Weber D4 Gas Grill User Manual
Contents
1. 1 Solid Blue Wire 2 White Tab with Black Wire 3 Yellow Tab with Black Wire 4 Blue Tab with Black Wire 1 Grounding Wire 2 Solid Red Wire 3 Green Tab with Black Wire 4 White Tab with Black Wire 5 Yellow Tab with Black Wire 6 Blue Tab with Black Wire MAINTENANCE 9 Disconnect the Thermocouple from the IR Burner valve 10 Remove screws from the manifold assembly a Locate the screws on both sides of the manifold frame b Remove the screws from manifold frame GLI EZ J MAINTENANCE 11 Pull manifold assembly out from the manifold frame 12 Lift and twist the burner assembly slightly to separate the Crossover tube a from the burners b SUMMIT D4 6646 13 Remove the Crossover tube 14 Pull the selected burner s tube s from manifold frame and replace with a new burner tube MAINTENANCE 15 To reinstall the manifold assembly reverse steps 7 through 14 A CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 oS G f 4 K Aa2. The burner tube combustion air opening is fitted with a stainless steel screen 2 to prevent spiders and other insects access to the burner tubes through the combustion air openings 2 We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite ADANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property ANNUAL MAINTENANCE Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush A CAUTION Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be c
3. O Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures GENERAL INSTRUCTIONS If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber gas barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan A WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray CLEANING A WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer b
4. so there s no need to turn the food Use the Indirect method for foods that require 25 minutes or more of grilling time or that are so delicate that direct exposure to the flame would dry them out or scorch them Examples include roasts ribs whole chickens turkeys and other large cuts of meat as well as delicate fish fillets To set up your gas grill for Indirect cooking preheat the grill with all burners on High Then adjust the burners on each side of the food to the temperature noted in the recipe and turn off the burner s directly below the food For best results place roasts poultry or large cuts of meat on a roasting rack set inside a disposable heavy gauge foil pan For longer cooking times add water to the foil pan to keep drippings from burning The drippings can be used to make gravies or sauces Indirect Method Food is placed on the area of the cooking grates between the lit burners GRILLING TIPS amp HELPFUL HINTS Always preheat the grill before cooking Set all burners on HIGH heat and close lid heat for 10 minutes or until thermometer registers 500 550 F 260 288 C Sear meats and cook with the lid down for perfectly grilled food every time Grilling times in recipes are based on 70 F 20 C weather and little or no wind Allow more cooking time on cold or windy days or at higher altitudes Allow less cooking time in extremely hot weather Grilling times in chart
5. ANIA OAIN DOONOR LR WY i KX OOTO ents RO A NY Check proper assembly before fastening manifold in place A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the grill See Check for gas leaks CROSSOVER IGNITION SYSTEM OPERATIONS If the Crossover ignition system fails to ignite the LEFT burner in a burner set light the LEFT burner with a match If the LEFT burner lights with a match then check the Crossover ignition system e Check that both ignition wires 1 2 are attached properly e Check that the Crossover ignition button is activating e You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information sheet provided with your manual REPLACE IGNITER BATTERIES Parts required 1 AA alkaline battery per igniter Unscrew igniter button from top of control panel Remove igniter button and contact spring Remove old battery and replace with a new AA alkaline battery Positive end 1 of battery faces up as shown in illustration Replace spring contact 2 and screw igniter button 3 back down WEBER STEPHEN PRODUCTS CO www weber com 2005 The following trademarks are registered in the name of Weber Stephen Products Co an Illinois corporation located at 200 East Daniels Road Palatine Illinoi
6. BURNER TROUBLESHOOTING PROBLEM CHECK CURE Burners burn with a yellow or orange flame in conjunction with the smell of gas Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Spider Insect Screens for possible obstructions Blockage of holes Is fuel hose bent or kinked Does the Left burner light with a match Are you preheating barbecue in the prescribed manner Are the cooking grates and Flavorizer bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is stainless steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean Spider Insect Screens See Section Annual Maintenance Straighten fuel hose If you can light the Left burner with a match then check the Crossover ignition system All burners on high for 10 to 15 minutes for preheating Clean thoroughly See Section Cleaning Clean bottom tray Clean burners See Section Maintenance Clean thoroughly See Section Cleaning If
7. down and turn clockwise to ensure they are in the OFF position 3 Turn the gas supply valve on 4 Put match in the match holder and strike match A WARNING Do not lean over open barbecue 5 Push LEFT burner control knob down and turn to START HI 6 Insert match holder and lit match down through cooking grates and Flavorizor bars to ignite LEFT burner in each selected burner set A WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again 7 After LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner SUMMIT D4 66646 4 Ps The grill illustrated may have slight differences than the model purchased TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source OPERATING INSTRUCTIONS USING THE SMOKER The smoker uses presoaked wood chips For best results with faster cooking foods like steaks burgers and chops etc we recommend using finer wood chips because they ignite and create smoke faster For longer cooking foods such as roasts chicken and turkeys etc we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time As you gain experience in using your smoker we encourage you to experiment with different combinations of wood chips and chunks
8. the lid closed the Summit gas grill cooks much like a convection oven The thermometer in the lid indicates the cooking temperature inside the grill All preheating and grilling is done with the lid down No peeking heat is lost every time you lift the lid Flavorizer system When meat juices drip from the food onto the specially angled Flavorizer bars they create smoke that gives foods an irresistible barbecued flavor Thanks to the unique design of the burners Flavorizer bars and the flexible temperature controls uncontrolled flare ups are virtually eliminated because YOU control the flames Because of the special design of the Flavorizer bars and burners excess fats are directed through the funnel shaped bottom tray into the grease catch pan The most important thing to know about grilling is which cooking method to use for a specific food Direct or Indirect The difference is simple place the food directly over the fire or arrange the fire on either side of it Using the right method is the shortest route to great results and the best way to ensure doneness safety DIRECT COOKING The Direct Method similar to broiling means the food is cooked directly over the heat source For even cooking food should be turned once halfway through the grilling time Use the Direct method for foods that take less than 25 minutes to cook steaks chops kabobs sausages vegetables and more Direct cooking is also necessary to s
9. 20 fasteners and the 1 4 20 Keps nuts 4 Insert the rotisserie shaft in the motor Insert the pointed end of the rotisserie shaft into the motor 5 Set the rotisserie shaft onto rotisserie support block Place the handle 3 end of rotisserie onto the support notch 2 Attach the motor Slide the motor onto the motor bracket OPERATING INSTRUCTIONS USING THE ROTISSERIE Note Before using your rotisserie measure your food at the widest point If it exceeds 9 1 2 241 8mm it is too large to fit the rotisserie If it is too large food can be prepared using a roast holder and the Indirect Cooking Method IMPORTANT SAFEGUARDS ZA WARNINGS e Read all instructions before using your rotisserie e This rotisserie is for outdoor use only e Remove motor and store in a dry place when not in use e Do not touch hot surfaces Use barbecue mitts e This rotisserie is not for use by children e To protect against electrical hazards do not immerse cord plugs or motor in water or other liquids e Unplug the motor from outlet when not in use or before cleaning e Do not use rotisserie for other than intended use e Make sure motor is off before placing it on the motor bracket e Do not operate the rotisserie motor with a damaged cord or plug e Do not operate the rotisserie motor if it should malfunction e The rotisserie motor is equipped with a three prong grounding power cord for your prote
10. 6 1 Solid Blue Wire 1 Grounding Wire 2 White Tab with Black Wire 2 Solid Red Wire 3 Yellow Tab with Black Wire 3 Green Tab with Black Wire 4 Blue Tab with Black Wire 4 White Tab with Black Wire 5 Yellow Tab with Black Wire 6 Blue Tab with Black Wire OPERATING INSTRUCTIONS GRILLING METHODS NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O If burners go out during cooking turn off all burners and wait 5 minutes before relighting AWARNING Check the bottom tray and catch pan for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Preheating Preheating the grill before grilling is important Light your Summit gas grill according to the instructions in this Owner s Manual Turn both burners in each burner set to High HH close the lid and preheat grill with the lid down until grill thermometer reaches 550 F 260 288 C This is the recommended broiling temperature This will take approximately 10 to 15 minutes depending on outside temperatures Covered cooking All grilling is done with the lid down to provide uniform evenly circulated heat With
11. ansported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY WARRANTY Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime 1 year paint Stainless Steel Hood Section 25 years Porcelain Hood Section 25 years Burners 10 years Igniter 3 years Porcelain Enameled Cooking Grates 3 years no rust through Porcelain Enameled Cast Iron Cooking Grates 5 years no rust through Stainless Steel Cooking Grates 7 years no rust through Porcelain Enameled Flavorizer Bars 1 year no rust through Stainless Steel Flavorizer Bars 5 year no rust through Thermoplastic Thermoset Parts 10 years Excluding fading Rotisserie and all related components 1 year All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfa
12. ars contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com Outside surfaces Use a warm soapy water solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer bars and Cooking grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Be careful to scrub with the grain direction of the stainless steel Thermoset surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid min
13. ction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages So
14. ction against shock hazard e The power cord should be plugged directly into a properly grounded three prong receptacle If use of an extension cord is required be sure that it is a minimum 16 AWG 3 wire well insulated cord marked for OUTDOOR USE ONLY and properly grounded e When using an extension cord make sure it is not in contact with a hot or sharp surface e Outdoor extension cords should be marked with the letters W A and a tag stating Suitable for use with outdoor appliances e Do not cut or remove the grounding prong from the rotisserie motor power cord e Do not let cord hang over any sharp edge or hot surface e Do not expose to rain e To reduce the risk of electric shock keep extension cord connection dry and off the ground e A short power cord is supplied to reduce the risk of tripping over the cord Extension cords may be used but caution must be taken to prevent tripping over the cord e In absence of local codes the rotisserie motor must be grounded electrically in accordance with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 AWARNING Setup up the rotisserie with food before lighting rotisserie burner OPERATING 1 Remove rotisserie shaft from grill Remove one spit fork 2 Push the rotisserie shaft through the center of the food 3 Slide the spit fork onto the shaft Insert the tines of both spit forks into the food The food should be centered o
15. d should be cooked by the Indirect Method without using the rotisserie Smoker can be used in conjunction with rotisserie for more smoke flavor Note When using the rotisserie burner grill thermometer will not reflect the temperature inside the cooking box OPERATING INSTRUCTIONS LIGHTING THE ROTISSERIE BURNER A ATTENTION READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non use before lighting the Rotisserie Burner a few seconds must pass for the gas supply line to fill When holding the ignition button you will see a flash of flames moving from right to left across the Rotisserie Burner surface the Rotisserie Burner is not lit until the entire ceramic surface is aflame At this point start a count of 20 seconds before releasing the Rotisserie Burner control knob The Rotisserie Burner surface will glow red once the burner is fully ignited A CAUTION The Rotisserie Burner flame may be difficult to see on a bright sunny day AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only a Weber authorized replacement hose Contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com 1 Open the lid 2 Remove the warming rack and the cooking grates from the cookbox ADANGER Failure to open the lid while igniting the grill or n
16. e a spare or disconnected liquid propane cylinder under or near this barbecue A Improper assembly may be dangerous Please follow the assembly instructions carefully A After a period of storage and or nonuse the Weber gas barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions A Do not use charcoal or lava rock in your Weber gas barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enlarge
17. ear meats Searing creates that wonderful crisp caramelized texture where the food hits the grate It also adds great color and flavor to the entire surface Steaks chops chicken breasts and larger cuts of meat all benefit from searing To sear meats place them over Direct High heat for 2 to 5 minutes per side Smaller pieces require less searing time Usually after searing you finish cooking the food at a lower temperature You can finish cooking fast cooking foods by the Direct method use the Indirect method for longer cooking foods To set up your gas grill for Direct cooking preheat the grill with all burners on High Place food on the cooking grate and then adjust all burners to the temperature noted in the recipe Close the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time 1 2 H H H H 2 H H Direct Method Food is placed on the area of the cooking grates directly over the lit burners OPERATING INSTRUCTIONS INDIRECT COOKING The Indirect Method is similar to roasting but with the added benefits of that grilled texture flavor and appearance you can t get from an oven To set up for Indirect cooking gas burners are lit on either side of the food but not directly beneath it Heat rises reflects off the lid and inside surfaces of the grill and circulates to slowly cook the food evenly on all sides much like a convection oven
18. ecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking Z WARNING The gas connections of your Summit gas grill have been factory tested We do however recommend that you leak check all gas connections before operating your Summit gas grill REMOVE CONTROL PANEL Part required Phillips Screwdriver Remove the burner control knobs 1 The screws 2 need to be removed from the control panel 3 before the control panel is removed from the grill SUMMIT D4 66646 SUMMIT D6 666606 GAS INSTRUCTIONS Put your fingers under the front edge of the control panel and lift off Remove the Front Panel by sliding the panel up and out of the slots Completely remove the control panel 4 from the cooking box assembly exposing the valves burners igniter and manifold SUMMIT D4 6664 SUMMIT D4 6664 NS ON SAA A a GER AL A 4 LID ALA Ta GAS INSTRUCTIONS Check 1 Gas line to manifo
19. ent but any metal pan with ovenproof handles can also be used Always be sure the bottom tray and grease catch pan are clean and free from debris Do not line the funnel shaped bottom tray with foil This could prevent the grease from flowing into the grease catch pan Using a timer will help to alert you when well done is about to become over done OPERATING INSTRUCTIONS LIGHTING Summary lighting instructions are on the control panel A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death CROSSOVER IGNITION SYSTEM Note The Crossover ignition system ignites the set of left burners with a spark from the igniter electrode inside the Gas Catcher ignition chamber You generate the energy for the spark by pushing the electronic ignition button A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com 1 Open the lid 2 Make sure all burner control Knobs are turned OFF Push each burner control knob down and turn clockwise to ensure tha
20. eral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards Preserve Your Stainless Steel Your grill or its cabinet lid control panel and shelves may be made from stainless steel To keep the stainless steel looking its best is a simple matter Clean it with soap and water rinse with clear water and wipe dry For stubborn particles the use of anon metallic brush can be used A IMPORTANT Do not use a wire brush or abrasive cleaners on the stainless steel surfaces of your grill as this will cause scratches A IMPORTANT When cleaning surfaces be sure to rub wipe in the direction of the grain to preserve the look of your stainless steel GAS INSTRUCTIONS CHECK FOR GAS LEAKS A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber gas barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barb
21. ight differences than the model purchased y The grill illustrated may have slight differences than the model purchased ADANGER If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 9 Close smoker cover after wood starts to smolder and turn control knob to LOW TO EXTINGUISH Push down and turn each burner control knob clockwise to OFF position Turn gas supply OFF at the source OPERATING INSTRUCTIONS MANUALLY LIGHTING THE SMOKER BURNER AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com 1 Open the lid A DANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death a Bs 2 Open smoker box lid 3 Fill smoker with water soaked wood chunks or chips The grill illustrated may have slight differences than the model purchased 4 Make sure all burner control Knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF po
22. jury or death 3 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position 4 Turn on the gas supply 5 Puta match in the match holder and strike the match 6 Hold match holder and lit match by right side of rotisserie burner Z WARNING Do not lean over the open grill 7 Push rotisserie burner control knob down and turn to HI START Continue to hold the control knob down Continue to the next lighting step 8 Continue to hold the control knob down until twenty 20 seconds after the burner has ignited 9 Check that the burner is lit by looking for the rotisserie burner to glow red AWARNING If the rotisserie burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again SUMMIT D4 6664 4 iS cae ee es R The grill illustrated may have slight differences than the model purchased Note when using the rotisserie with the lid closed only light two of the main burners on each side of the food see Grilling methods Indirect Cooking Check your food periodically to prevent over cooking on the outside Turn off the Rotisserie Burner once the food has browned to the desired color Finish cooking on indirect heat TO EXTINGUISH Push down and turn the rotisserie burner control knob clockwise to OFF position Turn gas supply OFF at the source MAIN amp SMOKER
23. ld connections A WARNING If there is a leak at connection 1 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your area using the contact information on our web site Log onto www weber com 2 Valves to manifold connections A WARNING If there is a leak at connections 2 turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your area using the contact information on our web site Log onto www weber com When leak checks are complete turn gas supply OFF at the source and rinse connections with water SUMMIT D6 6466646 s o a SA gt 4 gt lt d 5 gy lt a A cam Py f A q D D 1 gt ih gt OS GAS INSTRUCTIONS REINSTALL CONTROL PANEL Parts required control panel screws and burner control knobs Place the control panel back onto the control panel brackets on either side of the front of the cooking box Line up screws with screw holes on both the control panel and control panel brackets Tighten screws Reinstall burner control knobs amp igniter wires if necessary Place corresponding control knobs down onto the valve stems From the underside of the control panel replace the two wires 1 2 of each igniter SUMMIT D4 6664 SUMMIT D6 44666
24. leaned please contact the Customer Service Representative in your area using the contact information on our web site Log onto www weber com MAIN BURNER FLAME PATTERN The Weber gas barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures MAIN BURNER CLEANING PROCEDURE Turn off the gas supply Remove the manifold Look inside each burner with a flashlight Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a Steel bristle brush to clean outside of burners This is to make sure all the burner ports are fully open A CAUTION Do not enlarge the burner ports when cleaning MAINTENANCE REPLACE MAIN BURNERS Your Summit gas grill must be OFF and cool Turn gas OFF at source Disconnect regulator Remove cooking grates Remove Smoker box Remove Flavorizer bars To remove control panel refer to Remove the control panel under Check for Gas Leaks Disconnect all ignition wires from the Ignition Module Voy Se S 2 SUMMIT D4 664 SUMMIT D6 666646
25. me regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CoO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com The natural gas supply is easy to use and gives you more cooking control than charcoal fuel These instructions will give you the minimum requirements for assembling your Weber gas barbecue Please read the instructions carefully before using your Weber gas barbecue Improper assembly can be dangerous Not for use by children If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 NFPA54 This Weber gas barbecue is designed for natural piped in city gas only Do not use liquid propane LP bottled gas The valves orifices and hose are for natural gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the fl
26. n the shaft Tighten the spit fork screws 4 Place the motor in the bracket slide to lock 5 Insert the pointed end of the rotisserie shaft into the motor Place the handle end of the rotisserie onto the support rollers 6 The rotisserie shaft should rotate so that the heavy side of the meat or poultry rotates down to the bottom Large cuts may require the removal of the cooking grates and warming rack to allow full rotation of the shaft Remount the food if necessary for better balance 7 Turn the motor on COOKING Meats except poultry and ground meat should be brought to room temperature before cooking 20 to 30 minutes should be adequate for most foods If frozen defrost completely before cooking Tie meat or poultry with a string if necessary to make the shape as uniform as possible before putting it on the spit Remove cooking grates and warming rack to allow food to turn freely Follow lighting instructions for rotisserie burner on next page Set rotisserie burner on Med High based on outside air temperatures Place food within area of burner If you wish to save drippings for gravy place a drip pan directly under the food on top of the Flavorizer bars Food preparation steps are the same for rotisserie cooking as for regular cooking Indicated timing in the cookbook will be the same e All cooking is done with the lid closed If foods are too heavy or are irregular shapes they may not rotate well an
27. ot waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death 3 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position 4 Turn on the gas supply A WARNING Do not lean over the open grill 5 Push rotisserie burner control knob down and turn to START HI Continue to hold the control knob down Continue to the next lighting step 6 Push and hold down the Igniter button until burner ignites You will hear the igniter sparking 7 Continue to hold the control knob down until twenty 20 seconds after the burner has ignited 8 Check that the burner is lit by looking for the rotisserie burner to glow red AAWARNING If the rotisserie burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match SUMMIT D4 6666 rr The grill illustrated may have slight differences than the model purchased Note when using the rotisserie with the lid closed only light two of the main burners on each side of the food see Grilling methods Indirect Cooking Check your food periodically to prevent over cooking on the outside Turn off the Rotisserie Burner once the food has browned to the desired color Finish cooking on indirect heat TO EXTINGUISH Push down and turn
28. ow of combustion or ventilation air STORAGE The gas must be turned OFF at the natural gas supply when the Weber gas barbecue is not in use Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance GENERAL INSTRUCTIONS OPERATING A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area A WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang A WARNING Your Weber gas barbecue is not intended to be installed in or on recreational vehicles and or boats A WARNING Do not use the barbecue within 24 inches of combustible materials top bottom back or sides of the grill A WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials A ATTENTION This product has been safety tested and is only certified for use in a specific country Refer to country designation located on outer carton These parts may be gas carrying or gas b
29. problems cannot be corrected by using these methods please contact the Customer Service Representative in your area using the contact information on our web site Log onto www weber com ROTISSERIE TROUBLESHOOTING PROBLEM CHECK CURE Burner does not light Did you hold the burner control knob Try to relight burner by holding burner control knob down and continue down and hold down for 20 seconds holding down until 20 seconds after burner has ignited until after burner ignited Did you wait to see the entire ceramic When relighting burner by holding burner control knob down wait to see surface become alight before counting the entire ceramic surface become alight before counting 20 seconds 20 seconds Is the igniter sparking Replace battery in igniter button module Reseat burner ring If problems cannot be corrected by using these methods please contact the Customer Service Representative in your area using the contact information on our web site Log onto www weber com MAINTENANCE WEBER SPIDER INSECT SCREENS Your Weber gas barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the combustion air opening This could result in a fire in and around the combustion air openings under the control panel causing serious damage to your barbecue
30. s 60067 U S A Australia Smokey Joe Weber Kettle Silhouette Genesis Austria Kettle Silhouette Smokey Joe Weber Benelux Kettle Silhouette Smokey Joe Weber Compact Grill Configuration Botswana Weber Canada Smokey Joe Genesis China Kettle Silhouette Denmark Kettle Silhouette Smokey Joe Weber Finland Smokey Joe France Kettle Silhouette Smokey Joe Weber One Touch Germany Smokey Joe Weber One Touch Greece Smokey Joe Ireland Kettle Silhouette Smokey Joe Italy Smokey Joe Weber Japan Smokey Joe Weber Korea Smokey Joe Weber New Zealand Weber Smokey Joe Nigeria Weber Norway Smokey Joe Weber Portugal We ber South Africa Smokey Joe Weber Kettle Configuration Spain Smokey Joe Weber Sweden Kettle Silhouette Smokey Joe Switzerland Kettle Silhouette Smokey Joe Weber United Kingdom Smokey Joe Weber Weber One Touch U S A Kettle Configuration Kettle Silhouette Smokey Joe Weber One Touch Firespice Go Anywhere U S A Kettle Configuration Kettle Silhouette Genesis Flavorizer Crossover Flamgo Performer Rapidfire Tuck N Carry Jumbo Joe Bar B Kettle Master Touch Spirit Grill Out Summit Platinum 1 800 Grill Out Ranch Matchless Flame Zimbabwe Weber Kettle Configuration Kettle Silhouette amp Printed in USA
31. s and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being grilled The temperature of your Summit gas grill may run hotter than normal for the first few uses Grilling conditions may require the adjustment of the burner controls to attain the correct cooking temperatures In general large pieces of meat will require more cooking time per pound than small pieces of meat Foods on a crowded cooking grate will require more cooking time than just a few foods Foods grilled in containers such as baked beans will require more time if grilled in a deep casserole rather than a shallow baking pan Trim excess fat from steaks chops and roasts leaving no more than a scant 1 4 inch 6 4mm of fat Less fat makes cleanup easier and is a virtual guarantee against unwanted flare ups Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area Use tongs rather than a fork for turning and handling meats to avoid losing natural juices Use two spatulas for handling large whole fish If an unwanted flare up should occur turn all burners to OFF and move food to another area of the cooking grate Any flames will quickly subside After flames subside relight the grill NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL Some foods such as a casserole or thin fish fillets will require a container for grilling Disposable foil pans are very conveni
32. sition 5 Turn on the gas supply 6 Puta match in the match holder and strike the match 9 Check that the burner is lit by looking down through the cooking grate 7 Insert match holder and lit match down through cooking grates and Flavorizer bars to ignite smoker burner x ADANGER AWARNING Do not lean over the open grill while lighting 8 Push smoker burner control knob down and turn to START HI If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again 10 Close smoker cover after wood starts to smolder and turn control knob to SUMMIT D4 444 low TO EXTINGUISH Push down and turn each burner control knob clockwise to OFF position Turn gas supply OFF at the source The grill illustrated may have slight differences than the model purchased OPERATING INSTRUCTIONS ROTISSERIE ASSEMBLY 3 Put the spit forks on the rotisserie shaft Slide a spit fork from each side onto the shaft so that the tines are facing Parts required rotisserie motor bracket 1 rotisserie motor 1 rotisserie each other Reverse forks to each other so that one fork screw is on shaft 1 spit forks 4 and fork screws 4 top 1 and one is on the bottom 2 as shown in illustration Screw in the split fork screws to hold the forks in place 1 Install the motor bracket Attach the stainless steel motor bracket to the left side of the cooking box using the 1 4
33. sser degree a smoke residue will accumulate on the inside of your gas grill This residue need not be removed and will not adversely affect the function of your gas grill OPERATING INSTRUCTIONS LIGHTING THE SMOKER BURNER AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com 1 Open the grill lid ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death 2 Open smoker box lid 3 Fill smoker with water soaked wood chunks or chips 4 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position 5 Turn on the gas supply AWARNING Do not lean over the open grill while lighting 6 Push smoker burner control knob down and turn to START HI 7 Push and hold down the Igniter button until burner ignites You will hear the igniter sparking 8 Check that the burner is lit by looking through the cooking grate SUMMIT D4 6664 l T n OOOO s The grill illustrated may have sl
34. t they are in the OFF position 3 Turn the gas supply valve on SUMMIT D4 6664 oO The grill illustrated may have slight differences than the model purchased TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source Ps The grill illustrated may have slight differences than the model purchased A WARNING Do not lean over the open grill while lighting 4 Select the burner set you want to operate 5 Push LEFT burner control knob down and turn to START HI in selected burner set 6 Push igniter button and hold until burner ignites You will hear the igniter sparking 7 Check that the burner is lit by looking through the cooking grates You should see a flame A WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 8 After the LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner OPERATING INSTRUCTIONS MANUAL LIGHTING A DANGER Failure to open lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the lid 2 Make sure all burner control Knobs are turned OFF Push each burner control knob
35. the rotisserie burner control knob clockwise to OFF position Turn gas supply OFF at the source OPERATING INSTRUCTIONS MANUALLY LIGHTING THE ROTISSERIE BURNER A ATTENTION READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non use before lighting the Rotisserie Burner a few seconds must pass for the gas supply line to fill When holding a match to the Rotisserie Burner you will see a flash of flames moving from right to left across the Rotisserie Burner surface the Rotisserie Burner is not lit until the entire ceramic surface is aflame At this point start a count of 20 seconds before releasing the Rotisserie Burner control knob The Rotisserie Burner surface will glow red once the burner is fully ignited A CAUTION The Rotisserie Burner flame may be difficult to see on a bright sunny day AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only a Weber authorized replacement hose Contact the Customer Service Representative in your area using the contact information on our website Log onto www weber com 1 Open the lid 2 Remove the warming rack and the cooking grates from the cookbox ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily in
36. to find the smoke flavor that best suits your taste To use the smoker As a Starting point soak wood chips in water for at least 30 minutes before using Wet wood will produce more smoke flavor Place a handful of wood chips or a few larger chunks in the bottom of the smoker body 1 As you gain experience in smoking increase or decrease the amount of wood to suit your taste Note Always grill with the lid closed to allow the smoke to fully penetrate the food Light the smoker burner by following the instructions for Lighting The Smoker Burner After wood starts to smolder turn control knob to low Smoke will start in approximately 10 minutes and last as long as 45 minutes If you require more smoke flavor refill the smoker with wood chips and or chunks Keep the lid of the grill closed while cooking Note After refilling smoker smoke will take about 10 to 15 minutes to start again The smoker may be used to enhance any of the meat poultry and fish recipes in the gas grill cookbook Cook with the lid down according to the times indicated in charts or recipes ADANGER Do not use any flammable fluid in the smoker to ignite the wood This will cause serious bodily injury Cleaning the smoker Before each use empty the smoker of ash to allow proper air flow Note Smoking will leave a smoke residue on the surface of the smoker This residue cannot be removed and will not affect the function of the smoker To a le
37. urning components Please contact Weber Stephen Products Co Customer Service Department for genuine Weber Stephen Products Co replacement part s information A WARNING Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber Stephen Products Co Customer Service Department Your actions if you fail to follow this product Warning may cause a fire or an explosion resulting in serious personal injury or death and damage to property GAS SUPPLY TESTING Disconnect your Weber gas barbecue when the gas supply is being tested at high pressures This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa e Turn OFF your Weber gas barbecue when the gas supply is being tested at low pressures This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1 2 psig 3 5 kPa GRILLING METHODS NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual A WARNING Do not move the Weber gas barbecue when operating or while barbecue is hot You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off
38. valve orifices or burner ports when cleaning the valves or burners A The Weber gas barbecue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces A Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm A Do not use this barbecue unless all parts are in place The unit must be properly assembled according to the instructions outlined in the Assembly Instructions LIQUID PROPANE GAS UNITS ONLY A Use the pressure regulator and hose assembly that is supplied with your Weber gas barbecue A Do not attempt to disconnect the gas regulator and hose assembly or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be tr
39. webers SUMMIT PLATINUM D4 amp D BUILT IN NG GAS GRILL OWNER S GUIDE YOU MUST READ THIS OWNERS GUIDE A WARNING Follow all leak check BEFORE OPERATING YOUR GAS GRILL procedures carefully in this manual prior to barbecue operation Do this even if the A DANGER barbecue was dealer assembled If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames NOTICE TO INSTALLER These instructions 3 Open lid must be left with the owner and the owner 4 If odor continues keep away from the should keep them for future use appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion THIS GAS APPLIANCE IS DESIGNED FOR which can cause serious bodily injury or OUTDOOR USE ONLY death or damage to property A WARNING AAWARNING Do not try to light this appliance 1 Do not store or use gasoline or other without reading the Lighting Instructions flammable liquids or vapors in the vicinity section of this manual of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance 42374 US 10 03 05 NG US English 2 Z DANGERS amp ZAAWARNINGS ADANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not stor
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