Toro 22621223-24 Lawn Mower User Manual
Contents
1. BLADE ASSEMBLY Sit Cc AN 1 E 0 8 x 40 JJ LOWER MOUNT HOSE TUBE 2 8 Engine Mount Arm Installation Slide the engine mount arm assembly Figure 10 into the outer engine mount tube Secure the engine mount arm assembly using 1 detent pin P J0248 Figure 10 Engine Mount Arm a 1 Lt gi gi RP Detent Pin 2 9 Engine Blower Blade Assembly Installation Place the engine blower blade assembly onto the engine mount arm assembly Figure 11 Secure the engine blower blade assembly to the engine mount arm assembly using 4 5 16 18 x 1 1 2 hex bolts P K1157 and 4 5 16 18 flange nuts P K1178 Figure 11 Engine Blower Blade Installation 5 16 x 1 1 2 Bolt 2 10 Adjustment Of The Hose Length THE HOSES IN STEPS 2 11 AND 2 12 MUST BE CUT TO FIT YOUR MACHINE FOLLOW STEPS 2 11 AND 2 12 DO NOT CUT THE HOSES UNTIL YOU HAVE TRIED TO FIT THEM ON YOUR MACHINE REMEMBER THAT THE HOSES HAVE TO BE LONG ENOUGH TO ALLOW FOR ENOUGH CLAMPING SURFACE BETWEEN THE INLET BLOWER ASSEMBLY AND THE DECK BOOT 2 11 Attachment Of The Upper Hose Slide a 5 6 upper hose clamp P J6011 onto both ends of the 6 upper hose Figure 12 Then slide one end of the 6 hose onto the inlet Make sure there is about a two inch overlap between the hose end and the container inlet Proceed to slide the opposite end of the 6 hose onto the outlet of the blower assembly See Figure 12 for detail2. L WN AU AAA a i 72 a E Leu ca A en an A A A Figure 4 Figure 7 Aluminum Grass Container Assy Lift Handle Assy wc Aluminum Grass Grip Container eT jeer Adjusting NEG H Si A Screw ta Da i is Raf ai a b J h H d iv Be Adjustable Ball Joint Latch Hook Pivot Plate Figure 5 Aluminum Grass Container With Handle Attached erg Figure 6 Latch Hook Mechanism Assembled 1 Cooe25 ALUMINUM BOX TOP 1 88113 Figure 8 Aluminum gient G Canta 1 conza 3 81668 INLET CLAMP rass Container FUN Exploded View ec 1 V1054 INLET 1 canes GW A 1 A0273 BOX 1 B1730 SIDES z HANDLE HANDLE MOUNT 1101184 1110522 FILL GAUGE 1 A0938 2 K1418 g BOX DOOR Z FRAME 1183688 R K 143 ADJUSTING 1 AOP260 SUPER LATCH ROD SUPER LATCH 1 v1131 ADJUSTING EEE 1161750 BALL JOINT pe BASE FRAME 1 1529 SUPER LATCH HOOK 1 AD735E DOOR FRAME E ASSEMBLY 1 A0087 i SUPER LATCH EA HOOK PIVOT 2 Es 1574 BASE FRAME PLATE BRACKET Figure 9 Misc Parts Exploded View 1 1 B1810 A0507 HB0175 BOOT PLATE WEIGHT HARDWARE ASSEMBLY BAG SHORT THROTTLE CABLE KIT A D 2 2 le J6011 Wu SE 5 6 HOSE CLAMP ROSE RME S X32 ee of UPPER Sy 1 HOSE Sy A0403 SF MAIN FRAME SY mm ASSEMBLY ENGINE BLOWER
3. precautions on the machine and noted throughout the manual Note all references made to right left front rear top or bottom are as viewed from the normal operator s position on the ZT mower 1 2 Description The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the ZT mower cuts the turf It is also good for picking up leaves and twigs in pre season and post season clean up The engine blower blade assembly is mounted on the right side of the unit The blower draws grass clippings from the discharge area of the cutter deck up to the aluminum container mounted over the rear portion of the ZT frame The operator can engage the engine blower blade assembly by starting the engine Once the container is full of clippings the operator can easily push and raise the lift handle releasing the container s rear door and the container will pivot towards the ground Section Il PREPARATION FOR USE 2 1 Modification Of Zero Turn Carefully dismantle wooden shipping crate from around the components Cut retaining straps and separate the parts The collection system will have various parts located inside Remove and sort all parts for easy identification NOTE before each step of assembly it will help to study the exploded drawings on pages 7 and 8 Remove the rear heat guard from the mower by removing the 12 bolts and nuts that hold the heat guard in place Figure 1
4. 0 none n s 160605 indicate ASTM class ____24 16 62084 167 226 1811245 2801812 30 20 122065 325 440 449 608 a 2 mew Tee Use 75 of the specified torque value for plated 36 24 211 286 ses 6s 778 1054 fasteners Use 85 of the specified torque a e saang 113801542 values for lubricated fasteners 46 30 418 566 1119 1516 1547 2096 13 NOTES 14 NOTES 15 P O BOX 1197 ARDEN NORTH CAROLINA 28704 800 438 5823 OR 828 684 1234 FAX 828 684 0858 EMAIL pecoinc1 bellsouth net WEBSITE WWW LAWNVAC COM
5. AE SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADES GRADE8 yne ET T TT e ic nos we se SAE Grade 2 y ver aren ET sa m 9 16 35 47 49 66 5 8 49 66 70 95 5 8 55 75 78 106 3 4 76 103 106 144 3 4 55 75 85 115 120 163 y 7 8 70 109 148 153 207 SAE Grade 5 718 79 107 122 165 172 233 150 203 212 287 170 230 240 325 266 360 376 509 297 402 420 569 430 583 606 821 474 642 668 905 3 Dashes 15 16 5 8 11 UNC 97 131 18116 110 149 1 1 8 _144 195 x O 1 5 16 7 8 14 UNF 184 249 N 1 1 2 644 873 909 1232 1 1 2 1 12 UNF 274 371 705 955 995 1348 Wrench Size A SAE Grade 8 1 1 2 1 14 UNF 280 379 721 977 1019 1381 354 480 795 1077 1288 1745 397 538 890 1206 1444 1957 25099 1 11 16 1 1 8 12 UNF 1 1 4 7 UNC 553 749 1241 1682 2013 2728 SES 1 11 16 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 1 7 8 1120 1518 1817 2462 Proper torque for metric fasteners used on Peco equipment METRIC n Recommended torque in foot pounds newton Meters WRENCH BOLT SIZE DIA ASTM ASTM ASTM ASTM mm A mm B 46 88 98 10 9 8 5 wea 5169 65088 __ y o e se _ eva mw Wrench f s 8 7309 aama o Size A 16 10 us 4267 5302 T 18 12 a 74009 73 0 onse A a u 06
6. GRASS COLLECTION SYSTEM DESIGNED FOR MODEL 22621223 24 TORO Z100 SERIES OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0309 4 00 REV 0 PECO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety 2 2 10 Adjustment Of The Hose Length 9 Safety Alert Symbols 3 2 11 Attachment Of The Upper Hose 9 Warranty 4 2 12 Attachment Of The Lower Hose To The INTRODUCTION AND DESCRIPTION 5 Engine Blower Blade Assembly 9 1 1 Introduction 5 2 13 Attachment Of The Boot To The ZT Mower Deck 10 1 2 Description 5 2 14 Attachment Of The Lower Hose To The Boot 10 Il PREPARATION FOR USE 5 2 15 Front Weight Assembly 10 2 1 Modification Of Zero Turn 5 2 16 Exhaust Diverter Installation 10 2 2 Attaching The Main Frame Assembly 5 2 17 Tips On Mowing With The Collection System 10 2 3 Attaching The Lift Handle To The Aluminum II OPERATING INSTRUCTIONS 11 Grass Container 6 3 1 General Safety 11 2 4 Attaching The Aluminum Grass Container To 3 2 Operation 11 The ZT Mower 6 3 3 Unloading The Collection System 11 2 5 Aluminum Grass Container Inlet Attachment 6 IV MAINTENANCE 11 2 6 Adjustment Of The Dump Mechanism 6 4 1 Maintenance Checklist 11 2 7 Attachment Of The Outer Engine Mount Tube 6 V PARTS AND SERVICE 12 2 8 Engine Mount Arm Installation 9 5 1 Parts And Service Information 12 2 9 Engine Blower Blade Assembly Installation 9 Torque Specifications 13 Notes 14 15 Outdoor Power Equipment Institute R
7. Rear Heat Guard Removal r F E amp pat A a A e A T r d h W a Rear Heat Guard 2 2 Attaching The Main Frame Assembly Place the main frame assembly P A0403 Figure 2 onto the rear of the mower and align the holes of the frame to where the heat guard was removed Fasten by using 8 5 16 x 1 hex bolts P K1154 8 5 16 flat washers P K0042 and 8 5 16 flange nuts P K1178 Figure 2 Main Frame Assy Main Frame Bolts w Washers 2 3 Attaching The Lift Handle To The Aluminum Grass Container The various parts of the handle assembly P A0273 must be attached to the container frame Figure 4 shows the orientation and location of the components Slide the lift handle into the slot in the handle mount bracket P B1730 on the grass container It may be necessary to remove the handle grip P J0522 to allow the handle to fit through the slot Before attaching the handle hook one end of the spring P J0176 into the hole on the underside of the handle Hook the other end of the spring into the open hole in the handle mount bracket Fasten the handle to the grass container frame by using 1 3 8 16 x 2 HACS P K1208 and 2 3 8 16 flange nuts P K1215 At this point the handle can pivot back and forth in the slot of the handle mount bracket With the handle in place fasten the ball joint P K1442 Figure 5 to the end of the latch rod P A0260 Tighten to a
8. aged components Repair or replace before the next use Any replacement component installed during repair shall include the components current safety decal specified by the manufacturers to be affixed to the component SECTION V PARTS AND SERVICE 5 1 Parts And Service Information PeCo collection system owners should record the name and telephone number of their Service Center Your Service Center will be happy to supply replacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts contact PeCo and include the following information on the chart below THE SERIAL NUMBER PLATE IS LOCATED ON THE ALUMINUM BOX NEAR THE DUMP HANDLE PECO OUTDOOR POWER EQUIPMENT Model Number Serial Mater Arden North Carolina 28704 WRITE THE MODEL AND SERIAL NUMBER IN THE BOX ABOVE FOR FUTURE REFERENCE Tractor Model Engine Size Peco Vac Serial Number Date of purchase Dealer Distributor Name Dealer s Distributor s Phone Number Address PeCo Inc P O Box 1197 Arden NC 28704 Phone 828 684 1234 or Toll Free 800 438 5823 Email pecoinc1 bellsouth net 12 TORQUE SPECIFICATIONS Proper toque for American fasteners used on Peco equipment AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND S
9. e back into it s normal operating position With the handle in the away position pull the handle downward until it stops Move the handle towards the center of the mower This motion will allow the latch to lock back into collection position NOTE If you do not hold the handle away from the mower as you pull the handle downward the latch will not lock and the container can unexpectedly release the contents collected 11 SECTION IV MAINTENANCE 4 1 Maintenance Checklist Before each use 1 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 2 Inspect blades for wear Replace if necessary If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still attached to the mower 3 Make sure all shields are in place and in good condition Repair or replace any missing or damaged shields 4 Listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation 5 Check for wear or deterioration of the upper or lower hoses If there are any portions of the hose that have been torn or worn through replace with genuine PeCo parts After Each Use 1 Clean all debris from machine especially from the container and off of safety decals Replace any missing or illegible decals 2 Inspect unit for worn or dam
10. ecommendations WARNING TO PURCHASERS OF INTERNAL COMBUSTION ENGINE EQUIPPED MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA 1 Read the operators manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment 2 Know the controls and how to stop quickly READ THE OPERATOR S MANUAL 3 Do not allow children to operate the vehicle Do not allow adults to operate it without proper instruction 4 Be especially watchful of children and pets darting into the area while operating 5 Keep your eyes and mind on your tractor while mowing or operating your attachment Don t let others distract you 6 Do not attempt to operate your tractor or mower when not in the driver s seat 7 Always stop Vac blower when emptying the container 8 Stop tractor of mower engine and remove spark plug wire before removing or replacing hose boot blower cone or performing any maintenance 9 Mow up and down the face of slopes not steeper than 10 degrees never across the face of the slope 10 It is recommended that the container be kept only half full when negotiating any slopes Start mowing on slopes when the container is empty 11 Inspect your lawn and remove any foreign objects before mowing Never deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debr
11. ght of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc SECTION Ill OPERATING INSTRUCTIONS 3 1 General Safety Only qualified people familiar with this operator s manual and the ZT operator s manual should operate this machine 3 2 Operation A Perform BEFORE EACH USE maintenance list in paragraph 4 1 B Start the engine blower blade assembly B Start ZT mower C With the ZT mower at high idle speed engage the cutter deck D Proceed to operate the control levers of the ZT NOTE If the collection system does not appear to be collecting the grass clippings Disengage the deck turn off the engine blower blade assembly and check the upper hose lower hose top screen and boot for clogs 3 3 Unloading The Collection System NOTE Press the tab located behind the operator s left side downward to feel if the collection system is full If the container is full there will be resistance when depressing the tab A Stop the forward movement of the ZT mower B Disengage the cutter deck C Using the throttle cable slow the engine down to idle D Push the dump handle on the left of the operator away from the unit While holding the handle pushed away move the handle upward The container door will swing upward and the container will rotate downward The container will release it s contents E Once the contents of the container have fallen out the container is ready to mov
12. harge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period whichever is later B SECURING WARRANTY ADJUSTMENTS Call PeCo for Return Authorization Damaged or broken parts other than engines or batteries must be returned to Peco Inc PO Box 1197 Arden NC 28704 before any warranty adjustment can be authorized At the time of requesting warranty adjustment the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC C ITEMS NOT COVERED BY PECO WARRANTY Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of Peco Inc under this warranty shall be terminated if products are altered or modified in ways not approved by Peco Inc E ACCIDENTS AND NORMAL MAINTENANCE The warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper use or abuse of products The cost of normal maintenance and normal replacement of service items such as belts cutting blades hoses etc which are not defective shall be paid for by the purchaser F NO REPRESENTATIONS ADDITIONAL WARRANTIES DISCLAIMER Neither Peco Inc nor any company affiliated with it makes any warranties representations or
13. is from damaging your eyes SAFETY WARNI NG NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place WARNI NG Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating WARN NG To avoid serious injury perform maintenance on the vacuum collector ONLY AFTER STOPPING THE MOWER S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP Set the parking brake Always remove the ignition key before beginning maintenance WARNING For your own personal safety ALWAYS mow UP and DOWN the face of slopes and NEVER across the face NEVER attempt to mow excessively steep slopes and use caution when turning on any slope Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicate
14. left and front right of the mower near the casters Figure 14 Once removed place the weight assembly P A0507 where the bolts were removed and align the holes NOTE Have at least two people for lifting the weight into place Fasten the weight assembly to the mower by using 2 3 8 x 1 hex 10 Figure 14 Front Weight Assembly 3 8 Hex Bolt 2 16 Exhaust Diverter Installation Attach the exhaust diverter provided P J0270 to the end of the mower s exhaust pointing downward to direct the exhaust fumes away from the vac engine Once in position fasten by using 1 exhaust clamp kit P X1064 2 17 Tips On Mowing With The Collection System To obtain the maximum effectiveness from your collection system the tips listed below should be followed Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced ground speed Mow with sharp blades A sharp blade cuts cleaner Wet grass and leaves will decrease effectiveness and will increase horsepower requirements Mow at higher cutting heights Remove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time Mow twice at different height settings high then low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and hei
15. ntainer push the inlet from the inside of the container through the hole in the container to the outside Orient the inlet opening to face the ground Use the tabs P B1668 inside of the box to hold the inlet in place It is recommended that two people Perform this step That way one person on the inside of the container can position the tabs while the other person tightens the bolts Looking at the outside of the container the most difficult tab to tighten down will be the tab at the 4 5 o clock position Tighten that tab first Then proceed to tighten the others 2 6 Adjustment Of The Dump Mechanism The linkage may be adjusted in two places at the adjusting screw P K1435 and the latch assembly items See Figures 4 amp 7 for visual clarification To change the door closure tightness screw the adjusting screw in or out To adjust the latch change the length of the latch rod by screwing the latch adjusting ball joint in or out The latch hook pivot should be in the middle of the slot in the latch hook pivot plate Slide the pivot back or forth and then re tighten 2 7 Attachment Of The Outer Engine Mount Tube Place the outer engine mount tube P B1117 against the rear of the main frame assembly Figure 3 with the hole in the tube to the right hand side of the mower Fasten to the main frame assembly by using 2 3 8 u bolts P K1432 and 4 3 8 flange nuts P K1215 Figure 3 Outer Engine Mount Tube Attachment
16. pproximately half way down the threads of the latch rod Slide the ball joint into the hole on the latch hook P B1529 Use 1 5 16 24 hex nut P K1444 and 1 5 16 lock washer PR K0043 to fasten the ball joint to the latch hook Attach the opposite end of the latch rod into the handle Fasten the rod to the handle by using 1 3 32 x 3 4 cotter pin P K0094 Adjust the rod to allow the hook to close the box door completely Refer to Figures 4 5 6 7 and 8 for exploded parts drawings and photographs of the complete assembly 2 4 Attaching The Aluminum Grass Container To The ZT Mower NOTE IT IS RECOMMENDED FOR THREE PEOPLE TO ASSIST IN THE MOUNTING OF THE CONTAINER With three people available two can lower the container onto the frame while the third person inserts the pivot pins P K0172 through the holes Insert the pins from the outside to the inside Secure with 1 5 8 washer P K0058 and 1 5 32 x 2 5 8 hair pin clip P K0088 per pivot pin Reattach the bottom ends of the door opening linkages to the main frame by using 1 Rue Ring cotter pin P K1437 per side To test the functionality of the dump mechanism pull the lift handle Figure 4 away from the unit and lift upward The door of the container should open and the box should pivot clockwise towards the ground 2 5 Aluminum Grass Container Inlet Attachment The inlet Figure 7 will need to be attached to the container Open the co
17. promises as to the quality of performance of its products other than those set forth herein Except as described above Peco Inc makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY G ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY H REMEDIED EXCLUSIVE The only remedies the purchaser has in connection with the breach or performance of any warranty on Peco Inc consumer products are set forth above In no event will Peco be liable for special incidental or consequential damages 1 NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by Peco Inc unless he delivers to purchaser a separate written warranty certificate specifically warranting the item The dealer has no authority to make any representation or promise on behalf of Peco or to modify the terms of this warranty in any way SECTION I INTRODUCTION AND DESCRIPTION 1 1 Introduction We are pleased to have you as a PeCo customer Your collection system has been designed to give you a low maintenance simple and effective way to collect the grass clippings from your ZT mower This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your ZT mower Please read this manual thoroughly Understand what each control is for and how to use it Observe all safety decal
18. s Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet Tighten the hose clamps 2 12 Attachment Of The Lower Hose To The Engine Blower Blade Assembly Slide a 7 8 hose clamp P J6006 over both ends of the lower hose Then proceed to slide the lower hose onto the blower cone Tighten the hose clamp The assembly should look like Figure 12 Figure 12 Hose Assembly Inlet Upper Hose Lower Hose 2 13 Attachment Of The Boot To The ZT Mower Deck To mount the boot plate P B1810 to the boot P E1039 use 2 3 8 x 1 carriage bolts P K1182 and 2 3 8 flange nuts P K1215 Be sure that when fastening the boot and boot plate together the head of the bolt is placed from the inside of the boot This will prevent grass from collecting on the bolts Hang the boot onto the mower deck Figure 13 The slots in the boot plate will allow for adjustment left or right to achieve the proper fit for different size cutting decks Once the boot is in place tighten the bolts and if applicable tighten the bolts of the mower s deflector shield and rotate the deflector towards the boot Figure 13 bm A 2 14 Attachment Of The Lower Hose To The Boot Take the unattached end of the lower hose and slide it over the circular end of the boot Use the lower hose clamp to secure the hose to the boot Figure 12 2 15 Front Weight Assembly Remove the 4 bolts from the front
19. s a potentially hazardous situation which if not avoided will result in death or serious injury White letters on RED This signal word indicates a potentially hazardous situation which if not AWARN N G avoided could result in death or serious injury It may also be used to alert against unsafe practices Black letters on ORANGE This signal word indicates a potentially hazardous situation exist which if ACAU T O N not avoided will result in minor or moderate injury It may also be used to alert against unsafe practices Black letters on YELLOW PECO LIMITED WARRANTY FOR NEW PRODUCTS A WHAT IS WARRANTED Peco extends the following warranties to the original purchaser of each new Peco consumer product subject to The following limitations 1 PRODUCT WARRANTY Any part of any consumer product which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as Peco elects without charge for parts or labor if the defect appears within 12 months from the date of delivery of the product to the original purchaser ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS Freight and mailing will be borne by the customer 2 PARTS REPLACED DURING WARRANTY Any new Peco part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as Peco elects without c
Download Pdf Manuals
Related Search