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Toshiba XLTR-200 Network Card User Manual

1. 87 13 7 15 Motor Rating Parameters 89 18 25 16 Inverter Faull uuu uu u e Su ite ns 90 14 Firmware UDGAteS 92 14 1 5 uuu u u usun 92 44 TAZ 92 T4 5 SIMO Thesis FU ocn oo 93 14 3 1 FeS 93 14 3 2 First Time Configuration i e Ren ERE HUY Edd 93 14 3 3 Transmitting Firmware Files 0 0 000 63 000 94 ANAD ETC 96 15 IN OCG H 97 44 1 The Network Gateway Series Concept The XLTR 200 is a member of the ICC Network Gateway Series product family Members of this family are designed to provide a uniform interface configuration and application experience This commonality reduces the user s learning curve reducing commissioning time while simplifying support The XLTR 200 provides simultaneous support for many different communication protocols allowing complex interchanges of data between otherwise incompatible networks The heart of the Network Gateway Series concept is an element ca
2. 020A 020B 020C 020D 020E MASTER SLAVE 0018 0000 Slave Pome 0008 Master freq command 0010 Master output frequency RS485 BAUD RATE 0004 0000 Normal mode 0 0004 High speed mode 1 0080 0000 cleared 0 0080 Data retained 1 FFFF 0000 03FF 0 1023 001F 0000 001 0 31 1 0001 0000 Disable 0 1 0001 Enable 1 TOSLINE F10 0003 0000 OFF 0001 Frequency command 0002 Command input 0003 Both 1 and 2 TOSLINE F10 5 2 FFFF 0000 0 1023 0000 0 1023 020 0210 0211 COMMUNICATION 1 0007 0000 OFF 0001 5485 0002 Modbus 10 DeviceNet 0003 TOSLINE S 20 0004 12 bit binary input 0005 3 digit BCD 0 1Hz 0006 3 digit BCD 1Hz 003C MONITOR OUTPUT ES 001F 0000 001F 0 31 0 0002 0000 Data cleared 0002 Data retained 0212 0004 0000 0 0004 Reset 1 0213 5485 12 INARY 0020 0000 OFF 0 PERSP 0020 1 0214 RS485 12 BIT OOFF 0000 0064 0 100 BINARY POINT 1 0215 RS485 12 BIT FFFF 0000 Fmax 0 Fmax BINARY PT 41 FREQ 0216 RS485 12 BIT OOFF 0000 0064 0 100 BINARY POINT 2 0217 RS485 12 BIT FFFF 0000 Fmax 0 Fmax BINARY PT 2 FREQ
3. 85 44 13 7 13 Terminal Adjustment Parameters Parameter Function Te Bank Mask Adjustment Range ____ 0218 0219 021A 021B FM TERMINAL FUNCTION SELECTION FREQUENCY METER DJUSTMENT A AM TERMINAL FUNCTION SELECTION URRENT METER DJUSTMENT Pre comp ref frequency Post comp output freq Frequency setting Output current DC voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Inverter overload ratio DBR overload ratio Input power Output power Fixed output Peak output current Peak input voltage 0 1 FFFF Same as FM TERMINAL FUNCTION SELECTION FFFF 0000 FFFF 86 44 13 7 14 Utility Parameters Parameter Function Tite Bank Mask aajustment range Muller 021C 021D 021E 021F 0220 0221 0222 0223 0224 0225 0226 0227 0228 0229 022A 022B 022C INDUSTRIAL APPLICATIONS previous setting monitor for read use only INDUSTRIAL APPLICATIONS for write use STANDARD SETTING MODE SELECTION COMMAND MODE SELECTION FREQUENCY MODE SELECTION PANEL OPERATION MODE SELECTION PASS NUMBER CPU VERSION ROM VERSION EEPROM VERSION INVERTER TYPEFORM NITOR 1 ELECT S NITOR 2 D STATUS MONITOR 3 DISPLAY SELECT S N D STATUS MO DISPLAY 5 TATUS MO S
4. OK to continue gt ok Main Menu View Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt Connected 0 01 03 Auto detect 38400 8 N 1 Figure 11 Console Main Menu All navigation and data entry commands are input by simply entering the menu selection number to the right of the gt symbol along with any required data fields at the console prompt In Figure 11 for example entering the menu selection number 1 without the quotation marks will bring up the View Edit Points submenu Throughout this manual example console entry strings will be provided enclosed in quotation marks to delineate them from the description text whenever actually entering the console strings however do not include the quotation marks When additional data fields are required with a data entry command they will be indicated by square brackets after the menu selection number All data entry commands and data fields must be separated by spaces Because data entry commands and data fields are delineated by spaces spaces are therefore not allowed within data fields such as name strings In these cases it is usually convenient to use an underscore place of a space For example attempting to enter a point s name as point would result in an error but My point would be perfectly acceptable 31 44 12 3 1 View Edit Points
5. EEPROM WRITE FAILURE PRESS CLEAR EEPROM READ FAILURE PRESS CLEAR Overcurrent during acceleration Overcurrent during deceleration Overcurrent during constant speed run 04 Load end overcurrent detected at start up output terminals motor wiring etc U phase armature short circuit tg ma 2 ICATION ERROR PRESS CLEAR CURRENT DETECT ERROR PRESS CLEAR 90 Data LCD Display Message Explanation TION PCB OPTION ROM LOW CURREN ERROR xx1B Option PCB error PRESS CLEAR ERROR Option ROM error T TRIP xx1D Low current PRESS CLEAR UNDERVOLTAGE TRIP xx1E Main circuit undervoltage PRESS CLEAR pet OVERTORQUE TRIP xx20 Overtorque PRESS CLEAR Earth fault software Earth fault hardware DBR OVERCURR ENT TRIP xx24 Dynamic braking resistor overcurrent PRESS CLEAR Overcurrent in DC section during acceleration Overcurrent in DC section during deceleration Overcurrent in DC section during constant speed run PRESS READ Auto tuning error INV TYPEFORM ERROR xx29 Inverter typeform error WRITE 91 44 14 Firmware Updates The gateway s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementation
6. 1 fiddress 1 decimal valuel Timeout 0 decimal valuel Previous Menu gt 1 1_ Connected 3 27 58 Auto detect 38400 8 1 Figure 20 Edit Port Configuration Edit Protocol Selection Menu selection 1 allows you to change what serial protocol is running on the selected port Note that not all ports run the same protocols Figure 20 shows how to change the protocol selection from the current setting of Metasys N2 to Modbus slave e Edit Baudrate Menu selection 2 allows you to change the baudrate for the selected port Note that the baudrate for some protocols is determined by the specification and these will therefore ignore this setting e Edit Parity Menu selection allows you to change the parity for the selected port Note that the parity for some protocols is determined by the specification and these will therefore ignore this setting e Edit address Menu selection 4 allows you to edit the network address that the selected port will respond to This setting is applicable for slave protocols only Edit Timeout Menu selection 5 allows you to edit the timeout time for the selected port Refer to section 11 2 for more information on timeout processing 40 44 12 3 3 Load Points Main menu selection number 3 allows the retrieval of a predefined configuration into working memory and the flash file system see Figure 21 Loading one of these configurations overwrites the existing point configuration
7. 501 output freq Timeout En FRLSE Timeout Val 0 Src Port RS232 Modbus Master Modbus Slave Metasys N2 Previous Menu gt 1 2 3 9 6 8 9 Main Menu gt Edit Points gt point 1 gt Modbus Master gt 1 decimal value gt 2 decimal value gt 3 1 03 2 041 gt 1 16 2 061 gt Preuious Menu gt 2 980 Connected 0 14 13 ANSIW 38400 8 N 1 Figure 16 Edit Modbus Master Attributes e Edit Address Menu selection 1 allows you to edit the network address of the Modbus slave that this point refers to e Edit Register Menu selection 2 allows you to edit the Modbus holding register or input register that this point will access The type of register accessed holding or input will be determined on the basis of the Read FC setting see below Figure 16 shows an example of how to change the current setting of holding register 1 to holding register 50 e Read FC Menu selection 3 allows you to choose the Modbus read function code that will be used to read from the designated register The default setting of function code 03 read holding registers will access a holding register on the remote device By selecting function code 04 read input registers a Modbus input register will be accessed instead e Write FC Menu selection 4 allows you to choose the Modbus write function code that will be used to write to the designated holding register this setting does not
8. The FLN application listed in menu selection 1 loads the predefined configuration detailed in section 13 6 Menu selection 2 returns the gateway s configuration to its factory default state 4 direct HyperTerminal File Edit Call Transfer Help Type OK to continue gt ok Hain Menu View Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt 3 Main Menu gt Load Points FLN Application 2750 gt 1 Default Config gt i gt Cancel gt Connected 0 00 22 Auto detect 38400 8 N 1 Figure 21 Loading a Point File 12 3 4 Xmodem Point File Main menu selection number 4 gives access to the command which allows unit configuration files to be transferred between the gateway and a PC Whenever unit configuration is completed it is strongly recommended that a backup copy of the configuration file be downloaded from the unit to a PC One reason for this is in case it becomes necessary to restore a previous configuration at a later time Another reason is that it may be desirable to load multiple units with the same configuration Configuration files contain all point and port settings A downloaded configuration file can be uploaded to any compatible XL TR 200 allowing the user to clone multiple units with the same configuration Two different variations of the Xmodem protocol
9. 1 1 pr r a 1 er loses ue coque sir wasa Sasa pec quee pes Dux un ae 4 Was K 4 4 4 4 lt 1 1 j i m 34 D Tue pee9p 4 T E 3 3 T 5p 3 r 4 97 INDUSTRIAL CONTROL COMMUNICATIONS INC Madison Office Houston Office 1600 Aspen Commons Suite 210 12300 Dundee Court Suite 212 Middleton WI USA 53562 4720 Cypress TX USA 77429 8364 Tel 608 831 1255 Fax 608 831 2045 http www iccdesigns com Printed in U S A
10. 15 JUMP B 32767 mz oor o 16 1 o 17 ior stop 1 18 tao rrp SET ewr rer oor o EN _ puo maran o puo pe seem puo 4 as uo omnem 1_ ss 4 f Notes Points not listed are not used in this application All points have the same value for English units 51 units 59 44 13 6 3 Subpoint Details This section gives a brief overview of each subpoint including any notable behavior or settings Further information may be obtained by referring to applicable Mitsubishi ASD documentation 1 ADDRESS This is the FLN address of the drive It can be changed via FLN or via the gateway s serial console 2 APPLICATION This is the Application ID for FLN on the A500 F700 drives This ID is assigned by Siemens for each unique application and correlates directly to a particular point list approved at the time of release The Application ID assigned to the A500 F700 drives is 2750 3 FREQ OUTPUT The output frequency of the drive in Hertz Corresponds to drive parameter 1003 4 OUTPUT CUR The output current of the drive in Amps Corresponds to drive parameter 1004 5 OUTPUT VOLT The output voltage of the drive in Volts Corresponds to drive parameter 1005 6 SPECIAL MO
11. 16 0 1 FFFF 0000 4E20 0 00 200 00 0 01 0 1 0003 0000 1Hz 0 0001 0 1Hz 0002 0 01Hz 87 0220 022 022F 0230 0231 0232 0233 0234 0235 0236 0237 0238 0239 023A 023B 023C 023D 023E 023F 0240 0241 ACC DEC TIME UNITS 0004 0000 0 1 SELECTION 0004 0 01 sec PANEL CONTROL PARAMS BLIND FREQUENCY SETTING PARAMS BLIND PROTECTION FUNCTION PARAMS BLIND PATTERN RUN CONTROL PARAMS BLIND 0004 0000 Blind 0004 Unblind 0008 0000 Blind 0008 Unblind 0010 0000 Blind 0010 Unblind 0020 0000 Blind 0020 Unblind CONTROL PARAMS BLIND COMMUNICATION PARAMS BLIND INDUSTRIAL APPL PUMP PARAMS BLIND INDUSTRIAL APPL FAN PARAMS BLIND INDUSTRIAL APPL CONVEYOR BLIND INDUSTRIAL APPL HOIST BLIND INDUSTRIAL APPL TEXTILES BLIND INDUST APPL MACHINE TOOLS BLIND AM FM ADJUSTMENT PARAMS BLIND MOTOR PARAMETERS BLIND 0080 0000 Blind 0080 Unblind 0001 0000 Blind 0001 Unblind 0002 0000 Blind 0002 Unblind 0004 0000 Blind 0004 Unblind 0008 0000 Blind 0008 Unblind 0010 0000 Blind 0010 Unblind 0001 0000 Blind 0001 Unblind 0004 0000 Blind 0004 Unblind 88 0040 0000 Blind 0040 Unblind 1 0008 0000 96 0 0010 0000 0 0001 0000 Bli
12. 0159 015A 015B 015C 015D 015E 015F 0160 0161 0162 0163 0164 0165 0166 0167 0168 0169 81 lec 0001 000F Speeds 1 15 Function Title PATTERN GROUP 4 016A U SPEED 1 016B 016C 016D 016 016 0170 0171 ED 1 CONTINUE 0172 SPEED 1 DRIVE TIME 2 CONTINUE 0173 0174 SPEED 2 DRIVE TIME 3 CONTINUE 0175 0176 0177 0178 4 CONTINUE 0179 5 CONTINUE 017A SPEED 5 DRIVE TIME 6 CONTINUE 017B 017C SPEED 6 DRIVE TIME 7 CONTINUE 017D 017E 017F 8 CONTINUE 0180 SPEED 48 DRIVE TIME 9 CONTINUE 0181 0182 0183 0184 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HN NL 2 3 4 OOFF 0001 OOFF 4 255 OOFF Count in seconds from time of activation 0 Count in minutes from time of activation 1 Count in seconds from speed reach Count in minutes from speed reach Non stop continue until STOP command Continue until next step command FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same as S
13. COPSOlSAGCOSS 27 12 1 FRO ZO LEER 27 12 1 1 u uu u u 27 12 1 2 oe 27 12 1 3 Application Configuration 2 000 00000000 28 12 2 WAV OCALIOP 30 12 3 Mam 31 12 3 1 32 12 3 2 VIGW IEUI uuu Sub buana 39 12 3 3 4 RNE 41 12 3 4 Xmodem Point FHle ee dote ced sero baba dore cis 41 12 9 5 XL TRE200 InfOrtmaltOn u u e bo t o tede 43 13 Protocol Specific Information 44 13 1 MOGODUSs ubt LE Loi aus 44 13 1 1 CON IVI AD DIDO Sas uu ees 45 13 1 2 Modbus 5 2 1120 00 00600000 46 13 1 3 Modbus RTU ali ce senses els 46 152 INICTAS SAIN E 48 13 3 Toshiba Common Serial ASD Protocol 51 134 Toshiba R9S485 ASD PrOlUDGO L ie de e 51 13 5 Mitsubishi ASD Proto60l iio 54 13 6 Siemens bis S u
14. Main menu selection number 1 displays a screen which shows a summary of the current point configuration see Figure 12 This screen only displays the point number and the point name in order to access more detailed point information menu selection number 1 Edit View a Point must be entered with the additional argument of the targeted point s number The syntax used to edit view point 1 is shown at the bottom of Figure 12 Only 10 points are shown at a time of 100 total available in the unit Menu selection 2 More Points allows the next 10 points to be viewed 4 direct HyperTerminal File Edit Call Transfer Help XLTR 200 Information gt 5 Exit amp Restart gt EMIT 21 Main Menu gt Edit Points Point Name 8501 output freq 8501 status 8801 command 0501 freq cmd 8802 output freq RSD2 status 8502 command 8502 freq cmd i 8503 output freq 10 8503 status Edit View a Point gt 1 Point 1 More Points Er Preuious Menu gt K 24 1 Auto detect 38400 8 N 1 Figure 12 View Edit Points Entering 1 with a point s number such as 1 1 as shown at the bottom of Figure 12 at the Edit Points submenu will display and allow editing of that point s mapping and definition information Refer to Figure 13 for an example When editing a point the top half of the screen menu selections 1 4 contains point definitions that are protocol independent The bottom
15. do not Operating Environment expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Relative Humidity 20 90 without condensation 5 9m s 0 6G or less 10 55Hz Non isolated referenced to power source ground Cooling Method Self cooled 18 44 6 Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Before starting inspections disconnect all power sources Inspection Points Check that the network cable s are properly terminated in the terminal block s and ensure that pluggable terminal blocks are fully seated in their headers Reseat if necessary Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not damaged or loose Visually check all wiring and cables for damage Replace as necessary Clean off any accumulated dust and dirt If use of the gateway is discontinued for extended periods of time apply power at least once every two years and confirm that the unit still functions properly Do not perform hi pot tests on the gateway as they may damage the unit Please pay close attention to all periodic insp
16. jack Take a moment to verify that the gateway and all network cables have sufficient clearance from drives motors or power carrying electrical wiring 44 10 Turn the power sources to all connected drives ON verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 2 and 3 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 16 44 4 RS485 Port Electrical Interfaces In order to ensure appropriate network conditions signal voltage levels etc when using the gateway s RS485 ports some knowledge of the network interface circuitry is required Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry Note that the Shield terminal has no internal connection its purpose is simply to provide a cable shield chaining location between devices The shield is then typically connected to ground at one location only P5 A TB 1 B TB 2 SG TB 3 Figure 4 RS485 Interface Circuitry Schematic Figure 5 details the specific network connections to the 5485 terminal block This connection scheme applies equally to both RS485 ports Signal Ground Shield Figure 5 5485 Terminal Block Connections 44 5 Environmental Specifications Indoors less than 1000m above sea level
17. 0000 Fmax 0000 0888 0 00 30 00 0080 0000 Function OFF 0 0080 Function ON 1 FFFF 0000 0 00 30 00 FFFF 0000 0888 0 00 30 00 FFFF 0000 0888 0 00 30 00 1 OOFF 0005 0064 0 5 10 0 Note 1 Actual adjustment range depends on inverter rating 75 44 13 7 8 Frequency Setting Parameters Function Title FREQUENCY PRIORITY SELECTION 1 EQUENCY PRIORITY LECTION 2 ANALOG INPUT FILTER 0084 RR TERMINAL STANDARD OR ADJUSTABLE 0085 RR REFERENCE SETTING POINT 41 RR REF POINT 42 FREQUENCY IV TERMINAL EF TN RR REF POINT 1 EF TN ADJUSTABLE FREQUENCY RR REFERENCE SETTING POINT 2 P Fw IV REFERENCE SETTING POINT 41 IV REF POINT 1 FREQUENCY IV REFERENCE SETTING POINT 2 IV REF POINT 2 FREQU ENCY RX TERMINAL EF TIL EF TIL ADJUSTABLE we RX REFERENCE SETTING POINT 1 RX REF POINT 1 FREQUENCY RX REFERENCE SETTING POINT 2 RX REF POINT 2 FREQUENCY PG TERMINAL STANDARD OR ADJUSTABLE 0094 PG REFERENCE EN SETTING POINT 41 NN PG REF POINT 1 FREQUENCY PG REFERENCE SETTING POINT 2 0096 PG REF POINT 2 FREQUENCY 0097 Bank Mask Adjustment Range 0007 0001 RR 0002 IV 0003 RX 0004 PG 0005 0 1
18. 0003 0002 Medium filter 0003 Large filter 0 1 0002 0000 Standard 0 0002 Adjustable 1 OOFF 0000 0064 0 100 ES FFFF 0000 OOFF 0000 0064 0 100 0 1 0004 0000 Standard 0 0004 Adjustable 1 0000 0064 0 100 0000 0064 0 100 0000 Fmax 0008 0000 Standard 0 0008 Adjustable 1 009C OOFF 0000 0064 100 1 0 100 Rid Fmax Fmax 009C 0000 0064 100 1 0 100 0010 0000 Standard 4 0000 No filter 0001 Small filter 4 EN vx N ee be 0010 Adjustable OOFF 009 OOFF 0000 0064 100 1 0 100 Fmax OOFF 009 OOFF 0000 0064 pe 100 1 0 100 76 44 Parameter Functonrue mask adjustment Range Mutipior 0098 BINARY INPUT STD OR 0 1 0001 0000 Standard 0 POINT 41 009A IN FFFF Fmax Fmax 0 02 NT 42 FREQUENCY 009E JOG STOP 0 1 00CO 0000 Decelerated stop 0 0040 Coast stop 1 0080 DC injection stop 2 00A0 00 0004 0000 Deactivated 0 0004 Activated 1 0100 PRESET SPEED MODE ACTIVATION 0101 PRESET SPEED FFFF LL UL 0 01 1 FREQUENCY 0102 PRESET SPEED 040C 0004 1 OPERATING Mid MODE 0000 an 000C 0008 0404 0400 040C 0
19. 019E 019F 01A0 01 1 0203 FEEDBACK CONTROL SELECTION PID DEVIATION LIMIT SELECTION DROOPING CONTROL ENABLE 1 DROOPING CONTROL AMOUNT OVERRIDE CONTROL SELECTION OVERRIDE MULTIPLIER INPUT SELECTION 7 OVERRIDE CHANGE MULTIPLIER s s 0 1 001C input IV input RX input PG feedback RS232C input Communication 12 bit binary interface board 6 BIN input 7 0001 OOFF 0 01 2 55 FFFF 0001 8 0 01 360 00 OOFF 0000 0 0 25 5 OOFF 0000 00FF 0 255 FEEDBACK INPUT SIGNAL SELECTION PROPORTIONAL GAIN INTEGRAL GAIN ANTI HUNTING GAIN LAG TIME CONSTANT PID LOWER LIMIT FFFF Fmax FREQUENCY 0080 0000 No PID deviation limit 0 0080 PID deviation limited 1 OOFF 0000 0032 0 50 OOFF 0000 0032 0 50 NNNM 1 9999 0001 Single phase input 1 0001 Two phase input 2 0002 0000 OFF 0 0002 ON 1 OOFF 0000 0064 0 10 0 d D w N ST NS NS 0038 Reference KRR KIV KRX KBIN FFFF FC18 03E8 100 0 100 0 84 0 01 44 13 7 12 Communication Setting Parameters
20. 3 1 2 SnapTrack Mounting The unit footprint measures 4 x 4 square and is designed to fit directly into existing 4 Augat SnapTrack series or equivalent Carefully insert the unit into the SnapTrack by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press directly on the aluminum cover as this may damage the cover 3 1 3 DIN Rail Mounting An optional mounting kit ICC part number 10581 allows DIN rail mounting of the unit The mounting kit is comprised of a 4 section of Augat 6TK SnapTrack and two DIN rail clips 1 Carefully insert the unit into the SnapTrack by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press directly on the aluminum cover as this may damage the cover 2 Install the DIN rail clips into the openings on the bottom side of the SnapTrack Refer to Figure 3 Figure 3 DIN Mounting Installation 3 2 Installation for Non Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports the optional 120VAC 9VDC power supply ICC part number 10456 or a user supplied power source meeting the requirements outlined in section 10 must also be installed 1 Mount the unit via the desired method refer to section 3 1 2 Connect the various networks to their respective plugs terminal blocks Ensure that any terminal blocks are
21. 4 wire RS 485 network connecting them to the gateway requires jumpering the network wires for 2 wire format i e connecting SDA RDA and SDB RDB When using the on board RS 485 terminals connect as shown in Figure 31 55 RDA1 RDBi RDA RDB RXD1 1RXD1 HRXD2 HRXD2 A B Signal TB 1 TB 2 Ground TB 3 Figure 31 700 Series ASD Connections Note that although the 700 series ASD also supports the Modbus RTU protocol the initial ASD firmware did not support the Modbus RTU protocol in 2 wire format Therefore using the Mitsubishi protocol may be the only available method to communicate with the gateway ASD parameter 549 must be 0 Contact Mitsubishi Technical Support for more information The slave response timeout is determined via the gateway s 5 485 port timeout value setting If the timeout value is set to 0 a default timeout time of 2s is used ASD communication characteristics are dictated by parameters 117 124 PU port and 331 341 RS 485 port Most of these parameters can be set as desired by the user However the following parameters must be set as indicated to successfully connect to the gateway Parameter 119 333 stop bits data bits Must be set for 8 data bits Parameter 123 337 wait time setting Must be set to 9999 Parameter 124 341 selection Must be set to 1 CR only ASD parameter number entry radix is decimal e g 10 1010
22. Any numerically addressed parameter defined by the Mitsubishi protocol reference manual is directly accessible base frequency parameter 3 However some ASD data objects do not have parameter numbers assigned by Mitsubishi For these data objects the additional parameter numbers indicated in Table 3 have been assigned For further information 56 44 on these parameters please refer to the relevant Mitsubishi documentation Table 3 Additional Mitsubishi Parameter Assignments Parameter Number 1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1014 1015 1016 1017 Item Second parameter switch over Frequency command RAM Frequency command EEPROM Frequency monitor Output current monitor Output voltage monitor Special monitor Special monitor selection number Most recent 1 and Z2 alarms alarm clear Most recent 3 and 4 alarms Most recent 5 and 6 alarms Most recent 7 and 8 alarms Inverter status monitor operation command Operation mode acquisition All parameter clear Inverter reset 57 44 13 6 Siemens FLN Currently the XLTR 200 supports Siemens application number 2750 This application acts as an FLN to Mitsubishi gateway 13 6 1 Ports For this application the FLN network must be connected to XLTR 200 RS485 port A and the Mitsubishi network must be connected to XLTR 200 RS485 port B The FLN port RS485 port A requires no configuration other than the
23. FLN node address which has a valid address range of 0 98 NOTE that the factory default value is 99 The baudrate and parity settings of the Mitsubishi port RS485B port B must be configured to match the serial settings of the connected ASD NOTE that the factory default values for these settings are 9600 baud no parity 8 data bits 1 stop bit ASD connected to RS485 port B must be configured as address 1 to allow the gateway to communicate with it parameter 117 or 331 1 Refer to section 12 3 2 for information about using the serial console interface to configure XLTR 200 ports 58 44 13 6 2 Supported Subpoints This application contains a predefined set of FLN subpoints refer to Table 4 These points are static for this application and cannot be edited Table 4 Supported Subpoints e pee em pn m Type Name Default Text Text 9 mof apes 99 1 o 02 arpurcartow 2750 1 Seer e pow Tee 94 c a ocr o m We sr s 06 1ar szcranww 1 o REESE 08 TIME so sec o2 10 cup ewo stor stor 1 1 i00 cup stop 1 NE ECTS 13 mof MIN FREQ az o 14 1ao FREQ oume a 32767 oor o
24. If providing your own auxiliary power supply ensure that it adheres to the following specifications Connection diagram Voltage rating 9 40VDC Current rating 500mA Q9VDC The gateway s AUX PWR input uses the CUI Inc PJ 002A 2 1mm x 5 5mm or equivalent DC power jack which mates with the PP 002A 2 1mm x 5 5mm or equivalent power plug 22 44 11 Unit Configuration Concepts 11 1 Port and Protocol Configuration Each of the communication ports can be individually configured or enabled disabled lt is important to note that the ports function independent of one another and can operate simultaneously For example a Modbus RTU slave request on RS485A and an ASD1 request can simultaneously access the same internal point Although each communication port can be configured via the serial console interface their configuration selections vary slightly The Toshiba ASD common serial ports have a simple enable disable selection The RS232 and RS485 ports can be disabled or can have one of a selection of control protocols assigned to them Along with the protocol selection for the RS232 RS485 ports each of these ports also has a corresponding baudrate parity address assignment and timeout time assignment Note that not all assignable protocols support the same range of configuration options therefore be sure to assign a valid entry in all cases for examp
25. are supported CRC and Checksum for those serial communication packages that only support one or the other However some programs can automatically adapt to the user s 41 44 selection making the specific Xmodem protocol selection arbitrary The first argument of the xmodem command indicates the mode and must be set to either crc for Xmodem CRC mode or cs for Xmodem checksum mode As mentioned above configuration files can be both downloaded and uploaded The second argument in the xmodem command indicates the action to take and must be set to either d to download the configuration file from the unit or lu to upload a configuration file to the unit Figure 22 shows an example of initiating an Xmodem download in CRC mode Once the message The XLTR 200 is ready to send its configuration file via Xmodem Download the file now appears the user has 30 seconds to start the Xmodem download This can be performed in HyperTerminal by clicking the receive button EP on the tool bar Figure 23 shows the dialog box that will appear after clicking the receive button Specify the folder in which to place the received file select Xmodem as the receiving protocol and click Receive One last dialog box will prompt the user to name the received file and then the transfer will begin This will only take several seconds to complete and at the conclusion the console will indicate the status of the transfer and re
26. half of the screen menu selections 5 9 contains the menu options for editing point definitions that are protocol specific 32 44 com4 direct HyperTerminal File Edit view Call Transfer Help 9 8503 output freq 10 RSD3 status Edit View a Point gt 1 Point H More Points 2 2 Preuious Menu gt H gt 1 1 Hain Menu gt Edit Points gt point 1 name 16 characters max FALSE 1 TRUE decimal value NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 Name ASD1_output_freq gt Timeout En FALSE gt Timeout Val 0 gt Src Port 1501 gt 1 2 9 9 6 8 9 K Previous Menu gt 1 output_voltage_ Connected 0 23 03 Auto detect 38400 8 1 Figure 13 Edit a Point e Edit Name Menu selection number 1 allows you to change the point s name For example the bottom of Figure 13 shows an example of changing point 1 5 name to output voltage The point s name is purely for user recognition of a point and has no bearing upon communications functionality To clear the point s name field just enter the menu selection 1 with no additional argument e Edit Timeout Enable Menu selection number 2 allows you to change the point s timeout enable selection Refer to section 11 2 for more information about timeout processing e Edit Timeout value Menu selection number 3 allows you to change the point s timeout data value Refer to section 11 2 for more information ab
27. is in the OFF left position to force the RS232 port to act as the serial console If the unit is currently using the RS232 port for control protocol communication then it must be rebooted powered down and then back up again with CFG switch 2 in the OFF position to enable the serial console on the 5232 port 27 12 1 3 Application Configuration As previously mentioned any PC communication software and PC serial port can be used The software configuration example given here will be for Windows HyperTerminal communicating Figure 7 shows the Connect tab of the properties window for Figure 8 shows the window that appears when Configure is selected in the Connect tab Figure 9 shows the Settings tab of the properties window Most of these settings are their default values usually the only change needed is the Bits per second setting shown in Figure 8 1 Direct Properties Connect To Settings 2 Changelcon Enter the area code without the long distance prefix Area code Phone number Connect using COMM x Figure 7 HyperTerminal Properties Connect To 28 44 1 Properties Port Settings Bits per second Data bits Parity Stop bits Flow contrat Cancel Figure 8 HyperTerminal Properties Connect To Configure COM1 Direct Properties Connect Settings
28. significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved 44 Usage Precautions Operating Environment Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits Operation 10 50 C 14 122 F Storage 40 85 C 40 185 F e Avoid installation locations that may be subjected to large shocks or vibrations e Avoid installation locations that may be subjected to rapid changes in temperature or humidity Installation and Wiring Proper ground connections are vital for both safety and signal reliability reasons Ensure that all electrical equipment is properly grounded Route all communication cables separate from high voltage or noise emitting cabling such as ASD input output power wiring ASD Connections Do not touch charged parts of the drive such as the terminal block while the drive s CHARGE lamp is lit A charge will still be present in the drive s internal electrolytic capacitors and therefore touching these areas may result in an electrical shock Always turn all drive input power supplies OFF and wait at least 5 minutes aft
29. such a condition in order to identify the cause of the communication outage 22 OPER MODE Drive operation mode Corresponds to drive parameter 1015 29 DAY NIGHT This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 99 ERROR STATUS This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 62 44 13 7 Toshiba 3 Series ASD Protocol The gateway can act as an 5232 master for Toshiba 3 series ASDs G3 H3 E3 etc Use of the ICC Toshiba 3 Series ASD Interface Cable ICC part 10603 or an equivalent cable is required to connect the gateway s RS232 port to the drive s on board RS232 port The following ASD parameters in GROUP COMMUNICATION SETTING PARAMETERS must be set as indicated BAUD PAT 2 9600 baud NUMBER OF DATA BITS 1 8 bits PARITY OPRITI sen 0 even parity Remember that the drive must be reset whenever communication related parameters are changed in order to activate the change All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1
30. value is associated with the object and is multiplied to the point s value to produce the floating point Al value sent to the NCU Al value point data value X multiplier Analog output AO objects are used for setting and monitoring analog control and configuration items An AO value can be modified by issuing an override command Issuing a release command will not cause the AO to automatically return to its pre override value nor will the AO automatically return to its pre override value after a certain time period of no communication A multiplier value is associated with the object and the floating point AO value is divided by this multiplier to produce the result that is passed on to a point s value point data value AO value multiplier Binary input Bl objects are used for monitoring discrete digital status items objects support COS alarm enabling and normal alarm status indications A Bl object will accept an override command but will not change its actual value or indicate override active A bit mask is associated with the object and is used to determine the current state of the by inspecting the point s data at the bit location s indicated in the bit mask If all of the bit locations of the point s data value indicated by a 1 in the bit mask are set then the BI s current state is set to 1 Else it is set to 0 The point data s least significant bit LSB is bit 0 and the most signific
31. 0000 OFF SWITCHING OUTPUT 0040 Auto switch on trip 0080 At COMMERCIAL POWER INV SWITCH FREQ 00 0 Both 1 and 2 COMMERCIAI 2 3 POWER INV SWITCH FREQ FP OUTPUT TERMINAL 0000 48f PULSE FREQUENCY 0004 96f 0002 360f RR INPUT SPECIAL 0000 Standard FUNCTION SELECT 0040 Fmax 0080 TACC TDEC multiplier 00 0 VB multiplication factor 0020 CL multiplication factor 72 44 Table 9 Input Terminal Selections DEED Value Hex Value Hex 7 9 ST gate ON OFF 35 02C7 UP DOWN frequency setting DOWN 12 041B Fundamental parameter 40 8 Forward reverse run selection switching V F 2 key PRG key UPL key DOWNI key IREADIWRITEI key RUN key switching signal Note In order for binary bit 0 10 setting values 22 32 and UP DOWN frequency setting setting values 34 amp 35 inputs to be valid parameter FREQUENCY PRIORITY SELECTION 1 or FREQUENCY PRIORITY SELECTION 2 in GROUP FREQUENCY SETTING PARAMETERS must be set to 5 BIN binary setting or UP DOWN setting 1 73 lec Table 10 Output Terminal Selections RCH LOW FL OUT relay contacts Value Hex Value Hex 7 9 0000 Lowertimitfrequency 32 0587 Executing emergency on 7 6 Acceidecelcompete 0506 PlDdevatonimt 8 Selected speedreach
32. 011C 011D 011E 9 or higher 10 or higher 11 or higher 12 or higher 13 or higher 14 or higher 0110 higher SPEED 040 PRESET SPEED 1 OPERATING OPERATING MODE a EL LL ae 2 SPEED 1 OPERATING LL UL 040C Same as PRESET SPEED 1 OPERATING MODE 1 040C Same PRESET SPEED 1 1 OPERATING MODE 040C Same PRESET SPEED 1 OPERATING MODE 4 LL Hee SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE Ed LL fee Lo me SPEED 1 OPERATING MODE 78 44 13 7 9 Protection Function Parameters 011F SELE E 22 DYNAMIC BRAKING 0003 no dynamic braking STTON with dynamic braking no T overload trip 1 with dynamic braking and DBR overload trip 2 ISTOR VALUE 0001 60 0 01 600 00 ISTOR POWER dd 000A 2710 1 0 1000 A wik E 22 STALL 0004 0000 ON 0 EGIT 0004 OFF 1 DC INJECTION START 2 0 00 120 00 FREQUENCY 0124 oper ESI 0127 MOTOR SHAFT 0080 0000 OFF 0 STATIONARY CTRL 0080 ON 1 0128 0129 012A 012B 0
33. 12C 012D 012bE 012F 0130 0131 0132 FWD REV DC INJECTION PRIORITY CTRL DC INJECTION indi M 0064 0 100 Other CURRENT n MAGNITUDE DC INJECTION TIME OOFF 0000 0064 0 0 10 0 0040 0000 OFF 0 0040 ON 1 EMERGENCY OFF MODE 0030 0000 Coast stop 0 SELECPLON 0010 Decelerated stop 1 0020 DC injection stop 2 EMERGENCY OFF 0 1 OOFF 0000 0064 0 0 10 0 0 2 DC INJECTION TIME NUMBER OF RETRY 0 OOFF 0000 000A 0 10 ATTEMPTS Other TIME BETWEEN 0 1 OOFF 0000 0064 0 0 10 0 than RETRY 0 ATTEMPTS REGENERATION POWER 0 0008 0000 OFF 0 REGENERATION 0 OOFF 0000 OOFA 0 0 25 0 1 RIDE THROUGH TIME AUTO RESTART MOTOR 0 1 0018 0000 OFF SPEE D SEARCH 0008 On power failure 0010 On ST make break 0018 Both 1 and 2 ELECTRONIC THERMAL 0 1 OOFF 000 0064 10 100 PROTECT LVL 1 OVERLOAD REDUCTION 0 FFFF 0000 0 00 30 00 START FREQ MOTOR 150 OVERLOAD 0 1 OOFF 0001 OOFO 10 2400 TIME LIMIT OVERLOAD SELECTION 0 1 0030 0000 with motor overload trip without soft stall 0 0010 with motor overload trip and soft stall 1 0020 without soft stall or motor overload trip 2 0030 with soft stall without motor overload trip 3 A 79 lec Parameter nus sank wask 0133 STALL PROTECTION 040 0000 ON 0 uli JN BEER eee PROTECT
34. 2nd past trip W byte low 1st past trip oldest byte 0013 word Pre compensation output FFFF 0000 9C40 0 01 frequency 0 00 400 00 Hz 0014 word Post compensation output FFFF 0000 9C40 frequency 0 00 400 00 Hz Torque current monitor Note 2 0 01 0016 low Excitation current monitor OOFF 00 FF 0 255 byte high Reserved byte word PiDtecdbackvaue o moeg word Motor overioad rao 9 FFEF 190655 0019 word Inverter overioadrato o FFEF 0 65535 19065556 001A word DBR overload rato o FFFF 0 6555 100165535 _ 0018 word inputpower o Frer ozesss5s o 0016 word Input powerten moeg 001 word Output power rr moea o word ouputpowertwy o FFFF more 2 noeg word o ______ _ Reewd Reewd low Inverter typeform monitor byte Input output power units Command mode status terminal panel option RS232C Frequency mode selection terminal status panel option RS232C Output current amps Note 1 These monitor voltage units are not affected by the setting of VOLTAGE UNITS SELECTION in GROUP UTILITY PARAMETERS they are always in units of 96 Note 2 These parameters use si
35. 408 0103 PRESET SPEED 2 FREQUENCY 20r 0104 higher PRESET SPEED 2 OPERATING MODE FFFF LL UL 0 0105 PRESET SPEED 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL 3 FREQUENCY 0106 higher PRESET SPEED 040 Same PRESET SPEED 1 3 OPERATING OPERATING MODE MODE FFFF LL UL 0 Reserved 0 e N A OS N 0107 PRESET SPEED 4 FREQUENCY 4 040 Same PRESET SPEED 1 MEET IM 0108 higher PRESET SPEED 040 Same PRESET SPEED 1 OPERATING MODE MODE 0109 PRESET SPEED 5 FREQUENCY 5 or 010A higher PRESET SPEED 5 OPERATING MODE 010B PRESET SPEED 6 FREQUENCY 6 or 010C higher PRESET SPEED 6 OPERATING MODE 010D PRESET SPEED 7 FREQUENCY 7or 010E higher PRESET SPEED OPERATING 010F 8 PRESET SPEED 9r 8 FREQUENCY 4 OPERATING FFFF LL 040 Same PRESET SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL UL 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 01 1 01 1 01 1 01 1 01 1 01 1 01 77 lec 0111 0112 0113 0114 0115 0116 0117 0118 0119 011A 011B
36. 640 The available ASD parameters are as indicated in the tables starting in section 13 7 1 For further details on how to interpret these tables please refer to the Toshiba G3 RS232C Communications Manual Toshiba part number 42709 or the Toshiba INV3 MODBUS RTU Communications Manual ICC part number 10028 63 44 13 7 1 Command Parameters 0001 Frequency command p 0002 RUN command 2 Forward e reverse selection 3 Acc dec 1 2 selection Jog mode selection Feedback control Compulsory DC injection braking mode Fundamental parameter switching Gate block command coast stop command Emergency off command Reset command trip clear RS232 command frequency selection 7 A C E F word word Preset speed run command 0004 64 Adjustment Range Multiplier 0 01 0 00 400 00Hz Actual frequency will be limited by LL UL and Fmax 0 Stop 1 Run 0 reverse 1 forward 0 Acc dec 1 1 dec 2 0 Normal acc dec mode 1 Jog mode 0 Feedback valid 1 Feedback invalid 0 No compulsory DC injection braking Compulsory DC injection below DC INJECTION START FREQUENCY 0 V F 1 0 Normal 0 Does nothing 0 Does nothing 1 Reset px FREQUENCY MODE SELECTION COMMAND MODE SELECTION settings RS232C commands valid RS232C frequency valid RS232C commands and frequency valid 1 0000 Output fr
37. 85A 5 RS485B 6 RS2321 En FALSE gt Val 0 Modbus Master Modbus Slave Metasys 1 2 3 4 5 Mitsubishi 8 9 K N2 Previous Menu 9 Main Menu gt Edit Points gt point 1 gt Metasys 2 Object Type RI gt 1 0 NONE 1 AI 2 BI 3 80 4 B01 Object Num 1 Multiplier 0 01 Bit Mask Preuious Menu 21 3 gt 2 decimal value gt 3 float value gt hex valuel gt Connected 0 00 28 Auto detect 38400 8 N 1 Figure 18 Edit Metasys N2 Attributes Edit Object Type Menu selection 1 allows modification of the object type Figure 18 shows an example of how to change the current setting of Al to AO Edit Object Number Menu selection 2 allows modification of the object number The current configuration as indicated in Figure 18 shows that point 1 is configured to be Al 1 Edit Multiplier Menu selection 3 allows modification of the multiplier to be used with analog Al or AO objects This setting has no effect when the point is configured to be a binary Bl or BO object Edit Bit Mask Menu selection 4 allows modification of the bit mask to be used with binary or BO objects This setting has no effect when the point is configured to be an analog Al or AO object Note that the bit mask is displayed and entered as a hexadecimal value e g to mask bits 15 and 10 a value of 8400 must be entered 38 44 12 3 2 View Edit Ports Main menu selection numbe
38. Connect the drive s common serial communication port to one of the ASD channels of the gateway with the communication cable communication cable is not included with the gateway kit When choosing cables for this connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Repeat steps 2 5 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxiliary power supply is going to be used connect it to the gateway s AUX PWR
39. ECTRONIC THERMAL 000A 0064 10 100 PROTECT LVL 2 0038 STALL PROTECTION 0000 ON 0 LEVEL 2 ACCELERATION TIME 2 0001 EA60 0 1 6000 0 0 1 003B DECELERATION TIME 2 0001 EA60 0 1 6000 0 0001 EA60 0 01 600 00 003C ACC DEC PATTERN 2 0000 Linear pole 0010 Self adjusting 0020 S Pattern 1 0030 S Pattern 2 003D ACC DEC 1 2 SWITCH 0 1 0000 Fmax 0 01 FREQUENCY 13 7 5 Panel Control Parameters 003E DIRECTION SELECTION 0 1 0004 0000 Reverse 0 moo STOP PATTERN 0 1 0040 0000 Decelerated stop 0 0040 FUNDAMENTAL PARAM 0 1 0004 0000 V F 1 1 me m rm mere er 0041 ACCEL DECEL 1 2 0 1 0008 0000 Accel decel 1 1 0042 0 1 0030 0000 All possible E 0010 OL only 0020 OL OC only 0043 PANEL FEEDBACK 0 1 0001 0000 Feedback valid 0 CONTRA 0001 Feedback invalid 1 70 44 13 7 6 Terminal Selection Parameters 0044 INPUT TERMINAL 0001 0000 Standard functions 0 SELECTION 0004 Individual selections 1 TERMINAL FFFF 0000 FFFF 0 54 51 Refer to Table 9 page 73 TERMINAL FUNCTION 0047 INPUT 0048 INPUT 0049 INPUT 004 IN 1 004B FUNCTION 004C IN 0040 INPUT 004 INPUT 004 INPUT 0050 POTE
40. Function and ctrl keys act as Windows keys Backspace key sends Del Space Ctrl H Emulation Telnet terminal ID ANSI Backscroll buffer lines 500 T Play sound when connecting or disconnecting Input Translation ASCII Setup Figure 9 HyperTerminal Properties Settings 29 12 2 Invocation The console provides standard access and editing methods for the various configuration items ports points and their associated attributes It is important to note that whenever you modify the point database and are ready to restart the gateway exit you must save the database to the internal file system prior to restarting or your changes will be lost The console will automatically ask you if you would like to save the database to the file system every time you exit even if you did not modify it If the database was unchanged then saving is not required Before modifying the configuration it is a recommended practice to download a configuration file to your PC for backup purposes so that the original configuration can be restored if any unintended changes are made To enter the console simply type menu and press the Enter key You will then be notified that all communication tasks will be terminated for the duration of the editing refer to Figure 10 It is important to ensure that all connected devices are in a safe state such that loss of communications wi
41. ION CURRENT LEVEL E 0080 0000 Trip disabled RAA 0080 Trip during run DETECT 0000 03 8 0 00 10 00 0137 URRENT 0008 0000 Trip disabled 0 see DETECTION TIME 0140 OUTPUT SHORT 0003 Standard motor CIRCUIT DETECTION SELECT High speed motor Positioning use standard motor Positioning use high uu motor OVERTORQUE TRIP 0040 0000 Trip disabled 5 0040 Trip enabled 1 ERTORQUE us 0000 00C8 0 200 FAULT TRIP EEPROM 0002 Data cleared when powered SAVE ENABLE OFF Data retained when powered OFF LING FAN CONTROL 0 1 0004 Automatic temperature ECTION detection Always ON CUMULATIVE RUN FFFF 0000 C34B 0 00 999 90 0 02 TIMER ALARM SETTING 80 44 13 7 10 Pattern Run Control Parameters 0146 PATTERN RUN SELECTION 0 1 0008 0000 OFF 0 0008 ON 1 0 1 0001 0000 reset stop 0 0001 switch when done 1 1 OOFF 0000 Skip 1 0001 OOOF Speeds 1 15 OOFF 0001 OOFF 1 255 1 1 OOFF 0000 Skip 0001 OOOF Speeds 1 15 0001 OOFF 4 255 1 1 OOFF 0000 Skip 0001 000F Speeds 1 15 0001 OOFF 4 255 1 0 1 OOFF 0000 Skip 0147 1 0148 0149 0150 0151 0152 0153 0154 0155 0156 0157 0158
42. LED Data write Flashes briefly when data is written to the drive from the point database 8 2 RS485 Port Indicators Each RS485 port has one red and one green LED situated next to its respective terminal block Green LED Lights when the gateway is transmitting data on the port Red LED Lights when the gateway is receiving data on the port note that this does not indicate the validity of the data with respect to a particular protocol only that data exists and is being detected 9 Configuration Switches There are two configuration DIP switches marked CFG located on the unit near the RS232 port Switch 1 Firmware update switch Place in OFF position for normal operation and in the ON position only when new firmware is to be downloaded to the unit Refer to section 14 for more information Switch 2 RS232 port selection switch When OFF at unit startup the RS232 port will act as the serial console regardless of the port s configuration or protocol assignment refer to section 12 for more information on the serial console When at unit startup the RS232 port carries whatever protocol if any was assigned to it at configuration time Note that the state of this switch is only detected when the gateway boots up 21 44 10 Auxiliary Power Supply The ICC part 10456 120VAC 9VDC power supply can be used to power the unit via the AUX PWR input
43. N This is the point which allows monitoring of a selected special monitor item The meaning of the value scaling and engineering units displayed here depends on the setting of the MON SELECT item point 7 Corresponds to drive parameter 1006 7 MON SELECT This point allows a selection of data codes to be written to it Each designated code corresponds to a particular drive status item that will then be reflected in the SPECIAL MON item point 6 Please refer to the applicable Mitsubishi documentation for a list of available codes Corresponds to drive parameter 1007 8 ACCEL TIME Acceleration time in seconds Corresponds to drive parameter 7 9 DECEL TIME Deceleration time in seconds Corresponds to drive parameter 8 10 CMD FWD STOP Commands the drive to run forward or stop Note that commanding this point is effective only when the drive is configured for network start stop control Corresponds to drive command parameter 1014 bit 1 60 44 11 REV STOP Commands the drive to run reverse or stop Note that commanding this point is effective only when the drive is configured for network start stop control Corresponds to drive command parameter 1014 bit 2 12 FREQ CMD The frequency command of the drive in Hertz Note that commanding this point is effective only when the drive is configured for network frequency control Corresponds to drive parameter 1001 13 MIN FREQ The drive s minimum allowable fr
44. NETWORK GATEWAY SERIES INDUSTRIAL CONTROL COMMUNICATIONS INC XLTR 200 SERIAL MULTIPROTOCOL NETWORK GATEWAY September 2006 ICC 10604 1 101 000 44 Introduction Thank you for purchasing the ICC XLTR 200 Serial Multiprotocol Network Gateway The XLTR 200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements XLTR 200 provides two RS485 ports one RS232 port and three common serial ports for direct connectivity to Toshiba 7 series 9 series 11 series or VF nC1 Adjustable Speed Drives ASDs These various communication ports operate independently and are configurable along with the unit s internal point database via a serial console interface The gateway currently provides support for the following protocols Modbus RTU RS485 master amp slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba ASD RS485 master Toshiba 3 series ASD RS232 master Mitsubishi 500 series amp 700 series ASD RS485 master Siemens FLN RS485 slave Johnson Controls Inc Metasys N2 RS485 slave w v v v c v v v New network drivers are continuously being added and can be downloaded for free from our web site Before using the XLTR 200 network gateway please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please m
45. NTIAL TERMINAL FUNCTION 0051 81 87 TERMI 0001 0064 1 100 0052 F INPUT TERMI k 0001 0064 1 100 RESPON TIM 0053 RES INPUT TERMINAL EU 0001 0064 1 100 RESPONSE TIME 0054 ST INPUT TERMINAL 0001 0064 1 100 RESPON TIME 0055 CONTACTS 0 FFFF 0 63 NCTION Refer to Table 10 page 74 0056 i CONTACTS DELAY HN 0001 0064 1 100 0057 1 CONTACTS HOLD 0001 0064 4 100 0058 LOW CONTACTS FFFF 0 FFFF 0 63 M Refer to Table 10 page 74 0059 LOW CONTACTS DELAY OOFF 0001 0064 1 100 005A LOW CONTACTS HOLD 0001 0064 1 100 005B FL CONTACTS FUNCTION 0 0 63 Refer to Table 10 page 74 005C E ITACTS ta 0001 0064 1 100 005D F ITACTS 0001 0064 1 100 005E UT CONTACTS 0 FFFF 0 63 TONES Refer to Table 10 page 74 005F UT ITACT 0001 0064 1 100 0060 UT ITACT OOFF 0001 0064 1 100 71 lec LOW SPEED SIGNAL 0 Fmax OUTPUT FREQ ACC DEC COMPLETE 0 Fmax DETECT BAND zO 5 SPEED REACH MINIMUM 0 Fmax FREQUENCY COMMERCIAL POWER INV
46. O S ISPLAY TATUS MONITOR 4 ISPLAY SELECT FREQUENCY UNITS SCALE FACTOR FREQUENCY DISPLAY RESOLUTION 0 1 OOFF Standard shipment setting Pump application Fan application Conveyor application Hoist application Textiles application Machine tools application 0 1 OOFF Does nothing Pump application Fan application Conveyor application Hoist application Machine tools application 0 1 OOFF Does nothing 2 standard settings 60Hz standard settings Factory settings Trip clear Save user set parameters TYPE 5 reset Initialize typeform Only RS232C valid Terminal input valid Textiles application 0 1 0007 a en Panel input valid Communication interface inp valid local remote valid 0 1 0038 Only RS232C valid Terminal input valid Panel input valid Communication 12 bit binary interface input valid 3 local remote valid 4 0 1 OOFB 0000 003F 0 63 except 0004 0008 000C 0 1 FFFF 0001 0010 1 16 0 1 2 3 1 0 1 FFFF 0001 0010 1 16 0 1 FFFF 0001 0010 1 16 0 1 FFFF 0001 0010 1
47. PEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 OOFF Same SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 SPEED 10 OOFF Same as SPEED 1 CONTINUE CONTINUE MODE MODE 82 lt 4 SPEED 1 0000 1F40 0 8000 DRIVE ns SPEED 411 OOFF Same as SPEED 1 CONTINUE CONTINUE MODE MODE SPEED 1 FFFF 0000 1F40 0 8000 DRIVE ur SPEED 12 OOFF Same as SPEED 1 CONTINUE CONTINUE MODE MODE SPEED 1 FFFF 0000 1F40 0 8000 DRIVE SPEED 13 Same as SPEED 41 CONTINUE CONTINUE MODE MODE SPEED 1 FFFF 0000 1F40 0 8000 DRIVE un SPEED 14 OOFF Same as SPEED 1 CONTINUE CONTINUE MODE SPEED 1 FFFF 0000 1F40 0 8000 DRIVE m SPEED 15 OOFF Same as SPEED 1 CONTINUE CONTINUE MODE MODE SPEED 1 FFFF 0000 1240 0 8000 1 DRIVE in 83 44 13 7 11 Feedback Control Parameters Parameter Function Tite Bark Mask Adjustment Range Muller 0 1 0060 0020 feedback 0040 PID control 0060 Speed feedback 0191 e 0194 0195 E 019C 019D
48. ake sure that this instruction manual is delivered to the end user of the XLTR 200 and keep this instruction manual in a safe place for future reference or unit inspection This instruction manual describes the device specifications wiring methods maintenance procedures supported functions and usage methods for the XLTR 200 network gateway For the latest information support firmware releases or product point files please visit http www iccdesigns com Before continuing please take a moment to ensure that you have received all materials shipped with your kit These items are XLTR 200 gateway Panel mount standoff kit e Documentation CD ROM METASYS IS A REGISTERED TRADEMARK OF JOHNSON CONTROLS INC lec XLTR 200 Serial Multiprotocol Network Gateway User s Manual Part Number 10604 1 100 000 Printed in U S A 02006 Industrial Control Communications Inc All rights reserved Industrial Control Communications Inc reserves the right to make changes and improvements to its products without providing notice Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS INC S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reasonably expected to result in
49. and communication tasks while its internal firmware is being updated Therefore be sure to shut down the system to a known safe state prior to initiating the firmware update procedure Connect the serial port cable between the RS232 port of the gateway and the computer s serial port Move CFG switch 1 to the ON right hand position this will place the gateway into the firmware download mode Whenever switch 1 is ON the gateway can only download firmware to its flash memory all other application functions such as communications console access etc will be disabled 92 44 14 3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility RFU which is a 32 bit application that runs on Microsoft Windows platforms The RFU utility can be downloaded from ICC s home page at http www iccdesigns com When downloading a new gateway application BSP always confirm that you also have the latest version of RFU as new BIN firmware files contained in BSPs may require functionality found only in the most recent RFU versions for successful downloading The remainder of this section will detail the RFU utility configuration and firmware download procedures 14 3 1 Required Files When first downloaded the RFU utility files are compressed into one self extracting EXE distribution file Create a folder such as c RFU place the distr
50. ant bit MSB is bit 15 Binary output BO points are used for setting and monitoring discrete control and configuration items A BO value can be modified by issuing an override command Issuing a release command will not cause the BO to automatically return to its pre override value nor will the BO return to its pre override value after a certain time period of no communication A bit mask is associated with the object and is used to determine the current state of the BO by modifying the point s data at the bit location s indicated in the bit mask When the BO s current state is set to 1 by the NCU then the bit s of the point s data indicated by a 1 in the bit mask are set Similarly when the BO s current state is set to 0 by the NCU then the bit s of the point s data indicated by a 1 in the bit mask are cleared The point data s least significant bit LSB is bit 0 and the most significant bit MSB is bit 15 48 44 The Metasys device type for the gateway is VND Because the Metasys N2 protocol specifies strict response timing requirements all accessible data objects must be designated as points thereby making use of data mirroring Network characteristics selections not configurable according to the Metasys N2 specification e Because all transactions are handled locally within the gateway write data checking is not available For example if a write to an object is performed and the write data
51. apply to input registers as they are read only The default setting is function code 16 preset multiple registers Alternatively this setting can be changed to function code 06 preset single register in order to connect to those Modbus slave devices that do not support function code 16 36 44 Modbus Slave Point Attributes com4 direct HyperTerminal File Edit View Call Transfer Help D 5 gt Main Menu gt Edit Points gt point 1 name 16 characters FALSE 1 TRUE decimal value NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 Name ASD1_output_freq gt Timeout En FALSE gt Timeout Val 0 gt Src Port 1501 gt 1 2 3 9 6 8 9 K Previous Menu 8 Main Menu gt Edit Points gt point 1 gt Modbus Slave Register 1 gt 1 decimal valuel Previous Menu gt 218 Connected 0 55 33 Auto detect 38400 8 N 1 Figure 17 Edit Modbus Slave Attributes e Edit Register Menu selection 1 allows you assign a Modbus holding register to this point Figure 17 shows an example of how to change the current setting of 1 to 8 37 44 Metasys 2 Point Attributes com4 direct File Edit View Dg 9 35 8501 output freq Timeout Timeout Src Port 1501 Toshiba HyperTerminal DER Call Transfer Help name 16 characters max FALSE 1 TRUE decimal value NONE 1 ASD1 2 ASD2 3 ASDS 4 RS4
52. arance from drives motors or power carrying electrical wiring Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 2 and 3 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 14 44 3 3 2 Installation for 57 59 511 A7 VF nC1 ASDs Mount the unit the desired method refer to section 3 1 CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out N DANGER Wait at least 5 minutes for the drive s electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process Remove the drive s common serial communication port cover if it has one refer to the appropriate drive manual for instructions how to do this Do not discard this cover as it should be reinstalled to minimize contamination of the port s electrical contacts if the gateway is ever disconnected from the drive
53. dows HyperTerminal Configuration File Upload Download A unit s configuration can be uploaded from downloaded to a PC which provides the capability for PC based file backup and easy configuration copying to multiple units Sample configuration files and related documentation can also be downloaded from our web site uploaded to a unit and custom modified to suit a specific application Network Timeout Action A per port and per point 2 level configurable network timeout action can be programmed that allows each internal point to have its own unique fail safe condition in the event of a network interruption Indicators 1 bicolor red green MS LED that indicates module status information e 1 bicolor red green NS LED that indicates network status information e 1 green TX and 1 red RX LED on each RS485 port green 1 red LED on each of the Toshiba common serial ASD ports Refer to section 8 for more detailed information about the LED indicators and their meanings Field Upgradeable As new firmware becomes available the unit can be upgraded in the field by the end user Refer to section 13 6 for more information Versatile Mounting Options The unit can be panel mounted with the included standoff kit or snapped into existing 4 Augat SnapTrack series or equivalent An optional mounting kit ICC part number 10581 is also available for DIN rail mount applications 44 3 Insta
54. e 8 conductor UTP patch cables any standard CAT5 Ethernet cable found in most electronics stores 5 meters or less in length can be used ASD connections are automatically established and continuously monitored no drive configuration needs to be performed to connect the unit to the drives Just plug it in it s that simple Power Supply When connected to Toshiba ASDs via the ASD1 ASD2 ASD3 ports can be either powered directly from the attached ASDs or from the auxiliary power AUX PWR input jack All other non Toshiba applications require the use of the AUX PWR input to supply power to the unit When more than one power source is connected the unit will draw its control power from the source with the highest supply voltage Supported Protocols Modbus RTU RS485 master amp slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba ASD RS485 master Toshiba 3 series ASD RS232 master Mitsubishi 500 series amp 700 series ASD RS485 master also used by MGI Technologies Inc ASDs Siemens FLN 5485 slave gt Johnson Controls Inc Metasys N2 RS485 slave w w v v cw New network drivers are continuously being added and can be downloaded for free from our web site Text Based Console Configuration Unit configuration is performed via a text based console interface available locally over the RS232 port via a standard PC terminal program such as Microsoft Win
55. e JCI network installation documentation 49 lec 494 SHIELD N2 Network NUN RS 485 Devices Terminals Figure 25 N2 Bus Cable Connection 50 44 13 3 Toshiba Common Serial ASD Protocol The gateway can act as a Toshiba ASD master via the dedicated common serial port connections All Toshiba ASDs that include a common serial port are supported No configuration is necessary as the gateway automatically adapts to the ASD s configured characteristics All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1640 13 4 Toshiba RS485 ASD Protocol The gateway can act as a Toshiba ASD master via its RS485 ports All Toshiba drives that implement the Toshiba protocol and provide either a built in or option based RS485 port are supported Because the gateway implements a 2 wire half duplex RS485 network the drive s involved must also be connected via 2 wire mode Optionally it is also possible to convert the gateway s network from 2 wire half duplex to 4 wire half duplex via an external repeater such as the 485OPIN from B amp B Electronics http ww
56. ection points and maintain a good operating environment 44 7 Storage Warranty 7 1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used for an extended period of time Avoid storing the unit in places that hot or humid or that contain large quantities of dust or metallic dust Store the unit in a well ventilated location e When not using the unit for an extended period of time apply power at least once every two years and confirm that it still functions properly 7 2 Warranty The gateway is covered under warranty by ICC Inc for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Industrial Control Communications Inc or your local distributor 20 44 8 LED Indicators The gateway contains several different LED indicators each of which conveys important information about the status of the unit and connected networks These LEDs and their functions are summarized here 8 1 Toshiba ASD Common Serial Port Indicators Each Toshiba ASD common serial port RJ45 connector has two LEDs positioned immediately above them 1 green and 1 red Green LED Indicates drive link Solid green when a logical connection exists with the attached drive i e the gateway is reading data from the drive Red
57. equency selected by FREQUENCY MODE SELECTION 0001 000F speeds 1 15 44 13 7 2 Monitor Parameters 0005 Output frequency monitor 0 FFFF 0 00 400 00Hz p ub 0006 Run e stop status 0 Stopped 1 Running Forward e reverse status 3 Accel decel 1 2 selection status s meme Jog mode status Feedback enable status Compulsory DC injection braking mode A Fundamental parameter switching Coast stop command status Emergency off command 0 Reverse 1 Forward 0 Accel decel 1 1 Accel decel 2 0 Normal accel decel mode 1 Jog mode 0 Feedback invalid 1 Feedback valid 0 DC injection braking inactive 1 DC injection braking active 0 VIF 1 0 Normal 0 Normal em EM 0 255 0007 word Output current monitor 0008 Output voltage monitor Note 1 0009 IV terminal analog input value 000A word RX terminal analog input value 000B Frequency command monitor 000C Input voltage monitor Note 1 KN FFFF 0 232 FFFF 0000 FFFF 0 100 FFFF 0000 7FFF 100 0 7 2 FFFF 9 40 pe to 400 00 2 20 FFFF 0 255 000 low Output terminal status OOFF m to Table 6 page byte monitor 67 high Inverter Status 2 byte high 4th Past trip most recent byte 3rd past trip Refer to section 13 7 16 for fault codes 65 lec 0012 high
58. equency in Hertz Corresponds to drive parameter 2 14 FREQ JUMP A Sets the lower limit of the jump frequency for area 1 An FLN object value of 32767 for this point corresponds to an internal drive value of 9999 disabled Corresponds to drive parameter 31 15 FREQ JUMP B Sets the upper limit of the jump frequency for area 1 An FLN object value of 32767 for this point corresponds to an internal drive value of 9999 disabled Corresponds to drive parameter 32 16 ALARM OUTPUT Indicates whether or not the drive is in an alarm condition Corresponds to drive status parameter 1014 bit 7 17 RUNNING Indicates whether or not the drive is running Corresponds to drive status parameter 1014 bit 0 18 PID SET PNT PID set point Note that commanding this point is effective only when the drive is in the PU operation or PU external combined mode Corresponds to drive parameter 133 19 RESET CMD Drive fault reset command Corresponds to drive parameter 1017 20 OVRD TIME This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 21 ASD COMM Drive network communications health indicator This point has a value of YES if the gateway is successfully communicating with the attached drive Status points read from the gateway should be disregarded whenever this 61 44 point s value is NO The drive network wiring etc should also be inspected in
59. er Functions Function Code Function 3 Read multiple registers 4 Read input registers 6 Write single register 16 Write multiple registers The slave response timeout in seconds is assigned via the designated port s Timeout selection If 0 is chosen an invalid timeout time the gateway will use a 2s timeout by default Network characteristics selections o Baudrate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits Note that various manufacturers will document their Modbus slave products in different ways In particular according to the Modbus specification registers have two different indices at which they can be referenced their known as value which starts at number 1 and their addressed as value which is always 1 less than the known as value The known as value is typically the number that is presented for human entry or consumption while the addressed as value is the number that appears on the wire when the Modbus packet is sent from master to 46 44 slave This gateway follows this generally accepted industry paradigm where a point s configured Modbus master register value is decremented by 1 before it is placed on the wire Some vendors however will document their slave device s addressed as values in their literature which means that these register indices must have 1 added to them when entered into the gateway s Modbus master reg
60. er the CHARGE lamp has gone out before connecting communication cables e To avoid misoperation do not connect any gateway terminals to either the ASD s E GND terminals the motor or to any other power ground When making common serial connections between the gateway and Toshiba ASDs do not use cables that exceed 5 meters in length e For further drive specific precaution safety and installation information please refer to the appropriate documentation supplied with your drive e Internal ASD EEPROMs have a limited life span of write cycles Observe all precautions contained in this manual and your ASD manual regarding which drive registers safely may and may not be repetitively written to e When used without an Auxiliary power source Toshiba ASD common serial mode the gateway derives its control power from the connected drives Therefore removing power to all connected drives will also cause the gateway to lose power TABLE 5 1 The Network Gateway Series Concept 7 2 Feature SUMMA uius eR SURGIR xir aga 8 3 Installing the Gateway eese erre 10 3 1 MODUN v n 10 31 1 sf ARCIIVIOUNUNG M 10 3 1 2 Snap Track in Uo 11 Sg DIN Rail Monu u 11 3 2 Installation for Non Toshiba ASD Networ
61. erences via Modbus master protocols e Supported Modbus slave functions are indicated in Table 1 Table 1 Supported Modbus Slave Functions Function Code Function 1 Read coils 3 Read multiple registers 5 Write coil 6 Write single register Force multiple coils Write multiple registers CO e Register number entry radix is decimal e g 10 1010 Configuration tip Improved network utilization may be obtained by appropriately grouping points into blocks having contiguous holding register assignments In this way the read multiple registers and write multiple registers functions can be used to perform transfers of larger blocks of registers using fewer Modbus transactions compared to a situation where the read write registers were arranged in an alternating or scattered fashion Because the transaction is handled locally within the gateway write data checking is not available For example if a write is performed to a register with a data value that is out of range of the corresponding source port 44 44 object Modbus exception will be immediately returned However the point will always reflect the source port status and object value In other words if such an out of range write attempt is performed the unsuccessful source port network write can be observed by reading the current unchanged value of the point during a subsequent Modbus transaction 13 1 1 Coil Mappings The Modbus s
62. ex 575v Class Inverter Typeform Model Data Hex 68 44 13 7 3 Fundamental Parameters 1 0026 MAXIMUM OUTPUT 0 1 FFFF OBB8 9C40 30 00 400 00 0 01 FREQUENCY 0027 FFFF 09 4 9C40 25 00 40 00 0028 BASE FREQUENCY 0 1 0030 0000 Input voltage level 0 YORI 0020 Automatic setting 1 0030 Stationary setting 2 1 VOLTAGE 1 002A REVERSE OPERATION 0 1 0020 0000 Reverse allowed 0 002D VOLTS PER HERTZ 0 1 000F 0000 Constant torque 1 PATTERN e 0001 Variable torque 2 0002 Auto torque boost 3 0006 3 w auto energy savings 4 000A Vector control 5 000 5 w auto energy savings 6 002 0 1 FFFF 0000 012C 0 0 30 0 1 002 ACCELERATION TIME 1 0 1 FFFF 0001 60 0 01 600 00 0001 60 0 1 6000 0 0030 DECELERATION TIME 1 0 1 FFFF 0001 EA60 0001 EA60 0 01 600 00 0031 ACC DEC PATTERN 41 0 1 0030 0000 Linear 0010 Self adjusting 0020 S Pattern 1 0030 5 2 0 1 6000 0 SELECTION 0032 ACCEL DECEL PATTERN 0 1 OOFF 0003 OOFD 0 50 Note 1 ADJUST LOW 0033 ACCEL DECEL PATTERN 0 1 OOFF 0003 O0FD 0 50 Note 1 ADJUST HIGH Note 1 Parameter data desired setting x 5 3 converted to hexadecimal 69 44 13 7 4 Fundamental Parameters 2 VOLTAGE 2 0037 EL
63. for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process 4 Remove the drive s front cover open the drive s cabinet door refer to the appropriate drive manual for instructions how to do this 5 The drive s LCD panel also called the Electronic Operator Interface or can communicate with the drive via either the RS485 RS232 channel CNU1 CNU1A or the common serial channel 2 2 Because the gateway uses the common serial channel the LCD panel must be configured to use the RS485 RS232 channel If the drive to be connected is currently using CNU2 on the drive control board and CNU2A on the LCD panel then this connection must first be switched 13 lec 11 12 13 over to CNU1 the drive control board on the LCD panel Refer to Toshiba s documentation for any precautions or notices regarding this connection change If the LCD panel is already connected via the RS485 RS232 channel then no change is required Configure the drive s LCD panel to communicate via the RS485 RS232 channel by setting parameter Communication Setting Parameters Communication Settings Select LCD Port Connection to RS485 232 serial Connect the drive s common serial communication port CNU2 to one of the ASD channels of the gateway with the communication cable communication cable is not included wit
64. fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched 3 Take a moment to verify that the gateway and all network cables have sufficient clearance from electrical noise sources such as drives motors or power carrying electrical wiring 4 Connect the power supply to the gateway s AUX PWR jack 3 3 Toshiba Common Serial ASD Network Installation The gateway connects to each drive via the drive s common serial logic level communication port typically located on either the main drive control board G7 511 on the front of the drive enclosure under a small snap on cover 7 59 on the right hand side of the drive enclosure under a small snap on cover S7 or on the bottom side of the drive enclosure VF nC1 Although in general no drive parameters need to be configured in order to use the gateway 12 44 itis advantageous to check that the drive s common serial communication data rate is set to its maximum speed Because the gateway will communicate to each drive only at the drive s configured data rate this will provide the fastest response time for drive to network data transfers For information on checking the drive s common serial communication data rate refer to the appropriate manual sup
65. gned data data values larger than 7FFFH are negative If the parameter data is 8000H or larger the actual value can be obtained by actual value FFFFH parameter data 1 Note 3 If the input output power units data is 0 the monitored data is in 0 01kW units and the multiplier is 0 01 If the input output power units data is 1 the monitored data is in 0 1kW units and the multiplier is 0 1 These values are automatically set according to the inverter s capacity 66 44 Table 5 Input Terminal Status Monitor parameter 0000 mt ft 0 open terminal CC shorted 0002 F mentia _ unused awayso T j Table 6 Output Terminal Status Monitor Inverter Status 2 parameter 000 Ce Wo er SO Cid Single Bit ma Ecos E 67 Table 7 Inverter Status 1 parameter OOOF Single Bit La unused _ j forinvereruse T Jj Single Bit ms toriwereruse T T SO __ Table 8 Inverter Typeform Codes Inverter Typeform Inverter Typeform Model Data Hex Model Data H
66. h the gateway kit When choosing cables for this connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Reinstall the drive s front cover close the drive s cabinet door Repeat steps 2 8 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxiliary power supply is going to be used connect it to the gateway s AUX PWR jack Take a moment to verify that the gateway and all network cables have sufficient cle
67. h will update the gateway s internal configuration file and reboot the unit 25 lec 5 Download a copy of the unit s configuration file to your PC for backup purposes Of course it is possible to simplify or even eliminate some of these steps by starting your configuration from a pre existing point database file either downloaded from the internet or previously created by the user and then simply modifying those elements necessary to match your application 26 44 12 Console Access 12 1 RS232 The console is accessible via an RS232 interface for direct connection to a computer s serial COM port This is performed by connecting the unit s RS232 port to the computer s serial port via a standard straight thru serial cable 12 1 1 Requirements All that is needed is a computer with a serial COM port containing some sort of communications software such as HyperTerminal included with Microsoft Windows operating systems and a straight thru serial cable such as the Belkin 6 serial extension cable Belkin part ZF2N209 06 Refer to Figure 6 for a representative example cable Any communications software and PC will work provided they support ASCII communications at 38 4kbaud P 212222 Figure 6 Typical Serial Extension Cable 12 1 2 Connection Connect one end of the serial cable to the gateway s RS232 port and connect the other end to the computer s serial port Make sure that CFG DIP switch 2
68. hat the largest holding register number that can be accessed via this coil to register mapping method is 4096 which contains coil 65535 For clarity lets use Equation 1 and Equation 2 in a calculation example Say for instance that we are going to read coil 34 Using Equation 1 we determine that 34 resides in holding register 3 as 3 0625 3 r1 3 Then using Equation 2 we can determine that the bit within holding register 3 that coil 34 targets is 34 1 16 1 as 339616 mod 3 r1 1 Therefore reading coil 34 will return the value of holding register 3 bit 1 45 44 Note that this coil to register bit relationship holds true regardless of whether not holding register 3 is assigned to a point If holding register 3 is not assigned to a point then a Modbus exception will be returned Either way coil 34 will always access holding register 3 bit 1 13 1 2 Modbus RTU Slave Broadcast for functions 5 6 15 and 16 is supported Network characteristics selections o Baudrate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 13 1 3 Modbus RTU Master Supported Modbus master functions are indicated in Table 2 These functions are automatically invoked by the gateway in response to point read or write requests The specific read or write function code used depends on the point s assigned configuration Table 2 Supported Modbus Mast
69. hows an example of how to change the current setting of to 04 which would be a typical change if the Toshiba RS485 protocol were to be used with this point Note that Toshiba parameter values must be entered in hexadecimal format 34 44 Mitsubishi Point Attributes com4 direct HyperTerminal File Edit View Call Transfer Help Main Menu gt Edit Points gt point 1 name 16 characters max FALSE 1 TRUE ase value 0 NONE 1 ASD1 2 ASD2 3 RSD3 4 RS485A 5b RS485B 6 RS2321 501 output freq Timeout En FALSE gt Timeout Val 0 gt Src Port 1501 gt 1 2 9 9 6 1 8 9 K Previous Menu gt 6 Hain Menu gt Edit Points gt point 1 gt Mitsubishi Parameter 1 i ss j Previous Menu gt gt 2 1001 Connected 0 51 06 Auto detect 38400 8 N 1 Figure 15 Edit Mitsubishi Attributes e Edit Address Menu selection 1 allows you to edit the network address of the Mitsubishi ASD that this point refers to e Edit Parameter Menu selection 2 allows you to edit the Mitsubishi ASD parameter that this point will access Figure 15 shows an example of how to change the current setting of 1 to 1001 35 44 Modbus Master Point Attributes 1 Direct HyperTerminal File Edit Cal Transfer Help name 16 characters max FALSE 1 TRUE decimal value 0 NONE 1 ASD1 2 ASD2 3 ASDS 4 RS485A 9 RS489B 6 RS2321
70. ibution file in this folder and then execute it This will extract the compressed files into that same folder The distribution file is then unneeded and can be deleted if desired To run the RFU utility double click on the RFU EXE file icon 14 3 2 First Time Configuration The first time the RFU utility is run on a computer several configuration items need to be confirmed These configuration items are retained in the computer s registry from that point on so reconfiguration is not required unless certain parameters such as which serial port to use on the computer are changed The two configuration items that need to be confirmed are the communications and bootstrap loaders path First select the Setup Communications menu item refer to Figure 32 mi Rabbit Field Utility 2 45 Ele Setup Help Communications File Locations Figure 32 RFU Main Screen The Communications Options window shown in Figure 33 then appears Confirm that the settings are as shown with the possible exception of the 93 Comm Port settings which depends on the COM port you are using Click OK when complete Communications Options Options f Use Connection Serial Options f Use Seral Connection Baud Rate 115200 T Comm Pott Enable Processor Detection Use USE to Serial Converter DK Cancel Help Figure 33 Communications Options Window Next select the Setu
71. ing memory and flash file system The previous configuration cannot be recovered unless a corresponding configuration file exists of course 12 3 5 XLTR 200 Information Main menu selection 5 provides some basic information about the gateway such as firmware version see Figure 24 1 Direct HyperTerminal File Edit View Cal Transfer Help Dc 5 OK to continue gt ok Hain Menu View Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt 5 Main Menu gt ALTR 2880 Information Application Version 1 100 Feb 13 2006 Previous Menu gt gt Connected 4 17 38 ANSIM 38400 8 1 Figure 24 XLTR 200 Information 43 44 13 Protocol Specific Information This section will discuss topics that are specific to each of the available network selections 13 4 Modbus The gateway supports Modbus slave and master functionality via Modbus RTU The slave implementations share common access methods which is to say they support the same functions and reference the internal points via a common Modbus Slave holding register assignment Other notes of interest are e Points are addressed by their assigned holding register 4X reference Modbus slave protocols e Points can access both holding registers 4X references and input registers 3X ref
72. is out of range of the corresponding secondary network object no N2 error will be immediately returned However the N2 object will always reflect the network status and data object value In other words if such an out of range write is performed the unsuccessful write will be detected and the N2 object s value corrected If COS is enabled for that object the correction will be reported to the NCU upon the next COS poll request The gateway can be configured to perform a specific set of actions for each AO or BO point when Metasys communications are lost Metasys communications are said to be lost when the gateway does not receive any Metasys packets for a specified period of time causing a network timeout Refer to section 11 2 for more information about configuring network timeout parameters The gateway s RS485A port be directly connected to the N2 bus by using twisted pair cable connected as shown in Figure 25 Connect the N2 wire to terminal A the N2 wire to terminal B and the cable shield to terminal SHLD on the gateway s terminal block Although not available on all devices it is also recommended to connect a network ground wire whenever possible Continue this connection scheme throughout the remainder of the network Always connect each unit in a daisy chain fashion without drop lines star configurations etc For further N2 network wiring requirements and procedures please refer to the appropriat
73. ister field For example the Toshiba VF AS1 drive s Modbus RTU slave protocol implementation amp corresponding user s manual references all internal ASD parameters using addressed as values This means that in addition to the required conversion from Toshiba s native hexadecimal radix to the Modbus protocol s natural decimal radix these parameter values must have 1 added to them when they are to be accessed via an ICC gateway executing the Modbus RTU master protocol e g VF AS1 command 1 parameter is documented to be in the Toshiba literature Converting this to decimal we arrive at a value of 64000 To allow a point in the gateway s database to correctly access the command 1 parameter Modbus therefore that points Modbus master register attribute must be set to 64001 which will result in an address value of 64000 OxFAO00 the wire 47 44 13 2 Metasys 2 The gateway acts as a Johnson Controls Metasys N2 slave and supports N2 analog input analog output binary input and binary output object types Analog input Al objects are used for monitoring analog status items AI objects support low alarm limits low warning limits high warning limits high alarm limits and differential values Change of state COS alarm and warning functions can also be enabled An AI object will accept an override command but will not change its actual value or indicate override active A multiplier
74. ks 12 3 3 Toshiba Common Serial ASD Network Installation 12 3 9 1 Jnstallation Tor G7 ERES eee 13 3 3 2 Installation for 57 S9 S11 A7 VF nC1 ASDSs 15 4 RS485 Port Electrical Interfaces 17 5 Environmental Specifications se 18 6 Maintenance and Inspection 19 7 Storage and Warranty 20 7 1 52170 426 5 P P 20 7 2 TRE NUTS 20 0 EEDIDICatOIFS cod vie doit pa ke a Vo od 21 8 1 Toshiba ASD Common Serial Port Indicators 21 8 2 RS495 PortIndicalors tone ea 21 9 Configuration Switches 21 10 Auxiliary Power Supply 22 11 Unit Configuration 23 11 1 Port and Protocol Configuration 23 11 2 Timeout 23 11 3 Point 24 11 4 General Configuration Procedure 25 12
75. lave implementation provides read write support for coils OX references Accessing coils does not reference any new physical data coils are simply indexes into various bits of Modbus holding registers What this means is that when a coil is accessed that coil is resolved by the gateway into a specific holding register and a specific bit within that holding register The pattern of coil to register bit relationships can be described as follows Coils 1 16 map to holding register 1 bitO bit15 bitO LSB bit15 MSB Coils 17 32 map to holding register 2 bitO bit15 and so on Arithmetically the coil to register bit relationship can be described as follows For any given coil the holding register in which that coil resides can be determined by Equation 1 16 holding register Where the bracket symbols L indicate the floor function which means that any fractional result or is to be discarded with only the integer value being retained Also for any given coil the targeted bit in the holding register in which that coil resides can be determined by bit coil 1 16 Equation 2 Where coil 1 65535 bit e 0 15 and 9e is the modulus operator which means that any fractional result or is to be retained with the integer value being discarded i e it is the opposite of the floor function From these equations it can be seen t
76. le a Modbus RTU slave s address assignment must be in the range 1 247 to comply with the Modbus specification Also note that certain protocols may not make use of all available configuration options e g certain protocols operate only at one specified baudrate regardless of the baudrate selection value The protocol specific sections of this manual will document these cases 11 2 Timeout Configuration The gateway s points can be configured to perform a specific set of actions when primary communications are lost on one or more of its various networks This allows each point to have its own unique fail safe condition in the event of a network interruption There are three separate elements that define the network timeout behavior e ports network timeout time J 11 Apoints Timeout Enable selection 4 11 Timeout Value setting The timeout time is adjustable in 1s increments from O to 500s The default timeout time all cases is 0 which disables network timeout handling When nonzero timeout processing does not begin until after a valid network packet has been received by the unit on that port When the timeout time is nonzero and a communication interruption is detected the timeout enable selections for each point are inspected Those 23 44 points that found to have their timeout enable selections set to enabled will then have their configured timeout values aut
77. ll not pose a danger to equipment or personnel Exiting the console will reset the gateway and restart network communications using the current configuration data At most console prompt locations typing x will return you to the previous menu and typing menu will return you to the main menu Also note that console commands are not case sensitive com4 direct HyperTerminal File Edit view Call Transfer Help menu This serial console interface is used to configure the 200 Starting the XLTR 200 configuration interface will cause the XLTR 200 to suspend all communications tasks 4 Please read the XLTR 200 user s manual before attempting configuration II MP LB TB IILL ITIITI LILIT ETAT TASS Ll Type OK to continue gt Connected 0 00 13 Auto detect 38400 8 N 1 Figure 10 Console Invocation 30 12 3 Main Menu The main menu is shown in Figure 11 All gateway configuration is performed by drilling down into progressively lower level menus 4 direct HyperTerminal File Edit view Call Transfer Help This serial console interface is used to configure the 200 Starting the XLTR 200 configuration interface will cause the ALTR 200 to suspend all communications tasks Please read the MLTR 200 user s manual before attempting configuration
78. lled the point database The point database is entirely user configurable and provides the mapping information that allows requests from the various supported networks to be interpreted and stored in a common format This allows data to be routed from any supported network to any other supported network Additionally the point database provides the added benefit of data mirroring whereby current copies of point values populated by a source port designation are maintained locally within the gateway itself This greatly reduces the request to response latency times on the various networks as requests read or write can be entirely serviced locally thereby eliminating the time required to execute a secondary transaction on a different network When properly configured the gateway will become essentially transparent on the networks and the various network devices can engage in seamless dialogs with each other 44 2 Feature Summary RS485 Ports Two half duplex 2 wire RS485 ports Signal Ground Shield These ports allow a selection of various master and slave protocols RS232 Port One RS232 port that can be used to configure the unit update the internal firmware upload download files or act as a control protocol port Toshiba ASD Ports Three common serial aka logic level ports for connection of Toshiba 7 series 9 series 11 series or VF nC1 ASDs ASD connections use the same standard RJ45 styl
79. lling the Gateway The gateway s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used 3 1 Mounting 3 1 1 Panel Mounting The included standoff kit allows for panel mounting of the unit The standoff kit is comprised of four 1 aluminum male female standoffs and four 6 lock washers 1 Remove one of the four cover standoff retention screws and its lock washer from the bottom side of the unit DO NOT dispose of this screw and washer as they will be used later to mount the unit to the panel 2 Install one of the male female standoffs and a 6 lock washer from the standoff kit through the unit s circuit board and into the bottom of the cover standoff Refer to Figure 1 lock washers lock washers and screws from step 1 aluminum standoffs Figure 1 Standoff Kit Installation 3 Repeat steps 1 2 above to replace each of the three other cover standoff retention screws 10 44 4 Using the dimensions provided in Figure 2 drill four 0 150 diameter holes at the specified locations on the panel As a convenient pattern guide the unit with attached mounting standoffs can be held against the panel and the four standoff locations marked with a pencil or scribe Figure 2 Standoff Hole Placement 5 As shown in Figure 1 use the four screws and lock washers from step 1 to mount the unit from the back side of the panel
80. lp Figure 36 Flash File Selection Window While downloading the RFU utility will indicate the download status Once complete summary information will be displayed in the bottom status bar see Figure 37 T Time 67 375 seconds 193183 of 193183 bytes sent Figure 37 Summary Information 95 44 14 4 Wrap Up Once downloading is complete close the RFU utility move CFG switch 1 back to the OFF left hand position to exit firmware download mode and cycle power momentarily to the unit by either disconnecting the auxiliary power supply and or powering down all connected drives or momentarily removing all drive communication cables from the unit When the unit powers up again it will be running the new application firmware If the new firmware version release notes indicated that the configuration file might need to be reloaded then do so at this point 96 Notes 15 d b 4 ae i ca a SSS aep eias 1 1 K 1 1 1 1 p i i 1 1 I i i i m i h x Kx D i i 1 1 D i Lo era D A D M S i D D l R 20 3 i mm quee
81. n the RS485A Modbus master port updating the value of holding register 14 on remote Modbus station 8 causing the conveyor to accelerate or decelerate to the new speed Note that it is also perfectly acceptable to have a point s source port assigned to NONE All this means that this point will not be autonomously updated i e that it will not automatically mirror anything In a sense it will simply be scratchpad memory that the various ports and protocols can use to exchange information among themselves Although the various configuration possibilities may seem overwhelming at first it is clear that the gateway can perform powerful and flexible routing algorithms Through configuration experience the in and out data flows will become more clear 11 4 General Configuration Procedure Now that we have had a brief tutorial on port and point configuration we can proceed on to how these elements fit into the overall configuration procedure The general configuration procedure steps can be summarized as follows 1 Access the serial console configuration interface via Hyperterminal or other text based console program 2 Assign or enable disable the desired protocols and their characteristics to the specific communication ports 3 Perform the desired per protocol mapping and definition assignments for each point including the name timeout and source port assignments 4 the serial console whic
82. nd 0 serio ed ee FUNDAMENTAL 0040 0000 Bling 0 0080 0000 Blind 0 O TERMINAL 0001 0000 Blind 0 TM SPECIAL CONTROL 0002 0000 Blind 0 CINE RN TN oe LT Re 3 i pe a e eo 1 lt eo 44 13 7 15 Motor Rating Parameters CNRC 02801731 10S C wna 0242 NUMBER OF MOTOR POLES 0243 0001 270F 0 1 999 9 Le MOTOR TYPE MOTOR RATED VOLTAGE 230 460v units MOTOR RATED FREQUENCY MOTOR RATED RPM RATE 575v units D RPM LOAD MOMENT OF INERTIA MI 0 1 0030 0000 Toshiba EQPIII motor 0010 Toshiba STD motor 0020 Other OOFF 0012 0078 90 600 001A 00AC 130 860 OOFF 0000 00C8 0 400 MOTOR RATED RPM __ 0 1 FFFF 0000 270 0 999 AUTO TUNING ENABLE 0008 0000 Auto Ton 0 0008 Auto tuning enabled 1 00 0 0000 Small 0040 Medium 0080 Large 00 0 Very large 89 44 13 7 16 Inverter Fault Codes Data 5 LCD Display Message Explanation LOST OUTPUT PRESS OVERVOLTAGE RUN PRESS CLEAR INVERTER OVERLOAD PRESS CLEAR
83. network wires for 2 wire format i e connecting SDA RDA and SDB RDB When Using an FR A5NR Card Connect as shown in Figure 28 SDB Rog RoR se A B Signal TB 1 TB 2 Ground TB 3 Figure 28 FR ASNR Connections When Using the PU Port Connecting to the drive s RJ 45 PU port will likely require building a custom cable For simplicity a standard 8 conductor Ethernet patch cable can be used as a starting point There are two standard color schemes for the wire pairs in such cables as defined by the Electronic Industry Association Telecommunications Industry Association EIA TIA These two standards are called T 568B and 568 refer to Figure 29 The most common color scheme is T 568B and will therefore be the one used for this example connection If starting with a cable wired according to the T 568A specification just interchange the colors to achieve the same pin connections 54 44 Connect as shown in Figure 30 T 568B 568 12345678 12345678 RJ 45 Plug O O GiB BiG Br Gi G O B Bi O Br Br Figure 29 EIA TIA Wiring Standards 568 RDA SDA SDB RDB A B Signal TB 1 TB 2 Ground TB 3 Figure 30 PU Port Connections For 700 series drives the gateway can connect to the ASD via either the PU panel connector as indicated in Figure 30 or via the on board RS 485 terminals Because both of these ports externally present a
84. ntation for your drive A B Signal Ground Shield Figure 27 G7 Q7 H7 W7 RS485 Terminal Block CN3 Connections e Al parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage 52 44 The drive response timeout in seconds is assigned via the designated port s Timeout selection If 0 is chosen an invalid timeout time the gateway will use a 1s timeout by default Network characteristics selections o Baudrate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1610 53 44 13 5 Mitsubishi ASD Protocol The gateway acts as a Mitsubishi protocol master via its RS 485 ports Adjustable speed drives such as the FR A500 E500 F500 series and F700 series that support the Mitsubishi protocol can be accessed Also supported are MGI Technologies Inc M3000 M4000 and M5000 series drives that support the Mitsubishi protocol For 500 series drives the gateway can connect to the ASD via either the PU panel connector or via an optional FR A5NR computer link board Because the ASDs externally present a 4 wire RS 485 network connecting them to the gateway requires jumpering the
85. omatically written to their assigned source port objects This mechanism provides for a flexible set of device failsafe conditions to be established on a point by point basis 11 3 Point Configuration As mentioned in section 1 the Network Gateway Series concept revolves around a central point database containing the value and access characteristics for each network With respect to the Network Gateway Series a point is simply an object that defines some sort of network access mapping and configuration data as well as a single value attribute that can be read from or written to by various communication ports or protocols The only restriction placed on this central clearinghouse concept is that only one port can autonomously update the point s value mirroring its designated object for other protocols to access What this means is that although any protocol can read from or write to a point s internal value most of the time that point s value will simply be mirroring a remote data object that resides on one of the gateway s subnets The selection of what a specific point is to mirror is performed via its source port selection For example a point may be configured to contain Toshiba ASD parameter mapping and Modbus master ID and holding register mapping information However because both of these protocols act as master protocols only one of them can be allowed to continuously update the point s value If both master
86. out timeout processing e Edit Source Port Menu selection 4 allows you to change the point s source port Refer to section 11 3 for more information about source ports e Edit Toshiba Mitsubishi Modbus Metasys Menu selections 5 9 allow you to edit view protocol specific point attributes Enter the menu selection corresponding to the protocol you wish to edit view 33 Toshiba Point Attributes 1 Direct Hyper Terminal File Edit View Transfer Help Main Menu gt Edit Points gt point 3 name 16 characters max FALSE 1 TRUE decimal value 0 NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 Name 501 command 1 FALSE 8 RS485f 1 2 9 4 9 6 8 9 Previous Menu gt 5 Main Menu gt Edit Points gt point 3 gt Toshiba Address 1 gt 1 decimal value Parameter gt hexadecimal valuel Preuious Menu 2 FAG4_ Connected 0 08 30 ANSIM 38400 8 N 1 Figure 14 Edit Toshiba Attributes e Edit Address Menu selection 1 allows you to edit the network address of the Toshiba ASD that this point refers to This address field is only used in conjunction with the Toshiba RS485 protocol Toshiba common serial port connections are point to point and therefore do not require targeting a drive at a specific address Edit Parameter Menu selection 2 allows you to edit the Toshiba ASD parameter that this point will access Figure 14 s
87. p File Locations menu item from the main screen The Choose File Locations window shown in Figure 34 then appears Confirm that the correct paths to the referenced files are entered Enter the correct paths if necessary Choose File Locations File Locations Cold Loader bin E Pilot BIOS CAICCSRFU nilat bin X Flash table ICICCARFUSFlash ini Cancel Help Figure 34 Choose File Locations Window 14 3 3 Transmitting Firmware Files When a board support package BSP has been downloaded and unzipped the flash firmware file will be the one with BIN as its file name extension 94 44 Once the RFU utility has been configured the flash firmware files be downloaded to the gateway by two different methods The simplest way is to drag the application firmware BIN file s icon and drop it onto the RFU utility s main screen This will automatically initiate the download process Alternatively select the File Load Flash Image menu item refer to Figure 35 Rabbit Field Utility 2 45 EIE Figure 35 Load Flash Image Menu Selection The flash image BIN file selection window will then appear refer to Figure 36 Browse to the location of the flash image file and select it Clicking OK will then initiate the download process Choose Flash Image Flash Image File Location 1 00543 000 bin Cancel He
88. plied with your drive Note that the common serial communication parameters of each drive are handled independently by the gateway which means that different drive families may be connected to different channels of the unit in any combination and that the drives connected to each channel may simultaneously communicate to the unit at completely different baud rates parity settings etc Drives can be connected to the gateway on any ASD channel in any order or combination When more than one drive is connected to the unit or if the optional auxiliary power supply is used the gateway will draw its control power from the source with the highest power supply voltage Installation of the gateway should only be performed by a qualified technician familiar with the maintenance and operation of the connected drives To install the gateway complete the steps outlined in the following sections related to your specific drive 3 3 1 Installation for G7 ASDs 1 Mount the unit the desired method refer to section 3 1 2 A N CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out 3 N DANGER Wait at least 5 minutes for the drive s electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily
89. protocols could simultaneously update the point s internal value it would erratically alternate back and forth between the values designated by the Toshiba parameter and Modbus holding register objects Any slave protocol Modbus RTU slave Metasys N2 etc can read from or write to a point at any time but only the protocol designated by the point s source port assignment will autonomously update the point s value independent of any other protocol traffic The source port designation also determines where a new point value will be written to when a slave protocol writes a new value to the point For example if a Modbus RTU slave connection is used to write new data that changes the value of a point how do we know where this new value will exit the gateway to arrive at its final destination The answer is that any new point values written by slave protocols will generate write transactions only on the source port This concept may best be further explained by way of a representative scenario For example let s assume that the gateway s RS485A port has been designated to be a Modbus Master Let s further assume that the Modbus Master portion of point 5 indicates an Address value of 8 and Register value of 14 and that point 5 s Source selection is set to RS485A What this means is that independent of any other gateway traffic point 5 will continuously attempt to update its internal value by making reques
90. r 2 displays a screen which shows a summary of the current port configuration see Figure 19 This screen only displays the current protocol selected for each port in order to access more detailed port information select the menu number corresponding to the desired port Menu selections 1 3 correspond to the Toshiba ASD ports and these contain no other port configuration other than enable disable The syntax used to disable port ASD1 is shown at the bottom of Figure 19 4 direct HyperTerminal File Edit Call Transfer Help gt x Hain Menu View Edit Points View Edit Ports Load Points Point File KLTR 200 Information Exit amp Restart in Menu gt Edit Ports ENABLED DISABLE 1 ENABLE ENABLED DISABLE 1 ENABLE 8503 ENABLED DISABLE 1 ENABLE RS48580 METASYS 2 RS485B MODBUS SLAVE RS232 DISRBLED Preuious Menu 210 Connected 1 26 51 Auto detect 38400 8 1 Figure 19 View Edit Ports 39 RS485 232 Port Configuration 4 direct HyperTerminal File Edit view Call Transfer Help gt Main Menu gt Edit Ports ASD1 ENABLED DISABLE 1 ENABLE 1 DISABLE 1 ENABLE DISABLE 1 ENABLE 1 Previous Menu gt Main Henu gt Edit Port Protocol METRSVS 2 DISABLE 1 MODBUS SLAVE 2 MODBUS MASTER 3 METASYS Baudrate 9600 0 2400 1 4800 2 9600 3 19200 4 38400 Parity None 1 stop 0 none 1 stop 1 odd 2 even 3 none 2 lt
91. s firmware improvements and added functionality as a result of user requests ICC is continually striving to enhance the functionality and flexibility of our products and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests Flash firmware files and all related documentation such as updated user manuals can be downloaded as complete board support packages referred to as BSPs from http www iccdesigns com It is suggested that users check this Internet site prior to installation and then periodically afterwards to determine if new support packages have been released and are available to upgrade their units 14 1 Requirements Besides the new firmware file firmware updates require a PC with a Windows operating system Windows 95 or newer and a serial port the RFU PC application refer to section 14 3 and an appropriate cable to connect the RS232 port of the unit to the PC Please be sure to read the firmware release notes and updated user s manual included with the BSP for any important notices behavior precautions or configuration requirements prior to updating your firmware For example upgrading to a new firmware version may affect user defined configuration files prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary 14 2 Connection N IMPORTANT Note that the gateway will not be operating its system control
92. signal 240 csee Ruso _ 7 9 0000 Selected speed each signal 41 coss Runs 10 0 00 Fault 42 1400 Severe fault armature short load end short open phase output error earth fault 11 0 00 Fault 43 1500 Severe fault armature short load end short open phase output error earth fault 12 0 00 Fault other than earth fault or 44 1600 Non severe fault overload load end overcurrent overcurrent overvoltage 13 0000 Fault other than earth fault or 45 1700 Non severe fault overload load end overcurrent overcurrent overvoltage 14 95B5 Overcurrent pre alarm 46 E5D8 Commercial power inverter switching output 1 15 9DB5 Overcurrent pre alarm 47 EDD8 Commercial power inverter switching output 1 16 85C5 Inverter overload pre alarm 48 F5D8 Commercial power inverter switching output 2 17 8DC5 Inverter overload pre alarm 49 FDD8 Commercial power inverter switching output 2 Overtorqueaiarm 6 74 44 13 7 7 Special Control Parameters 0069 START UP FREQUENCY 0 1 FFFF 0000 03E8 0 00 10 00 006A 0070 ND E _ RUN H EN YSTERESI VABLE JU REQUENCI JUMP END FREQUENCY FRE FRE 5 5 FREQUENCY 1 FREQUENC NDWIDTH FFFF 0000 0888 0 00 30 00 FFFF
93. ts to the 24 44 RS485A port And because the RS485A port has been designated as a Modbus Master then the Modbus Master portion of point 5 s configuration will be referenced by the update task and point Z5 s value will therefore always be mirroring the value of holding register 14 of remote Modbus station address 8 connected to the Modbus subnet attached to the gateway s RS485A port Perhaps holding register 14 of Modbus station address 8 is a monitor item indicating the pressure in compressor tank Whenever the tank s pressure changes therefore the value of point 5 will automatically update to reflect the new value read from the remote device Once the tank s pressure reading has been brought into the gateway it can then be retrieved by any protocol or ALL the protocols currently assigned to the gateway s other communication ports As a modification to the previous example let s assume this time that holding register 14 of Modbus remote station address 8 is the speed command of a conveyor belt In this case point 5 of the gateway will be mirroring the current speed command of the conveyor in a similar fashion to how it previously mirrored the compressor tank s pressure This time however the speed command represents something that can also be written to Therefore any new data value that is written to point 5 from any other port connection will automatically cause a write holding register transaction to occur o
94. turn to the entry menu 4 direct HyperTerminal File Edit Call Transfer Help Dg 5 Exit amp Restart gt EXIT gt Main Menu gt Kmodem Points Usage xmodem mode lt action gt Xmodem is used to upload or download a configuration file mode must be one of the following crc transfer the file via Kmodem CRC mode feces transfer the file via Xmodem Checksum mode lt action gt must be one of the following u upload a configuration file to the unit Id download the current configuration file from the unit gt xmodem crc d The XLTR 200 is ready to send its configuration file via Kmodem Download the file now Connected 0 08 00 Auto detect 38400 8 N 1 Figure 22 Command Overview and Implementation 42 44 Receive File Place received file in the following Folder Use receiving protocol lt Receive Figure 23 HyperTerminal receive file dialog box When uploading a file the procedure is similar to downloading Enter u instead of d for the action parameter of the xmodem command Once the xmodem upload command is entered the user will have 30 seconds to click the send button B on the tool bar in HyperTerminal and initiate the Xmodem upload transaction Upon successful completion of the Xmodem upload the integrity of the file will be checked and if valid will be copied to both the unit s work
95. u n as euet 58 13 6 1 POS E 58 13 6 2 Supported Subpoints 20 7 4 1 000000000000000 rennen nnns 59 13 6 3 SUDDOINE Detalls PRECES 60 13 7 Toshiba 3 Series ASD Protocol 63 13 7 1 Command Parameters bete os 64 13 7 2 Mo onior Faramello 65 T3 7 9 Fundamental Parameters 69 13 7 4 Fundamental Parameters 2 70 13 7 5 Panel Control Parameters 70 13 7 6 Terminal Selection 1 5 71 13 7 7 Special Control Parameters 5 13 7 8 Frequency Setting Parameters 76 13 7 9 Protection Function 5 79 13 7 10 Pattern Run Control Parameters 81 13 7 11 Feedback Control Parameters 84 13 7 12 Communication Setting Parameters 85 13 7 13 AM FM Terminal Adjustment Parameters 86 TO 4 14
96. w bb elec com Note that Toshiba 7 series drives configured for 2 wire mode 821 0 shipped prior to early 2006 may exhibit an issue that can cause their RS485 ports to stop communicating after a certain amount of time Please contact Toshiba technical support to confirm your configuration prior to using 2 wire RS485 mode on these drives The required drive configuration will vary depending on the specific drive s involved In general most parameters are freely configurable to match the gateway s port settings baud rate parity etc The most critical selection however is that if the drive is directly connected to the gateway via 2 wire mode then the drive must be properly configured for 2 wire 5485 Note that this may involve hardware configuration in addition to parameter changes For example G7 Q7 H7 series drives have duplex selection jumpers located on the drive s control board near the communication ports For these drives both jumpers must be placed in the HALF position Refer to Figure 26 for an example detailed view of correctly positioned duplex selection jumpers 51 4 4 Figure 26 RS485 Terminal Block CN3 and Duplex Selection Jumpers Toshiba RS485 terminal block connections for G7 Q7 H7 W7 drives are shown in Figure 27 for reference only Because there are many possible RS485 port configurations amp options available for the various Toshiba drives please refer to the relevant Toshiba docume

Toshiba XLTR-200 Network Card User Manual

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