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Wayne-Dalton 8700 Garage Door Opener User Manual

1. 5 16 x 1 5 8 d e Lag Bolt Snubber i 5 cable Extension i o spring loop 5 OlJK 3 Hole Be clip He p o 3 Hole clip sH Q OO oles me if Horizontal track 9 Horizontal track angle Rear back hangs Cable Adjustments Tools None Adjust counterbalance lift cables to create about 1 to 2 25 mm to 50 mm of initial exten sion spring stretch with the door in Measure relaxed extension spring le he fully opened position ngth for your door height and verify with chart Spring length must be the same for both extension springs to allow even door balance Carefully remove the locking pliers fi closed position Once the door is closed measure th the chart verify the spring length in om the horizontal track and lower the door into the e extension spring length in tension for both sides Using tension is correct with your door height NOTE It may be necessary to adjus DOOR HEIGHT 6 0 Spring Length Relaxed spring length for proper door balance Spring Length Extended Door Closed 25 61 635 mm 1549 mm 62 5 1588 mm Door Open 64 1626 mm 67 1702 mm 72 1829 mm 73 5 1867 mm Tools None Now lift the door and check its balan extension spring length by moving the S hook backward towards
2. Milford pin Strut Schedule 4 Or 5 Section High Short stem track roller weather seal zii Windload Option Codes Section Position i On Sec Poller spacer Type tion 1002 1021 1020 1041 Graduated Hinge Attachment Bottom X Tools Power drill 7 16 Socket driver X X Lock 7 NOTE Refer to door section identification located in the pre installation section of this manual Intermedi X NOTE The graduated hinges can be identified by the number stamped onto their lower hinge ate I X eaf i X Locate the bottom section 2 1 graduated end hinges wide body for the end stiles and ee depending on the width of your door enough 1 center hinge s narrow body for each of the ae X pre marked center hinge locations Starting on the left hand side of the bottom section align X he lower hinge leaf of the 1 graduated end hinge over the holes located at the top of the Top end caps Attach the graduated end hinge lower hinge leafs to the section using 3 1 4 14 X X 7 8 self drilling screws Next align the lower hinge leafs of the 1 center hinges narrow body with the pre marked locations at the center locations at the top of the section Attach ower hinge leafs of the 1 center hinges narrow body to the section using 2 1 4 14 x 7 8 self drilling screws IMPORTANT ONCE THE 1 4 14 X 7 8 SELF DRILLING SCREWS ARE SN
3. NOTE Install lock at this time sold separately See optional installation step Side Lock y Lock section Y y 1 4 14 x 7 8 Self drilling screw locations p Left end hinge Top Section Tools Hammer Step ladder Tape measure Vertical tracks s amp s L Intermediate Right hinge s end hinge Place the top section in the opening Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section Now flip up the graduated end and center hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical Position flag angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flag angles must be parallel to the door sections Repeat same process for other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing
4. Self drilling screws Bottom corner brackets Top Fixtures Tools Power drill 7 16 Socket driver 2 Saw horses Tape measure Starting with the left hand side of the top section align the top of the top fixture base 3 down from the top of the top section or directly below a strut if applicable Ensure the top ixture assembly is level and aligned with the edge of the top section Secure the top fixture base to the end stile using 4 1 4 14 x 7 8 self drilling screws Loosen the 5 16 18 hex nut located on the top fixture slide Insert short stem track roller into top fixture slide Repeat or other side IMPORTANT IF NO STRUT WAS INSTALLED ON THE TOP SECTION PLACE 1 1 4 14 X 7 8 SELF DRILLING SCREW INTO THE TOP PRE PUNCHED HOLE IN EACH ENDSTILE OF THE TOP SECTION Top section _ lop g 1 4 14 x 7 8 section D elf drilling screw Qs Ma Loosen the Top fixture 5 16 18 Hex nut ixtu a base Sx N Top fixture slide Short stem track roller L A n Soren 4 1 4 14 x 7 8 g 5 elf drilling screws track roller Step Plate Tools Power Drill 7 16 Drill Bit Phillips Screwdriver Tape Measure NOTE Refer to door section identification located in the pre installation section of this manual On the inside of the bottom section locate the vertical center of the door Center the inside step plate vertica
5. Vertical Tracks Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure Level Step ladder IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the track rollers of the bottom section Make sure the counterbalance lift cable is located between the track rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side So gt me Fla Se Se ls angle ay cso Vertical track 5 16 x 1 5 8 gt 7 assembly Lag screws Ni tS 1 E
6. A2 Quick Install Q 1 Flag Angles B JAMB BRACKETS AS REQUIRED B1 Fully Adjustable F A Jamb Brackets B2 Quick Install Q 1 Jamb Brackets B3 Wind Load Jamb Brackets C TRACK ROLLERS C1 Short Stem Track Rollers C2 Long Stem Track Rollers D GRADUATED END HINGES D1 Single Graduated End Hinges S E H Anti Pinch D2 Single Graduated End Hinges S E H Industry Standard D3 Double Graduated End Hinges D E H Anti Pinch D4 Double Graduated End Hinges D E H Industry Standard E STACKED SECTIONS E1 Top Section E2 Intermediate s Section E3 Lock Section E4 Bottom Section F TOP FIXTURES AS REQUIRED F1 Top Fixture Assemblies G STRUT S AS REQUIRED G1 Struts U shaped Top of vertical Top of vertical track B1 fully Adjustable 3rdhole SI Feature set R R S i 3rd B2 Quick hole set Feature 2nd N S hole set N N NI j yi wi dl oad i ond j indloa hole set Feature 0 li To hole tsthole__ Middle ls set S hole R It h Lower hole Bottom hole set of hole hole slot pattern H DRAWBAR OPERATOR BRACKET FOR TROLLEY OPERATED DOORS H1 Top Halve Drawbar Operator Bracket As Required H2 Bottom Halve Drawbar Operator Bracket As Required H3 Drawbar Operator Bracket Supplied B
7. Use 2 2 graduated end hinges wide body and the required number of 1 center hinge s A WARN IN G narrow body for each of the center hinge pre marked location s along the top edge of the lock section second section SER Ieee COMING Hu TE AONNE AE IER Use 2 3 graduated end hinges wide body and the required number of 1 center hinge s 3 7 j ji narrow body for each of the center hinge s narrow body pre marked location s along the POSSIBLY RESULTING IN SEVERE OR FATAL INJURY op edge of the intermediate section third section Uncoil the counterbalance lift cables and slip the loop at the ends of the cables over the Use 2 4 graduated end hinges wide body and the required number of 1 center hinge s milford pins on the bottom section narrow body for each of the center hinge pre marked location s along the top edge of the NOTE Check to ensure cable loop fits tightly over the milford pins intermediate II section third section nsert a short stem track roller with roller spacer into the bottom corner bracket Repeat for 1Center hinge s other side Snort Siem Narrow body NOTE Verify bottom weather seal bottom seal is aligned with door section If there is more 0 0 0 han 1 2 excess bottom weather seal on either side trim bottom weather seal even with A i 1 door section 1 End hinge 2 End hinge 09 Wide body roller inserted into tube af End cap Lower leaf furthest from section o Bottom section 3 1 4
8. warrants the sections of the door which is described at the top of this page for a period of TEN 10 YEARS from the date of installation against i Peeling flaking chipping or cracking due to defects in material or workmanship ii Fading other than as may result from normal weathering For purposes of this Limited Warranty fading is defined as a loss of color that after cleaning with the recommended solution deviates more than four 4 color standard units from the original color as measured by a recognized industry approved spectrophotom eter The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door TEN 10 YEARS against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when t
9. MANUFAC TURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY NOTE For retro fit applications the drawbar operator bracket must be aligned with an exist ing operator NOTE Refer to illustrations to determine which top fixtures were supplied with your door FOLLOW THE CORRESPONDING STEP BELOW A Place the bottom halve of drawbar operator bracket inside the top halve of drawbar opera tor bracket and flush against the inside surface of the top section Adjust both the top and bottom halves out as far apart as possible on the section surface Secure the bottom halve drawbar operator bracket and the top halve drawbar operator bracket together using 4 5 16 18 x 1 2 carriage bolts and 4 5 16 18 flange hex nuts NOTE Install the 5 16 18 x 1 2 carriage bolts and the 5 16 18 flange hex nuts as far apart as possible prior to securing both top and bottom halves together Now locate the center of the top section and align the center of the holes in the drawbar op erator bracket assembly with the top section center line Align the drawbar operator bracket assembly vertically Slide the top halve of the drawbar operator bracket under the strut keeping the drawbar operator bracket aligned with the center line Remove the strut s screws if necessary and attach to the top section through strut if necessary using 3 1 4 20 x 7 8 self drilling Screws NOTE If your door lacks a strut on the top sect
10. THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury 5 Doors 12 0 wide and over should be installed by two persons to avoid possible injury 6 Operate door only when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have neces sary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera tion to any part of the door especially to springs spring brackets bott
11. header align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the header 1 4 20 x 2 1 2 Carriage bolts as required Intermediate Intermediate II Door Height Third Fourth and flush with the inside edge of the jamb Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the 6 0 18 N A opening during installation Equally space nails approximately 12 to 18 apart 6 3 1 18 N A For Fully Adjustable track For the header align the weatherstrip 1 8 to 1 4 inside the header 66 a p 18 WA edge and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the 6 9 Oe N A A header and 1 8 to 1 4 inside the jamb edge Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the 7 0 i 21 N A opening during installation Equally space nails approximately 12 to 18 apart 76 j i 18 18 Headroom requirement Headroom is defined as the space
12. holes in the lift handle as a template to mark the hole locations MPORTANT THE LIFT HANDLE AND THE STEP PLATE NEED TO BE VERTICALLY ALIGNED rill 9 32 diameter holes through the section at each marked location Enlarge the holes from outside the door to 1 2 diameter through the section Assemble the outside and inside lift handles to the section using 2 1 4 x 2 1 2 carriage bolts and 2 1 4 20 hex nuts and spacers A WARNING TO AVOID POSSIBLE INJURY LIFT HANDLES THAT ARE INSTALLED WITHIN 4 INCHES 102MM OF A SECTION INTERFACE SHALL PROMOTE VERTICAL ORIENTATION OF THE HAND 1 2 Diameter holes oS SF os eS Chas S OY Lift handle 2 Spacers 2 1 4 x 2 1 2 Carriage bolts Bottom Section Tools Level Wooden shims if necessary 2 1 4 20 hex nuts Center the bottom section in the door opening Level the section using wooden shims if necessary under the bottom section Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com m Weather seal Level o oo fe Bottom section Wooden shims If necessary
13. needed above the top of the door 79 i 18 18 for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1 2 64 mm of additional headroom is required NOTE 6 low headroom conversion kit is available for 12 radius only Contact your local When installing your door you must use sections of the appropriate height in the right stacking Wayne Dalton dealer order What sections heights you need to use in what order depends on the height of your door Backroom requirement Backroom is defined as the distance needed from the opening back Unless your door is five sections in height you will not receive an Intermediate II section into the garage to allow the door to open fully 30 19 19 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com BACKROOM REQUIREMENTS DOOR HEIGHT TRACK MANUAL LIFT MOTOR OPERATED 6 0 to 7 0 12 15 Radius 98 2489 mm 125 3175 mm 71 to 8 0 12 15 Radius 110 2794 mm 137 3480 mm HEADROOM REQUIREMENTS TRACK TYPE SPACE NEEDED 15 Radius track 14 1 2 368 mm 12 Radius track 11 279 mm 6 LHR Kit 6 152 mm a Min Side room Suitable mounting surf
14. of horizontal track down to lock in place A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal track angle to the first encoun tered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level oo angle A 0 o 3 8 16 Hex nut Flag angle Quick Horizontal Install tab Horizontal track track in place ngle a Quick l Install tab Tracks flush D Key slot 3 8 16 x 3 4 Truss head bolt Horizontal Tracks F A Flag Angles Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have Fully Adjustable flag angles complete this step To install horizontal track place the curved end over the top track roller of the top section Align the bottom of the horizontal track with the top of the vertical trac
15. opener maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs cables rollers pulleys back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exterior surface of the door sections for any minor cracks Verify door has not shifted right and or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS CABLES BRACKETS AND OTHER HARDWARE AT TACHED TO THE SPRINGS ARE UNDER EXTREME TENSION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEM TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM BRACKETS OF THE DOOR THESE BRACKETS ARE CON NECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician 2 Door Balance
16. require minor relocations io hed one per spring Factory Attached Torsion spring tag s One per spring a OHie _ C Operator al bracket label i Residential warning label mi l O A iy 0 4 AAWARNING I 44WARNING V O AWARNING I AWARNING Bottom section warning labels Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Optional Installation Inside Lock Tools Power drill 7 16 Socket driver Tape measure Install the inside lock on the second section of the door Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The inside lock should be spaced approximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR Square hol
17. required Cotter ring The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for Torsion rd MN counterbalance systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm 1 4 14 x 7 8 Sel 1 4 20 x 7 8 Sel NI 5 16 18 x 1 2 IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD drilling screws as required drilling screws as required Carriage bolts as required FOUND NOT TO BE SOUND MUST BE REPLACED For Torsion counterbalance systems a suitable mounting surface 2 x 6 must be firmly at LUNN MOTE ia 36 pict hoe ne maning suasa to avit atin the mber Do tan the mounting surface with nails WEATHERSTRIPS MAY NOT BE INCLUDED OOOO Deering onte sizeof your dor you may have to cut orim he weatherstips f necessary 1 4 20 x 2 3 4 Carriage bolts_ as required to properly fit into the header and jambs NOTE If nailing product at 40 F or below pre drilling is required NOTE Do not permanently attach weatherstrips to the header and jambs at this time For Quick Install track For the
18. 14 x 7 8 Self 2 1 4 14 x 7 8 Self drilling screw locations drilling screw locations 4 l i Pre punched i Pre marked i holes in l 1 locationson g i endstiles Section surface _ ottom corner___ foe oe O Bos 25 ee rare ce ener near e Re Lewy Ar tary bracket l J i 5 1 4 14 x 7 8 ee ee kai han drill 7 16 Socket driver Tape measure 1 4 14 x 5 8 Tamper a resistant self drilling screw NOTE Refer to door section identification located in the pre installation section of this manual or refer to Parts Breakdown on page 2 Counterbalance lift cable Bottom section Depending on the size of your door one or more sections may require a struts Using saw horses lay sections together on a flat smooth surface Ensure the graduated end hinges and center hinger are on top of their corresponding sections Using the strut schedule determine j oud the required number of struts and the placement on each sections bracket NOTE All struts are placed either at the top of the top section up against the top of the graduated end hinges on top of the bottom hinge leafs of the graduated end hinges or on top of the bottom corner brackets Locate and center the strut onto the section surface Center the strut side to side Secure the strut to the section surface using 2 1 4 14 x 7 8 self drilling screws at each end and center stile locations Counterbalance cable loop
19. 8 16 hex nut Thread the counterbalance lift cable over the front cable lift sheave and around the rear cable lift sheave and tie the special knot around the horizontal angle using a 3 hole clip as Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com shown Insert one end of the large S hook into the horizontal angle with the 3 hole clip and the other end into the second slot of the horizontal angle as shown Repeat for the other side IMPORTANT CLOSE S HOOKS AND EYE BOLTS TO PREVENT SPRINGS FROM COMING LOOSE A WARNING FAILURE TO CLOSE S HOOKS AND EYE BOLTS CAN RESULT IN SEVER OR FATAL INJURY IF SPRINGS COME LOOSE NOTE Some larger doors feature 2 pairs of extension springs A snubber cable must be installed through each spring Counterbalance NYI lift cable 3 8 16 x 1 1 4 Z A Hex Head Bolt ff Rear Z Y cable lift f sheave 3 8 16 Hex Nut Horizontal track Counterbalance lift cable Front cable lift sheave Counterbalance lift cable Horizontal LZ 3 Hole Clip Front cable lift sheave Second slo Counterbalance lift cable SS
20. LLLLLLLLLLLLNN NLRC Extension Springs 3S H G 32 5 7 Cr SN S S gt Sssess 9 Qe as Fully Adjustable flag angles RH LH 2 Horizontal track angles as required as required ec QO 00 ece ec ec Too s Vertical tracks RH LH Horizontal tracks RH LH Windload jamb brackets as required Weather seals amp nails If included Track rollers Top fixture assemblies Fully Adjustable jamb L i as required brackets as required Graduated hinges as required G Struts as required Bottom weather seal o Y T J C E Buwa mate Segan sopo oA TII G F bk LE A E are Aay 2 Roller spacers Drawbar operator Bottom corner brackets bracket if included r local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go o the Find a Dealer section online at www Wayne Dalton com A CS QS 2 Front 3 Hole cli S hook 2 Sh fork cable it sl eaS cable in em as required as oe j aes required eed q 2 5 16 18 x 3 3 4 Pushnuts Counterbalance g Eye bolts as required lift cables Snubber cables y n Side view O Removing an Existing Door amp V WWW 3 8 16 x 1 1 4 Hex Head IMPORTA
21. N TREATED LUMBER NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL LATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT building official for wind load code require Please Do Not Return This Product To The Store Contact you Tools Required e Power drill e Phillips head e Tape Measure e Drill bits 1 8 3 16 screwdriver Step Ladder 9 32 7 16 1 2 e Locking Pliers Level e Ratchet wrench e 2 Vice clamps e Pencil e Socket driver 7 16 e Sockets 7 16 1 2 9 16 5 8 e Wrenches 3 8 7 16 1 2 9 16 5 8 e Hammer e Leather gloves e Safety glasses Package Contents NOTE Depending on the door model some parts listed will not be supplied if not required Rear Back Hangs may not be included with your door Door sections as required CLLLLLLLLALLL
22. NT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY Bonte as reguired ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR RNIN reese ase A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE 2 1 4 20 x 5 8 5 16 x 1 5 8 Hex head lag screws OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECH Pae resistant screws as required NICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www Wayne Dalton com 1 4 20 Flanged 2 1 4 20 Hex 2 5 16 18 Hex nuts 2 3 8 16 Hex nuts au lift handles hex nuts as reguhod Preparing the Opening IMPORTANT IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW DOOR COMPLETE ALL STEPS IN PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or gt 2 retro fit construction it is recommended to follow the procedures outlined in DASMA technical 5 16 18 Flange hex 2 3 8 16 x 3 4 1 4 Track bots data sheets 156 161 and 164 at www dasma com nuts as required russ head bolts as
23. Periodically test the balance of your door If you have a garage door opener use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Lift the door to check its balance Torsion spring s need adjustment if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself DO NOT attempt to repair or adjust Torsion Springs yourself Contact a trained door system technician to adjust springs using proper tools and instructions 3 Lubrication The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closing the door If rollers do not rotate freely clean the door tracks re moving dirt and any foreign substances Clean and lubricate use a non silicon based lubricant hinges steel rollers and bearings DO NOT lubricate plastic idler bearings nylon rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Warranty Limited Warranty Model 8700 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Manufacturer
24. UG AGAINST THE LOWER HINGE LEAFS TIGHTEN AN ADDITIONAL 1 4 TO 1 2 TURN TO RECEIVE MAXIMUM DESIGN HOLDING POWER IMPORTANT PUSH amp HOLD THE HINGE LEAF SECURELY AGAINST THE SECTION WHILE SECURING WITH 1 4 14 X 7 8 SELF DRILLING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAF AND THE SECTION Place a short stem track roller into each graduated end hinge Repeat graduated hinge at achment using the appropriate graduated end hinges for all remaining sections except the op section IMPORTANT WHEN PLACING SHORT STEM TRACK ROLLERS INTO THE 2 GRADUATED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Strut Strut installation at top of top section s gt Typical graduated upper hinge leaf earns ear Q Strut Strut 4 eek EF fC Strut installation for other J amp sections Typical graduated upper hinge leaf Strut Bottom O pomer racke Strut 4 E z p O Strut installation for bottom section Strut installation for top section Stru 1 4 14 x 7 8 Self drilling screws Strut installation for other sections Graduated end hinges Strut 1 Center hinge s Siu 1 4 14 x 7 8
25. Wayne Dalton GARAGE DOORS amp OPENERS Table Of Contents Parts Breakdown Pre Installation Important Safety Instructions Tools Required Package Contents Door Section Identification Removing an Existing Door Preparing the Opening Installation Optional Installation Inside Lock Pull Down Rope Door Arm Hookup Maintenance Cleaning Your Garage Door Operation and Maintenance Warranty Dealer Locator Information OFF BWW WWD ee ey ek ar et ee es OnNODoOaqQnnwunan ca IMPORTANT NOTICES Wayne Dalton highly recommends that you read and fully under stand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After installation is complete fasten this manual near garage door for easy reference The complete Installation Instructions and Owner s Manual are available at no charge from Wayne Dalton a Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Part No 347691 REV1 08 22 2011 PARTS BREAKDOWN NOTE The illustrations shown on this page are general representations of the door parts Each specific door models may have unique variations J5 LA A FLAG ANGLES AS REQUIRED A1 Fully Adjustable F A Flag Angles
26. ables must be taut A WARNING FAILURE TO INSTALL SNUBBER CABLES CAN RESULT IN SEVERE OR FATAL INJURY IN CASE OF SPRING BREAKAGE Rear back hang 0 0 5 16 18 Hex nut 0 0 olo 5 16 18 x 3 3 4 m 49 0 Eye bolt 616 6 8 Jojo 0 I 0 Horizontal Track 6 0 Snubben able Special A g Knot 3 ial K P at We ce Horizontal track 9 p 5 16 18 x 3 3 4 al Eye bolt os 9 OREN Rear back hang VEN E Rear f ront extension extension T spring loop spring loop Horizontal track Rear back hang i Horizontal track angle A o In he Specail Knot Back Specail Knot Front 5 16 x 1 5 8 de Lag Bolt Snibber ae 5 cable Extension ___ o 4 spring loop i Old 3 Hole o A9 clip He i O 3 Hole clip gt O Ho o oO Of P Horizontal track 9 age ii JE Rear back hangs Attaching Spring Sheaves Tools 3 8 Wrench Hook the sheave fork through the front loop of the extension spring and attach the sheave fork to the rear cable lift sheave using 1 3 8 16 x 1 1 4 hex head bolt and 1 3
27. ace Headroom Clearance 2 x 6 lumber minimum is 3 1 2 Header board 2 x 6 lumber preferred Min Side room Clearance is 3 1 2 N Plumb aa ay f Way j jambs Weather mA strips Quick Install track ys iy Weather om MAA J Fully Adjustable track 4 8 t 1 4 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com INSTALLATION Before installing your door be certain that you have read and followed all of the instruc tions covered in the pre installation section of this manual Failure to do so may result in an improperly installed door NOTE Reference TDS 160 for general garage door terminology at www dasma com Fully Adjustable Flag Angles Tools None NOTE If you have Quick Install flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed f you have Quick Install vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for the other side f you have Fully Adjustable vertical tracks hand tighten the left hand flag angle to the left hand v
28. at least 6 from the end of the section and one every 18 in between 7 __ Bottom Bottom section ete ial l weather seal A Soens 1 4 14 x 7 8 Self l screws ATX e eal if drilling screws i Bottom i i weather seal i Le 18 18 18 18 grd Counterbalance Lift Cables Tools Power Drill 7 16 Socket driver Tape measure NOTE Refer to door section identification located in the pre installation section of this manual Starting on the left hand side attach left hand bottom corner bracket to the left corner of the bottom section making sure it is seated to the edges of the end cap with 5 1 4 14 x 7 8 self drilling screws and 1 1 4 14 x 5 8 tamper resistant self drilling screw Repeat for other side NOTE All doors are provided with the tamper resistant fastener for the bottom corner brackets However the professional installer is most likely to have the proper tool to install this fastener If the homeowner does not have the proper tool to install the tamper resistant END HINGES AND HIGHER THE SHORT STEM TRACK ROLLER GOES INTO HINGE TUB fastener use a regular 1 4 14 x 7 8 self drilling screw in it s place FURTHEST AWAY FROM SECTION m
29. dge A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORI ZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage into solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weatherstrips on both door jambs and header The weather strips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the face of door Horizontal tracks Horizontal track 5 16 18 x 1 1 4 Hex bolt must extend into the track to serve as a roller stop Ro Sep 3 5 16 Bolts and nuts Perforated angle using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Vice clamp s Vice clamp 2nd Track roller a o oe at El e Sound framing n members rae Pa a p oe ae we Sai y px a
30. e in vertical track eo 1 4 20 x 11 16 elf drilling screws Side lock K2 TSE To b Second section End stile Pull Down Rope Tools Power drill 1 8 Drill bit Tape measure A WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6 screw eye and to the bottom corner bracket as shown l _ _INo 6 Screw eye Typical bottom corner bracket Al 48 to 50 b From floor Pull down rope Pull NU down rope J Door Arm Hookup Tools Needle nose pliers NOTE If overhead door operator trolley bracket was installed follow these directions Align hole in the door arm with holes in drawbar operator bracket tabs as shown Attach with 5 16 x 1 3 4 cotter pin and cotter ring eT ice aT ae geen 1 pore r ee 546 x 7 3 4 bracket tabs evis pin oa 5 16 x 1 3 4 a Clevis pin Fai Cotter ring i Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalto
31. e prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
32. ertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Flag angle 1 4 20 Flange hex nuts Flag angle 1 4 20 Flange hex nuts Stud plate 1 4 20 x 9 16 Quick Install Track bolts Fully Adjustable vertical vertical track Horizontal Track Angles Tools Hammer 9 16 Wrench NOTE For larger doors a full length horizontal track angle may not already be spot welded to the horizontal track If the horizontal track angle is not welded the horizontal track angle will be installed as shown NOTE Refer to illustrations to determine which horizontal track angles was supplied with your door Follow the corresponding step below A Position the left hand horizontal track angle as shown Place the Quick Install tabs of the horizontal track angle in the key slot of the left hand horizontal track Using a hammer tap he horizontal track angle towards the curved end of the track until the alignment hole in the rack and angle are aligned Repeat for other side Set tracks aside Horizontal track Quick angle Install SoD 4 tabs p Key slots sA 4 Quick Install tabs Alignment Horizontal in place hole track B Position the left hand horizontal track angle up against the left hand ho
33. es gt dese rele N 12RFA 15RFA 12R QI 15RQI Flag angle lag screw locations H 3 8 to 5 8 Ls H acing Kia Bottom _Track p 9 section 7 rollers Bottom section h Vertical track A nee Track roller Floor E Stacking Sections Tools Power drill 7 16 Socket driver NOTE Refer to door section identification located in the pre installation section of this manual NOTE The sections can be identified by the graduation of the factory installed graduated end hinges The smallest graduated end hinge on section should be stacked on top of the bottom section with each graduated end hinge increasing as the sections are stacked see Parts Breakdown on page 2 NOTE Make sure end and center hinges are flipped down when stacking another section on top Place track rollers into graduated end hinges of remaining sections NOTE Larger doors will use long stem track rollers with double graduated end hinges With assistance lift second section and guide the track rollers into the vertical tracks Lower section until it is seated against bottom section Flip hinges up Fasten center hinge s first then end hinges last using 1 4 14 x 7 8 self drilling screws Repeat same process for other sections except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 7 8 SELF DRILLING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS
34. es Perforated angle bolted 3 5 16 Bolts and nuts Horizontal track Perforated angle 5 16 18 x 1 1 4 Hex bolt must extend into the track to serve as a roller stop eoooopoooo pao 7 7 cs _ fi Sound framing members Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com gt lt 3 4 To 7 8 3 4 To 7 8 gt lt _________ Door edges __ gt Horizontal tracks _ gt gt l Attaching Front Cable Lift Sheaves Tools 3 8 Wrench Using 1 3 8 16 hex nut attach the front cable lift sheave in the appropriate hole left hand shown IF YOU HAVE 3 FRONT CABLE LIFT SHEAVE AND A 12 RADIUS HORIZONTAL TRACK Bolt the front cable lift sheave to the 13 32 hole near the top of the flag angle as shown IF YOU HAVE 3 OR 4 FRONT CABLE LIFT SHEAVE AND A 15 RADIUS HORIZONTAL TRACK Bolt the front cable lift sheave to the first 13 32 hole in the horizontal angle as shown Repeat for othe
35. es or the op fixture assemblies Leave at least 1 4 of space between push nut and bottom corner brackets graduated end hinges top fixtures Top Top ae section Top xure slide 1 1 4 20 9 16 Track of bolt Top turg 1 1 4 20 S Short stem X ange hex e 5 16 18 Horizontal roller nut g Flange hex nut Rear Back Hangs Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice clamps Tape measure Level Hammer Step Ladder Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal tracks are not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps onto the vertical tracks just above the second roller on one side and just below the second track roller on the other side This will prevent the door from rais ing or lowering while installing the rear back hangs Using perforated angle may not be supplied 2 5 16 x 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear back hangs for the horizontal tracks Attach horizontal tracks to the rear back hangs with 5 16 18 x 1 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum of door e
36. esh water from a garden hose This cleaning and maintenance information is suggested in an effort to be of assistance how ever manufacturer cannot assume responsibility for results obtained which are dependent on the cleaning solution and method of application CAUTION DO NOT PAINT DOOR PAINTING DOOR WILL VOID YOUR WARRANTY amp Operation and Maintenance OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR IF PROVIDED ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Closing a Door From inside the garage pull door downward usin
37. g lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull rope affixed to the side of door Door should close completely with little resistance Using an electric opener IMPORTANT PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a trolley type garage door opener to this door an opener and or trolley bracket must be securely attached to the top section of the door along with any struts provided with the door Always use the opener and or trolley bracket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section with a strut may or may not be supplied The installation of the opener must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your electric opener for complete details on installation operation maintenance and testing of the opener MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Owner s Manual for the garage door These in structions are available online at www Wayne Dalton com For additional information on garage door
38. he dealer from which the product was purchased Un less the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited War ranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the
39. he premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear The Limited Warranty for the sections of the door will be voided if sections are painted This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUD ING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to t
40. ion ignore the previous paragraph Attach the bottom halve of the drawbar operator bracket to the section surface using 3 1 4 20 x 7 8 self drilling screws NOTE When attaching drawbar operator bracket to top section with strut apply additional pressure to thread into the strut B Locate the center of the top section Position the drawbar operator bracket under the strut if applicable or align the drawbar operator bracket top edge with the top edge of the top section as shown Attach the drawbar operator bracket using 3 na 1 4 20 x 7 8 self drilling screws as shown 3 1 4 20 x 7 8 elf drilling screws 4 5 16 18 x 1 2 arriage bolts and 4 5 16 18 flange ex nuts FR Upper half Lower half 3 1 4 20 x 7 8 elf drilling screws Drawbar operator bracket 5 D Strut 3 1 4 20 x 7 8 O elf drilling screws Drawbar operator 2 bracket DA LT section f Pin stripes Horizontal Tracks Q Flag Angles Tools Ratchet wrench 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have Quick Install flag angles complete this step To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion
41. k If you have Quick Install horizontal track tighten the horizontal track to the flag angle with a stud plate and 2 1 4 20 flange hex nuts If you have Universal horizontal track tighten the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal track angle to the first encoun tered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Quick Install Fully Adjustable horizontal horizontal track 3 8 16 track Hex nut 1 4 20 1 4 20 i AA Flange hex nuts Flange hex nuts ea aI g Flag ange Flag angle upper slot upper slot 0 ON Stud 1 4 20 x 9 16 3 8 16 x 3 4 plate rack bolts Truss head bolt Adjusting Top Fixtures Tools 7 16 Wrench Step ladder With horizontal track
42. lly no higher than 8 from the bottom of the door to the top of the step plate IMPORTANT DO NOT MOUNT THE STEP PLATE HIGHER THAN 8 FROM THE BOTTOM OF THE SECTION Using the inside step plate s second top most hole and bottom hole as a template drill 7 16 diameter holes through the entire section NOTE Be extremely careful to keep drill straight when drilling through the section Now insert the outside step plate into the holes through the front of the door mounting the two step plates back to back Secure step plates together with two No 8 screws through the inside step plate and into the outside step plate Bottom section inside Drill a 7 16 diameter hole at each marked location Bottom section outside 7 16 Diameter holes mounting height a Inside step plate Outside step plate 2 8 Screws Lift Handle Tools Pencil Power Drill 9 32 1 2 Drill Bits 2 Saw horses Tape Measure 7 16 Wrench NOTE Refer to door section identification located in the pre installation section of this manual Using sawhorses lay the bottom and lock sections together on a flat smooth surface Ensure the hinges are on top of their corresponding sections ocate the vertical center of the lock second section of the door and position the lift andle s bottom hole 4 from the bottom of the lock section along the vertical center on the tside of the door Use the
43. n dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Maintenance Cleaning Your Garage Door Like any other exterior surface Wayne Dalton garage doors will have dirt exposure from atmo spheric conditions Ordinarily the cleaning action of rainfall will be adequate to wash the door or the door can be washed periodically by hosing with a garden hose and clear water in particular for the areas not accessible to rain If you desire to do a more thorough cleaning or where soil collection conditions occur follow these simple instructions 1 Use a soft bristled long handled washing brush It attaches to your garden hose and makes washing your garage door easier Do not rub vigorously which may create glossy areas over the vinyl finish 2 For hard to remove dirt such as soot and grime found in industrial areas wash the garage door down with a mild solution consisting of the following ingredients One cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door 3 Start at the bottom and work up to the top as less streaking will result Immediately following all washing operations thoroughly rinse the surface area with fr
44. ole slot pattern Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Secure jamb bracket sing 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side f a top jamb bracket was included secure it to vertical track using the lower hole of the hole slot pattern in the 3rd hole set and 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Vertical track Top of track tst hole set 2nd hole set 3rd hole set f c JO 0 0 ece eae ece Jomo 0 00 ese O00 4 Lower hole of N s hole slot pattern 1 4 20 X N Flange hex nut ah i BS Jamb bracket AN j 1 4 20x A in place 9 16 Track bolt FA jamb bracket Bottom Weather Seal Tools Power Drill 7 16 Socket driver Tape measure NOTE Refer to door section identification located in the pre installation section of this manual Determine what size section you need to use for the bottom section Select proper bottom section Align the ends of the bottom weather seal with the bottom of the section and attach with 1 4 14 x 7 8 self drilling screws one on each end
45. om corner brackets fasteners counterbalance lift cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local ments and building permit information After installation is complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS DRAWBAR OP ERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON U
46. r side Remove the locking pliers from the vertical tracks With assistance raise the door slowly into he open position making sure the door travels smoothly through the tracks Clamp locking pliers to the back leg of both horizontal tracks below the bottom track rollers to keep the door from lowering 12 Radius Flag angle horizontal track with ae ii 3 front cable lift A e li sheave hole location 0 sheave AMV o hy je y amp 6 3 8 16 Hex Nut D Horizontal L Angle 15 Radius horizontal track with 3 or 4 front cable lift sheave Fa hole location Attaching Extension Springs Tools 3 8 Wrench Position 1 5 16 18 x 3 3 4 eye bolt and 1 5 16 18 hex nut in the rear back hang 6 to 8 above the horizontal track as shown Feed the snubber cable through the rear back hang and tie the special knot around the room side of the 3 hole clip as shown Secure the eye bolt and 3 hole clip to the rear back hang with 1 5 16 18 hex nut Hook one end of the extension spring onto the eye bolt Feed the snubber cable through the rear extension spring loop and center of the extension spring then front spring loop pull the snubber cable taut and tie the special knot around the jamb side of the 3 hole clip Attach the jamb side 3 hole Clip to the jamb near the flag angle with 1 5 16 x 1 5 8 lag bolt NOTE Snubber c
47. rizontal track as shown Referring to the horizontal track angle schedule align one of the fixed position offset holes 1 2 3 4 in the horizontal track angle with the hole in the horizontal track Fasten using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Align the rest of the slots in the horizontal track angle with the slots in the horizontal track Secure the horizontal track angle o the horizontal track using 1 4 20 x 9 16 track bolts and 1 4 20 flange hex nuts as shown Repeat same process for the right hand side Set tracks aside T Horizontal Track Angle Schedule Fixed Position Offset Holes Door Height How Many Sections High 1 4 20 x 9 16 Track bolts ah Left hand horizontal track angle Fully Adjustable Jamb Brackets Tools None Left hand horizontal track Fixed osition offset holes NOTE If you have Quick Install jamb brackets skip this step NOTE If you have riveted track skip this step NOTE The bottom jamb bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which is the tallest To attach the bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the h
48. s installed you can now adjust the top fixtures Vertically align the top section of the door with the lower sections Once aligned position the top fixture slide out against the horizontal track Maintaining the slides position tighten the 5 16 18 hex nuts to secure the top fixture slides to the top fixture bases Secure the top fixture slide further with 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut through any two aligning holes in the top fixture slide and top fixture base Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com NOTE If you have windload codes 1000 1001 1002 1022 1041 or 1042 pushnuts are not required NOTE For windload codes 1020 1021 1040 or 1041 pushnuts are required to be installed NOTE When positioning the pushnut onto roller stem ensure the tabs on the pushnut are pointing away from roller stem IMPORTANT ACCURATELY POSITIONING THE PUSHNUT ONTO THE ROLLER STEM IS CRITI CAL ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER STEM THE TABS MAKING CON TACT WITH THE STEEL SURFACE WILL MAKE IT DIFFICULT TO REPOSITION THE PUSHNUT f your door came with pushnuts install them now by placing a pushnut onto the end of each roller stem and sliding it towards the bottom corner brackets graduated end hing
49. same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immedi ately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufac turer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should b
50. the jamb bracket s and tightening the other lag screws Repeat for other side FOR FULLY ADJUSTABLE TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track tighten all the track bolts and nuts Repeat for other side Door width f 3 3 8 to 3 1 2 3 i Flag angle j Nail Top section 1 11 16 to 1 3 4 P e axa a aP Fla i angle Top section z i Vertical track P against rollers Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Drawbar Operator Bracket Tools Level Power drill 7 16 Socket driver Tape measure IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY STRUTS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE PROVIDED BY YOUR OPERATOR MANU FACTURER THE INSTALLATION OF THE OPERATOR MUST BE ACCORDING TO
51. the rear back hangs to a different hole in the horizontal angle Final Adjustments 75 1905 mm ce If the door is hard to pull down or lifts by itself adjust If the door is difficult to lift or too easy to pull down adjust extension spring length by moving the S hook forward towards the header to a different hole in the horizontal angle IMPORTANT WHENEVER ADJUST G EXTENSION SPRING LENGTH FOR DOOR BALANCE ALWAYS OPEN THE DOOR TO THE FULLY OPEN POSITION AND RETURN THE LOCKING PLI ERS TO THE HORIZONTAL TRACKS BELOW THE BOTTOM TRACK ROLLERS If the door still does not operate easi the following items 1 Check the door for level 2 Check the distance between flag ly lower the door into the closed position and recheck angles must be door width plus 3 3 8 1 4 0 3 Check the counterbalance lift cables for equal tension adjust by re tieing the special knot Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Label Placement Tools Step Ladder IMPORTANT USING THE ILLUSTRATION ATTACH THE APPROPRIATE LABELS TO THE AP PROPRIATE LOCATION ON THE SECTION AS SHOWN NOTE The Spring Warning tag s are factory atta NOTE Because of different configurations some labels may
52. y Others As Required I TRACKS 11 Left Hand Horizontal Track Assembly 12 Right Hand Horizontal Track Assembly 13 Left Hand Vertical Track 14 Right Hand Vertical Track J EXTENSION SPRING ASSEMBLY J1 Extension Springs J2 Snubber Cables J3 Front Cable Lift Sheaves J4 Rear Cable Lift Sheaves J5 3 Hole Clips As Required J6 S Hooks As Required J7 Sheave Forks As Required J8 5 16 18 x 3 3 4 Eye Bolts As Required J9 Counterbalance Lift Cables K REAR BACK HANGS K1 Left Hand And Right Hand Rear Back Hangs Assemblies L BOTTOM CORNER BRACKETS AS REQUIRED L1 Left Hand Bottom Corner Bracket L2 Right Hand Bottom Corner Bracket Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Pre Installation amp Important Safety Instructions c DEFINITION OF KEY WORDS USED IN THIS MANUAL A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF

Wayne-Dalton 8700 Garage Door Opener User Manual

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