Troy-Bilt 10030 Snow Blower User Manual
Contents
1. 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Refer to the engine manual Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exhaust port plugged 3 Refer to the engine manual Engine overheats 1 Carburetor not adjusted properly 1 Refer to the engine manual or have the carburetor adjusted by an authorized engine service dealer Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized service dealer Unit fails 1 Traction control cable in need of adjustment 1 Adjust traction control cable Refer to to propel itself Adjustments 2 Drive belt loose or damaged 2 Replace drive belt Unit fails 1 Discharge chute clogged 1 Stop engine immediately and disconnect to discharge snow sp2. If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call 1 866 840 6483 or 1 330 558 7220 to reach a Customer Support y representative Please have your unit s model number and serial number ready when you call See wD previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about your unit visit our website at www troybilt com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions
3. 5 28 741 0493A Flange Bearing 6 710 0604A TT Screw 5 16 18 x 0 625 29 756 0178 Flat Idler 7 710 0703 Carriage Screw 1 4 20 x 0 75 30 784 5632B Auger Idler Bracket 8 710 0890A Shear Bolt 31 731 2643 Chute Clean Out Tool 9 712 0116 Lock Nut 3 8 24 32 731 2635 Tool Mount 10 712 0324 Lock Nut 1 4 20 33 725 0157 Cable Tie 11 712 0429 Lock Nut 34 605 5249B Spiral Assembly LH 30 12 712 0798 Hex Nut 3 8 16 35 618 0417A Auger Shaft Assembly 30 13 712 3010 Hex Nut 5 16 18 36 684 04004 Auger Housing Assembly 14 712 3068 Hex Lock Nut 37 737 3000 Lube Fitting 15 715 0114 Spring Pin 38 784 0399 Bearing Housing 16 731 1379C Chute Adapter 39 784 5575 Shave Plate 17 732 0611 Extension Spring 40 710 0276 Carriage Screw 5 16 18 x 1 0 18 736 0119 Lock Washer 41 710 0451 Carriage Bolt 5 16 18 x 0 75 19 736 0167 Flat Washer 42 736 0320 Flat Washer 38 x 1 38 x 125 20 736 0169 Lock Washer 43 784 5038B Skid Shoe 21 736 0188 Flat Washer 44 605 5248B Spiral Assembly RH 30 22 736 0242 Bell Washer 45 618 0436 Gear Assembly Auger 23 736 0463 Flat Washer 21 Model 10030 22 Model 10030 io Part No Part Description uv Part No Part Description 1 618 0043 Dogg Assembly RH 34 737 04027 Lubricant 2 618 0044 Dogg Assembly LH 35 738 0924 C Screw 1 4 28 x 375 3 618 0575 Drive Shaft
4. Reassemble the frame cover If you placed plastic film under the gas cap earlier remove it now e J Axle Shaft e S Chain he Gear Shaft o AE Ss Friction a Wheel Drive Plate Figure 10 Skid Shoe The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes For close snow removal as when using on a smooth concrete or asphalt driveway place the skid shoes in the low position Use the middle or high position when the area to be cleared is uneven When operating on gravel always put skid shoes in the high position See Figure 11 Adjust skid shoes as follows e Loosen but do not remove the three hex nuts which fasten the skid shoe to the auger housing e Raise or lower the skid shoe to desired position e Retightenthe hex nuts loosened earlier e Repeat on the other side of the snow thrower Skid Shoes Figure 11 NOTE Make certain the bottom surface of skid shoe is flat against the ground to avoid uneven wear Auger Control Refer to Auger Control Test on page 6 to adjust the auger control Make certain to check for correct adjustment as instructed before operating the snow thrower Chute Assembly The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly Refer to page 8 for instrcutions e The remote chute control cables have been pre adjusted at the factory Move the remote chute lever on th
5. and oil as instructed in the engine manual shipped with the snow thrower WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes an other sources of ignition e Aplastic cap is provided inside the fuel fill opening on the fuel tank Remove and discard this cap before filling up the tank Use the separate fuel tank cap to close after fill up To Start Engine NOTE f unit shows any sign of motion drive or augers with the clutch grips disengaged shut engine off immediately Readjust as instructed in the Final Adjustments in the Assembly Section e Attach spark plug wire to spark plug Make certain the metal loop on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug e Make certain the auger and drive clutch levers are in the disengaged released position e Move throttle control up to FAST position e Insert ignition key into slot Be certain it snaps into place Do not turn key NOTE Engine will not start unless ignition key is inserted into ignition slot in carburetor cover Electric Starter e Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The electric starter is equipped A with a grounded three wire power cord and plug and is
6. auger housing See Figure 20 Back out the stop bolt until the support bracket rests on the auger pulley NOTE Loosening the six nuts that connect the frame to the auger housing may aid in belt removal Figure 19 e Lift the rear auger belt from the auger pulley and slip the belt between the support bracket and the auger pulley Repeat for the front auger belt See Figure 20 e Replace both auger drive belts by following instructions in reverse order e Ifyou placed plastic film under the gas cap earlier remove it now ie i El We e e Frame Tiol e ea eR i Rel _ Support gt 4 e x Bracket LEG H Rear Auger s Support Belt ge Bracket el Ad E Spring Front Auger Belt Auger Housing Idler Spring Figure 20 Drive Belt e Follow the first four steps of the instructions for servicing the auger belts e Pull the idler pulley up and lift the belt off the wheel drive pulley and friction wheel disc See Figure 19 e Back out the stop bolt until the support bracket rests on the auger pulley See Figure 21 e Slip the belt between the friction wheel and drive disc Remove and replace the belt Reassemble following the instructions in
7. could result in serious injury or death Training T Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which r
8. designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter e If your house wiring system is not a three wire grounded system do not use this electric starter under any conditions e If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter e If you have a grounded three prong receptacle proceed as follows e Rotate choke knob to OFF position and do not prime engine e Connect power cord to switch box on engine Plug the other end of power cord into a three hole grounded 120 volt AC receptacle e Push starter button on top of the engine to crank engine As you crank the engine move choke knob to FULL choke position e When engine starts release starter button and move choke gradually to OFF If engine falters move choke immediately to FULL and then gradually to OFF e When disconnecting the power cord always unplug from the three prong receptacle first and then from the snow thrower Recoil Starter e Rotate choke knob to FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL e Push primer button two or three times If engine is warm push primer button once only NOT
9. e With the engine running in the fast position and the auger control lever in the disengaged up position walk to the front of the machine e Confirm that the auger has completely stopped rotating and shows no signs of motion IMPORTANT If the auger shows any signs of rotating immediately return to the operator s position and shut off the engine Wait for all moving parts to stop before readjusting the auger control cable e To readjust the control cable loosen the hex jam nut on the auger control cable Z fitting e Rotate the coupling end of the cable counterclockwise to provide more slack e Retightenthe hex jam nut See Figure 5 e Repeat Auger Control Test to verify proper adjustment has been achieved Tire Pressure Pneumatic Tires The tires are overinflated for shipping purposes e Check tire pressure Maintain pressure between 10 and 14 psi Auger Control NOTE f the tire pressure is not equal in all tires the unit may pull to one side or the other WARNING Maximum tire pressure under A any circumstance is 30 psi Equal tire pressure should be maintained at all times Excessive pressure over 30 psi when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Z End Jam Nut Auger Control Cable Figure 5 SECTION 3 KNOWING YOUR SNOW THROWER WARNING Be familiar with all the controls on the snow thrower and their proper operation Know
10. slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all clutch levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the discharge chute making any adjustments or inspections Never put your hand in the discharge or collector openings Always use the clean tool provided to unclog the discharge opening Do not unclog discharge chute while engine is running Before unclogging shut off engine and remain behind handles until all moving parts have stopped completely Use only attachments
11. 18 748 0234 Shoulder Spacer 19 748 0360 Pulley 20 754 0346 V Belt 21 754 0430B Belt 22 756 0313 Flat Idler Pulley 23 756 0569 Pulley Half 24 756 0967 Auger Pulley 25 756 0986 Pulley Half 26 756 0987 Pulley Half 27 731 04049 Shroud 28 710 04082 Hex Screw 10 16 x 75 29 712 3004A Flange Lock Nut 5 16 18 30 684 04011 Spark Plug Access 31 629 0071 Extension Cord 32 7511A173106 Electric Starter 33 7514289474 Hex Screw 6 32 x 2 5 34 75142896 Hex Screw 1 4 20 x 500 27 Model 10030 28 ue Part No Description 1 710 04071 Carriage Bolt 5 16 18 x 1 0 2 710 0262 Carriage Bolt 5 16 18 x 1 5 3 710 0805 Hex Bolt 5 16 18 x 1 5 4 710 0896 Hex AB Screw 1 4 14 x 625 5 710 3015 Hex Screw 1 4 20 x 75 6 712 0429 Hex Lock Nut 7 712 3027 Hex Flange Lock Nut 8 731 1320 Upper Chute 9 731 0851A Chute Flange Keeper 10 731 1313C Cable Guide Chute Tilt 11 731 1300B Lower Chute 12 784 5680 Handle Suppt Bracket 5 8 RH 13 736 0159 5 16 Washer 14 736 0231 Flat Washer 15 736 0506 Special Washer 16 746 0902 Chute Control Cable 17 746 0903 Chute Cable w Clip 18 784 5594 Cable Bracket 19 784 5604 Chute Tilt Handle 20 684 0102 Handle Panel Assembly w Tilt 21 710 0459A Hex Bolt 3 8 24 x 1 5 22 710 0599 TT Screw 1 4 20 x 0 5 23 711 0653 Clevis Pin 24 712 0116 Jam Nut 25 784 5682 Handle Suppt Bracket 3 8 RH 26 71
12. 36 741 0598 Hex Flange Bearing 4 656 0012A Friction Wheel Disc Assembly 37 741 0600 Ball Bearing 5 684 0014B Shift Rod Assembly 38 741 1111 Hex Flange Bearing 6 684 0042C Friction Wheel Assembly includes 39 746 0897 Auger Clutch Cable items 58 to 62 40 746 0898B Drive Clutch Cable 7 684 0131A Support Bracket 41 746 0956 Steering Cable 8 710 0599 TT screw 1 4 20 x 0 5 42 748 0190 Spacer 9 710 0809 TT Screw 1 4 20 x 1 25 43 750 1161A Support Tube Axle 10 710 1652 TT Screw 1 4 20 x 625 44 750 1162 Spacer 11 711 1267 Drive Shaft 45 756 0625 Cable Roller 12 711 1268 Actuator Shaft 46 784 5590 Shft Frame Bracket 13 711 1364 Clevis Pin 47 784 5687A Bracket Auger Clutch Cable Guide 14 712 0703A Nut Insert 48 784 5689A Bracket Auger Cable Front Support 15 712 0711 Jam Nut 49 784 5730A Shaft Retainer 16 712 3017 Hex Nut 50 784 5731B Frame 17 713 0233 Chain 51 784 5732 Frame Cover 18 713 0374 Chain 52 784 5733 Roller Bracket 19 713 0413 Sprocket 53 784 5740 Shaft Retainer 20 713 0472 Sprocket 54 634 0227A Wheel Assembly LH Complete 21 714 0474 Hairpin Clip 634 0228A Wheel Assembly RH Complete 22 714 0474 Hairpin Clip 55 710 1233 Oval C Sunk Machine Screw 23 716 0102 Snap Ring 56 731 04043 Spacer 24 721 0263 Loctite 57 738 0994A Axle Wheel 25 732 0209 Extension Spring 58 710 1652 TT Screw 1 4 20 x 625 26 732 0264 Extension Spring
13. 4 0104 Cotter Pin 27 732 0145 Spring 28 732 0193 Spring 29 732 0746 Torsion Spring 30 735 0199A Rubber Bumper 31 736 0105 Bell Washer 32 784 5681 Handle Suppt Bracket 3 8 LH 33 736 0509 Special Washer 34 747 0877 Cam Rod 35 748 0362 Cam Handle Lock 36 748 0363 Pawl Handle Lock 37 784 5619A Shift Handle 38 784 5679 Handle Suppt Bracket 5 8 LH 39 714 0507 Hairpin Clip 40 712 3010 Hex Nut 5 16 18 41 736 0242 Bell Washer 42 784 5647 Chute Crank Bracket 43 710 0451 Carriage Bolt 5 16 18 x 750 44 741 0475 Plastic Bushing MANUFACTURER S LIMITED WARRANTY FOR OTROY BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States its possessions and territories Troy Bilt LLC warrants this product against defects for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessor
14. 59 784 5617A Friction Plate 27 736 0105 Bell Washer 60 735 0243B Friction Wheel Rubber 28 736 0142 Flat Washer 61 718 0301A Friction Wheel Hub 29 736 0160 Flat Washer 62 618 0063A Friction Wheel Bearing 30 736 0169 Lock Washer 63 712 0127 Weld Nut 31 736 0351 Flat Washer 64 725 0157 Cable Tie 32 736 0626 Flat Washer 65 746 0950 Turn Trigger 33 737 0318 Loctite 23 Model 10030 x Harness Assembly Connector Plugs to A Alternator lead from engine B C L1 L2 Switch and Light 1 and 2 D E Heated Grips of handles F indicates fuse G indicates grounding wire Model 10030 Hai Part No Part Description 1 684 0008A Shift Arm Assembly 2 684 0053B Chute Crank assembly 3 705 5266 Chut Crank Bracket 4 710 0449 Carriage Screw 5 16 18 x 2 25 5 710 0458 Carriage Bolt 5 16 18 x 1 75 6 710 0643 Hex Screw 5 16 18 x 1 0 7 710 0788 TT Screw 1 4 20 x 1 0 8 710 0837 AB Screw 9 710 1880 Hex Screw 5 16 18 x 0 75 10 710 3015 Hex Screw 1 4 20 x 0 75 11 711 0677 Ferrule 12 712 0287 Hex Nut 1 4 20 13 712 3068 Lock Nut 5 16 18 14 714 0104 Hairpin Clip 15 714 0145 Click Pin 16 720 0201A Chute Crank Knob 17 720 0284 Wing Nut 18 725 1757 Heated Grip 19 726 0100 Push Cap 20 736 0119 Lock Washer 21 736 0185 Flat Washer 22 736 0242 Bell Washer 23 736 0270 Bell Washer 24 736 0275 Flat Wash
15. E Always cover vent hole in primer button when pushing Additional priming may be necessary for first start if temperature is below 15 F e Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly e Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while holding firmly Repeat until engine starts To Stop Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine e To prevent possible freeze up of starter Electric Starter Connect power cord to switch box on engine then to 120 volt AC receptacle With the engine running push starter button and spin the starter for several seconds The unusual sound made by spinning the starter will not harm engine or starter Disconnect the power cord from recepta cle first and then from switch box Recoil Starter With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is normal e Move throttle control to stop or off position e Remove ignition key Do not turn key Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended NOTE Keep it in a safe place Engine will not start without ignition key e Wipe all snow and moisture from the carburetor cover in the area of the control levers Also
16. NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON GRAVEL SURFACES 4 READ OPERATOR S MANUAL HI INVA W SECTION 2 ASSEMBLING YOUR SNOW THROWER Unpacking Remove staples from the top sides and ends of the shipping crate Set panels aside to avoid tire punctures or personal injury Remove and discard plastic bag that covers unit Roll the unit out of the crate Check the crate for loose parts before discarding Loose Parts The augers are secured to the auger shaft with two shear bolts and hex lock nuts If you hit a foreign object or ice jam the snow thrower is designed so that the bolts may shear Two replacement shear bolts and nuts are provided for your convenience See Figure 1 Store these safely until needed Shear Bolts Hex Lock we Nuts Figure 1 IMPORTANT NEVER replace the auger shear bolts with standard hex bolts Any damage to the auger gearbox or other components from using standard bolts will not be covered by your snow thrower s warranty Items Required For Assembly 1 Pair of pliers 2 Engine oil 3 Fresh gasoline Before Assembly Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE All references in this manual to the left or right side of the snow thrower is from the operating position only Exceptions if any will be specified Assembling Handle For shipping purposes
17. OTROV BILT Operator s Manual Snow Thrower Model 10030 IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 ofthe California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 769 00376 6 2002 TABLE OF CONTENTS Content Page Important Safe Operation Practices nnana NANANA Na 3 Assembling Your Snow Thrower ii 5 Know Your Snow ThroWer ii 7 Operating Your SNow THTOWer paria ii ae 9 Making AQUSTMENTS ocio i 11 Maintaining Your Snow ThrowWer cnn nnnnnrncn anar rncncnnnnnnr 13 Servicing Your SNOW ThrOWEr ii 15 Off Seasom storage sui lie i ii ete 17 Ilroublesho
18. and accessories approved by the manufacturer e g wheel weights tire chains cabs etc If situations occur which are not covered in this manual use care and good judgment Contact your dealer or ec S S lt HANDLES UNTIL ALL MOVING PARTS HAVE ROTATING PARTS CAN AMPUTATE FINGERS STOPPED BEFORE UNCLOGGING AND HANDS e NEVER PUT HAND IN CHUTE CONTACT WITH e DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE IS RUNNING e SHUT OFF ENGINE AND REMAIN BEHIND telephone 1 800 800 7310 for assistance and the name of your nearest servicing dealer Maintenance amp Storage 1 10 11 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual Before cleaning repairing or inspecting machine disengage all clutch levers and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equ
19. ar as it will go Rotate the ferrule up or down on the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 8 Insert ferrule from the left side of the snow thrower into the upper hole See Figure 8 inset Reinstall the hairpin clip and the flat washer IMPORTANT Before operating the snow thrower make sure the shift rod is adjusted according to instructions on page 6 NOTE For adjustment of auger control skid shoe and chute assembly refer to Final Adjustments in Section 1 Traction Control If you are uncertain about correct adjustment proceed as follows Drain the gasoline out of your snow thrower s engine and place a piece of plastic film under the gas cap to avoid spillage Auger Housing Sprocket Tip the snow thrower forward allowing it to rest on the auger housing See Figure 9 Frame Cover Figure 9 Remove the frame cover underneath the snow thrower by removing six self tapping screws With the traction control released check if there is clearance between friction wheel and drive plate in all positions of the shift lever See Figure 10 With the traction control lever engaged check if the friction wheel solidly contacts the drive plate See Figure 10 If not adjust as follows Loosen the jam nut on the traction drive cable and thread the cable in or out as necessary Retighten the jam nut to secure the cable when correct adjustment is reached
20. ark plug wire Clean discharge chute and inside of auger housing 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger 3 Auger control cable in need of adjustment 3 Refer to Final Adjustments in Assembly Section 4 Auger belt loose or damaged 4 Refer to Adjustments 5 Shear bolt s sheared 5 Replace shear bolt s NOTE For repairs beyond minor adjustments listed above contact the local dealer 18 Safety amp Decorative Labels 777006574 777D06563 OTROY BILT 777003165 pesta ARG gt gt 777122052 777122049 777122053 3 777832065 A DANGER e 777D06573 777122047 Tecumseh Engine Labels 777D06572 PLACE ABOVE INGNITION CUT OUT 7517642082100 751164141769 7517641393 ess AE E ES ACUIDADO e o a On plastic engine cover On plastic engine cover Top of plastic engine cover left side of electric starter above primer knob above muffler vents in plastic 19 SECTION 10 PARTS LIST FOR MODEL 10030 20 Model 10030 dsd Part No Part Description a Part No Part Description 1 05931A Bearing Housing 24 737 0318 Grease 2 684 0065 Impeller Assembly 25 738 0281 Shoulder Screw 3 705 5226 Chute Reinforcement 26 741 0245 Hex Flange Bearing 4 710 0451 Carriage Bolt 27 741 0309 Ball Bearing 5 710 0459A Hex Bolt 3 8 24 x 1
21. auger shaft and spray lubricant inside the shaft See Figure 13 f Shear Bolts i H 4 ER i Bearin Figure 13 Auger Bearings and Shaft e Every season lubricate the auger bearings and the bearings on the side of the frame with light oil See to Figure 13 Wheels e Oil or spray lubricant into bearings at wheels at least once a season Pull klick pin remove wheels clean and coat axles with a multipurpose automotive grease See Figure 14 Klick Pin Figure 14 Engine Refer to the engine manual for instructions Discharge Chute The base of the discharge chute and the spirals on the chute crank should be lubricated at least every 25 hours of use Apply the lubricant under the base of the chute and where the spirals contact the discharge chute See Figure 15 Lube under SS Gi NO chute base lt A CEN ea Figure 15 Traction Control Auger Control Lock The cams on the ends of the control rods which interlock the traction drive and auger drive clutches must be lubricated at least once a season or every 25 hours of operation using a multi purpose automotive grease The cams can be accessed beneath the handle panel See Figure 16 Handle Panel l gt Gs Lube Cams Here da Control Rods Figure 16 Friction Wheel Rubber Follow t
22. bly Drive Shaft Figure 23 e Liftthe friction wheel assembly out between the axle shaft and the drive shaft assemblies e Remove the four screws from the friction wheel assembly Remove the friction wheel rubber from between the friction wheel plates See Figure 24 SECTION 8 OFF SEASON STORAGE WARNING Never store engine with fuel in A tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance e If unit is to be stored over 30 days prepare engine for storage as instructed in the engine manual e Remove all debris from the exterior of equipment e Follow lubrication recommendations on page 13 e Always store the snow thrower in a clean dry area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables If unit is to be stored over 30 days prepare for storage as follows e Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine e Reassemble the new friction wheel rubber to the friction wheel plates and hub tightening the six screws in rotation and with equal force e Position the friction wheel assembly up onto the pin of the s
23. e control panel back and forward to adjust angle of the chute assembly Drive Wheels e The wheels may be adjusted for two different methods of operation Follow the steps below for adjustment See Figure 12 One Wheel Driving e On the right side of the unit place klick pin in the outside axle hole only Do not place pin through wheel hub This position gives power drive to the left wheel only making the unit easier to maneuver Both Wheels Driving e Rotate wheel assembly to align hole in the hub with the inner hole on the axle shaft Insert klick pin in the hole Outer axle shaft hole should be visible Inside Hole In Axle Click Pin In Outside Hole ye Figure 12 NOTE NEVER operate the snow thrower with the click pin inserted through both the RIM and the OUTSIDE HOLE in the axle Doing so can result in serious damage to the drive system SECTION 6 MAINTAINING YOUR SNOW THROWER WARNING Before lubricating repairing or inspecting disengage all clutch levers and stop engine Wait until all moving parts have come to a complete stop Disconnect the spark plug wire and ground it against the engine to prevent unintended starting A General Recommendations e Always observe safety rules when performing any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the sn
24. er 25 736 0451 Saddle Washer 26 741 0475 Plastic Bushing 27 747 0620A Shift Rod Upper 28 747 0621 Shift Rod Lower 29 747 0737 Chute Crank Upper 30 749 0951 Lower Handle 31 749 0952A Handle L Style Fold RH 32 749 0953A Handle L Style Fold LH 33 750 0963 Connector 34 629 04007 Harness Assy See also table on page 24 35 684 0036A Handle Engagement RH Black 36 684 0037B Handle Engagement LH Black 37 710 1003 B Screw 10 16 x 0 625 38 712 0271 Sems Nut 39 712 0693 Hex Nut 40 716 0398 Toggle Switch 41 720 0232 Shift Knob 42 725 1658 Halogen Lamp 43 725 1672 Lamp Housing 44 725 1756 Toggle Switch 45 731 04068 Handle Panel 46 736 0226 Flat Washer 474 x 879 x 064 47 747 1136 Headlight Retainer 25 Model 10030 26 Model 10030 Ref Part No Description No 1 05896A Idler Bracket Drive Clutch 2 710 1245B Hex Bolt 5 16 24 x 875 3 710 0230 Hex Screw 1 4 28 x 50 4 710 0627 Hex Screw 5 16 24 x 750 5 710 0654A TT Screw 3 8 16 x 1 0 6 710 0696 Hex Screw 3 8 24 x 875 7 710 1652 TT Screw 1 4 20 x 625 8 710 3005 Hex Screw 3 8 16 x 1 25 9 712 0181 Jam Nut 10 731 1324 Belt Cover 11 732 0710 Extension Spring 12 736 0242 Bell Washer 13 736 0247 Flat Washer 406 x 1 25 14 736 0270 Bell Washer 265 x 75 x 062 15 736 0331 Bell Washer 390 x 1 13 x 062 16 736 0505 Flat Washer 34 x 1 5 x 150 17
25. ers blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not extend any warranty for products sold or exported outside of the United States its possesions and territories except those sold through Troy Bilt LLC s authorized channels of export distribution e Parts that are not genuine Troy Bilt parts are not covered by this warranty f Service completed by someone other than an authorized service dealer is not covered by this warranty g Transportation charges and service calls are not covered No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt LLC During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt LLC shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental e
26. g parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Augers The augers are secured to the spiral shaft with two shear bolts and hex lock nuts If you hit a foreign object or ice jam the snow thrower is designed so that the bolts may shear Refer to Figure 13 e ifthe augers do not turn check if the bolts have sheared Two replacement shear bolts and hex lock nuts have been provided with the snow thrower Refer to Loose Parts in the Assembly Section IMPORTANT NEVER replace the auger shear bolts with standard hex bolts Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear These should be checked periodically and replaced when necessary NOTE The skid shoes on this machine have two wear edges When one side wears out they can be rotated 180 to use the other edge Shear Bolts AN IS q N i j el li io N E 3 g Washer Carriage Bolt Shave Hex Nut Plate Figure 17 e Remove the six carriage bolts belleville washers and hex nuts which attach two skid shoes to the snow thr
27. he instructions below to check the condition of the friction wheel rubber every 25 hours of operation e Remove the six self tapping screws from the frame cover underneath the snow thrower e Visually inspect the friction wheel rubber for excessive wear cracks or loose fit on the friction wheel drive hub e Also engage the traction control and check if the friction wheel is making contact with friction plate Refer to Figure 10 If it does not make contact adjust the traction drive cable and recheck the friction wheel e Replace friction wheel rubber if necessary Refer to instructions on page 16 Drive Belts Check the condition of the drive belts every 50 hours of operation e Remove the plastic belt cover on the front of the engine by removing the three self tapping screws e Visually inspect for frayed cracked or excessively worn out belts e Replace belts as necessary as outlined in Service Section on page 15 Carburetor A Minor carburetor adjustments may be required to compensate for differences in fuel temperature altitude and load Refer to the engine manual for instructions WARNING If any adjustments are made to the engine while the engine is running e g carburetor keep clear of all moving parts Be careful of heated surfaces and mufflers SECTION 7 SERVICING YOUR SNOW THROWER WARNING Before servicing repairing or A inspecting disengage all clutch levers and stop engine Wait until all movin
28. hift rod assembly and slide the hex shaft through the friction wheel assembly Reassemble in reverse order Screws Friction Wheel Rubber Friction Wheel Plates Figure 24 Engine Refer to separate engine manual for all engine maintenance procedures container outdoors away from an open flame Allow engine to cool Extinguish cigarettes Cigars pipes and other sources of ignition prior to draining fuel Fuel left in engine for extended periods deteriorates and will cause starting problems T WARNING Drain fuel into an approved e Run engine until fuel tank is empty and engine stops due to lack of fuel e Drain carburetor by pressing upward on bowl drain located below the carburetor cover NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Do not drain carburetor if using fuel stabilizer e Wipe equipment with an oiled rag to prevent rust Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder Cover spark plug hole with rag Crank engine several times to distribute oil Replace spark plug SECTION 9 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Fueltank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke notin ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace
29. how to stop the machine and disengage them quickly Compare the figure below and description of controls in this section with your equipment before starting unit Wheel Steering Control Traction Control Auger Control Lock Shift Lever Heated Grip Switch aes Chute Tilt Control i Auger Drive Control W Chute Crank Gas Cap Oil Fill Discharge Chute Heated Grip Chute Clean Out Tool Steering Control Figure 6 Traction Control Auger Control Lock The traction control is located on the right handle Squeeze the traction control to engage the wheel drive Release to stop This same lever also locks the auger control so you can operate the chute crank without interrupting the snow throwing process If the auger control is engaged simultaneously with the traction control the operator can release the auger control on the left handle and the augers will remain engaged Release the traction control to stop the augers and wheel drive the auger control must also be released IMPORTANT Always release the traction control before changing speeds Headlight The headlight is on whenever the engine is running Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The traction control must also be released in order to stop auger Throttle Control The throttle control is located on the e
30. icochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all clutch levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operators manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and
31. ipment manufacturers OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Check clutch controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain replace safety instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine The safety labels are shown below for your reference AVM ONIHLOTO ONY 1334 SONVH d33 HFONY ONILVLOY NOY3 AYAPNI GIOAY A DANGER 1 KEEP AWAY FROM ROTATING IMPELLER AND AUGER CONTACT WITH IMPELLER OR AUGER CAN AMPUTATE HANDS AND FEET 2 DISENGAGE CLUTCH LEVERS STOP ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE 3 TO AVOID THROWN OBJECTS INJURIES
32. move control levers back and forth several times Engage Wheel Drive With the engine running near top speed move the shift lever into one of the six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions that exist To NOTE Use slower speeds in higher snow and until you are familiar with the operation of the snow thrower e Squeeze the traction control against the right handle and the snow thrower will move Release it and the drive motion will stop IMPORTANT NEVER move the shift lever without first releasing the traction control Doing so will cause premature wear on the drive system s friction wheel To Engage Augers e To engage augers and start snow throwing squeeze the auger control against the left handle e To disengage power to the augers release both the auger control and the traction control if engaged The auger control can be locked so you can turn the electric chute directional control without interrupting the snow throwing process Operating Tips NOTE Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature e For efficiency in job remove snow immediately after it falls WARNING The temperature of the muffler and the surrounding areas may exceed 150 F Avoid these areas A e Discharge snow downwind whenever possible e Slightly overlap each previous path e Setthe skid shoe
33. move freely e Engage the traction control and attempt to move the machine both forward and back resistance should be felt e Move the shift lever into the fast reverse R2 position and repeat the previous two steps If you experienced resistance rolling the unit either when repositioning the shift lever from 6 to R2 or when attempting to move the machine with the traction control released adjust the traction control immediately To adjust proceed as follows e Loosen the jam nut on the traction control cable and unthread the cable one full turn e Recheck adjustment e Retighten the jam nut to secure the cable when correct adjustment is reached NOTE For more details refer to Traction Control Adjustment on page 11 Auger Control Check the adjustment of the auger control as follows e When the auger control is released and in the disengaged up position the cable should have very little slack but should NOT be tight WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower e Inawell ventilated area start the snow thrower engine as instructed on page 9 Make sure the throttle is set in the fast position e While standing in the operator s position behind the snow thrower engage the auger e Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times
34. ngine It regulates the speed of the engine Safety Ignition Key The safety ignition key must be fully inserted in the switch before the unit will start Remove key when snow thrower is not in use Do not attempt to turn the key Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of eight positions IMPORTANT Always release traction the control before changing speeds Forward The snow thrower has six forward F speeds Position one 1 is the slowest and position six 6 is the fastest Reverse The snow thrower has two reverse R speeds R1 is the slower of the two Discharge Chute The angle of the discharge chute controls the distance that the snow is thrown Tilt the discharge chute up for greater distance tilt down for less distance Chute Crank The chute crank is located on the left hand side of the snow thrower Use it to change the direction in which snow is thrown Avoid targetting persons animals or cars and buildings CLOCKWISE TO DISCHARGE LEFT COUNTER CLOCKWISE TO DISCHARGE RIGHT E N EN Chute Clean Out Tool The chute clean out tool is designed to clear a clogged discharge chute Refer to page 10 for instructions on how to properly use it Chute Tilt Control The distance snow is thrown can be changed by adjusting the angle of the chute assembly Move the chute tilt c
35. ontrol forward to decrease the distance toward the rear to increase WARNING Never use your hand to clear a A clogged discharge chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Heated Grips Switch The heated grips switch is located on the right side of the snow thrower handle panel e Toactivate heated grips toggle the switch to the right to generate heat within the handles Toggle the switch to the left to the OFF position to deactivate it NOTE The Heated Grips are a compliment to not a substitute for proper cold weather outerwear for hands It is recommended that the user wear adequate winter protection for hands like gloves mittens when operating this snow thrower Wheel Steering Controls The left and right wheel steering controls are located on the underside RA of the handles e Squeeze the right control to turn right squeeze the left control to turn left NOTE Operate the snow thrower in open areas until you are familiar with these controls Skid Shoe The skid shoe position is determined by the condition of the ground from where snow has to be removed Higher the snow level lower will be the skid shoe Adjust it accordingly SECTION 4 OPERATING YOUR SNOW THROWER Before Starting Read and understand all instructions and warnings on the machine and in this manual before operating Gas amp Oil Fill Up e Service the engine with gasoline
36. otingi haa lilla ian 18 Parts LIST iriiria li i 20 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you to assemble prepare and maintain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below STOP Before you start assembling your new snow thrower please locate the model plate on the Copy the model number here TROY BILT LLC k OTROV BILT P O BOX 361131 Copy the serial number here www troybilt com CLEVELAND OH 44136 330 558 7220 866 840 6483 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which itwas purchased without first contacting Customer Support
37. ow thrower as instructed in this manual e Some adjustments will have to be made periodically to maintain your unit properly e All adjustments in the service and adjustments sections of this manual should be checked at least once each season e Periodically check all fasteners and hardware to make sure these are tight Lubrication Drive and Shifting Mechanism e Atleast once a season or after every 25 hours of operation remove rear cover Lubricate any chains sprockets gears bearings shafts and the shifting mechanism at least once a season Use engine oil or a spray lubricant Refer to Figure 10 IMPORTANT Avoid spillage of oil on rubber friction wheel and aluminum drive plate Gear Shaft e Lubricate the gear shaft with 6 in 1 grease part number 737 0170 at least once a season or after every 25 hours of operation Refer to Figure 10 IMPORTANT Keep all grease and oil off the rubber friction wheel and drive plate Gear Case The gear case is lubricated with grease at the factory and it does not require checking e If disassembled for any reason lubricate with 2 ounces of Shell Alvania grease EPROO part number 737 0168 Before reassembling remove old sealant and apply new sealant IMPORTANT Do not overfill the gear case since damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure 13 Auger Shaft e Atleast once a season remove the shear bolts from the
38. ower on two sides See Figure 11 e Reassemble new skid shoes with the hardware removed earlier cupped side of belleville washer against the skid shoes Make certain the skid shoes are adjusted to be level e To remove the shave plate remove the carriage bolts belleville washers and hex nuts which attach the shave plate to the snow thrower housing See Figure 17 e Reassemble the new shave plate with heads of carriage bolts to the inside of the housing Tighten securely Replacing Belts To remove and replace either the auger belt or the drive belt follow the steps below and then proceed to the specific steps listed under respective sub headings e Disconnect the chute crank assembly at the discharge chute end by removing the hairpin clip and the two flat washers See Figure 18A e Remove the engine shroud by removing the lock nuts and bolts securing it See Figure 18B e Remove the plastic belt cover located near the engine by removing the three self tapping screws and flat washers that secure it See Figure 18B s id e Lock Nut Engine Self Tapping Figure 18 e Tip the snow thrower up and forward so that it rests on its auger housing Refer to Figure 9 e Remove the six self tapping screws from the frame cover underneath the snow thrower e Roll the front and rear auger belts off the auger drive pulley See Figure 19 Unhookthe idler spring from the hex bolt on the
39. reverse order NOTE The support bracket must rest on the stop bolt after the new belt has been assembled Friction Wheel Drive Plate Stop Bolt Support Bracket Auger Pulley Figure 21 Changing Friction Wheel Rubber The rubber on the friction wheel is subject to wear and should be checked after the first 25 hours of operation and periodically thereafter Replace the friction wheel rubber if any signs of wear or cracking are found e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Tip the snow thrower up and forward so that it rests on the housing e Remove the six self tapping screws from the frame cover underneath the snow thrower e Remove the click pin that secures the left wheel to the axle and slide the wheel from the axle e Remove the four screws securing the left drive cover to the frame Remove the drive cover See Figure 22 Drive Cover Screw 000 Figure 22 Holding the friction wheel assembly slide the hex shaft out of the left side of the frame The spacer on the right side of the hex shaft will fall and the sprocket should remain hanging loose in the chain See Figure 23 Shift Rod Assembly Gear Shaft o Pin Sprocket Friction Wheel Assem
40. rlier through these holes See Figure 2 e If not already attached slip the cables that run from the handle panel to the discharge chute into the cable guide located on top of the engine See Figure 3 Figure 3 Unwrap the headlight wire which is attached to the headlight beneath the handle panel Wind the headlight wire around the lower right handle until excess slack is removed See Figure 4 e Plug the wire from the headlight into the alternator lead coming from the right side of the engine underneath the fuel tank Alternator Lead Alternator Lead Lamp NOTE Wheels are omitted from illustration for clarity Figure 4 Chute Clean Out Tool This tool along with the electric cord is fastened with a cable tie to the rear ofthe auger housing for shipping purposes Cut the cable tie and remove the tool before operating the snow thrower Final Adjustments Make these final adjustments before operating your snow thrower for the first time Failure to follow these instructions may cause damage to the snow thrower NOTE f you have a question about the terms used in these instructions refer to the descriptions and illustration starting on page 7 Traction Control amp Shift Lever Perform the following test to determine need for adjustment e Move the shift lever into sixth 6 position e With the traction control released push the snow thrower forward then pull it back The machine should
41. s 1 4 below the shave plate for normal usage Adjust it upward for hard packed snow and downward when using on gravel or crushed rock Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Never use your hand to clean a clogged chute or chute opening use this clean out tool instead e Release both the auger control lever and the traction auger control lock lever e Stop the engine by removing the ignition key e Remove the clean out tool from the clip which secures it to the rear of the auger housing See Figure 7 e Use the shovel shaped end of the clean out tool to remove any snow and ice in the discharge chute e Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine e While standing in the operator s position behind the snow thrower engage the auger clutch lever for a few seconds to clear any remaining snow or ice from the discharge chute before continuing to clear snow hute Clean Out Tool Figure 7 SECTION 5 MAKING ADJUSTMENTS T WARNING NEVER attempt to clean chute or make any adjustments while engine is running Shift Rod Hairpin i Clip l Shift Rod Figure 8 Remove the hairpin clip and flat washer from the shift handle under the handle panel See Figure 8 Place shift lever in sixth 6 position or fastest forward speed Push shift arm assembly down as f
42. the upper handle is secured loosely to the lower handle with four wing nuts Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 Raise the upper handle assembly until it locks over the lower handle Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides Make sure the spring found at the end of each cable is attached to its actuator bracket e Secure the upper handle and lower handle with the two plastic wing nuts cupped washers and carriage bolts previously removed Attach these hardware on the lower hole in the handles See Figure 2 e Tighten the two wing nuts already in place on the upper holes and secure the handles firmly Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE f the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or direction of movement Qu 4 W gt Y Carriage Bolt Lower Chute Crank Figure 2 Attaching Chute Crank Remove the hairpin clip from the upper chute crank and slide the upper chute crank through the upper chute crank bracket and into the lower chute crank A pair of pliers may help in this job e Align the two holes on both chute cranks and insert the hairpin clip removed ea
43. tighten securely If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing ze Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or discharge chute Contact with the rotating parts can amputate hands and feet The auger impeller clutch lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The clutch levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged discharge chute Keep all safety devices in place and working 10 11 12 13 14 15 16 17 18 19 20 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on
44. xpenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220
45. y or attachment not approved by Troy Bilt LLC for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts or components thereof are subject to separate terms as follows All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts Normal wear parts and components include but are not limited to batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a sepa rate one year warranty C Routine maintenance items such as lubricants filt
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