operate PTO during transport Look down and to t
63. k NOOR WD CD1249A Figure 21 Crossbar Removal Dealer Service 31 CROSSBAR INSTALLATION 1 Using emery cloth 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar as shown in Figure 22 CD3739 UNIVERSAL JOINT REPAIR 1 Yoke 2 Cup and bearing 3 3 Snap ring du 4 Journal cross 3 CD1645A Figure 22 2 Install crossbar 2 on splined shaft Install washer castle nut and cotter pin Torque nut BB48X BB60X BB72X 200 Ibs ft 3 Install the blades using existing hardware Torque blade pin nut to 85 Ibs ft CD4389A Figure 23 32 Dealer Service Figure 24 Universal Joint Parts Breakdown U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 25 Figure 25 Remove Snap Ring 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 26 Figure 26 Remove Cups MANO632 5 15 2007 3 Clamp cup in vise as shown in Figure 27 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup CD1387 Figure 27 Remove Cups 4 Place universal cross in vise as shown in Figure 28 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a
64. lowly lift cutter and observe driveline If clearance between driveline and cutter deck is less than 1 inch shorten top link or limit upper travel of lower hitch arms Refer to tractor operator s manual for instructions CUTTING HEIGHT ADJUSTMENT WARNING Keep all persons away from operator control area while performing adjustments service or maintenance Avoid low cutting heights Striking the ground with blades produces one of the most damaging shock loads a cutter can encounter Allowing blades to contact ground repeatedly will cause damage to cutter and drive 1 Level cutter from side to side Check by measuring from cutter frame to the ground at each deck rail 2 Adjust using tractor 3 point arm leveling device NOTE Keep the front of cutter slightly lower than rear for best mowing 3 Control cutting height with tractor 3 point arms rear tailwheel adjustment or optional check chains 4 To raise rear of cutter move tailwheel arm down 5 To raise front of cutter raise tractor 3 point arms or shorten optional check chains The cutting height is the distance between the blade and the ground The blades are approximately 8 5 below the deck To check cutting height do the follow ing a Place a straight edge along top edge of deck b Select a cutting height as an example for an approximate cutting height of 3 set the center of the deck 11 5 above the ground 3 Desired cutting height
65. mage property Rev 5 10 2009 MANO632 5 15 2007 If this machine is not equipped with full chain rubber or steel band shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m The optional chain shielding assemblies are ready for installation when you receive them 1 Refer to Front amp Rear Chain Shielding page 55 and attach as shown by inserting the bolts from inside the cutter frame out through the shielding 2 Install hardware as shown in the parts drawing Rubber Deflector Standard Attach rubber deflector 1 and link 2 to front of cutter using carriage bolts 3 and flange lock nuts 4 CD7271 Rubber deflector Link 3 8 NC x 1 Carriage bolt 3 8 NC Flange 3 1 4 lock nut Figure 40 Rubber Deflector Installation FILL GEARBOX NOTICE Gearbox is not filled at the factory Prior to deliv ery to customer make sure gearbox is filled only half full with 80W or 90W API GL 4 or GL 5 gear lube Use side plug to remove any excess oil 1 Remove solid plug and discard 2 Make sure vent plug hole is clear 3 Fill gearbox until oil runs out the side plug on
66. n 17 Castle nut metric M24 x 2 26 6 18 Washer 7 Bearing 19 Protective washer 7 8 Bearing 48 BB60X 72 T 9 Ball bearing 6207 19A Protective screen BB84 ix 10 Internal retainer ring 20 Flat washer 19A BB48X BB60X BB72X BB48X BB60X BB72X 11 Cotter pin 20A Shim kit BB84X T 12 Snap ring 21 Metric seal 40 x 80 x 12 13 Snap ring 22 Oil seal BB48X BB60X BB72X 23 Oil cup 14 Spacer 35 3 x 48 25 25 Top cover 18 BB48X BB60X BB72X 26 Cap screw 8 mm x 16 8 8 D 15 Shim kit 27 Vent plug 1A 16 Castle nut 28 Cotter pin Figure 18 Gearbox Assembly MANO632 5 15 2007 Dealer Service 27 SEAL REPAIR CAST CROWN TOP BB48X BB60X BB72X S N 1159929 AND ABOVE ONLY Figure 19 Vertical Shaft Seal Repair 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 9 and siphon gear lube from housing through this opening 3 Remove crossbar see Crossbar Removal page 31 4 Remove output cap 17 and output seal 16 by removing four cap screws 13 and washers 12 Replace with new seal see Seal Installation page 24 Vertical seal should be recessed in output cap NOTE Distortion to seal cage or damage to seal lip will cause seal to leak Use Silicone Sealer Between Cap and Housing WY S 4777 7777 J Y 77 p Wl B BB60X AND BB72X CUTTERS BB48X CUTTERS 5 Secure output cap
67. n protection BB84X REF PART 20A 57094 20 57473 20 57474 21 20900 21 39289 22 57463 23 57374 25 57375 25 57376 25 57139 26 26 27 57076 28 QTY 1 1 gt DESCRIPTION Shim kit 44 x 30 3 x 1 BB84X Flat washer 21 x 37 x BB48X amp BB60X Flat washer 25 x 48 x 2 5 BB72X Seal metric 40 x 80 x 12 BB48X BB60X BB72X Seal 50 x 90 x 10 BB84X Oil seal 35 x 72 x 10 Oil cap Top cover BB48X amp 60X Top cover BB72X Top cover BB84X M8 x 16 Hex head cap screw CL8 8 BB48X BB60X BB72X x 14 Hex head cap screw CL8 8 84 Vent plug 1 2 NPT Cotter pin NSS Not Serviced Separately Standard hardware obtain locally CHECK CHAIN ASSEMBLY OPTIONAL CHECK CHAIN HOLES DESCRIPTION Check chain complete Check chain bracket lower 3 8 Chain 32 Link and check lug 3 4 NC x 6 Hex head cap screw GR5 3 4 NC Hex lock nut 5 8 NC x 2 1 4 Hex head cap screw GR5 MANO632 5 15 2007 7 8 9 10 11 cHAN 4 2 p CD7269A DESCRIPTION 5 8 Standard flat washer 5 8 NC Hex nut Mast plate BB60X BB72X BB84X Tractor top link bracket Mast plate BB48X Standard hardware obtain locally Parts 47 GEARBOX ASSEMBLY CAST CROWN Use Silicone Sealer Between Cap and Housing PIS m d Za _ X SG in z Ai Ho NS 5 LCI PES
68. nd satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury
69. nds underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 1 cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement LUBRICATION INFORMATION 1 Do not let excess grease collect on or around parts particularly when operating in sandy areas 2 See Figure 12 for lubrication points and frequency of lubrication based normal operating conditions Severe or unusual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is followed Gearbox Lubrication 1 For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 4 or 5 in gearboxes 2 Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evidence of leakage and cont
70. o blocks Disconnect cutter from tractor 3 point hitch and carefully drive tractor away from cutter SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO L8 1 072 Woods Equipment Company ATi 1 SERIAL NUMBER PLATE 6 PN 20106 RED REAR REFLECTOR 4 5 12 PN 57123 RED REAR REFLECTOR 9 ROTATING BLADES AND ROTATING DRIVELINE THROWN OBJECTS CONTACT CAN CAUSE DEATH Do not put hands or feet under or into mower when engine 15 KEEP AWAY running OPERATE WITHOUT Before mowing clear area of objects that may be thrown by blade All driveline guards tractor and aK equipment shields in place Drivelines securely attached at both m Keep guards in place and in good condition ends BLADE CONTACT OR THROWN OBJECTS CAN CAUSE B Driveline guards that turn freely on SERIOUS INJURY OR DEATH driveline 1006682 A 1 0 S a f e y 632 5 15 2007 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged WARNING CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement
71. or crushed Keep foldable ROPS system in locked up position at all times B Inspect chain rubber or steel band shielding before each use Replace if damaged BH Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page Full chain rubber steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property e If this machine
72. oss amp bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner cone fix ring 6 30917 2 Chain shield tether 9 1001340 1 Lock collar repair kit 10 1019445 1 Special drive yoke 11 1001305 1 Flexible pin 12 1001306 1 Inner tube yoke 13 1021324 1 Shield complete 14 30926 1 Outer yoke amp tube must be cut to length 15 30932 1 Inner yoke amp tube must be cut to length a a NS Parts 49 BB60X COMER STANDARD DRIVELINE ASSEMBLY CD6935A REF PART QTY DESCRIPTION A 1009510 1 Complete 540 driveline 1 1001300 2 Complete collar yoke C12 1 3 8 6 2 38478 2 Cross amp bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner cone fix ring 6 30917 2 Chain shielding tether 9 1001340 1 Lock collar repair kit 10 1019445 1 Special drive yoke 11 1001302 1 Flexible pin 12 1001301 1 Outer yoke tube 13 1001305 1 Flexible pin 14 1001306 1 Inner tube yoke 15 1021550 1 Shield complete 16 30926 1 Outer yoke amp tube must be cut to length 17 30932 1 Inner yoke amp tube must be cut to length 50 Parts BB48X amp BB60X COMER SLIP CLUTCH DRIVELINE ASSEMBLY OPTIONAL CD6936A REF PART QTY DESCRIPTION A 1020900 1 Complete 540 driveline assembly 1 1001300 2 Complete collar yoke C12 1 3 8 6 2 38478 2 Cross amp bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing ring 5 1019444 1 Inner come fix
73. r easy installation Place ball bearing 21 at back of housing and press in socket using a round tube of the correct diameter and a hand press until fully seated Insert input shaft 5 part way through housing and slide gear 3 and retaining ring 6 over input shaft 5 Keep gear 3 and retaining ring 6 loose Insert input shaft 5 into roller bearing 21 until seated against each other Slide gear 3 forward and attach retaining ring 6 in groove closest to front of input shaft 5 Slide gear 3 back against retaining ring 6 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Slide gear spacer 7 and ball bearing 20 on input shaft 5 and secure with retaining rings 6 and 8 Slide input seal 4 onto input shaft 5 and press into housing flush with front using a tube of correct diameter Be careful not to damage seal lip Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with com pressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs Rev 5 11 2010 MANO632 5 15 2007 CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See OWNER SERVICE page 18 NOTE You will need to use either the puller screw
74. ring 6 30917 2 Chain shield tether 9 1001340 1 Lock collar repair kit 10 1019446 1 Special friction clutch 11 1001311 8 Spring 12 1019447 1 Flanged yoke 13 1001313 1 Bushing 14 1001314 2 Lining ring 15 1019448 1 Special hub F10 16 1001317 1 Pressure plate 17 1001318 8 Bolt amp nut M10 x 80 18 1001302 1 Flexible pin 19 1001301 1 Outer yoke tube 20 1001305 1 Flexible pin 21 1001306 1 Inner tube yoke 22 1021551 1 Shield complete 23 30926 1 Outer yoke amp tube must be cut to length 24 30932 1 Inner yoke amp tube must be cut to length ser Parts 51 72 COMER SLIP CLUTCH DRIVELINE ASSEMBLY CD6937A REF PART QTY DESCRIPTION EH PART PART PART A 1020901 1 Complete 540 driveline asy 15 1001316 1 Flanged hub F12 1 1001300 2 Complete collar yoke C12 1 3 8 6 16 1001317 1 Pressure plate 2 38478 2 Cross and bearing kit 17 1001318 8 Bolt amp nut M10 x 80 3 1019442 1 Outer cone fix ring 18 1001315 1 Bolt amp nut M12 x 1 25 x 65 4 30922 6 Protection fixing screw 19 1001302 1 Flexible pin 5 1019444 1 Inner cone fix ring 20 1001301 1 Outer yoke tube 6 30917 2 Chain shield tether 21 1001305 1 Flexible pin 9 1001340 1 Lock collar repair kit 22 1001306 1 Inner tube yoke 10 1019449 1 Friction clutch 23 1021552 1 Shield complete 11 1001311 8 Spring 24 30926 1 Outer yoke amp tube 12 1001312 1 Flanged yoke must be cut to length 13 1001313 1 Bushing 25 30932 1 Inner yoke amp tube must be cut
75. rizontal shaft remove oil cap 23 and or oil seal 22 Replace with new one refer to Seal Installation page 24 4 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug GEARBOX REPAIR ON FLAT TOP BB48X BB60X BB72X S N 1159928 AND BEFORE BB84X Figure 18 NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a com plete gearbox is more economical Remove Gearbox from Cutter 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 27 and siphon gear lube from housing through this opening Rev 5 11 2010 MANO632 5 15 2007 3 Remove cotter pin washer and nut from vertical shaft and remove crossbar see Crossbar Removal page 31 4 Remove the four bolts that attach gearbox to cutter and remove gearbox Disassemble Gearbox 1 Remove 3 8 plug from side of gearbox and pour out gear oil 2 Remove oil cap 23 to be replaced 3 Remove snap ring 12 and shim 15 from input shaft 3 4 Support gearbox in hand press and push on input shaft 3 to remove bearing 9 and spacer 14 5 Remove top cover 25 from housing Remove gear 1 from inside housing 6 Remove oil seal 22 from front of housing to be replaced 7 Remove snap ring 12 and shim 15 from front of housing 2 8 Remove input bearing 8 by using a punch and
76. roller bearing 20 6 Secure output cap 17 with new output seal 16 installed to bottom of gearbox housing using the four 10mm x 1 5 x 25 cap screws 13 and lock washers 12 NOTE Be sure output gaskets 10 and 11 are in place Apply grease to output seal 16 lip for easy installation 7 Place ball bearing 21 at back of housing and press in socket using a round tube of the correct diameter and a hand press until fully seated 8 Insert input shaft 5 part way through housing and slide gear 3 and retaining ring 6 over input shaft 5 Keep gear 3 and retaining ring 6 loose 9 Insert input shaft 5 into roller bearing 21 until seated against each other 10 Slide gear 3 forward and attach retaining ring 6 in groove closest to front of input shaft 5 Slide gear 3 back against retaining ring 6 Dealer Service 29 1 12 13 14 15 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Slide gear spacer 7 and roller bearing 20 on input shaft 5 and secure with retaining rings 6 and 8 Slide input seal 4 onto input shaft 5 and press into housing flush with front using a tube of correct diameter Be careful not to damage seal lip Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water
77. s 6 amp 7 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 4 through both bearings 6 8 7 until it rests against bearing 6 5 Slide shim 15 over output shaft 4 6 Press gear 5 onto output shaft 4 and secure 10 11 with washer 20 castle nut 16 and cotter pin 11 Apply grease to lower seal lips 21 and press seal 21 over output shaft 4 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Insert protective washer 19 by hand Install snap ring 10 and position it together with dual lip seal 21 by pressing it into position Verify that snap ring is seated correctly Press bearing 8 into the housing using a round tube of the correct diameter and a hand press Secure with shim 15 and snap ring 12 Secure snap ring 13 on input shaft 8 if not already secure Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 8 Align splines on shaft 3 and gear 1 26 Dealer Service 12 13 14 15 16 17 18 19 Slide spacer 14 over input shaft 3 and press bearing onto input shaft 3 using a round tube of the correct diameter and a hand press Slide shim 15 over input shaft 3 and secure wit
78. ssive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 Rev 3 21 2008 MANO632 5 15 2007 Outer Plates Model BB48X BB60X BB72X BB84X A 1 26 1 26 1 26 1 36 B 7 09 7 09 7 09 7 68 Walterscheid Flange yoke Friction disc Hub 1 3 8 round bore Thrust plate Belleville spring plate 10 mm x 1 5P x 55 mm Cap screw 10 mm x 1 5P Hex nut Rev 3 21 2008 MANO632 5 15 2007 Figure 15 Slip Clutch Assembly Owner Service 21 DRIVELINE SHEAR BOLT REPLACEMENT BB48X amp BB60X ONLY NOTICE W Always use approved 1 2 NC x 3 grade 2 shear bolt as a replacement part Using a hardened bolt or shear pin may result in damage to driveline or gearbox 1 Remove driveline shield bell 1 2 Remove damaged shear bolt 4 3 Rotate driveline to align holes in yoke and shaft Install shear bolt and secure with lock nut Replace driveline shield bell 1 Drive shield 2 Input shaft 3 1 2 NC Lock nut 4 1 2 NC x 3 Cap screw GR2 5 Gearbox 6 Retaining ring Figure 16 Shear Bolt Driveline Assembly BB48X 4 BB60X SHIELDING REPAIR DANGER Full chain rubber steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo ple or damage property I
79. t 7 ft BB84X 1 1004128 2 Rubber deflector 25 25 BB48X 1 1004129 2 Rubber deflector 31 25 BB60X 1 1004130 2 Rubber deflector 37 25 BB72X 1 1024119 2 Rubber deflector 43 25 BB84X 07271 2 1013213 2 Link 25 x 1 00 x 21 50 BB48X 2 1013214 2 Link 25 x 1 00 x 28 75 BB60X 2 1013215 2 Link 25 x 1 00 x 34 75 BB72X 2 1024118 4 Link 25 x 1 00 x 16 00 BB84X 3 6697 8 3 8 1 Carriage bolt 4 14350 8 3 8 Flange hex nut Standard hardware obtain locally FRONT amp REAR CHAIN SHIELDING OPTIONAL 6 BER GEN ee ee AX DESCRIPTION 1 1 57246 57143 57090 1023048 Right front chain plate 2 1 57254 57144 57091 1023047 Left front chain plate 3 2 1003643 1003645 1007850 1007851 243 Dia bent pin front 4 AR 5496 5496 5496 5496 5 16 7 Link chain front 6 1 57248 57142 57088 57125 Right rear chain plate 7 57247 57141 57089 57149 Left rear chain plate 8 2 57249 57138 57085 57146 243 Dia rolled bent pin rear 9 AR 4069 4069 4069 4069 5 16 4 Link chain rear 10 16 6697 6697 6697 6697 3 8 NC x 1 Carriage bolt 11 16 14350 14350 14350 14350 3 8 NC Flange hex nut AR As Required Standard hardware obtain locally MANO632 5 15 2007 P ar 5 5 5 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Alw
80. th an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 2 4 Casting Pipe or tube must g press at outer edge of seal 3 4 1 CD1094 Incorrect CD1092 Installation Figure 17 Seal Installation MANO632 5 15 2007 SEAL REPAIR ON FLAT TOP BB48X BB60X BB72X S N 1159928 AND BEFORE 84 Figure 18 Vertical Shaft Seal Repair 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 27 and siphon gear lube from housing through this opening 3 Remove crossbar see Crossbar Removal page 31 4 Remove vertical shaft seal 21 Replace with new seal see Seal Installation page 24 Vertical seal should be recessed in housing Hori zontal seal should be pressed flush with outside of housing NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 5 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug 6 Remove and replace any seal damaged in installation Horizontal Seal Leak Repair 1 Disconnect and remove the rear driveline from the gearbox 2 Remove vent plug 27 and siphon gear lube from housing through this opening 3 If the leak occurred at either end of ho
81. to length 14 1001314 2 Lining ring 18 1001315 1 Bolt amp nut M12 x 1 25 x 65 19 1001302 1 Flexible pin 52 Parts uu em BB84X COMER SLIP CLUTCH DRIVELINE ASSEMBLY CD7526 50 Series Drive Demensions 60 Series Drive Demensions 3 15 Width 3 62 Width Across Cups Across Cups 2 03 2 13 1 19 REN Outer Profile 1 19 Cup Outer Profile Diameter Height Diameter Height REF i ean QTY DESCRIPTION REF E ed QTY DESCRIPTION 1024144 1024144 1 Complete driveline asy 15 1029691 1028782 1 Flange hub 1 1001325 1028775 1 Complete collar yoke 16 1028783 1028783 2 Inner plate 2 30962 36990 2 Cross and bearing kit 17 1028784 1028784 1 Intermediate plate 3 1001333 1028776 1 Outer bearing kit 18 1028785 1028785 1 Pressure plate 4 1001309 30922 6 Screw 19 1028786 1028786 8 M10x 85 mm Bolt amp nut 5 1001334 1028777 1 Inner bearing kit 20 1001274 1001315 2 Bolt amp nut 6 30917 30917 2 Chain shield tether 21 1001327 1001330 1 Flexible pin 9 1001340 1001340 1 Lock collar repair kit 22 1001326 51180 1 Outer tube yoke 10 1029689 1028778 1 Friction clutch 23 1001330 1019863 1 Flexible pin 11 1001311 1001311 8 Spring 24 1001331 1019860 1 Inner tube yoke 12 1029690 1028779 1 Flange yoke 25 1029688 1028787 1 Shield complete 13 1028780 1028780 1 Bushing 26 1029687 1019862 1 Outer profile 14 1028781 1028781 1 Lining ring 27 1029686 1019861 1 Inner profile MANOGS2 5 15 2007 Parts 53 BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE A
82. uickly disengage it 6 Turn tractor off and remove key 7 The friction lining plates should have slipped Check the marks placed on the outer plates of the slip disc clutch in step 3 to make sure this is the case 8 If clutch does not slip check assembly for oil grease and debris Clean if necessary 9 Reassemble clutch and tighten bolts no more than 1 8 of a turn at a time until desired setting of 1 26 on BB48X BB60X and BB72X cutters is reached For BB84X cutters set to 1 36 See Figure 15 10 If excessive slippage continues check lining plates for excessive wear They are 1 8 thick when new and should be replaced after 1 32 of wear to ensure proper operation Walterscheid BB84X Only 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the thrust plate faces 4 flange yoke 1 and clutch hub 3 6 Reassemble clutch Tighten Belleville spring 5 until it is against the thrust plate 4 of the clutch and then back off each of the six nuts by two full revolutions The gap between Belleville spring and thrust plate should be 1 8 as shown in Figure 15 7 clutch continues to slip when the spring is compressed to 1 8 check friction discs 2 for exce
83. will attach to cutter Figure 2 Top Link Adjustment BB48X Only hitch pins 1 Attach tractor top link 1 to lowest hole provided in 4 Raise cutter to transport position and adjust tractor the tractor s top link bracket 6 top link until cutter is level in the raised position Quick Hitch Configuration Standard Hitch Configuration Floating link 1 2 NC x 4 Cap screw 06316 A frame 1 2 NC Flange lock nut Diagonal braces 1 2 3 4 2 13 16 Sleeve 1 2 x 2 3 4 Spacer 1 2 x 5 Cap screw Figure 3 Standard Hitch and Quick Hitch Configurations BB48X Only MANOGS2 5 15 2007 Operation 13 HITCH PIN CD7267 CAT 1 2 STANDARD HITCH 84 HITCH PIN 1 1 4 OD SLEEVE SUPPLIED WITH QUICK HITCH CAT 1 2 QUICK HITCH BB84X Figure 4 Standard Hitch and Quick Hitch Configurations BB60X BB72X amp BB84X ATTACHING CUTTER TO TRACTOR BB60X BB72X BB84X ONLY Standard Hitch 1 Position tractor 3 point arms between the mast plates and secure with hitch pins and cotter pin See left side of Figure 4 Note pin orientation for the BB84X 2 Connect the tractor top link to the cutter A frame using the upper holes and the appropriate hardware The break link must be placed in the lower holes of the A frame Quick Hitch 1 Position tractor 3 point arms between the mast plates and secure with hitch pins and cotter pin See right side of Figure 4
84. ys from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLU

Woods Equipment BB48X Brush Cutter User Manual

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