Windsor ADM8 10080170 Carpet Cleaner User Manual
Contents
1. 4 1 Daily Regular Maintenance 4 2 Vacuum Motor 4 3 Belt 4 4 Solution Pump 4 5 VVIHNG DIAM ld 4 6 Troubleshooting 4 7 GROUP PARTS LIST Frame Assembly 5 1 Brush Assembly u uuu au u 5 3 Pulp ASSembly rierren 5 5 Vacuum Shoe Assembly 5 7 Control Panel 5 9 Solution Tank 5 11 Recovery Tank Assembly 5 13 Suggested Spare Parts Notes 5 15 ADMIRAL 86038230 TABLE OF CONTENTS HOW USE THIS MANUAL This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your2. 86266890 PRV NO 88655 SOLUTION QUICK D SWITCH DISCONNECT TRIGGER SWITCHES eee FRAME 86238820 PRV NO 41351 ARNESS SPLICE ERNAI BRUSH VACUUM PUMP OTOR MOTOR MOTOR ADMIRAL 86038230 4 6 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Circuit breaker tripped in buildino Reset breaker Faulty switch Call for service Faulty power cord or pigtail Call for service Vacuum circuit breaker tripped Reset breaker Vacuum Motor Will Not Run Call for service Carbon brushes worn See Brush Replacement in maintenance section Debris lodged in vac shoe Hemove debris from vac shoe Vacuum Motor Runs Dome gasket defective or missing Replace as necessary But Vacuum hose cracked or hose cuff loose Replace or repair as necessary Suction Is Poor Recovery tank full float ball stuck in the Turn off vac motor Drain and rinse up position recovery tank Main pump switch off Turn on Poor Or No Water Flow Jets clogged or missing Clean using a vinegar water solution or Carpet Is Streaky replace Solution filter clogged Drain solution tank and clean solution Ce o Faulty solenoid Gall for service for service Brush switch off Turn on brush switch Brush circuit breaker tripped Reset circuit breaker Brush belt broken Replace as necessary Faulty brush motor Call for service No Power Nothing Runs Br
3. o 18 86003330 28061 1 DOMEASM 1 ADMIRAL 86038230 5 14 SUGGESTED 5 PRV DESCRIPTION Mica NOTES 0 1 5 12031 i 17227222 86026940 34169 VALVE ASM SOLENOID CLP FAMILY 86003780 35171 GASKET ACCESSORY PORT 86001980 14700 BREAKER 15A 250VAC 50VDC 86230210 14832 BREAKER 6A VDE CIRCUIT F j SWITCH SPST 2 POSITION SWITCH DPDT3 POSITION 86007200 72162 86026880 03 89 VAC MOTOR ASM CLP FAMILY 86007970 3864 STRAINER 3 8 IN NPT 60 MESH 86003330 28061 DOME ASM CLP FAMILY 86003630 34351 FLOAT SHUT OFF NA 86006240 66227 PLUG DRAIN HOSE x BRUSH SET 120V 5 7 VAC 86135320 140687 BRUSH SET 120V WINDSOR 5 15 ADMIRAL 86038230
4. J o o 10 86004340 39528 HOSEASM TSBLKVACX155 o o 11 86240980 41348 1 HOUSING VACMOTOR J o BRUSH SET 120V 5 7 VAC SERVICE 86135340 14258 AMATEK ______ 86135320 140687 BRUSH SET 120V WINDSOR DOT OE MEE ss F 18 86275690 70525 6 SCR 10 X 1 0 PPHST TYPEB 14 86032260 75259 1 TANK ADM SOLUTION 1 15 86259060 85037 1 VENT COOLING AIR SMALL J 16 86010650 87018 10 10 91600 J AA 17 86007970 73864 1 STRAINER 8 8 IN NPT 60 MESH o 18 86010680 87013 5 WASHER 1 4 ID X 5 8 ODSS o 19 86006580 70085 3 SCR 1 4 20 X 1 2 PPHMS SS DL 20 86233260 20092 1 CLAMP 3 5 WORMGEAR 21 86008950 35280 1 GASKELTANKLE _________ 22 86003960 35237 1 GASKELTANKLR Jo __ J 23 86003970 35288 1 GASKELTANKRH __ S 24 86197940 40027 1 HOSEBARB S MPTXI 290DDL L 25 86275120 70360 2 SCR 1420X75PPHMSPHIL 26 86010660 87025 2 WASHER 1 4 LOCK EXT STAR SS 0 27 86006600 70114 4 SCR 10 X 3 4 PPHST TYPE B 28 86095640 89183 1 WELDMENT HANDLE PIVOT ADM8 29 86005810 57245 2 NUT 1 4 20HEXNYLOCKSS J o 90 86260690 02130 1 HOSEASSY FILLHOSE J 91 86233090 200016 1 CLAMP 1 4 D HOSE J 92
5. 5 Adjust handle to comfortable operating STEP position Tip machine back by main handle 5 to move to starting point Lower machine to floor Select continuous setting to start solution spray or select intermittent setting to 7 enable use of trigger switches to start solution spray The intermittent setting requires the operator to hold any one of the three trigger switches in the on position with the fingers and is typically used in small areas where short cleaning passes are made The continuous setting allows the operator to set the switch in the on position with one touch and is typically used in large areas where long cleaning passes are made 3 7 ADMIRAL 86038230 CLEANING PROCEDURE STEP Start at wall closest to power outlet Pull straight back without pushing down on handle Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass 1ft 30cm O orr Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass Overlap brush contact area approximately 1inch STEP During operation observe the following The SOLUTION 4 Admiral is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow During operation observe the vacuum intake cover Large amounts of water or foam entering the vacuum s
6. WINDSOR Operating Instructions MODEL ADM8 10080170 Read these instructions before operating the machine 86038230 04 26 11 PRV NO 98628 MACHINE DATA LOG OVERVIEW Model Date of Purchase serial Number Dealer Address Phone Number Sales Representative Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www windsorind com WarrantyRegistration aspx For customer assistance 1 888 444 7654 E WINDSOR 1 ADMIRAL 86038230 Machine Data 1 Table of Contents nuan nsspa nn 2 HOW USE THIS MANUAL How to use this 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity 2 3 Grounding Instructions 2 5 OPERATIONS Technical 3 1 Controls Component Location 3 2 Filling ODeFatiQr u a ode ose reU donas 3 5 OD rAONS E 3 7 Cleaning Procedure 3 8 Accessory Tool Usage 3 10 MAINTENANCE Periodic
7. 86197920 40028 1 HOSEBARB 1 2MPTX3 8DL J 500 ITEMS 86026670 75277 SOLUTION ADM8 INCLUDED ADMIRAL 86038230 5 12 RECOVERY TANK ASSEMBLY 17 ADMIRAL 86038230 5 13 TANK ASSEMBLY SERIAL PART DESCRIPTION FROM NOTES 1A 86002400 20064 1 CLAMP 2 0 WORM GEAR X 312 1000083447 1 1B 86002350 20002 1 CLAMP 20 NYLONRATCHET CLAMP 2 0 WORM GEAR Lo 3 86008400 78499 1 TETJER DRAIN PLUG 4 86003110 27816 2 COVER REC TANK 0 5 86235280 28060 1 DOMECLPFAMLY 6 86003630 34351 1 J FLOATSHUTOFF 7 86003910 35280 1 GASKET DOME 8 86003930 35232 2 GASKET PORTCOVER 9 86004200 39353 1 HOSE 15X120DRAIN 2 10A 86004510 41391 1 HOSE INSERT 7 10000347 10B 86004450 40019 1 HOSEBARB 1 5 DOUBLE MCHD 11A 86004500 41390 1 HOSE CAP 10008447 11B 86006240 66227 1 PLUGDRAINHOSE 12 86006600 70114 6 SCR 10 X 3 4 PPHST TYPEB 18 86032270 75260 1 TANK ADM RECOVERY 14A 86001370 140408 1 BRKT HOSE HOOK 1000083447 14B 86001190 140133 1 BRKT RECOVERY HOSE MTG 15 86002870 27417 1 CORD 998071 8X12 ____ Do 16 86242230 500009 1 LABEL WARNING 17 86245930 50994 1 LABEL ADMIRALMAIN
8. ATTENTION et POUR VOTRE SECURITE Le degr de risque est d fini de la mani re suivante A AVERTISSIMENT AVERTISSEMENT Dangers ou m thodes dangereuses qui POURRAIENT provoquer de graves blessures ou entrainer la mort AATTENTION ATTENTION Dangers ou methodes dangereuses qui pourraient provoquer des blessures legeres ou une d t rioration du produit ou des biens immobiliers POUR VOTRE S CURIT ce signe permet d identifier les mesures de pr caution prendre pour assurer un bon fonctionnement du mat riel Rendre compte imm diatement d une d faillance ou d une d t rioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l op rateur de la machine L op rateur doit tre absolument au courant de ces dangers potentiels Localiser tous les dispositifs de s curit sur la machine est conseill de prendre les mesures n cessaires pour former le personnel op rateur POUR VOTRE S CURIT NE PAS MANOEUVRER LA MACHINE Lorsqu on n est pas exp riment ou qualifi Lorsque le guide d utilisation n est pas t lu ou compris Dans des zones inflammables ou explosives Dans des zones des objets peuvent tomber LORS DE L ENTRETIEN DE LA MACHINE Eviter les parties amovibles Ne pas porter de v tements amples tels que des vestes des chemises ou des v tements avec manches
9. NUT 10 32 HEX NYLOCK 86026390 65201 1 PUMP ASM 115V 100 PSI W CONN 1000167303 86250140 66288 2 PLUG 9 16 OD BLK NYLON 86274410 70195 2 SCR 10 32X1 25PPHMS 86273750 70011 2 SCR 1 4 20X5 8HHCSSS 1 FITTING 1 4 TUBE Y QC 1 86008360 78419 1 3 8 3 8 TUBE QC 86026940 84160 1 VALVEASM SOLENOIDCLPFAMILY WASHER 1 4 IDX1 0OD FLAT SS w 86010650 87018 4 WASHER 10 X 9 16 OD 86010820 87192 2 WASHER 7 16 X 3 4 X 19RUBBER _____ s 1 mb 1 86005580 56012 1 NIPPLE I AFPTQD 86003500 31076 2 ELBOW 1 4MPTX3 8TUBE QC 86274290 70162 2 SCR 10 32X3 8PPHMSSS a WIRE 22 GRN 18 76011 X 76011 100046197 ___ 86281890 39529 1 HOSE S 8URETHANEX29 86004350 39530 1 HOSE S 8NYLONXG 86281900 39531 3 1 4URETHANEX6 _ o yY 86253020 73963 1 5 2 86004400 3959 1 HOSE 3 IDNYLI1YLWX297 0 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 12 _13 _14 MEM META _18 23 25 26 BUE 1 1 1 1 1 1 1 2 2 2 2 2 2 ADMIRAL 86038230 5 6 VACUUM SHOE ASSEMBLY Y EN a Das SS AS gt YA S u 5 7 ADMIRAL 86038230 SHOE ASSEMBLY PART NO PRV NO DESCRIPTION i NOTES 1 86
10. brush out from end opposite drive belt operator s right Remove other end from brush driver B To install brush line up slots in brush core with pin in driver on drive belt side operator s left and push brush onto driver Then snap bearing end opposite end of brush into retaining clip 8 Check cooling air screen located on frame behind left wheel for lint or debris 9 Check float and shut off screen and clean as necessary NOTE Always store machine with brush in Store position ADMIRAL 86038230 4 2 MAINTENANCE AWARN NG Only qualified maintenance personnel are to perform the following repairs AVERTISSIMENT Seul le personnel d entretien qualifi peut effectuer des r parations VACUUM MOTOR REPLACEMENT 1 Turn off all switches and unplug machine 2 Remove recovery tank 3 Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame 4 Locate the vacuum motor wires and disconnect at the connector Close the solution tank 5 Remove the 6 screws holding the vacuum motor cover p n 27809 to the solution tank 6 Remove the vacuum motor 7 Reverse process to install vacuum motor WARNING The green ground wire must be attached for safe operation See wiring diagram AVERTISSEMENT Le fil la terre vert doit tre attach pour un fonctionnement en toute s curit voir le sch ma de c blage End Cap Carbon Brushe
11. cautions LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER CET APPAREIL AVERTISSIMENT Pour r duire les risques d incendie de choc lectrique ou de E blessure Cet appareil ne doit tre connecter qu a des prises ayant une sortie de terre Ne pas laisser l appareil sans surveillance lorsqu il est branch D brancher lorsque l appareil n est pas utilis et avant l entretien Pour reduire les risques de choc electrique ne pas utiliser exterieur et ne pas aspirer de mati res humides Ne pas permettre aux enfants de jouer avec l appareil Une attention particuliere est n cessaire lorsque l appareil est utilis par des enfants ou proximit de ces derniers N utiliser que conform ment cette notice avec les accessoires recommand s par le fabricant Ne pas utiliser si le cordon ou la fiche est endommag Retourner l appareil un atelier de r paration s il ne fonctionne pas bien s il est tomb ou s il a t endommag oubli l ext rieur ou immerg Ne pas tirer soulever ou trainer l appareil par le cordon Ne pas utiliser le cordon comme une poign e le coincer dans l embrasure d un e porte ou l appuyer contre des ar tes vives ou des coins Ne pas faire rouler l appareil sur le cordon Garder le cordon l cart des surfaces chaudes Ne pas d brancher en tirant sur le cordon Tirer plut t la fiche Ne pas toucher la fiche ou l appareil lorsque vos mains sont humides N ins rer au
12. lors de l utilisation de la machine Utiliser les pieces d tach es Windsor homologuees 2 4 ADMIRAL 86038230 THIS PRODUCT IS FOR COMMERCIAL USE ONLY ELECTRICAL Inthe USA this machine operates on a standard 15 amp 115V 60 hz A C power circuit The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 115 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly
13. 227350 05016 4 ARM VACSHOEPARALLEL 2 86234760 27674 1 COVER ACCESSORYPORT 38 86005810 57245 4 NUT 1 4 20 HEX NYLOCKSS o o o y O 4 86006790 70351 2 SCR 10 32X3 8HHIRW STAR AA 86275120 70360 4 SCR 1 420X75PPHMSPHIL o 0 86006840 70390 4 SCR 1 420X1FHCS PLTD o y O SPACER 3 8ODX 058WX 2814 CRS EM 1 O 86010630 87013 4 WASHER 40 5980055 5 7 1 _6 LL 8 86010620 85039 1 VACSHOE 15 o o oS o O 59 d 10 MEER 11 86010700 87074 WASHER WAVE 3 8ID X3 4D X425 J 86003780 35171 1 GASKET ACCESSORY PORT F eee 86008120 73955 SPRING EXT 38D X2 75L X 055W ADMIRAL 86038230 5 8 CONTROL PANEL ASSEMBLY gt 24 SEE PG 5 1 F IN P jJ ADMIRAL 86038230 CONTROL PANEL ASSEMBLY PART NO PRV NO DESCRIPTION E NOTES 1 86001240 14020 1 TERMINAL BLOCK 115V 3 4 3 J 2 86001980 14700 1 BREAKER 15 250VAC 50VDC 3 86230210 14832 1 BREAKER 6AVDECIRCUIT 4 86002010 14942 2 BOOT 3 8 CIRCUIT BREAKER 5 86233240 20084 2 CLAMP HANDLELOCK ____ 6 86234320 23679 1 CORD ASM 14 3 X 22 7 86003130 27828 3 CONTACT ELECTRICAL FLAT 8 86003140 27824 3 CONTACT ELECTRICAL B
14. 4 86198480 27371 2 CLIP POWER CORD 35 86238820 41351 REF HARNESS MAIN CLP ADM J 96 86234110 23086 1 CORDSET 14 3SJTW AX50 YLW 37 86272840 67147 1 RING 2 DIASPLIT 98 86256170 73169 1 STRAINRELIE CORD HOOK 99 86007200 72162 1 SWITCH DPDTS3 POSITIONROCKER 40 86006830 70386 1 SCR 10 32 X 1 PPHMS 41 86005700 57104 3 NUT 10 82 W STAR WASHER PLTD 42 86010660 87025 1 WASHER 1 4 LOCK EXT STAR SS 43 86010670 87029 2 WASHER 5 16 FLATSS 44 86002870 27417 1 9980718 14 45 86232290 500017 1 CARD INSTRUCTIONADM8 46 86245040 50279 1 LABEL GROUND SYMBOL ADMIRAL 86038230 5 10 SOLUTION ASSEMBLY 27 SEE PG 5 1 ADMIRAL 86038230 5 11 SOLUTION TANK ASSEMBLY PART NO PRV NO DESCRIPTION NOTES 1 86233140 20041 2 CLAMP 2 0 WORMGEAR J 2 86233150 2042 1 3 8 HOSE D SLOT 3 86003080 27809 1 COVER VACMOTOR 4 86003090 27810 1 COVERBELT 5 86235500 31081 ELBOW 3 8 MPT X 3 8 TUBE PLASTIC 6 86003790 35175 GASKET TANK TO VAC COVER GASKET COVER CLP 7 EZ am 2 8 86281880 39526 1 HOSETI2CLEARX12 J 9 86240090 39527 1 HOSE 15
15. 5 1 86004980 50998 1 2 E 2 1 LABEL BRUSH HEIGHT 86093080 51311 1 LINKAGE ASM BRUSHHEIGHT o y 86005110 51312 1 LINKAGEASM ROLLERSUPPORT o 86005120 51314 2 LINK ROLLER FRONT 0 o O 86005130 51317 1 LEVER HEIGHT ADJUSTMENT 86005640 57030 4 NUT 10 32HEXNYLOCK 0 L 2 86008580 57271 2 3 8 DIA CAP Z 86249410 62758 1 PLATE BRUSHHOUSINGRH 86249420 62759 1 PLATE BRUSHHOUSINGLH o y 86005930 62762 2 PLATE AXLERETAINER I 86250680 64098 1 PULLEY 2 20D 6GR MICROV 2 7 2 2 SCR 10 32 X 5 8 PFHMS NENNEN _____ F 86006220 66192 1 PIN ROLLT AX1258L 86006430 67411 1 ROLLER 19DIAX105LG 86006510 70043 2 SCR 86006590 70088 8 SCR 10 32X1 2PPHMSSS DL 86006650 70177 7 SCR 10 32 X 1 2 FHMSSS 86006700 70232 2 SCR 1032X3 8FHMSSS Y 86275530 70497 2 SCR 10 24 X 1 2 SHCS 4 WASHER 10 LOCK EXT STAR SS l 86010650 87018 6 WASHER 10 X 9 16 OD 86007030 70675 4 SCR 1 4 20 X 5 8 THMSPLTDNP_ 0 AAA 86230620 1254 1 BRUSH 15LX3380DG2 71000060649 86251710 67467 1 RING TOLERANCE 7 8 ID X 1 2 W 1000060649 86003070 27805 1 BEARING _____ o T 86003370 29157 1 DRIVER BRUSH gt 86278130 70737 1 SHLDRBOLT 3 8O
16. 90 DEGREE 23 86259960 OPEN O E S O 24 86259960 89506 2 WHEEL 1 15 16 X 10 HOOSIER 25 86066230 03107 1 S X1706L 26 86134490 99667 10 HEAT SHRINK 3 4 ID UL CSA 27 86253090 73943 1 SEAL FRAME TANK 28 86002370 20035 1 CLAMP 746DIANYLONUL CLAMP 2 0 WORM GEAR NENNEN NENNEN 30 86274760 70271 2 SCR 1 4 20X1 2HHCSPLTD 31 86006530 70057 2 SCR 1 4 20X1PPHMSSS PIN ROLL 1 8 X 1 0 L EA 33 86276610 70697 1 SCR 1 4 20X125PPHMSSS 34 86005710 57105 3 NUT 1 4 20 HEX W STAR WASHER _6 LL E x 5 7 1 mb 0 2 3 ADMIRAL 86038230 5 2 BRUSH ASSEMBLY ADMIRAL 86038230 BRUSH ASSEMBLY PART NO PART NO DESCRIPTION 5 86000730 03110 1 AXLE ROLLER ETA I R 2 86227100 04084 1 ADAPTER BRUSHBRG ____ 3 86000900 09019 2 BEARING 1 1250DX 500IDX 375 4 86001100 11045 1 BELT 180J6 MICROV 5 86001140 12514 BRUSH 15LX3380D________ 6 86001300 140343 w 9 10 86001310 140351 1 BRKT BRUSH HEIGHT REF 86004060 36192 2 1 NENNEN 1 1 EEE NENNEN 86003620 34341 F FRAME CLP FAMILY NENNEN NEN GUARD THREAD 2 86004470 41345 HOUSING BRUSH 1
17. DX3 8LSS 1000060649 86272770 67094 1 RING 1 2 EXT SNAP 2 2 DAS 2 COTTER WA RING fF 1 SPACER 81X1 06X 125 77 1 p 1 S 71 BRUSH ASM SINN ______ 86228890 09137 2 BEARINGR63 8ID ________ 1000060649 _ _ 86028010 47383 1 BRUSHBEARINGASM 47 86004750 47416 REF KIT BRNG ADPTREXTRCTR Ig E 86006030 64102 1 PULLEY ASM BRUSH 1 2 3 4 5 7 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 12 _13 _14 MEM META _18 20 21 22 238 25 26 EUR 28 29 86010640 87016 4 30 32 33 _34 95 36 3 38 39 40 EA 4 4 ADMIRAL 86038230 5 4 PUMP ASSEMBLY ADMIRAL 86038230 PUMP ASSEMBLY REF PART PRV NO DESCRIPTION ie 86002470 22072 COUPLING 1 4 ANCHOR WA 2 86002480 22090 CONNECTOR 1 8FPT X 1 4 TUBEQC 86003470 86003470 1 ELBOW SWIVEL 1 4MPTX1 4TUBE 86003490 31074 1 ELBOW SWIVEL 3 8MPTX3 8TUBEQC ____ 5 86004570 44067 2 JET BODY MINI PROMAX BODY 7 86005640 57030 2
18. ENT 9 86076550 38283 2 HANDLEADM8 10 86004100 38286 1 HANDLE CONTROLPANELFRONT 7 1 HANDLE CONTROL PANEL REAR 0 86004790 48012 1 KNOB 5 16 184PRONG J r 00 O O O ER O CO 00 N 00 N 5 16 14 86246650 51313 2 LINK HANDLE ADJ 15 86005670 57040 2 1 2 16 86081530 62766 1 PLATE CONTROL PANEL CLP ADM 17 86264270 67073 1 ROD HANDLELOCK 18 86007140 72130 2 SWITCH SPST 2 POSITION ROCKER 19 86087410 73180 1 SPACER 50ODX 058WX9 B4LCRS 20 86256240 73505 1 STRAINRELIEF 1 2 NPT TRUMPET 21 86008350 78418 3 TRIGGER SWITCH AA 22 86245950 50996 1 LABEL CONTROL PANEL CLP ADM 23 86005760 57116 2 NUT 6 32W STARWASHERPLTD 24 86005810 57245 4 NUT 1 4 20 HEXNYLOCKSS 25 86272190 66068 1 PIN ROLL 1 8 X 5 8 L z 26 86227650 03109 1 AXLE HANDLEADMB ___ 27 86006870 70406 9 SCR 10 X 3 4 PPHST TYPEB 28 86006620 70127 6 SCR 6 32X1 4PPHMS 55 29 86006790 70351 5 SCR 10 32X3 8 HHTRW STAR__ 30 86274150 70105 4 SCR 1 4 20 X 1 75 PPHMS 55 31 86006710 70235 2 SCR 632X10PHBLKNYLON 92 86005750 57113 2 5 16 18 HEX NYLOCK J 38 86010750 87100 2 WASHER 3 8 ID INT LOCK THIN 9
19. IRAL 86038230 4 4 MAINTENANCE AWARN NG Only qualified maintenance personnel are to perform the following repairs AVERTISSIMENT Seul le personnel d entretien qualifi peut effectuer des r parations SOLUTION PUMP REPLACEMENT 1 Turn off all switches and unplug the machine Remove recovery tank Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame Remove solution hoses from fittings in pump Remove the 2 screws that fasten the pump to the frame Qr de Reverse process to install pump 86161980 PUMP REPLACEMENT KITS SHURFLO 100 PSI 86026390 PRV NO 65201 PRV NO 250 67 Switch Asm Pump Head Replacement Bypass Valve Asm Diaphragm 8251040 86258830 86235100 PRV NO 65187 PRV NO 84161 PRV NO 29206 PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI PRIOR TO SERIAL Pump Head Motor 86251090 86247360 PRV NO 65204 PRV NO 53245 Valve Asm Diaphragm 86258860 86235120 84166 29219 4 5 ADMIRAL 86038230 WIRING DIAGRAM 86268290 86268460 RIGHT HAND SCREW 86268430 PRV NO 88229 Ja h ROUES PRV NO 88333 PRV NO 88323 GND AN GND 6A CIRCUIT Lg ow SREAKER ISA CIRCUIT VACUUM ber BREAKER SWITCH E sedes WAA 8 9 10 0 0 6 WER E TERMINAL BRV NO 41356 WA ee BLOCK OR
20. L 115 V 15 A 60 HZ ELECTRIC VACUUM MOTOR 1 3 stage 1 hp 99 cfm 2 80 cubic meters min Waterlift 117 297cm BRUSH 1 15 38 1 cm SOLUTION PUMP 100 PSI diaphragm style internal bypass SOLUTION CAPACITY 8 gallons 30 3 Itr RECOVERY CAPACITY 8 gallons 30 3 Itr BRUSH SPEED 1000 rpm et i GENERAL DIMENSIONS WEIGHT Vacuum shoe 17 43 18 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia 25 cm wheels by 2 WEIGHT 92 lbs 42 kg LENGTH 35 89 cm HEIGHT 42 107 cm WIDTH 18 5 47 cm SOLUTION SPRAY 2 quick change jets POWER CABLE 50 12 7 m 14 gauge Se gt A 17 z k C k N SS r EN y SS SL 2 x a MO A 18 5 47cm 3 1 ADMIRAL 86038230 CONTROLS COMPONENT LOCATIONS 1 Main Handle Used to pull and maneuver machine 2 Handle Adjustment Used to adjust height of handle 3 Electrical Cord 4 Solution Switch Turns on pump Continuous position bottom activates electro valve to dispense solution to floor through jets Intermittent position up requires operator to depress 1 of 3 trigger switches to dispense solution Center position is off 5 Brush Motor Switch Turns on brush motor 6 Vacuum Motor Switch Turns on vacu
21. achine If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine 15 intended for cleaning carpet only Do not vacuum anything that is burning or smoking such as cigarettes matches or hot ashes This machine 15 not suitable for picking up health endangering dust Turn off all controls before unplugging Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine 15 suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately SAVE THESE INSTRUCTIONS ADMIRAL 86038230 2 1 IMPORTANTES MESURES DE S CURIT L utilisation d un appareil lectrique demande certaines pr
22. aning ADMIRAL 86038230 3 10 MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage pP damage and cleanliness Er lint or strings attached NN fibers with coat hanger etc ii Mcr for damage ws Check vac motor intake filter and clean Run one gallon of water through system Erma float to make sure it moves freely 4 s and clean vacuum intake screen Fd ii ii NN NN to allow motor to dry i gem NN tank to dry NENNEN Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for C WA VE damage replace if necessary Check pump pressure observe pattern and check with gauge if necessary Check and clean solution screen DT necessary Check brush for wear ensure bristles _____ lt _ not damaged x Checkcablesforfrayng o To Check the spray bar manifold for replace if broken or bent j lt for damage i Check overall performance of machine T _ Check vac motor carbon brushes 4 1 ADMIRAL 86038230 PERIODIC MAINTENANCE Twice a month flush a white vinegar sol
23. cun objet dans les ouvertures Ne pas utiliser l appareil lorsqu une ouverture est bloqu e S assure que de la poussiere de la peluche des cheveux ou d autres matieres ne r duisent pas le d bit d air Tenga especial cuidado al manejar la apiradora en una escalera Ne pas aspirer de mati res en combustion ou qui d gagent de la fum e comme des cigarettes des allumettes ou des cendres chaudes Cette machine n est pas adapt e au ramassage de poussieres dangereuses Mettre toutes les commandes la position ARR T avant de d brancher l appareil Ne pas aspirer des liquides inflammables ou combustibles comme de l essence et ne pas faire fonctionner dans des endroits peuvent se trouver de tels liquides Cette machine est destin e un usage commercial Elle est recommand e davantage pour les domaines h telier scolaire hospitalier industriel ou pour les bureaux les chaines de magasin que pour un usage domestique normal L entretien et les r parations de la machine doivent tre effectu es par un personnel qualifi Si de la mousse ou du liquide sort de la machine la mettre hors tension imm diatement CONSERVER CES INSTRUCTIONS 2 2 ADMIRAL 86038230 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard int
24. ensity is determined by the following definitions AWARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use manufacturer approved replacement parts ADMIRAL 86038230 2 3 DEGRES DE RISQUES EN CAS DE DANGER Les symboles ci dessous sont utilis s travers ce manuel comme illustr dans leurs descriptions DEGR S DE RISQUES EN CAS DE DANGER existe trois degr s de risques identifi s par les termes signal tiques AVERTISSEMENT et
25. grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw GROUNDING INSTRUCTIONS AWARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician A AVERTISSIMENT Le raccordement incorrect du conducteur de terre d quipement peut entrainer des risques d lectrocution V rifiez aupres d un lectricien qualifi ou d un responsable de l entretien si vous avez quelque doute que ce soit quant au raccordement la terre de votre prise murale Ne modifiez pas la fiche fournie avec l appareil si elle ne correspond pas la prise murale faites installer une prise ad quate par un lectricien qualifi PROPER GROUNDING Grounding Pin f GROUNDING CONNECTION vw USING AN ADAPTOR Grounded Outlet FIGURE A Metal Screw Ma Adaptor 0 Grounding Grounded FIGURE B Screw Outlet Box Adaptor 00 FIGURE C Note Adaptors are not allowed in Canada ADMIRAL 86038230 2 5 TECHNICAL SPECIFICATIONS POWER TYPE ELECTRICA
26. i lt ELA LS 237ml 473ml NOTE Use clean bucket of water to fill solution tank Do not put defoamer solvents spotter or N T Add cleaning prespray chemicals in the solution tank VA ALA chemical Do not allow water to spill into vacuum motor inlet Dry spillage from top of solution tank before replacing recovery tank CHEMICALS Suitable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonene 3 5 ADMIRAL 86038230 OPERATIONS STEP Remove electrical cord and literature from 1 recovery tank Fill solution tank see filling instructions page 3 5 Plug cord into grounded outlet Note Be sure STEP 2 dome is seated on recovery tank and float Shut off is installed correctly good operation the brush must skim the carpet If circuit breaker trips raise brush to prevent damage to motor or carpet step Adjust brush to proper setting Note For 3 3mm CORRECT INCORRECT ON Turn on solution switch for 22 continuous spray or set switch to intermittent SOLUTION BRUSH VACUUM to allow use of trigger switches INT ON ON Fo j 9 CONT N ADMIRAL 86038230 3 6 Turn on brush and vacuum motor switches 4
27. machine The MACHINE DATA box is located on the inside of the front cover of this manual Model _ Date of Purchase Serial Number Dealer Address Phone Number Sales Representative The model and serial number of your machine is on the bottom back end of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Periodic Daily Regular Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part NO reference number column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of a
28. pplicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The 982 on the lower left corner of the front cover is the part number for this manual 1 1 ADMIRAL 86038230 INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE This machine is for commercial use A To reduce the risk of fire electric shock or injury Connect to a properly grounded outlet See Grounding Instructions Do not leave the machine unattended Unplug machine from outlet when not in use and before maintenance or service Use only indoors Do not use outdoors or expose to rain Do not allow machine to be used as a toy Close attention is necessary when used by or near children Use only as described in this manual Use only manufacturer s recommended components and attachments Do not use damaged electrical cord or plug Follow all instructions in this manual concerning grounding the m
29. s SS If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely 8 9 5 mm Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 4 3 ADMIRAL 86038230 MAINTENANCE AWARN ING Only qualified maintenance personnel are to perform the following repairs AVERTISSIMENT Seul le personnel d entretien qualifi peut effectuer des r parations BELT REPLACEMENT l 2 3 Turn off all switches and unplug machine Remove recovery tank and brush Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame Loosen the 4 screws that hold the brush motor in place and slide motor forward to release tension in belt Remove the 2 screws that fasten the vacuum shoe links p n 05016 to the brush housing Remove the 3 screws that fasten the side plate p n 62759 to the brush housing to remove belt NOTE All components associated with driving the brush will come out with the side plate Reverse process to install belt 86249420 Y 86227350 05016 ADM
30. um motor 7 Trigger Switches Activates electro valve to dispense solution to floor through jets when solution switch is in the intermittent position 8 Brush Motor Circuit Breaker 6 amp Breaker protecting brush motor 9 Vacuum Motor Circuit Breaker 15 amp Breaker protecting vacuum motor 10 Recovery Dump Hose Facilitates draining dirty cleaning solution 11 Solution Dump Hose Facilitates draining excess cleaning solution from solution tank Em WA ADMIRAL 86038230 3 2 CONTROLS COMPONENT LOCATIONS 1 Solution Accessory Tool Hookup Used for various auxiliary cleaning tools 2 Vacuum Hose Door Used to connect various auxiliary 1 1 2 inch cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solution Tank Used to hold cleaning solution 6 Recovery Tank Dome 7 Macuum Shoe 8 Brush Housing 9 Front Lifting Handle 10 Cleaning Solution Filter 11 Solution Tank Fill Hose E RE ANE E ge V d M 3 3 ADMIRAL 86038230 CONTROLS COMPONENT LOCATIONS 1 Solution Intake Cover 2 Vacuum Intake Cover CO Float Shut Off Clean Out Opening Pour Spout O O Lift Handle ADMIRAL 86038230 3 4 FILLING OPERATIONS SOLUTION Add water 8 gal 30 3 Itr LM FILLING THE ADMIRAL
31. ush Does Not Spin 4 7 ADMIRAL 86038230 5 ADMIRAL 86038230 4 8 FRAME ASSEMBLY 30 e 19 P 18 SEE PG 5 11 ADMIRAL 86038230 5 1 FRAME ASSEMBLY REF PART NO PRV NO DESCRIPTION en NOTES cy MEME Lo 86003620 34341 1 FRAME CLP FAMILY 86004340 39528 1 HOSEASM 1 5BLKVACX15 5 86001660 41236 2 HUBCAP 5 8 SHAFT o Y 86238820 41351 1 HARNESS MAIN CLP ADM 86239610 41354 1 HINGE TANK TO FRAME ____ 0 86026150 53640 1 MOTORASM BRUSHCLPFAMILY Y 86005640 57080 2 10 32 HEX NYLOCK 1 2 86005810 57245 3 NUT 1 4 20HEXNYLOCKSS o yY 86198530 99809 2 1 8 THK X 3 4 1SDA_ 86249430 62761 1 PLATE BRUSH CLAMP 1000046197 12 86006020 64099 1 PULLEY 1 4 OD 6GR MICRO V 13 86250130 66282 6 PLUG HOLE 375 BLK oo _____ 14 86250140 66288 2 PLUG 916ODBLKNYLON 15 86006580 70085 2 SCR 1 420X1 2PPHMSSS 16 86273980 70066 2 SCR 10 32 X 3 4 PPHMS AA __ OPEN ope oo o s EA PA 18 86010630 87013 2 WASHER 1 4IDX5 80DSs 19 86010660 87025 2 WASHER 1 4LOCKEXTSTARSS 20 86010650 87018 2 WASHER 10 X 9 16 OD 21 86006550 70074 2 SETSCR 1032X1 AKCP 1 y 22 86256190 73197 1 STRAINRELIE
32. ution One quart vinegar to two gallons of water or anti browning solution mixed as directed through the extractor This will prevent build up of alkaline residue in the system If spray jets become clogged remove the spray tips wash them thoroughly and blow dry NOTE Do not use pins wire etc to clean nozzles as this could destroy spray pattern Periodically inspect all hoses electrical cables and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss If the cable insulation is broken or frayed repair or replace it immediately Don t take chances with electrical fire or shock DAILY REGULAR MAINTENANCE Before making any adjustments or repairs to the machine disconnect the power cord from electrical Source 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 1 10 bleach to water solution Waste water should be disposed of properly 5 Check for and remove any lint or debris around vac shoe 6 Check spray jets for full spray pattern MAINTENANCE 7 Remove lint and dirt build up from brush and housing NOTE Brush removal A To remove brush grab and pull
33. ystem can damage the vacuum motor If you notice either condition shut down the machine immediately Empty recovery tank and or add defoamer to recovery tank VACUUM LA INTAKE COVER ADMIRAL 86038230 3 8 CLEANING PROCEDURE Use right side of machine for cleaning STEP against walls 5 After cleaning turn off all controls return STEP brush to storage position and carefully 6 unplug machine To speed drying use a Windblower fan STEP 7 Empty recovery tank by releasing dump STEP hose Use a hose with cold water to clean 8 out the recovery tank Also drain solution tank after each use RECOVERY DRAIN ADMIRAL 86038230 SOLUTION DRAIN ACCESSORY TOOL USAGE Use only one of the following acceptable accessory tools HT 86000610 PRV NO 89227 DDH 86000060 PRV 89226 DH 86031540 PRV NO 39504 Pull back collar and insert over machine mounted fitting then release collar to lock into place Lift door on front of vacuum shoe and insert 1 Y inch hose cuff into hole Turn on vacuum motor switch and set solution switch to intermittent position Note Be sure brush switch is in off position and brush is in storage position SOLUTION BRUSH VACUUM INT Squeeze handle on accessory tool to begin 4 cle
Download Pdf Manuals
Related Search