Woods Equipment 59CLF-4 Lawn Mower User Manual
Contents
1. o ND TC Pounds per Square Inch EE Power Take Off Quick Disconnect Right Hand ROPS Roll Over Protective Structure E TT Revolutions Per Minute Right SAB eti Society of Automotive Engineers UNG Unified Coarse UNE De Bona pads Unified Fine a a Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 23 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1800 8 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X2. Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany 2606 South Illinois Route 2 site CENTRAL FABRICATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 USA 800 319 6637 tel 800 399 6637 fax won www WoodsEquipment com OD 2007 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
3. 35C 1791 35D 4156 36 5655 37 3510 38 3506 39 3368 40 13871 29929 Rev 3 28 2008 gt Ww nnn SS N N a BO 1 U N N a a N A O lm o DESCRIPTION Frame shipping unit Right side skid Front shield prior to 1975 Right belt shield Upper attachment arm 5 8 x 1 x 7 16 HT Sleeve Chain attachment bracket 3 8 NC x 5 Open eyebolt 2 0 Straight link chain 10 link Caplug 1 1 16 121D SAE thread or 1 4 Cold shut repair link not shown on earlier models Pair of casters see page 20 Center belt shield bracket Center belt shield or Center shield for mowers prior to mid 1975 Left belt shield Left side skid Left side shield Channel brace Frame angle 1 8 Safety pin 5 8 x 1 1 2 Clevis pin 5 8 x 1 3 4 Clevis pin Rear shield Right vertical push arm Attachment arm Rt attach place CLF only Push channel with clevis bar Adjustment arm 1 2 x 5 8 x 1 1 16 Sleeve HT Crosswise rear support Offset pipe frame Guide rod 5 8 x 1 x 9 16 HT Sleeve for raising fast hitch 3 8 U Bolt 5 8 NC x 3 1 2 Carriage bolt Upper idler bracket Lower idler bracket Left attach plate CLF only Left vertical push arm C Serial Number 479 through 822 59CL 3 amp 59CLF 3 D Serial Number 823 and up 59CL 4 4 59CLF 4 REF PART 41 3493 41A 1505 42
4. On mowers with bolt on front shield bolt front of leaf mulcher to bottom of slots in front shield with 3 8 x 1 bolts and flat washers On mowers with bent down front frame bolt leaf mulcher to inside of mower in holes drilled in front frame using 3 8 x 1 1 2 bolts and 5 8 long pipe spacers between leaf mulcher and mower On some mowers where 5 8 pipe may be too long substitute 3 8 flat washers Drill 7 16 holes in rear of mower deck through holes in leaf mulcher rear plates and bolt rear of leaf mulcher to deck using 3 8 x 1 bolts Tighten all bolts securely Turn each blade individually inside the leaf mulcher to see that it clears the leaf mulcher rings If necessary the rings may be re shaped with a hammer to clear the leaf mulcher rings t Tractor drawbar plates for tractors with fast 3 Lab hitch see page 9 P G m E Figure 9 59CL 4 Idler Bracket and Mounting Assembly Photo Assembly 13 Lift assembly see Assamble center belt shield 22 amp center belt shield bracket 21 to mower Assemble caster to deck rails with offset outward so left caster wiH clear bottom of carburetor Adjust front axle on both sides of tractor out 6 from narrowest position to clear case ter wheels Add toe guards 59 as shown on page 14 Figure 10 59CL 4 Lift Assembly amp Caster Assembly Photo 1 4 55 bly 29929 Rev 3 28 2008 DEALER CHECK LISTS PRE DELIV
5. warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product
6. BB8400X DS1260 DSO1260 051440 TS1680 BW 126 2 BW180 2 yeats Gearbox PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 components RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 SI5CD S20CD S22CD S25CD S27CD RDC54 RD60 RD72 3 years a year if used in rental or commercial applications RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 3 vears 9180RD 2 9204RD 2 y BB600 BB720 BB840 BB6000 7200 8400 BW126 2 BW180 2 io vear BW1260 BW1800 2162 3240 DS1260 DSO1260 DS1440 TS1680 years Blade spindles Rust through Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser
7. Tu s a m Asy Ce 3 Standard hardware obtain locally MEN p jug J E test EOS SS S 9 7 BOR MOWER p N Hosh gt 2 HUN NN Zr er Bowy If s P 7225 N NN wr 6f bu Ss url Use Fer 7ON 59 Sa SS LUN ER zu 7 fice i of 29929 Rev 3 28 2008 P ar t S 2 1 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERIES SAE Bolt Head E TII TORQUE Identification ea CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SASS SARE Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 1
8. and Installation of Attachment Bracket Figure 2 59CLF 4 with Fast Hitch Shown Mounted on Cub Lo Boy Tractor with all of the Fast Hitch Equipment Installed Remove the drawbar mounting plates for the Fast Hitch from the Fast Hitch Replace with special mounting plates supplied in the kit Front Toe Guards See page 16 Front toe guards 59 are furnished for some mowers When provided bolt them to front of mower using 3 8 NC x 3 4 carriage bolts and 3 8 flange lock nuts Attachment Arms For tractors with fast hitch see page 16 Bolt attach ment arms 31 and 40 to inside of drawbar mounting brackets on the tractor with one 5 8 x 1 3 4 cap screw and lock washer and one 1 2 x 2 1 2 cap screw flat washer lock washer and nut in each If drawbar is not used place a 5 8 x 1 3 8 x 5 8 washer between verti 29929 Rev 3 28 2008 push arms 31 40 and attachment brackets 32 and 39 Idler Bracket Assembly See Figure 9 amp page 16 Remove the cap screws from the PTO bearing plate Bolt the idler bracket assembly 36 37 38 and 45 to the tractor using 3 8 x 1 1 2 cap screws and lock washers Sheave for Belt Pulley Shaft See page 16 Remove paint from bore of sheave 41 Put 1 splined tapered bushing in sheave 41 and insert screws to hold bushing in place but DO NOT TIGHTEN Slide sheave and bushing on PTO shaft and leave loose until belts are put on and lined up After proper alignmen
9. 3 4 HHCS GR5 NS 3 1 2 NC x 2 HHCS GR5 2 1 2 NC Hex nut 14 1 2 Lock washer o 12 3 2 1 2 Flat washer 8 8 5 8 NC x 1 1 4 HHCS GR5 Parts 17 85 738 86 614 87 230 88 6239 89 1286 90 692 91 3627 92 2457 93 1985 94 18 Parts UJ 59CL 4 amp 59CLF 4 MAIN ASSEMBLY CONTINUED D DESCRIPTION 5 8 NC x 1 1 2 HHCS GR5 3 5 8 NC x 1 3 4 HHCS GR5 4 5 8 NC Hex nut 1 5 8 Lock nut 12 5 8 Lock washer 13 5 8 Flat washer 1 Shakeproof washer 3 1 4 NC x 3 4 HHCS GR5 6 1 4 Standard lock washer 1 Leaf mulcher see page 21 REF PART D DESCRIPTION 95 12169 4 4 4 4 3 8NCx 1 1 4 HHCS GR5 96 13258 2 2 5 8x 1 3 8 x 5 8 Flat washer 97 211900 3 1 2 Flange lock nut Obtain locally The 6760 casters may be used on A B amp C machines by drilling two 13 32 diameter holes 4 apart through frame angle the first hole being 3 1 2 from front end of frame angle For repair of A amp series casters see page 20 drawing and parts list T For mowers sold after 1976 See note on previous page 29929 Rev 3 28 2008 SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1 4116 1 Spindle 2 5089 2 Seal 3 4114 1 Sleeve 4 4115 1 Pin 5 4107 2 Bearing cone 6 4117 1 Housing with cups 7 4106 2 Bearing cup 8 1972 1 Grease fitting 9 4105 1 Spindle shaft 10 4110 1 Sh
10. idlers are near the bottom of their slots when the belt lines up with the proper groove in the center pulley and is tight Never run the idlers high in the slots as this will cause misalignment 12 Assembly It is assumed that the mower is adjusted to run approx imately level If the front of the mower is down the idlers will have to be raised If the back of the mower is down the idlers will have to be down further Belts must be in proper alignment with sheave grooves as shown in Figure 6 through Figure 8 PTO Pulleys PTO Pulleys must be moved in or out to cause the belt to be in alignment with the idlers Belt Tension Run belts very tight Slipping will heat and ruin a belt but tension is not harmful Use of Straight Edge Side View Sheave on PTO Adjust sheave in or out to align belt with vertical straight edge NOTE Make similar checks as seen from rear and top ar Note alignment Mower spindle sheave Figure 6 Use of Straight Edge How to Align a Twisted Belt Right Inside edges of the belt are approximately lined up with the sheave This corner does not touch side of groove Bell slides in slightly Outer edge of belt does not appear on this side lo be exactly in line with pulley Figure 7 Correct Alignment 29929 Rev 3 28 2008 Wrong Outer edge of belt appears to be in line Edge rubs as it lays into or out of groove and causes corner wear whip scuffing jumping and c
11. in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product
12. whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 800 319 6637 tel GILL 800 399 6637 fax ge WAIN ROY wow WOODS F 3079 Rev 4 4 2008 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS
13. 1 4 HHCS GR5 11 838 2 3 8 Standard lock washer 12 835 2 3 8 NC Hex nut plated 13 765 1 1 2 Hex lock nut 14 23479 1 1 2 NC x5 HHCS GR5 15 29368 1 1 2 x 3 4 OD x 3 3 8 Sleeve or 15 12242 1 17 GA Wall x 5 8 OD x 3 3 8 tube 16 29375 b 2 3 4 Bore flanged bearing for 1 1 8 hole or 16 4228 b 2 5 8 Bore flanged bearing for 1 3 8 hole or 16 2905 b 2 5 8 Bore flanged bearing for 1 1 8 hole or 16 65578 b 2 3 4 Bore x 1 385 flanged wheel bearing with groove 17 22240 2 3 4x 1 3 16 x 10 GA Washer 18 4181 2 25 32 x 1 x 1 2 Heat treated sleeve Obtain locally a For proper caster arm identification refer to dimension L as shown on drawing The caster arms may be used on either side to obtain best fit b Measure old bearing c Measure outside diameter of old sleeve 20 P a rts 29929 Rev 3 28 2008 LEAF MULCHER REF PART QTY DESCRIPTION This mower A 7080 1 Model 59 Leaf mulcher or datus olt on fron A 13482 1 Model L306 Leaf mulcher pst shield Too 1 Leaf mulcher weldment f BRS 2 7076 1 Angle lug Front Shield bb CR 5 23218 1 3 8 Schd 40 pipe 5 8 long ps Pa p LR ENG v 2 lt M 7 839 3 8NCx 1 HHCSGRS5 a Sy mas iN 8 979 3 8 NC x 1 1 2 HHCS GR5 NS 2 N 9 565 3 8 Flat washer a gee CP Ru 1 oue 10 838 3 8 Lock washer 11 835 3 8 e
14. 1506 43 3501 44 3492 44 4152 45A 4336 458 6095 45C 4335 46 4227 47 3885 48 4226 49 6126 51 53 57531 54 255121 55 25508 f 56 25532 1 57 25509 t 58 25531 59 26516 f 60 26520 t 61 52310 f 67 24597 68 6697 69 14350 70 1263 71 976 72 835 73 3298 74 838 75 565 76 1287 77 4119 78 745 79 742 80 948 81 1093 82 855 83 854 84 6268 po 1 16 12 4 16 o 5 17 D DESCRIPTION 1 PTO Sheave 1BK 6 1H PTO Sheave 1BK 7 4H 1 10 Spline bushing with bolts 1 Rear V belt shield 1 W172 V Belt special or W180 V Belt special 2 V Groove idler w bearing rt 2 626 ID x 1 85 OD Ball bearing 2 4 50 OD V Groove idler sheave less bearing right H3 4 Strt bushing w bolts 3 16 x 3 16 x 1 1 4 Key 1 BK 3 9H Sheave 3 BK 3 9PD H Sheave Spindle amp blades see page 19 Complete decal set Right side shield with baffle Front corner baffle Center baffle rear mtg angle Center baffle Center baffle frt mtg lug Front toe guard with safety Side discharge chute French safety decal set 3 8NC x 3 4 Carriage bolt 2 3 8 NC x 1 Carriage bolt 12 3 8 NC Flange lock nut 22 3 8 NC x 1 HHCS GR5 5 3 8 NC x 1 1 2 HHCS GR5 36 3 8 NC Hex nut 4 3 8 NC Hex nut plated 41 3 8 Lock washer 11 3 8 Flat washer 2 3 8 NC Wing nut 12 1 2 NF x 1 HHCS GR5 1 2 NC x 1 1 4 HHCS GR5 1 2 NC x 1
15. 29929 WOODS o9CL 4 amp 59CLF 4 UNDERMOUNT MOWER V y Tested Un e A 1D fee beatable Prov S MANUAL THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufa
16. 7 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head H TORQUE Identification ee etric CHART Grade 8 8 109 Fine Thread Marking on Head Marking on Head Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 e Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14 1 5 16 x 2 0 24mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer LA y 20 00 0 6 o 9 09 8 9 00 2 2 Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wr
17. ERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found sat isfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Properly attach implement to tractor and make all necessary adjustments Check all bolts to be sure they are tight Check and grease all lubrication points as identi fied in Service Check that blades have been properly installed 29929 Rev 3 28 2008 DELIVERY CHECK DEALER S RESPONSIBILITY Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Point out all guards and sh
18. R SHIELD MISSING Do not operate Put shield on 18868 B Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition 6 PN 18869 Operate mower from tractor seat only DANGER SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 2 Lower mower stop engine and remove key before dismounting tractor Allow no children or untrained persons to operate equipment Do not transport towed or semi mounted units over 20 mph FAILURE TO OPERATE SAFELY CAN RESULT IN INJURY OR DEATH A CAUTION ALWAYS USE 1000 RPM PTO SPEED 23376 29929 Rev 3 28 2008 Safety 7 OPERATION 4 SERVICE MOWING GRASS Woods mowers are equipped with suction type blades which make them ideal for finish mowing large areas of lawn The machine should be run level when mowing and the uncut area kept to the left side right side on left hand machine to prevent small windrow that might otherwise occur Streaking With certain types of grass and under certain seasonal conditions the front caster wheels may roll the grass down enough that it will not come all the way back up and will not be cut as short as the surrounding area This may appear to be a streak left by the spindle but it is not The only solution under these conditions is to carry the weight of the machine on the lift chains with the caster wheels adjusted up so they carry the weigh
19. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty
20. ant to run the belt as much in line as possible at all times Lubrication Lubricate the blade spindle shafts with SAE 80 or 90EP gear lube every 24 hours of operation until some oil is forced out around the top of the shaft If machine is equipped with casters grease occasionally to keep the powdered metal bearing well lubricated The V belt idlers have sealed ball bearings and do not need lubri cating On mowers using chain drive and jackshaft keep chain well oiled and grease jackshaft every 24 hours of operation V Belts Belts should be adjusted so that they are tight enough to hold the power of the tractor when mowing The mowers for IH Cub tractors are designed so that as the mower is raised above the mowing position the belt slackens This is to prevent excessive load on the trac tor PTO pilot bearing when the tractor motor is oper ated with PTO disengaged Thus on Cubs the operator should avoid adjusting the drive belt so tight that the slackening off effect is eliminated On other tractors to prevent belt from jumping off the belt should be adjusted so it is snug and not tight when mower is raised When belt replacement is necessary use only belts recommended by Woods dealers These are of special construction for shock loading and severe use Side Shield amp Discharge Chute Both a side shield and a discharge chute are provided for the discharge end of mower left end on white mower frames and right end of yello
21. blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 19007 A 2 PN 53425 DANGER ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running Before mowing clear area of objects that may be thrown by blade Keep bystanders away Keep discharge chute and guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 53425 B 081656 SERIAL NUMBER PLATE MODEL NO SERIAL NO L8 1 072 Woods Equipment Company Oregon Illinois U S A BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 29929 Rev 3 28 2008 6 Safety SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 4 18877 WARNING TO AVOID SERIOUS INJURY OR DEATH 5 18868 A DANGE
22. cross the center sheave in the center groove over to the right outside sheave Figure 4 Belt Installation Then thread it back across the front of the center sheave in the top groove Assembly 11 Belt makes 3 4 twist gt 1 4 Twist on here this side Figure 5 Belt Installation Proper Twist The belt then follows with a 3 4 twist back under the left V idler up over the drive sheave and back down under the right idler pulley This will leave a 1 4 twist in the section of belt extending from the right V idler to lower groove of the center mower sheave not installed correctly more twist will result than is allowable Adjust the mower to proper cutting height The front of the mower should be slightly lower than the rear for the best cutting and least power requirement Idler_ Adjustment Make minor belt adjustment with idlers but keep left idler about 1 above being in line with the groove in which the belt runs on the center sheave of the mower and right idler about 1 below Move mower fore and aft for major adjustments Belt Troubleshooting Belt Whip Belt whip is caused by belt misalignment unless mower is driven by a rough running or 2 cylinder engine On certain models a belt guide is provided to dampen out the whip on the loose side The guide should be set to just clear the belt in normal position Proper Position of 59 Adjust mower forward and back to such a position that the rear take up
23. ctured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in deat
24. e hands Careless or improper handling may result in serious injury B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Wear gloves when installing belt Be careful to prevent fingers from being caught between belt and pulley STORAGE Block equipment securely for storage B Keep children and bystanders away from stor age area SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 19007 A WARNING FALLING OFF CAN RESULT IN BEING RUN OVER Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times Buckle Up Keep seat belt securely fastened Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands Securely
25. embled lubricated and adjusted for normal cutting conditions Refer to mower frame assembly illustrations and parts list Lay out parts and hardware on a clean surface to aid in assembly A WARNING W Keep all persons away from the operator con trol area while performing adjustments service or maintenance CAUTION W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hands hearing and head Side Shields See page 16 Attach side shields to the mower with 3 8 x 1 cap screws and flange lock nuts A side discharge chute 60 may be installed on the right end of the mower in place of side shield 54 Center Belt Shield See page 16 Bolt center belt shield bracket 21 to mower deck in hole just behind center spindle using 3 8 x 1 bolt lock washer and nut Bolt center shield 22 to this bracket and to deck using the three bolts welded in them Secure with 3 8 nuts and lock washers Side Skids See page 16 Bolt the side skids on in such a position that they will be carried close to the ground when the mower is oper ated at the desired mowing height Use 3 8 x 1 1 4 heat treated bolts torque to 35 Ibs ft lock washers and nuts Fast Hitch To use 59CLF 4 with Fast Hitch accessory kit 10570 must be used 10 Assembly Figure 1 Photo of Mounting Plate Supplied in 10570
26. ench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG E Agriculture ASABE American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP Automatic Transmission Fluid BSPP British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise CW Clockwise ger c ETE Female Ed debite ruote Rr e ER Full Thread GRIS elo scisco iti Rd Grade 5 etc FIGS ED Hex Head Screw ort da Heat Treated Joint Industry Council 37 Degree Flare Left Hand Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse NF National Fine 5 National Pipe Straight Mechanical iei iE na National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss m Pitch
27. h or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury e DHE Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY WOODS 2 Introduction 5 GENERAL INFORMATION SAFETY RULES SAFETY DECALS OPERATION 8 SERVICE ASSEMBLY INSTRUCTIONS DEALER CHECK LISTS PARTS LISTS BOLT TORQUE CHART BOLT SIZE CHART amp ABBREVIATIONS PRODUCT WARRANTY REPLACEMENT PARTS WARRANTY GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your mower Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline producti
28. ields Explain their importance and the safety hazards that exist when not kept in place and in good condition Assembly 15 5901 4 8 59CLF 4 MAIN ASSEMBLY 53 COMPLETE DECAL SET p uo euop se JO uo dens siu jou seop JI YESH JepJO 61 FRENCH SAFETY DECAL SET pesn jou si JeqMweJp sowed Py juo 2 1 69 69 eo 8 66 1 uo 5141 nou SJOJ28J UO JO 15 SJOJ28J UO ueuM 0 60 wy 0 99 ui pepnjour 62922 JOY 9461 91 oud 29929 Rev 3 28 2008 Y r 5901 4 8 59CLF 4 MAIN ASSEMBLY NOTE Mower frames sold after 1976 the front side of mower is formed down Before they had bolt on front shield Key For Number Used Columns Serial Number 100 through 306 59CL 1 Serial Number 307 through 478 59CL 2 REF PART 1 9700 2 4141 3 5818 4 25506 5 4176 6 484 7 4174 8 4153 9 4215 10 18336 10 4155 cm 21 25557 22 25555 22 4130 23 25507 24 4142 25 25513 26 27 cose 28 2688 29 4097 29A 410 30 4145 31 13870 ATA xem 32 3369 33 13314 33B 4160 34 3504 35 13313 35A 4165 358 4159
29. ng controls or starting engine Place transmission in neutral engage brake and ensure all other con trols are disengaged before starting power unit engine Look down and to the rear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes B Do not stop start or change directions sud denly on slopes 59CL Safety Rules Rev 10 12 2007 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 B Use extreme care and reduce ground speed on slopes and rough terrain Watch for hidden hazards on the terrain during operation W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation TRANSPORTATION B Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Do not operate PTO during transport Watch for hidden hazards on the terrain Do not operate or transport on steep slopes Do not operate auxiliary hydraulics during transport Do not operate or transport equipment while under the influence of alcohol or drugs MAINTENANCE Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set
30. on changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification A WARNING Some illustrations in this manual show the mower with safety shields removed to provide a better view The mower should never be operated without necessary safety shielding iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Introduction 3 29929 Rev 3 28 2008 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safet
31. oulder washer 11 6950KT 1 20 1 4 Medium suction blade 11 26559 1 20 1 4 Low suction blade 12 10658 1 5 8 NC x 1 1 2 Nylok bolt 13 3490 1 Blade bolt wrench 14 2974 1 Spindle lock wrench 16 10635 2 5 8 Cup washer 17 692 1 5 8 Flat washer 18 1015825 1 Blade bolt and washers complete NOTE When difficulty is experienced with a mower spindle time and trouble will be saved by buying a complete new assembly NOTE Repair shaft 9 and repair sleeve 3 do not have a hole drilled in them for pin 4 After new parts have been assembled and proper bearing adjustment obtained drill a 3 16 diameter hole through sleeve and shaft Drive in Sel lock pin to hold proper bearing adjustment 29929 Rev 3 28 2008 P ar t S 1 9 59 amp 159 CASTERS REF PART QTY DESCRIPTION 1 29750 1 59 amp L59 Right amp left caster bundle 2 12243 1 Caster yoke includes bolt nut amp 2 sleeves 3 29746 a 1 Right caster arm asy 13 5 32 long or 3 6761 1 Right caster arm 16 5 32 long 4 29747 a 1 Left caster arm 13 5 32 long or 4 18424 1 Left caster arm 16 5 32 long 5 19703 1 8 HD Caster wheel with sleeve 7 2909 1 Straight 1 4 self tapping grease fitting for steel wheel or 7 195 1 Straight 1 8P thread grease fitting for polyethylene wheel 8 21020 1 1 4x 1 1 4 Spirol pin or 8 1285 1 1 4 1 1 2 Cotter pin 9 12296 1 1 4 28 Straight grease fitting 15 32 long 10 12169 2 3 8 NC x 1
32. over failure Figure 8 Incorrect Alignment V Belt Shield See page 16 Place the V belt shield 43 over the rear drive and secure with wing nut Casters The caster bundle includes one right and one left caster assembly which on most tractors is assembled with the offset away from front wheels but on 59CL mounted on IH Cub Lo Boy the left caster must be off set away from carburetor on the tractor Therefore right caster will offset outward toward front tire The front tractor wheels should be moved out about 6 from narrowest position to provide room for caster wheel to turn when backing up Leaf Mulcher Turn mower upside down on saw horses If mower has a bolt on front shield adjust shield all the way down in gt If tractor drawbar is E on omit these washers UU 29929 Rev 3 28 2008 long slots Remove side shields Leave side skids on If optional front roller has been installed it must be removed On mowers with bent down front frame remove center baffle and drill two 7 16 diameter holes in front of mower at the dimensions shown on page 21 Attach slotted angles 2 to leaf mulcher as shown in drawing Place leaf mulcher over blades on mower Attach angles 2 to mower side shields to side frame angle on mower Mowers with bolt on front shields will use front shield hole to attach angle 2 Bolt side shields to mower using 3 8 flat washers for spacers
33. parking brake stop engine remove key and unfasten seat belt W Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate B Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic 59CL Safety Rules Rev 10 12 2007 system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Make sure attachment is properly secured adjusted and in good operating condition B Keep all persons away from operator control area while performing adjustments service or maintenance Make certain all movement of equipment com ponents has stopped before approaching for ser vice Frequently check blades They should be sharp free of nicks and cracks and securely fastened Do not handle blades with bar
34. shaft has a nylon insert to prevent it from black ing out too easily Do not substitute an ordinary bolt When replacing the blade tighten the bolt tight enough so that the blade will not slip 29929 Rev 3 28 2008 CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Operation 9 ASSEMBLY Assembly of this mower is the responsibility of the Woods dealer It should be delivered to the owner com pletely ass
35. t when riding a high ridge or high spot TRACTOR OPERATING INSTRUCTIONS Operate the tractor at full governed rpm when doing normal mowing If the forward speed is too high a lower gear can be used Height Adjustment Without Casters The mower is raised lowered and mowing height main tained by the tractor hydraulic system Set the hydrau lic control lever stop for the mowing level desired then adjust the side skids so that they just clear the ground The side skids will then minimize scalping by lifting the mower over bumps Height Adjustment With Casters The mower may be raised off the casters at any time by the tractor lift system but regulate mowing height with caster height Adjust mowing height by transferring spacers from below the caster mounting bracket to above it or vice versa and by moving wheel up or down in holes in wheel yoke Attitude Adjustment The rotary mower can be adjusted to ride level at vari ous cutting heights by adjusting the rear of the machine up or down in the mounting bracket holes After chang ing the height of the rear of the mower always check the alignment of the belt from the idlers forward If the belt is out of line move the entire mower forward or back in the side adjustment holes or adjust idlers as 8 Operation necessary to make the belt run true The side adjust ment holes are also for additional belt takeup in case belt adjustment is used on the idlers It is very impor t
36. t is obtained tighten bushing bolts evenly to 12 Ibs ft of torque alternating back and forth at least six times Mount Mower See page 16 Slide mower under tractor attach crosswise rear port 35 to the two channel arms 33 using 5 8 x 1 1 2 clevis pins and safety pins 28 Channel Arms See page 16 Attach two channel arms 33 with single bore hole end to the mower using 5 8 x 1 1 2 clevis pins and safety pins Use upper hole in arms for high grass Attach channel arms to brackets 31 4 40 using 5 8 x 1 3 4 clevis pins Attach the crosswise rear support 35 to the mower frame using one 1 2 x 2 cap screw pivot bushing 34 and flange lock nut Lifting Assembly See page 16 Attach the lift assembly to right hydraulic arm of the tractor using two 5 8 x 1 3 4 cap screws lock washer and nut Attach two 10 link lift chains 9 to the key holes in lift lugs on mower frame and secure with plastic caplug Attach upper end of chains to the eye bolts of lift assembly Raise the mower on the tractor hydraulic system slightly and adjust the chain to carry the mower level Adjust stops on lift control lever so mower will not hit tires or bottom of tractor when fully raised 29929 Rev 3 28 2008 Belt Assembly amp Adjustment First put belt on bottom groove right hand side of the center sheave Then thread it to the left around the left hand sheave Figure 3 Belt Installation Bring the belt back a
37. ty Decals section for location B Make sure shields and guards are properly installed and in good condition Replace if damaged B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION B You may not be able to stop the tractor safely if the clutch or brake pedal mechanisms are improp erly adjusted allowing them to contact mower components When the mower lift stops are installed as instructed in this manual properly adjusted clutch and brake pedal mechanisms will not contact mower components You should frequently check that the tractor clutch and brake pedal mechanisms are in adjustment If the clutch or brake pedal mechanisms can contact mower components do not put mower into service until properly adjusted Do not put mower into service unless discharge chute is installed and in good condition Replace if damaged W Keep bystanders away from equipment Do not operate or transport equipment while under the influence of alcohol or drugs Never direct discharge toward people animals or property Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Always sit in power unit seat when operati
38. w frames The side cover shield should be used in light mowing and when mowing in areas where other persons may be present The discharge chute is used in heavy mowing to allow easier escape of cut material Always use either side shield or discharge chute OPTIONAL EQUIPMENT Two caster wheels are available for mounting on the front of the mower This will gage the mowing height very accurately The leaf mulcher disposes of leaves quickly and economically It returns valuable organic material to the soil 29929 Rev 3 28 2008 MOWER SPINDLE ASSEMBLIES Mower spindles are equipped with two tapered roller bearings The proper adjustment is held by a spring pin It is not intended that these bearings be adjusted during their useful life When difficulty is experienced with the mower spindle assembly time and trouble will be saved by buying a completely new spindle assem bly However if bearings must be adjusted the spring pin can be driven out the sleeve pulled loose and a washer shim placed under the sleeve to tighten the bearings SERVICING CUTTING BLADES Blades are made of heat treated alloy steel and are designed to produce the most satisfactory results For a good mowing job always keep blades sharp NOTE On left hand models L White Frame the blade bolts have left hand threads MODEL 59 MOWER This mower does not have friction blade clutch The bolt which is used to fasten the blade to the mower spindle
39. y rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions Never allow children or untrained persons to operate equipment PREPARATION Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Make sure attachment is properly secured adjusted and in good operating condition BH Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard 4 Safety Make sure all safety decals are installed Replace if damaged See Safe
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