White Rodgers SST1000 Air Cleaner User Manual
Contents
1. PART NUMBER SST1000 SST1400 SST1600 SST2000 N A e F825 0338 F811 0319 F838 0072 F818 0053 F858 1024 F858 1034 F832 0039 F843 0500 F844 0130 F876 0202 N A F827 0026 F858 1002 F16 8521 37 6373 e F825 0469 F859 0381 Standard Hardware Item e Two 2 Required t Not Shown 15 WASH REMINDER SCHEDULE frequent washing may be necessary on some installations Aregular washing schedule is necessary to ensure proper where there is new carpeting plaster dust or excessive efficiency A thorough washing once every month willbe cigarette smoke etc See page 8 for maintenance and adequate for most installations More or Less instructions on how to clean a cell Year JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 202 _ 20_ 202 _ 20_ 20_ 20_ 20_ 20_ 20_ 20_ 0 20_ NOTICE TO CONSUMERS White Rodgers Electronic Air Cleaner Dear Consumer White Rodgers would like to thank you for purchasing a White Rodgers Electronic Air Cleaner or product containing a White Rodgers Electronic Air Cleaner Although White Rodgers does not extend a warranty directly to consumers White Rodgers does extend a warranty to Wholesalers and Original Equipment Manufacturers who use White Rodgers Products To obtain more information about how your Wholesaler or Original Equipment Manufacturer s warranty may benefit y2. for efficient operation 3 Unit must run for one full hour after installation This will allow the collecting cells to reach peak efficiency 4 If Air Flow Monitor is required order F859 0381 kit CAUTION CABINET AND CELLS MAY CONTAIN SHARP EDGES Use care when servicing unit or handling cells Failure to do so could result in minor personal injury DID YOU GET THE RIGHT SIZE AIR CLEANER Model SST1000 is designed for heating or cooling blow ers delivering 600 to 1200 cubic feet of air per minute cfm Model SST1400 is designed for heating or cooling blow ers delivering 1000 to 1600 cfm Model SST1600 is designed for heating or cooling blow ers delivering 1000 to 2000 cfm Model SST2000 is designed for heating or cooling blow ers delivering 1600 to 2200 cfm See specifications on page 9 BASIC TOOLS REQUIRED Tin Snip Screwdriver Rule or Tape Measure Drill HOW THE AIR CLEANER WORKS Dirt particles flowing through the ducts Figure 1 first enters the pre filters A where large particles hair lint etc are trapped Smaller particles smoke dust pollen etc pass through these pre filters and enter the ionizing section B Here each tiny particle receives a positive electrical charge These charged particles then enter the collecting section C This section consists of a series of aluminum plates which are alternately charged negative and positive The positive charge of the particles caus
3. lt Air Flow Rear View Rear View Figure 6 Figure 7 Figure 8 BASEMENT FURNACE HIGHBOY FURNACE LOWBOY Figure 6 FURNACE Ele 7 Figure 8 Cleaner is mounted hori Cleaner is mounted horizontally in re Side installation Cleaner zontally in return plenum turn duct or plenum just above furnace is mounted vertically just above furnace where return air enters HIGHBOY FURNACE side inlet of furnace Figure 9 Installation beneath furnace Cleaner mounts horizontally where return air enters from below Raise furnace and in stall beneath base Less than 7 Inches Offset After attaching the air cleaner cabinetto the furnace carefully slide or lift and place the fur nace into position Do not walk the furnace into position ACAUTION Walking furnace into position could TEE E LE Te C Ce l the air cleaner Figure 10 LY inet eae OFFSET INSTALLATION Figure 10 Typical use of duct offset to match air filter opening If duct connection to furnace allows less than nine inches for mounting the air cleaner shorten the lateral trunk or attach an offset fitting to the elbow At Least 9 Inches Air Flow HORIZONTAL FURNACE Figure 11 Cleaner is mounted vertically in the return duct near furnace Figure 11 INSTALLATION REMOVE OLD FILTER AND DISCARD Figure 12 NOTE This filter may be mounted in the furnace compart men
4. 11 For operation see page 8 Operation 13 Cabinet t Contact Button Contact Button Collecting Cells 14 REPAIR PARTS REPAIR PARTS PARTS LIST FOR ELECTRONIC AIR CLEANERS When ordering repair parts always give the following information as shown in this list 1 The PART NUMBER 2 The PART DESCRIPTION 3 The MODEL NUMBER 4 The NAME OF ITEM Electronic Air Cleaner Always order by PART NUMBER Not by ITEM NUMBER ITEM DESCRIPTION Cabinet Pre Filter Collecting Cell Junction Box Cover Screw 6 x 3 8 Connector Female Power Pack Assembly without Air Flow Power Pack Assembly with Air Flow Cell Handle lonizing Wire Light Switch Power Pack Cabinet Only Connector Male Power Supply Cover Power Pack t Manual Charcoal Filter with mounting clips Air Flow Switch monitor kit N A F825 0431 F811 0398 F838 0072 F818 0053 F858 1021 F858 1031 F832 0039 F843 0484 F844 0130 F876 0202 N A F827 0026 F858 1002 F16 8520 37 6373 F825 0466 F859 0381 N A e F825 0432 e F811 0397 F838 0072 F818 0053 F858 1022 F858 1032 F832 0039 F843 0484 F844 0130 F876 0202 N A F827 0026 F858 1002 F16 8520 37 6373 e F825 0467 F859 0381 N A e F825 0337 e F811 0321 F838 0072 F818 0053 F858 1023 F858 1033 F832 0039 F843 0500 F844 0130 F876 0202 N A F827 0026 F858 1002 F16 8521 37 6373 e F825 0468 F859 0381
5. 120 VAC Assembly Cover Assembly Connector L1 L2 O 0 0 X f O Power Supply Specifications Wht from L2 or WhtBrnlilom Air Flow Wht The solid state power supply is not Operati Io _ Wht designed for individual component part Light g gt If Required replacement and must be replaced as w _ 2 E Airflow Switch a complete snap in unit ON OFF Z i Switch SJP Input voltage 120 VAC 60 Hz F acre Output to light 1 5 to 2 5 VDC m H V Output 6450 VDC nom Red A i Z Collecting Cell a Specifications C Cell Contact lygi amp insulator 1000 cfm 1 0 Ma 6450VDC 14 fm 1 2M 450 VD wht a 00 cfm a 6450 VDC HA Blu 1600 cfm 1 5 Ma 6450 VDC Wht or Wht Brn Lt BK 2000 cfm 1 7 Ma 6450 VDC Wht from L2 or Wht Brn from Air Flow Figure 22 11 POWER SUPPLY CHECKOUT PROCEDURE Turn power switch to the OFF position and remove the power pack from cabinet If air flow switch is installed locate air flow switch and remove power pack cover If air flow switch is not installed go to step 4 Disconnectthe three pin plastic connector and jumper the two female pins white wire to white brown wire as shown in Fig 23 Plastic Connector Female Pins Method of jumping lead wires of connector plug from air flow switch Figure 23 Place power pack on a well insulated workbench Connec
6. s from cabinet Using a solution of warm water and low sudsing detergent soak cell s and pre filter s for 20 to 30 minutes NOTE lonizing wires may become coated causing loss of cleaning ability by the collecting cell Using a damp cloth wipe each ionizing wire exercising care not to damage them Remove the cell s and pre filter s from solution and rinse thoroughly with clean water Allow cell s and pre filter s to drip dry fora minimum of 2 hours Cell s and pre filter s may be tipped at a slight angle to expedite the drip dry process Reinstall the cell s and pre filter s in the cabinet Replace the power pack Turn furnace fan on After 30 minutes push ON OFF switch on the power pack to the ON position Amoderate amount of arcing or snapping may occur at this time which will indicate that the cell s are still damp If the noise is objectionable push the ON OFF switch to the OFF position and allow additional time for cell s and pre filter s to dry In some cases the Operating Light will remain OFF during this initial activation of the air cleaner and this would indicate that the cell s are not completely dry The Operating Light should remain ON while the furnace fan is running once the drying is complete REPLACING AN IONIZING WIRE If an ionizing wire should break it can be replaced as follows 1 Remove all pieces of broken wire Make sure sup ports at each end are in good condition and
7. BAr con White Rodgers Comfort _ plus Electronic Air Cleaner Model Number SST SST1000 SST1400 SST1600 SST2000 LISTED OWNER S MANUAL e Installation Operation Basic SST Service Guide e Technical Repair Guide Repair Parts Please read and familiarize yourself with the contents of this manual before installing operating or performing maintenance on the unit p e a e PART NO 37 6373F EMERSON E ape Replaces 37 6373E clim hnologie www white rodgers com 0631 RULES FOR SAFE INSTALLATION AND OPERATION Please read instructions before installing and using the Elec tronic Air Cleaner This will help you obtain the full benefit from the Electronic Air Cleaner you have selected AWARNING ELECTROCUTION HAZARD Shut off power at fuse panel before servicing Failure to do so could result in serious personal injury or death WARNING Do not attempt installation of this unit unless you are familiar with the necessary tools equipment utility connections and potential hazards Installation should be performed only by a qualified service provider Failure to do so could result in reduced performance of the unit serious personal injury or death WARNING Installation of this unit must comply with local electric codes or other applicable codes Review and understand local codes prior to installation Do not use this apparatus in an explosive atmosphere Failure to do so co
8. cts bowed bent loose plates broken ionizing wires or cracked insulators Wash cells if required If Operating Light remains OFF replace collecting cell AIR FLOW MONITOR TEST Connect a multimeter set to read 120 VAC to power supply terminals marked LINE Connect 120 VAC to power pack plug turn power switch ON Blow on thermistor at air flow monitor 120 VAC should appear at multimeter Stop blowing and volt age should disappear in 10 15 seconds If voltage did not appear Step 3 disconnect power to power pack Locate air flow switch and remove power pack cover Disconnect the three pin plastic connec tor Jumper the two female pins white wire to white brown wire as shown in Fig 23 Reconnect power to power pack Turn power switch ON A If120VAC appears at multimeter replace air flow monitor B If120 VAC does not appear on multimeter prob lem is other than air flow monitor Recheck all primary wiring NOTE The air flow monitor is designed to operate in the temperature range of 65 to 120 F Operation outside this range is not recommended OZONE REDUCTION All electronic air cleaners typically produce a small amount of ozone that is within established limits Some customers may notice an odor especially at high altitudes or low air flow rates This power supply has a hairpin shaped jumper wire labeled W1 see Fig 24 that can be cut and separated in case of such complaints T
9. e them to be repelled by the positive plates and attracted to the negative plates where they are collected just as a magnet attracts iron filings Clean filtered air re enters the supply duct system White Dust Lint An Electronic Air Cleaner is designed to collect two major types of contaminants Irritants Pollens Spores Molds Bacteria etc and Black Soiling Contaminants Dirt and Smoke particles The residue on the collecting plates of an electronic air cleaner is black indicating it is removing dirt from the air stream After installing an air cleaner you may notice white dust typically long linty particles or fibers from carpets cotton materials or drapery fabrics This material is not collected by the air cleaner because it does not contain the irritants or soiling contaminants listed above or settles out of the air before reaching the air cleaner The presence of white dust does not indicate an air cleaner requires service Dirty Air In Clean Air Out ee OLY K 4 De LR i OO Figure 1 Carbon Charcoal Filters Odors are gas molecules not particles They cannot be removed by an Electronic Air Cleaner or by any other filtration media designed to remove airborne particles However some gases can be absorbed by an activated carbon filter or diluted with fresh outdoor air When odors are present the addition of charcoal filters will neutralize odo
10. exists in the unit If after washing the cells the Operating Light stays off the cell could be wet improperly placed in the cabinet or may need servicing NOTE An occasional flicker of the light accompanied by harmless sparking or snapping noise may occur This is caused by trapping large particles of dirt If arcing is continuous the cells should be washed or checked for service problems see Basic SST Service Guide MAINTENANCE AND WASHING A CAUTION CABINET AND CELLS MAY CON TAIN SHARP EDGES Use care when servicing unit or han dling cells Failure to do so could result in minor personal injury For maximum efficiency your air cleaner cell s and pre filter s should be inspected once a month and cleaned when necessary Cleaning will usually be required every one to three months depending upon the particular house hold circumstances When cleaning is required the follow ing procedure should be used CLEANING THE CELLS 1 Turn the air moving system OFF 2 Push the ON OFF switch on the power pack to the OFF position Figure 20 Wait 15 seconds and both the power pack and the collecting cell s will be automatically discharged 3 Release the latch on top of power pack and pull the power pack straight away from cabinet at the top Then lift pack out of ledge at bottom edge of cabinet Set power pack aside Operating Light On Off Switch Figure 20 Remove the cell s and pre filter
11. g Light ON ON OFF switch ON Power is not being supplied to air cleaner Blower ON A Check fuse or circuit breaker Operating Light OFF B Ensure power pack is properly installed and latched Collecting cell shorted Turn power Off Remove power pack Remove collecting cells Replace power pack Restore power ensure blower is operating A If Operating Light comes ON check cells for bent plates loose ionizing wire s or cracked insulator s B If Operating Light remains OFF malfunction is in the power pack See power supply Checkout Procedure ON OFF Switch ON Air flow sensor contaminated misaligned Blower OFF A Remove power pack and clear contamination inside black bushing around Operating Light ON the small sensor element B Ensure small sensor element is centered in bushing Air sensor left in bypassed condition after servicing Faulty air flow sensor panel Excessive arcing during Wet collecting cell normal operation A Allow cell s to dry after cleaning before applying power Operating Light may blink Damaged collecting cell s A Remove cell s and inspect for bent plates loose ionizing wire s cracked insulator s etc Collecting cells dirty A Clean cells as instructed in this manual Faulty power supply see power supply checkout procedure NOTE Your air cleaner may be equipped with an air flow sensor switch which turns the unit ON and OFF in response to the system blower It
12. he use of the sheet metal turning vanes inside the elbow to improve air distribution over the face of the cells Figure 14 NOTE An optional method of attaching duct work to the cabinetis to modify the cabinet Figure 15 by bending the tabs outward at a 90 angle and attaching duct work to tabs Transition Fittings If the air duct does not fit the cabinet opening a transition fitting should be used Gradual transitions are preferred for greatest efficiency Not more than four inches per linear foot approximately 20 angle should be allowed Figure 3 Duct Mounting Holes gt c Figure 13 Air Flow i Turning Vanes Figure 14 Optional method B angl Fi Bend tabs outward at 90 angle Figure 15 Connectthe vertical duct section to the elbow Wedge a wood block between floor and elbow for support Figure 16 Seal all joints in the return air system downstream from the air cleaner with duct tape to prevent dust from entering the air stream Tape is usually applied on the outside of ducts but may also be applied on the inside or both WIRING INSTRUCTIONS eee 7 With the cabinet installed the air cleaner can nowbe 10 If this unit has an electrical cord the cord has a wired to electrical input source grounding type plug with a third grounding pin This AWARNING plug will fit only into a grounding type power outlet If the proper type of outlet
13. his will cause the power supply to limit the maximum operating power to a lower level Cut and separate Ozone Reduction Jumper WHT BRN BLK E3 oC ine E2 Ozone Reduction Jumper Figure 24 ELECTRONIC AIR CLEANER RETROFIT ACR KITS INSTALLATION 1 Remove the two pre filters from the package and insert into cabinet tracks opposite the furnace These will be used to catch the larger particles that are in the air stream before entering the collecting cell Insert the two collecting cells into the cabinet behind the pre filters Be sure ionizing wires are directly behind the pre filters so the particles can be charged as soon as the air leaves the pre filters Remove cover plate on the power supply junction box and remove the knockout needed to bring the wire to the female receptacle Position receptacle with ground in the down position as shown in Fig 17 page 7 and pull wires through the receptacle locator on the junction box Snap the receptacle into the hole until secure Connect ground wire from receptacle and ground wire in kit to cabinet with rivet and washer as follows a Place washer on rivet b Place terminal from ground wire on rivet c Place terminal from receptacle ground wire on rivet d Insert rivet in hole in junction box and secure WIRING 5 6 7 For wiring installation see page 7 and follow all wiring instructions 7 8 and 9 Install the power pack see page 7 instruction
14. ired size a transition sheet metal section must be used Transition must be planned for each job Reduction should not be more than 4 inches per linear foot approximately 20 angular degrees Figure 3 Interchangeable Interchangeable Collecting Cell Collecting Cell Cabinet Outlet Box Power Pack Handle Contact Button Pre Filters Contact Button am Interchangeable See text for Cell Removal Clearance Figure 4 Knockouts for 3 4 Conduit three sides 13 9 16 16 7 16 19 1 16 SST1400 13 9 16116 7 1619 1 16 SST1600 17 3 4 20 5 8 23 3 8 SST2000 17 3 4 20 5 8 23 3 8 Figure 5 DIRECTION OF AIR FLOW THROUGH THE AIR CLEANER Your air cleaner is shipped from the factory with air flow from left to right If this air flow is suitable for the installation no further changes need to be made Fig ure 4 For right to left air flow remove both pre filter and cell sections Turn cells upside down with the same end facing the cabinet opening This will locate the ionizing wires at the right and both contact buttons and cell handles will be facing the power door Air flow direction must agree with arrow embossed on end of collecting cells After installing the cell sections install pre filters in cabinet tracks on the right This will again place the pre filters on the air entering side on the same side as ionizing wires TYPICAL MOUNTING POSITIONS Air Flow lt
15. is not available contact Installation of this unit must comply with local qualified personnel to install a proper outlet Do not alter the plug in any way A WARNING electric codes or other applicable codes Review and understand local codes prior to instal lation To reuce the risk of electric shock The power cord must be connected to an appropriate outlet Do not alter the plug in any way Failure to do so could result in serious personal injury or death 8 An air cleaner unit with no air flow monitor requires 11 With the cabinet Installed reinstall pre filter s and electrical wiring through the furnace controls Con nect wiring to the furnace control terminals EAC H for power EAC N for neutral and connect metal frame of EAC to ground If the air cleaner unit has an air flow monitor it must be connected to 120 VAC 60 Hz A 20 amp circuit is more than adequate If an airflow monitor is notinstalled but is required for operation order Air Flow Kit F859 0381 If a power cord is required order F97 0019 Remove junction box cover and install the required bushing into the 3 4 in Knock out With the supply voltage turned off route three 3 wires into junction box for connections See Fig 17 Insure all wires are clamped wire connectors prop collecting cell s Figure 18 NOTE The contact button and handles on the cell must be facing you and ionizing wires must be on the air intake side 12 Insta
16. ll Pre Filters Cabinet Contact Button Contact Button Collecting Cells Power Pack Figure 2 PREINSTALLATION Air Flow Opening Electronic _ Air Cleaner Si Opening Furnace Electronic Transition Section Air Cleaner if Needed Figure 3 LOCATING THE AIR FILTER Your air filter must be mounted in the return air duct of a central forced air system on the air entering side of your furnace See Figure 3 for example Select a location that meets the following 1 The face of the cell will be at a right angle to the air stream 2 Allow the following clearances to permit removal of cells and pre filters See Figures 4 and 5 Model SST1000 14 inches Model SST1400 15 inches Model SST1600 14 inches Model SST2000 15 inches For complete dimension data refer to Figure 5 3 The air filter is not to be placed in the discharge of either the heating or cooling unit 4 IMPORTANT If atomizing spray type humidifier is used it must be installed downstream from the air filter 5 Ifthe air cleaner has a power cord installed unit must be located close enought to the outlet so connection can be made without the use of an extension cord If your furnace duct system has a pre installed boot discard front cover of boot and slide the air cleaner component inside the boot For installation of Air Cleaner Retrofit ACR kits see page 13 If furnace opening cannot be enlarged to requ
17. ll the power pack as follows Engage the lip on lower inside edge of power pack in the flange on cabinet and carefully close the power pack making sure that the electrical connector prongs on the power pack enter the slots in the socket on cabinet When the power packis fully in place engage the latch and snap it closed Pre Filters Handle Cabinet erly installed and grommets used to prevent wire t abrasion Vertical Section WV Tape All Contact Joints Button Collecting Cells Contact r Buton Power Pack Figure 18 Wood Block Press to Close After Latch Latch is Engaged T 7 SK o Engage Figure 16 Female Plug Male Plug Cabinet Neutral Side Edge of Power Pack Grounding Conductor Power Pack Front View Engage Lip on Lower Inside Edge of Power Pack in Flange Figure 17 Figure 19 Installing Power Pack OPERATION 1 With the 120 VAC power turned on at the circuit breaker for the furnace push the air cleaner ON OFF switch to the ON position Figure 20 2 Withthe furnace blower running the air cleaner will be operating An arcing or snapping sound may be heard This will occur occasionally however the unit is operating properly 3 With the furnace blower running the Operating Light should be ON If the Operating Light is not ON this signifies that the cells need washing or that trouble
18. may have been wired out during a service check and inadvertently left in this condition 10 TECHNICAL REPAIR GUIDE A WAR N NG All voltage measurements indicated can be made with a high voltage D C probe and a general purpose volt ohm Do not attempt repair of this unit unless you are meter For example Simpson 260 or equivalent familiar with the necessary tools equipment utility For test purposes the air flow switch may be wired out connections and potential hazards of the system This will eliminate the need for air flow Repair should be performed only by a qualified across the sensing thermistor to energize the power service provider supply see Fig 23 NOTE All tests to be performed with the Ozone Reduction Jumper intact Failure to do so could result in reduced perfor mance of the unit serious personal injury or death NOTE When servicing the power pack components all This guide contains service checks to assist service wiring must be routed to factory specifications personnel in locating and correcting any malfunction that might occur to render the air cleaner ineffective or inop erative The air cleaner has been designed with replace able components such as the high voltage power supply and air flow switch This allows the serviceman to replace a faulty component rather than attempt repairs of such components in the field Power Pack
19. not bent out of shape 2 Hook the new wire onto the support at one end 3 Hold your finger against the support at the other end Figure 21 and hold the ionizing wire between thumb a and forefinger as shown or use needle nose pliers a Press inward on spring support Hook end of wire over Support small tab at end of support and release Make sure wire is securely anchored at each end lonizing Wire Figure 21 SPECIFICATIONS SPECIFICATIONS SST1000 SST1400 SST1600 SST2000 Rated Capacity 600 1200 cfm 1000 1600 cfm 1000 2000 cfm 1600 2200 cfm Max Pressure Drop 08 in W G 08 in W G 12 in W G 09 in W G Cell Weight 2 7 Ibs each 2 9 Ibs each 2 9 Ibs each 2 9 Ibs each Power Pack Weight 9 Ibs 9 Ibs 10 Ibs 10 Ibs Unit Weight 35 Ibs 42 lbs 38 Ibs 45 Ibs Power Consumption 40 Watts Max 40 Watts Max 40 Watts Max 40 Watts Max Electrical Input 120 VAC 60 hz 120 VAC 60 hz 120 VAC 60 hz 120 VAC 60 hz Electrical Output 1 0 Ma 1 2 Ma 1 5 Ma 1 7 Ma 6450 VDC nom Max Ozone Output 05 ppm 05 ppm 05 ppm 05 ppm Temperature Rating 40 Fto 125 F 40 Fto 125 F 40 Fto125 F 40 Fto125 F BASIC SST SERVICE GUIDE This guide will cover most homeowner complaints If after checking the items listed the unit still fails to operate properly contact the nearest Authorized Service Center SERVICE INDICATION SERVICE CHECKS ON OFF switch ON Unit functioning Normally Blower ON Operatin
20. ou please contact your Wholesaler or Original Equipment Manufac turer Sincerely White Rodgers White y ee ed Rodgers of Emerson Electric Co www white rodgers com
21. rs such as cooking odors pet odors cigar and cigarette odors ozone etc Optional charcoal filters are available for your Air Cleaner Refer to the parts list for the charcoal filter part number for your Air Cleaner Charcoal filters require replacement They cannot be washed While there is no rule of thumb for how often they should be changed you can use your best judgement based on the odors you perceive in your environment CONSTRUCTION OF THE AIR CLEANER Not only is your air cleaner easy to install it is also easy to operate and maintain Its basic components and their functions are as follows See Figure 2 Cabinet mounts to existing duct work and houses the collecting cells and pre filters Collecting Cells are made in two sections and perform the actual collecting of dust dirt and other impurities from the air They contain the ionizing and collec tion sections described above Each cell must be installed with the ionizing wires on the air entering side Each cell must be oriented with the handles and contact button Figure 2 toward the operator Pre filters are in two sections which are interchangeable They serve as a pre filter to trap large particles such as hair and lint before they can enter the cell sections Power Pack contains operating and power on lights as well as the solid state components that convert the 120 volt power supply to the high voltage direct current required for the collecting ce
22. t CLEAN BLOWER COMPARTMENT It is suggested that the furnace blower compartment blower and blower housing be cleaned to ensure clean air circulation INSTALLATION The following is a typical installation of the air cleaner on a Highboy furnace Figure 8 1 Place the air filter cleaner on the floor Stand it upright with the power door facing you Figure 4 If a horizon tal installation is being planned lay the cleaner on its side this will help you to visualize the relative location of all parts Allow ample space for wiring and servicing the power supply box Figure 13 2 Release the latch remove the power pack by grasp ing handle and pulling power pack away from cabinet and set it aside Remove the collecting cells and pre filters Set pre filters and cells aside in a safe location until the cabinet is installed 3 Set the cabinet next to the furnace If necessary enlarge the opening in the furnace if possible to match the opening in the cabinet If the furnace opening cannot be enlarged atransition fitting should be used Figure 3 The cabinet can be attached directly Figure 13 ora starting collar can first be fitted to the furnace inlet A butt or slip joint can be used Securely attach the cabinet to furnace inlet using at least two of the mounting holes on each side of the cabinet 4 Using butt joint attach duct work normally an elbow to the upstream side of air cleaner cabinet Note t
23. t meter negative lead to the sheet metal chassis and the high voltage probe to high voltage contact on back cover of power pack Connect AC power to power pack using an extension cord and turn power switch to the ON position Keep hands and tools away from high voltage contact If Operating Light comes ON and output voltage is between 6100 and 6800 VDC power supply is good If voltage is good but Operating Light does not come on replace Operating Light CELL TEST Place collecting cell on a well insulated workbench with the cell contact button pointing upward Select a power pack with air flow switch bypassed and ozone reduction jumper intact that reads be tween 6100 and 6800 VDC at the cell contact with no cell attached Place power pack on top of collecting cell ensuring that there is proper contact between the cell contact on the power pack contact 12 Using a standard extension cord apply 120 VAC to power pack Turn power switch to ON position Connect meter negative lead to metal frame of collecting cell Use high voltage probe to measure voltage at collecting cell ionizer or cell plates Voltage should be 6100 to 6800 VDC NOTE Anew out of box cell may cause the voltage to be lower than normal for a short period of time To obtain a more accurate measurement age the cell by applying high voltage to the cell for 15 to 30 minutes If voltage is below 6100 VDC check cell for foreign obje
24. uld result in serious personal injury or death TABLE OF CONTENTS Rules for Safe Installation and Operation 2 How the Air Cleaner Works cccceeeeeeeeeeees 3 Construction of the Air Cleaner 006 3 Preinstallationisc ss stent aaaea aneas 4 Installation neiii eeann arenen eae An eee Mace 6 Wiring MStruclionS e aeree an a a 7 Op ration siune Gok ohne edie 8 Maintenance and Washing 8 SPECificatlOns penea eio ee unten ees a Ae 9 Basic SST Service Guide ccceeeeeeettetteees 10 Technical Repair Guide 0seeeeeeeeeeees 11 Air Cleaner Retrofit Upgrade Kit Installation 13 Repair Parts oireitani aea a a a e 14 Wash Reminder cccccccccccececceeceeeeeeeeeeeeeetes 16 If this unit has an electrical cord the cord has a grounding type plug with a third grounding pin This plug will fit only into a grounding type power outlet If the proper type of outlet is not available contact qualified personnel to install a proper outlet Do not alter the plug in any way A WARNING To reuce the risk of electric shock The power cord must be connected to an appropriate outlet Do not alter the plug in any way 1 Read the Owners Manual and the Rules for Safe Operation carefully Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service 2 Follow a regular service and maintenance schedule
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