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Weber 41995 Gas Grill User Manual

Contents

1. __ ANA KR a SUMMIT SILVER SUMMIT GOLD Matchlight Holder SUMMIT GOLD yo db d A S u Je Y x Nee CN XS 4772 Fill liquid propane cylinder Note The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual To fill take the liquid propane cylinder and filler adapter to an RV center or look up gas propane in the phone book for other sources of liquid propane g
2. A ATTENTION Reinstall both bolts through rear panel and into rear frame rail EU N VA A ATTENTION Remove packing tape holding the gas line and bracket 1 When installing cookbox route the gas line and bracket 1 inside the frame rails 2 SUMMIT SILVER 5 SUMMIT GOLD N L u u 7 2 ae l 8 H 2 u 2 5 25 D 63 2 u 1 7 1 u to u 2 B 9 ZG 2 2 9 2 2 D ge 4 SUMMIT GOLD SUMMIT SILVER 6 QATT ILLI a EEN 7 ILLI IK T
3. Remove the Front Panel by sliding the panel up and out of the slots lli ib Gas Instructions w Check for gas leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property AA WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF To perform leak checks open cylinder valve by turning the cylinder valve hand wheel counterclockwise A WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and
4. LP Gas Grill Owne Y OU MUST READ THIS OwNERS GuIDE l BEFORE OPERATING YOUR GAS GRILL A DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property A WARNING Do not store spare liquid propane cvlinder within 10 feet 3m of this appliance Do not store or use gasoline or other flammable liquids or vapors within 25 feet 8m of this appliance A WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICETO e the eener Se SE tions must be left with the owner and the should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY A MEMBER NPGA DK A AWARNING Do not try to light this National PROPANE GAS Association 41995 US 01 21 04 LP appliance without reading the Lighting Instructions section of this manual ADangers amp AWarnings A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store a spare or disconnected l
5. earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchant ability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequen tial damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replace ment of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com LP Cylinder The LP cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturers customer service center The phone number is on the warning label whi
6. Right Door Hair Cotter Pin Lid Assembly 1 4 20 x 1 1 4 inch Bolt 10 24 Stainless Steel Hex Nut 12 inch Cook Grate IR Rain Cover 10 24 x 1 2 inch Stainless Steel Screw Flavorizor Bar Assembly IR Burner IR Cover Box Warming Rack Thermocouple IR Gas Line IR Electrode Wire Rotisserie Fork Screw Rotisserie Fork Rotisserie Shaft Cookbox Assembly Electrode Assembly 16 1 4 inch wire Right Burner Tube Heat Shield Bulk Head Assembly Main Gas Line Hose and QCC1 Regulator Side Burner Wire Bottom Tray Summit Catch Pan Holder Summit Catch Pan Summit Drip Pan Side Burner Grate Rear Frame Rail Side Burner Cap Side Burner Ring Side Burner Control Knob Side Burner Wheel Frame Assembly 1 4 20 Hex Nut Hub Cap Wheel Tank Scale Right Trim Piece Tank Glides Right Swing Up Table LP Tank Back Panel Door Plug gt ae gt D ES 5 x 2 Q S S n j a D o 5 cz E E O D si Summit Gold D Exploded View List Hinge Pin Thermometer Hardware Thermometer Bezel Warm Up Basket 8 inch Cooking Grate Smoker Assembly Smoker Box Chip Grate Flavorizor Bar Assembly w Smoker Rotisserie Fork Rotisserie Motor Motor Bracket Motor Bracket Screw 1 4 20 inch Keps Nut Cookbox Assembly Hardware 1 4 20 inch Black Hex Nut Smoker Electrode Assembly
7. Summit gas grill according to the instructions in this Owner s Manual Turn both burners in each burner set to High HH close the lid and preheat grill with the lid down until grill thermometer reaches 550 F This is the recommended broiling temperature Preheating Preheating the grill before grilling is very important Light your Summit gas grill according to the instructions in your Owner s Manual Close the lid and wait until the thermometer in your lid reaches 500 550 F 260 288 C This will take approximately 10 to 15 minutes depending on outside temperatures Covered cooking All grilling is done with the lid down to provide uniform evenly circulated heat With the lid closed the Summit gas grill cooks much like a convection oven The thermometer in the lid indicates the cooking temperature inside the grill All preheating and grilling is done with the lid down No peeking heat is lost every time you lift the lid Flavorizer system When meat juices drip from the food onto the specially angled Flavorizer bars they create smoke that gives foods an irresistible barbecued flavor Thanks to the unique design of the burners Flavorizer bars and the flexible temperature controls uncontrolled flare ups are virtually eliminated because YOU control the flames Because of the special design of the Flavorizer bars and burners excess fats are directed through the funnel shaped bottom tray into the grease catch pan The
8. coupling and could cause a leak 5 Mix soap and water 6 Turn on the cylinder valve 7 Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tighten the fitting Turn the gas back on and recheck with the soap and water solution If leak does not stop Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water EN AWARNING The gas connections of your Summit gas grill have been factory tested We do however recommend that you leak check all gas connections before operating your Summit gas grill Remove control panel Part required Phillips Screwariver Remove the burner control knobs 1 The screws 2 need to be removed from the control panel 3 before the control panel is removed from the grill SUMMIT SILVER E 5 7 A A 2 2 0 Gas Instructions Put your fingers under the front edge of the control panel and lift off Completely remove the control panel 4 from the cooking box assembly exposing the valves burners igniter and manifold SUMMIT SILVER
9. cylinder connection may have activated Is LP fuel low or empty Clean Weber Insect Spider Screens See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions Refill LP cylinder Is fuel hose bent or kinked Straighten fuel hose Does the Left burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Left burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is stainless steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean bottom tray Clean burners See Section Annual Maintenance Clean thoroughly See Section Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in y
10. explosive flare up which can cause serious bodily injury or death 9 ANDANGER If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match Close smoker cover after wood starts to smolder and turn control knob to LOW To Extinguish Push down and turn each burner control knob clockwise to OFF position Turn gas supply OFF at the source 9 gt Operating Instructions 7 Manuallv Liahtina the 2moker Burner 8 Manually Lighting the Smoker Burner When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an explosive flare up which can cause serious bodily injury or death AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may r
11. lb size 18 1 4 inches high 12 1 4 inches in diameter The oylinder should be constructed and marked in accordance with the Specifications for LP Gas Oylin ders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes or Transportation of Dangerous Goods and Commission as applicable For Canada only Liquid Propane Cylinder requirements A WARNING Replacement LP tanks must match the regulator connection supplied with this barbecue Note Your retailer can help you match a replacement tank to your barbecue AllLP tank supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20 lb size 18 1 4 inches high 12 1 4 inches in diameter The LP cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders T C Mmmm CH cS Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O If burners go out during cooking turn off all burners and wait 5 minutes before relighting AWARNING Check the bottom tray and catch pan for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Preheating the grill before grilling is important Light your
12. most important thing to know about grilling is which cooking method to use for a specific food Direct or Indirect The difference is simple place the food directly over the fire or arrange the fire on either side of it Using the right method is the shortest route to great results and the best way to ensure doneness safety D400 LP i ET Operating Instructions Direct cooking The Direct Method similar to broiling means the food is cooked directly over the heat source For even cooking food should be turned once halfway through the grilling time Use the Direct method for foods that take less than 25 minutes to cook steaks chops kabobs sausages vegetables and more Direct cooking is also necessary to sear meats Searing creates that wonderful crisp caramelized texture where the food hits the grate It also adds great color and flavor to the entire surface Steaks chops chicken breasts and larger cuts of meat all benefit from searing To sear meats place them over Direct High heat for 2 to 5 minutes per side Smaller pieces require less searing time Usually after searing you finish cooking the food at a lower temperature You can finish cooking fast cooking foods by the Direct method use the Indirect method for longer cooking foods To set up your gas grill for Direct cooking preheat the grill with all burners on High Place food on the cooking grate and then adjust all burners to the temperature noted in the
13. the cord In absence of local codes the rotisserie motor must be grounded electrically in accordance with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 n grill Remove one spit fork 2 Push the rotisserie shaft through the center of the food 3 Slide the spit fork onto the shaft Insert the tines of both spit forks into the food The food should be centered on the shaft Tighten the spit fork screws 4 Place the motor in the bracket slide to lock 5 Insert the pointed end of the rotisserie shaft into the motor Place the handle end of the rotisserie onto the support rollers 6 The rotisserie shaft should rotate so that the heavy side of the meat or poultry rotates down to the bottom Large cuts may require the removal of the cooking grates and warming rack to allow full rotation of the shaft Remount the food if necessary for better balance 7 Turn the motor on Cooking Meats except poultry and ground meat should be brought to room temperature before cooking 20 to 30 minutes should be adequate for most foods If frozen defrost completely before cooking Tie meat or poultry with a string if necessary to make the shape as uniform as possible before putting it on the spit Remove cooking grates and warming rack to allow food to turn freely Follow lighting instructions for rotisserie burner on next page Set rotisserie burner on Med High based on outsi
14. the grill 4 does not light may result in an explosive flare up which can cause serious bodily injury or death 2 Open smoker box lid 3 Fill smoker with water soaked wood chunks or chips 4 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position AWARNING The burner control knobs must be in the OFF position before turning on the liquid propane The grill illustrated may have slight differences than the model purchased 5 Turn the cylinder on by turning the cylinder valve R ski counterclockwise cvlinder tank valve If thev are not in the OFF position when you turn on the LP cylinder valve the excess gt Do nol lean over he open grill while gas flow control feature will activate limiting the flow 6 C iez kerib ol Kio down sd om of gas from the LP cylinder If this should occur turn tie EE a 78 OFF the LP cylinder valve and burner control knobs Then start over 7 Push and hold down the Igniter button until burner ignites You will hear the igniter sparking ADANGER 8 Check that the burner is lit by looking through the When the excess gas flow control feature is cooking grate activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an
15. to the foil pan to keep drippings from burning The drippings can be used to make gravies or sauces Burner Sets 6 burner Indirect Method Food is placed on the area of the cooking grates between the lit burners Grilling Tips amp Helpful Hints Always preheat the grill before cooking Set all burners on HIGH heat and close lid heat for 10 minutes or until thermometer registers 5007 5507 260 288 C Sear meats and cook with the lid down for perfectly grilled food every time Grilling times in recipes are based on 70 F 20 C weather and little or no wind Allow more cooking time on cold or windy days or at higher altitudes Allow less cooking time in extremely hot weather Grilling times in charts and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being grilled The temperature of your Summit gas grill may run hotter than normal for the first few uses Grilling conditions may require the adjustment of the burner controls to attain the correct cooking temperatures In general large pieces of meat will require more cooking time per pound than small pieces of meat Foods on a crowded cooking grate will require more cooking time than just a few foods Foods grilled in containers such as baked beans will require more time if grilled in a deep casserole rather than a shallow baking pan Trim excess fat from steaks chops
16. using See Sections General Maintenance and Annual Maintenance Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance Operating A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage build ing breezeway or any other enclosed area A WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang A WARNING Your Weber gas barbecue is not in tended to be installed in or on recreational vehicles and or boats A WARNING Do not use the barbecue within 24 inches of combustible materials top bottom back or sides of the grill A WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flam mable vapors and liquids such as gasoline alcohol etc and combustible materials A WARNING Never store an extra spare LP cylinder under or near the Weber gas barbecue General Instructions Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual WARNING Do not move the Weber gas barbecue when operating or while barb
17. 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each knob down and turn clockwise to ensure they are in the off position A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death SUMMIT SILVER The grill illustrated may have slight differences than the model purchased SUMMIT GOLD The grill illustrated may have slight differences than the model purchased 3 Turn the cylinder on by turning the cylinder valve counterclockwise 4 Put match in the match holder and strike match A WARNING Do not lean over open barbecue 5 Push LEFT burner control knob down and turn to STARTHI 6 Insert match holder and lit match down through cooking grates and Flavorizor bars to ignite LEFT burner in each selecte
18. 10 1 2 inch wire Electrode Assembly 8 3 4 inch wire Crossover Tube Smoker Burner Tube Left Burner Tube Right Burner Tube 1 4 20 x 1 2 inch Phillips Screw Manifold Negative Ignition Switch Wire Positive Ignition Switch Wire Six Output Ignition Module Assembly Ignition Switch Button Assembly 10 24 x 1 2 inch Black Screw Small Control Knob Large Control Knob Control Panel Front Panel Work Surface Left Trim Piece 1 4 20 x 1 inch Black Bolt Nylon Washer 1 4 20 x 1 2 inch Black Bolt Left Swing Up Table Front Frame Rail Caster Frame Assembly Door Bushing Bottom Shelf Mounting Clip Caster Assembly Left Door Assembly 10 16 x 3 4 Screw w Washer Plastic Plug Right Door Hair Cotter Pin Lid Assembly 1 4 20 x 1 1 4 inch Bolt 12 inch Cook Grate 10 24 Stainless Steel Hex Nut Flavorizor Bar Assembly IR Rain Cover 10 24 x 1 2 inch Stainless Steel Screw Warming Rack Rotisserie Fork Screw IR Burner IR Cover Box Thermocouple IR Gas Line Rotisserie Shaft IR Electrode Wire Cookbox Assembly Electrode Assembly 16 1 4 inch wire Electrode Assembly 25 1 2 inch wire Heat Shield Side Burner Wire Bulk Head Assembly Main Gas Line Hose and QCC1 Regulator Bottom Tray Summit Catch Pan Holder Summit Catch Pan Summit Drip Pan Rear Frame Rail Side Burner Grate Side Burner Cap Side Burner Ring Side Burner Side Burner Control Knob Back Panel 1 4 20 Hex Nut Wheel Frame
19. After wood starts to smolder turn control knob to low Smoke will start in approximately 10 minutes and last as long as 45 minutes If you require more smoke flavor refill the smoker with wood chips and or chunks Keep the lid of the grill closed while cooking Note After refilling smoker smoke will take about 10 to 15 minutes to start again The smoker may be used to enhance any of the meat A DANGER Do not use any flammable fluid in the smoker to ignite the wood This will cause serious bodily injury Cleaning the smoker Before each use empty the smoker of ash to allow proper air flow Note Smoking will leave a smoke residue on the surface of the smoker This residue cannot be removed and will not affect the function of the smoker To a lesser degree a smoke residue will accumulate on the inside of your gas grill This residue need not be removed and will not adversely affect the function of your gas grill ET Operating Instructions AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the grill lid 8 Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if
20. Assembly Wheel Hub Cap Tank Scale Right Trim Piece Right Swing Up Table Tank Glides Door Stop LP Tank Door Plug Summit Silver D Parts List iq 1 Cookbox 1 Front Frame Rail 1 Rear Frame Rail 1 Left Frame Assembly 1 Rear Panel 1 Bottom Shelf 1 Left Door 1 Right Door 1 Side Table 1 Side Burner 1 Warming Rack 1 Summit Silver D Parts List Flavorizor Bars 2 Sets Hinge Pin 2 1 Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Stainless Steel Nut Hex 1 4 x 20 BIk Zinc 2 Cooking Grates 2 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 Bottom Tray 1 Nylon Washer 10 Catch Pan Holder 1 Wing Nut 10 24 2 Catch Pan 1 Plastic Washer 1 Disposable Drip Pans 2 Wrench 1 7 16 inch Wrench 1 JS efto el l Rotisserie 1 LP Tank 1 Rotisserie Motor 1 Rotisserie Bracket 1 Smoker 1 Summit Gold D Parts List Lid 1 Bottom Shelf 1 Cookbox 1 Left Door 1 Right Door 1 Side Table 1 Left Frame Assembly 1 Side Burner 1 KA Warming Rack 1 Warm Up Rack Dn A 13 Rear Panel 1 dE Summit Gold D Parts List Flavorizor Bars 2 Sets Hinge Pin 2 1 Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Stainless Steel Cooking Grates 3 N
21. Close by turning valve clockwise A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property gM Gas Instructions We utilize various LP tank manufacturers Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber gas barbecue Lift and hook the cylinder onto the fuel gauge 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut To Connect the hose to the cylinder 3 Remove the plastic dust cover from the valve 4 Screw the regulator coupling onto the tank valve clockwise or to the right Hand tighten only Note This connection tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator
22. P cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately Liquid Propane LP Cylinder s The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each time the LP cylinder is refilled ub Gas Instructions w Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water This vent should be free of dirt grease bugs etc The LP cylinder and connections supplied with your Weber gas barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements Liquid Propane Cylinder requirements Replacement LP cylinders supplied by Weber satisfy the above requirements Check to be sure other cylin ders have a D O T certification 1 and date tested 2 is within five years Your LP gas supplier can do this for you If you have questions about spare LP cylinders con tact the Customer Service Representative in your region using the contact information sheet provided with your manual All LP tank supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20
23. and roasts leaving no more than a scant 1 4 inch of fat Less fat makes cleanup easier and is a virtual guarantee against unwanted flare ups Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area Use tongs rather than a fork for turning and handling meats to avoid losing natural juices Use two spatulas for handling large whole fish If an unwanted flare up should occur turn all burners to OFF and move food to another area of the cooking grate Any flames will quickly subside After flames subside relight the grill NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL Some foods such as a casserole or thin fish fillets will require a container for grilling Disposable foil pans are very convenient but any metal pan with ovenproof handles can also be used Always be sure the bottom tray and grease catch pan are clean and free from debris Do not line the funnel shaped bottom tray with foil This could prevent the grease from flowing into the grease catch pan Using a timer will help to alert you when well done is about to become over done 2 Operating Instructions Lighting Summary lighting instructions are on the control panel A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bod
24. and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department Contents A Danger 1125 o 1 Warranty mw l 0 0 0 70 9 99327 Grillibe Veth oT Cleanirig T Exploded VER 2 Parts List d Assembly Instructions 2n Gas Instructions Mme A m E oy Leak Checking MEE A oy Operaling AREZZO 3 Grilling Methods T Lighting 2 eee rezo eR mens Souci ou soon LLL Manual lighting i OZ S Lighting the Side Burner 2 ILLOS Lighting the Smoke 2 A lighting the ROUSSE lt E nn GR Troubleshooting m NON SEENEN sheet tee Renee ROM ce 66010001115 000100 tnn do tee oat Maintenance il Replacing Maine wc AM MA ee cH Crossover lenitiomenystem Operations e v s cosas NNNM Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime 1 year paint Stainless Steel Hood Section 25 years Burners 10 years Igniter 3 years Cooking Grates 7 years Flavorizer B
25. ane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The areas around the LP cylinder must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 2 Installa tion Code for Propane Burning Appliances and Equip ment Storage and or Nonuse The gas must be turned off at the liquid propane cylinder when the Weber gas barbecue is not in use When the Weber gas barbecue is stored indoors the gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well ventilated space LP cylinder must be stored outdoors in a well ventilated area out of reach of children Disconnected LP cylinder must not be stored in a building garage or any other enclosed area When the LP cylinder is not disconnected from the Weber gas barbecue the appliance and LP tank must be kept outdoors in a well ventilated space The Weber gas barbecue should be checked for gas leaks and any obstructions in the burner tubes before
26. anual Refilling the Liquid Propane Cylinder We recommend that you refill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only 3 Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the cylinder by weight IMPROPER FILLING IS DANGEROUS A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve Checking the fuel level in your tank Check the fuel level by viewing the color indicator level line on the side of the tank scale 1 Empty 2 Medium 3 Full Safe handling tips for Liquid Propane Gas Cylinders Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas LP gas has an odor similar to natural gas You should be aware of this odor LP gas is heavier than air Leaking LP gas may collect in low areas and pr
27. arge valve orifices or burner ports when cleaning the valves or burners A The Weber gas barbecue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm A Do not use this barbecue unless all parts are in place The unit must be properly assembled accord ing to the instructions outlined in the Assembly Instruction section of the Owner s Guide LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber gas barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported
28. arking A CAUTION Side burner flame may be difficult to see A CAUTION Side burner flame may be difficult to see on a bright sunny day on a bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match Operating Instructions uy ignite and create smoke faster For longer cooking foods such as roasts chicken and turkeys etc we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time As you gain experience in using your smoker we encourage you to experiment with different combinations of wood chips and chunks to find the smoke flavor that best suits your taste To use the smoker As a starting point soak wood chips in water for at least 30 minutes before using Wet wood will produce more smoke flavor Place a handful of wood chips or a few larger chunks in the bottom of the smoker body 1 As you gain experience in smoking increase or decrease the amount of wood to suit your taste Note Always grill with the lid closed to allow the smoke to fully penetrate the food Light the smoker burner by following the instructions for Lighting The Smoker Burner
29. ars 5 year no rust through Thermoplastic Thermoset Parts 10 years Excluding fading Rotisserie and all related components 1 year All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before return ing any parts contact the Customer service representative in your region using the contact information sheet pro vided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes
30. as A WARNING We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Tell your liquid propane dealer that this is a new liquid propane cylinder The air must be removed from a new liquid propane cylinder before the initial filling Your liquid propane cylinder dealer is equipped to do this The liquid propane cylinder must be installed transported and stored in an upright position and should not be dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylinders see Section Operating Important LP Cylinder Information Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ADANGER A NEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal AWARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area The LP cylinder supplied with your barbecue is equipped with an OPD Overfilling Prevention Devi
31. ce and a QCC1 or Type 1 CGA810 cylinder connection The cylinder connection is compatible with the barbe cue connection This is a secondary device to prevent the overfilling of your LP cylinder The proper filling methods for the filling of your cylinder are by weight or volume as described in NFPA 58 C400 LP f E 3 ub Gas Instructions w Please make sure your filling station fills your LP cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill AWARNING Do not exchange the LP tank provided with your barbecue unless the exchange LP tank is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP tank available for exchange equipped with an OPD we recommend that you have your LP tank filled at an authorized LP gas dealer by a qualified attendant Raises up while filing then stops when full Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Connecting the Liquid Propane Cylinder A WARNING Make sure that the LP cylinder valve is closed
32. ce the control panel back onto the control panel brackets on either side of the front of the cooking box Line up screws with screw holes on both the control panel and control panel brackets Tighten screws Reinstall burner control knobs amp igniter wires if necessary Place corresponding control knobs down onto the valve stems From the underside of the control panel replace the two wires 1 2 of each igniter SUMMIT SILVER a Blue Tab with Black Wire b Yellow Tab with Black Wire c White Tab with Black Wire d Solid White Wire e Solid Blue Wire f Grounding Wire EN ubi Gas Instructions WA a Blue Tab with Black Wire b Vellow Tab with Black Wire c White Tab with Black Wire d Solid White Wire e Green Tab with Black Wire f Solid Red Wire gM Gas Instructions Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your m
33. ch is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center General Instructions Your Weber gas barbecue is a portable outdoor cooking appliance With the Weber gas barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber gas barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber gas barbecue with if you move Liquid Propane LP gas supply is easy to use and gives you more cooking control than charcoal fuel These instructions will give you the minimum require ments for assembling your Weber gas barbecue Please read the instructions carefully before using your Weber gas barbecue Improper assembly can be dangerous Not for use by children lf there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 NFPA54 The pressure regulator supplied with the Weber gas barbecue must be used This regulator is set for 10 5 inches of water column pressure This Weber gas barbecue is designed for use with liquid prop
34. d burner set A WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again 7 After LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source KM Zm Operating Instructions Side Burner Lighting Instructions Lighting the side burner if the main burners are lit 1 Open the side burner lid A DANGER 2 Push down and turn the side burner control to START Failure to open the lid while igniting the side burner or not waiting 5 minutes to allow the HI 3 Push igniter button and hold until burner ignites You will d hear the igniter sparking gas to clear if the side burner does not light may result in an explosive flame up which can cause serious bodily injury or death Lighting only the side burner 1 Open the side burner lid 2 Check that the side burner valve is turned OFF Push each knob down and turn clockwise to ensure they are in the off position and all main burner control valves are OFF push down and turn clockwise 3 Turn the LP tank valve on turn counter lockwise 4 Push down and turn the side burner control valve to STARTHI 5 Push igniter button and hold until burner ignites You will hear the igniter sp
35. de air temperatures Place food within area of burner f you wish to save drippings for gravy place a drip pan directly under the food on top of the Flavorizer bars Food preparation steps are the same for rotisserie cooking as for regular cooking Indicated timing in the cookbook will be the same All cooking is done with the lid closed f foods are too heavy or are irregular shapes they may not rotate well and should be cooked by the Indirect Method without using the rotisserie Smoker can be used in conjunction with rotisserie for more smoke flavor Note When using the rotisserie burner grill thermometer Will not reflect the temperature inside the cooking box Lighting the Rotisserie Burner MATTENTION READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non use before lighting the Rotis serie Burner a few seconds must pass for the gas supply line to fill When holding the ignition button you will see a flash of flames moving from right to left across the Rotis serie Burner surface the Rotisserie Burner is not lit until the entire ceramic surface is aflame At this point start a count of 20 seconds before releasing the Rotisserie Burner control knob The Rotisserie Burner surface will glow red once the burner is fully ignited A CAUTION The Rotisserie Burner flame may be difficult to see on a bright sunny day AWARNING Check hose before each use of grill for nicks crac
36. e fastening manifold in place AWARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the grill See Check for gas leaks Parts required 1 AA alkaline battery per igniter Unscrew igniter button from top of control panel Remove igniter button and contact spring Remove old battery and replace with a new AA alkaline battery Positive end 1 of battery faces up as shown in illustration Replace spring contact 2 and screw igniter button 3 back down
37. ecue is hot You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber gas barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer bars are de signed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Cleaning A WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Fla
38. er valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 3 Turn the cylinder on by turning the cylinder valve counterclockwise AA WARNING Do not lean over the open barbecue 4 Select the burner set you want to operate 5 Push LEFT burner control knob down and turn to START HI in selected burner set 6 Push igniter button and hold until burner ignites You will hear the igniter sparking 7 Check that the burner is lit by looking through the cooking grates You should see a flame A WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 8 After the LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner 2 Operating Instructions Manual Lighting A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death
39. ess steel Thermoset surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards z gt ae D Ra lt ja Q o Summit Silver D LP 170703 go A O IO s Summit Silver D Exploded View List Hinge Pin Thermometer Hardware Thermometer Bezel Warm Up Basket Smoker Assembly Flavorizor Bar Assembly w Smoker Smoker Box Chip Grate Rotisserie Motor Motor Bracket Motor Bracket Screw 1 4 20 inch Keps Nut Cookbox Assembly Hardware 1 4 20 inch Black Hex Nut Smoker Electrode Assembly 10 1 2 inch wire Electrode Assembly 8 3 4 inch wire Crossover Tube Smoker Burner Tube Left Burner Tube 1 4 20 x 1 2 inch Phillips Screw Manifold Negative Ignition Switch Wire Positive Ignition Switch Wire Six Output Ignition Module Assembly Ignition Switch Button Assembly 10 24 x 1 2 inch Black Screw Small Control Knob Large Control Knob Control Panel Front Panel Work Surface Left Trim Piece 1 4 20 x 1 inch Black Bolt Nylon Washer 1 4 20 x 1 2 inch Black Bolt Left Swing Up Table Front Frame Rail Caster Frame Assembly Door Bushing Bottom Shelf Mounting Clip Caster Assembly Left Door Assembly 10 16 x 3 4 Screw w Washer Plastic Plug Door Stop
40. esult in an explosive flare up which can cause serious bodily injury or death 2 Open smoker box lid 3 Fill smoker with water soaked wood chunks or chips 4 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position AWARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn The grill illustrated may have slight differences than the OFF the LP cylinder valve and burner control knobs model purchased Then start over 5 Turn the cylinder on by turning the cylinder valve counterclockwise 6 Puta match in the match holder and strike the match 7 Insert match holder and lit match down through cooking grates and Flavorizer amp bars to ignite smoker burner AWARNING Do not lean over the open grill while lighting 8 Push smoker burner control knob down and turn to START HI 9 Check that the burner is lit by looking down through the cooking grate AADANGER If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again 10 Close smoker cover after wood starts to smolder and turn control knob to l
41. event dispersion To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A WARNING If you exchange your LP cylinder make sure you get a similar tank in return Your LP cylin der is equipped with a quick closing coupling or type 1 valve and an OPD Overfilling Prevention Device Other LP cylinders may not be compatible with your barbecue connection Air must be removed from a new LP cylinder before the initial filling Your LP dealer is equipped to do this The LP cylinder must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly Never store or transport the LP cylinder where tempera tures can reach 125 F too hot to hold by hand for example do not leave the LP cylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP cylinders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting A CAUTION When transporting the L
42. ily injury or death Crossover Ignition System Note The Crossover ignition system ignites the set of left burners with a spark from the igniter electrode inside the Gas Catcher ignition chamber You generate the energy for the spark by pushing the electronic ignition button A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position The grill illustrated may have slight differences than the model purchased To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source ooo DS The grill illustrated may have slight differences than the model purchased A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylind
43. iquid propane cylinder under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber gas barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue Your Weber gas barbecue should never be used by children Accessible parts of the barbecue be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five min utes before attempting to relight using the lighting instructions A Do not use charcoal or lava rock in your Weber gas barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enl
44. isserie Burner MATTENTION READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non use before lighting the Rotis serie Burner a few seconds must pass for the gas supply line to fill When holding a match to the Rotisserie Burner you will see a flash of flames moving from right to left across the Rotisserie Burner surface the Rotisserie Burner is not lit until the entire ceramic surface is aflame At this point start a count of 20 seconds before releasing the Rotisserie Burner control knob The Rotisserie Burner surface will glow red once the burner is fully ignited A CAUTION The Rotisserie Burner flame may be difficult to see on a bright sunny day SUMMIT SILVER The grill illustrated may have slight differences than the model purchased ET Operating Instructions SUMMIT GOLD The grill illustrated may have slight differences than the model purchased AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only a Weber authorized re placement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid 2 Remove the warming rack and the cooking grates from the cookbox ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to c
45. king abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only a Weber authorized re placement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid 2 Remove the warming rack and the cooking grates from the cookbox 6 Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death 3 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF posi tion when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over A Operating Instructions SUMMIT SILVER The grill illustrated may have slight differences than the model purchased AADANGER When the excess gas flow control feature is acti vated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control
46. knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an explosive flare up which can cause serious bodily injury or death 4 Turn the cylinder on by turning the cylinder valve counterclockwise AWARNING Do not lean over the open grill 5 Push rotisserie burner control knob down and turn to START HI Continue to hold the control knob down Continue to the next lighting step 6 Push and hold down the Igniter button until burner ignites You will hear the igniter sparking 7 Continue to hold the control knob down until twenty 20 seconds after the burner has ignited 8 Check that the burner is lit by looking for the rotisserie burner to glow red AWARNING If the rotisserie burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match Note when using the rotisserie with the lid closed only light two of the main burners on each side of the food see Grilling methods Indirect Cooking Check your food periodically to prevent over cooking on the outside Turn off the Rotisserie Burner once the food has browned to the desired color Finish cooking on indirect heat To Extinguish Push down and turn the rotisserie burner control knob clockwise to OFF position Turn gas supply OFF at the Source ET Operating Instructions Manually Lighting the Rot
47. lear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death knob down and turn FF position AWARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF posi tion when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over ADANGER When the excess gas flow control feature is acti vated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the grill Failure to do so may result in an explosive flare up which can cause serious bodily injury or death 4 Turn the cylinder on by turning the cylinder valve counterclockwise 5 Puta match in the match holder and strike the match 6 Hold match holder and lit match by right side of rotisserie burner AWARNING Do not lean over the open grill 7 Push rotisserie burner control knob down and turn to HI START Continue to hold the control knob down Continue to the next lighting step 8 Continue to hold the control knob down until twenty 20 seconds after the burner has ignited 9 Check that the burner is lit by looking f
48. mitts This rotisserie is not for use by children To protect against electrical hazards do not immerse cord plugs or motor in water or other liquids Unplug the motor from outlet when not in use or before cleaning Do not use rotisserie for other than intended use Make sure motor is off before placing it on the motor bracket Do not operate the rotisserie motor with a damaged cord or plug Do not operate the rotisserie motor if it should malfunction The rotisserie motor is equipped with a three prong grounding power cord for your protection against shock hazard The power cord should be plugged directly into a properly grounded three prong receptacle If use of an extension cord is required be sure that it is a minimum 16 AWG 3 wire well insulated cord marked for OUTDOOR USE ONLY and properly grounded When using an extension cord make sure it is not in contact with a hot or sharp surface Outdoor extension cords should be marked with the letters WAT and a tag stating Suitable for use with outdoor appliances Do not cut or remove the grounding prong from the rotisserie motor power cord Do not let cord hang over any sharp edge or hot surface Do not expose to rain To reduce the risk of electric shock keep extension cord connection dry and off the ground A short power cord is supplied to reduce the risk of tripping over the cord Extension cords may be used but caution must be taken to prevent tripping over
49. nt parts Main Burner Flame Pattern The Weber gas barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a Steel bristle brush to clean outside of burners This is to make sure all the burner ports are fully open A CAUTION Do not enlarge the burner ports when cleaning Maintenance Replace Main Burners Your Summit gas grill must be OFF and cool Turn gas OFF at source Disconnect regulator Remove cooking grates Remove Smoker box Remove Flavorizer bars To remove control panel refer to Hemove the control panel under Check for Gas Leaks Disconnect all ignition wires from the Ignition Module ON O SUMMIT GOLD a Blue Tab with Black Wire a Blue Tab with Black Wire b Yellow Tab with Black Wire b Yellow Tab with Black Wire c White Tab
50. or the rotisserie burner to glow red AWARNING If the rotisserie burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again Note when using the rotisserie with the lid closed only light two of the main burners on each side of the food see Grilling methods Indirect Cooking Check your food periodically to prevent over cooking on the outside Turn off the Rotisserie Burner once the food has browned to the desired color Finish cooking on indirect heat To Extinguish Push down and turn the rotisserie burner control knob clockwise to OFF position Turn gas supply OFF at the Source Main amp Smoker Burner Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame in the HIGH position or Barbecue temperature only reaches 250 to 300 in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Weber Insect Spider Screens for possible instructions Blockage of holes The excess flow safety device which is part of the barbecue to
51. our region using the contact information sheet provided with your manual Side Burner Troubleshooting Problem Side Burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is the fuel hose bent or kinked Straighten hose Push button ignition does not Does burner light with a match If match lights burner checkigniter work see below If problems cannot be corrected bv using these methods please contact the Customer Service Representative in vour region using the contact information sheet provided with your manual 1 Igniter Wire 2 Venturi Burner A WARNING All gas controls and supply valves 3 1 8 to 3 16 inch gap between electrode should be in the OFF position and burner Side Burner maintenance Make sure wire is connected between the igniter and electrode Adjust igniter electrode to burner Gap should be 1 8 to 3 16 inch from tip of electrode to burner Spark should be a white blue color not yellow Side Burner Grate Side Burner Cap Side Burner Ring amp Head Igniter Electrode Control Knob Rotisserie Troubleshooting Burner does not light Burner does not light or burner has a small flickering flame Did you hold the burner control knob down and hold down for 20 seconds until after burner ignited Did you wait to see the entire ceramic surface become alight before counting 20 seconds Is the igniter sparking The excess fl
52. ow The grill illustrated may have slight differences than the model purchased To Extinguish Push down and turn each burner control knob clockwise to OFF position Turn gas supply OFF at the source Rotisserie Assembly Parts required rotisserie motor bracket 1 rotisserie motor 1 rotisserie shaft 1 spit forks 4 and fork screws 4 1 Install the motor bracket Attach the stainless steel motor bracket to the left side of the cooking box using the 1 4 20 fasteners and the 1 4 20 Keps nuts 2 Attach the motor Slide the motor onto the motor bracket 3 Put the spit forks on the rotisserie shaft 4 5 Slide a spit fork from each side onto the shaft so that the tines are facing each other Reverse forks to each other so that one fork screw is on top 1 and one is on the bottom 2 as shown in illustration Screw in the split fork screws to hold the forks in place Insert the rotisserie shaft in the motor Insert the pointed end of the rotisserie shaft into the motor Set the rotisserie shaft onto rotisserie support block Place the handle 1 end of rotisserie onto the support notch ET Operating Instructions Important safeguards AWARNINGS Read all instructions before using your rotisserie This rotisserie is for outdoor use only Remove motor and store in a dry place when not in use Do not touch hot surfaces Use barbecue
53. ow safety device which is part of the grill to cylinder connection may have activated Try to relight burner by holding burner control knob down and continue holding down until 20 seconds after burner has ignited When relighting burner by holding burner control knob down wait to see the entire ceramic surface become alight before counting 20 seconds Replace battery in igniter button module Reseat burner ring Too reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual Maintenance Weber Spider Insect screens Your Weber gas barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue 1 The burner tube air shutter is fitted with a stainless s
54. recipe Close the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time Indirect cooking Direct Method Food is placed on the area of the cooking grates directly over the lit burners 2 Operating Instructions The Indirect Method is similar to roasting but with the added benefits of that grilled texture flavor and appear ance you can t get from an oven To set up for Indirect cooking gas burners are lit on either side of the food but not directly beneath it Heat rises reflects off the lid and inside surfaces of the grill and circulates to slowly cook the food evenly on all sides much like a convection oven So there s no need to turn the food Use the Indirect method for foods that require 25 minutes or more of grilling time or that are so delicate that direct exposure to the flame would dry them out or scorch them Examples include roasts ribs whole chickens turkeys and other large cuts of meat as well as delicate fish fillets To set up your gas grill for Indirect cooking preheat the grill with all burners on High Then adjust the burners on each side of the food to the temperature noted in the recipe and turn off the burner s directly below the food For best results place roasts poultry or large cuts of meat on a roasting rack set inside a disposable heavy gauge foil pan For longer cooking times add water
55. teel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Annual Maintenance Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush A CAUTION Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings E400 e Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be cleaned call Weber Stephen Products Customer Service for replaceme
56. ut Hex 1 4 x 20 Blk Zinc 2 1 2 inch Bolts Bottom Tray 1 ES 1 4 x 20 x 1 2 inch Bolt 8 Catch Pan Holder 1 Ki Nylon Washer 10 Wing Nut 10 24 2 Catch Pan 1 Plastic Washer 1 e o Wrench 1 Z Rotisserie 1 7 16 inch Wrench 1 l Rotisserie Motor 1 LP Tank 1 Rotisserie Bracket 1 Smoker 1 SA me SUMMIT SILVER D SUMMIT GOLD D Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly AACAUTION Before proceeding to the next step check that frame rail 2 is on the side with the swing tables 3 The tab on frame rail 2 must be facing toward the wheels Ba401 d AIX ATTENTION Only start these bolts Do not tighten yet partially started bolts from top rear frame rail
57. vorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive cleans ers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer bars and Cooking grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPEN INGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease re sembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Be careful to scrub with the grain direction of the stainl
58. watching for bubbles If bubbles form or if a bubble grows there is a leak Check 1 Hose connection 2 Gas line to manifold connections 3 LR Burner gas line connection A WARNING If there is a leak at connection 1 2 or 3 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE GHILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 4 Side burner hose to manifold connection 5 Side burner hose to side burner connection 6 Regulator to cylinder connection 7 Hose to regulator connection 8 Valves to manifold connections A WARNING If there is a leak at connections 4 5 6 7 or 8 turn OFF the gas DO NOT OPERATE THE GHILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water SUMMIT SILVER 1 026 ir p 0 Gas Instructions SUMMIT GOLD I 7 4 G 17 St x4 G m 14 p DA Sue Reinstall control panel Parts required control panel screws and burner control knobs Pla
59. with Black Wire c White Tab with Black Wire d Solid White Wire d Solid White Wire e Solid Blue Wire e Green Tab with Black Wire f Grounding Wire f Solid Red Wire Maintenance 9 Disconnect the Thermocouple from the IR Burner 10 Remove screws from the manifold assembly valve a Locate the screws on both sides of the manifold frame b Remove the screws from manifold frame Maintenance 11 Pull manifold assembly out from the manifold frame 12 Lift and twist the burner assembly slightly to separate the Crossover tube a from the burners b SUMMIT SILVER 13 Remove the Crossover tube 14 Pull the selected burner s tube s from manifold frame and replace with a new burner tube Maintenance If the LEFT burner lights with a ma Crossover ignition system e Check that both ignition wires 1 2 are attached properly Check that the Crossover ignition button is activating Replace battery with a like brand battery You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information sheet provided with your manual Replace Igniter Batteries Check proper assembly befor

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