Wayne-Dalton 8300 Garage Door Opener User Manual
Contents
1. End stile Pull Rope Tools Power drill 1 8 Drill bit Tape measure DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS CHIL DREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull rope to the no 6 screw eye and to the bottom bracket as shown No 6 Screw eye Bottom bracket 48 to 50 From floor a gt G Pull rope Vig Pull rope amp Cleaning Your Garage Door amp IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dis2. g Lock section Fl a Vertical tracks y Al a the track as shown tighten all the track bolts and nuts Repeat for other side Door width 3 3 8 to 3 1 2 Top section 1 11 16 p to 1 3 4 E a A Fla ii F angle Top H section z a f A lol Vertical track against rollers mr 1 4 14 x 7 8 Self drilling screw locations Q 9 8 m N Left Intermediate 77 Y Right end hinge hinge s end hinge Top Brackets Tools Power drill 7 16 Socket driver Align the top bracket base atop the corner of the top section and even with the edge of the section Fasten to section through end cap using 4 1 4 14 x 7 8 self drilling screws Se cure the top bracket slide to the bracket base loosely using 1 5 16 18 x 3 4 carriage bolt and 1 5 16 18 hex nut The bracket will be tightened and adjusted later in step Adjusting Top Brackets Insert roller into top bracket slide Repeat for other side Operator Bracket Tools Power drill 7 16 Socket driver Tape measure IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPER
3. Alternately inserting the winding bars into the holes of the springs winding cone rotate the winding cone upward toward the ceiling 1 4 turn at a time until the required number of complete turns for your door height is achieved As the last 1 8 to 1 4 turn is achieved securely hold the winding bar while tightening both set screws in the winding cone to 14 15 ft lbs of torque once set screws contact the tube tighten screws one full turn Carefully remove winding bar from winding cone Repeat for the opposite spring While holding the door down to prevent it from raising unexpectedly in the event the spring s were over wound carefully remove the locking pliers from the torsion tube and vertical tracks Adjustments to the number of turns stated may be necessary If door rises off floor under spring tension alone reduce spring tension until door rests on the floor If the door is hard to raise or drifts down on its own add spring tension NOTE An unbalanced door such as this can cause garage door opener operation problems Rear Support Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice clamps Tape measure Level Hammer Step Ladder Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING
4. No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this limited warranty or to grant any other warranty on behalf of or binding on the manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the manufacturer The rights and obligations of the manufacturer and buyer under this limited warranty will be governed by the laws of the state of Ohio USA to the extent permit ted by law e This limited warranty gives you specific legal rights and you may also have other rights which may vary from state to state Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Prod
5. Configura 17 18 20 8300 LT COM Aluminum Strutting Schedule Brown Colored Doors Solid Windows Top Windows Intermediate 8300 LT COM Steel Strutting Schedule White Almond and Taupe Colored Doors Solid Windows Top Windows Intermediate 8500 LT COM Alumin um Strutting Schedule White Alm ond and Taupe Colored Doors Section Configu Door Width tit ti Avant rawn es 10 14 45 16 17 18 5 Solid N A 21 2 T 2 X 2E a 3 T 2 Y 2 X 2L 2 B oe ae 8500 LT COM Aluminum Strutting Schedule Brown Colored Doors ate Section Configura Door Width Soli 2E om i 6 10 46 17 18 ST 2 5 id 2T 2T 2 Y 3 T 3 Y 2 Y 2 X 7 2 X 2 B 3X 3 B 2 L 2 B Windows Windows 2E 3 Intermedi indows ate ermediate 8300 LT COM Steel Strutting Schedule Brown Colored Doors d Section Configu Door Width 7 1 HOW tit ti Quantity ration 6 9 12 16 aoe 5 Solid N A 3 T 3 X ermediate 3 B 8500 LT COM Steel Strutting Schedule White Almond and Taupe Colored Doors Section Configu Door Widt i Sen raton Tag 1546 1718 5 Solid A 2 T 2 T 2 X 2 Y 2 X 2 B Win 3 T Inte 2N ate ox 2 B 8500 LT COM Aluminum Strutting Schedule Whi
6. 20 x 9 16 4 2 5 16 18 x 3 4 O Removing an Existing Door 2 3 8 16 Hex nuts 2 5 16 18 Hex nuts Section height Track bolts as required Carriage bolts IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY i W pe 44 x 5 8 ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR Tamper resistant Self 8 x 1 5 8 Pan head screws drilling screws as required A WARN l N G cc Sa ST UO a a For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton corp P O box 67 Mt hope OH 44660 or at www wayne dalton com 2 3 8 16 x 3 4 ane head bolts 3 8 16 x 1 1 2 Hex bolts z O Preparing the Opening IMPORTANT IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW aaeb DOOR COMPLETE ALL STEPS IN PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or retro fit construction it
7. ZI elf drilling screws Spacer Hinge Attachment Tools Power drill 7 16 Socket driver NOTE Refer to door section identification NOTE Hinges can be identified by the number stamped onto their lower leaf Align the lower leafs of the 1 end hinges over the holes at the top of the end caps of the bottom section and align the lower leafs of the 1 intermediate hinges with the dimples at the intermediate locations at the top of the section Attach lower leafs to section with 2 1 4 14 x 7 8 Self drilling screws IMPORTANT PUSH amp HOLD THE HINGE LEAF SECURELY AGAINST THE SECTION WHILE SECURING WITH 1 4 14 X 7 8 SELF DRILLING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAF AND THE SECTION Place a roller into each end hinge Repeat hinge attachment for all remaining sections except the top section using 2 end hinges for the lock section 3 end hinges for the intermediate section and 4 end hinges for the intermediate II section if such a section was provided U bars Tools Power drill 7 16 Socket driver Tape measure NOTE Refer to the U bar schedules to determine the placement of u bars on your door Be sure to use the schedules for Aluminum doors or Steel doors depending on the material your door is made of Also use the schedule for the proper color of your door Schedule Key 2 2 U bar 3 3 U bar top of the section across lower leaf
8. 1 4 14 x 7 8 self drilling screws Repeat for other sections except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 7 8 SELF DRILLING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS NOTE Install lock at this time sold separately See optional installation step Side Lock Top Section Ss Tools Hammer Step ladder Tape measure Place the top section in the opening Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Now flip up the hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical Position vertical track assembly s flag angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flag angles must be parallel to the door sections Repeat for other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION Complete the vertical track installation by tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of
9. AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side and just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle may not be supplied 2 5 16 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks At tach horizontal tracks to the rear supports with 5 16 18 x 1 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum of door edge NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to the rear supports A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORI ZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear supports are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weather seal on both door jambs and header temporarily at tached in Preparin
10. IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Un less the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the manufacturer determines that the claim is valid under the terms of this limited warranty the manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the manufacturer subject to applicable law The remedy will cover only material This limited warranty does not cover other charges such as field service labor for removal installation painting shipping etc Any repairs or replacements arranged by manufacturer will
11. as required 2 Lift Handles U bars as required Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 12 24 24 24 24 24 24 When installing your door you must use sections of the appropriate height in the right stacking order What sections heights you need to use in what order depends on the height of your door Unless your door is six sections in height you will not receive an Intermediate III section 1 4 20 Flanged The BOTTOM SECTION can be identified by the factory attached bottom astragal and by the hex nuts as requ ae Washer bottom bracket warning labels on each end stile The INTERMEDIATE SECTION may have a warning label attached to either right or left hand end stile of the section This section is always the 3rd section from the bottom of the door K T 5 16 x 1 5 8 Hex head lag screws 1 4 20 x 11 16 Self as required drilling screws as required Warning label KS E Intermediate section U 1 20 x 5 8 Self 1 4 20 x 7 8 Self 1 4 14 x 7 8 Self drilling screws as required drilling screws as required drilling screws as required Bottom brackets warning labels Bottom section Y TRAS Astragal Side view 1 4 20 x 5 8 Carriage bolts 1 4
12. is recommended to follow the procedures outlined in DASMA technical data sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is 5 16 Door Section Identification Door Section Identification 8300 8500 LT COM recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 14 357 mm above the top of the opening for Torsion Lock Int I third Int Il Int Ill counterbalance systems For low headroom applications the jambs should extend to the ceiling second fourth fifth height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For Torsion counterbalance systems a suitable mounting surface 2 x 6 must be firmly at tached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails Weather seal may not be included Cut or trim the weather seal if necessary to the header and jambs NOTE If nailing product at 40 F or below pre drilli
13. other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUD ING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH
14. plate into the holes through the front of the door and mount the two step plates back to back with two No 8 x 1 1 2 screws through the inside step plate and into the outside step plate U bar g 1 4 20 x 7 8 Self drilling screws U bar installation at top of section Bottom section inside Bottom section outside Holes enlarged Pre punched to 7 16 diameter holes roan eig Inside step plate Outside step plate y 2 8 x 1 1 2 screws 2 Strut clips End hinge L i 2 1 4 20 x 7 8 i at drilling i eo 2 1 4 20 x 7 8 elf drilling screws U bar installation across end and center hinges Bottom Section Tools Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if necessary under the bottom section Lift Handles Tools Tape Measure Power Drill 9 32 1 2 Drill Bit 7 16 Wrench NOTE Refer to door section identification located in the pre installation section of this manual Locate the vertical center of the lock second section of the door and position the lift handle s bottom hole 4 from the bottom of the lock section along the vertical center on the outside of the door Use the holes in the lift handle as a template to mark the hole locations IMPORTANT THE LIFT HANDLE AND THE STEP PLATE NEED TO BE VERTICALLY ALIGNE
15. 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the metal in the exposed area NOTES 1 Re painting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a prof
16. ATOR TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED ALONG WITH ANY U BARS PROVIDED WITH THE DOOR IF A WAYNE DALTON OPERATOR TROLLEY BRACKET WAS NOT PROVIDED WITH YOUR DOOR THAN USE THE ONE PROVIDED BY YOUR OPERATOR MANU FACTURER THE INSTALLATION OF THE OPERATOR MUST BE ACCORDING TO MANUFAC TURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Uninstall the centermost hinge connecting the top section to the one below by removing the 1 4 14 x 7 8 self drilling screws Connect the upper half of the operator bracket to the lower half using 4 5 16 18 x 3 4 bolts and flange nuts Slide the top of the upper half of the operator bracket under the u bar removing the u bar s screws if necessary and attach to the top section through u bar if necessary using 3 1 4 20 x 7 8 self drilling screws NOTE If your door lacks a U bar on the top section ignore the previous paragraph Position the bottom half of the operator bracket so that its hinge is located at the section joint between the top section and the one below The bottom two holes should be on the section below the top section and the two holes above should be on the top section Attach using 4 1 4 20 x 5 8 self drilling screws NOTE When attaching operator bracket to top section with u bar apply additional pressure to thread into the u bar Please Do Not Ret
17. D Drill 9 32 diameter holes through the section at each marked location Enlarge the holes from outside the door to 1 2 diameter through the section Assemble the outside and inside lift handles to the section using 2 1 4 x 2 1 2 carriage bolts and 2 1 4 20 hex nuts and spacers A WARNING TO AVOID POSSIBLE INJURY LIFT HANDLES THAT ARE INSTALLED WITHIN 4 INCHES 102MM OF A SECTION INTERFACE SHALL PROMOTE VERTICAL ORIENTATION OF THE HAND Weather seal Bottom section Wooden shims If necessary ie Diameter holes oe S ha yor Lift handle 2 Spacers 2 1 4 x 2 1 2 Carriage bolts a 2 1 4 20 hex nuts Vertical Track Assemblies Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure Level Step ladder IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten vertical track assembly to the jamb using 5 16 x 1 5 8 lag screws Tighten the bot
18. ESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BEARING BRACKET oD Center bearing bracket Mounting surface Vertical line Horizontal line Center of end bearing bracket Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Center bearing Mounting surface bracket Vertical line 2 5 16 x 1 5 8 Lag screws Horizontal line 1 5 16 X 2 or 1 5 16 x 1 5 8 Tamper resistant lag screw Spring Assembly Tools Step Ladder IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE Identify the springs provided as either right hand wound red winding cone which goes on the LEFT HAND SIDE or left hand wound black winding cone which goes on the RIGHT HAND SIDE Facing the inside of the door lay the torsion tube on the floor Lay the spring with the black winding cone and the black cable drum at the right end of the tube Lay the spring with the red winding cone and the red cable drum at the left end of the tube NOTE The set screws used on all torsion winding cones and cable drums are now colored red DO NOT identify right and le
19. N ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury Doors 12 0 wide and over should be installed by two persons to avoid possible injury Operate door only when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have neces sary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera tion to any part of the door especially to springs spring brackets b
20. RACK Secure the end bearing bracket to the jamb with 3 5 16 x 1 5 8 lag screws Repeat for other side SC Left end bracket 2 3 8 16 x 3 4 gt ah head bolts S S Upper slot Lower slots 3 5 16 x 1 5 8 Lag screws 2 3 8 16 Hex nuts Center Bearing Bracket Tools Step ladder Power drill 7 16 Socket driver 1 4 Torx bit Level Tape measure Pencil Locate the center of the door Mark a vertical pencil line on the mounting surface above the door at the center Measure from the center of the bearing in one of the end bearing brackets downwards to the top the door Using that measurement measure that distance upwards from the top of the door to the mounting surface and mark a horizontal pencil line which intersects the vertical pencil line Align the edge of the center bearing bracket with the vertical pencil line and the center of the bearing in the center bearing bracket with the horizontal pencil line this is to ensure the torsion tube is level between the center and end bearing brackets Attach the center bearing bracket to the mounting surface using 2 5 16 x 1 5 8 lag screws and 1 5 16 x 2 tamper resistant lag screw IMPORTANT USE A 5 16 X 1 5 8 TAMPER RESISTANT LAG SCREW INSTEAD OF THE 5 16 X 2 TAMPER RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER MASONRY TAMPER R
21. S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS Torquemaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door opener use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Lift the door to check its balance Adjust Torquemaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust Torquemaster or Exten sion spring s refer to your installation instructions and owner s manual If in question about any of the procedures do not perform the work Instead have it adjusted by a trained door systems tech
22. TEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Horizontal 3 8 16 track Hex nut 4 20 Flange hex nuts GO 1 4 20 x 9 16 Track bolts 3 8 16 x 3 4 Truss head bolt Adjusting Top Brackets Tools 7 16 Wrench Step ladder With horizontal tracks installed you can now adjust the top brackets Vertically align the top section of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track Maintaining the slide s position tighten the 5 16 18 hex nut to secure the top bracket slide to the top bracket base Aon aoe Top bracket slide Horizontal track 7 5 16 18 Roller Hex nut End Bearing Brackets Tools Step ladder Power drill Ratchet wrench 7 16 Socket driver 9 16 Socket 9 16 Wrench IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE End brackets are right and left hand Attach the left hand end bearing bracket through either the end bearing bracket s upper or lower slots to the left hand horizontal angle using 2 3 8 16 x 3 4 truss head bolts and 2 3 8 16 nuts IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON DOORS WITH 15 RADIUS T
23. WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NO oe e Power drill e Phillips head Torx Bit 1 4 e Drill bits 3 16 screwdriver e Hammer 9 32 7 16 1 2 e Locking Pliers e Tape measure e Ratchet wrench e 2 Vice clamps e Step Ladder Socket driver 7 16 e Wrenches 3 8 o Level e Sockets 7 16 1 2 1NG 318 4 s Pend 9 16 e 1 4 Torx bit e Approved winding Sater IVES bars e Safety glasses Package Contents NOTE Depending on the door model some parts listed will not be supplied if not required Rear supports may not be included with your door Door sections as required Torsion spring tube D g Vertical track assemblies RH LH Horizontal tracks RH LH End brackets RH LH Center bracket Cable drums RH LH Torsion springs RH LH Weather saas nals meres Dreckt Q rope f included if included l included P Inside Outside Stud Plate Step Plates
24. Wayne Dalton GARAGE DOORS amp OPENERS 8 3 0 8 5 0 Pre Installation 2 Important Safety Instructions 2 TORSION Tools Required 2 Package Contents 2 IV Door Section Identification 3 INSTALLATION INSTRUCTIONS Removing an Existing Door 3 AND OWNER S MANUAL Er parnom opening 3 Installation 5 Optional Installation 13 Cleaning Your Garage Door 13 Trolley Arm Hookup 13 Side Lock 13 Pull Rope 3 Painting Your Garage Door 13 Operation and Maintenance 13 Warranty 15 Dealer Locator Information 16 IMPORTANT NOTICE To avoid possible injury read the enclosed instructions carefully before installing operating this garage door Pay close attention to all warnings and notes After installation is complete fasten this manual near garage door for easy reference These instructions are available at no charge from Wayne Dalton Corp P O box 67 Mt hope OH 44660 or at www wayne dalton com Pre Installation amp Important Safety Instructions Tools Required Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTIO
25. be covered by and subject to the terms conditions limitations and exceptions of this limited war ranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this limited warranty will expire at the same time as if there had been no defect If a claim under this limited warranty is resolved in a manner other than described in the immedi ately preceding paragraph then neither this limited warranty nor any other warranty from the manufacturer will cover the repaired or replaced portion of the product The remedies for the buyer described in this limited warranty are exclusive and take the place of any other remedy The liability of the manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the manufacturer s obligation to repair or replace at its option as described above the manufacturer will not under any circumstances be liable for special incidental or consequential damages including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you
26. e lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Closing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull rope affixed to the side of door Door should close completely with little resistance Using an electric opener IMPORTANT PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a trolley type garage door opener to this door an opener and or trolley bracket must be securely attached to the top section of the door along with any u bars provided with the door Always use the opener and or trolley bracket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and 9100 doors with a u bar may or may not be supplied The installation of the opener must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your electric opener for complete details on installation operation maintenance and testing of the opener MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfor
27. essional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature condi tions in which to paint amp Operation and Maintenance OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Opening a Door Make sure th
28. ft hand by the set screw color Slide the center bearing bracket onto the torsion tube followed by the springs and cable drums The center bearing bracket springs and cable drums must be positioned as shown With assistance pick up the torsion assembly and slide one end of the torsion tube through one end bearing bracket and the other end of the torsion tube through the other end bearing bracket Position the torsion tube so that equal amounts of the tube extend from each end bearing bracket Left hand wound black winding cone right hand side Left hand cable Right hand cable drum red drum black Right hand wound red winding cone left hand side Equal spacing i End bearing bracke End bearing bracke i eA 2 3 8 16 Nuts Center bearing bracket 2 3 8 16 x 1 1 2 Stationary spring cone Nex head bolts Counterbalance Cables Tools Step Ladder Locking Pliers 3 8 Wrench Thread the counterbalance cable around the back side of the left cable drum and verify that there are no cable obstructions Hook the cable into the drum Slide the left hand cable drum against the left hand end bearing bracke
29. g the Opening in the pre installation section of this manual Avoid pushing weather seal too tightly against face of door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com o 5 16 olts and nuts Horizontal track Perforated angle 5 16 18 x 1 1 4 Hex bolt must extend into the track to serve as a roller stop eas sesse fs Sound framing members Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door as gt 3 4 To 7 8 3 4 To 7 8 gt lt Door edges gt ae Horizontal tracks gt Horizontal track 5 16 18 x 1 1 4 Hex bolt must extend into the track to serve as a roller stop ese cose fy using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door 3 5 16 Bolts and nuts Perforated angle h H Horizontal tracks Vice clamp peg ri Vice clamp 2nd Roller 4 cI r 3 Sound framing Pe p members pete n 5 ao ieee er Lhe Ke we we Perfo
30. ings or go to the Find a Dealer section online at www wayne dalton com Securing Door for Spring Winding Tools Vice Clamps Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from rising while winding counterbalance springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Vice clamps above third roller on both sides of door Bottom section Vice clamps attached to inner and outer rail of vertical track Approved winding bars Winding cone Winding Springs Tools Step Ladder Approved winding bars 3 8 Wrench Position a ladder slightly to the side of the spring so that the winding cone is easily acces sible and so your body is not directly in line with the winding bars Check the label attached to the spring warning tag for the required number of complete turns to balance your door Door Height 8 3 8 7 8 Turns 8 6 9 1 8 Turns 8 9 9 3 8 Turns 9 0 9 5 8 Turns g3 9 3 4 Turns 9 6 10 Turns 9 9 10 1 4 Turns 10 0 10 1 2 Turns 103 10 3 4 Turns 106 11 Turns 109 11 1 8 Turns 11 11 3 8 Turns 11 5 8 Turns 11 7 8 Turns 12 1 8 Turns 12 3 8 Turns Approximate Spring Turns
31. lton com 2 1 2 64 mm of additional headroom is required Backroom requirement Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully BACKROOM REQUIREMENTS DOOR HEIGHT MANUAL LIFT MOTOR OPERATED 8 3 to 9 0 12 15 Radius 126 3200 mm 168 4267 mm 9 3 to 10 0 12 15 Radius 138 3505 mm 168 4267 mm 10 3 to 12 0 12 15 Radius 162 4115 mm N A HEADROOM REQUIREMENTS TRACK TYPE SPACE NEEDED 15 Radius track 14 1 2 368 mm 12 Radius track 12 1 2 318 mm Suitable mounting surface Headroom 2 x 6 lumber minimum Header board 2 x 6 lumber preferred Weather Seal Jamb Q I track 5 Weather ta Jamb seal i FA track 4 8 to 1 4 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION Before installing your door be certain that you have read and followed all of the instruc tions covered in the pre installation section of this manual Failure to do so may result in an improperly installed door Bottom Brackets and Counterbalance Tools P
32. m routine maintenance steps once a month and have the door profes sionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope Oh 44660 or at www wayne dalton com For additional information on garage door opener maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs cables rollers pulleys back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exte rior surface of the door sections for any minor cracks Verify door has not shifted right and or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS CABLES BRACKETS AND OTHER HARDWARE AT TACHED TO THE SPRINGS ARE UNDER EXTREME TENSION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM BRACKETS OF THE DOOR THESE BRACKETS ARE CON NECTED TO THE SPRING
33. ng is required For Q I track Align the header seal with the inside edge of the header and temporarily secure 10 3 it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seals with equally 10 6 spaced nails This will keep the bottom section from falling out of the opening during installation 109 For F A track Align the header seal 1 8 to 1 4 inside the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and 1 8 to 1 4 inside the jamb Temporarily secure the jamb seals with equally spaced nails This will keep the bottom section from falling out of the opening during installation 116 24 24 21 21 24 24 NOTE Do not permanently attach weather seal to the jamb at this time Headroom requirement Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 11 119 24 24 24 21 24 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne da
34. nician 3 Lubrication The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closing the door If rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubricate use a non silicon based lubricant hinges steel rollers and bearings DO NOT lubricate plastic idler bearings nylon rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Warranty Lifetime limited warranty Models 8300 8500 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for as long as you own the door against i The door becoming inoperable due to rust through of the metal skin from the core of the door section due to cracking splitting or other deterioration of the metal skin or due to structural failure caused by separation or degradation of the foam insulation ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original
35. of hinges and attached with strut clips B bottom section L lock section or second section X intermediate section 1 or third section Y intermediate section 2 or fourth section of five section door Z inter mediate section 3 or fifth section of a six section door T top section W windowed intermediate section E every section For example 3 B means a 3 U bar is attached at the top of the bottom section 2 X means a 2 U bar is placed across the lower leaf hinges and attached with strut Clips to intermediate section 1 To attach a U bar along the top of a section Place U bar against top of section and align it horizontally with section Attach to section using 2 1 4 20 x 7 8 self drilling screws at each end and center stile location To attach a U bar across the lower leaf of hinges with strut clips Remove 1 4 20 x 7 8 self drilling screws from lower leaf of hinges along sections which a U bar will be attached to Place U bar above across hinges and attach to section with strut clips and the 1 4 20 x 7 8 self drilling screws which were removed 8300 LT COM Aluminum Strutting Schedule White Almond and Taupe Colored Doors Section Configu Door Width Quantity ration 6 9 10 414 15 16 1718 indows ermedi 8300 LT COM Aluminum Strutting Schedule Brown Colored Doors Door Width 6 10 12 16 Section Quantity tion
36. ottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instruc tions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local building official for wind load code require ments and building permit information After installation is complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY
37. ower drill 7 16 Socket driver NOTE Refer to door section identification located in the pre installation section of this manual NOTE Cable drums and bottom brackets are marked right and left hand A WARNING FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN CABLE COMING OFF THE PIN ALLOWING THE DOOR TO FALL POSSIBLY RESULTING IN SEVERE OR FATAL INJURY Attach left hand bottom bracket to the left corner of the bottom section making sure it is seated to the edges of the end cap with 5 1 4 14 x 7 8 self drilling screws Uncoil the counterbalance cables from the drums making sure you place the left hand cable loop on the left hand milford pin of the bottom bracket NOTE Check to ensure cable loop fits tightly over the milford pin Insert a roller into spacer and the bottom bracket Repeat for other side NOTE Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side trim astragal even with door section 1 Intermediate Roller hinge s f fo h n 1 End hinge _ 2Endhinge f 6 roller inserted into tube 4g nf furthest from section 2 1 4 14 x 7 8 Self drilling screw locations Lower leaf amp End cap Counterbalance cable loop Milford pin Roller _ _ 9 1 4 14 x 7 8
38. paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or punctured including without limitation paint rub occurring in metal to metal contact and movement The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufac turer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences
39. rated angle bolted l Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Optional Installation Trolley Arm Hookup Tools Needle nose pliers NOTE If Wayne Dalton operator trolley bracket was installed follow these directions Align hole in the door arm with holes in operator bracket tabs as shown Attach with 5 16 18 x 3 1 2 hex bolt 3 8 washer and 5 16 18 nut E Operator gy i tabs 5 16 18 x ge ae K Hex bolt Trolley arm 3 8 Washer Side Lock Tools Power drill 7 16 Socket driver Tape measure Install the side lock on the second section of the door Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be spaced ap proximately 1 8 from the section edge Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR tf Square hole in vertical track Second section O 4 1 4 20 x 11 16 elf drilling screws 1 8 E Oooo Di2 2 OO Side lock
40. solved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind a Painting Your Garage Door SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or no
41. t and tighten the set screws in the drum to 14 15 ft lbs of torque once set screws contact the tube tighten screws one full turn Rotate the left hand drum and torsion tube until cable is taut Attach locking pliers to torsion tube and brace locking pliers against jamb to keep cable taut Repeat for right hand side IMPORTANT INSPECT EACH CABLE MAKING SURE THEY ARE SEATED PROPERLY ON THE CABLE DRUMS AND THAT HAVE EQUAL CABLE TENSION Left cable drum I Counterbalance cable hooked in cable drum Spring Attachment Tools Step Ladder Ratchet Wrench 9 16 Socket 9 16 Wrench Align the stationary spring cone s at the end of the spring s with the holes in the center bearing bracket Secure the spring s to the center bearing bracket with 2 3 8 16 x 1 1 2 hex head bolts and 2 3 8 16 nuts IMPORTANT THE SPRING WARNING TAG S SUPPLIED MUST BE SECURELY ATTACHED TO THE STATIONARY SPRING CONE S IN PLAIN VIEW SHOULD A REPLACEMENT SPRING WARNING TAG BE REQUIRED CONTACT WAYNE DALTON CORP FOR FREE REPLACEMENTS Jamb Locking pliers Left end bearing bracket Set screws Counterbalance cable Left cable drum Torsion tube Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business list
42. te Almond and Taupe Colored Doors oT Section Configu Door Width i 2 tit ti X Quantity raton Fog Tio izae Jase 1ra 20 SB 2 Y 2 X 2 B Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 8500 LT COM Steel Strutting Schedule Brown Colored Doors Section Configu Door Width 6 9 12 16 5 i N A Quantity ration 17 18 2 T 2 Y 3 T 3 Y 2 X 2 B 3 X 3 B 2 T 2 W 3 T 3 W 2 X 2 B 3 X 3 B 2 T 2 Y 3 T 3 Y 2 X 2 B 3 X 3 B 3 T 3 Y 3 X 3 B Windows FT 3 W Intermedi 3 X 3 B ate Step Plate Tools Power drill 7 16 Drill bit Phillips screwdriver Tape measure On the bottom door section locate the vertical center of the door On the inside of the door center the inside step plate s second top most hole and bottom hole vertically over the pre punched holes in the bottom section no higher than 8 from the bottom of the door to the top of the step plate Drill 7 16 diameter holes through the entire section at these hole locations Be careful to keep drill straight IMPORTANT DO NOT MOUNT THE STEP PLATE HIGHER THAN 8 FROM BOTTOM OF SEC TION Insert the outside step
43. tom lag screw to jamb to maintain 3 8 to 5 8 spacing as shown between the bot tom section and vertical track The other lag screws will be tightened in step Top Section Repeat for other side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com mn em or 4 1 4 14 x 7 8 elf drilling screws Top bracket base a 5 16 18 x 3 4 Carriage bolt Top bracket slide 5 16 18 Hex nut Roller End cap 0 Fla o angle i 5 16 x 1 5 8 o sorne al DN Lag screws Jamb i bracket A D E Flag angle lag screw locations 3 8 to 5 8 Spacing K ee Bottom section oO Vertical track Stacking Sections Tools Power drill 7 16 Socket driver NOTE Refer to door section identification NOTE Make sure hinges are flipped down when stacking another section on top Place rollers into end hinges of remaining sections With assistance lift second section and guide rollers into the vertical tracks Lower section until it is seated against bottom section Flip hinges up Fasten intermediate hinge s first then end hinges using
44. uct To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
45. urn This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 3 1 4 20 x 7 8 Kf amp Self drilling screws 4 5 16 18 x 3 4 olts and nuts Upper half Lower half 4 1 4 20 x 5 8 ye elf drilling screws Attaching Hor Tracks to Vertical Tracks Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have F A flag angles complete this step To install horizontal track place the curved end over the top roller of the top section Align the bottom of the horizontal track with the top of the vertical track Tighten the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR SUPPORT OR DOOR COULD FALL FROM OVER HEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the first encountered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE AT
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