Weber Silver A Gas Grill User Manual
Contents
1. A DANGER If you smell gas 1 Shut off gas to the appliance Natural Gas 2 Extinguish any open flames N atu ral G as 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property A WARNING Do not store spare liquid propane cylinder within 10 feet 3m of this appliance Do not store or use gasoline or other flammable liquids or vapors within 25 feet 8m of this appliance A WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR You MUST READ THIS OWNERS eia OUTDOOR USE ONEK BEFORE OPERATING YOUR GAS GRILL A WARNING Do not try to light this appliance without reading the Lighting Instructions section of this manual A004 c Cee MEMBER D003 b N PGA National PROPANE GAS Association 55020 05 16 00 A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store a spare or disconnected liquid prop2. 1 1 3 4 inch bolts 1 4 x 20 x 1 3 4 inch bolts 2 1 2 inch bolts 1 4 x 20 x 1 2 inch bolts 8 Keps Nut 1 4 x 20 Keps Nut 1 anl Nylon Washers 13 Hair Pin Cotter 2 Hubcaps 3 Control Panel Hardware Phillips screws washers 2 Tubing Plugs 2 OA ok A 10 Assembly Instructions Assemble wheel frame You will need axle rod two wheel hubcaps two wheels wheel frame hammer and a block of wood Place one end of the axle rod on the block of wood or other protected surface Tap one hubcap onto the end of the axle rod Slide one wheel onto the axle WEBER name facing out Next slide the other end of the axle rod through the wheel frame Add the other wheel WEBER name side facing out Tap the hubcap onto the axle rod to complete the axle B002 b Assemble frame You will need left frame right frame two 1 2 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Note Work on carpeted area on grass or one of the boxes to protect the finish during frame assembly Lay the leg frame pieces as shown so the leg tabs point up 1 Connect the two frame pieces with the tabs inside of the frame 2 Slip washers on bolts then insert bolts as shown and tighten If you try to insert a bolt and there is no hole you have the left frame turned the wrong way Turn the left frame around B 1 Continue frame assembly You will need leg frame wheel frame four 1 2 inc
3. Rinse well after cleaning Work surfaces are not to be used as cutting boards Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety A WARNING Check the hose before each use of the barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual E Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual E Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting A WARNING Perform these leak checks even if y
4. from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to the OFF position Cooking A WARNING Do not move the Weber Gas Barbecue when operating or while barbecue is hot You can adjust the FRONT and BACK burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT and BACK burners For example to sear steaks you would set all burners at H high Then to complete cooking you would set FRONT and BACK at M medium Refer to your Weber cookbook for detailed cooking instructions Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures A CAUTION Replace thermometer in lid when not in use Do not leave thermometer in food while cooking If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber Gas Barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C wi
5. of the Weber Spider Stopper Guards To inspect the Spider Stopper Guards remove the control panel and look to see if they have dust or dirt on their outside surfaces If they are dirty brush off the outside surface of the Spider Stopper Guards with a soft bristle brush an old toothbrush for example Check that there are no gaps in the Spider Stopper Guards seams or in the fit around the burners or valves See Section General Maintenance General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section Venturi 1 air shutter 2 venturi fin 3 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue The Weber Spider Stopper Guard 1 is factory installed It fits tightly around the air shutter section of the burner tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings We recommend that you inspect the Weber Spider Stopper Guards at least once a year See Section Annual Maintenance Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur 1 The smell of gas in conjunction wit
6. the frame connector Hold the frame connector square and tighten the bolts with the wrench B 4 Install Gas Supply General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas barbecue installations In absence of Local Codes you must confirm to the latest edition of ANSI 2223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANISI 2223 1 latest edition for complete specifications E This barbecue is designed to operate at 7 inches of water column pressure 2526 psi E A manual shut off valve must be installed outdoors immediately ahead of the quick disconnect E An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line E The quick disconnect connects to a 3 8 inch NPT thread from the gas source The quick disconnect fitting is a hand operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected E The quick disconnect fitting can be installed horizontally or pointing downward Installing the fitting with the open end pointing upward can result in collecting water and debris E The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected E Pipe compound should be used which is resistant to the action of nat
7. this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 USA A 3 Contents Danger amp WarningS onana A 2 Walia ty tresrscmrerssccessrrcer AR A 3 General Instructions 0 ccceeeees A 5 Exploded eW EE ET A 6 aeeai a a trmrerer com A 9 Assembly Instructions 0 cccceeeeee
8. Flavorizer Bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy waiter solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer Bars and Cooking Grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in water Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Plastic surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid mineral spirits or xylene
9. Lift off the control panel Unlatch the Spider Stopper Guards and remove them Remove the manifold bracket and unscrew the two wing nuts 1 that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box D 6 7 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 8 To reinstall the burners reverse 3 through 7 A CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place 2 9 Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins 1 There should be no gaps in the seams or in the fit around the burners 2 and valves 3 A CAUTION If the Spider Stopper Guards do not fit tightly contact the Customer Service Representative in your region using the contact information sheet provided with your manual A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks D 7 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Left burner light
10. NT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to the OFF position Manual Lighting A DANGER Failure to open lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise to ensure they are in the off position Turn the gas supply valve on Strike a match and put the flame into the matchlight hole in the front of the cooking box The grill illustrated may have slight differences than the model purchased A WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame D 2 A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burner or burners Note Always light the FRONT burner first The other burner or burners ignite
11. ane cylinder under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber Gas Barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions A Do not use charcoal or lava rock in your Weber gas barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enlarge valve orifices or bu
12. ational Fuel Gas Code ANSI Z 223 1 This Weber Gas Barbecue is designed for natural piped in city gas only Do not use liquid propane LP bottled gas The valves orifices and hose are for natural gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standards CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment A 5 Storage The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area A WARNING Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang A WARNING Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats A WARNING Do not use combustible materials within 24 inches of the top bottom back or sides of the grill A WARNING The entire cookin
13. ersists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 2 Valves to manifold connection 3 Hose to quick disconnect connection A WARNING If there is a leak at connections 2 or 3 turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water B 7 Install the slide out bottom tray You will need the slide out bottom tray 1 catch pan holder 2 catch pan and one disposable drip pan s gt S Hook the ends of the catch pan holder into the hole in the slide out bottom tray The front of the catch pan holder must be on the same side as the finger grip 1 of the bottom tray Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you 1 A WARNING Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Put the disposable drip pan into the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you 1 B 8 Install Lid You will need lid two hair pin cotters 1 and two hinge pins 2 Place lid on top of
14. g box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials nae Supply Testing Disconnect your Weber Gas Barbecue when the gas supply is being tested at high pressures This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa Turn OFF your Weber Gas Barbecue when the gas supply is being tested at low pressures This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1 2 psig 3 5 kPa _ lhl T D 2 op Lo 7p eb eb O SS F a WV j COONS OS a Hinge Pin Left Endcap Shroud Handle Warming Rack Cooking Grates Flavorizer Bars Cooking Box 1 4 20 keps nut Slide Out Bottom Tray Catch pan holder Left Trim Piece Work Surface 1 4 20 x 2 inch bolt Left Frame 1 4 20 x 1 2 inch bolts Nylon Washers Leg Frame 1 4 20 x 1 3 4 inch bolts Frame Connector Bo
15. h bolts four nylon washers and a 7 16 inch or adjustable wrench Place the leg frame onto the tabs of the left frame Place the wheel frame onto the tabs of the right frame The leg tabs must be on the inside of the frames Add the washers to the bolts Insert the bolts into the holes as shown do not tighten bolts on wheel frame until a later step Install tubing plugs You will need two tubing plugs and a hammer Insert tubing plugs into the ends of the leg frame To fully seat the plugs you may have to tap them lightly with a hammer B 2 Add Wrap around Frame Panel You will need wrap around frame panel and a wrench Place wrap around frame panel in place 1 The cut out tabs should fit between the washer and the frame as shown 2 The square cut out holes fit around the white plugs in the frame as shown Tighten Bolts with wrench Turn the frame over and continue with assembly Add cooking box assembly You will need frame assembly cooking box assembly 2 inch bolt nylon washer keps nut pliers and a 7 16 inch or adjustable wrench Place the cooking box assembly in the frame assembly so the burner tubes 1 are under the frame brace 2 Slide the cooking box assembly to the left within the frame assembly Add the nylon washer to the bolt Insert the bolt through the cooking box and frame with the head of the bolt outside the box Add the keps nut Tighten by holding the bolt with pliers wh
16. h the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property D 5 Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight D u Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open CAUTION Do not enlarge the burner ports when cleaning Replacing Main Burners 1 2 3 4 6 Your Weber Gas Barbecue must be OFF and cool Turn gas OFF at source To remove control panel take off the burner control knobs Remove the screws holding the control panel in place
17. he left trim piece and the cooking box as shown Do not use the work surface as a cutting board 1 Make sure that the tabs on the side table are to the right next to the cooking box Install Flavorizer Bars and Cooking Grates You will need five Flavorizer Bars and two cooking grates Place the Flavorizer Bars side by side in the cooking Set the cooking grates onto the ledges in the cooking box with the rounded sides up Installing the warming rack You will need warming rack Set the warming rack into the slots at the rear of the cooking box C 2 Install the thermometer You will need Thermometer Insert the thermometer into its holder on the right side of the lid Install the bottom shelf You will need Bottom shelf Set the bottom shelf in place between the right and left sides of the frame in front of the frame connector underneath the cooking box Operating Lighting Summary lighting instructions are on the control panel ANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover Ignition System ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by p
18. ile you tighten the nut with a wrench B 3 Your Weber Gas Grill Manifold assembly consisting of gas manifold valves and gas burners has been factory assembled pressure and flame tested As a safety precaution we recommend you check the burner alignment 1 Are the ends of the burners under the washers at the left rear and left front of the cooking box The screws are only guides Do not tighten Do the valves fit into the ends of the burners Are the wing nuts under the burner assembly hand tight Do not tighten with pliers If you answered YES to 1 2 and 3 the burners are correctly aligned If you answered NO the burners are misaligned Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Do not use grill 2 3 Install manifold bracket You will need manifold bracket Hook the bracket 2 onto the manifold in the center Place your hand underneath the bracket Lift the manifold bracket and cooking box slightly then hook the tab of the bracket onto the frame brace 1 Install frame connector You will need frame connector two 1 3 4 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Add nylon washer to the bolt insert bolt through the hole in the bottom center of the wheel frame and into the end of the frame connector 1 Insert the other bolt with a washer on it through the leg frame and into the other end of
19. ll take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer Bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan A WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Storage E When storing the Weber Gas Barbecue make sure that the inside shut off valve and or locking outdoor shut off valve is secured in the OFF position When the Weber Gas Barbecue is stored indoors the gas supply MUST BE DISCONNECTED E After a period of storage and or nonuse the Weber Gas Grill should be checked for gas leaks and any obstructions in the burner tubes before using See Maintenance Section D 3 E Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air E The Spider Insect Screens should also be checked for any obstructions See Maintenance Section Cleaning A WARNING Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and
20. off Install igniter Note The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter 1 Loosen the igniter lock nut 2 Insert the top of the igniter up through the large part of the keyhole in the frame brace Slide the igniter into the small part of the keyhole 3 Tighten the igniter lock nut back onto the igniter Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers B 5 Check that all burner valves are off Connect flexible hose to manifold You will need burner contro knobs You will need the 12 foot natural supply hose and a Valves are shipped in the OFF position but you should 3 4 inch wrench check to be sure that they are turned OFF Put the Thread fitting end of hose onto manifold Tighten with knob on each valve Check by pushing down and wrench turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step B 6 Check for gas leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury
21. or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it To perform leak checks Slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure 1 Slide the collar closed 2 If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking Check 1 Hose to manifold connection A WARNING If there is a leak a connection 1 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak p
22. our barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it To perform leak checks Make sure all Burners are in the off position Turn on gas supply A WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks D 4 Check 1 Hose to manifold connection A WARNING If there is a leak at the hose to manifold connection 1 retighten the hose fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 2 Valves to manifold connections 3 The hose to quick disconnect connection A WARNING If there is a leak at connections 2 or 3 turn OFF the gas DO NOT OPERATE THE BARBECUE Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water Inspection and Cleaning
23. rcelain Hood Section Burners Igniter Cooking Grates Flavorizer Bars Thermoplastic Thermoset Parts All Remaining Parts lifetime 1 year paint 25 years 10 years 3 years 3 years no rust through 1 year no rust through 10 years Excluding fading 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in
24. rner ports when cleaning the valves or burners A The Weber Gas Barbecue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber Gas Barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department A 2 Warranty Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings Po
25. s B 1 Installing Features C 1 OEN a erect eee rer ere D 1 LIQhUNG Asa A A D 1 Manual Lightings D 2 IGOOKING EAE A AEE D 3 Storage and or Nouse ceeeeeeee D 3 ClO ANING siccieeei iis taee hinielaieeed basis D 3 Annual Maintenance l a D 4 General Maintenance cceeeee D 5 Replacing Main Burners 0 cee D 6 Crossover Ignition System Operations D 7 Troubleshooting 0 0 2 eect eeeeeteeeeeeeneeeeees D 8 A 4 General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance With the Weber Gas Barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with you if you move The natural gas supply is easy to use and gives you more cooking control than charcoal fuel e These instructions will give you the minimum requirements for assembling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous Not for use by children If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the N
26. ssover Ignition System All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeking is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean bottom tray Clean burners See Section General Maintenance Clean thoroughly See Section Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual
27. the Left burner with a match If the Left burner lights with a match then check the Crossover Ignition System Check that both the white 1 and black 2 ignition wires are attached properly 1 2 E Check that the Crossover Ignition button pushes the igniter button down and returns to the up position E Check to see if the igniter is loose in the frame Tighten if necessary See Step Install igniter for correct procedure If the Crossover Ignition System still fails to light Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Weber Spider Stopper Guards for possible instructions Blockage of holes Is fuel hose bent or kinked Clean Weber Spider Stopper Guards See Section Annual Maintenance Straighten fuel hose Does the Front burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Front burner with a match then check the Cro
28. the cooking box Align the hinges at the rear of the barbecue Insert hinge pins through the hinges from the outside Insert hair pin cotters into the small holes in the hinge pins Install control panel and burner control knobs You will need contro panel two Phillips screws washers a Phillips screwdriver and burner control knobs 1 Set the control panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place 2 Line up the holes in the control panel with the holes in the white plastic plugs in the frame brace Insert screws and tighten with a Phillips screwdriver until snug Do not overtighten 3 Push each of the burner control knobs onto their valve Installing Features Install the right trim piece with tool holders You will need Right trim piece with tool holders Push the Right trim piece into the frame as shown 1 making sure that the tabs on the underside of the trim piece are snapped into the slots in the frame 2 Install the left end trim piece You will need End trim piece two 1 2 inch bolts two nylon washers and a wrench Slide the end trim piece into the frame as shown Add washer to bolt and put through frame and hole in frame trim piece Tighten with wrench C001 b C1 Install the work surface You will need work surface Place the work surface so that the front and back edges fit over the frame in the area between t
29. ttom Shelf Wheels Hubcap A 7 Hair Pin Cotter Thermometer Right Endcap Burner Control Knobs Control Panel Control Panel Hardware Ignitor Button Crossover Tube Back Burner Manifold Hardware Manifold Manifold Support Bracket Spider Stopper Guards Catch Pan Disposable Drip Pan Right Frame Control Panel Trim Piece Right Trim Piece Igniter Wheel Frame Axle Rod Hose 1999 Weber Stephen Products Co Weber the 2 silhouette and the kettle configuration are registered trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A This product is covered by one or more United States patents and patents in other nations globally Printed in the U S A A 8 Screwdriver O ee Left Frame 1 Phillips screwdriver al Hammer Right Frame 1 7 16 open end or an adjustable wrench 2 2 Wheel Frame 1 Pliers Block of wood Leg Frame 1 Frame Connectors 1 SS Left Trim Piece 1 JP Right Trim Piece 1 Work Surface 1 Bottom Shelf 1 Hose 1 Control panel 1 A 9 Warming Rack 1 Flavorizer Bars 5 Wrap Around Trim Pie Bottom tray 1 Catch Pan Holder 1 Catch Pan 1 Disposable Drip Pans Thermometer 1 Wheels 2 ce 1 a2 Se e fd lf Q OO Manifold Support Bracket 1 XQ Burner Control Knobs 2 AES Hinge Pins 1 4 x 1 1 2 inch clevis pin 2 2 inch bolts 1 4 x 20 x 2 inch bolts
30. ural gas when connections are made E The outdoor connector must be firmly attached to rigid permanent construction A WARNING Do not route the 12 foot hose under a deck The hose must be visible Gas Line Piping E If the length of the line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet E Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe E Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas E Plastic tubing is suitable only for outdoor underground use E Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner E Underground piping must have a minimum of 18 cover Test Connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI 2223 1 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Gas supply Inside wall Outside wall Shut off Quick Disconnect Locking shut
31. ushing the Crossover Ignition Button until it clicks A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual The grill illustrated may have slight differences than the model purchased D003 b D 1 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise to ensure that they are in the off position 3 Turn the gas supply valve on A WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to START HI 5 Push the Crossover Ignition Button several times so it clicks each time 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see flame A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burner or burners Note Always light the FRONT burner first The other burner or burners ignite from the FRO
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