Weber 700 Series Gas Grill User Manual
Contents
1. frame brace Igniter lock nut Frame brace Gav lt i DA Small part of keyhole in frame brace 15 Check a Hose to manifold connection Figure 16 a AWARNING If there is a leak at the hose to manifold connection Figure 16 a retighten the hose fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service b c Valves to manifold connections Figure 16 b The hose to quick disconnect connection Figure 16 c AWARNING If there is a leak at connections b or c turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service When leak checks are complete turn gas supply OFF at the source and rinse connections with water Step 14 Check for gas leaks AWARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting Z WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it To perform leak checks Slide back2. Check for gas leaks Hose Note The hardware size of nuts bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long Bottom tray While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Two cooking grates Five Flavorizer Bars O Control panel Left frame Front panel Right frame Catch pan holder Wheel frame Catch pan Leg frame Two drip pans TR sS Frame connector SS Thermometer Molded work table Two wheels Molded swing table assembly Support rod Accessory rack Warming rack Two plastic buttons actual size Nine 1 4 inch nylon washers Two hair pin cotters SY Two wheel hubcaps Work table spacer 1 4 20 keps nut Two Phillips screws washers Check contents of hardware packs Three burner control knobs Two tool holders Seven tubing plugs two are spares Support rod holder Swing table end bracket Manifold bracket i Y V Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin actual
3. East Daniels Road Palatine Illinois 60067 6266
4. and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue LP GAS UNITS ONLY A Use the regulator that is supplied with your Weber Gas Barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty LP tank may be hazardous and should be checked by your liquid propane supplier Do not use an LP tank with a damaged valve A Although your LP tank may appear to be empty gas may still be present and the tank should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the LP tank 1 Get away from LP tank 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company t
5. burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Clean thoroughly See section Periodic Cleaning Clean bottom tray Clean burners See Section General Maintenance Clean thoroughly See section Periodic Cleaning Check Inspect Weber Spider Stopper Guards for possible obstructions Blockage of holes Is fuel hose bent or kinked Does the Front burner light with a match Are you preheating barbecue in the prescribed manner Are the cooking grates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Problem Burners burn with a yellow or orange flame in conjunction with the smell of gas Burner does not light or flame is low in HIGH position Experiencing flare ups Z CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling If problem cannot be corrected by using these methods please contact Weber Stephen Customer Service 28
6. contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas Plastic tubing is suitable only for outdoor underground use Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner Underground piping must have a minimum of 18 cover Step 2 Check that all burner valves are off You will need one burner control knob Valves are shipped in the OFF position but you should check to be sure Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are off proceed to the next step Figure 13 Figure 13 Step 13 Connect flexible hose to manifold You will need the 12 foot natural gas supply hose anda 3 4 inch wrench Thread fitting end of hose onto manifold Figure 14 a Tighten with wrench Figure 14 Step 11 Install igniter Note The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter Insert the top of the igniter up through the large part of the keyhole in the frame brace Loosen the igniter lock nut and slide the igniter into the small part of the keyhole Tighten the igniter lock nut Figure 12 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Keyhole in
7. 20 24 25 26 27 28 30 7o N N N hi N N m come While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 34 Thermometer 35 1 4 20 keps nut 36 Cooking box 37 Burner control knobs 3 38 Control panel 39 Igniter button 40 Phillips screws washers 2 41 Crossover tube 42 Front and back burners 2 43 Center burner 44 1 4 20 stainless steel wing nuts 2 45 Spider Stopper Guards 3 46 Manifold assembly 47 Manifold bracket 48 Igniter 49 Igniter lock nut 50 Gas catcher ignition chamber 51 Right frame 52 Igniter wire black 50 Igniter wire white 54 Hose includes quick disconnect 55 Control panel inserts 2 AWARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty 31 Parts List All items are single quantities unless otherwise specified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without fir
8. ER PORTS OPENINGS Wash inside of cooking box with warm soapy water Inside Lid While lid is warm wipe inside with paper towel to prevent flaking due to grease build up Molded table Use any household cleaners on the table surface DO NOT USE CLEANERS THAT CONTAIN ACID MINERAL SPIRITS OR XYLENE Rinse well after cleaning 23 Cooking AAWARNING Do not move the Weber Gas Barbecue when operating or hot You can adjust the FRONT and BACK burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT and BACK burners For example to sear steaks you would use HH all burners at high Then to complete cooking you would use MM FRONT at medium and BACK at medium See your Weber cookbook for detailed cooking instructions If burners go out during cooking open lid turn off all burners and wait 5 minutes before relighting Note The temperatures inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions may require the adjustment of the burner controls to attain the correct cooking temperatures Z CAUTION Replace thermometer in lid when not in use Do not leave thermometer in food while cooking Preheating Your Weber Gas Barbecue is an energy efficient appliance operates at a low B T U ra
9. Frame brace you answered YES to a b and 6 the burners are correctly aligned If you answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use barbecue Figure 6 Slide the cooking box to the left within the frame Hold the work table spacer up to the frame Insert the bolt through the hole in the work table spacer frame and cooking box with the head of the bolt outside the box Figure 7 Add keps nut Tighten by holding the bolt with pliers while you tighten the nut with a wrench View from behind cooking Figure 8 Figure 7 12 Step 0 Install gas supply General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas barbecue installations In absence of Local Codes you must conform to the latest edition of ANSI 2223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANSI 2223 1 for gas supply installations Refer to ANSI 2223 1 latest edition for complete specifications This barbecue is designed to operate at 7 inches of water column pressure 2526 psi A manual shut off valve must be installed outdoors immediately ahead of the quick disconnect An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line The quick disconnect connects to a 3 8 inch NPT thread
10. Serial Number Please use this number in registering your warranty and 1 D D h any correspondence with the factory SPIRIT 700 Series Natural Gas Barbecue Owner s Manual pESIGH ERIC wy u z gt FARK CERTIFIES WARNING Do nottry to light this appliance without reading Lighting instructions section of this manual WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY NOTICE TO INSTALLER These instructions must be left with the owner and the owner FOR YOUR SAFETY should keep them for future use you smell gas 1 Shut off gas to the appliance Extinguish any open flame FOR YOUR SAFETY Do not store or use gasoline or other 2 3 Open lid 4 if odor continues immediately call your gas supplier or your fire department flammable vapors and liquids in the vicinity of this or any other appliance 98597 10 97 ADANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property AWARNINGS A Do not store a spare or disconnected LP tank under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and
11. This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty PATENTS AND TRADEMARKS 1997 Weber Weber Flavorizer and Crossover are registered U S trademarks Spirit Gas Catcher FlameCheck and Spider Stopper are U S trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Spirit is covered under the following patent nos U S A 4 677 964 4 727 853 4 829 978 4 941 817 and 4 966 125 Canada 1 279 540 1 300 994 and 1 300 995 Printed in the U S A Separate burners for temperature control Crossover Ignition System with Gas Catcher Ignition Chamber Catch pan catches excess grease Contents WARNINGS viiiie setcectes eerie ace Naa 2 Warranty Sir QlemS sianceidirrdcadaiincancnnattiamiutenieeangncdsann 3 4 General srra a A 6 PSSEMDIV scdvasiscvacetinttcauucilcutevseentinevivetetdamstettngets 7 20 Operating Instructions LORUN a
12. ch barbecue or not waiting 9 minutes to 7 After the FRONT burner is lit you can turn on the other allow the gas to clear if the barbecue does burner not light may result in an explosive flame Note Always light the FRONT burner first The other up which can cause serious bodily injury burner ignites from the FRONT burner or death Open the lid Figure 2 To Extinguish 1 Make sure all burner control knobs are turned OFF 2 Push each burner control knob down and turn Turn gas supply OFF at the source then push down clockwise and turn each burner control knob clockwise to OFF 3 Turn the gas supply valve on 4 Strike a match and put the flame into the matchlight hole in the front of the cooking box Figure 2 A WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box 22 Storage and or Nonuse When storing the Weber Gas Barbecue make sure that the inside shut off valve and or locking outdoor shut off valve is secured in the OFF position When the Weber Gas Barbecue is stored indoors the gas supply MUST BE DISCONNECTED After a period of storage and or nonuse the Weber Gas Grill should be checked for gas leaks and any obstructions
13. e connector square and tighten the bolts Figure 10 Figure 10 Test connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI 2223 1 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Typical natural gas supply installation Figure 11 Gas supply Inside wall Wk pe GY 4 Outside wall 9 f fH Shut off oo 7 To barbecue 2 2 A ia Quick disconnect LHe Male fitting Sait Locking 20 Q a Shut off s7 p SX y ee 0 y The quick disconnect is installed above ground Figure 11 Install gas supply continued Pipe compound should be used which is resistant to the action of natural gas when NPT connections are made The outdoor connector must be firmly attached to rigid permanent construction Gas line piping Ifthe length of line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe Copper tubing must be tin lined if the gas
14. essory rack warming rack three tubing plugs and thermometer Set the accessory rack across the bottom braces in front of the frame connector Figure 26 a Open the lid and set the warming rack into the slots at the rear of the cooking box Figure 26 b Set the work table onto the left side rails Figure 26 c Note Work table should rest between the frame rails and on the work table spacer installed in Add cooking box step Insert the thermometer into its holder Figure 26 d Insert the tubing plugs into the ends of the frame To fully seat the plugs you may have to tap them lightly with a hammer Figure 26 e Work table Work table spacer Figure 26 20 OPERATING INSTRUCTIONS Open the lid Figure 1 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise 3 Turn the gas supply valve on Z WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to START HI 5 Push the Crossover Ignition Button several times so it clicks each time 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box Z WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a
15. from the gas source The quick disconnect fitting is a hand operated device that automatically shuts OFF the flow of gas from the source when the barbecue Is disconnected The quick disconnect fitting can be installed horizontally or pointing downward Installing the fitting with the open end pointing upward can result in collecting water and debris The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected Pipe compound should be used which is resistant to the action of natural gas when connections are made The outdoor connector must be firmly attached to rigid permanent construction AAWARNING Do not route the 12 foot hose under a deck The hose must be visible 13 Step 8 Install manifold bracket You will need manifold bracket Hook the bracket onto the manifold at the center burner valve Figure 9 Place your hand underneath the bracket Lift the manifold bracket and cooking box slightly and hook the tab of the bracket onto the frame brace F ane ee Manifold bracket Figure 9 Step 9 Install frame connector You will need frame connector two 1 4 20 x 1 3 4 inch bolts two nylon washers and a 7 16 inch wrench Slip a washer on a bolt and insert through the hole in the cross brace and into the end of the frame connector Insert the other bolt and washer into the other end through the cross brace and into the frame connector Hold the fram
16. hly checked for gas leaks The burners have been flame tested As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting Z WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it To perform leak checks Plug end of gas supply hose into the quick disconnect then turn on gas supply A WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown in Figure 6 Tips occasionally yellowish Burner inside cooking box Light blue Dark blue Figure 6 the flames do not appear to be uniform the length of the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold See Section Replacing the main burners Look inside each burner with a flashlight Figure 7 Figu
17. in the burner tubes before using See Sections General and Annual Maintenance Check that the areas under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Stopper Guards should also be checked for any obstructions See Section Annual Maintenance Periodic Cleaning Z WARNING Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning ZA CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Products Service Center Outside surfaces Use a warm soapy water solution Z CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Bottom tray Remove excess grease and then wash with warm soapy water Flavorizer Bars and Cooking Grates Clean with a Suitable brass bristle brush As needed remove from grill and wash with warm soapy water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in waiter Inside cooking box Brush any debris off of burners tubes DO NOT ENLARGE BURN
18. into the catch pan Figure 21 Put the foil drip pan into the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you Step 15 Install Flavorizer Bars and Cooking Grates You will need five Flavorizer Bars and two cooking grates Set the Flavorizer Bars side to side in the cooking box Figure 17 Figure 17 Set the cooking grates onto the ledges in the cooking box with the rounded side up Figure 18 Figure 18 Step 8 Add tool holders control panel and burner control knobs You will need two tool holders control panel two Phillips screws washers a Phillips screwdriver and three burner control knobs Hook the tool holders over the frame rail Figure 23 Set the control panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place Line up the holes in the control panel with the holes in the inserts in the frame brace Insert screws and tighten with a Phillips screwdriver until snug Do not overtighten Figure 23 a Push on the burner control knobs Figure 23 b Insert in frame brace Crossover Ignition Button Control panel Phillips screws washers Tool holders Figure 23 18 Step 17 Install Lid You will need lid two hinge pins and two hair pin cotters Set the lid in place Align the hinges at the rear of the barbecue Insert hinge pins from the outside Insert hair pin cotter
19. match 7 After the FRONT burner is lit you can turn on the other burner Note Always light the FRONT burner first The other burner ignites from the FRONT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF 21 Lighting Summary lighting instructions are on the control panel A DANGER Failure to open lid while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover Ignition System ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks Z WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Order from Weber Stephen Products Co Customer Service Center or authorized dealer Crossover Ignition System Figure 1 Manual Lighting Z WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let A DANGER ee the gas clear before you try again or try to light with a Failure to open lid while igniting the mat
20. mbling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous Not for use by children If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 This Weber Gas Barbecue is designed for natural piped in city gas only Do not use Liquid Propane LP bottled gas The valves orifices and hose are for natural gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment Assembly Step 1 Tools needed Check package contents 7 16 and 3 4 inch open end or an adjustable wrench ne Cooking box assembly Pliers wel Lid Block of wood assembly Phillips screwdriver QE gt Supplies needed You will need a soap and water solution to check for gas leaks See Step
21. me wheel frame four 1 4 20 x 1 2 inch bolts four nylon washers and a 7 16 inch wrench Place the leg frame onto the tabs of the left frame with the dimple to the inside Figure 3 Place the wheel frame onto the tabs of the right frame with the dimple to the inside Figure 3 The leg tabs must be on the inside of the frames Add the washers to the bolts insert in the holes as shown and tighten with the wrench Figure 3 Dimples to the inside Figure 3 Step 5 Install tubing plugs You will need two tubing plugs and a hammer Insert tubing plugs into the ends of the leg frame Figure 4 To fully seat the plugs you may have to tap them lightly with a hammer Figure 4 Step 7 Your Weber Gas Barbecue burner assembly has been factory assembled pressure and flame tested As a safety Add cooking box precaution we recommend you check the burner alignment You will need frame assembly cooking box assembly a Do the valves fit into the ends of the burners work table spacer 1 4 20 keps nut 1 4 20 x 2 inch bolt Figure 8 a liers and a 7 16 inch wrench p 0 b Are the ends of the burners under the washers at the Set the cooking box in the frame so the burner tubes are left rear and left front of the cooking box The screws under the frame brace Figure 6 are only guides Do not tighten Figure 8 b Burner tubes c Are the wing nuts under the burner assembly hand tight Do not tighten with pliers Figure 8 c
22. o assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 800 446 1071 Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings 10 years Cooking Grates and Flavorizer Bars 3 years All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact Weber Stephen Products Co Customer Service Center If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid
23. on System Operations the Crossover Ignition System fails to ignite the Front burner light the Front burner with a match If the Front burner lights with a match then check the Crossover Ignition System Check that both the white and black ignition wires are attached properly Figure 15 White wire Black wire Figure 15 Check that the Crossover Ignition button pushes the igniter button down and returns to the up position Check to see if the igniter is loose in the frame Tighten if necessary See step Install igniter for correct procedure the Crossover Ignition System still fails to light See Section Manual Lighting and contact Weber Stephen Customer Service 27 i Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 14 Check fit around valve Venturi fin Figure 14 ZA CAUTION If the Spider Stopper Guards do not fit tightly contact Weber Stephen Customer Service A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks TROUBLESHOOTING Cure Clean Weber Spider Stopper Guards See Section Annual Maintenance Straighten fuel hose you can light the Front
24. or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using See instructions in this manual for correct procedures A Do not operate the Weber Gas Barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber Gas Barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue gt Your Weber Gas Barbecue should never be used by children gt You should exercise reasonable care when operating your Weber Gas Barbecue It will be hot during cooking or cleaning and should never be left unattended gt Should the burners go out during operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis lt lt lt lt lt gt lt LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit or LP gas ina natural gas unit is dangerous
25. re 5 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See Section Annual Maintenance Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy Barbecue does not reach temperature Barbecue heats unevenly One or more of the burners do not ignite A DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property d Unlatch the Spider Stopper Guards and remove g Lift and twist the burner assembly slightly to separate Figure 9 the crossover tube from the burners Figure 12 Remove the burners from the cooking box Crossover tube Figure 12 Figure 9 e Remove the manifold bracket and unscrew the two h To reinstall the burners reverse steps c through g wing nuts that hold the manifold to the cooking box Z CAUTION The burner openings must be positioned Pull the manifold and valve assembly out of the properly over the valve orifices Figure 13a SOEN GONT FOUTS Check proper assembly before fastening manifold in View from behind place Figure 13b cooking box Valve Wing nuts 9 Figure 0 Burner f Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box Figure 11 Figure 13 26 Crossover Igniti
26. re 7 Clean the inside of the burners with a wire a straightened out coat hanger will work Figure 8 Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open Figure 8 ACAUTION Do not enlarge the burner ports when cleaning Replacing Main Burners a Your Weber Gas Barbecue must be OFF and cool b Turn gas OFF at source c Remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel 25 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter Figure 4 This could result in a fire in and around the air shutters under the control panel Causing serious damage to your barbecue Venturi Venturi fin Air shutter Figure 4 The Weber Spider Stopper Guard is factory installed It fits tightly around the air shutter section of the burner tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings Figure 5 Weber Spider Stopper Guard Figu
27. rees ee eer emer eer ntimm ener 21 22 0 conde 23 Storage and or 86 23 grissa eet andl nel iia 23 Troubleshooting amp Maintenance Annual Maintenance ccccceccsseeeeseeeeeeeeees 24 General 16 3 06 25 27 TLOUDICSNOOTING cccccseseeeeceeeeeeceeseeeeseaesees 28 raw 31 FEATURES a Convenient tables and racks Heavy gauge porcelain on steel lid seals in heat c Rapid read thermometer for precision cooking Heavy gauge steel Flavorizer Bars distribute heat within the grill Flavorizer Bars heat just the right amount of drippings for flavoring letting excess fat drip past to help prevent flare ups Storage The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating area AWARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area Mm Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats Do not use combustible materials within 24 inches of the top bottom back or sides of the grill The entire cooking box gets hot when in use Do not leave unattended Keep any electrical supply cord and the fuel s
28. s into the small holes in the hinge pins Figure 22 Hair pin cotter Hinge pin Figure 22 Insert one end of the hinge rod into the hole in the frame Figure 25 a Insert the other end into the hole in the swing table end bracket Figure 25 b Hold the end bracket at an angle so the lower tab is inside the frame tube Push the bracket into the frame Check to see that the lower tab of the bracket is hooked in the slot in the frame Figure 25 c To fully seat the bracket you may have to tap it lightly with a hammer A WARNING If swing table end bracket is in any way cracked or damaged do not use swing table Call our Customer Service Center to order a new part Install support rod holder on leg Figure 25 d Hook the support rod into the support rod holder AWARNING The load limit for the swing table is 30 pounds View from rear of barbecue Slot in frame view from below Figure 25 Step 19 Install Swing Table You will need swing table assembly support rod support rod holder and swing table end bracket Insert the ends of the support rod through the lower keyholes in the swing table Figure 24 a Slide until the tabs on the support rod pass through the keyholes Figure 24 b To keep the support rod in place rotate the rod so the tab is not lined up with the keyhole Figure 24 c Lower keyhole Step 0 Complete accessory installation You will need work table acc
29. size 1 4 20 x 2 inch bolt e 007 antl Two 1 4 20 x 1 3 4 inch bolts actual size Six 1 4 20 x 1 2 inch bolts actual size Step 3 Assemble top frame You will need left frame right frame two 1 4 20 x 1 2 inch bolts two nylon washers and a 7 16 inch wrench Note Work on carpeted area on grass or one of the boxes to protect the finish during frame assembly Lay the leg pieces as shown so the leg tabs point up Figure 2 Slip the two frame pieces together with the tabs inside Figure 2 a Slip washers on bolts insert bolts as shown and tighten Figure 2 b If you try to insert a bolt and there are no holes you have the left frame turned the wrong way Turn the left frame around Frame tabs Figure 2 Step 2 Assemble wheel frame You will need wheel frame two wheels two wheel hubcaps hammer and a block of wood Set one end of wheel frame on the block of wood or other hard protected surface Put one wheel on axle WEBER side facing up and tap on one hubcap Figure 1 Repeat with other wheel and hubcap Figure 1 Step 6 Add front panel You will need front panel and two plastic buttons Turn frame assembly right side up Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame Figure 5 Plastic buttons View from rear of barbecue Figure 5 11 Step 4 Continue frame assembly You will need leg fra
30. spect the Spider Stopper Guards remove the control panel and look to see if they have dust or dirt on their outside surfaces If they are dirty brush off the outside surface of the Spider Stopper Guards with a soft bristle brush an old toothbrush for example Check that there are no gaps in the Spider Stopper Guards seams or in the fit around the burners or valves See Section General Maintenance 24 Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety Z WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Order from Weber Stephen Products Co Customer Service Center or authorized dealer Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Z WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroug
31. st contacting the Customer Service Center by phone or mail Returning the part may not be necessary 1 Lid assembly 2 Lid handle 3 Warming rack 4 Flavorizer bars 5 5 Cooking grates 2 6 Work table spacer 7 Work table 8 Tubing plugs 7 9 1 4 20 x 2 inch bolt 10 Swing table end bracket 11 Left frame 12 1 4 20 x 1 2 inch bolts 6 13 1 4 inch nylon washers 9 14 Leg frame 15 Hinge rod 16 Swing table 17 Support rod holder 18 Support rod 19 Bottom tray 20 Catch pan holder 21 Catch pan 22 Drip pans 2 23 Accessory rack 24 Frame connector 25 Wheel hubcaps 3 26 Wheels 2 27 Tool holders 2 28 Wheel frame 29 Front panel 30 Plastic buttons 2 31 1 4 20 1 3 4 inch bolts 2 32 Hair pin cotters 2 33 Hinge pins 2 A FINAL WORD OF THANKS Trank you for choosing a Weber Barbecue Our family bere at Weber bas worked hard to produce the highest quality products for your satisfaction While we give much attention to our products an occasional error may occur Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please bave your owner s manual available for reference We also welcome any comments or suggestions you might have regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stepben Products Company Customer Service Center 200
32. te for economy To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer Bars are designed to smoke the right amount of drippings for flavorful cooking Excess drippings and grease accumulate in the catch pan under the bottom tray Disposable foil liners are available that fit the catch pan Z WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Check a Hose to manifold connection Figure 3 a Z WARNING If there is a leak at the hose to manifold connection Figure 3 a retighten the hose fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service b c Valves to manifold connections Figure 3 b The hose to quick disconnect connection Figure 3 c AWARNING If there is a leak at connections b or c turn OFF the gas DO NOT OPERATE THE BARBECUE Contact Weber Stephen Customer Service When leak checks are complete turn gas supply OFF at the source and rinse connections with water Figure 3 Inspection and Cleaning of the Weber Spider Stopper Guards To in
33. the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure Figure 15 a Slide the collar closed Figure 15 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Locking shut off To barbecue Outside house wall Male fitting Quick disconnect engaged Figure 15 Turn on gas supply A WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks 16 Step 6 Install the bottom tray You will need bottom tray catch pan holder catch pan and one drip pan Finger grip on front edge of bottom tray Front side of catch pan holder Figure 19 Hook the ends of the catch pan holder into the hole in the bottom tray Figure 20 The front of the catch pan holder must be on the same side as the finger grip of the bottom tray Finger grip Figure 20 Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you Figure 21 A CAUTION Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow
34. upply hose away from any heated surface Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials Gas supply testing Disconnect your Weber Gas Barbecue when the gas supply is being tested at high pressures This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa Turn off your Weber Gas Barbecue when the gas supply is being tested at low pressures This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1 2 psig 3 5 kPa General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance With the Weber Gas Barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with you if you move The natural gas supply is easy to use and gives you more cooking control than charcoal fuel These instructions will give you the minimum requirements for asse
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