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Toshiba 2000 Personal Computer User Manual

1. ITEM Specification PS691 PS693 PS694 PS632 PS652 m Rated Voltage 100 120VAC 100 240VAC 100 240VAC 24VDC 100 110VDC e 200 240VAC power 160VA 60W 120VA 50W 150VA 50W 50W or less 50W or less 8 consumption or less or less or less S Allowable 85 132VAC 85 264VAC 85 264VAC 20 4 28 8VDC 85 132VDC voltage range 170 264VAC Rated 50 60Hz 47 63Hz DC frequency Retentive 20ms or less 20msorless 20ms 1s 1ms or less 1ms or less power 30 205 interruption 30 or less Distortion rate 10 or less of rated input voltage Inrush current 240VAC 25A 220V 30A 240VAC 25A 6 5A 10ms 25A or lower peak or lower peak or lower or lower lower of rated of rated Ground current 1 5mA or lower IEC 950 Insulation 10 or higher between input and each insulation resistance Withstand 1500VAC 1 min voltage Grounding Grounding resistance 1000 less Output rating 5V 8A 5V 7A 5V 6A 5V 7A 3 3V 1A total of 35W or 3 3V 1A total 3 3V 1A 3 3V 1 0A less of 43W less 24V 0 8A total of 30W total of 35W or less or less Protective Over voltage currnet protection circuit S Status display POWER 5V output green CHARGE POWER 5V output green 5 E RUN contact Dry A contact 240VAC 24VDC 0 2A max lt m Weight 650g or less 600g or less Line terminal 10 terminals 9 terminals 10 terminals 9 terminals M3 5 screw fixed unit M3 5 screw M3 5 screw M3 5 screw
2. ololo PS693 2 4V output qe 7 oozy a Be zu one Q ontact outpu 100 240VAC input M 1 Line filter gro JA Power SUN input 4 LG 2 Frame ground FG Connected to base unit See 2 4 Grounding 18 5000PF or less 5000PF or less PS691 v RUN contact output 100VAC short 200VAC open 100 120VAC or 200 240VAC input W r LG FG i PS632 PS653 nc RUN a Ol sy 26 Ls 24VDC input PS632 100 110VDC input PS653 M Computer module C2PU37 User s Manual 6E8C1111 2 5 Wiring of the power supply CAUTION Always turn off the power before wiring the cables Working with the power on can cause electrocution 2 Use covered crimp terminals or cover the module wire with tape so that there is no exposed conducting parts Fasten the terminal covers securely to the terminals when wiring is finished Exposed parts can cause electrocution 3 Always ground the model 2000 Failing to ground the unit can cause electrocution or malfunction 4 Connect to rated power supply Connecting to wrong power supply can cause explosion or fire 5 Wiring must be performed by an experienced person Wiring error can r
3. Wait at least 5 seconds when turning on the power after turning it off If the power is turned back on too quickly the rush current prevention circuit may not function properly and a sudden flow of current approximately 100A may cause the power supply fuse to blow out Turning On the Power Configure the external circuit to power on in the following sequence 1 Turn on the AC power to the power supply module 2 Turn on the power of the peripheral devices CD ROM drive connected through PC card etc connected to C2 8 Turn on the model 2000 main unit 4 Turn on the I O module and external load power Turning Off the Power Turn off the power in the reverse order of the power on procedure NOTE If an application program is running quit the program to return to the operating system OS Then shut down the operating system and get ready to power off If P8694 or PS691 is used for a power supply module a shutdown will be performed automatically and a module power supply will be shut off Please refer to the following page for details 21 Chapter 3 Handling 3 1 3 Power Off with Windows If a power supply is turned off without shutdown of Windows the data in a hard disk is destroyed and it may be unable to reboot Model 2000 is supporting the automatic shutdown of Windows and the power supply off sequence If the power supply module of exclusive use is used the shutdown of Windo
4. System code Name of the equipment Date of purchase Current status Computer module C2PU37 User s Manual Appendix B Device Specifications B 1 Specifications Windows 2000 Professional Mobile Pentium IIl 500MHz Cache memory Primary 32KB CPU on die Secondary 256KB CPU on die 256MB 128MB PC100 SO DIMM socket ECC check Auxiliary Internal storage Hard disk 30GB Flash disk 2GB storage Standard 1ch 1 44MB 2HD 720KB 2DD interface Exiension interface TOSHIBA integrated V series model 2000 station bus I F controller Display function RAS function CPU failure detection WDT thermal failure detection auto shutdown by Power failure user RAS program operation 5V 3 0A without USB PC card Dimension weigt 70x135x 115 mm W x Hx D 0 72Kg 6F8C1111 49 Appendix Device Specifications 50 Models Product Code OS Memory Auxiliary storage GC2PU37ES Windows 2000 128MB HDD 30GB GC2PU37GS Windows 2000 256MB HDD 30GB Computer module C2PU37 User s Manual B 2 Interface Specifications B 2 1 RGB Interface 5 1 Note I Os are input output as viewed from this device gt 0000 2 Pinno Signal name Description yo 1 CRV Red video signal 15 11 2 CGV Green video signal D SUB female 3 CBV Blue video signal 4 Unused Unused 5 GND Signal ground 6 GND Signal ground 7 GND Signal ground 8 GND Sig
5. Must be secure gt WARNING Do not attempt to disassemble modify or repair This can cause electrocution fire or injury Contact the Toshiba service desk for repair Computer module C2PU37 User s Manual 4 3 4 3 Replacement Timing of Major Parts CAUTION Take extreme precaution when measuring the power supply voltage at the power supply terminal of the module during inspection There is a danger of electrocution Do not touch the C2 module when the power is on The heat radiating side covers become extremely hot ambient temperature 20 C when power is on It cools ambient temperature 10 C in 10 minutes when the power is turned off Replacement Timing of Major Parts Listed below are the product life of major components Periodically replace parts using this table as reference Contact your Toshiba service desk for information concerning the price and ordering method of replacement parts Product life of major components Parts Description Product Life Zepa eman Action wear Interval Hard disk Mechanism Wear 5 years or 20 000 2 years Replace drive cumulative power on hours which ever comes first Battery Capacity Depletion 500 power interruptions or Replace PS694 built in 3 years whichever come Ni Cd first Ambient temperature 35 C Battery Capacity Depletion 450 power interruptions
6. Select Menu Enter Select W Sub Menu F10 Save and Exit Advanced screen 41 Chapter 6 Hardware Setup 42 Phoenix BIOS Setup Utility Main Advanced Boot Exit Specific Help Removable Devices Legacy floppy Drives Hard Drive DISK Maker Type bootable Add in cards CD ROM Drive F1 Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select W Sub Menu F10 Save and Exit BOOT screen Phoenix BIOS Setup Utility Main Advanced Boot Exit Item Specific Help Exit Saving Changes Exit Discarding Changes Load Setup Defaults Discard Changes Save Changes F1 Help Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select Sub Menu F10 Save and Exit Exit screen Computer module C2PU37 User s Manual 6F8C1111 6 1 Setting the BIOS Phoenix BIOS Setup Utility Main Primary Master DISK Maker Type Item Specific Help Type Auto Multi Sector Transfers XX Sectors LBA Mode Control Enabled 32 Bit I O Disabled Transfer Mode FPIO DMA X F1 7 4 Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter SelectW Sub Menu F10 Save and Exit Primary Master Sub Menu screen Phoenix BIOS Setup Utility Main Primary Slave Secondary Mas
7. TOSHIBA CORPORATION 2004 All rights reserved safety Precautions This manual contains important information for the operator to operate this product safely and correctly and avoid bodily injury and property damage Grasp the meanings of the following marks and their descriptions before reading this manual Hazard Classifications WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Indicates a potentially hazardous situation which if not avoided can result in NCAUTION minor or moderate injury or property damage It can also be used to alert against unsafe practices Note 1 Serious injury means loss of sight injury burns high temperature low temperature electrical shock fracture or intoxication which leaves aftereffects or requires hospitalization or need to go the hospital for a long time 2 Injury means hurt burn or electric shock which does not require hospitalization or going to the hospital for a long time 3 Property damage means extended breakdown of assets and materials e Notation of Markings Indicates a may not mark The concrete forbiddance is indicated with a pictograph or wording Indicate a mandatory action that you should never fail to do The concrete content is indicated inside or near the circle with a pictograph or wording Indicates a caution The concrete content is indicated inside or near
8. 2 2 Installing 5 12 2 2 1 Precautions when Installing in the Case 11112 2 3 Module Installation 2 4 Grounding TTTTTTTTTTITTTTTITTITTITTTTTTITTTITITA 2 4 1 Grounding Tips ITITTTTTTTTTTTITITITITITT14 2 4 2 Grounding method TTITTITITTITITTITTITTITI5 2 5 Wiring of the power supply 2 6 Connector Connection LTTTTTTTTTITITTITITITITIJ20 3 Handling TITITITITITIIITITITIITITIT 21 3 1 Power On and Power Off TTTTTTTTTTITTITTITTITTI21 3 1 1 Turning On the Power TTTITITITITITI 21 3 1 2 Turning Off the Power TTTITITITITITITITITT21 3 1 3 Power Off with Windows TTTTITI IT 22 3 1 4 Power Supply module PS694 with Battery 22 3 1 5 Power Supply module PS691 with UPS 24 3 2 About the Hard Disk TT LTETTELETITITITTITITITITTI25 3 3 About the External FDD TTTITITIITIITITITITTITIITI26 3 3 1 Floppy Disk Handling 1TITTTITTITITITITITTJ26 3 4 About the PC Card TTITITITITITITITITITITITITITI28 3 4 1 Installation TT TTTTTTTTTTTTTTTTTTTTTTTTTTS29 3 4 2 Removal TTTITTTTTETTITITITITITITITITTIISO xvii CONTENTS 4 Maintenance TT T TTTTETETETETETETTTTTTTTT 4 1 Daily Inspection 4 2 Periodic Maintenance 1111111 4 3 Replacement Timing of Major Parts ITT 4 4 Replacing the Hard Disk Drive 4 4 1 How to Remove the HDD pack 4 4 2 Intalling the HDD pack IUIN 5 RAS Function 5 1 RAS Function Overview I IIIT TIITII
9. 5 1 1 RAS HardwarelTTETETETETETLETETETETTTETETTT 5 1 2 RAS Support Software 5 2 Hardware Processing RAS Functions 5 2 1 WDT Circuit and Hardware Reset T 5 2 2 RAS Memory TTETTETLETETELETETETLETTTETETTT 5 2 3 Interrupt Signals LTTETETEETETLETETETETTTETETTT 6 Hardware Setup ITITI 6 1 Setting the BIOS A Q amp A NTN B Device Specifications TUNOJ B 1 Specifications B 2 Interface Specifications I ITUNU B 2 1 RGB Interface LIII B 2 2 Serial Interface RS 232C B 2 3 Keyboard and Mouse Interface TTUT B 2 4 USB Interface IIIT B 2 5 Ethernet Interface B 2 6 FDD Interface IITU 2 7 PCMCIA card slot IIIT xviii Computer module C Chapter 1 Before Turning on the Power 1 1 Checking the Content of the Package Check the content of the package against the packing list included with the product and make sure everything is included 6F8C1111 1 Chapter 1 Before Turning on the Power 1 2 Name and Function of Each Part HDD Pack RGB connector Etherne PC card slots 10 100base TX COM port LEDs indicating HDD Drawer RST Switd HDD fixed board INZ Switch USB connector Mouse DIP SW Keyboard Connector for the Ethernet 10BASE T 100BASE TX connector Connector for the PS 2 mouse Connector for the PS 2 keyboard Connector for the analog RGB displa Connector to connect the 3 5 inch 2HD 200 external floppy disk drive RS 232C connector Connector to con
10. Locations where there is condensation due to sharp temperature variations Locations where the ambient temperature exceeds the allowance range Locations where the relative humidity exceeds the allowance range Locations where the model 2000 is exposed to direct sunlight Locations where strong electric radiation or magnetic field is generated Mandatory Improper the installation or wiring of the system can cause not only insufficient performance but also malfunction and failure of the model 2000 Installation in an unspecified direction or improper installation can cause fall off fire interference or malfunction of the model 2000 6F8C1111 Mandatory Install the model 2000 at a place where maintenance and inspection are easy to do Otherwise recovery from failure may take much more time leading to a serious accidents Forbidden Do not cover the hole of the model 2000 and the ventilator air inlet of the system Otherwise overheating etc can cause fire or malfunction Mandatory Avoid entering wire scraps or other foreign debris into the model 2000 and related equipment Otherwise it can cause fire failure or malfunction 3 Precautions on Wiring gt WARNING Mandatory Mandatory Be sure to use crimp style terminal with insulating sheath or insulating tape to cover the conductive parts when wiring modules so that no conductive parts are exposed Be sure to turn off power before wiring Otherwise i
11. Wipe with soft cloth when cleaning If this is not sufficient wipe gently with cloth wetted in water Using benzene paint thinner or other chemicals can cause distortion or discoloration Also avoid spraying with insecticide Save the box so you can use it when transporting the unit Do not drop of exert excessive shock when transporting This can cause operation error or malfunction 1 5 6 Radio Wave Power Voltage Interference If you experience radio or television interference when using this equipment try the following Change the direction of the radio or television antenna Change the direction of unit with respect to radio or television Move the unit away from radio or television Use separate electrical outlet from the radio or television Use an outdoor antenna Change the feeder to a coaxial cable Insert a commercially available filter between the electrical outlet and the power plug of the unit 1 5 7 Repair and Service Contact your Toshiba service desk for information concerning maintenance and service 6F8C1111 9 Chapter 1 Before turn on the Power 10 1 5 8 Disposal Module disposal The C2 contains parts such as Lithium battery that must be disposed properly according to local government ordinance Do not attempt to dispose the C3 on your own Please contact your dealer and submit a request for return and disposal when disposing Dispose other 2000 base and modules according
12. front of the power module POWER green On when 5V power supply is normal Inspect the power supply related items under Periodic Inspection below Check the LED at the front of the C2 RUN green ON when program is running normally See below Digital input ON module Check the LED of the When external input signal 1 Check that the input voltage input module ON the corresponding LED is is within specification Check that the input terminal is secure Check that the module is secured Check the LED of the output module Digital output When output is ON corresponding LED is ON and corresponding external load is active LEDs indicating blown fuse and external power failure FL FH or F are OFF Check that the external load voltage is within specification Check the internal fuse Check that the output terminal is secure Check that the module is secured Action When the C3 module LED status is abnormal The application program may be at fault if the error is not corrected after performing the following Check the application program once more 1 Restarting the C2 module 2 Replacing the C2 module 6F8C1111 31 Chapter 4 Maintenance 4 2 32 Periodic Maintenance Check the following items periodically once every six month is recommended Also check these items when the surrounding condition or environment is changed
13. 1 Power On and Power off on page 21 User the software Backup Backup the operating system pre installed in hard disk to a reserve disk 0 Install the application Install the application according to the instruction in the manual xiii Notational convention Description of symbols In addition to the Safety Precautions the following symbols are used to indicate important notes when using Important Describes items that require special attention in order to properly use the product NOTE Describes items that should be remembered in order to properly use the product See Indicates reference to section in this manual or other manual References to section in this manual are enclosed in single quotes and references to section in other manuals are enclosed in double quotes Remark Provides supplementary description xiv Computer module C2 User s Manual 6F8C1111 Guide to Reading this Manual This manual is organized as follows You may start from the appropriate chapter as necessary Chapter 1 Before Turning on the Power Summarizes items and caution that you should know before using this equipment Chapter 2 Installation Describes how to install the equipment to the base and connect the cables Chapter 3 Handling Describes how turn on off the power and the handling of each unit Chapter 4
14. Item Inspection Description Action Power supply related Power supply voltage measure at the power supply terminal of the module AC85 132 70 264VAC Check for loose power supply terminal screws Must be secure Check for damaged cables Must not be damaged Installation Check that the base unit is securely in place Must not be loose Check that each module is securely in place Must not be loose Check for loose connector in front of the module and damaged cables Must not be loose or damaged module related Measure voltage of each I O terminal Must be within specification Check the input status LED Must turn ON normally Check the output status LED Must turn ON normally Check that the I O terminal is secure Must not be loose Check that the terminal Screws are secure and not touching each other Must not be loose or touching each other Check for damaged cables Must not be damaged Environment Check the temperature humidity vibration and dust Must be within installation environment specification Battery related C2 built in Litium battery Should be replaced after 10 years by C2 overhaul PS694 battery Should be replaced after 3 years Ni Cd battery after 1 year Ni MH battery Other battery Should be replaced after two years Check that the battery connector is connected securely
15. board housing the model 2000 1 House in a dust proof control board because the module itself is not dust proof 2 Avoid installing on top of devices that emit considerable amount of heat such as heater transformer or large resistor 3 4 5 6 Do not install inside the same board with high voltage equipment Maintain a distance of at least 200mm from high voltage or power line Provide a space of at least 70mm around the base for ventilation Keep away from high voltage equipment and power equipment or provide metal shielding for safety during maintenance and operation 7 Be careful not to drop foreign objects such as loose wires inside the module or unit 8 Always mount the base on a vertical panel with the power supply module on the left C2 cannot be used in a horizontal position 9 Use M4 size screws to mount the unit and fasten securely recommended torque 1 47N 15kgf cm The unit mounting dimensions are as follows Model mm b c mm Weight g BU648E 402 5 95 900 BU643D 224 5 95 203 0 850 BU610 155 5 95 400 Note No hole for BU643D Computer module C2PU37 User s Manual 1 4 Power Requirements 1 4 Power Requirements Use power module designed exclusively for the V Series Using other power supply may result in operation error or device malfunction
16. or failure Mandatory Use soft cloth to clean the model 2000 Use water dipped and squeezed cloth to clean it if dirty Leaving the model 2000 dirty can cause mistaking or malfunction Mandatory Place any modules removed from the unit ona conductive mat or conductive bag containing a spare board etc on an grounded desk Otherwise static electricity can damage components of the module Forbidden Do not apply benzene and thinner when cleaning the model 2000 Otherwise it can cause deformity or descoloration the panel or case of the model 2000 6 Safety Precautions on Replacing Components gt WARNING Mandatory Turn off power of the model 2000 before replacing the power fuse or warning fuse Otherwise it can cause electrical shock or fire 6F8C1111 Mandatory Replace the fuse or battery with a new one specified Otherwise it may malfunction or cause fire vii Mandatory The relays used in the relay output module have ON OFF life mechanically Use them within their mechanical life times is described in this manual Replace the module if exceeded CAUTION Mandatory In an annual average temperature of 30 C or less replace the battery every four years replace it every two years in an average annual temperature higher than 30 C An exhausted battery can cause malfunction and lose data and programs stored in S2 resulting in machine damage or accidents depending on
17. power to the S2 for system safety 9 Forbidden Turn off power immediately if the S2 or related equipment emitting smoke or odor Operation under such situation can cause fire or electrical shock Also unauhorized repairing will cause fire or serious accidents Do not attempt to repair Contact Toshiba for repairing 5 Safety Precautions on Maintenance and Inspection gt WARNING Mandatory Turn off power when removing any units modules terminal blocks or wired cables after installing Otherwise exposed conductive pants of wire or on the rear of terminal blocks can cause electrical shock vi Forbidden Do not disassemble or modify the S2 and related equipment in hardware nor software Otherwise it can cause failure malfunction electrical shock or injury Forbidden Be sure not to connect the opposite electrode of the battery or charge the battery Also do not try to disassemble the battery or make it short circuited or throw it into fire or use it in overheated condition Otherwise it can cause fire or explosion Computer module C2PU7 User s Manual CAUTION Forbidden Be careful not to hit or fall off the model 2000 by accident Excess shock can cause failure Mandatory Touch a grounded metal part to discharge the static electricity on your body before touching the model 2000 Otherwise charged static electricity on your body can cause malfunction
18. the application 7 Safety Precautions in Daily Operation gt WARNING Mandatory Turn off power immediately if the ambient temperature or internal temperature exceeds Mandatory Apply power of the specified ratings voltage fluction range frequency output rating etc described in this manual Otherwise it can cause malfunction machine damage or fire due to overheat beyond normal range or if failure is occurred in the model 2000 Contact Toshiba for repairing Operation under such situation can cause fire or electrical schock viii Computer module C2PU7 User s Manual CAUTION Forbidden Do not touch any components terminals connectors or printed circuit boards in the module Forbidden Do not forcibly bend or pull or distort the power cord and other cables Otherwise they can be cut off or cause overheat Otherwise it can cause the IC or LSI or the like to be broken by static electricity resulting in failure or malfunction Also the edge of components can cause injury Forbidden Forbidden Do not enter wire scraps or other foreign debris into the S2 and related equipment Also do not insert metal parts into them They can cause fire or accidents Do not disassemble or modify the S2 and related equipment Otherwise it can cause malfunction or failure 8 Safety Precautions on Disposal gt WARNING AN CAUTION Forbidden Do not throw lithium batteries into
19. the triangle gt Oo Note The descriptions of forbiddance mandatory and caution marks are subject to change depending on the labels on the main unit 6F8C1111 1 Markings used on the model 2000 and in this Manual Make sure warning markings are attached on the model 2000 If any of them are missing or the wording is illegible contact Toshiba s Service Department Warning Mark on the model 2000 This is the warning mark for dangerous location It is attached to the equipment at positions where there is a risk of electric shock and at positions where there is a risk of damage to the equipment through incorrect wiring Take the following precautions where this mark is found 1 Keep hands away from terminals especially the input terminal of the power supply while power is on to avoid the risk of electric shock 2 Turn off power before installing or removing modules terminal blocks or wires 3 Applying excess power voltage to the model 2000 can cause failure or malfunction Apply power of the specified ratings described in this manual 4 Turn off the power of the tool a personal computer etc before connecting the connector to the tool port Afterwards turn on power Avoid short circuiting between the tool connector pins with the cover etc A A 2 111117 JIS Safety Label A 54 1 AN mqgo Xnu tite
20. to your local government ordinance Battery disposal Dispose the battery in the same manner as ordinary batteries Do not disassemble or incinerate the battery because it may explode Dispose without disassembling or burning Also note that short circuiting the positive and negative end of the Lithium battery may result in smoke or flame Do not cut the lead wires and be careful not to short the positive and negative terminals when disposing gt WARNING Do not connect the positive and negative terminal of the battery in reverse or attempt to charge disassemble heat or short the battery It may explode or ignite Dispose the battery according to your local government ordinance Computer module C2PU37 User s Manual Chapter Installation 2 1 Before Getting Started 2 1 1 Procedure NOTE Do not touch parts that are not necessary for the work at hand Be careful not to loose the removed screws Also be careful not to drop them inside the device If an error or malfunction occurs contact your Toshiba service desk Use drivers that is appropriate for the screw when assembling or fastening parts Improper driver will not fit tightly in the cross hole Using improper driver can wear out the cross hole of the screw S Me CA 6F8C1111 11 Chapter 2 Installation 2 2 12 Installing Bases Precautions when Installing in the Case Observe the following when ins
21. 91 with UPS I F Power Supply Module C2 Windows Conversion circuit Shutdown RAS driver Shutdown Request AC100 240V Power control signal Main power for controller UPS turns off secondary side power supplies in timer setting of UPS A timer should set up sufficient time for shutdown of Windows 24 Computer module C2PU37 User s Manual 3 2 About the Hard Disk 3 2 About the Hard Disk 6F8C1111 Hard Disk Handling The C2 hard disk drive is likely to be misused because it can be replaced or carried easily Observe the following precautions and treat it with care Do not drop it or exert strong shock The magnetic surface of the hard disk may be damaged making it unusable Scars on the magnetic surface cannot be repaired Handle it with extreme care Carrying it without installing it on C2 can make it more susceptible to shock and the data may be lost or become unreadable Place it in a box and handle with care Be especially careful when transporting Place the removed hard disk drive in an anti static bag and store it in a box The hard disk pack may be replaced approximately 500 times This is the life of the connector Avoid spilling coffee other fluids or metal particles Donotdisassemble Failure to do so can cause malfunction of the drive Important Toshiba will not be responsible for the content of the hard disk regardless of the cause of failure or er
22. E2 CS1 9 OE 0 43 10 CA11 N C 44 IORD IORD 11 CA9 CS1 45 IOWR IOWR 12 CA8 N C 46 CA17 N C 13 CWA13 N C 47 CA18 N C 14 CA14 N C 48 CA19 N C 15 WE N C 49 CA20 N C 16 IREQ IREQ 50 CA21 CA21 2 17 VDD VDD 51 VDD VDD 18 VPP1 N C 52 VPP2 VPP2 19 CA16 N C 53 CA22 22 2 20 15 N C 54 CA23 VU 1 21 CA12 N C 55 CA24 M S 2 22 CA7 N C 56 CA25 CSEL 2 23 CA6 N C 57 RFU N C 24 CA5 N C 58 RESET RESET 25 CA4 N C 59 WAIT IOCHRDY 26 CA3 N C 60 INPACK DREQ 1 27 CA2 CA2 61 REG DACK 1 28 CA1 CA1 62 SPKR LED 29 CAO CAO 63 STSCHG PDIAG 1 30 CDDO CDDO 64 CDD8 CDD8 31 CDD1 CDD1 65 CDD9 CDD9 32 CDD2 CDD2 66 CDD10 CDD10 33 101516 101516 67 CD2 CD2 34 GND GND 68 GND GND Computer module C2PU37 User s Manual Integrated Controller Vseries model 2000 Computer module C2PU37 User s Manual 1st edition 14th May 2004 1111 1 0405 TOSHIBA CORPORATION INDUSTRIAL AND POWER SYSTEMS amp SERVICES COMPANY ELECTRICAL APPARATUS amp MEASUREMENT DIV 1 1 Shibaura 1 chome Minato ku Tokyo 105 8001 Japan Tel 81 3 3457 4737 Fax 81 3 3457 8386 TOSHIBA Corporation 2004 All Rights Reserved TOSHIBA 6F8C1111
23. Maintenance Describes the product life of main components in addition to the daily maintenance procedure Chapter 5 RAS Function Describes the standard RAS function Chapter 6 Hardware Setup Hardware setup is not necessary for normal use This chapter describes how to set BIOS in case the setting needs to be verified or changed Appendix A Q amp A Provides answers to problems such as The power does not turn on Appendix B Device Specifications Provides specifications of this equipment and specifications and pin map of external connectors Refer to the operation manual of the respective operating system OS for information concerning the operating system used by this device XV Functions and Features The integrated controller model 2000 is a CIE integrated controller integrating continuous control high speed sequence control maintenance monitoring and information processing control in a single unit C2 is a computer module that implements the maintenance monitoring and information processing control functions among various functions of the model 2000 Excellent system performance Runs Windows smoothly using a Intel Mobile Pentium 500MHz CPU with maximum system memory of 256MB Windows2000 e Runs under Windows2000 to enable use of commercial software that supports GUlenvironment and connectivity with host network Consolidation of CIE Improves system performance through
24. SVL Ti p The safety label as shown on the left both in Japanese and English mRBC ien Tine is attached to the power supply terminal of the model 2000 exept FRILAELSMENUR the 24Vdc input power supply module Do not touch terminals Remove the mount paper before wiring while power an Sages iage car ted aur or set tauch while on Peel off either of the Japanese and English labels from the mount Sead Gated fe ety Stick thi an at sear wt paper and stick it to the model 2000 or near the power terminal Tabs att thig chest botore where it can be readily seen In the event the seal is damaged contact the dealer Marks printed at pages in this manual should always be read carefully Be sure to read them in handling your model 2000 ii Computer module C2PU7 User s Manual 2 Precautions on Installation gt WARNING Mandatory Be sure to ground the model 2000 The protective ground terminal of the model 2000 must be connected to an external protective earth Operation without grounding may cause accidental fire or shock CAUTION Mandatory Avoid the following locations when installing or storaging the model 2000 Locations where there is dust salinity or ion particles Locations where there are corrosive gases SO or flammable gases Locations where vibration or shock occurs beyond the allowance
25. TOSHIBA 6F8C1111 Integrated Controller V series model 2000 Computer module C2PU37 User s Manual Important Information No patent liability is assumed by TOSHIBA Corporation with respect to use of information illustrations circuits equipment or examples of application in this publication TOSHIBA Corporation reserves the right to make changes and improvements to this publication and or related products at any time without notice No obligation shall be incurred other than as noted in this publication This publication is copyrighted and contains proprietary material No part of this book may be reproduced stored in a retrieval system or transmitted in any form or by any means electrical mechanical photocopying recording or otherwise without obtaining prior written permission from TOSHIBA Corporation PROSEC TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation IBM is a registered trademark of International Business Machines Corporation Microsoft Windows WindowsNT and Windows2000 are registered trademarks of Microsoft Corporation in the U S A and other countries The formal name of Windows is Microsoft Windows Operating System Intel and Pentium are the registered trademarks or trademarks of Intel Corporation in the U S A and other countries and a subsidiary Ethernet is a registered trademark of Xerox Corporation DeviceNet is a trademark of the Open DeviceNet Vender Association Inc
26. WDT function This may cause a mal function The suspend function is a power saving method and cannot be used together with the WDT function 5 2 2 RAS Memory RAS memory is a 64K byte battery backed non volatile memory and is used to store NMI events and RAS information It is also used by the RAS support software to save shutdown information RAS memory is designed to be accessed using the I O space and does not use any memory space RAS memory is backed up by the backup battery Lithium battery installed inside the main unit 5 2 8 Interrupt Signals Interrupts detected by RAS board and sent to CPU are classified into NMI events and MI events Examples of NMI events are WDT timeout events requiring immediate action such as power failure system shutdown and remote input for power control An example of MI event is fan stop 6F8C1111 37 Chapter 5 RAS Function 38 NMI events NMI events are the following power off WDT timeout Pressing of the INZ switch An NMI signal is sent to the main unit when any one of these events occur An NMI event is latched inside the RAS board and held until it is processed by the RAS support software A forced reset hardware reset is issued and the system is reset unless an NMI processing RAS support software is executed within 500ms after the occurrence of these NMI events NMI process monitoring timer If a RAS support software is installed monitor timer r
27. XXXM Extended RAM Passed 256K Cache SRAM Passed System BIOS shadowed Video BIOS Shadowed UMB upper limit segment address FODF Fixed Disk 0 DISK Maker Type Press lt F2 gt to enter SETUP BIOS startup screen 40 Computer module C2PU37 User s Manual 6F8C1111 6 1 Setting the BIOS 2 Press F2 when the BIOS startup screen appears The BIOS main menu appears Phoenix BIOS Setup Utility Main Advanced Boot Exit System Time XX XX XX Item Specific Help System Date XX XX 2000 Legacy Diskette A Disabled w Primary Master DISKO 00000 Primary Slave None Secondary Master None System Memory 640 KB Extended Memory XXXXXX KB Memory Cache Enabled F1 Help Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select W Sub Menu F10 Save and Exit BIOS main menu screen 3 Select each item from this main menu and check the content The content of each screen is as follows Phoenix BIOS Setup Utility Main Advanced Boot Exit Installed O S Other Specific Help Reset Configuration Data No PS 2 Mouse Auto Detect Device Configuration Large Disk Access Mode Dos Local Bus IDE adapter Primary Advanced chipset Control Legacy USB Support Enabled PCI IRQ 1 11 F1 Help 4 Select Item Change Values F9 Setup Defaults Esc Exit
28. and equipment in which it is installed For information concerning these products refer to the manual included in the respective product 6F8C1111 xi Related Manuals In addition to this manual the following model 2000 related manuals are available for your reference Related to other modules Integrated Controller V Series model 2000 Sequence Controller S2 User s Manual Basic Hardware 6F8C0836 Provides information for the handling and maintenance of the main unit power module and basic I O Windows related Integrated Controller V Series Computer module C2 C3 Windows User s Manual 6F8C0894 This manual describes the Windows and addition or extension to Windows installed on C2 Related to controller communication functional Integrated Controller C3 C2 Windows Control Communication Library 6 8 0894 This manual has described the support software for the communication between controllers and using the network module for control from C2 xii Computer module C2 User s Manual 6F8C1111 Procedure flow Preparation Check the content of package against the packing list Determine the installation site 1 3 Installation Requirements on page 5 Installation Install the module in the basic unit Connect external equipment to the module Connect the power supply Chapter 2 Installation page 11 Power ON Turn on the main unit power 8
29. detachable fixed detachable 6F8C1111 1 After instantaneuous power failure of 5 second or longer 2 Battery initial charge indicator green red Important Do not connect to the same electrical outlet with equipment that has high power consumption or emits noise such as air conditioner or copier Use of uninterruptible power supply is recommended in order to prevent loss of power and to protect the content of the hard disk in the event of a power failure The content of the hard disk is not guaranteed if power is lost due to power failure Chapter 1 Before turn on the Power 1 5 Precautions when using 1 5 1 1 5 2 1 5 3 Daily use Observe the following insturctions during daily use of this equipment gt WARNING Turn off the power if there is smoke unusual odor excessive heat or damage Do not block the ventilation port If the ventilation ports are blocked heat cannot escape and fire may occur due to overheating When there is a need for repair contact the Toshiba service desk Do not touch the C2 module when the power is on The heat radiating side covers become extremely hot ambient temperature 25 C when power is on It cools ambient temperture 10 C in 10 minutes when the power is turned off When turning Off the Power Important After turning off the power wait at least 5 seconds before turning on the power Faulty operation may occu
30. dule C2PU37 User s Manual 3 4 About the PC card 3 4 1 Installation 1 Press the eject button of the PC card slot until the eject button pops out 2 Press the eject button once more The dummy card ejects 3 Remove the dummy card Store the dummy card in a safe place 4 Check the direction and insert the PC card Gently press the PC card all the way in and connect securely Do not exert excessive force 5 Connecting cable to the PC card Connect the cable in case of a card that needs a cable such as LAN card or modem card After connecting the card check that the card is ready Refer to the PC card environment setup in the PC Card Manual CAUTION Do not transport with the cable attached If you do the cable connector may be damaged Do not pull on the cable strongly with the cable attached The PC card may become loose 6F8C1111 29 Chapter 3 Handling 3 4 2 Removal 1 Press the eject button of the PC card slot until the eject button pops out 2 Press the eject button once more The card ejects 3 Hold the card firmly and pull 4 Insert a dummy card 30 Computer module C2PU37 User s Manual Chapter 4 Maintenance Daily Inspection The following items should be inspected daily in order to maintain normal system operation and prevent unnecessary trouble from occurring Item Inspection Description Action Check the LED in
31. ectory and then create the fil appears An error message Disk Is there sufficient disk space Delete unnecessary file and full appears retry Use a different floppy disk 47 Appendix A Q amp A 48 Television and radio interference appears Q A Symptom Check Action There is TV and radio interference Is the device near the TV or radio Is the device plugged into the same outlet as TV or radio Change the direction of the indoor radio or television antenna Change the direction of the unit with respect to radio or television Move the unit away from radio or television Use separate electrical outlet from the radio or television Insert a commercially available filter between the electrical outlet and the power plug of the unit Use an outdoor antenna Change the feeder to a coaxial cable In case of trouble or malfunction Q Symptom Check Action There is abnormal smell or heat Turn off the power and pull out the plug Trouble or malfunction has occurred Contact the service desk Have the following information ready System code Name of the equipment Date of purchase Current status Please provide detail information If the problem is still not solved If you still cannot determine the cause of trouble contact the service desk Have the following information ready
32. er to be ready in case of trouble This chapter provides an overview of the RAS hardware and software and describes the hardware operation 6F8C1111 35 Chapter 5 RAS Function 5 1 RAS Function Overview The RAS hardware and software provide the following functions 5 1 1 RAS Hardware Internal diagnosis Circuit that detects internal abnormal conditions WDT monitoring DRAM ECC error detection CPU temperature CPU peripheral temperature rise detection Power voltage drop detection C2 built in Battery failure detection Power ON OFF function OFF detection of an input power supply and control of a power supply Reset function The function reset at the time of abnormalities Compulsive initialization switch INZ switch Compulsive hardware reset switch RST switch Interrupt output function Non maskable interrupts NMI and maskable interrupts MI are available NMI Power off WDT initialize switch control MI CPU peripheral temperature rise interval timer MI can be enabled disabled by software RAS memory function Equipped with battery backed RAS memory 64K bytes to save information while running Saving of error information Saving of user information 5 1 2 RAS Support Software This section provides a general description of the RAS support software Refer to the Computer module C2 C3 Windows Users Manual 6F8C0894 for more information concerning RAS functio
33. eset for the NMI is performed by the software so that the NMI need not be processed by user application MI events MI events are the following Rise in temperature main unit internal temperature Interval timer Fan stop An interrupt occurs when the temperature becomes abnormal fan stops or when the interval timer expires Computer module C2PU37 User s Manual Chapter Hardware Setup The C3 hardware can be set from the BIOS screen Normally the setting need not be changed Do not change the setting unnecessarily If it is set incorrectly the hardware may be damaged If you inadvertently changed it incorrectly you must change it back to the correct setting This section describes how to set the BIOS in such case 6F8C1111 39 Chapter 6 Hardware Setup 6 1 Setting the BIOS The method of displaying the BIOS screen and the displayed content default value are shown below Check the content before using or when there is an abnormal condition Important Do not enable the suspend function when using the WDT function This may cause a mal function The suspend function is a power saving method and cannot be used together with the WDT function 1 Turn on the main unit power The following BIOS startup screen appears PhoenixBIOS Release X X X Copyright 1985 2002 Phoenix Technologies Ltd All Rights Reserved CPU Pentium R III prosessor 500MHz 636K System RAM Passed
34. esult in fire malfunction or electrocution 6 Do not connect any cables to the NC terminals NOTE Terminal screw size is M3 5 Use crimp terminal with width of 7mm or less for M3 5 screw 19 Chapter 2 Installation 2 6 Connector Connection Connect each connector to the peripheral device as described below CAUTION Turn off the power of the main unit and peripheral device when connecting peripheral devices Connecting with the power on may cause injury or burn Be sure to hold the connector when attaching removing signal cables Otherwise the cable may be damaged causing fire or electrocution Important Check the shape of the connector and insert the cable properly into the main unit The pins may break or bend if unnecessary force is applied If the cable connector is equipped with fastening screws tighten them so that the cable does not come loose 1 Check that the switch of the power module is in the OFF position 2 Connect the cable of each peripheral device to the main unit connector After connecting tighten two screws and fasten the connector to the module Match the connectors properly when connecting and connect firmly 20 Computer module C2PU37 User s Manual Chapter Handling 3 1 Power On and Power Off 3 1 1 6F8C1111 If you are using peripheral devices connect them before turning on the main unit power Important
35. fire Otherwise they can explode Mandatory Observe local regulations for disposal of the lithium batteries or the model 2000 6F8C1111 ix Limitation of Applications The model 2000 has been designed and manufactured for use in an industrial environment However the model 2000 is not intended to be used for systems which can endanger human life note 1 W Consult Toshiba if you intend to use the model 2000 for a special application which involves human life and has great influence on the maintenance of the public function note 2 This is why such application requires special care on the operation maintenance and control of the system note 3 Note 1 The systems which can endanger human life are life maintenance systems equip ment installed in the surgery and other medical equipment Note 2 The systems which involve human life and have great influence on the maintenance of the public function mean the main control system of a nuclear power plant safety and protection system of a nuclear power facility transport operation and control sys tems for mass transportation control systems of aviation and space systems and other systems and subsystems where safety is critical Note 3 Special care means to build a safety system foolproof design fail safe design redundancy design etc in full consultation with Toshiba s engineers Immunity W Toshiba is not liable for any loss caused by fire earthquake acti
36. ground point separately 6E8C1111 15 Chapter 2 Installation 2 Grounding connection between base Basic unit Expansion unit Expansion unit Board internal ground terminal Dedicated ground Connect the FG terminal of the power supply module to the unit mounting screw and to the ground bar in the panel by 2mm or larger wire in shortest possible distance Use a dedicated ground for the control circuit and keep the ground cable away from that for high power systems 1000 or less to earth is recommended 3 Line Filter ground LG terminal The LG terminal is a neutral point of the primary power supply line filter It can suppress the effect caused by the noise from power supply line by grounding the LG terminal Therefore normally ground the LG terminal together with the FG terminal However depending on the power system leakage current to the ground from the LG may cause problems In this case install an isolated transformer in the power line or open the LG terminal If the unit is installed in isolation open the LG terminal Do not connect the LG and FG terminals without grounding them 4 Frame ground FG terminal The FG terminal is a protective ground point of the model 2000 The FG terminal voltage is equalized to that of the base For safety ground them at single point in order to minimize the risk of electrical shock 16 Computer module C2PU37 User s Manual 2 5 Wiring of the power supp
37. inter controller communication using 33MHz clock high speed bus A variety of sequencer I O modules can be controlled with the computer module alone enabling a compact system Ease of use The hard disk fits inside a 70mm x 135mm x 115mm module and runs Windows without using an additional module Fully equipped with keyboard mouse floppy disk RS 232C USB and Ethernet connecters and 2 slots CARDBUS PC card Improved reliabillity Comes equipped with RAS function which monitors the operating status and provides detail trouble report And enables automatic power OFF shutdown eliminating the trouble of shutting down Windows xvi Computer module C2 User s Manual CONTENTS 1 Before Turning on the Power 1 1 1 Checking the Content of the Package ITI 1 2 and Function of Each Parti 1112 1 3 Installation Requirements LTTTTTETITTITITITITITITIS 1 4 Power Requirements IUH 1 5 Precautions when using TTITETTTETITIITTTITITITITIS 1 5 1 Daily use TTTTTTTTTTTTITTTTTTITTTTTITTITITIS 1 5 2 When turning Off the Power T TTTTITITITITITIS 1 5 3 About the Hard Disk Drive TTITITITTITITITIIe 1 5 4 About the External FDD IUU 1 5 5 Daily Cleanup and Storage Transportation 9 1 5 6 Radio Wave Power Voltage Interference 111119 1 5 7 Repair and Service IUN 1 5 8 Disposal INTIS 2 Installation I 11 2 1 Before Getting Started TTTTTITTTTTITTTTTITTTITITTIH 1 2 1 1 Procedure TTTTTTTTTTTTTTTTTITITITTTTTITH 1
38. ld test completely before using them as a part of your application system 6F8C1111 Mandatory Be sure to keep the terminal block covers closed during power ON Do not touch the terminals Otherwise it can cause electrical shock or injury Mandatory When you attempt to perform program change forced output RUN HALT controls etc during operation carefully check for safety Improper operation or negligence in checking safety conditions can cause machine damage or serious accidents Mandatory Set the operating switches of the model 2000 according to this manual Improper setting can cause failure or malufunction Mandatory Install fuses suited to the load current capacity in the external circuits for the relay output module preventing from overload Otherwise it can cause machine damage or accidents Mandatory Configure the external circuit to turn on power according to the following sequence Turn on the power of model 2000 Turn on the power for the I O module and external load power supplies Otherwise it can cause machine damage malfunction or accidents Mandatory It is recommended to use an external power supply that provides power for both the I O module and the loads If not possible configure the external circuit so that the external power required for output modules and power to the loads are switched ON OFF simultaneously Also be sure to turn off power to the loads before turning off
39. ly 2 5 Wiring of the power supply 6E8C1111 Wire the external power supply to model 2000 power supply module in the following manner When using expansion units arrange for power to be supplied simultaneously to the basic unit and the expansion units or to the expansion units before the basic unit 1 Power conditions Rated voltage 85 to 264VAC 50 60Hz PS694 Power consumption 150VA or less PS694 Retentive power interruption 20ms or less Install an electrostatic shielded transformer or a noise filter if the power contains noise See figurer at the bottom Use twisted pair cables 1 25mm as the power supply cable Keep the cable as far as possible from cables If the expansion unit with a power supply module is used the power of the basic and expansion units should be supplied from the same source Apply power at the same time or in the order of the expansion unit then the basic unit If a CVCF or UPS supplies power to model 2000 observe waveforms of the power supply the peak voltage must be more than 130V for the 100VAC range or 260V for the 200VAC range Basic unit Shielded Noise filter transformer Power 100 240VAC Expansion unit 17 Chapter 2 Installation Wir ing of the power supply PS694 LO RUN signa 71 4 contact output FE O Ld 100 z z 240VAC input gt M z o En
40. mes the device does not function as you expected or you may not know what to do next Read this section before you suspect that the device is faulty If an error message appears while using an operating system command refer to the operating system manual For information concerning the use of each application program refer to the operation manual of the respective application program Power does not turn on Q Symptom Check Action The main unit power does not turn on Is the power cable connected to the electrical outlet Turn off the AC power switch of the power module and plug into the electrical outlet See 3 1 1 Turning On the Power Is power supplied to the electrical outlet Plug into proper electrical outlet An error message appears Q Symptom Check Action An error message appears during startup Did you turn the power off and then back on immediately Wait at least 5 seconds after turning off the power before turning it back on Is the BIOS set correctly Refer to 6 1 Setting the BIOS and check An error message appears when using an application program Refer to your application program s operation manual 45 Appendix A Q amp A 46 Screen display is improper Q Symptom Check Action Nothing is displayed Is the main unit and CRT power on Turn on the power See 3 1 1 Turni
41. n it mounts two or more sets of C2 in one base unit after all C2 carries out the completion of a shutdown power supply OFF is carried out Operation after power recovery If AC power is restored during the shutdown processing power is automatically turned back on after the operation described in step 3 Hold time and charge time of a built in battery The battery s hold time is 4 minutes maximum when the battery is fully charged and operates at the rated output level A recharge of about 2 hours is necessary for the battery to make up for the loss of its capacity by a single Windows shutdown after AC input power is back on Important When battery capacity runs short during battery operation a power supply is turned off compulsorily In this case the file data of application or Windows may be destroyed Do not repeat OFF of an input power supply Important PS694 is not a thing supposing use in the inferior input power supply state Battery operation is performed while the input power supply turns off even if it is less than the set up time at the time of retentive power interruption When there is extremely much generating frequency of a power interruption the charge capacity of a battery runs short and power supply OFF may be carried out before the completion of a shutdown at the time of input power supply OFF 6F8C1111 23 Chapter 3 Handling 3 1 5 Power Supply module PS6
42. n software processing The Windows version C2 is shipped with the RAS support software installed The RAS support software consists of RAS hardware drivers and RAS software libraries and there are two ways to use it From the RAS windows It can be used simply by registering the RAS window parameter during installation From the user program Used by creating a user application program using RAS commands in VC Visual C or VB Visual Basic for the specific purpose Sufficient knowledge of the hardware functions is necessary to create the program 36 Computer module C2PU37 User s Manual 5 2 Hardware Processing RAS Functions 5 2 Hardware Processing RAS Functions 5 2 1 WDT Circuit and Hardware Reset The WDT circuit issues an NMI to the main unit when the WDT counter is not reset within a certain interval WDT monitoring interval The WDT monitoring interval can be set up to 500ms x 255 approximately 2 minutes in 500ms units If an NMI is not accepted within 500ms after a WDT timeout NMI is issued the system is reset by the hardware reset function WDT reset 1 een pM We ante fase fee te ae 500ms N 500ms N recover because reset within 500ms request to NMI issued Force reset output Force reset because NMI WDT reset is not performed by CPU NE WDT and forced reset time chart Important Do not enable the suspend function when using the
43. nal ground 9 Unused Unused 10 GND Signal ground 11 Unused Unused 12 MID1 MID1 13 CHSYNC H synch signal TTL 14 CVSYNC V synch signal TTL O 15 MID3 MID3 B 2 2 Serial Interface 95 2326 Note I Os are input output as viewed from this device Pinno Signal name Description yo 1 CD Carrier detect E T 2 RXD Receive data D SUB male 3 TXD Transmit data 4 DTR Data terminal ready 5 GND Signal ground 6 DSR Dataset ready 7 RTS Request to send 8 CTS Clear to send Remark For the C2 the 17JE series by DDK Electronics is recommended for the cable side D SUB connector 6F8C1111 51 Appendix Device Specifications 52 B 2 3 B 2 4 B 2 5 Keyboard and Mouse Interface mini DIN female Note I Os are input output as viewed from this device USB Interface USB socket Ethernet Interface Pin Signal name Description 1 DATA Data 2 Unused Unused 3 GND Signal ground 4 5V 5V 5 CLOCK Clock 6 Unused Unused Note I Os are input output as viewed from this device Pin Signal name Description 1 5V 5V 2 SBDO Data 3 SBD Data 4 GND Signal ground 10 100baseT Ethernet socket Note I Os are in
44. ndalone initialization of the module Switch to perform hardware reset of the module Switch to shut down Windows and restart Computer module C2PU37 User s Manual 1 3 Installation Requirements 6F8C1111 1 3 Installation Requirements Observe the following when planning and designing the installation environment The installation environment must satisfy the conditions described below Item Hard Disk Drive model Flash Disk Drive model Operating ambient 5 40 C 0 50 temperature Storage 10 50 C 25 70 C temperature Relative humidity 10 to 90 RH no condensation 5 to 90 RH no condensation Dust density 10mg m or less Corrosion No corrosive gas is present resistance Vibration resistance 1 96m s 0 2G continuously for 30 minutes in X Y Z direction 9 8m s 1G continuously for 30 minutes in X Y Z direction Shock resistance 98 5 10G 3 times each X Z direction Usable altitude Up to 2000m Dielectric strength 1500Vac 1 min Ambient No corrosive gas is present atmosphere Structure Built in control panel Cooling Natural air cooling EMC 6 KV Static electricity discharge resistance 10 V m Radiation field 2 KV 1 KV 0 25 KV Fast transient Grounding Grounding resistance 1000 or less Chapter 1 Before Turning on the Power Follow the precautions described below for the installation of the
45. nect the RS 232C interface device such as mouse or COM1 modem USB connector Connector to connect USB compatible device LEDs push button LEDs indicating the module status and RESET INZ button switches User settable switches The setting can be read from user application DIP switch program the C2 PC card slots Slot to insert the PC card 2 Computer module C2PU37 User s Manual 1 2 Name and Function of Each Part Mounting screw Station bus connector I O bus connector A screw to mount the module to the basic unit Station bus connector Station bus connector for the V series model 2000 I O bus connector Connector for the I O bus 6F8C1111 3 Chapter 1 Before Turning on the Power Dedicated LED RUN green HDD green General LEDs 1 4 Dedicated LED lt General LED lt Push button switch LEDs to indicate the CPU and HDD operating status Indicates the operating status of the watchdog timer WDT When WDT is active ON WDT timeout has not occurred Blink WDT timeout has occurred Alternating interval is the WDT timeout interval set by the user When WDT is not used Blink at approximately 1 second interval General LEDs 1 4 Hard disk drive HDD access lamp Turns ON when the internal hard disk drive is operating Green Red 2 colors x 4 Switches to perform standalone initialization of the module Push button switches Switches to perform sta
46. ng On the Power Is the CRT power cable connected Turn off the power once and plug into an electrical outlet Is the CRT signal cable connected properly Connect the cable securely See 2 5 Power Supply Connection Screen display is distorted size or position is improper Are the CRT brightness and contrast adjusted properly Turn the brightness and contrast knobs to adjust Refer to the CRT operation manual for details No character is entered when a key is pressed Q A Symptom Check Action Unable to enter from the Is the keyboard cable plug Connect the keyboard cable keyboard connected to the mouse plug to the keyboard connector connector There is no response Turn the power off and then from any key back on after a while There is no response Press the Del key while when power on is pressing the Ctrl key and Alt repeated key The desired character Are the CapsLock NumLock Use the Caps Lock key and cannot be entered and ScrollLock lamps lit Num Lock key to obtain the properly desired state The mouse does not work Q A Symptom Check Action The mouse does not Is the mouse connected to the Connect the mouse to the Respond keyboard connector mouse connector Operating system does not start Q A Symptom Check Action An error message appears during startup Did you turn the power off and then back on immediatel
47. ng procedure 1 Turn off the power supplied to the model 2000 Turn off the external power to the module Detach cables from the module Remove the screw at the top of the module Push the lock lever at the top of the module hold the bottom of the module with the other hand and pull the entire module vertically from the base to remove the module CAUTION Tighten the screws securely so that they do not become loose with vibration They can cause injuries if they become loose and fall off Always turn off the power before removing installing the module Removing or installing the module with the power on can cause malfunction or operation errors The device will not operate normally if installed where there is no station bus connecter Do not touch the C2 module when the power is on The heat radiating side covers become extremely hot ambient temperature 25 C when power is on It cools ambient temperature 10 C in 10 minutes when the power is turned off Station bus Connector Mounting bus connector 13 Chapter 2 Installation 2 4 Grounding The electrical devices should be grounded separately from power system and the two or more electrical devices should be grounded at a single point The model 2000 is designed to resist actual noise and the device is sufficiently capable of withstanding noise but grounding is very important in order to ass
48. on by a third party or other accidents or the operators intentional or accidental misuse incorrect use or use under abnormal condition Toshiba is not liable for any incidental loss caused by the use or non use of this product such as loss of business profits suspension of business or loss or change of data on memory Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions stated in this manual Toshiba is not liable for the loss caused by an incorrect operation in combination with other equipment Toshiba is not liable for the loss caused by a malfunction in combination with an application program made by the customer NOTE Use cellular phones and PHSs at least one meter away from the working the model 2000 transmission cables and I O bus cable Otherwise the system can malfunction X Computer module C2PU7 User s Manual Preface Thank you for purchasing the Toshiba Integrated Controller V Series model 2000 Computer Module hereafter referred to as C2 Or as model 2000 or simply device if no distinction necessary This manual describes the operating procedure and precautions for the C2 Be sure to read this manual and understand the content before using the equipment After you have read it keep this manual handy so that you can refer to it when necessary The V series uses operating system peripheral devices and options appropriate for the industrial system
49. or Replace PS694M 1 year whichever come built in Ni MH first Ambient temperature 35 C Battery Capacity Depletion 10 years Ambient 10 years Parts replacement C2 built in temperature 35 C by overhaul Card slot Functional Wear 10000 insertions removals Parts replacement parts by overhaul External FDD Mechanism Wear 5 years or 15 000 2 years Replace cumulative power on hours which ever comes first Product life of major components Parts Description Product Life Action wear Interval Keyboard Mechanism Wear 100 000 strokes Replace Mouse Mechanism Wear 100 000 clicks Replace CRT Displays 10 000 cumulative power Replace on hours 6F8C1111 In addition to the main unit disk drives such as the CD ROM and MO drive also have a product life Check the product life of the peripheral devices being used and replace them before their product life expires 33 Chapter 4 Maintenance 4 4 Replacing the Hard Disk Drive The main unit is equipped with one 2 5 inch hard disk drive in the HDD pack The HDD pack replacement procedure is as follows Important Be careful not to exert excessive shock to the HDD pack Always turn off the power before removing installing the HDD pack Removing installing the HDD pack with the power turned on can damage the content of the hard disk Exchange of an HDD pack should shut off a power supply and after 30 seconds or more pass pe
50. protect tab Shutter Front Write disabled state Write enabled state 6F8C1111 27 Chapter 3 Handling 3 4 About the PC Card Two PC Cards Standard TYPE I II 3 3V 5V PC cards can be inserted in the PC card slot of the C2 Or one card can be inserted when the left and right slots are combined PC card slot 0 PC card slot 1 z o c a m z lt i o gt 2 o CAUTION Do not touch the PC card that is being used or just after it has been used It may become extremely hot and cause burns Persons with weak skin condition should be especially careful Important When using a card that requires a cable the cable may be short Check the location of the main unit and the peripheral device to be connected The size of a cable or a connector of a PC card are large and may be unable to insert two cards simultaneously Please check the size of the card to be used etc beforehand If a PC card is inserted by force it may become the cause of incorrect operation and failure Memo Some commercially available PC cards may emit considerable amount of heat The function of such card may become unstable when it is used for an extended period Also if it is used together with other cards the heat may affect the other card Examples of PC card Modem card Flash memory SCSI adapter LAN card 28 Computer mo
51. put output as viewed from this device Pin Signal name Description yo 1 TPO Twisted pair output 2 Twisted pair output 3 TPI Twisted pair input 4 5 6 TPI Twisted pair input 7 8 NC Computer module C2PU37 User s Manual B 2 6 6F8C1111 FDD Interface 13 1 26 14 pitch fenale Note I Os are input output as viewed from this device Pin no Signal name y o Pin no Signal name yo 1 SIDE1 SEL 14 WRITE 2 READ DATA 15 00 3 GND 16 GND 4 GND 17 WRITE GATE 5 GND 18 GND 6 WRITE DATA 19 GND 7 DENSITY SEL 20 STEP 8 RESERVE 21 DIRECTIOEN 9 READY 22 MOTOR ON 10 DRIVE SEL 23 MEDIA 11 5 24 DISK CHANGE 12 5 25 2 13 INDEXL O 26 P5 53 Appendix Device Specifications 54 B 2 7 PCMCIA card slot Pina PC Card yo PC Card yo PC Card Function ATA Function Function ATA Function 1 GND GND 35 GND GND 2 CDD3 CDD3 36 CD1 CD1 3 CDD4 CDD4 37 CDD11 CDD11 4 CDD5 CDD5 38 CDD12 CDD12 5 CDD6 CDD6 39 CDD13 CDD13 6 CDD7 CDD7 40 CDD14 CDD14 7 1 CS0 41 CDD15 CDD15 8 CA10 N C 42 C
52. r if you do not wait 5 seconds e If an application program is running quit the program to return to the operating system OS See Description manual of each application program About the Hard Disk Drive Important Do not apply shock or vibration to the equipment when the power is on The read write head of the hard disk drive is at a data area even when the HDD lamp is off Wait at least 30 seconds after turning off the power before moving the equipment The read write head of the hard disk drive retracts automatically when the equipment power is turned off However it takes approximately 30 seconds for the hard disk to stop rotating The shock may damage the data area Always turn off the power before removing installing the hard disk drive Failure to do so can cause malfunction of the drive Computer module C2PU37 User s Manual 1 5 Precautions when using 1 5 4 About the External FDD Important Avoid performing the following when the lamp of the external FDD floppy disk drive is ON Pressing the button Turning off the main power Removing the cable The floppy disk may be in the middle of reading or writing data and content of the floppy disk may be damaged NOTE Always remove the floppy disk from the drive when you are not using the floppy disk drive 1 5 5 Daily Cleanup and Storage Transportation
53. rform it The contents of a disk may be destroyed if it exchanges immediately after turning off a power supply Be sure to pull out HDD Drawer metallic ornaments using tools such as a minus driver If a finger pulls directly there is a possibility of removing a nail 441 How to Remove the HDD pack 1 It checks that the power supply is off 2 The screw of the HDD fixed board is loosened and the HDD fixed board is made to slide to the left 3 A minus driver is united with the slot in front of an HDD pack and HDD pack drawer metallic ornaments are pulled out 4 An HDD pack is removed pulling HDD pack drawer to the front 4 4 2 Intalling the HDD pack 1 It checks that the power supply is off 2 The direction of up and down is checked and an HDD pack is inserted 3 If it enters to the back the upper part and the lower part of an HDD pack will be pushed with a finger and a connector will be combined certainly 4 An HDD fixed board is made to slide to the right and it fixes with a screw 34 Computer module C2PU37 User s Manual Chapter 5 RAS Function RAS function Reliability Availability Serviceability represents the function which increases the operating performance of the C2 C2 is equipped with RAS hardware and RAS support software to facilitate the use of RAS functions Persons in charge of design operation or maintenance of the C2 should have sufficient knowledge of these function in ord
54. ror Please backup your data to guard against accidents Use only C2 custom hard disks 25 Chapter 3 Handling 3 3 About the External FDD 26 3 3 1 An external floppy disk drive is necessary if you must install OS or application programs from floppy disks or save data to floppy disks In general a floppy disk drive has an access lamp in front as shown at right This lamp flashes when the drive is being accessed FDD lamp CAUTION Turn off the AC power of the main unit when removing inserting the FDD cable Removing or inserting the cable with the main unit power on can cause burn or electrocution Do not press the eject button or turn off the power when the lamp of the external floppy disk drive is on Floppy Disk Handling Important Do not open the shutter and touch the magnetic surface Avoid extreme environment such as direct sunlight strong magnetic field or high temperature Do not put heavy object on top Do not paste labels on top of each other Computer module C2PU37 User s Manual 3 3 About the External FDD Write Protecting a Floppy Disk To prohibit write Slide the write protect tab to the outside as shown in 1 To enable write Slide the write protect tab to the inside as shown in 2 In either case slide the write protect tab until it clicks Write
55. t can cause electric shock or malfunction of the model 2000 Handle the terminal cover with care so as not to fall off or get damaged Be sure to fix the cover on the terminal block after wiring An exposed conductive part can cause electrical shock CAUTION Mandatory Mandatory Apply power of the specified ratings It is assumed that the users have general described in the manual knowledge of industrial electrical control Applying excess power voltage to the model systems 2000 can cause explosion or fire iv Computer module C2PU7 User s Manual 4 Precautions for Operation gt WARNING Mandatory Configure emergency stop interlocking circuit outside the model 2000 Otherwise failure and malfunction of the model 2000 can cause human injury machine damage or serious accidents CAUTION Forbidden The power supply modules the CPU modules the direct I O modules and the expansion interface are dedicated to the model 2000 Mount them on the bases of the model 2000 Do not use them by themselves for other purposes Otherwise it can cause electrical shock or injury or malfunction Mandatory Mount the modules on the base securely until they click and fix them on the base with screws Insufficient installation can cause failure or malfunction Mandatory Sample programs and circuits described in this manual are provided for explaining the operations and applications of the S2 You shou
56. talling in the case CAUTION Do not attempt to mount or remove the unit from the case alone work in two or more Be especially careful when mounting in the case because you may lose your balance and injure yourself Important Use within the following temperature and humidity range Temperature Humidity range range Hard Disk Drive model 5 40 C 10 90 Flash Disk Drive model 0 50 5 95 Avoid sudden change in temperature that may cause condensation Provide a door or removable panel in front and rear of the case in a manner that facilitates removal of the housed units main unit and peripheral devices for maintenance Provide forced cooling if the temperature inside the case is not within specification Carefully consider the ventilation direction of the main unit peripheral device and case so that the flow of the air is not blocked Computer module C2PU37 User s Manual 2 3 Module Installation 2 3 Module Installation 6E8C1111 Install the module according to the following procedure 1 Match the guides at top and bottom of the base and insert the module vertically on the base Check that the top and bottom lock levers are fasten to the base and click 2 Pass an M8 screw through the hole at the top of the module and secure the base and the module recommended torque 1 47N mz 15kgf cm Remove the module according to followi
57. ter None Item Specific Help Type Auto Multi Sector Transfers Disabled LBA Mode Control Disabled 32 Bit I O Disabled Transfer Mode Standard SMART Monitoring Disabled Fi Help 4 Select ltem Change Values F9 Setup Defaults Esc Exit Select Menu Enter SelectW Sub Menu F10 Save and Exit Primary Slave Secondary Master Sub Menu screen 43 Chapter 6 Hardware Setup Phoenix BIOS Setup Utility Advanced Device Configuration Specific Help Serial port A Auto Serial port B Disabled Parallel port Disabled Floppy disk controller Enabled Base address Primary F1 Help 7 4 Select Item Change Values F9 Setup Defaults Esc Exit lt Select Menu Enter Selectw Sub Menu F10 Save and Exit I O Device Configuration screen Phoenix BIOS Setup Utility Advanced Advanced Chipset Control Item Specific Help 8 bit Recovery 4 5 16bit Recovery 4 5 Enable memory gap Disabled ECC Config ECC SERR signal condition Multiple bit F1 Help 4 Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter SelectW Sub Menu F10 Save and Exit Advanced Chipset Control screen 4 If the displayed content is different correct the setting and perform SAVE amp EXIT F10 to save the content 44 Computer module C2PU37 User s Manual Appendix A Q amp A Someti
58. ure safe and stable system operation Observe the following instructions and provide proper grounding When using the Ethernet module refer to the Ethernet installation and Wiring Guide 6F8C0879 CAUTION Always ground the model 2000 Failing to ground the unit can cause electrocution or malfunction 2 4 4 Grounding Tips Note the following when grounding 1 The model 2000 unit must not be a conductor for grounding current of other devices Especially high frequency current can cause trouble 2 The grounding potential of the model 2000 base and expansion unit must be equal Ground at single point 3 Do not connect to ground of motorized system require high frequency separation 4 Do not connect to unstable ground parts with unstable impedance such as screwed on painted parts or parts affected by vibration 14 Computer module C2PU37 User s Manual 2 4 Grounding 2 4 2 Grounding method 1 Grounding of control panel In the case of connecting panel the ground current flowing from Power panel the high frequency device or power panel may flow through Ground the PC housing panel curren li change SN change 7222222220 4 model 2000 fA model 2000 LISS Power panel Power panel WLM Isolate model 2000 mounting Isolate model 2000 from the panel and connect the ground mounting frame and connect to point separately the
59. ws can be performed without carrying out operation of a mouse and a keyboard Important n order to use an automatic shutdown function the RAS support software installed in C2 as standard is required 3 1 4 Power Supply module PS694 with Battery Power Supply Module PS694 Detect AC Failure Main circuit TEM AC100 240V Battery Control Shutdown Request Power control signal Main power for controller Operation during power off 1 An AC input power failure exceeding the preset allowable limit is detected as a power failure Normal operation continues if power fails shorter than that 2 Shutdown is requested to the C2 and the C2 starts shutdown processing 3 When the C2 finishes shutdown processing the power module PS694 cuts power off by stopping power supply from the battery 22 Computer module C2PU37 User s Manual Important If the running application cannot be terminated normally for some reason or other Windows is forcibly terminated subject to the completion waiting time set with the RAS driver In this case the file data of application or Windows may be destroyed Fully confirm application operation in advance that it is free of problems Important If an input power supply is turned off during Windows starting power supply OFF may be carried out without carrying out shutdown processing Important Whe
60. y Wait at least 5 seconds after turning off the power before turning it back on Is the BIOS set correctly Check 6 1 Setting the BIOS An error message appears when using an application program Refer to your application program s operation manual Computer module C2PU37 User s Manual 6F8C1111 Application program cannot be used Q Symptom Check Action Application program does not work as expected Is the system configuration set correctly Refer the operation manual of the application program and change the system configuration if instructed Application program does not run Does the application program support the current operating system The application program must support the current operating system Purchase an appropriate application program The floppy disk drive cannot be used Q A Symptom Check Action FDD lamp does not go off Wait until the lamp goes off when processing large data If the lamp still does not go off quit the task turn off the power and contact the service desk The floppy disk cannot be used Q A Symptom Check Action An error message Write protected appears Is the floppy disk write protected Take out the floppy disk and enable it for write An error message Unable to create file Is the sub directory created e Create a sub dir

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