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Uniden UH-100 Marine Radio User Manual

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1. X X i i i x x x 1730 1730 1850 1850 2200 2200 2660 2660 2660 2660 2850 2850 3000 3000 3900 3900 5000 5000 5200 5200 6200 6200 6400 6400 230 23 36 6 870 870 900 900 1650 1650 1650 1650 40 40 40 40 40 40 40 40 40 216 pl amp IL POLIETILENE ROTAZIONALE ROTATIONAL MOULDED POLYETHYLENE La Unigreen SpA produce un alta percentuale di polverizzatori con cisterna in polietilene rotazionale a media densit di seguito riportiamo alcune caratteristiche del materiale altissima resistenza agli urti superfici interne lisce che ne garantiscono la facilit di pulizia spessore uniforme resistenza a tutti 1 prodotti in uso per agricoltura facile riparabilit Na Sy BOLLA D ARIA AN AYY AIR BUBBLE SECTION N FESSURA NS FORO SBAGLIATO N II INCORRECT HOLE GENERATORE D ARIA CALDA UGELLO OTTIMALE 2 5 6 mm Leister Kombi TRIAC Unigreen SpA produces a high percentege of sprayers with tanks of medium density lInear polyethylene made by rotational moulding Here is a list of some of the characteristics of the material high impact resistance uniform thickness smooth internal surface to guarantee easy cleaning resistance to the chemicals used in agriculture easy to repair ISTRUZIONI PERLA RIPARAZIONE
2. 272 0 2 POE 186 90 87 602168 602 292 906 196 S L vcL 86 98 821 802 01 L6 281 28 9 0 09 99 SZ 98 1001 00 08018 ZSZ 682 066 986 697 661 ILL 66 112 872 062 971111 271 L9L 962 860 98 96 801 rel 61 210188 9 28 96 SI V 812 292 1116 996 91 ZBL 502 vec 826 681 69 982 6 0 8 16 20111196 69 890188 19 69 62 26 90 02 552 162 OVE 907 OL L ESI 10 1 261 612 9S2 706 801190 eut JOEL PLL 802 80 ZA S8 96 011 81 SI ZS f9 YL 98 60 8 881 602 SEZ 692 716 9 181129 1891 8 1 600 962 582 611196 90 OcL 161 091 261 080112 64 88 101 SLL 29 2v 86 19 BZ v6 66016 121 06 972 982 671621 291 981 912 692 801118 16 601 521 991 GZL E O G9 18 66 801106 90 87 YS 29 98 960162 2 ESL 0 4 261 612 952 LOE 80 11911 160 991 96 262 260 8 98 76 LLL 061 98 090188 99 28 96 61 BE SG v9 24 26018 SE EE 1517151517 E E ee EE ee ELS 22 aypuy wp E puapua 5 pwapwa S 8 w puyuy w 5 8 u wawu g E 28 d 0550 32 MOTISA OTIVID Nd33H9 3QH3A 3 ie ig vO OSI Zi 0 OSI 20 051 910 051 10 051 5 peeds 1
3. 0 666 0833 1 000 1 111 1 176 1 250 1 428 1 515 1 666 USEFUL INFORMATION During the distribution of the product watch the pre established speed and pressure following the data in the nozzles table The tables indicate the volume distributed per hectare for each type of nozzle at the desired speed and pressure and are calculated as follows V 600xQ where V volume to distribute L HA Q capacity of the nozzle L MIN l distance between the nozzles in metres 0 5 V tractor speed Km h e Considering the wear of the nozzles and a possible pressure drop in time to check them proceed as follows With the pump running at the pre established pressure measure the quantity of liquid that comes out of the nozzles in L min Multiply this by the figure in the table indicated below corresponding to the chosen treatment speed The resulting figure is the exact quantity of liquid to distribute per hectare TEC A DISTANCE BETWWENTHE VALUE 400 300 240 200 172 NOZZLESOF0 5m EXAMPLE the nozzle delivers 2 2 L per minute The speed chosen for the treatment is 6 km h the quantity to distribute per hectare is 2 2 x 200 440 L ha f For a quick and immediate spraying check use QUICK CHEK code 5030 0174F unigreen 23 24 unigreen AND Marker 5 6 MARKER The marker indicates the zone where the treatment has been applied It pr
4. 20 unigreen distributor of the sprayer only when the cylinders are being used We recommend having qualified personnel do any adjustments 5 2 AIR ASSISTED BOOMS These are booms that use air to make the treatment more effective and decrease wind drift They are equipped with a fan normally hydraulic and an AIR SLEEVE that transports the airflow along the entire length of the boom They come with their own use and maintenance handbook en closed with the machine Air assisted booms 5 3 SELF LEVELING DEVICES The self levelling device keeps the boom parallel to the ground to be treated It works thanks to the effect of gravity in all the models except TDL The oscillation can be blocked mechanically TDE TDM or hydraulically TDI The Work boom has a self levelling device with an automatic block based on cables and springs The self levelling device only works on flat ground for hilly terrain we recommend the version with trim corrector TDI 2P or hydraulic LEVELING TDL which lets the operator position the boom with an inclination that is suitable for the ground To use check a that the boom has been mounted in the centre the weight of the boom must be supported equally on the two halves To check this free the self levelling device from the mechanical or hydraulic block and by moving the boom make sure it automatically adjusts its position to be parallel to the ground b in the models that have an adjusta
5. GE 6 9y GG LZ 6 68 6S 29 8 CE 9 LV 9y G9 Ze 06 ve OV 8v 89 79 01 CH 96 SLI ev 8v GG 79 ND slike O O 9c VV 6L Lo Ze CE Jeq Jeq ui OL U WUM 6 U U49 8 U WUM Z 9 U W G U WUM N3389 SLO UL VXL AAJA U Eepo 6 U WUM 8 U WUM Z U WUM 9 UWy LO dl VXL Ul OL 6 U WUM 8 U WUM Z U WUM 9 UWy G U WUM N33489 3AT1O VATIO AGUA 1900 41 VX L peeds pejejs 006 eouejsip salzzou UI suomneoyi2ods Sdi SOIZZOU 9uo2 OSI LSaI Ul Eepo OL U WUM 6 U WUM 8 U WUM UWy 9 U WUM G VINI VTILI 900 UL VXL LSaI Ul Jeq Jeq UOISSAId Dei ejje urogg ezuejsip uoo oJ6e3j9 13r1 OS ouoo euonsuojjeleo 29 unigreen TAB 3 4 CAPACITY HAND LANCES TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR LEVER LANCE note stand
6. The same goes for fittings realised with components or accessories that aren t original UNIGREEN parts UNIGREEN accessories can easily be identified by the label with the yellow background ORIGINAL UNIGREEN ACCESSORY CODE o lilla massa a vuoto Kg max press net mass massa totale ammessa total unigreen C SPRAYING EQUIPMENT via Rinaldi 105 Reggio Emilia ITALIA FIG 2 unigreen 7 3 2 NOISE LEVEL OF THE MACHINE Use earmuffs to protect your ears when using the machine Sprayers that are equipped with just a pump and hydraulic plant ACOUSTIC POWER LEVEL emitted by the machine 106 0 dBA ACOUSTIC PRESSURE LEVEL AT THE OPERATOR S POSITION emitted by the machine 91 4 dBA Sprayers that are equipped of air sleeve VENTO ACOUSTIC POWER LEVEL emitted by the machine with impeller Vento 114 8 dBA ACOUSTIC PRESSURE LEVEL AT THE OPERATOR S POSITION emitted by the machine with impeller Vento 97 6 dBA Readings taken in accordance with the following standards Machines Directive 98 37 CE 89 392 CE Dir re codified Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors Italian Legs Decree no 195 of 10 4 2006 on the subject of the protection of workers against the risks deriving from exposure to chemical physical and biological agents UNI EN 1553 2001 appendix D
7. d1 Turn discharge deviator S to the WASH position d Turn suction deviator A to the circuit washer position H2O e Start the diaphragm pump by engaging the power takeoff f1 Increase the engine speed until all of the liquid in circuit washer tank C has been sucked up g After 1 2 minutes turn the main control to ON so there is pressure in the circuit Suction and descarge deviators i Open the section taps to spray the liquid in circuit washer tank C Campo 22 32 k Distribute the washing residue over a portion of the field where it will not cause damage After you have finished washing stop the diaphragm pump NOTE Before using the machine again for spraying turn taps A and S back to the correct operating position unigreen 19 5 HORIZONTAL BOOMS FOR HERBACIOUS CULTIVATIONS 5 1 HYDRAULIC HERBICIDE BOOMS These are made in of steel painted with epoxy paint or hot galvanised The jet booms are made of stainless steel with the jets mounted normally ever 50 cm All of the booms are folded onto the central body and the external arms have safety joints to prevent breakages In the case of a knock the boom bends to avoid the obstacle and normally re turns to the working position automatically In any case the operator should try to avoid knocking against objects as this could damage both the boom and the obstacle in time all the more so if the two elements get stuck Check that no one and nothing is in the area where the
8. 3 3 STANDARDS OF REFERENCE MACHINES DIRECTIVE 98 37 CEE 89 392 CE Dir re codified Directive 86 188 CEE risks deriving from exposure to noise implemented in Italy by Legislative Decree D L 277 1991 DPR 547 1955 Regulations for the prevention of accidents and hygiene at work Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors UNI EN ISO 12100 1 Apr 2005 Machinery safety Fundamental concepts general design principles Part 1 basic terminology methodology UNI EN ISO 12100 2 Apr 2005 Machinery safety Fundamental concepts general design principles Part 2 Technical principles UNI EN 294 July 1993 Machinery safety safe distances to avoid reaching hazardous areas with upper limbs UNI EN 349 June 1994 Machinery safety minimum spaces to prevent crushing of body parts UNI EN 907 Nov 1998 Agricultural and forestry machinery Sprayers and spreaders of liquid fertilizers Safety UNI EN 954 1 Dec 1998 Machinery safety Fundamental concepts general design principles UNI EN 982 July 1997 Machinery safety Safety requisites relevant to systems and their components for hydraulic and pneumatic transmissions Hydraulics UNI EN ISO 4254 1 June 2006 Agricultural machines Safety Part 1 General requisites ISO 11684 1995 Pictograms general principles 4 USER S INSTRUCTIONS 4 1 DESCRIPTION OF TH
9. 30 24 20 17 15 13 12 9 0 8 0 700 70 47 35 28 23 20 17 16 14 10 9 0 800 80 53 40 32 27 23 20 18 16 11 10 1000 100 67 50 40 33 29 25 22 20 14 12 1200 120 80 60 48 40 35 30 27 24 17 15 1400 140 95 70 55 45 40 35 30 28 20 17 1600 160 106 80 53 45 40 35 32 23 1800 180 120 90 2000 200 134 100 2200 220 150 110 TABLE 6 2500 250 170 125 unigreen 31 TABLE7 TABLE OF PROGRAMMED MAINTENANCE OPERATION END OF SEASON Check the level and state of the oil Check the accumulator pressure Check the suction hoses pipes unions Check and clean the suction and delivery filters Check the pump fixing feet and screws in general Check the diaphragm and the oil X 1 X 2 and change if necessary Check the suction delivery valves A A Check the pump screws and bolts are tight A Check and clean the nozzles and the non drip diaphragm Check the wear of the nozzles 0 Check the hydraulic oil level Check any failures or cracking of the welds 0 especially on herbicide booms Grease the articulated joints and the wheel hubs Check the tyre pressure NOTE 0 Operation to be carried out by the operator X Operation to be carried out by a specialised technician or in an authorised workshop 1 First oil change 2 Change at the same time a changing the diaphragm TABLE8 PROBLEMS CAUSES AND SOLU
10. PRELIMINARY CHECKS 9 TRANSPORTING AND MOMINGTHEMACHINE tette tette 9 e SEENEN 10 TRACTOR COUPLING 10 STANDARD VERSION ELEVATOR COUPLING 10 HOOK VERSION HOMOLOGATED terere ttr tte cn 11 PARI INOT OT on 11 WHEEL SPACING ADJUSTMENT eegene 11 HYDRAULIC CONNECTION TO THE DISTRIBUTORS 12 Cda 12 Palla 13 an 13 PRESSURE 020 14 COMPONENTS OF THE PRESSURE REGULATOR tte tnc 14 GENERAL INSTRUCTIONS i Rus cinta erre 14 DELIVERY FILTERS ONLY EQUIPPED MODELS ettet 15 SPRAYING COMPUTER OPTIONAL 15 FILEINGTHE TANK ce 16 ZIELER 16 MANUAL TITTEN 16 PREMIXER ON COVER OPTIONAL 16 PREMIXER ON HOPPER WITH TIN WASHER 17 TOP MIX PREMIXER FOR CAMPO 11 16 22E OPTIONAL eterne 18 TOP MIX CALIBRATED NOZZLE FOR CAMPO 11 16 22E 18 HOW TO USE THE LP83 INCORPORATOR tette tete ttc 18 WASHING THE SPRAVER EE 19 CIRCUIT WASHER AND TANK WASHER eerte tet ttc 19 WASHING WITH FULL TANK OPTIONAL eerte rettet ttt rnc 19 HORIZONTAL BOOMS FOR HERBACIOUS CULTIVATIONS 20 HYDRAU
11. 9 6 986 02 VOL 890 6c L 97 99 vol N O 28 86 UL 6 U WUM 8 1 9 U W U WUM G U W ANOHUVIN SO 596 Ul ejeuo 6 U U49 8 U WUM UWy 9 U WUM 550 VO UL VXL d Ul ejyeuo 6 U U4M 8 U U4M 1 U U4M 9 78 0 UL VXL 6 1 89 1 M NA Ul ejeuo d 6 U U4M 8 U U4M L U W 9 U U4M LO MOT13A OTIVIS GO 41 VXL 99 LL 18 1 89 1 Ul ejeuo VLE CL 08 06 99 GL 88 G9 CL L8 6 LV 6S 29 8 76 290 96 69 G9 VL 78 96 ev 8y yS c9 CL 98 060 98 96 99 GL 88 ev 8y GG 79 11 91 08 06 6v GG c9 OZ CH 96 9 OV LG 09 CL 661 Z 8 76 9y LG LS G9 9 16 ve 16 CV 8v 9G 29 L6 CHL 89 11 18 LV 09 OZ 78 06 ev 04 09 CH L6 59 09 89 11 06 16 LV LV VL 8c LE
12. All of the relevant operations must be performed by specialised personnel authorised by UNIGREEN S p A 2 4 1 TAKING PRECAUTIONS AGAINST FIRE HAZARDS Don t use naked flames or heat sources near the machines The sprayers are made with many materials that derive from petroleum tanks tubes pipes and hoses wheels and plastic parts furthermore the presence of oils of various nature and residues of chemical products make them potentially flammable 2 5 WEATHER CONDITIONS We recommend spraying in the early hours of the morning or late in the afternoon avoiding the hottest time of day Never do any spraying if it s raining or rain is forecast Don t spray in strong wind or in any case in winds above 3 5 m second If you have to spray in windy conditions use relatively low pressures to obtain quite large drops that are less sensitive to drifting being heavier the wind has less effect There are also special anti drift nozzles available from UNIGREEN S p A for information please contact our offices 2 6 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER There are versions of the machines designed only to be used with a hose reel for washing with cold clean water These machines cannot be used with chemical products as they don t have some of the devices or accessories that are needed to use these products safely These machines are identified by the word washing on the CE plate 2 7 DRIVING ON THE ROAD The CAMPO serie
13. C c Make sure the main control of the pressure regulator is OFF and that all the boom sectors are closed d Turn suction deviator A to the circuit washer position H20 e Start the diaphragm pump by engaging the power takeoff f Increase the engine speed until all of the liquid in circuit washer tank C hasi been sucked up g Turn the diaphragm pump off and turn deviator A to the work position Suction deviator Campo 22 32 Tank washing tap TANK BLUE h Turn the main control to ON so there is pressure in the circuit i Start the diaphragm pump again and use the tank washing tap BLUE on the regulator or on pump that supplies jet B j After a few minutes you can close the tank washing tap k Distribute the washing residues over a portion of the field where it won t cause damage I After you have finished washing stop the diaphragm pump NB at the end of the washing cycle if there is the risk of frost pour roughly E 500 grams of normal antifreeze for auto vehicles into the tank PO man Suction deviator Campo 11 16 22E 4 13 2 WASHING WITH FULL TANK OPTIONAL CAMPO machines can be equipped with a discharge deviator that makes it possible to wash the pump and circuit even with a full tank a Stop the diaphragm pump by disengaging the power takeoff b Check that you have filled the circuit washing tank C C Check that the main control of the pressure regulator is OFF and that all the boom sectors are closed
14. ISO dice 28 TAB 2 CHARACTERISTICS NOZZLES CONICAL ISO 29 TAB 3 4 CAPACITY HAND ENEE 30 TAB 5 6 SPRAYING TABLE senes eos Coe eri 31 TABLE 8 PROBLEMS CAUSES AND 5 6 2 2 1 1 1 32 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE 32 ALLOWED FITTINGS I arno 33 IAB I2BAEEOWED FITEINGS eege Eege 34 unigreen 3 de 4 unigreen Composite handbook consult the specific files on the various components Thank you for having chosen UNIGREEN The product you purchased has been designed and built with the greatest attention to the safety of the operator and the environment nevertheless there are still some residual risks due to the nature of the product used For this reason we recommend reading all of this manual to avoid making mistakes in the first period of use and to get the most out of the working life of the sprayer in time doing the programmed maintenance at regular intervals 1 USING AND KEEPING THE USE AND MAINTENANCE MANUAL The manual is an integral part of the machine and should be kept in a safe place where it can be reached easily for consultation 11 COMPOSITION OF THE MANUAL This manual consists of various parts to make it easier to consult by subject and to avoid repetitions the following are part
15. The guarantee is void if the maintenance indicated in the tables in this manual isn t respected regarding the period and deadline of the interventions washing the machine and the circuit at the end of the treatment Improper use The use the UNIGREEN machines are designed for is indicated in this manual any other use is forbidden and makes the guarantee void 1 3 PRODUCT RESPONSIBILITY UNIGREEN spa is not responsible if a During the working life of the machine the normal maintenance operations aren t performed and documented as indicated in this handbook in the enclosed handbooks of the pumps motors regulators etc and in any case as is customary for the normal maintenance of mechanical machinery b The machine is equipped with non original accessories or components or parts that aren t acknowledged by UNIGREEN as their own c The machine is equipped with original accessories or components that are unsuitable in the measurements weight or version for the same Please consult the page of available and recommended fittings d Not following the instructions in the manual whether totally or partially e Modifications made to the machine that haven t been authorised by UNIGREEN 1 4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE Below you will find all of the pictograms on the machine in order to illustrate the warnings the prohibitions and the correct method of use The operations that require particular attention are shown in t
16. X X X X X X X X X X X X X 800 1500 1730 1730 900 1200 1850 1850 1500 2150 2150 2610 2610 2610 2610 2800 2800 29 270 270 260 380 400 400 SE 1 151 2 15 20 unigreen 33 12 ALLOWED FITTINGS 2006 TAB 12 b CAMPO DSP 11 CAMPO DSP 16 CAMPO DSP 22 5 22 P S CAMPO DSP 32 C CAMPO DSP 32 P S VENTO VENTO 235 280 ds BP 265 Se BP 305 on AR 250 ALA 12 Mt ALA 14 16 Mt ALA 18 Mt ALA 21 24 Mt BIT 16 18 STD 21 CF SH 24 SH VENTO 0700 VENTO 0820 TDI TDL 8 3 32 6 HOLE 8 3 38 6 HOLE 9 5 36 6 HOLE 8 HOLE 9 5 44 6 HOLE 8 HOLE X X X x X X x lt gt lt X XX X X X XX XK X X XX X X X lz Alz X x CE X x XX X X x x x lt 11 2 48 8 HOLE 12 4 46 8 HOLE 13 6 48 8 HOLE 16 9 38 8 HOLE X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X p x
17. booms will open par ticular attention should be paid to the presence of any electric power lines WARNING limit movements when in proximity of power lines so as not to exceed a height of 4 meters The hydraulic plant can be fed from the hydraulic pump of the tractor or be fully independent The hydraulics are controlled by a hydraulic distributor with mechanical or electro hydraulic controls and switches in the cabin All of the controls on both versions are sustained action controls and each lever or switch has a pictogram of the relevant operation it controls See the enclosed handbook for instructions on the use of the electrohydraulic version Elettroil WARNING with hydraulic booms don t stand in the range of action of the machine Pay attention to the integrity and efficiency of the hydraulic components and in particular to the pipes to prevent the risk of bursting Do a full check on the pipes and components at least once a year we recommend replacing hydraulic pipes every 3 4 years 5 1 1 INDIPENDENT HYDRAULIC PLANT In this case there is a tank a filter and a hydraulic pump fitted with a flange behind the main pump of the sprayer IMPORTANT The entire plant is designed to be used at 540 RPM Periodically check the oil level in the tank and avoid filling it over 3 4 full as the oil might overflow The tank has a filler cap with a breather when the need arises for repairs or to replace a component you can drain th
18. of the manual a pump handbook b pressure regulator handbook manual or electric spraying computer handbook if fitted d optional accessories handbooks marker premix cardan shaft etc UNIGREEN reserves the right to make changes to the manual without prior warning and the normal printing cycles may vary slightly 1 2 GUARANTEE The enclosed card indicates the conditions of the UNIGREEN guarantee The UNIGREEN guarantee covers the repair or replacement of parts considered manufacturing flaws according to the unquestionable judgement of UNIGREEN only after the authorised agent for that zone has verified the fault Ambit of the guarantee The guarantee doesn t cover cases of normal wear negligent use poor maintenance and or improper use The following materials subject to normal wear are not covered by the guarantee gaskets and seals diaphragms seal rings tubes and pipes nozzles pressure gauges oil tyres friction material of the clutches Evident cases of negligence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain use of herbicide booms without an auto levelling system or with the auto levelling system blocked power takeoff speed over 540 rpm Mounted sprayers activation of the three point elevator with cardan shaft engaged and power takeoff operational And anything else indicated in the present Use and Maintenance Manual Maintenance
19. opens the corresponding boom or drains to the compensation regulator G D auxiliary tap can be used for various accessories it is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit litres hectare unchanged F self cleaning filter filters the delivery liquid G compensation regulators suitably regulated these make it possible to keep the pressure constant when one or more sections of jets is closed they don t influence treatments with the boom fully open H manometer indicates the working pressure Connections R1 supply union R2 drain union R3 volumetric drain union R4 boom section delivery union R5 auxiliary delivery union Control box for ERGO and REMO electrical regulators 1 main control valve switch 12 volumetric pressure valve switch proportional I3 boom section valves switches 4 8 2 GENERAL INSTRUCTIONS When using the pressure regulator scrupulously observe the instructions in the enclosed handbook below you will find generic indications for the major mod els fitted by Unigreen All the regulation and adjustment tests must be carried out with clean wa ter Pressure regulators without a volumetric valve GCP3 way RPN RVA Adjusting the maximum pressure valve put main control A in th
20. pressure regulator or the electrical cables on a pushbutton control panel don t get in the way and are positioned at a safe distance from the cardan shaft and the wheels of the tractor 4 4 2 HOOK VERSION HOMOLOGATED Check that the weight on the hook can be supported by the tractor the maximum weights on the drawbar are indicated in the fittings tables N 12 pages 33 34 f the machine is coupled to the tractor by a tow hook adjust the height of the hook to keep the tank of the sprayer horizontal When you have connected the drawbar proceed as for the towing steering drawbar Tractor coupling for Towed machines homologated version coupled to tow hook Estrarre la spina di blocco e ribaltare il piede verso il retro della macchina 4 4 3 PARKING FOOT After attaching the drawbar to the tractor you must retract the parking foot or wheel to prevent damage during operation Retract the foot as follows lift the machine up about 20 cm using the tractor s elevator if the machine is instead attached to the trailer hook retract the parking foot by turning the knob Take out the blocking pin and push the foot up towards the back of the machine Hold the foot horizontal and put the blocking pin back in inserting the handle in the slot to keep it from accidentally slipping out Sostenere il piede orizzontalmente e riposizionare la spina di blocco facendo alloggiare la maniglia nell apposito incavo NOTE
21. to put the foot back into parking position when you unhook the machine from the tractor after operation make sure that you follow these instructions hold up the foot with one hand while pulling out the blocking pin with the other guide the foot all the way down with your hand er evitare put the blocking pin back in adjust the height to keep the tank of the sprayer horizontal accidentali 4 4 4 WHEEL SPACING ADJUSTMENT To adjust the wheel spacing you must lift up the machine as described in 4 3 or use a jack underneath the machine chassis if you use a jack the machine must be hooked up to the tractor so it is properly braked The correct position for the jack is shown on the machine in the illustration to the side Check that the jack is resting steadily on a firm solid surface To adjust the spacing just loosen the screws holding the axle and pull the hub out to the desired position then secure it again with the screws WARNING axle track should be adjusted by authorized Unigreen personnel The length L of the axle section inserted in the chassis must never be less than the one indicated in the chart and the overhang S must not be greater incorrect positioning of the hubs could weaken the axle and cause breakage Hub chart measurements in mm series S L min T hub Campo 11 200 350 550 60x60x550 6c Campo 16 175 375 550 60x60x550 6c Campo 16 Riso 200 500 700 70x70x700 8
22. 2019221 01 5 1889 ere 019 869 718 6 0 696 607 vS 919 909 101 606 006 266 5 6 067 005 009 os z S 0 8 196 8801 089 09 1 82 1 089 709 SEL 828 996 6511 687 69 919 6 9 299 217 926 986 6 286 Otv 167 YZS 889 28 2 282 ELE 296 0 7 795 962189 V 11281216 9201 6 11 8961 2791 v8 9 v G 809 89 ZBL 216 POL 989 6 8 194 929 06 9 8 59 526 196 909 797 cvG 089 Luchs POE 286 166 99 SC 192 298 698 9601 8 21 PESI 66 91218 696 199 EZ 798 9201 10 91609 89 219 785 289 818 1606 LEE 6 6 905 209 68 21982 782 026 996 927 115 612186 01 68 888 8101 PELL 129 268191 108 668 229 08 898 866 6LE Lc Hr 298 269 891 916 116 LSE 107 897 195 962 962 692 962 866 HEE 6 1611 899 001 018 926 08019621 095 187 619 201 888 196 996 986 ctv 918 169 88 952 LZE 996 8 7 19 121912 092 0 2 606 096 0818 089 79 SZL 828 996 8611684 1066 877 108 089 084 9 OLE 776 186 cvv 915 619 892 602 982 ZZE 286 897 161 661 912 292 972 206 986101 2 a i i o es 2 unitum S puyuy wayw wy amp pwapwa puyuy E 8 2 8 25 2 gt 22 2 gt gt 32 NMOHS 3NOHHVNN 5255 8 6 06 OF OSI 80 051 90 051 2 90 051
23. 5 eu je ww 006 eouejsip S9 ZZOU YIM eu 71 9 Sdi 59 220 UEL OSI ejje 11196 ezuejsip uoo 046 9 14 I Ul eyeyxiod OSI lt 09 28 unigreen TAB 2 CHARACTERISTICS NOZZLES CONICAL ISO 6 9 VOL 618 81010661 1449 19 669 918 607 904 YLO 996 Viv 88S c99 9GZ 88 8401 LLV 064 809 90 996 66 997 ces 206 846 64 9 9 882 976 Lov VLV 42 CE9 ZLE 246 807 97v 20 Oc 087 OVS 119 022 798 CoV vov 9 4 680 90 026 vEt 062 58 99 6272 1445 286 CVV 91 6 886 600 092 LOV 91 209 COL 26 CHL 8 As OLE CHL 602 Pie ole Dt 8 899 029 16 966 Ott Yoc 4212 880 IEE vol OVE LEV OLS cl9 GLG 90 096 807 706 060 90 221 902 706 ove 66 997 LVS evo 26 CLE 796 902 960 YLE 84 v8l 966 76 CLV 110 LES 40 916 691 641 706 860 161 091 Slo
24. DI UNA CISTERNA IN POLIETILENE caso di danneggiamento si consiglia di procedere alla riparazione procurandosi un generatore d aria calda reperibile presso qualsiasi idraulico e chiedendo alla Uni green il seguente Kit Bacchette di polietilene lineare vari co lori Blocchetti superficie piana da cui ricava re tasselli per la riparazione di fori di gran di dimensioni Utilizzando un taglierino allargare in for ma conica la zona da riparare per arrivare al 60 70 dello spessore Le parti devono essere assolutamente pu lite Nel caso in cui qualche liquido abbia spor cato la zona se necessario tagliare per tutto lo spessore Ammorbidire la bacchetta di polietilene utilizzando il generatore d aria calda Scaldando l area immediatamente circo stante la rottura con il generatore appog giare la bacchetta sulle parti da riparare e ruotarla fino a fonderle insieme e rendenderle omogenee Prestare attenzione ad ottenere una buo na fusione fra la bacchetta ed il pezzo La linea di saldatura dovr essere il meno vi sibile possibile Per rendere le superfici pi omogenee ci si pu aiutare con un rullo metallico Que sto favorisce anche l eliminazione di even tuali bolle d aria Prima di eseguire la riparazione si consi glia di fare una prova sn nn campione di polietilene che trov HOW TO REPAIRA POLYETHYLENE TANK In case you have a damaged polyethylene tank and you want to repai
25. E MACHINE The sprayers are made of a structural steel frame and a polyester tank reinforced with fibreglass or high density polyethylene The frame is painted with special fired epoxy paints or depending on the versions hot galvanised The tank is easy to empty and this makes it possible to use the machine even on hillsides The pumps are generally diaphragm pumps but in some cases fitted with pistons The accessories that can be used to complete the sprayer include lifting devices self levelling devices mechanical or hydraulic herbicide booms jets and nozzles and this makes the UNIGREEN sprayer a highly qualified and efficient piece of equipment 8 unigreen 4 1 1 WORK STATIONS The use of this machine does not envisage an operator standing constantly near the same the operator normally sits in the cab of the tractor During calibration and maintenance operations the operator will be working near the machine at ground level for all the calibration and maintenance operations refer to the relevant chapters In some special models with controls above 1 5 metres there is a platform to make these operations easier This platform must only be used with the machine stopped NOTE Put the ladder back into the correct operating position after use securing it with the hook make sure not to pinch or crush your hands during these operations 4 1 2HAND WASHING TANKS The sprayers are supplied with an auxiliary hand washing tank with clean
26. E OF JETS Various types of jets are fitted with a single fixed threaded or quick fit or with multiple heads Generally they have a non drip diaphragm and are made out of reinforced plastic suitable for pressures up to 15 20 bar some models are nickel plated brass for pressures up to 40 bar There are versions with 2 3 4 plastic nozzle heads and 2 brass heads 5 5 2 DESCRIPTION OF TYPE OF NOZZLES The nozzles are extremely important to obtain a correct distribution on the vegetation to be treated Poor quality or worn nozzles have a tendency to create unevenly treated strips The nozzles are produced in various sizes to work with a precise pressure range to create certain types of larger or smaller drops using nozzles for a purpose they are not envisaged for prejudices the precision and duration of the nozzles a Fan nozzles Available in various materials plastic brass stainless steel ceramic They are usedat pressures from 1 5 bar producing medium large drops particularly suitable for pre emergency and post emergency weeding b Conical nozzles Generally made of ceramics these nozzles consist of two parts the actual nozzle and the slinger They are particularly resistant to wear and designed to work from 1 to 16 bar producing a high density of small drops with a strong turbulence This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides When necessary they
27. LIC HERBICIDE BOOMS eene tette tetas 20 INDIPENDENT HYDRAULIC PLANT tette ttt ttt ttt tec 20 OIL FEED FROM TRACTOR tette tet tet ttes 20 DEE NEE 21 SELF LEVELING DEVICES cic ittis tiber iano 21 VARIABLE GE OME TAY nen I IU EE 21 5 4 LIFTING 22 5 5 DISTRUBUTION WITH HERBICIDE BOOM L Pete mat petito p testet eot 22 5 5 1 DESCRIPTION OF OPSJELDS 2 5 Ld DIM MM 22 5 5 2 DESCRIPTION OE TYRE OR Nee 22 5 5 3 DISTRUBUTION laid iii dei 22 5 6 MARKER selena 24 6 HAND LANCES E 24 7 HOSE E 24 8 MAINTENANCE alici 25 8 1 PROGRAMMED aliante Lira eda 25 8 2 ROUTINE E a er 25 8 3 EXTRAORDINARY MAINTENANCE a E 25 8 4 MAINTENANCE OF THE HERBICIDE BOOM SELF LEVELLING DEVICE LIFTING SYSTEM 25 8 5 RE PAIA PE Ui CI terit ers 25 8 6 STORAGE IN A WAREHOUSE AND TRANSPORTATION ui 25 8 7 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP lui 26 8 8 DEMOLITIONAND DISPOSAL eee ta rte at brut beet Gm iaia aaa 26 8 8 1 MATERIALS FOR DEMOLITION Sarine iaasa aa diari 26 8 8 2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE 26 8 8 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW e 26 TAB GHARAGTERISTICS NOZZEES
28. ON THE SPRAYER NB the position may vary on the basis of the characteristics of the model unigreen 5 6 unigreen NON SCARICARE RIFIUTI NELL AMBIENTE DO NOT POLLUTETHE ENMAONMENTOIGPOSE OF PROPERLY 2 1 INTENDED USE The sprayer in this series is built for agricultural use The materials used are resistant to normal chemical products used in agricultural spraying or herbicides at the time of construction Any other use is not allowed and the manufacturer is not responsible for any damage caused by aggressive dense or sticky chemicals THE USE OF THE MACHINE BY PERSONS UNDER 18 YEARS OF AGE IS STRICTLY FORBIDDEN The use of liquid fertilizers in Suspension is not allowed while the use of the same in a solution is possible if requested when the machine is ordered from Unigreen and in any case changing some of the parts described in the handbooks of the regulator such as the manometer stainless steel the nozzles large diameter ceramic and eliminating the fine mesh filters to prevent blockages 2 2 PROHIBITED USE Using the machine with the following products is strictly forbidden Paints of any kind and type Solvents or thinners for paints of any kind and type Combustibles or lubricants of any kind and type LPG or gas of any kind and type Flammable liquids of any kind and type Liquid foodstuffs whether for animals or humans Liquids containing granules or consistent solids Mixtures of various incompat
29. Only specialised technician 32 unigreen TAB 12A ALLOWED FITTINGS 2006 TAB 12 a CAMPO 22 P S CAMPO 32 P S DSP 22 P S DSP 32 P S 171 BP 235 BP 280 BP 265 BP 305 IDS 1400 IDS 2000 A A A A A A A A A A A A A A A A A A BD WORK 12 BD WORK 14 15MT ALA 12 Mt ALA 14 16 Mt ALA 18 Mt ALA 21 24 A A BIT 16 18 STD A BIT 21 5 24 SH A A FUCINO 14 16 Mt A A TDI TDL A A A X X X 0X x X X 6 HOLE 8 HOLE 6 HOLE 8 HOLE 11 2 48 8 HOLE 12 4 46 8 HOLE 13 6 48 8 HOLE 16 9 38 8 HOLE X X x X KK X X x X X
30. TIONS PROBLEMS CAUSES SOLUTIONS The pump won t charge Air suction Check the suction system Adjustment valve closed Position the lever correctly Command group isn t at Zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles used are worn or have Heplace holes that are too big Suction blocked Clean the cartridge of the filter or remove the blockage Irregular pressure with impulses Valves and or valve seats Replace or clean suction and delivery worn or dirty Air suction Check the suction system Excessive vibrations at delivery Pressure accumulator discharged Bring the air pressure back up to the right or incorrect air pressure value see pump handbook Noisiness and the level of the oil Blocked suction Check the suction system has dropped Water in the oil Breakage of one or more diaphragms Replace Di If the replacement isn t done immediately drain the water out of the pump and introduce clean oil without water also USO or diesel to stop rust attacking the internalparts No liquid comes out of the nozzles Delivery filter dirty Clean Non drip filters dirty Nozzles blocked NOTE
31. afe distances from residential areas water courses roads sports centres and public parks or paths Thoroughly wash the containers of plant protection products using the relevant accessories rinsing several times with clean water The liquids used for washing can be used for treatment Collect the washed containers and send them to the relevant collection centres Never dispose of them in the environment and don t use them again for any other purpose It is good practice to knock a hole in the bottom of the tins so they can t be used again When you have finished spraying wash the sprayer thoroughly diluting the residues with a quantity of water at least 10 times that of the residues spraying the resulting mix over the treated field 2 4 RECOMMENDATIONS a Refer to the present handbook for the use and maintenance of the frame tank auto levelling systems elevators mechanical and hydraulic herbicide booms spray booms and hose reels Refer to the enclosed handbooks for the use and maintenance of the pump and pressure regulator and any accessories or motors b Please contact the agent in your zone the nearest authorised workshop or UNIGREEN S p A directly for any repairs the user feels they aren t capable of performing alone see point 8 5 Due to the complexity of the equipment and the variety of technologies used mechanical hydraulic oil pressure and electrotechnical operators must not dismantle or modify the equipment
32. ard 01 5 nozzle DIAMETER NOZZLE PRESSURE BAR JET CAPACITY Lt 5 cone 1 90 2 25 2 65 direct jet 2 50 3 95 4 7 cone 2 60 2 80 3 40 direct jet 3 40 4 85 6 00 cone 2 90 3 10 3 90 direct jet 3 75 5 40 6 95 cone 3 40 3 80 4 50 direct jet 4 50 6 65 8 30 cone 4 80 5 40 6 30 direct jet 6 40 9 40 11 7 cone 6 20 6 80 8 10 direct jet 8 30 11 8 15 1 TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR MITRA SPRAY GUN note standard 02 5 nozzle DIAMETER NOZZLE PRESSURE BAR JET CAPACITY Lt min 15 cone 4 60 5 90 6 90 direct jet 5 10 7 30 8 80 cone 5 70 7 20 8 10 direct jet 6 50 9 30 11 7 cone 6 60 8 50 10 2 direct jet 7 40 10 8 13 4 cone 6 90 9 20 10 9 direct jet 7 80 11 7 14 3 cone 7 10 10 5 12 5 direct jet 8 60 12 7 15 8 30 unigreen 5 6 SPRAYINGTABLES DISTANCE mi THE ROWS m SPEED Km hour MINUTES HECTARE TABLE 5 wis wwe uw LITRES HECTARE LITRES MINUTE 100 10 65 50 40 3 2 2 7 2 5 22 2 0 1 5 1 0 150 15 10 75 60 50 45 4 0 3 5 3 0 2 0 2 0 200 20 13 10 80 65 55 5 0 4 5 4 0 3 0 2 5 250 25 16 12 10 8 5 7 0 60 5 5 5 0 3 5 3 0 300 30 20 15 12 10 90 8 0 7 0 6 0 4 0 4 0 400 40 27 20 16 13 11 10 90 80 7 0 6 0 5 0 500 50 33 25 20 17 14 12 11 10 7 0 6 0 600 60 40
33. ater THE LIQUIDS USED FOR RINSING SHOULD BE INTRODUCED INTO THE TANK AND BE SPRAYED ON THE FIELD At the end of the operations wash the hopper check that the cover and all the taps of the premix are closed and open the supply tap on the sprayer delivering liquid at a pressure of roughly 10 12 bar never exceed 15 bar open safety tap 10 press lever 4 to activate jets 3 and 9 watching the level of the liquid which could overflow To prevent overflowing open tap 6 to drain into the tank after washing release lever 4 and close taps 6 and 10 NB At the end of all of the operations put the lever of the deviator back into the work position PRESSIONE PRESSURE ALLA CISTERNA TO THE TANK unigreen 17 TOP MIX S41 Campo 11 16 22E 9 Esempio di montaggio dell ugello calibrato 18 unigreen 4 12 4 TOP MIX PREMIXER FOR CAMPO 11 16 22E OPTIONAL The Top Mix 541 premixer is also available for Campo 11 16 22E machines as an optional feature Its operation is slightly different from the standard version on Campo 22 32 machines this version of the premixer maintains an independent pressure setting eliminating the need to change the machine s operating calibration every time one has to premix The differences with the version described above have to do with the calibrated nozzle see paragraph 4 12 5 and the manometer on the premixer The TOP MIX version for Campo 11 16 22E should be
34. be done at the pressure is indicated on the nozzles tables on the basis of the tractor speed and litres hectare to spray Warning The working pressure must be adjusted with the volumetric valve and not with the maximum pressure valve In the case the working pressure is too near to the calibrated pressure of the maximum pressure valve the proportional valve may not be able to compensate the speed variations correctly Adjusting the compensated returns close only one tap of section C position OFF adjust the corresponding compensator G until you return to the pressure set previously displayed on the manometer open and close the tap of section C and check that the pressure remains constant repeat the above operations for all the section taps If the types of nozzles aren t changed the regulations carried out will guarantee a constant spraying of the liquid also per treatments that are done at different working pressures NB if the type of nozzle is changed then the calibrating will have to be done again 4 9 DELIVERY FILTERS ONLY EQUIPPED MODELS Particularly useful when using small low volume nozzles In a central position with a manometer after the filter that shows any blockages in the cartridge On the RVA version there is also a manometer before the car tridge to make it easier to find the problem The cleaning of the cartridge in the RPV DPR ERGO REMO series is fully au tomatic for ERGO and REMO see the pr
35. ble connecting rod by adjusting the same it is possible to obtain small variations in trim that can be useful on slightly uneven terrain c in the hydraulic versions it is possible to fit a hydraulic cylinder TDI 2P instead of the connecting rod that is adjusted by hand d to complete the self levelling device we recommend the dragging jet saver d protections Self levelling blocking system e keep the sliding parts well greased 5 3 1 VARIABLE GEOMETRY Some models of hydraulic boom are equipped with a variable geometry system of the side arms for independent inclination this system can be used as an alternative to the trim correction or combined with the same The angle of the arms is controlled by the operator with electrohydraulic controls Variable geometry unigreen 21 e un 22 unigreen 5 4 LIFTING The lifting devices are very useful to adjust the height of the boom on the basis of the height of the vegetation to be treated The height of the boom is adjusted as follows the hydraulic version has a double effect cylinder controlled by a special parachute stop valve tolift and lower the boom use the control on the elettroil pushbutton panel or the quick fit couplings connected to the lifting cylinder periodically lubricate the sliding guides with grease and check the guide bolts are tightened properly with a suitable play 5 5 DISTRUBUTION WITH HERBICIDE BOOM 5 5 1 DESCRIPTION OF TYP
36. c Campo 22 C E 250 450 700 70x70x700 8c Campo 22 Riso 250 450 1700 80x80x700 8c Campo 22 P 250 450 700 80x80x700 8c Campo 32 C P 250 450 700 80x80x700 8c Campo 22 32 S 300 400 700 100x100x700 8c unigreen 11 12 unigreen 4 4 5 HYDRAULIC CONNECTION TO THE DISTRIBUTORS The machines that need a hydraulic connection to drive the herbicide booms are equipped with 1 2 Push Pull quick fit male couplings You can connect the pipes by simply pushing them in making sure you proceed only with the engine turned off lower any tools connected to the elevator of the tractor carefully clean the two parts that will be coupled Warning the hydraulic cylinders used are the Double Effect type Consult the use and maintenance manual of the tractor 4 5 CARDAN SHAFT In some models this is supplied on request The cardan shaft must bear the CE mark It must always have its own instructions that must be followed scrupulously and it should come with a cover bearing the mark integrated in every part You should have previously checked the length to avoid if it is too long DANGEROUS THRUST ON THE PUMP SHAFT if too short the POSSIBILITY OF DANGEROUS BREAKAGES THE MINIMUM OVERLAP OF THETWO TELESCOPIC TUBES MUST NEVER BELESS THAN 1 3 OF THE LENGTH OF THE TUBES The power that can be transmitted by the cardan shaft must be at least equal to that required to run the sprayer Consider that the po
37. can also support slightly higher pressures c Anti drift nozzles There are various models of nozzles that make it possible to reduce the effect of drift d Mirror nozzles for liquid fertilizers 5 5 3 DISTRUBUTION a Check that all the nozzles are in a good condition and are positioned correctly on the boom The automatic positioning with quick heads is done for threaded heads with the relevant adjustment wrench Check that the total capacity of the nozzles is at least 25 less than the capacity of the pump b Make sure the suction and delivery filters as well as the non drip membranes are clean and in a good condition and that the same quantity of liquid is supplied along the entire width of the boom c Check that the height of the boom from the crops is suitable for regular distribution For a boom with fan nozzles fitted at 50 cm from each other this height is roughly 50 cm d Working pressure The working pressure must allow for the indications in points 5 5 2 and the following of this handbook and also allow for the speed of the tractor to obtain the desired spraying in litres hectare To assess the data consult tables N 1 2 These tables are valid for spaces between the nozzles of 50cm To meet particular requirements UNIGREEN can supply booms with different spaces between the nozzles and setups suitable for running at pressures over 20 bar See the table below for the data conversion 1 TETTE
38. ck that the suction and delivery filters are clean see figure Check the oil level the volumetric compensator of the pump as indicated in paragraph 5 1 1 The use of chemical products that are particularly damaging for a nitrile rubber mix ex herbicides and products for rice fields can cause the diaphragm to break before time In these conditions check the state of the components more often 8 3 EXTRAORDINARY MAINTENANCE At the end of a season of intense use or every two years of normal use it is a good idea to have a specialised service technician perform a general check on the machine E 1 Ki al 8 4 MAINTENANCE OF THE HERBICIDE BOOM SELF LEVELLING DEVICE SNO LIFTING SYSTEM to be done with the machine and cardan shaft stopped a Check the state of wear of the nozzles and replace them when the delivery is over 30 35 of the theoretical level Don t clean with nails bradawls or punches Use small brushes or compressed air drain the pressure and stop the machine dismantle the screw or bayonet ring nuts holding the nozzles clean with a small brush or compressed air don t use nails punches or bradawls reassemble the nozzles and the ring nuts replacing the filters and seals b Keep the joints greased If you are using the boom and you notice excessive pitching or the same closing on sloping ground you can load the spring more by screwing in
39. e T from deviator D 4 12 MIXING The active principle can be mixed using the relevant stirrers before and during the treatment Correct mixing and stirring is the basis of the correct distribution on the crops We recommend some useful accessories such as the premixer for powders and liquids see the following paragraph To mix the product in the tank proceed as follows a high pressure machines from 30 to 60 bar FIG N 8a run the stirrer RED tap or the ejector GREEN tap for roughly 10 15 minutes at the maximum pressure available b low pressure machines max 20 bar with a drilled pipe on the drain run the pump at roughly 540 RPM with the pressure regulator on drain for at least 10 15 minutes FIG N 8b with the stirrer on a delivery run the pump supplying the stirrer or ejector at the maximum pressure available for at least 10 15 minutes FIG N 7 4 12 1 MANUAL PREMIXING Dilute the active principle by hand before introducing it into the tank you must wear suitable protective clothing such as rubber gloves a mask or goggles overalls etc 4 12 2 PREMIXER ON COVER OPTIONAL Open the cover and pour all of the chemical powder into the filter close the cover and open the supply tap until all of the powder has dissolved 4 12 3 PREMIXER ON HOPPER WITH TIN WASHER OPTIONAL Campo 22 32 machines come equipped with the TOP MIX S 41 premixer FIG No 10 this version of the premixer allows independent adjustme
40. e drain position OFF loosen the hand wheel of maximum pressure valve B completely anticlock wise start the pump by activating the power takeoff of the tractor at 540 open main control A position ON the manometer will be activated open all of the section valves C position ON adjust maximum pressure valve B to the working value in any case less than the safe maximum pressure the system can reach Pressure regulators with a volumetric valve RPN DPR ERGO REMO Adjusting the maximum pressure valve put main control A in the drain position OFF loosen the hand wheel of maximum pressure valve B completely anticlockwise open volumetric valve E completely start the pump by activating the power takeoff of the tractor at 540rpm open main control A position the manometer will be activated open the drain tap on filter F slightly only ERGO and REMO close volumetric valve E completely If the pressure rises over the maximum limit of the system make sure maximum pressure valve B is open see previous indications open all of the section valves C position ON adjust maximum pressure valve B to a value over that of the working pressure generally 10 14 bar and in any case lower than the safe maximum pressure that the system can reach w Il Adjusting the volumetric pressure with the volumetric pressure valve E adjust the pressure to the value the treatment will
41. e oil by disconnecting the suction pipe of the pump and collecting the oil in a recipient WARNING the oil used mustn t be dispersed in the environment and must be collected in the relevant containers 5 1 2 OIL FEED FROM TRACTOR Consult the use and maintenance manual of the tractor Connect the delivery and discharge quick fit coupling to the respective connections respecting the direction of flow On booms that have a direct connection to the quick fit couplings each pair of couplings feeds a cylinder Forbooms equipped with EDR electro deviators follow the diagram of the couplings supplied Formanual or electric distributors Elettroil the distributor inlet pipe is connected to the aluminium flow separator valve next to the distributor see photo The flow separator must be adjusted correctly so it send less than 4 5 L 1 to the distributor To prevent the cylinders moving at a dangerous speed adjust the relevant chokes near the cylinders If the registration ring nuts aren t visible then fixed chokes are fitted The chokes are fitted on the discharge line of the movement to slow Any impurities in the oil could block the chokes and as a consequence block the cylinder remove the dirt if necessary maximum pressure valves of the distributors are regulated to a pressure Elettroil connection to quick fit couplings of the tractor of around 150 bar To prevent the excessive heating of the oil we recommend supplying the
42. ed won t improve performance but there is a risk of compromising the life and safety of the pump There is a safety valve on the pump calibrated to prevent overpressure Don t tamper with this valve for any reason and don t block or obstruct the pipes connected to it in any way 4 7 SUCTION FILTER The sprayer is fitted with a suction filter with filter cartridges that have roughly a 50 gauge mesh which is equivalent to a hole of 0 4 at 0 35 mm An efficient filter lets the sprayer work properly You should periodically check that the filter cartridge is clean this check should be done more often if there are impurities in the liquid To inspect the filter cartridge wear rubber acid proof gloves as the liquid in the filter can come into contact with your hands when you open the filter Don t perform this operation with the pump running as the depression produced blocks the cover preventing the removal Before removing the cover of the filter make sure that the same is isolated from the tubing by unscrewing the relevant rear valve FIG N 5 or on the 3 way deviator FIG N 11 pos A After washing the cartridge reassemble the cover making sure you connect the same to the circuit again using the valves described above in the opposite order WARNING Don t disperse the washing residues in the environment FIG 5 Valve unigreen 13 gt 14 unigreen Don t use the sprayer without having consulted the encl
43. ering drawbar for towed machines suitable for safely bearing the weight of the mistblower tmust be able to tow the maximum overall mass of the machine All of the characteristics required are indicated in the fittings tables N 12 pages 33 34 the total mass is also indicated on the CE plate on the machine WARNING make sure there are no persons or things near the mistblower before starting the machine and while you are using it 4 4 1 STANDARD VERSION ELEVATOR COUPLING Check the diameter of the elevator coupling pins If necessary position the double diameter pins correctly there are also appropriate adapter bushes available Check that the weight on the hook can be supported by the tractor the maximum weights on the drawbar are indicated in the fittings tables N 12 pages 33 34 Check that the steering joint is lubricated with grease Keep the towed machine level with the control of the elevator Retractthe parking drawbar wheel or foot so it doesn t get damaged during work B to perform these operations check the stability of the machine and observe all the indications relevant to safety in the paragraphs 4 3 TRANSPORTATION AND MAINTENANCE 8 MAINTENANCE and 8 5 REPAIRS Position the pressure regulator in a place where it is easy to reach from the driver s seat Don t carry liquids under pressure inside the cabin use the relevant electrical or cable controls for these tractors Check that the pipes of the
44. evious paragraph for the model RVA you should open the drain with the relevant lever Fig N 6 for 2 3 minutes during the washing operations as in the enclosed instructions You should clean the cartridge by hand periodically on the basis of the product used To clean stop the pump Wear rubber gloves and the other personal pro tective equipment when cleaning Follow the instructions in the enclosed manual 4 10 SPRAYING COMPUTER OPTIONAL Scrupulously follow the instructions in the relevant manual when using We don t recommend using the sprayer with the computer until you have had at least one lesson from the UNIGREEN technicians CLEANING FIG 6 Y unigreen 15 Level indicator and graduated band COLORI IDENTIFICATIVI RUBINETTI Tap identif cation colours Couleurs pour identif er les robinets Farbe un Die Hahne zu identif zieren Colores identif caci n grifos AGITATORE Agitator Agitateur Ruhrwerk Agitador PREMISCELATORE Premixer Pr m langeur Vormischer Premezclador WARNING using the taps on the pump or in any case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care 16 unigreen 4 11 FILLING THE TANK The machines for defensive crop treatments in consideration of the safety of persons animals and the protection of the environment must only be filled indirectly from o
45. gear and the relevant tools and equipment cables hooks etc are suitable for lifting the load and check the stability of the same It is forbidden to unhook and move the machine with the tank full The dry weight of the machine at the maximum level of fitting and with all the accessories allowed is stamped on the nameplate Fig 2 use slings and lifting gear with a adequate load bearing capacity Don t stand the sprayer on soft ground or steep slopes Never lift or move the sprayers by hand if there is liquid in the tank The machine will weigh more and the movement of the liquid can change the centre of gravity causing uncontrolled movements We recommend using slings as shown in the figure the lifting points to use on the machine are indicated with the relevant symbol Don t lift the machine with the forks of a forklift truck because the machine can tip over due to the overhanging weight of the booms Don t pass or stand under the machine when it is being lifted This symbol identifies the clean water tank on the machine used to wash your hands This symbol identifies the coupling points of the machine unigreen 9 Tractor coupling for Towed machines standard version with elevator coupling Ze we 2 Tractor coupling for homologated Towed machines in work position not suitable for road use 10 unigreen 4 3 1 TOWED SPRAYERS PARKING Don t stand the sprayers on unstable ground or
46. he images beside the text 2 SAFETY REGULATIONS AND RESIDUAL RISKS In relation to safety the following terms will be used Dangerous zones any zone inside and or near the machine where the presence of a person exposed constitutes a risk for the safety and health of the same person Person exposed any person who has their body or any part of their body in a dangerous zone Before starting the machine the operator must check for any visible faults in the safety devices and the machine itself Never start the machine until you have told anyone in the range of action of the machine to move away and they have done so The protective devices must not be removed or disabled when the machine is running It is obligatory to keep all the plates with danger and safety signs in perfect conditions If they get damaged or deteriorate replace them in good time Replace parts believed to be faulty with others indicated by UNIGREEN NEVER try makeshift or hazardous solutions Don t wear clothes jewellery accessories or anything else that can get caught in the moving machine members Pay the greatest attention to all the warning and danger signs on the machine Don t use the machine for any other purpose other than that indicated in the manual The machine has been designed and built with the appropriate devices to guarantee the safety of the user In any case there are some residual risks associated with the improper use of the mac
47. hine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms Key to the symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Don t lubricate while running 4 Don t drink 5 Don t dispose of residue liquids in the environment 6 No smoking 7 Danger risk or injury don t get near the machine until the moving machine members have stopped 8 Danger of crushing don t get your hands near the moving mechanical machine members 9 Danger risk or injury caused by fluids under pressure 10 Don t climb on the machine during work or transfers 11 Don t climb on the tank 12 Don t enter in the tank 13 Wearing earmuffs is obligatory 14 Wearing a face mask is obligatory 15 Wearing safety footwear is obligatory 16 Wearing protective gloves is obligatory 17 Wearing protective overalls is obligatory 18 Use a working pressure under that indicated in red on the manometer 19 Don t get your hands near the moving cardan shaft 20 Make sure power takeoff of the tractor turns in the right direction and runs at the right speed 21 Beware of the possibility of the raised boom falling 22 Danger of contact with the electric power lines 23 Don t stand between the machine and the tractor 24 Danger of lateral skidding 84723424 INDICATIVE POSITION OF THE WARNING SIGNS
48. ible chemical products Liquid fertilizer or manure in Suspension with lumps and or that is particularly dense Liquids with a temperature of over 40 C Any products that aren t suitable for the specific use of the machine 2 3 USING CHEMICAL PRODUCTS All pesticides or herbicides can be dangerous to humans and the environment if used erroneously or inadvertently Therefore we recommend that only suitably trained persons should use these products license and in any case only after having carefully read the instructions on the container 2 3 1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keep the machine in a suitable protected place with no access for children or strangers Handle the products with care wearing rubber acid proof gloves goggles face masks or filtering helmets overalls made of water repellent fabrics or TIVEK and boots made of rubber or similar materials f chemical products or mixtures of product come into contact with the eyes are swallowed consult a doctor immediately taking the label of the product with you Wash all clothes that come into contact with the chemical whether diluted or undiluted thoroughly before using them again Don tsmoke drink or eat when preparing or spraying the mix or near or in the fields treated DON T ENTER THE TANK the residues of a chemical product can cause poisoning and suffocation When spraying respect s
49. matter must be respected in any case Hemember that waste is understood as any substance or object that enters into the categories shown in attachment A in part IV of Legislative Decree 152 2006 that the holder has destroyed has decided or is obliged to destroy Waste deriving from the demolition of the machine is classifiable as special waste 8 8 1 MATERIALS FOR DEMOLITION Non dangerous special waste is that which can be recovered according to the February 1998 Ministerial Decree Iron aluminium stainless steel and copper materials Plastic materials Electronic cards Hydraulic oil Electrical plant 8 8 2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE The Correct management of special waste envisages stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorised carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorised collection centres is allowed exclusively if you are enrolled in the Environmental Management Register 8 8 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW The Italian government has adopted the European Parliament directives in the matter of the disposal of electrical and electronic waste EEAW 2002 95 CE and 2003 108 CE Directives with Legislative Decree n 151 July 25 2005 The measures in particular the decree established measures and procedures aimed at a forestalling the production of EEAW b pro
50. moting the re use recycling and other forms of EEAW recovery in order to reduce the quantity to send for disposal C improving in terms of the environment the actions of the subjects who participate in the life cycle of these apparatuses producers distributors consumers and operators directly involved in the treatment of EEAW d reducing the use of dangerous substances in electrical and electronic apparatus The decree imposes the limitation and elimination of several substances present in EEAW lead mercury cadmium chrome hexavalent chrome polybrominated biphenyl polybrominated diphenyl and polybrominated diphenyl ethers The machine has been designed and created in conformity with this directive Follow the indications shown below The symbol to the side showing a barred garbage can on wheels indicates the separate collection of the electrical and electronic apparatuses of the machine The user of the present machine can contact the collection centres instituted by the Local Authorities or the UNIGREEN Company directly or request withdrawal by the dealer in order to carry out correct disposal of the waste unigreen 27 TAB 1 CHARACTERISTICS NOZZLES ISO G 18 61019110181 8291 PESH 9 219 089 691 P28 0
51. nt of pressure knob avoiding having to change the work settings of the machine every time you have to do the premixing To mix the product in the tank proceed as follows turn the lever of the delivery deviator to the TOP MIX position as shown in the pictogram on the machine adjust Top Mix pressure to approximately 10 12 bar by turning control M the manometer allows you to check the actual pressure press lever 4 for a few seconds introducing 3 4 litres of water into the hopper open the premix overturning the cover as shown in the photo and introdu ce the product to mix into the hopper 1 close the cover again press lever 4 to mix the product in the hopper watching the level of the liquid which could overflow To prevent overflowing and to help powder products dissolve open tap 6 to drain into the tank after emptying close tap 6 To wash the tin proceed as follows open the premix overturning the cover as shown in the photo supply the premix using the control to regulate a pressure to under 3 4 bar Deviatore Top Mix introduce the tin into the hopper insert washing pipe 2 into the tin press the tin onto the pipe until it has been completely washed open tap 6 to drain into the tank at the same time after emptying close tap 6 NB If the tin washer isn t supplied with clean water and isn t fitted with the optional electrical pump you must rinse again by hand with clean w
52. oduces a chemical foam that doesn t damage the crops which is deposited on the ground and disappears after roughly an hour The marker is an accessory available on request For the use and maintenance of the system follow the instructions in the specific handbook in the package or enclosed with machine manual WARNING the foam liquid is ruined by frost very hard water can change the yield and function 6 HAND LANCES When using hand lances bear in mind the following notes Don t direct the jet of liquid towards electric power lines or zones where there is electrical current houses or where people might pass Don t point the jet at people or animals The jet can cause serious injuries simply due to the mechanical force of the liquid under pressure Never block the spraying lever of the lance in an open position because if the lance falls it will be uncontrollable Atthe end of work after you have stopped the pump make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected jets when putting the lance away There are various types of lances with a lever mitra spray gun and pistol grip For further information please refer to the handbook in the package The lever lance is controlled by opening lever A which depending on how much it s pressed produces a conical spray or direct jet The standard nozzle is O 1 5 The mitra spray gun can produce a direct jet or a conical spray and the ty
53. osed handbook 4 8 PRESSURE REGULATOR To use the pressure regulator follow the instructions in the enclosed handbook scrupulously The pressure regulator controls all of the most important spraying functions the thorough knowledge of its functions makes work easier and more precise The working pressure and the maximum pressure of the sprayer are determined by the pressure regulator which also protects the circuit from overpressure in any work conditions In serious but very rare cases if the connecting pipes get blocked the pressure relief valve lets the pressure off In some setups there may be a pump that can reach a pressure of 50 bar controlled by a regulator designed for 20 bar In this case the maximum pressure that can be reached is 20 bar The regulators can be manual mounted on the sprayer or at a distance to make the controls easier to use or electrical with a control panel in the cabin There are also regulator versions with mechanical remote controls with a cable If the tractor has a waterproof cabin the use of electrical controls is obligatory 4 8 1 COMPONENTS OF THE PRESSURE REGULATOR Below you will find the indications for the main models fitted on Unigreen products A main ON OFF command open lets the fluid flow into the circuit in use closed empties the tank B maximum pressure valve adjusted by hand with the relevant knob drains the excess liquid when the set pressure is reached C boom section tap
54. pe of spray is selected by pushing lever B forwards or backwards Use lever C to open the jet The standard nozzle is O 2 5 Heplacement nozzles are available for all of the lances and the capacities are indicated in the tables N 3 e N 4 7 HOSE REEL Available in the following sizes 20 50 100 with mechanical electrical and hydraulic rotation To use the system consult the enclosed handbook as there are significant differences between each After work it is important to block the winding roller to stop the hose unwinding while you are moving the sprayer 8 MAINTENANCE To be done with the machine and cardan shaft stopped The maintenance of the sprayer is essential for maintaining a high level of safety Also consult the single handbooks of the main components of the sprayer All of the maintenance operations and repairs must be carried out with the machine and cardan shaft stopped and the tank and circuit clean of any residues of chemical products 8 1 PROGRAMMED MAINTENANCE TAB N 7 We recommend using a table of programmed maintenance to follow in time to keep the sprayer in an efficient working condition For major and important maintenance jobs we recommend using the normal UNIGREEN assistance service available from your reseller using original UNIGREEN spare parts 8 2 ROUTINE MAINTENANCE After every treatment wash the inside of the tank and the entire circuit as indicated in paragraph 4 13 Periodically che
55. pen water courses and only by free falling water from the waterworks The pipe used for filling must never come into contact with the liquid inside the tank and therefore the water must always fall over the upper edge of the filling inlet and through the filter installed on it The tank is fitted with a transparent graduated band that shows the exact quantity of liquid inside This reading is precise if the tank is on flat ground the actual total capacity coincides with the highest number All the filling systems fitted by Unigreen on their production machines or on request are antipollution and stop the liquid overflowing out of the tank a FILLING WITH THE 3 WAY DEVIATOR Fig 7 It is possible to fill the tank using the pump and the floating filter kit G cod 1002 0080F with 6 metres of rubber hose the floating filter lets you always and only suck up clean water connect hose T to deviator D using the union hose adaptor supplied turn the lever of deviator D to the filling position place the other end of the hose on which you fitted filter in the watering point start the power takeoff leaving pressure regulator C in the draining position you don t have to put the pump under pressure the filling speed in litres minute is equal to the delivery of pump P visually check the level of the liquid in the tank and after filling stop the pump and put the lever of deviator D back in the working position disconnect pip
56. r it you need the following a hot air generator obtainable from hardware stores the Unigreen basic repair kit containing the following Sticks of polyethylene in various colours Flat blocks of polyethylene to make plugs and stops for larger repairs Widen the area to repair in the form of a V using a cutter to 60 70 the depth of the material The opening must be absolutely clean if necessary cut away some of the material all around the damaged area if it has been dirtied by chemical products Heat a stick of polyethylene to soften it and place it in the cut heating both the stick and the cut to assist the weld For best results rotate the stick during the operation Be careful to ensure good fusion and keep the weld smooth and flat to make the repair as least noticeable as possible To assist in smooting the repair a metal roller can be used this will also help in eleminating any air bubbles Before undertaking any repairs it is advisable to practice on a flat piece of material included in the kit unigreen 35 unicreen CROP PROTECTION via Rinaldi 105 Loc Cavazzoli Reggio Emilia ITALY Tel 39 0522 369811 Fax 39 0522 369898 e mail info unigreen spa com internet www unigreen spa com P UNACOMA MEMBER member of the Y vama group Descriptions indicative illustrations UNIGREEN S P A reserves the right to make variations or modifications without p
57. rior warning UNI 16100005F GB Feb 08
58. rizontal position NOTE To wash the incorporator put it in the premixer for a few seconds performing the hopper washing operations described in paragraph 4 4 4 13 WASHING THE SPRAYER Thoroughly wash the machine after each treatment pumping clean water through the circuit and clean the suction and delivery filters Warning Dirty equipment is very dangerous for the people and environment Discharging the residues of washing in the environment without taking precautions is forbidden as this pollutes watercourses Distribute the residues on the treated field WARNING The tank washing is controlled by tap N 1 premix N 2 and stirrer 3 Questo simbolo identifica la A cisterna di acqua pulita ad uso 4 lavacircuito presente sulla macchina 4 13 1 CIRCUIT WASHER AND TANK WASHER CAMPO machines can be equipped with with a circuit washer tank FIG 11 This tank must be filled with clean water and used to rinse the entire circuit including the suction delivery pump pressure regulator jets and nozzles Thanks to the practical rotary nozzle it also rinses the inside surfaces of the tank NB To completely clean the tank and the pipes of any residues of the various active principles we recommend adding 2kg of soda to the washing liquid for every 100 L of water At the end of the treatment wash the circuit and the tank a Stop the diaphragm pump disengaging the power takeoff b Check you have filled the circuit washer tank
59. s atomisers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings to use and use tractors that meet the regulations in force 3 CHARACTERISTICS AND SPECIFICATIONS This handbook is valid for tractor mounted sprayers to be used with a horizontal booms per herbaceous cultivations herbicides insecticides fungicides foliage nutrient etc d treatments with hand lances with or without a hose reel e hand lances for washing with or without a hose reel The UNIGREEN S p A sprayers are identified by the CE plate FIG 2 bearing one of the marks indicated in the tables of the allowed fittings TABLE N 12 pag 33 34 The tables above contain a summary of the indications envisaged for the markings 3 1 TABLES OF FITTINGS ALLOWED Table N 12 let you identify the version of your machine indicating the basic equipment and all the possible fittings available optional You can also find the other fittings allowed or other versions to meet your require ments in the future THE FITTING DEFINED IN TABLES N 12 pages 33 34 SHOULD BE CONSID ERED BINDING FOR THE VALIDITY OF THE DECLARATION OF CONFORM ITY Other fittings or setups of basic components and optionals should be considered unsafe and therefore are not covered by the guarantee and aren t UNIGREEN s responsibility
60. steep slopes the machine is designed to be parked safely on compact ground with a slope of up to 8 5 using the relevant chocks FIG 3 in the following way Machine parked with drawbar uphill max 8 5 place the chocks behind the wheels Machine parked with drawbar downhill max 8 5 place the chocks in front of the wheels Machine parked across the slope max 8 5 place one chock in front of the drawbar wheel in the direction of the slope and the other in front of the wheel uphill MOVING THE MACHINE For lifting please refer to the general notes above CAMPO sprayer models 11 and 16 are fitted with a tilting parking wheel which allows the machine to be pushed over firm flat ground when the tank is empty CAMPO sprayer models 22 and 32 are fitted with a tilting parking foot To make it easier to move the sprayer when it is not attached to the tractor the machine and the drawbar are specially equipped for stowing he cardan shaft swivelling cradle on drawbar The electrical pressure regulator hosereel support the pushbutton panel is normally attached to the tractor or stored in the product basket 4 4 TRACTOR COUPLING The tractor must be equipped with a 1 3 8 ASAE DIN 961 1 A at 550 rpm power takeoff capable of supplying the power necessary for operating the machine tmust have a towing hitch towed mistblowers with a towing eye or fork drawbar and a three point elevator for mounted machines and a ste
61. the relevant nut d If the external arms droop downwards after some use you can realign them using the relevant adjustment screws unscrew the locknut adjust the inclination by screwing in the screw tighten the locknut again to stop it unscrewing accidentally 8 5 REPAIRS Dismantling the Suction Filter We recommend having the normal UNIGREEN assistance service available from our reseller perform any repairs or contact a specialised workshop During all of the repairs in particular when welding the machine and the circuit must be clean of any residues of chemical product If the machine has to be lifted for example to change a wheel follow the instructions in point 4 3 of the present handbook Also make sure the machine is stopped connected to the tractor and use the relevant chocks to block the wheel still on the ground If you use a jack manual or hydraulic make sure you use a jack that is suitable for the frame so it can t slip and put it in the right position The jack must be placed under the main frame of the machine near the wheel to change Make sure the ground is compact if necessary use wooden beams or other sufficiently resistant material to broaden the supporting base of the jack 8 6 STORAGE IN A WAREHOUSE AND TRANSPORTATION The sprayer must be kept in a closed place away from excessive humidity and protected from frost Especially if electrical pressure regulators electrical motors a GARAGE spraying comp
62. uni eer PHOIECIION USE AND MAINTENANCE MANUAL HERBICIDE SPRAYERS TRACTOR MOUNTED SPRAYERS CAMPO 11 16 22 32 DSP 11 16 22 32 Read this manual carefully before use Color code the green world partner 2 unigreen Summary USING AND KEEPING THE USE AND MAINTENANCE MANUAL 4 COMPOSITION OF THE MANUAL 4 GUARANTEE Rea 4 PRODUCT RESPONSIBILITY 4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE c 4 SAFETY REGULATIONS AND RESIDUAL RISKS ceci 5 TENDER un ni M 6 PROHIBITED USE EE 6 USING CHEMICAL PRODUCTS E EEn 6 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS i teet 6 RECOMMENDATIONS ees teintes dentiste etse M M MEM MD MEME EPI EE 6 TAKING PRECAUTIONS AGAINST FIRE HAZARDS tenete tette 7 WEATHER CONDITIONS ttt ttt rettet tetto 7 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER 7 DIVING ONE THE ROAD silla 7 CHARACTERISTICS AND SPECIFICATIONS EE 7 TABLES OF FITTINGS ALLOWED 7 NOISE LEVEL OF THE MACHINE e 8 STANDARDS OF REFERENCE tette tte ttr ttc 8 USER S INSTRUCTIONS EE 8 DESCRIPTION OF THE i 8 WORKS TATION EE 9 HAND WASHING TEEN 9
63. used as follows a push the lever of the delivery deviator to the TOP MIX position as illustrated on the machine b keep the pressure of the Top Mix at approximately 9 12 bar by adjusting the speed of the cardan shaft the manometer allows you to check the actual pressure C to mix and to wash the tin proceed as indicated in the paragraph above NB At the end of all of the operations put the lever of the deviator back into the work position 4 12 5 TOP MIX CALIBRATED NOZZLE FOR CAMPO 11 16 22E The TOP MIX 541 premixer comes with a delivery calibration nozzle mounted on the lower block see photo to the side two standard nozzles are supplied to be mounted depending on the pump Comet pumps BP125 BP151 BP171 BP205 07 5 nozzle Comet pumps BP235 BP265 BP280 BP305 10 nozzle NOTE when the Top Mix is in use with the BP305 pump pump speed must be limited to 400 rpm For pumps from other manufacturers refer to the equivalent delivery 4 12 6 HOW TO USE THE LP83 INCORPORATOR The TOP MIX S41 premixer comes with an LP83 chemical incorporator which makes it possible to suck the product up directly from the container It is used as follows turn pressure on in TOP MIX premixer see paragraph above turn lever 6 down and suck the product up the product is suctioned mixed with water under pressure and directly incorporated in the tank of the machine after incorporating the product in the tank lift lever 6 back to a ho
64. uter or similar components are fitted Before storing the machine after you have washed it apply a light coat of oil If the temperature might drop to below zero drain any residual liquid or add roughly 0 5 L of normal antifreeze for auto vehicles To transport the machine follow the instructions in point 4 3 of the present handbook unigreen 25 26 unigreen 8 7 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP Before using the machine again after a long period of inactivity you should perform some general checks following the instructions in point 4 4 and drain any antifreeze Never start the shaft of the pump if you think there may by ice inside To check this make sure you can turn the shaft by hand without connecting it to the tractor After you have connected the machine to the tractor see point 4 5 following the instructions in the present user s handbook and in the enclosures of the pump pressure regulator and accessories 8 8 DEMOLITION AND DISPOSAL When the sprayer will be put out of service you should wash it with great care to remove any residues of chemical product follow the instructions in point 4 13 of the present handbook ATTENTION It is necessary to adopt appropriate Individual Protection Devices in manipulating waste The disposal of waste deriving from the demolition of the machine must be carried out respecting the environment avoiding soil air and water pollution Local legislation in force in the
65. water and a hand tap This tank must always be supplied with water and the inside must be clean so you can wash any parts of the body that come into contact with the chemical product used Never drink the liquid inside 4 2 PRELIMINARY CHECKS When you receive the machine check that it is complete and no parts are missing If there are any damaged parts inform your local reseller or UNIGREEN directly in good time When the machine is delivered make sure you ask a that the machine is delivered with all of its parts fitted and that the fitting meets the requisites in table N 12 pag 33 34 This procedure is necessary because for reasons of space during transportation the machine is often delivered partially dismantled b that it is tested in your presence in particular checking that the suction filter and the inside of the tank are clean and free of work residues that the connections are made correctly following the basic layout FIG N 11 thatthe hose clips and all the unions and connections are tightened properly that any herbicide boom is mounted in the centre that all of the protective covers are fitted solidly to the machine in particular the protective cover of the power takeoff of the pump Check the proper tyres inflation pressure are indicated on tyres 4 3 TRANSPORTING AND MOVINGTHE MACHINE Every time you have to lift the machine before starting the operation always make sure the lifting
66. wer necessary to run a sprayer without the fan is practically the same as that of the pump the power rating can be found in the pump instructions handbook Generally 20 bar pumps need 20 hp 50 bar pumps need 30 hp These power ratings can be found in tables N 12 pages 33 34 NEVER USE THE CARDAN TRANSMISSION IF THE FOLLOWING PROTECTIVE COVERS ARE MISSING a TRACTOR POWER TAKEOFF PROTECTIVE COVER b CARDAN SHAFT PROTECTIVE COVER c FIXED PROTECTIVE COVER ON THE PUMP SHAFT d Hook any safety chains to solid anchor points Check that the button or ringnut E FIG 4 is correctly engaged and blocked both on the pump side and on the tractor side f Don t exceed an inclination of 30 35 in any direction for any reason g With the machine stopped periodically grease the spiders and the pipes keeping the connecting zone particularly clean h Avoid letting the end of the cardan shaft come into contact with the ground with the machine stopped use the relevant support on some versions for this if your machine has no support hook the external safety chain to a part of the frame of the machine ex control unit support 4 6 PUMP When using the pump scrupulously observe the instructions in the enclosed handbook supplied by the manufacturer The pump can be identified by the ratings plate on the same the main data on the pressure and delivery are easy to find on this plate Normally the pumps mustn t exceed 550 RPM a higher spe

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