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Toshiba 4200FA Power Supply User Manual

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1. Model Number T42 3F800FAXXN Rated Output Capacity 80 kVA External Dimensions 41 in x 31 in x 74 in W xDxH 1041 mm x 787 mm x 1880 mm Weight 2200 Ibs 1000 kg Rated Voltage B 208 H 220 C 240 N 380 Q 400 415 D 480 M 600 Vac Voltage Variation 10 to 15 15 to 30 Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 3 Wire Main Input Power Factor Greater than 0 99 when in inverter mode Required Input Power 71 kW when in inverter mode Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 4 THD Rated Voltage 208Vac Optional Voltage Variation 10 to 1596 Bypass Input Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire GND DC Nominal Voltage Range 288 VDC 230 to 332 VDC Float Charge Regulation 324 VDC 296 with 2 25 V cell Battery Ripple Voltage 296 R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 20 0 Amps Rated Voltage 208 120 VAC Rated Current 223 Amps Rated Power Factor 0 8 lagging Number Phases Wires 3 phase 4 Wire GND Voltage Regulation 2 0 100906 balanced load phase phase 396 0 100 unbalanced load Voltage Adjustment Range 5 V Manually from front key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load
2. Bypass jumpers are factory installed on bypass bus bars Single Input Configuration Move wires from bypass bus bars to stand offs to configure for dual input Dual Input Configuration 4200 FA User s Manual 23 TOSHIBA 4 2 Control Circuit and External Battery Interface Connections The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits A N gt AUX 41 4 Recommended Wire Size and Tightening Torque UPS Control and Battery Interface Minimum Wire Size and Tightening Torque for UPS Control and Battery Interface Circuits USE MINIMUM 75 C COPPER WIRING TERMINAL TERMINAL AWG TIGHTENING TORQUE UPS CONTROL CIRCUITS 1 18 14 16 8 in lbs BATTERY CONTROL CIRCUITS 3 6 14 16 8 in lbs Indicates Class 1 wiring method is to be used 24 4200FA User s Manual TOSHIBA 42 Communication Interface 4 21 Remote Contact The remote contact interface is a standard feature and is available as dry switch contacts through a DB9 male connector located under the Remote Eye Cover on the front of the UPS see Section 4 for location The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pin out O 5 System Common DB9 Male Connector Outline O 6 Bypass Active faci
3. ied E cod etd dco dece tenete LU Val 40 6 13 Keypad OVelvieW nde tare Rep dedere 41 6 14 Key EUNGIIODSu uum to ote ito teo e ede ed durant Lester etes 42 GATE MON Iti detto retineri 42 0 14 nn des othe oh M 42 06 14 39 UI end den ade tata uqa a ankay 42 6 14 A BATI KOVi tite fe ot es ede edet ae ERES 43 6 14 5 MENU F1 ENTER UP DOWN Keys iii 43 6 14 6 BATI TEST dont riot t cm tatu d p mete nu mui ei 43 6 14 7 BUZZ STOP Key u au L Shu tera duet p EE RR TD UTR I 44 6 14 8 RESET KGy inue nior nitens ditte munie ap nm aa qiti ma 44 0 15 Menu Data SCIeens taie nn E a PRO ERR NER DRAN EORR E PRU P nA AMD co eec iiber 45 6 15 1 Settings for Calendar and Clock sn 45 6 15 2 Adjustiig Buzzer uuu rn Det E Ra e EROR eva ER Cada ROC 45 6 15 3 Settings for Display Duration sise 46 6 154 RUDE Switch Selects i u aa be C petet e Dea EE RE DE E ERR tea dees MPa tend ERA 46 6 15 5 Serial Com Station Address sise 47 6 15 6 Output Voltage Adjustment sise 47 6 15 7 Equalize Charge Mode Select 48 6 15 8 Reset to Default Settings ss 48 0 16
4. 15 to 30 Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire Main Input Power Factor Greater than 0 99 when in inverter mode Required Input Power 67 kW when in inverter mode Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times rated current under synchronous operation Current Limit 115 maximum Harmonic Currents Less than 4 THD Rated Voltage 208 Vac Optional Voltage Variation 10 to 1596 Bypass Input Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire GND DC Nominal Voltage 288 VDC 230 to 332 VDC Float Charge Regulation 324 VDC 2 with 2 25 V cell Battery Ripple Voltage 2 R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 20 0 Amps Rated Voltage 208 120 VAC Rated Current 223 Amps Rated Power Factor 0 8 lagging Number Phases Wires 3 phase 4 Wire GND Voltage Regulation 2 0 100 balanced load phase phase 3 0 100 unbalanced load Voltage Adjustment Range 5V Manually from front key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Output Frequency Synchronous 5 1 0 1 5 Hz 1 0 Hz std Operation Range switch selectable by qualified technician Frequency Slew Rate 1 Hz s to Hz s Voltage Transients 396 10096 load step change Recovery time 50 mS 5 loss or return of input voltage 3 tran
5. 34 4200FA User s Manual TOSHIBA 68 User Notification LEDs The following is a list of the user notification LEDs and their function On when the UPS has normal AC input power that is within tolerance If there is an input power failure this LED is off If there is no power failure and the input voltage is in an over voltage condition the AC IN LED will flicker on and off rapidly 0 4 sec on and 0 4 sec off If there is no power failure and the input voltage is in an under voltage condition the AC IN LED will be off On when the UPS inverter is operating On when the UPS is in the static bypass mode He H gt Z On when the UPS is in the battery discharge mode If the battery is low during a battery discharge the BATT lamp will flicker on and off slowly 1 2 second on and 1 2 second off The BATT LED will go off if the battery voltage reaches the shutdown level during the battery discharge mode H gt c Y On when the UPS is experiencing a fault H 6 8 1 LED System Status The following table shows the UPS system status that can be determined by decoding the on and off condition of the LED lamps It should be used in conjunction with the LCD display see Section 6 9 and the audible alarms see Section 6 7 for total system monitoring LED ON OFF STATUS LED ON OFF STATUS Normal UPS Operation Output Shutdown UPS on line no abnormal conditions After Emergency Power Off received EPO
6. AC IN ON ACIN OFF INV ON INV OFF BYP OFF BYP OFF BATT OFF BATT OFF FAULT OFF FAULT OFF Fatal Communication Error Bypass OPE on UES Fault Display to Control Interface AC IN ON AC IN INV OFF INV ALL ON OR BYP ON BYP FLICKERING BATT OFF BATT RAPIDLY FAULT ON FAULT Battery Back up Battery Voltage Low AC IN OFF INV ON BYP OFF BATT ON Blinking FAULT OFF 4200 FA User s Manual 35 TOSHIBA 6 9 6 9 1 6 9 2 6 9 3 36 LCD Functions The LCD display is a 4 line by 20 character display The LCD display conveys system operational information It should be used in conjunction with the LED display see Section 6 8 and the audible alarms see Section 6 7 for total system monitoring Listed below are the types of user notification messages that are available for each line of the LCD display screen and a description of each This message displayed is determined by the UPS operating mode and conditions These messages are shown in the following line message tables Line 1 System Messages Line 1 messages are based on the operating mode The following table shows all allowable Line 1 messages which occur while starting up and while in main monitor MONI screen mode LINE 1 MESSAGES Display Message Description UPS START UP Displayed when UPS is in the start up condition or display board is resetting BYPASS
7. 1 0 NOT SYNCHRONIZE Displayed when input and output frequencies are not synchronized abnormal AUTOTRANSFER Displayed when auto transfer to bypass is active i e current limit reached abnormal BATTERY LOW Displayed when battery voltage is low abnormal or the UPS batteries have failed self diagnostic test abnormal UPS OL REDUCE LOAD Displayed when UPS has tripped due to an overload condition abnormal Displayed when the UPS has an internal failure DCOC abnormal x Displayed when the UPS has an internal DC bus DCOV over voltage abnormal DCUB Displayed when the UPS has an internal DC bus unbalance referenced to Neutral abnormal x Displayed when UPS has tripped due to an overload UPS oL condition abnormal x F Displayed when inverter output over voltage has INOV occurred abnormal INUV Displayed when inverter output under voltage has occurred abnormal BATTOH OR MCCB B OPEN Displayed when the optional battery over temp sensor has annunciated or if the external battery disconnect is open Verify TB3 5 6 UPS OK Displayed when none of the above abnormal conditions are present normal DISCHARGE CURR Displayed when none of the above abnormal conditions are present and the UPS is in battery discharge mode normal backup TRANSFER INHIBITED Displayed when key switch position is changed and
8. CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to toggle from 3 MIN to 30 MIN Press the ENTER key to save the selection or press the MENU key to exit to the main menu and discard the change Under any of the following conditions the LCD will remain on continuously without regard to the Display Duration setting 1 The UPS has received an emergency off command 2 The UPS is in battery discharge mode 3 A fault has been detected in the main unit 4 The UPS is in an overload condition 6 15 4 Run Switch Select Press the MENU key to access the menu data screens Press the Down arrow key to scroll to the Run Switch Select screen RUN SWITCH SELECT LOCAL REMOTE gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen RUN SWITCH SELECT lt LOCAL gt REMOTE gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to toggle from RUN to SWITCH Press the ENTER key to save the selection or press the MENU key to exit to the main menu and discard the change Remote S U option required This function is available in the Bypass mode only 46 4200FA User s Manual TOSHIBA 6 15 5 Serial Com Station Address Press the MENU key to access the menu data screens Press the Down arrow key to access the Run Switch select screen SER COM STATION ADDR STATION ADDRESS 31H gt F1 DATA SET MODE gt
9. Converter Inverter H Charger Chopper External Batteries Power flow in battery backup mode for the 4200FA 80 kVA UPS 6 1 4 External Maintenance Bypass Customer Supplied An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the UPS while maintaining power to the load Contact an authorized service representative for further information C AUTION Ensure the UPS is set to BYPASS mode before switching the external bypass from UPS to MAINTENANCE BYPASS High transient currents may result if the external bypass is engaged while the UPS is in normal mode 30 4200FA User s Manual TOSHIBA 62 Battery Backup Time and Discharge Process The UPS system when used in conjunction with a TOSHIBA designed Battery System is designed to provide several minutes of back up time for the 4200 FA UPS Refer to the Battery System Manual for back up times These times are valid for full load operation At half load operation the batteries can provide approximately 2 times the specified value The exact times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables other than TOSHIBA designed battery systems to determine compliance Using other systems may void the warranty and or the safety certifications t CAUTION Contact your TOSHIBA sales representative if using battery systems The following illustration shows the battery
10. frequency is not synchronized abnormal EMERGENCY OFF Displayed when an emergency EPO signal is received UPS OUTPUT DISABLED Displayed when UPS has normally shutdown FAULT S DETECTED Displayed when a fault or faults have occurred abnormal Note 1 Line 4 will be blank when the BATT key is pressed during battery backup mode with normal battery voltage 2 The symbol signifies numerical values or other information supplied by the UPS 4200 FA User s Manual 37 TOSHIBA 6 10 Initial Battery Charge The battery of the UPS must be charged before it is used for the first time or if the unit has not been used AC power source removed for more than 10 days Use the following procedure to recharge the battery of the UPS 1 Switch on power at the UPS input distribution panel 2 Move the MCCB power switch to On see Section 4 for location Note The battery charging circuit is now activated The AC IN lamp will be on The LCD display see Section 6 5 Front Panel Layout will display the following message UPS START UP gt PLEASE WAIT 3 With the key switch in the STOP position the AC IN and the BYP lamp will be on and the LCD display will show the following message BYPASS OPERATION OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME 4 Turn the Key Switch to RUN and the UPS performs the Automatic Battery Test The
11. A V PRVINEXT SCREEN Press the F1 key to display the following active adjustment screen SER COM STATION ADDR STATION ADDRESS 31H gt A V CHANGE DATA gt ENTER ACCEPT CHANGE 6 15 6 Output Voltage Adjustment While operating in the AC Input mode press the MENU key for 4 seconds or more to display the output voltage adjustment screen OUTPUT VOLT ADJUST OUTPUT VOLTAGE gt F1 DATA SET MODE gt A V PRVINEXT SCREEN Press the F1 key to display the following active adjustment screen OUTPUT VOLT ADJUST REFERENCE ADJUST gt A V CHANGE DATA gt ENTER ACCEPT CHANGE The fields marked will show the numerical value of the allowable voltage adjustment parameter values Press the Up Down arrow keys to adjust the setting 5 volts This results in a 2 change in the output voltage Attempts to adjust this setting while the inverter is not running will result in the following error message OUTPUT VOLT ADJUST ADJUST PROHIBITED DATA CANNOT CHANGE gt A V PRV NEXT SCREEN 4200 FA User s Manual 47 TOSHIBA 6 15 7 Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1 800 231 1412 before using this option DAMAGE to the battery system may occur if this option is used improperly 6 15 8 Reset to Default Settings Press the MENU key to access the menu data screens Press the Down arrow key to access the original factory defau
12. Automatic Battery Test is performed only when the software is enabled for this function The default setting is Disabled Allow 24 hours for the batteries to fully charge Should the Automatic Battery Test fail and the LOW BATTERY message is displayed use the following procedure 1 Turn the key switch to STOP 2 Allow 24 hours for the batteries to charge and upon completion move the MCCB switch see Section 4 for location to off 3 Repeatlnitial Battery Charge procedure a failure indicates battery replacement required 38 4200FA User s Manual TOSHIBA 6 11 Start up Procedure The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used ac power source removed for more than 10 days Refer to Section 6 10 If the batteries are charged perform the start up procedure as follows 1 Verify that all power switches are off and that the RUN STOP Switch is in the STOP position 2 Switch on the power at the customer provided UPS input distribution panel 3 Setthe MCCB power switch of the UPS to On see Section 4 for location The AC IN lamp will be on The LCD display see Section 6 5 Front Panel Layout will show the following message UPS START UP Note Lines 2 amp 3 are blank gt PLEASE WAIT With the key switch in the STOP position both the AC IN and the BYP LEDs will be on and the LCD display will show the following message BYPASS
13. Electrical Code and any other state orlocal codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If itis necessary to make measurements with the power on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 TOSHIBA DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing 39561 For Battery Units Only ANCAUTION Risk of electric shock DO NOT REMOVE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL HAZARDOUS LIVE PARTS INSIDE THIS UPS ARE ENERGIZED FROM THE BATTERY SUPPLY EV
14. OPERATION Displayed when the UPS is in Bypass Operation UPS ON LINE Displayed when the inverter is running Displayed during Utility abnormality inverter is BATTERY DISCHARGE supplying power from batteries Unit shuts down after Vmin is reached Displayed during power failure if Vmin is reached or an EPO is received or after OUTPUT SHUTDOWN completion of Shutdown Sequence of the Inverter and Bypass is not available BATTERY BACKUP Displayed during input power failure Line 2 System Fault Messages Line 2 fault messages are automatically displayed when a system fault is detected LINE 2 MESSAGES Display Message Meaning DCUV DC Under voltage DCOC DC Over current DCUB DC Unbalanced DCOV DC Over voltage EERR Main EEPROM error OH Overheat internal OL Output Overload IVUV Inverter Under voltage IVOV Inverter Over voltage Line 3 System Messages Line 3 messages show load current information and user selected instructions 4200FA User s Manual 6 9 4 Line 4 System Messages Line 4 messages reflect the UPS operating conditions Warning messages will be displayed TOSHIBA when an abnormal operating condition occurs The following table shows the allowable Line 4 messages LINE 4 MESSAGES Displayed Message Meaning Displayed when input Phase rotation has been wired in a counter clockwise rotation
15. OPERATION Note Actual numerical values may OUTPUT VOLTAGE 208V differ from these examples gt CURRENT 100 100 10096 DATE DAY TIME The battery charging circuit of the UPS is now activated Move the RUN STOP key switch to the RUN position The inverter of the UPS will start and the UPS will be in the normal operating mode Both the AC IN and the INV LEDs will be on The following system message is an example of the main MONI monitor screen for standard operation see Section 6 14 1 MONI Function UPS ON LINE OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME If a fault occurs during start up the red FAULT lamp will be on and the LCD display will display a FAULT s DETECTED at start up message such as the following UPS FAULT BYPASS Note UPS will not start when this DESCRIPTION message is displayed PRESS DOWN TO DETAIL gt ENTER FOR DETAILS Refer to Section 6 9 2 Line 2 System Fault Messages for details 4200 FA User s Manual 39 TOSHIBA 6 12 Shutdown Procedure When turning off the UPS the following shutdown procedure should be used 1 Move the RUN STOP key switch of the UPS to STOP Operation of the inverter halts Output power is now provided to the load via the bypass circuit If a power failure occurs in the commercial power source while in this state the UPS will lose power and power to the load will be interrupted The battery charging ci
16. UPS a careful inspection for shipping damage should be made For international units remove the screws that attach the shipping crate panels to each other and to the pallet Remove the crate and foam packing material Unbolt the unit from the shipping pallet Lift the UPS from the pallet using a forklift that has sufficient capacity Approach the UPS only from the front or rear DANGER TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE Xe 39564 the sides may result in damage to the unit or injury to personnel C AUTI Do not attempt to move the unit the sides Only move the unit with a forklift or pallet jack Moving the unit by pushing on 4200 FA User s Manual TOSHIBA 22 UPS Equipment Inspection UPS Equipment Inspection Upon receipt of the UPS a careful inspection for shipping damage should be made Use caution when removing unit from pallet Refer to labels or documentation attached to packing material Unpacking 1 Check the unit for loose broken bent or other damaged parts If damage has occurred during shipment keep all packing materials for return to the shipping agent The equipment warranty will not apply to units that are damaged during shipment 2 Check to see that the rated capacity and the model number sp
17. capacity should be derated by 3 Consult Factory for higher elevations Prolonged operation at this level requires derating of the maximum operating temperature to 95 F 35 C 28 4200FA User s Manual TOSHIBA 6 0 Operating the UPS 61 Operating the UPS 6 1 1 AC Input Mode normal operation The following illustration shows circuit power flow when the UPS is operating normally in the AC input mode The converter of the UPS including a boost chopper circuit converts the AC input power to DC power The boost chopper circuit maintains a constant voltage and provides current limiting for battery charging It also supplies a DC voltage of the proper level to the inverter section The inverter section generates a high quality sine wave output voltage The UPS batteries always maintain a charge during normal UPS operation Converter Inverter Static Power Flow Bypass Output Power Charger Chopper External Batteries Power flow in AC input mode for the 4200FA 80 kVA UPS 6 1 2 Bypass Mode If the UPS detects an overload or develops an internal fault power flow is automatically switched from the main circuit of the UPS to the Bypass circuit Power flow through the Bypass is shown in the following illustration This changeover occurs automatically in less than 4 milliseconds The switching period is not long enough to cause interruptions to occur in most loads If the power flow is transferred to the
18. discharge process at full load conditions Current Voltage Be gt Vnom Vlow SSS Shutdown Vmin voltage N Imax Imin 100 20 0 Battery Capacity 6 3 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop below tolerable levels The table below lists the normal operating voltage the voltage levels at which the low voltage alarm will sound and the low voltage level at which an automatic shut down will occur Nominal Voltage 288 VDC Alarm Voltage 252 VDC Shutdown Voltage min 216 VDC 4200 FA User s Manual 31 6 4 32 TOSHIBA Battery Recharging The illustration below shows the battery recharge process after a full discharge Current Voltage Charging z current Icharge Battery charge voltage 7 Discharge shut off point Fully 1 charged Time Period 1 The recharge process typically consists of three periods During the first period the charging current is maintained at approximately 20 0 amperes This current is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life Period 2 In the second period constant voltage control starts and the current gradually decreases as the batteries charge to the fully charged state In the third period a trickle
19. drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent TOSHIBA reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION All other product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION Copyright 2007 TOSHIBA INTERNATIONAL CORPORATION All rights reserved Printed in the U S A Contacting TOSHIBA Customer Support Center The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number in USA is 800 231 1412 You may contact TOSHIBA by writing to TOSHIBA INTERNAT
20. prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 800 231 1412 or write to Toshiba International Corporation 13131 West Little York Road Houston TX 77041 9990 Attn UPS Product Manager Please complete the following information for your records Unless otherwise specified on the warranty card the warranty period for the UPS or UPS part is 36 months from the shipment date see bill of lading Unless otherwise specified on the warranty card the warranty period for a UPS battery is 24 months from the shipment date see bill of lading Keep this manual with the UPS equipment Job Number Model Number Serial Number Application Shipping Date Date of Installation Inspected By 4200FA User s Manual TOSHIBA Purpose and Scope of Manual This manual provides information on how to safely install operate and maintain your TOSHIBA power electronics product This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying
21. ACKUP HISTORY 1 MIN SEC VB 324V BT PF OL gt AIV EXIT F1 NEXT Press the F1 key again to display the record relating to each subsequent discharge event BACKUP HISTORY ZMINZZSEC VB 324V BT PF OL gt A V EXIT F1 NEXT Press the Up Down arrow keys to return to the Battery Discharge Count screen BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the Up Down arrow keys to display the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL 50 4200FA User s Manual Press the F1 key to display the record relating to the first fault Press the F1 key again to display the record relating to each subsequent fault Press the Up Down arrow keys to return to the Fault Count screen 4200 FA User s Manual TOSHIBA FAULT HISTORY 1 Date Time fault code gt A V EXIT F1 NEXT FAULT HISTORY Date Time fault code gt A V EXIT F1 NEXT TOTAL FAULT COUNT TIMES gt 1 FOR DETAILS gt A V TO SCROLL 51 7 0 UPS Protection System TOSHIBA The following one line schematic illustrates the electrical locations of the protection devices on Low Battery 7 1 System Protection Features the 80 kVA UPS models pi Power Flow i Input Power 7 2 System Protection Functions Over Voltage Under Voltage Static Bypass External Ba
22. BA Dual Input UPS with no transformers Shown with bottom cable entry configuration HH HE H gt s1 po 18 4200FA User s Manual TOSHIBA Single Input UPS with input transformer Shown with top cable entry configuration 4200 FA User s Manual 19 TOSHIBA Dual Input UPS with input transformer Shown with top cable entry configuration 20 4200FA User s Manual TOSHIBA Single Input UPS with no transformers Shown with top cable entry configuration 4200 FA User s Manual 21 TOSHIBA Dual Input UPS with no transformers Shown with top cable entry configuration 22 4200FA User s Manual TOSHIBA 4 4 3 Dual Input Configuration Units are shipped from the factory wired for single input configuration For those requiring a dual input configuration see below This change should only be performed by factory trained service personnel and not by the end user C 27
23. CONCERNANT LA SECURITE Cett ti tient d CONSERVER CES INSTRUCTIONS structions importantes concernant la s curt NATTENTION ag un risque de choc lectrique de br lure NATTENTION SUE s batteries est r glement e Consultar les codes 4200 FA User s Manual TOSHIBA 1 0 Product Description 1 1 Theory of Operation An Uninterruptible Power System UPS is a system that is installed between the commercial power and the load equipment The UPS provides steady AC output power during commercial power fluctuations and interruptions During normal operation the UPS receives commercial AC power and removes any high voltage spikes and transients caused by switching or faults on the main utility The result of this process is maximum power conditioning and regulation of the power applied to the load Ifthe AC power supplied to the UPS drops below a specified voltage level the batteries of the UPS are automatically switched on and will supply power to the load This insures that the loads connected to the UPS continue to receive power with no interruption This power is provided for a period long enough to ensure that the load can be shut down in an orderly fashion This prevents loss of data and possible damage to the hardware or software When AC input power becomes available again normal system operation resumes and the UPS battery charge cycle resumes 1 2 Application and use The TOSHIBA 4200FA Uninterruptible P
24. EN WHEN THE INPUT AC POWER IS DISCONNECTED CAPACITORS STORE HAZARDOUS ENERGY DONOT REMOVE COVER UNTIL 5 MINUTES AFTER DISCONNECTING ALL SOURCES OF SUPPLY TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK INSTALL IN A TEMPERATURE AND HUMIDITY CONTROLLED INDOOR AREA FREE OF CONDUCTIVE CONTAMINANTS ANATTENTION EN CAS D UTILISATION EN ATMOSPHERE CONTROLEE CONSULTER LA NOTICE TECHNIQUE BATTERY BACK UP TIME WHICH WAS FACTORY SET AT A PREDETERMINED LEVEL DECREASES GRADUALLY BETWEEN SERVICE PERIODS THE BATTERIES SHOULD BE REPLACED EVERY THREE YEARS AFTER THE LAST SERVICING THE DATE OF WHICH IS WRITTEN ON THE ID PLATE LOCATED ON THE REAR SIDE OF THE UPS UNIT OR IN THE BOX BELOW DATE OF LAST BATTERY CHARGE 4 4200FA User s Manual TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE TH ESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation operation and maintenance of the UPS and its batteries Turn off lockout and tagout all power sources before proceeding to connect the power wiring to the equipment or when performing maintenance Hardwire type UPS units are not equipped with an over current protection device nor an output disconnect for the AC output Therefore a circuit breaker should be provided by the user between the UPS output and the load input This device should be rated as follows Device Type 80 kVA Rated Output 208 120 VAC Device Rating 240 V 300A The
25. IONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 9990 Attn UPS Product Manager 4200FA User s Manual TOSHIBA TABLE OF CONTENTS TABLE OF CONTENTS u u u una asa sawa ka E ou iu du nutu aiu waaawadawasasasssaa i GENERAL SAFETY INSTRUCTIONS cca ecce ecce cese 1 EQUIPMENT WARNING LABELS 2 IMPORTANT SAFETY INSTRUCTIONS 5 1 0 Product Deseripti9oni u uu uuu rer ree eme crai cr re cv c i d e e i a 8 s Ehieory ot Operations ibn ene en eed chr eie e de eo ERR 8 1 2 Application and USe its iie nete te ee andina eiae aden kaz tes 8 1 3 Power eciam tna 8 1 4 Power Conditioning ern nen de ed te d m eue iD aaah 8 2 0 Unpacking Inspection Storage Disposal 9 2 1 Unpacking the UPS Equipment sise 9 2 2 UPS Equipment Inspection esse 10 2 3 Storage of the UPS Equipment ses 10 2 4 DISPOSA ME EC EE 10 10 Precautions u nuusan ua an Le ober ies he sce iru reds E ds 11 9 154 Installation Precautions vc u u u eraot Lee e der re dune 11 9 2 Pre start PRECAUTIONS ene a rese 12 3 3 22 Operating Pr cautions eem 12 4 0 UPS Connectio
26. If output current drops below EU ENT f 15 display reads CURR LOW 0 100 The Output Line Voltages phase neutral and phase to phase Frequencies Sync Mode Inverter Output Power and Power Factor may be monitored by pressing the DOWN UP keys 42 4200FA User s Manual TOSHIBA 6 14 4 BATT Key Pressing the BATT key during normal AC Input mode of operation displays battery capacity information The following system message is displayed Note Discharge current in Line 3 is 0 UPS ON LINE unless unit is in the battery mode BATTERY VOLTAGE 324V CHARGE CURR 0 Note Line 4 is left blank Ifan AC input power failure occurs and no abnormal operating conditions are present the UPS switches to the Battery Backup mode The following system message is displayed when the BATT key is pressed BATTERY BACKUP BATTERY VOLTAGE 324V DISCHARGE CURR 76 Note Line 4 is left blank 6 14 5 MENU F1 ENTER UP DOWN Keys Press the MENU key during normal AC Input Mode of operation to access the menu of user adjustable data screens Press the Up Down arrow keys to scroll through the available data screens Pressing the F1 key changes to the adjustment screen for that menu item Press the Up Down arrow keys to move the display to the next From the adjustment screen if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previo
27. ON 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
28. Overload Operation u er LU au eere pe u d ue da de 49 6 17 Backup History amp Fault History sise 50 7 0 UPS Protection System iii u 52 Tas System Protection Eeat res iecore re tret bete tree Hedge ere Cerrada e eod 52 1 2 System Protection Futctlons eicere n teda ret ce ERARE aAA AAA ager sau ER aene 52 8 0 Preventive and Scheduled Maintenance Part Replacement 53 8 1 Preventive Maintenance uu uu tete ed arare d beue v Rete d tede d e d es 53 8 2 Parts Replacemint attirent teinte donnant e esed ee eub et ex bue ud dete Rd 53 9 0 External Dimensions Shipping Weights eese 54 9 1 External Difmiensiors e ioter fce cae a Ped cl e tea Lettura en RP Dee t Pe dte tas 54 92 Shipping DIMENSIONS iier eer do redes i ER Oen ater area nt 55 9 3 Shipping Welghts x te edo act pode Ute feo tc dete nest 55 4200FA User s Manual TOSHIBA GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclo
29. RMED BY QUALIFIED PERSONNEL ONLY 1 Verify that the UPS is off and is disconnected from the power source 2 Remove watches rings jewelry or other metal objects 3 Use tools with insulated handles to prevent inadvertent shorts 4 Wear rubber gloves and boots 5 Do not place tools or metal parts on top of the batteries 6 Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground AE KO REN HT up E auae aU The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections 8 Disconnect charging source and load prior to connecting or disconnecting terminals 9 VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke or create a flame or spark in the immediate area of the batteries This includes static electricity from the body 10 Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery 11 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment 12 Do not dispose of lead acid batteries except through channels in accordance with local state and federal regulations 6 4200FA User s Manual TOSHIBA INSTRUCTIONS IMPORTANTES
30. Rated Frequency 50 60 Hz Frequency Regulation t 0 1 in free running mode Output Frequency Synchronous 5 1 0 1 5 Hz 1 0 Hz std Operation Range Switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3 Hz s Voltage Transients 396 10096 load step change Recovery time 50 mS 5 loss or return of input voltage 3 transfer of bypass to inverter Inverter Overload Capacity 125 for 30 sec 150 for 5 sec Bypass Overload Capacity 125 for 10 min 100096 for 10 ms Crest Factor 2 5 Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Automatic transfer to bypass then retransfer to inverter Efficiency Typical AC DC AC 8496 DC AC 83 Heat loss to be removed 35 052Btu hr 8 830 kcal hr EnTOhmdnt Audible Noise 75 dB A at 3 3 ft 1 m from the units front display Operating Temperature 0 104 F 0 40 optimal operating temperature 77 F 25 Operating Humidity Less than 9096 RH non condensing Altitude Less than 3280 ft 1000 m Items marked with an are specified at rated conditions under balanced linear loads Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation At 6600 ft 2000 m above sea level output
31. TOSHIBA UNINTERRUPTIBLE POwER SYSTEM THREE PHASE 80 kVA UPS 4200FA User s Manual Distributed by POWERCOM 800 288 9807 Document Number 56418 004 Date November 2007 TOSHIBA 4200FA User s Manual TOSHIBA 4200FA THREE PHASE 80 kVA UNINTERRUPTIBLE POWER SYSTEM USER S MANUAL W us FOR MODELS T42F3F800FAXXN T42F3 800FAXXN T42 3F800FAXXN TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 9990 4200FA User s Manual TOSHIBA 4200FA User s Manual TOSHIBA IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office The contents of this instruction manual shall not become a part of or modify any prior or existing equipment commitment or relationship The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION The warranty contained in the contract between the parties is the sole warranty of TOSHIBA and any statements contained herein do not create new warranties or modify the existing warranty Any Electrical or mechanical modifications to this equipment without
32. UT VOLTAGE 208 CURRENT 114 116 114 DATE DAY TIME After the load is reduced and if the RUN STOP key switch is in the RUN position the UPS will return to the Inverter mode of operation after a period of time During the wait time the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208V CURRENT 100 100 100 gt PLEASE WAIT Or if the UPS is waiting and the RUN STOP key switch is switched to the STOP position while the UPS is waiting the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208V CURRENT 100 100 100 2PLEASE WAIT If the RUN STOP key switch remains in the STOP position when the wait period of the UPS is complete the following screen will be displayed BYPASS OPERATION OUTPUT VOLATAGE V CURRENT 100M00M 0096 DATE DAY TIME 4200 FA User s Manual 49 TOSHIBA If the RUN STOP key switch remains in the RUN position when the wait period of the UPS is complete the following screen will be displayed UPS ON LINE OUTPUT VOLTAGE 208V CURRENT 100 100 99 DATE DAY TIME 6 17 Backup History amp Fault History Pressing the MONI and F1 keys simultaneously for a few seconds will cause the Battery Discharge Count screen to be displayed BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the F1 key to display the record relating to the first discharge event B
33. bypass circuit because of an overload and the overload condition ends within a specified period of time normal operation will resume automatically see Section 6 16 Overload Operation If the power flow is transferred to the bypass circuit due to a fault condition the power flow must be transferred manually from the Bypass circuit back to the inverter circuit after the fault is cleared see Section 6 11 Start up Procedure Converter Static Power Flow Bypass Output Power Inverter Charger Chopper External Batteries Power flow in circuit bypass mode for the 4200FA 80 kVA UPS 4200 FA User s Manual 29 TOSHIBA 6 1 3 Battery Backup Mode The following illustration shows power flow during the battery backup mode In the event of an AC power failure the batteries of the UPS instantly begin supplying DC power to the UPS to the main inverter circuit This circuit converts the DC power into AC power The AC power is available at the output of the unit This back up process will continue until the UPS battery voltage drops below a specific minimum level At which time the batteries cease supplying power to the load This minimum level is the shutdown voltage minimum V min The rated battery voltage table on page 36 shows V min The battery backup time and discharge process is explained in Section 6 2 Static Power Flow Bypass Isolating XFMR Output O Power Input Power
34. ch on if any key is pressed It will switch on if the battery discharge reaches a critical level or if an abnormality develops in the system see Section 6 15 3 Settings for LCD Display Duration All system line messages will be displayed from the MONI mode when system problems are detected If the AC input power is available and no abnormal operating conditions are present the following system message is displayed UPS ON LINE Note Actual numerical values may differ from these examples If output current OUTPUT VOLTAGE 208V drops below 15 display reads CURRENT 100 100 100 OUTPUT CURRENT LOW DATE DAY TIME Ifan AC input power failure occurs and no abnormal operating conditions are present the UPS switches to standard Battery Backup mode The following system message is displayed BATTERY BACKUP OUTPUT VOLTAGE 208V CURRENT 100 100 100 DATE DAY TIME 6 14 2 IN Pressing the IN key during normal AC Input mode of operation displays input voltage information The following system message is displayed UPS ON LINE INPUT Vab 100 VOLTAGE Vbc 100 Vca 10096 The bypass input voltage frequency Sync Mode and converter current may be monitored by pressing the DOWN UP keys 6 14 3 OUT Pressing the OUT key during normal AC Input mode of operation displays output voltage current and frequency information The following system message is displayed UPS ON LINE Note
35. current continues to flow into the batteries to maintain the fully charged status at the normal DC Voltage level A full recharge requires approximately 24 hours 9096 recharge in 10 X discharge time after a complete discharge The following table shows the rated maximum and minimum battery voltages and the charge current for each of the sizes for 75 F 24 operation Rated Battery Voltages V float 324 VDC V min 216 VDC I charge 20 0 Amps 4200FA User s Manual TOSHIBA 6 5 Front Panel Layout All Units 4 line liquid crystal Emergency display screen Power Off switch RUN STOP see Section 6 9 see Section 6 6 key switch Line 1 UPS Line 2 Soul EPO STOP RUN Line 3 BATT gt Line 4 j Z BUZZ MENU ENTER ACIN INV BYP BAIT FAUT d ex W ON LINE 4200FA Ls UNINTERUPTIBLE POWER SYSTEM Green light emitting Red light emitting 12 key Data entry keypad diodes LED diode LED see Section 6 13 see che 6 8 see Ard 6 8 4200 FA User s Manual 33 TOSHIBA 66 Emergency Power Off Function The 4200FA UPS system is equipped with terminals for receiving an emergency power off EPO closed contact switch command from two locations 1 a remote location see Section 4 2 Terminal Block Details and 2 from a front panel mounted EPO switch see Section 6 5 Front Panel Layout T
36. d NOTE BATTERY TEST BATTERY VOLTAGE 324V BATT TEST INHIBITED After start up the battery test function is inhibited for 20 min Only one battery test can be done approximately every 20 min 6 14 7 BUZZ STOP Key Turns off the audible alarm 6 14 8 RESET Key Resets the LCD display board software should a system lock up occur The reset does not reset memory variables Use of the RESET function is very important when a fatal communication error has occurred Press and hold the RESET key for five seconds or more to reset the display software The display board to main board interface will begin a new communication sequence If a communication response is not received by the display board from the main board within 15 seconds a fatal time out occurs and the following system message displays DISPLAY ERROR MAIN COMM ERROR PRESS amp HOLD RESET KEY Note If the error message persists contact the TOSHIBA Service Center Upon a successful Reset the Startup Screen appears followed by the Main Monitor 44 4200FA User s Manual TOSHIBA 6 15 Menu Data Screens 6 15 1 Settings for Calendar and Clock Press the MENU key to access the system configuration screens Press the Down arrow key until the time and date screen is shown CALENDER CLOCK DATE DAY TIME gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjust
37. dware if applicable 2 Aluminum electrolytic capacitors Replace once every 5 years 3 Fuses Replace once every 7 years see output fuse rating table below 4 Cooling fan Replace once every 3 years 4200 FA User s Manual 53 TOSHIBA 9 0 External Dimensions Shipping Weights 9 1 External Dimensions Era Tr 54 4200FA User s Manual 9 2 9 3 Shipping Dimensions TOSHIBA Shipping Dimensions Shipping Dimensions models Standard with crate Inches cm Inches cm Width 56 2 143 56 9 145 Depth 42 8 109 45 0 114 Height 79 0 201 81 8 208 Height with packing material 82 0 208 82 0 208 Shipping Weights Model Shipping Weight Standard Shipping Weight with crate Pounds Kilograms Pounds Kilograms T42B3F800FAXXN 2300 1043 2400 1089 T42D3F800FAXXN 2300 1043 2400 1089 T42F3F800FAXXN 2100 953 2200 998 T42M3F800FAXXN 2300 1043 2400 1089 T42N3F800FAXXN 2300 1043 2400 1089 T42F3D800FAXXN 2300 1043 2400 1089 4200 FA User s Manual 55 Distributed by POWERCOM 800 288 9807 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISI
38. e connector pin assignment and female connector outline are illustrated below Pin Symbol Description DB9 Female connector outline 1 This pin is not used facing connector 2 Input RXD Receive Data 3 Output TXD Transmit Data 4 Output DTR Data Terminal Ready 5 5 Signal Ground 6 Input DSR Data Set Ready 7 Output RTS Request To Send 8 Input CTS Clear To Send 9 This pin is not used 4 223 UPS Shutdown via RS 232C When the UPS is operating from its internal batteries a Shutdown order can be sent to the UPS telling it to turn OFF after a user specified amount of time This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed The UPS can be programmed to turn OFF up to 8 minutes after the Shutdown command is given This command can be cancelled before the specified time has elapsed by following the directions listed on the RS232 screen 26 4200FA User s Manual TOSHIBA 5 0 Specifications 51 Specifications 4200FA 80kVA without Internal Transformer Model Number T42F3F800FAXXN Rated Output Capacity 80 kVA 41 in x 31 in 74 in External Dimen WxDxH 1041 mm x 787 mm x 1880 mm Weight 2000 Ibs 907 kg Rated Voltage 208 Vac Voltage Variation 10 to 15
39. ecified on the nameplate conform to the order specifications 23 Storage ofthe UPS Equipment Ifthe UPS equipment is to be subject to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before Storing 1 Allow the UPS to be operated for 24 hours to ensure that the batteries are fully charged 2 Stop the unit see Shutdown Procedure in section 6 12 3 Place the MCCB switch of the UPS in the OFF position see section 4 1 for location Storing 1 Store within the temperature range of 4 104 F 20 40 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 70 F 21 Higher ambient temperatures cause UPS batteries to require recharging more frequently After Storing 1 If stored in an ambient temperature less than 68 F 20 C recharge the batteries every 9 months 2 If stored in an ambient temperature of 68 86 F 20 30 C recharge the batteries every 6 months 3 If stored in an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months 2 4 Disposal Please contact your state environmental agency for details on p
40. ect the output terminals of the UPS to an applicable load type application refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC table 310 16 NOTE Ensure that the input phasing is connected n clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation of the input phasing is installed in counter clockwise rotation CCW 3 2 Pre start Precautions Before connecting the UPS to a power source move the MCCB switch to the OFF position and move the operation RUN STOP key switch on the front panel See Section 6 5 for location to the STOP position 33 Operating Precautions 1 The UPS should not be powered up until the entire User s Manual has been read 2 The input power source voltage must be within 10 to 15 of the rated input voltage to initially start the UPS The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may activate the internal protection device 3 The UPS should not be used with a load that has a rated input greater than the rated UPS output 4 Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners or machine tools over sizing for locked rotor current required 5 Do not insert metal objects or combustible materials in the ventilation slot
41. eries is still resent after equipment has been urned off and taken off line Accidental contact with live parts can cause personal injury and death Disconnect all DC Sources before performing any service or testing In this compartment 43784 DO NOT TURN OFF CRITICAL FUSE SIZING WHILE UNIT IS RUNNING Incorrect fuse replacement size ON OFF may result in fire or inadequate equipment protection Replace only with same type and rating of fuse PN 40830 Risk of electrical shock Battery circuit is not isolated from AC input hazardous voltage may exist between battery terminals and ground Test circuit before touching PN 40760 4200FA User s Manual 4200 FA User s Manual TOSHIBA Hot surface Contact may result in burn injury Allow equipment to cool before servicing PN 40832 Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN 40831 A DANGER HAZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk of injury or death Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipment must be done in accordance with National
42. es to perform internal parts inspections semi annually C AUTION Only factory trained representatives should perform repairs or maintenance on the UPS Proper maintenance of the battery system of this unit by a qualified CAUTION service technician is essential to the safety and reliability of your UPS system Refer to the battery service manual 8 2 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries Valve Regulated Lead Acid VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the UPS The aforementioned items affect the life of batteries so replacement should be once every 3 to 5 years as a minimum All of the batteries must be replaced at the same time Recommended Quarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal Check battery temperature at the negative terminal Measure and record the system float charging voltage Measure and record the float charging voltage of each unit Recommended Semi Annual Maintenance A Repeat the quarterly checks B Perform impedance checks on the individual batteries C Test for the purpose of trending the battery over time D Re torque all battery connecting har
43. his safety feature enables quick shutdown of the UPS AC output and battery circuits Typically the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the equipment connected to it The EPO function is initiated by pressing the switch to the closed Shutdown position The effect of using the EPO switch is the same whether the UPS unit is in the AC input mode see Section 6 1 1 battery backup mode see Section 6 1 3 or the circuit bypass mode see Section 6 1 2 See EMERGENCY OFF screen in Section 6 12 Shutdown Procedure The following figure shows the UPS condition after application of the EPO switch Use the Start up Procedure see Section 6 11 for restarting the unit Power Flow Output Inverter Power Charger Chopper External Batteries 67 Audible Alarm Functions While in the battery backup mode during a fault during a low battery condition or if the system is in an overload condition an audible alarm will sound The following table shows the audible alarm pattern for each condition Time intervals are shown in seconds The audible alarm can be stopped by pressing the BUZZ STOP key see Section 6 5 Front Panel Layout Condition Audible pattern UPS in Battery Backup Mode 7S TS Battery Voltage 100 90 o y UPS Low Battery 15 Battery Voltage lt 9090 DER Overload 5S Fault 5S
44. iem ca e ab EORR UC a PUE needs 30 6 1 4 External Maintenance Bypass Customer Supplied 30 6 2 Battery Backup Time and Discharge Process 31 6 3 Battery Low Voltage Polerances uU u nr 31 pA Battery RECHA ONI M 32 6 5 Front Panel Layout All Units eem SARA e EAER 33 6 6 EPO Emergency Power Off Function sienne 34 0 4 Audibl Alarm EUnctlons u u l u ul eager qe He eh ene eae 34 0 8 User Notification LEDS uuu u m eda ees aaa es Dada an 35 6 6 1 2 LED System Status uu l peret AREETA 35 09 LOD FUNCIONS M 36 6 9 1 1 System MESSAGES cece cierres teen eaae ep ER da es Rene Rae age da 36 0 9 2 Line 2 System Fault Messages e I RR ERR GR E RR RAE 36 6 9 3 SLine 3 System MESSAGES ei uu u ete tente reti ee neds Cre SER e gare e tA e y ERR a P ea uet dana 36 6 9 4 aLine 4 System MesSs8ag65s uu usan tener e Ln es 37 0 10 Initial Battery Gharge dte n err Hn i eritis 38 4200FA User s Manual i TOSHIBA 0 11 Startup Proced re ine trea eH deg de ata Ts DRE rbi cet ia 39 0 12 Shutdown Procedure
45. ion 6 7 Audible Alarm Functions Visible Alarm Batterv Lamp Flickers NO NO up Low Battery Relay closed Bypass Relay closed Auto Retransfer No Yes if bypass OK Protection Item Memory error EERR Internal overheat OH DC circuit overvoltage DCOV DC circuit overcurrent DCOC LCD Message MAIN EEPROM ERROR OVERHEAT INTERNAL DC OVERVOLTAGE DC OVERCURRENT Cause Control board chip error Fan failure hiqh ambient Chopper malfunction Inverter chopper fault Operation Mode pr after Fault Start is inhibited Bypass operation chopper and inverter are stopped Audible Alarm Yes continuous buzzer Visible Alarm RED fault lamp On Relay Contact Alarm Fault relay closed bypass relay closed Auto Retransfer NO 52 4200FA User s Manual TOSHIBA 8 0 Preventive and Scheduled Maintenance Part Replacement 8 1 Preventive Maintenance TOSHIBA 4200FA Uninterruptible Power Systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the system Schedule authorized factory service representativ
46. lt settings adjustment screen MENU DATA RESET DATA INITIALIZATION gt F1 TO ACCESS RESET gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen MENU DATA RESET DATA INITIALIZATION gt MENU NO DATA RESET gt ENTER ACCEPT CHANGE When the ENTER key is pressed the following factory defaults are reset 1 Resetthe voltage reference setting to 0 2 Resetthe buzzer volume to loud 3 Reset the serial station address to 31h 4 Reset the idle mode to 3 minutes Press the MENU key to abandon the operation and return to the menu data screen 48 4200FA User s Manual TOSHIBA 6 16 Overload Operation When the UPS is operating and an overload condition is detected the following screen is displayed UPS ON LINE Note indicates an actual OUTPUT VOLTAGE V numerical value OUTPUT CURRENT UPS OL REDUCE LOAD After a period of time if the overload is still not reduced and the RUN STOP key switch is in the RUN position the UPS will transfer to bypass automatically If the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 CURRENT 114 116 114 DATE DAY TIME Ifthe RUN STOP key switch is in the STOP position the UPS is in the bypass mode and if the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTP
47. maximum ambient temperature in which the UPS unit should be operated is 40 C 104 F The nominal battery voltage is 288VDC Only a qualified TOSHIBA Representative who is knowledgeable in batteries and the required precautions should only perform battery servicing Keep unauthorized personnel away from batteries To arrange for battery replacement contact TOSHIBA for service Qualified Personnel ONLY A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of this electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel Shall 1 Have carefully read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices 3 Betrained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Be knowledgeable of batteries and the required precautions For further information of workplace safety visit www osha gov Refer to the Battery System Manual when scheduling battery maintenance or battery replacement DANG E R Misuse of this equipmen
48. ment screen CALENDER CLOCK DATE DAY TIME gt AIV UP DOWN gt ENTER NEXT DATA Press the Up Down arrow keys to adjust the character s above the flashing cursor Press the ENTER key to advance the cursor 6 15 2 Adjusting Buzzer Volume Press the MENU key to access the menu data screens and press the Down arrow key to access the Buzzer Volume adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to move the curser to any of the three buzzer volume levels Press the ENTER key to accept the change or press the MENU key to discard the changes and return to the menu data screen 4200 FA User s Manual 45 TOSHIBA 6 15 3 Settings for Display Duration The LCD display is designed to switch off after a user set period of inactivity To set the duration of inactivity allowed press the MENU key to access the menu data screens Press the Down arrow key to scroll to the Display Duration screen The following system message is displayed DISPLAY DURATION SET lt 3 MIN gt 30 MIN gt F1 DATA SET MODE gt A V PRVINEXT SCREEN Press the F1 key to adjust the LCD Idle mode setting DISPLAY DURATION SET lt 3 MIN gt 30 MIN gt A V
49. nd possible death 1 Electrical warning The electrical warning symbol is a lighting bolt enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warning The explosion warning symbol is explosion image enclosed in triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not observed 4200FA User s Manual 1 TOSHIBA EQUIPMENT WARNING LABELS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual Shown below are examples of warning labels that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your TOSHIBA representative for additional labels The following are examples of the warning labels that may be found on the equipment The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed A DANGER DC VOLTAGE DC Voltage supplied by batt
50. ng connector SUL c 7 Battery Voltage Low de A MS 9 Battery Discharge Fault Signal Detect Notes 1 Switches are shown in their inactive states if battery voltage is low pin 7 will be connected to System Common 2 Contacts are resistive loads rated at 30 VDC 0 1 A 125 VAC 3 A 3 Pin 3 is not used 4200 FA User s Manual 25 TOSHIBA 42 2 RS 232C The RS 232C serial communication interface is available via a DB9 female connector located under the Remote Eye Cover on the front of the UPS see Section 4 for location This interface allows control of the UPS from a personal computer running special TOSHIBA software The computer and the UPS are connected through a serial RS 232C communication port The available data from the UPS via the RS 232C communication link is shown below Input Voltage Output Voltage Output Current Battery Voltage Input Frequency Output Frequency Utility Power OK Low Battery Voltage Detected UPS Operating Status UPS in BYPASS Mode Described as Yes or No UPS in NORMAL Mode Input and Output Frequency Synchronized UPD FAULT Occurred DC Bus Over Current DC Bus Over Voltage DC Bus Under Voltage Input Over Current Overheat Overload Being Timed Overload allowable time exceeded Output Over Voltage during Normal Mode Output Under Voltage during Normal Mode Operating Conditions Fault Details Described as Occurred or Not Occurred Th
51. ns ennemi Cui Cv iiu Grit 13 4 1 UPS Power and Control Connections sis 13 4 1 1 Recommended Wire Size and Tightening Torque for UPS Input Output Terminals 14 4 1 2 Power Connection Cable Routing sise 15 4 1 3 Dual Input Configuration sise 23 4 2 Control Circuit and External Battery Interface Connections 24 4 1 4 Recommended Wire Size and Tightening Torque UPS Control and Battery Interface 24 4 2 Communication Interface uuu de ee ce eene e mede sb eee eed ev aed d uda dee 25 4 2 1 Remote Contact ed ete uio e b dera eae uice de idee aud ee d ue 25 4 2 25 3R9 232G Lc int tcn uin desea tam teal tpi 26 4 23 UPS Shutdown RS 2920C u u iin enm DDR PIE DRE e D po es 26 5 0 SPOCitiCatlOn Bev sawas 27 5 1 Specifications 4200FA 80kVA without Internal Transformer 27 5 2 Specifications 4200FA 80kVA with Internal Transformer 28 6 0 Operatind the UPS ane lent bnt iE 29 6 1 Operatingthe UPS oe rg eerte MO b IER MSIE SML qiie MTS SEED 29 6 1 1 AC Input Mode normal operation sis 29 61 2 cs BYPASS uuu loto paco feci habue cobs IE ENDE assis 29 6 1 3 Battery Backup Mode xxt pot
52. on for the UPS to shut down power to the load 12 4200FA User s Manual TOSHIBA CAUTION Do not EPO Emergency Power OFF the UPS and then reset the breaker until the UPS has been fully discharged The UPS could be damaged f the unit is not fully powered down before the breaker is reset 4 0 UPS Connections 41 UPS Power and Control Connections The following illustration shows the wiring connections to the input and output termination points and the Control Circuit Terminal Blocks for the 4200FA 80 kVA UPS 4200 FA User s Manual 13 TOSHIBA 4 1 1 Recommended Wire Size and Tightening Torque for UPS Input Output Terminals Minimum Maximum Wire Size and Tightening Torque of UPS Input and Output Terminals Main Input amp His AWG Tightening Torque Bypass Input BYP1 BYP2 BYP3 N BYPN in Ibs AWG AWG Tightening Torque L1 L2 L3 OUTN in Ibs 208 V 120 VAC 300 MCM to 500 MCM 400MCM to 500 MCM Battery Circuit AWG Tightening Torque POS NEG in Ibs 288 VDC Nominal 400 MCM to 600 MCM Input Output Tightening Torque Ground in Ibs eer 1 2 AWG minimum see note 1 see note 2 All wire sizes are per NEC Use copper wiring with at least 90 rated insulation Neutral Conductors are rated 1 73 or 200 of phase conductors per NEC Note 1 Use a UL listed lug suitable for the wire size used Note 2 Use tigh
53. ower Systems UPS provide continuous computer grade AC power in a compact and efficient high performance unit The UPS assures safe reliable operation of critical office equipment ranging from personal computers to mini computers to local area networks LAN All units feature an audible alarm that sounds if the battery voltage drops below standard during use This is an additional aid to help in retaining the valuable office data banks and all units allow for computer interfacing 1 3 Power Backup During an electrical power failure the batteries of the UPS unit supply DC power to the inverter that supports the load equipment automatically without interruption For example when used to support a computer a UPS backup assures additional time to complete your activity and store data after a power failure occurs 1 4 Power Conditioning While commercial power is present the UPS supplies conditioned power to the load while maintaining the batteries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power Sags surges signal interference and spikes This protection keeps power line problems from reaching your load where it can cause equipment to operate erratically or damage software or hardware 8 4200FA User s Manual TOSHIBA 2 0 Unpacking Inspection Storage Disposal Unpacking the UPS Equipment 2 1 Upon receipt of the
54. rcuit and chopper circuit will remain active Do not touch the UPS terminals even though the operation switc D AN G E R lhas been moved to the STOP position The UPS may be supplyin power through the bypass circuit The LCD display shows the following message when in the Bypass operating mode BYPASS OPERATION OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME Note Actual numerical values may differ from these examples Move the MCCB power switch to Off Power is removed from the UPS and to any attached loads All lamps are off and the LCD display shows the following message so long as there is sufficient power to display it OUTPUT SHUT DOWN OUTPUT VOLTAGE CURRENT LOW LOW LOW Emergency Power Off activation trips the MCCB and power is removed from the UPS and to any connected loads see Section 6 6 EPO Function All LEDs are off and the LCD display will show the following message OUTPUT SHUT DOWN OUTPUT VOLTAGE OV CURRENT LOW LOW LOW 40 4200FA User s Manual TOSHIBA 6 13 Keypad Overview The following illustrates the 12 key data entry pad with each key functionally labeled see Section 6 5 Front Panel Layout MONI BATT F1 BATT IN OUT TEST BUZZ MENU ENTER STOP mr 7 MONI Monitor Press to display
55. roper disposal of electrical components and packaging in your particular area ATT E NTI It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call TOSHIBA toll free at 800 231 1412 for more information about recycling batteries 10 4200FA User s Manual TOSHIBA 3 0 Precautions Because of the external dimensions of the 4200FA UPS and the way the outer panels are to be removed only a minimum amount of space around the unit is required for ventilation and maintenance access Figure 3 1 shows the minimum clearances required for proper UPS installation 3 1 Installation Precautions 1 2 3 Install the UPS in a stable level and upright position that is free of vibration Install the UPS in a well ventilated location with the required allowances for ventilation and servicing as shown in figure 3 1 Install the UPS where the ambient temperature is within the correct operating range see the UPS Specifications in section 5 Verify that the ventilation and air conditioning system at the site is capable of removing the heat generated by the UPS unit see Section 5 Specifications Environment Ambient temperature range for operating the UPS is 32 104 F 0 40 77 F 25 C is the recommended operating temperature for maximum battery life Do not in
56. s of the UPS 6 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS 7 The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required discharge time for each UPS is provided via a cabinet label Wait for at least the minimum time indicated on the label and ensure that the front panel LED s have gone out before removing the front panel of the UPS once the UPS power has been turned off 8 Do not attempt to disassemble modify or repair the UPS Call TOSHIBA Service for repair information 9 Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on 10 If the UPS should emit smoke or an unusual odor or sound turn the power off immediately 11 The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming into contact with these items 12 Warning signs should be placed on or near the load to let people know that the load is being powered by the UPS 13 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel CAUTION When the UPS is in the Inverter mode turning the breaker to the OFF position will cause the unit to go into the battery backup mode The UPS will continue to provide power to the load The unit must be in Bypass mode and then the breaker turned to the OFF positi
57. sfer of bypass to inverter Inverter Overload Capacity 12596 30 sec 150 5 sec Bypass Overload Capacity 100096 10 ms 125 10 min Crest Factor 2 5 Neutral Line Conductor 1 73 times line rating Harmonic Voltage 1 596 max linear load Inrush Current protection Automatic transfer to bypass then retransfer to inverter Efficiency Typical AC DC AC 89 DC AC 88 Heat loss to be removed 22 110 Btu hr 5 570 kcal hr Envi Audible Noise 75 dB A at 3 3 ft 1 m from the units front display nvironment Operating Temperature 0 104 F 0 40 optimal operating temperature 77 F 25 C Operating Humidity Less than 90 RH non condensing Altitude Less than 3280 ft 1000 m Items marked with an are specified at rated conditions under balanced linear loads Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations Prolonged operation at this level requires derating of the maximum Operating Temperature to 95 F 35 C 4200 FA User s Manual TOSHIBA 52 Specifications 4200FA 80kVA with Internal Transformer
58. sing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and ATTENTION are used in this manual they will be followed by important safety information that must be carefully adhered to Warnings in this manual may appear in any of the following ways 1 Danger warning The danger symbol is an exclamation mark enclosed in a triangle which precedes the word The Danger warning symbol is used to indicate situations locations and conditions that exist and will cause serious injury or death 1 DANGER 2 Caution warning The caution symbol is an exclamation mark enclosed in a triangle which precedes the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage N CAUTION 3 Attention warning The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury a
59. stall the UPS in a location that is subject to high humidity Do not allow the UPS to be exposed to direct sunlight Do not install the UPS in areas that are subject to contamination such as high levels of airborne dust metal particles or flammable gasses Avoid installation near sources of electrical noise and always ensure that the earth ground is intact to prevent electrical shock and help prevent electrical noise Do not install the UPS in an area that may expose the UPS to water or that may allow any foreign matter to get inside This UPS generates and radiates radio frequency energy during operation There is no guarantee that the UPS will not influence some sensitive devices that are operating close by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than the affected equipment 10 The user should provide output over current protection for hardwired UPS versions See Safety Instructions on page 9 for the correct device rating 4200 FA User s Manual LEFT 0 Omm REAR 0 TOP 22 550 mm FRONT 28 700 mm Figure 3 1 RIGHT 0 Omm 11 TOSHIBA 11 After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect power source wiring of the correct voltage to the input terminals of the UPS Conn
60. system monitoring screens see Section 6 14 1 BATT Battery Press to display UPS battery conditions see Section 6 14 4 F1 Function Key Press to change settings of various menus see Section 6 14 5 IN Input Press to display UPS input conditions see Section 6 14 2 OUT Output Press to display UPS output conditions see section 6 14 3 BAIT Battery Test Press to execute on line battery test see section 6 14 6 TEST BUZZ I Buzzer Press to stop the audible alert buzzer see section 6 14 7 STOP MENU Menu Press to display the main menu see section 6 14 5 ENTER Enter Press to accept a user selected command or action see section 6 14 5 Reset Display Press to reset the message display area of the UPS see Section RESET 6448 Arrow Press to scroll forward through display data values or to scroll forward through menus see section 6 14 5 Down Arrow Press to reverse scroll through display data values or to reverse scroll through menus see section 6 14 5 4200 FA User s Manual TOSHIBA 6 14 Key Functions 6 14 1 MONI Upon completion of a successful UPS startup the system will be in the AC Input mode of operation The LCD display will show the main MONI monitor function If the MONI key is pressed at this time the display output will not change The MONI function monitors the entire UPS system The LCD display will switch off after a period of keypad inactivity and swit
61. t could result in injury and equipment damage In no event will TOSHIBA Corporation be responsible or liable for indirect or consequential damage or injury that may result from the use of this equipment Do not dispose of the batteries in a fire The batteries may explode CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin 4200 FA User s Manual all all A TOSHIBA resulting in secondary faults such as odor smoke and fire unauthorized personnel away from the batteries reliability of your UPS system Refer to service manual CAUTION This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame An authorized technician must perform annual preventative maintenance CAUTION Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolyte from the battery CAUTION Only personnel knowledgeable of batteries and the required precautions should perform installation and servicing of batteries Keep CAUTION Proper maintenance to the battery system of this unit must be done by a qualified service technician This is essential to the safety and D A N G A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working with batteries TO BE PERFO
62. tening torque recommended by manufacturer of lug used 14 4200FA User s Manual TOSHIBA 41 2 Power Connection Cable Routing 1 Use separate metal conduits for routing the input power output power battery and control circuits 2 Aseparate ground cable should be run inside of the conduit with the input power output power and control circuits 3 Always ground the unit to prevent electrical shock and to help reduce electrical noise 4 Follow wire size and tightening torque recommendations provided in this manual THE METAL OF A CONDUIT IS NOT AN ACCEPTABLE N CAUTION uno Single Input UPS with input transformer Shown with bottom cable entry configuration o o o o o o o o o o o 4200 FA User s Manual 15 TOSHIBA Dual Input UPS with input transformer Shown with bottom cable entry configuration ll l ha z n E ore 16 4200FA User s Manual TOSHIBA Single Input UPS with no transformers Shown with bottom cable entry configuration H s1 po 1 4200 FA User s Manual 17 TOSHI
63. tteries Current Limit Overload The following tables show the built in UPS fault protection functions of the 80 kVA models Built in UPS Fault Protection Functions Inverter Overvoltage Inverter Undervoltage Protection Item IVOV IVUV UPS Overload INVERTER INVERTER LCD Message OVERVOLTAGE UNDERVOLTAGE OUTPUT OVERLOAD Cause Control Malfunction Feedback Error Overload or short circuit at the load Operation Mode Inverter Overload Transfer to bypass Inverter stopped after Fault Bypass Operation Chopber and Inverter Stopped Bypass Overload Inverter Chopper amp Bypass stopped Audible Alarm Yes See Section 6 7 Audible Alarm Functions Visible Alarm Red Fault Lamp On Inverter OL No Fault Lamp Bypass OL Fault Lamp On Relay Contact Inverter OL Bypass Relay closed Alarm paut Relayiclosed Bypass Pelay closed Bypass OL Bypass Relay open and Fault relay closed Auto Retransfer No Inverter OL Yes if bypass OK Bypass OL No Protection Low Battery Voltage Low Battery Voltage Inverter Output Current Limit level 1 level 2 Line 4 will read LCD Message BATTERY LOW DC UNDERVOLTAGE OUTPUT OVERLOAD Cause Battery Discharge Battery Shutdown Level reached Load Inrush current Operation Mode Battery Discharge Shutdown No Output If Bypass OK transfer to bypass after Fault If not current limit mode Audible Alarm Yes See Sect
64. us data values shown If the ENTER key is pressed from the adjustment screen the changes are saved After pressing ENTER the display screen will return to the regular menu screen with the new data values shown see Section 6 15 Menu Data Screens 6 14 6 BATT TEST Key Pressing the BATT TEST key during normal AC Input mode of operation displays battery back up information The following system message is displayed BATTERY TEST BATTERY VOLTAGE 324V gt F1 ENTER TO BEGIN Press the F1 ENTER keys at the same time to begin the battery test The following system message is displayed BATTERY TEST BATTERY VOLTAGE 324V MINS SECS gt PLEASE WAIT 4200 FA User s Manual 43 TOSHIBA Upon completion of the battery test the previous operation is resumed and the main system screen will be displayed The following system message is displayed if the battery test detects a low DC battery voltage UPS ON LINE OUTPUT VOLTAGE 208V CURRENT 38 55 48 LOW BATTERY The following system message is displayed upon the successful completion of the battery test UPS ON LINE OUTPUT VOLTAGE 208V CURRENT 38 55 4896 DATE DAY TIME Note Press the MONI key to return to the main monitoring menu If the inverter is not operating when the BATT TEST key is pressed then the function will be inhibited disabled and the following screen message will be displaye

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