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Toro 14AP80RP544 Lawn Mower User Manual

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5. Figure 12 STEERING ADJUSTMENT If the tractor turns tighter in one direction than the other or if the ball joints are being replaced due to damage or wear the steering drag links may need to be adjusted Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side Loosen the jam nut found on the drag link at the rear of the ball joint See Figure 13 Remove the hex nut and lock washer on the top of ball joint See Figure 13 Thread the ball joint toward the jam nut to shorten the drag link Thread the ball joint away from the jam nut to lengthen the drag link Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved NOTE Threading the ball joints too far onto the drag links will cause the front tires to toe in too far Proper toe in is between 1 16 and 5 16 Zerk Fitting if so equipped Hex Nut and Lock Washer Pivot Bar Figure 13 Front tire toe in can be measured as follows Place the steering wheel in position for straight ahead travel In front of the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance Behind the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance e The measurement taken in front of the axle should be betwe
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19. should ever malfunction do not operate the tractor Contact an authorized service dealer The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged and the PTO Blade Engage knob or lever is in the disengaged Blade Stop position The engine will automatically shut off if the operator leaves the seat before engaging the parking brake Models with Manual PTO Blade Engage The engine will automatically shut off if the operator leaves the tractor s seat with the PTO Blade Engage lever in the engaged ON position regardless of whether the parking brake is engaged e With the ignition key in the NORMAL MOWING position the engine will automatically shut off if the PTO Blade Engage lever is moved into the engaged ON position with the shift lever in Reverse Models with Electric PTO Blade Engage electric PTO Blade Engage clutch will automatically shut off if the operator leaves the tractor s seat with the PTO Blade Engage knob in the engaged ON position regardless of whether the parking brake is engaged e With the ignition key in the NORMAL MOWING position the electric PTO Blade Engage clutch will automatically shut off if the PTO Blade Engage knob is moved into the engaged ON position with the shift lever in Reverse WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for yo
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21. Count on it GT2100 Garden Tractor IenuelN s Model No 14AP80RP544 JOJe192dO 01 06 772C0847 Register your product at www Toro com TABLE OF CONTENTS Content Page Content Page Important Safe Operation Practices 3 Lubrication 21 Safety Labels 6 Service 21 Slope Gauge 7 Off season Storage 25 Tractor Set up 8 Maintenance Chart 25 Know Your Garden Tractor 10 Troubleshooting 26 Operating Your Garden Tractor 13 Specifications 27 Making Adjustments 17 Warranty Information 28 Maintaining Your Garden Tractor 19 FINDING MODEL NUMBER This Operator s Manual is an important part of your new garden tractor It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below A sample model plate is also illustrated below You can locate the model plate by looking at the underside of the tractor s seat This information will be necessary to use the manufacturer s web site and or help from a Toro Service Dealer MODEL NUMBER SER AL NUMBER DOM Copy the model number here 8111 LYNDALE AVE SOUTH THE TORO COMPANY Copy the serial number here BLOOMINGTON MINNESOTA 55420 1196 TOLL FREE PHONE NUMBER 1 888 384 9942 USA TOLL FREE PHONE NUMBER 1 888 848 4073 Canada CUSTOMER SUPPORT Please do NOT ret
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37. 1 I 1 an m FOLD 1 ON Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes SECTION 4 TRACTOR SET UP NOTE Reference to RIGHT or LEFT side of the tractor in this manual is observed from operator s position ATTACHING THE BATTERY CABLES NOTE The battery cables may or may not be attached on your unit If the cables are not attached please follow the instructions below NOTE The positive battery terminal is marked Pos The negative battery terminal is marked Neg The positive cable heavy red wire is secured to the positive battery terminal with a hex bolt and hex nut at the factory Make certain that the rubber boot covers the terminal to help protect it from corrosion Remove the hex bolt and wing nut from the negative cable Remove the black plastic cover if present from the negative battery terminal and attach the negative cable heavy black wire to the negative battery terminal with the bolt and wing nut Make certain the battery retainer rod is in position over the battery securing it in place S
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39. Always use the brake pedal to bring the tractor to a complete stop before shifting DRIVING ON SLOPES Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may not operate safely WARNING Do not mow on inclines with a A slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet The tractor could overturn and cause serious injury Mow up and down slopes NEVER across Exercise extreme caution when changing direction on slopes e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Avoid turns when driving on a slope If a turn must be made turn down the slope Turning up a slope greatly increases the chance of a roll over e Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward SETTING THE CRUISE CONTROL NOTE The cruise control feature should only be utilized while traveling in the forward direction Place the shift lever in the FORWARD position then slowly depress the drive pedal until the desired speed is achieved Lightly depress the cruise control button e While continuing to hold the cruise button in lift your foot from the drive pedal you should feel the cruise latch engage e Once engaged the cruise control button and the drive pedal wi
40. ENGAGING THE PARKING BRAKE To engage the parking brake Fully depress the brake pedal and hold it there while gently pushing the parking brake button inward e Hold the parking brake button in while removing your foot from the brake pedal e Once engaged the parking brake button and the brake pedal will lock in the down position To disengage the parking brake Slightly depress the brake pedal NOTE The parking brake must be engaged if the operator leaves the seat with the engine running or the engine will automatically shut off DRIVING THE TRACTOR 1 WARNING Avoid sudden starts ex cessive speed and sudden stops WARNING Do not leave the seat of the tractor without first placing the PTO knob or lever in the disengaged Blade Stop position depressing the brake pedal and engaging the parking brake If leaving the tractor unattended also turn the ignition key off and remove the key e Depress the brake pedal to release the parking brake and let the pedal up Move the throttle lever into the FAST rabbit position e To move forward place the shift lever in the FORWARD position then slowly depress the drive pedal until the desired speed is achieved To move in reverse place the shift lever in the REVERSE position check that the area behind is clear then slowly depress the drive pedal IMPORTANT Do NOT use the shift lever to change the direction of travel when the tractor is in motion
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42. contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard 27 Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment 28 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury 29 If situations occur which are not covered in this manual use care and good judgment Contact your authorized dealer for assistance SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this unit on that area or serious injury could result DO 1 Mow up and down slopes not across Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hid
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44. fuel pump etc application engine speed and ambient operating conditions temperature humidity and altitude 27 TORO IMPORTANT To obtain warranty coverage owner must present an original proof of purchase and applicable maintenance records to the servicing dealer Please see the operator s manual for information on required maintenance and service intervals The limited warranty set forth below is given by The Toro Company Toro with respect to new merchandise purchased or leased and used in the United States and or its territories and possessions and by Toro with respect to new merchandise purchased or leased and used in Canada and or its territories and possessions Toro warrants this product excluding its Normal Wear Parts Batteries and Frame and Front Axle as described below against defects in material and workmanship for a period of two 2 years or eighty 80 operation hours whichever comes first commencing on the date of original retail purchase or lease and will at its option repair or replace free of charge any part found to be defective in materials or workmanship Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of original purchase or lease Normal wear parts include but are not limited to items such as belts blades blade adapters grass bags rider deck wheels seats and tires Batteries have a one year prora
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49. the Brake light or PTO light illuminates when attempting to start the unit proceed as follows Brake Engage the parking brake PTO Move the PTO lever into the disengaged Blade Stop position It is normal for the Oil light and the Battery light to illuminate while the engine is cranking but if either illuminates while the engine is running proceed as follows Oil Stop the tractor immediately and check the crankcase oil level as instructed in the Engine Owner s Manual included with your unit Add oil as required Battery f this light illuminate s while the engine is running it indicates that the battery is in need of a charge OR that the engine s charging system is not generating sufficient amperage Refer to the MAINTENANCE section of this manual for the proper battery charging procedure or have the engine s charging system checked by a authorized dealer On units so equipped the ammeter measures the electrical output of the engine s charging system Under normal operating conditions with the engine at full throttle the ammeter needle should measure a positive charge The hour meter on units so equipped operates whenever the engine is running and records the actual hours of tractor operation ELECTRIC PTO POWER TAKE OFF KNOB To engage the power to the cutting deck or other separately available attachments on models so equipped with an electric PTO pull outward on the PTO knob Push th
50. the trailing edge at a 25 to 30 angle See Figure 21 IMPORTANT If the cutting edge of the blade has already been sharpened to within 5 8 of the wind wing radius or if any metal separation is present replace the blades with new ones See Figure 21 It is important that each cutting blade edge be ground equally to maintain proper blade balance A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury The blade can be tested by balancing it on a round shaft screwdriver Grind metal from the heavy side until it balances evenly Hex Flange Wood Block VE A 2 Figure 20 IMPORTANT When replacing the blade be sure to install the blade with the side of the blade marked Bottom or with a part number stamped in it facing the ground when the mower is in the operating position IMPORTANT Use a torque wrenchto tighten blade spindle hex flange nut to between 70 ft lbs and 90 ft lbs Blade Separation Worn Blade Edge Wind Wing Sharpen Edge Evenly Figure 21 BATTERY The battery is sealed and is maintenance free Acid WARNING Shield eyes e g goggles face shield and protect skin and clothing when acid Always keep the battery cables and terminals clean e After cleaning the battery and terminals apply a light coat of petroleum jelly or grease to both Always keep the rubber boot positioned over the positive terminal t
51. transmission in neutral set parking brake stop engine and remove key before dismounting 22 Use extra care when loading or unloading the machine into a trailer or truck This unit should not be driven up or down ramp s because the unit could tip over causing serious personal injury The unit must be pushed manually on ramp s to load or unload properly 23 Muffler and engine become hot and can cause a burn Do not touch 24 Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the unit which could result in serious injury 1 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts 2 Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly 3 Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent 4 Never allow adults to operate this machine without proper instruction 5 Tohelp avoid blade contact or a thrown object injury Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operat
52. type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 Amissing or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives walks or roads and while not cutting grass 14 Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway 15 Do not operate the machine while under the influence of alcohol or drugs 16 Mow only in daylight or good artificial light 17 Never carry passengers 18 Disengage blade s before shifting into reverse Back up slowly Always look down and behind before and while backing to avoid a back over accident 19 Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed 20 Disengage blade s set parking brake stop engine and wait until the blade s come to a complete stop before removing grass catcher emptying grass unclogging chute removing any grass or debris or making any adjustments 21 Never leave a running machine unattended Always turn off blade s place
53. 888 384 9942 In Canada 1 888 848 4073 or log on to our website at www toro com The Toro Company MANUFACTURER S LIMITED WARRANTY FOR LAWN amp GARDEN TRACTORS Without limiting the foregoing this limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure c Service completed by someone other than an authorized service dealer d Toro does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Toro s authorized channels of export distribution e Replacement parts and or accessories that are not genuine Toro parts f Transportation charges and service calls g Toro does not warrant this product for commercial use There are no implied warranties including without limitation any implied warranty of merchantability or fitness for a particular purpose No warranties shall apply after the applicable period of express written warranty above No other express warranties beyond those mentioned above given by any person or e
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56. HE SEAT Refer to Figures 3 and 4 to identify your tractor s seat style and follow applicable instructions NOTE For shipping reasons seats are either fastened to the tractor seat s pivot bracket with a plastic tie or mounted backward to the pivot bracket In either case free the seat from its shipping position and remove the two hex screws or knobs on models so equipped from the bottom of seat before proceeding with applicable instructions below Quick Adjustment Seat NOTE f your seat was shipped mounted backwards on the seat pivot bracket pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket See Figure 3 Line up the plastic seat spacers with the slots in seat pivot bracket e Slide seat in until front seat spacer engages the seat stop See Figure 3 QUICK ADJUSTMENT Figure 3 1 WARNING Before operating this machine make sure the seat is engaged in the seat stop stand behind the machine and pull back on seat until fully engaged into stop Knob Adjustment Seat e Position the shoulder screws found on the base of the seat inside the slot openings in the seat pivot bracket See Figure 4 Slide the seat slightly rearward in the seat pivot bracket lining up the rear slots in the pivot bracket with the remaining two holes in the seat s base Select desired position for the seat and secure with the two knobs removed earlier See F
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60. OYVINJIY 318 3 1 1v9 v1 40 S318VO9 S30 NOILVTIVLSNI Uee P 998 ITE mb Anajanpuod ebers 5 ayone6 Ja s9199 s 7 INOYUVINIY nd ADVLNOW r 44114VHO sJaned ua sieulel zuad e g juawaJalreled 4941S V sinajoed s l ZESIINN 1 ss lq SNOA ap JassI 6 ap zonbsu sno n oeun un jueyojeu ue indde uoq UN J AJ Suo2 llolHp juewajebo s 9ssajq juawanelb ele med in y npuo uos je s ep us nbsil b rs e Inajoea un id ol ged Id 2 1 2 eun os G e Seinauedns sajuad s p ins In 2 1 l ep sed 2 5 SNOA N wawa Sinawassiaaay VW SSL eo oo oo L fi 7 ofl i ll H I I e i i 2 8 I yl i 1 A P AA Gua LA i R AZ Ve 2 A Ery H 5 PFP N I tE oS1 Pees E 8 Fa inna i TTINA ayes et SIy 96 s dYy ee 2 No e I b O IS 7 ns Y I r e q 30 NVALOd NN no 0 al E Cee LNSWLIYG NAO N OO31 9 7 I ANOIWLOATA NVALOd NN J y HHEHV NN O3AV Z3N TTV 13 ZISA lt lt J I d3TIVAVEL 30 LIVYAS 11 S3113N0S31 4 5 SA LNAd 537 YANINYALAG 4NOd AYLAWONITIONI 139 30 SNO YIAYIS 114
61. Oil fill up instructions Insert the tractor key into the ignition switch e Place the PTO knob or lever in the disengaged Blade Stop position Engage the tractor s parking brake e Place the throttle control in the FAST rabbit position Pull the choke control outward if so equipped a warm engine may not require choking e Turn the ignition key clockwise to the START position After the engine starts release the key It will return to the NORMAL MOWING position IMPORTANT Do NOT hold the key in the START position for longer than ten seconds at a time Doing so may cause damage to your engine s electric starter NOTE f starting problems are encountered refer to the TROUBLESHOOTING section of this manual After the engine starts deactivate the choke control NOTE Do NOT leave the choke control on while operating the tractor Doing so will result in a rich fuel mixture and cause the engine to run poorly STOPPING THE ENGINE WARNING If you strike a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before restarting and operating If the blades are engaged place the PTO Blade Engage knob or lever in the disengaged Blade Stop position Turn the ignition key counterclockwise to the STOP position Remove the key from the ignition switch to prevent unintended starting
62. SAYLAWNONITONI e Ins ajuno9s seyenbn3 9SEZEDES Z A Fiz 9 A_soes ALIYNOAS 30 SALLANOILA 2 14 v inb suonon4 sul sa ja sjuawesspiene s juajoadsas Inb ja juauualdulo9 mb ni 140 inb saeuuosiad s p gnb aulyoew eyes uoyes yn 2 N JLNIAYSNOdSAY AYLOA LNSINSSSILYSAV g 19 e e anu juenbsi mb s pinbil ja sjeyosp s p uoyeul1jo jueusaesguos sjueuwa Bas s l zajoadsey ulos q ne sa zeoe duwa suonon1isup sepenbne ulos z u id J 9Buep sues jeuixew w uos e unajow l juenureu Jajyeque ss l sed zaessie au Inajejnbs np sed zayipow N 9 UN99S E 19 s ocupguuoji d Jesnes d juawedinba senbnsisjoelies xne seunojuoy uou s ld ap 1o dusa 7 juaula nas s nbyu y ne s ld sep O AB 1 saj zaoejduaj 39 slu uu say juennos zauen luno s 5 Jed suq p uono oid ej s sne no sajiqou s ld Jasodxa juanbesuoo Jed e sebeuwuopua eje je Jaesns juenned uonoslep p jedejo l ja aquey e 9es np sjueweaje 5971 auIno INB OW puenb suoleseda s p no s p
63. Seat If so equipped To adjust the position of the seat on models so equipped loosen the two knobs on the bottom of the seat Slide the seat forward or backward as desired Retighten the two knobs WARNING Before operating this machine make sure the seat is engaged in the seat stop stand behind the machine and pull back on seat until fully engaged into stop Seat Adjustment Lever Figure 11 PARKING BRAKE ADJUSTMENT Never attempt to adjust the brakes while the A engine is running Always disengage PTO move shift lever into neutral position stop engine and remove key to prevent unintended starting If the tractor does not come to a complete stop when the brake pedal is completely depressed or if the tractor s rear wheels can roll with the parking brake applied the brake is in need of adjustment The brake disc can be found on the right side of the transmission in the rear of the tractor Adjust if necessary as follows e Looking at the transmission from the right side of the tractor locate the compression spring and brake disc Loosen but do NOT remove the hex nut found on the right side of the brake assembly e Using a feeler gauge set the gap between the brake disc and the brake puck at 0 011 inches Re tighten the hex nut loosened earlier gt J Brake Disc Sil a Brake Puck Spring
64. a pressure washer or garden hose to clean your tractor is NOT recommended It may cause damage to electrical components spindles pulleys bearings or the engine 19 Shoulder Screw Rear Gauge Wheel a Figure 14 c Remove the lock nuts and shoulder screws which secure the front gauge wheels to the deck d Place the deck lift handle in the desired mowing height setting e Insert the shoulder screw with the rear gauge wheel into the index hole that leaves approximately 1 2 between the bottom of the wheel and the pavement f Note the position of the index hole used then install the other rear gauge wheel and the front ball wheels into the corresponding index hole of the other gauge wheel brackets ifthe gauge wheels have excessive clearance with the surface below lower the wheels to the index hole that provides the approximate 1 2 clearance as described above Refer to Leveling the Deck of this manual for more detailed instructions regarding various deck adjustments The use of water will result in a shortened life of the tractor and reduce its serviceability ENGINE Refer to the separate engine manual for engine maintenance instructions Check engine oil level before each use as instructed in the separate engine manual packed with your unit Read and follow instructions carefully CHANGING ENGINE OIL Figure 15 NOTE Depending on the engine model found on your tractor it may be necessary to r
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66. ailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than Y inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j f gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k To reduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris 1 Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances m Allow a machine to cool at least 5 minutes before storing GENERAL SERVICE 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before clean
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69. blown It can be found under the hood mounted between the dash panel and fuel tank on the right hand support bar IMPORTANT Always use a 20 amp fuse for replacement 23 CUTTING DECK REMOVAL To properly remove the cutting deck proceed as follows Place the PTO Blade Engage knob or lever in the disengaged Blade Stop position and engage the parking brake Lower the deck by moving the deck lift lever into the bottom notch on the right fender e Remove the PTO belt from around the electric PTO clutch and from around the PTO idler pulley s Looking at the cutting deck from the left side of the tractor locate the deck support pin on the rear left side of the deck IMPORTANT Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided Pull the deck support pin outward to release the deck from the deck lift arm See Figure 22 e Repeat the above steps on the right side of the tractor Support Pin SIS SAR SSW 2 A VA ES 057 Figure 22 Move the deck lift lever into the top notch on the right fender to raise the lift arms out of the way Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod Gently slide the cutting deck from the right side out from underneath the tractor CHANGING THE DECK BELT BELT IMPORTANT The V belts found on your tracto
70. ce This plug can be replaced with a water port to be used as part of a separately available deck wash system Use the Deck Wash System to rinse grass clippings from the deck s underside and prevent build up of corrosive chemicals Complete the following steps after each mowing 1 Drive the tractor to a level clear spot on your lawn near enough to a water sillcock spigot for your garden hose to reach Hex Plug Figure 16 IMPORTANT Make certain the tractor s discharge chute is directed away from your house parked cars etc 2 Disengage PTO move shift lever into the neutral position set the parking brake and stop engine Thread the hose coupler packaged with this manual onto the end of your garden hose Attach the hose coupler to the water port on your deck s surface See Figure 17 x 3 4 Hose Coupler Shown without Hose Attached optional Z F n Water Port optional Figure 17 5 Turn the water on 6 While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the FAST rabbit position 7 Engage the tractor s PTO 8 Remain in the operator s position with the cutting deck engaged for a minimum of two minutes allowing the underside of the cutting deck to throughly rinse 9 Disengage the tractors PTO SECTION 9 LUBRICATION WARNING Before lubricating repairing or inspecting always disengage PTO move shift lever i
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72. d is also controlled with the drive pedal The further down the pedal is depressed the faster the tractor will travel The pedal will return to its original position when it s not depressed IMPORTANT Always set the parking brake when leaving the tractor unattended DRIVE PEDAL The drive pedal is located below the brake pedal on the right front side of the tractor along the running board Depress the drive pedal with your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move SYSTEMS INDICATOR MONITOR LCD Located in the center of the tractors console the systems indicator monitor records and displays on its LCD hours of tractor operation whenever the ignition key is rotated out of the STOP position The indicator Monitor will also remind the operator of maintenacne intervals for changing the engine oil The LCD will alternately flash the recorded hours CHG and OIL for five minutes after every 50 hours of recorded operation elapse The maintenance interval lasts for two hours from 50 52 100 102 150 152 etc The LCD will also flash as described above for five minutes every time the tractor s engine has been started during this maintenance interval Before the interval expires change the crankcase oil level as instructed in this Operator s Manual OIL 23 N ON 7 7 HOURS 1 10 NNN ee PTO BLADE PARKING Figure 7 If
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74. d ua y un 2 AB ebers np oddns ins soyoenye Jos uos sabals s uonip dx p sul sep y INOYVINJ3Y s qeoSi dde suononulsu s 5 1 Inajoe1 enon ls aj js l Jaynuepi y inBij3 e 1 ey e 5 20 39318 NG NOILVTIVLSNI Z n e HOA Uew ey e ZaAndde juejon np nau ne juejoa np uoyondeo zauuonisoy uolnoq l u q z u s uonoalmp sique suep X U uolnoq l z loHA 1 BORIC us ll puol ej zauajurey auque snss p ied snoss p l 9 8199 l asnalo e 2924 sino aun Jnod uonisod asdoid eB e piog np nu ne uono ulp INS JUBJOA l ZOMBI uoyondeos l snoss p juanno s inb sn 12 ll puo ej no x u uolnoq a aupiad sed au UIOS z u ud M UUOlnoq e Z HOS 19 JULIOA np nu np uovu nde juawesnop zenajnos seyoJp u lq JUBIOS senos sa nb nod n np jueAe e sanol sa zassalpal SUITE SOA 99AV z inBid u01 99 1p aque sn 15 S xay uo no Y uomog juejon np uoyande l 18d sajAjs saz Z 21 61 JUEJOn uoyondeo s is e A II S ABIB sainssajq s p anbsi1 uou
75. e knob outward Activating the choke control closes the choke plate on the carburetor and aids in starting the engine Refer to STARTING THE ENGINE in the OPERATION section of this manual for detailed starting instructions BRAKE PEDAL The brake pedal is located on the right front side of the tractor above the drive pedal along the running board The brake pedal can be used for sudden stops or setting the parking brake NOTE The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor IGNITION SWITCH WARNING Never leave a running machine unattended Always disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting To startthe engine insert the key into the ignition switch and turn clockwise to the START position Release the key into the NORMAL MOWING MODE position once the engine has fired To stop the engine turn the ignition key counterclockwise to the STOP position See Figure 6 REVERSE PUSH BUTTON gt f Normal Driving Mode Stop Position Start Position Figure 6 IMPORTANT Prior to operating the tractor refer to both Safety Interlock Switches page 13 and Starting The Engine page 14 of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE C GD Ground spee
76. e PTO knob inward to disengage the power to the cutting deck NOTE The PTO knob must be in the disengaged Blade Stop position when starting the engine E oe o PTO POWER TAKE OFF LEVER on f ar ka On models equipped with a manual PTO the PTO lever is located on the left side of the dashboard next to the steering wheel Move the PTO lever forward to engage the power to the cutting deck or other separately available attachments move the PTO lever rearward to disengage the power NOTE The PTO lever must be in the disengaged Blade Stop position when starting the engine a Pro SEAT ADJUSTMENT LEVER To adjust the seat forward or backward on units equipped with a quick adjust seat slide the seat adjustment lever to the left and reposition the seat to the desired position Once a comfortable position is found release the seat adjustment lever to lock the seat in place Refer to SEAT ADJUSTMENTS in the MAKING ADJUSTMENTS section of this manual for more detailed instructions DECK LIFT LEVER Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck To use move the lever to the left then place in the notch best suited for your application CUP HOLDER The tractor s cup holder is located on the fender to the left of the seat just to the rear of the parking brake lever CRUISE CONTROL BUTTON The cruise control button is located on the tractor da
77. e obstacles 3 Use slow speed Choose a low enough speed setting so that you will not have to stop or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking action 4 Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability 5 Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Avoid starting or stopping on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope DO NOT 1 2 Do not turn on slopes unless necessary then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in Do not try to stabilize the machine by putting your foot on the ground Do not use a grass catcher on steep slopes Do not mow on wet grass Reduced traction could cause sliding Do not shift to neutral and coast downhill Over speeding may cause the operator to lose control of the machin
78. e resulting in serious injury or death Do not tow heavy pull behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra weight tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn CHILDREN 1 Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them a Keep children out of the mowing area and in watchful care of a responsible adult other than the operator b Be alert and turn machine off if a child enters the area c Before and while backing look behind and down for small children d Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere with safe machine operation e Use extreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the machine f To avoid back over accidents always disengage the cutting blade s before shifting into reverse The Reverse Caution Mode should not be used when children or others are around g Keep children away from hot or running engines They can suf
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81. ee Figure 1 Negative Terminal Battery Shoulder Bolt Retainer Rod Figure 1 NOTE f the battery is put into service after the date shown on top of battery charge the battery as instructed on page 22 of this manual prior to operating the tractor ATTACHING THE STEERING WHEEL In the event your tractor was crated with the steering wheel and the seat removed for shipping reasons use the following instructions to properly assemble the parts WARNING Do NOT operate the tractor without first attaching both the steering wheel AND the seat Doing so could result in serious injury to the operator A NOTE There are two different styles of steering wheel cap See Figure 2 Styles vary by model e Using your hands place the tractor s front tires in position for straight ahead travel e Remove the steering wheel cap from the center of the steering wheel Be careful not to lose the hex screw and cupped washer found beneath it Place the steering wheel in position for straight ahead travel directly onto the steering shaft found in the center of the tractor s dash e Place the cupped washer cupped side DOWN over the steering shaft e Thread the hex screw into the steering shaft and tighten securely Reinsert the steering wheel cap in the center of the steering wheel Refer to Figure 2 Steering Wheel Cap el Figure 2 ATTACHING T
82. emove the tractor s side panel in order to replace the oil filter if so equipped Unscrew oil fill cap and remove dipstick from the oil fill tube See Figure 15 Pop open the protective cap on the end of the oil drain valve to expose the oil drain port See Figure 15 Push oil drain hose packed with unit onto the oil drain port Route the opposite end of the hose into an appropriate oil collection container with a capacity great enough to collect the used oil Push the oil drain valve in slightly then rotate counterclockwise and pull outward to begin draining oil See Figure 15 Service the oil filter if so equipped as instructed in the separate engine manual packed with your unit Perform the above steps in the opposite order after oil has finished draining Refill the engine with new motor oil IMPORTANT Refill the engine with the proper capacity and weight of motor oil as instructed in the separate engine manual Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty condition To service the air cleaner refer to the separate engine manual packed with your unit The spark plug s should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each mowing season check engine manual for correct plug type and gap specifications 20 DECK WASH SYSTEM Optional A hex plug can be found on your tractor s deck surfa
83. en 1 16 and 5 16 less than the measurement taken behind the axle e Adjust if necessary SETTING THE GAUGE WHEELS Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender Adjust the deck wheels so that they are between 14 inch and 12 inch above the ground as follows WARNING Keep hands and feet away A from the discharge opening of the cutting deck Place the tractor on a firm and level surface preferably pavement Refer to Figure 14 and proceed as follows Place the tractor s deck lift handle in the normally desired mowing height setting then check the gauge wheels for contact or excessive clearance with the surface below Ifthe wheels contact the surface adjust as follows a Raise the deck lift handle to its highest setting Remove the rear gauge wheels by removing the lock nuts and shoulder screws which secure them to the deck b SECTION 8 MAINTENANCE WARNING Before performing any A maintenance or repairs disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting CLEANING THE ENGINE AND DECK Any fuel or oil spilled on the machine should be wiped off promptly Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine especially the belts and pulleys IMPORTANT The use of
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85. ents Refer to TIRES in the maintenance section of this manual for further information regarding tire pressure Front To Rear The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear The front of the deck should be between 1 4 inch and 3 8 inch lower than the rear of the deck Adjust if necessary as follows With the tractor parked on a firm level surface place the deck lift lever in the top notch highest fs Ss EAS E CS O gt C CD O Co position and rotate the blade nearest the discharge chute so that it is parallel with the tractor Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground The first measurement taken should be between 1 4 and 3 8 less than the second measurement Determine the approximate distance necessary for proper adiustment and proceed if necessary to the next step From the front of the tractor loosen the outermost hex lock nut on the end of the deck hanger rod See Figure 10A Tighten the inner hex nut front against the front hanger bracket to raise the front of the deck loosen the hex nut to lower the front of the deck See Figure 10A Retighten the two lock nuts against the inner hex nuts when proper adjustment is achieved Side to Side If the cutting deck appears to be mowing unevenly a side to side adjustme
86. ers Small Engine Test Code 41940 Actual engine horsepower is lower and affected by but not limited to accessories air cleaner exhaust charging cooling fuel pump etc application engine speed and ambient operating conditions temperature humidity and altitude 25 SECTION 13 TROUBLESHOOTING Trouble Possible Cause s Corrective Action Engine fails to start PTO lever button engaged Parking brake not engaged Spark plug wire s disconnected Throttle control not in correct position Choke not activated Fuel tank empty or stale fuel Blocked fuel line Faulty spark plug Engine flooded Place PTO lever button in disengaged Blade Stop position Engage parking brake Connect wire s to spark plug Place throttle lever to fast or choke if so equipped Activate choke Fill tank with clean fresh less than 30 days old gas Clean fuel line or replace fuel filter if so equipped Clean adjust gap or replace plug Crank engine with throttle in FAST position Engine runs erratic Unit running with CHOKE applied Spark plug wire loose Blocked fuel line or stale fuel Vent in gas cap plugged Water or dirt in fuel system Dirty air cleaner Place throttle lever in FAST position Connect and tighten spark plug wire Clean fuel line fill tank with clean fresh less than 30 days old gasoline Replace fuel filter if so equipped Clear vent or replace cap if damaged Drain f
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88. fer burns from a hot muffler h Remove key when machine is unattended to prevent unauthorized operation Never allow children under 14 years old to operate the machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent TOWING 1 4 5 6 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast downhill SERVICE SAFE HANDLING OF GASOLINE 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Never fill containers inside a vehicle or ona truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling c When practical remove gas powered equipment from the truck or tr
89. he tractor Recommended operating tire pressure is approximately 10 p s i for the rear tires amp 14 p s i for the front tires Check the sidewall of tire for maximum p s i SECTION 5 KNOW YOUR GARDEN TRACTOR NOTE Steering Wheel not shown for clarity A Systems Indicator Monitor Hour Meter G Throttle Control B PTO Blade Engage Knob H Ignition Switch Module C Choke Control I Brake Pedal D Parking Brake Lever J Drive Pedal E Shift Lever K Cruise Control Lever F Cup Holder L Deck Lift Lever NOTE Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator s position Located on the fender between the operator s legs THROTTLE CONTROL LEVER The throttle control lever is located on the right side of the tractor s dash panel This lever controls the speed of the engine and on some models when pushed all the way forward the choke control also When set in a given position the throttle will maintain a uniform engine speed See Figure 5 Choke Position Fast Position Fast Position 220 Slow Position Slow Position Figure 5 IMPORTANT When operating the tractor with the cutting deck engaged be certain that the throttle lever is always in the FAST rabbit position CHOKE CONTROL The choke control can be found on the left side of the dash panel and is activated by pulling th
90. igure 4 KNOB ADJUSTMENT Knobs Shoulder Screws ay O Ga 2 Opening in Slot 7 1 THO gt AL 1 IEA OE Figure 4 GAS AND OIL FILL UP The gasoline tank is located under the hood and has a capacity of either two or three gallons Do not overfill WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Service the engine with gasoline and oil as instructed in the separate engine manual packed with your tractor Read instructions carefully IMPORTANT Your tractor is shipped with oil however you MUST check the oil level before operating Be careful not to overfill Overfilling with oil may cause the engine to smoke This will result in poor engine performance and could cause permanent engine damage WARNING The mowing deck is capable of A throwing objects Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and or property damage TIRE PRESSURE 1 WARNING Maximum tire pressure under any circumstances is 30 p s i Equal tire pressure should be maintained at all times The tires on your unit may be over inflated for shipping purposes Reduce the tire pressure before operating t
91. ill automatically shut off if the PTO is engaged with the drive pedal in position for reverse travel Refer to SAFETY INTERLOCK SWITCHES earlier in this section To disengage the PTO push the PTO knob in or move the PTO lever to the Blade Stop position This will cut off power to deck or other attachments USING THE LIFT LEVER To raise the cutting deck move the lift lever to the left then place it in the notch best suited for your application Refer to SETTING THE CUTTING HEIGHT earlier in this section MOWING 1 WARNING help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area This tractor is equipped with a high quality cutting deck The following information will be helpful when using the cutting deck with your tractor Do not mow at high ground speed especially if a mulch kit or grass collector is installed A WARNING Plan your mowing pattern to avoid discharge of materials toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator For best results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the direction to throw the discharge to the out
92. ing repairing or inspecting make certain the blade s and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your unit should be serviced professionally by an authorized dealer Check brake operation frequently as it is subjected to wear during normal operation Adjust and service as required Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair
93. ion Stop machine if anyone enters the area 6 Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be picked up and thrown by the blade s Thrown objects can cause serious personal injury 7 Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator 8 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never operate this machine in bare feet or sandals 10 Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 25 Disengage all attachment clutches depress the brake pedal completely and shift into neutral before attempting to start engine 26 Your machine is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Dry grass or leaves may
94. ith a No 2 multi purpose grease applied with a grease gun after every 25 hours of tractor operation See Figure 19 Figure 19 Deck Spindles Grease fittings can be found on the front of each deck spindle After every 25 hours of tractor operation lubricate with 251H EP grease or an equivalent No 2 multi purpose lithium grease Using a grease gun apply two strokes minimum or sufficient grease to each spindle CUTTING BLADES WARNING Be sure to shut the engine off remove ignition key disconnect the spark plug wire s and ground against the engine to prevent unintended starting before removing the cutting blade s for sharpening or replacement Protect your hands by using heavy gloves or a rag to grasp the cutting blade WARNING Periodically inspect the blade adapter and or spindle for cracks or damage especially if you strike a foreign object Replace immediately if damaged A The blades may be removed as follows Remove the deck from beneath the tractor refer to DECK REMOVAL then gently flip the deck over to expose its underside Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer See Figure 20 Use a 15 16 wrench to remove the hex flange nut that secures the blade to the spindle assembly See Figure 20 To properly sharpen the cutting blades remove equal amounts of metal from both ends of the blades along the cutting edges parallel to
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97. ll lock in the down position and the tractor will maintain the same forward speed NOTE Cruise control cannot be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will automatically decelerate to the fastest optimal mowing ground speed Disengage the cruise control using one of the following methods Depress the brake pedal to disengage the cruise control and stop the tractor Lightly depress the drive pedal To change the direction of travel to reverse when operating with cruise control depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop Place the shift lever in the REVERSE position check that the area behind is clear then slowly depress the drive pedal ENGAGING THE PTO Engaging the PTO transfers power to the cutting deck or other separately available attachments To engage the PTO proceed as follows e Move the throttle control lever to the FAST rabbit position Models with manual PTO Grasp the PTO lever and pivot it all the way forward into the engaged ON position Models with electric PTO Pull the PTO knob outward into the engaged ON position See Figure 9 Front View Pull Out Jon y Figure 9 NOTE Keep the throttle lever in the FAST rabbit position for the most efficient use of the cutting deck or other separately available attachments IMPORTANT The engine or electric PTO clutch w
98. lt Remove the deck belt from around all pulleys With belt tension relieved carefully remove the including the deck idler pulley f belt from around the left hand spindle pulley Route the new belts deck belt first See Figure 24 Remount the belt guards removed earlier E 222 gt N iA Figure 24 24 SECTION 11 OFF SEASON STORAGE A A If the machine is to be inoperative for a period longer than 30 days prepare for storage as follows Clean the engine and the entire unit thoroughly e Lubricate all lubrication points Wipe the entire machine with an oiled rag to protect the painted metal surfaces WARNING Never store the machine or fuel container indoors where there is an open flame spark or pilot light such as on water heater furnace clothes dryer or other gas appliance WARNING Use a fuel stabilizer additive or drain the fuel into an approved container outdoors away from an open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Refer to the engine manual for correct engine storage instructions The engine must be completely drained of fuel to prevent gum deposits from forming on essential carburetor parts fuel lines and fuel tanks lt is not necessary to remove the battery from the tractor for storage H
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104. nsmission Forward Speed Reverse Speed Engine Air cooled 4 cycle Make Model Cylinders Bore Stroke Displacement Power 3600 RPM Maximum Torque Compression Ratio Engine Speed governed Low Speed Spark Plug Gap Electrical System System Voltage Battery Alternator Fuse automotive type Headlights Brakes Turf Tires Front inches Rear inches Dimensions Cutting Width Deck Wheelbase Length over all Width over all Height over all Ground Clearance Turning Radius Weight approximate 3 0 gal 11 4 liters 57 5 oz 1 7 liters 0 5 2 mph 8 2 km h 0 2 3 mph 3 7 km h Kohler Courage SV720 Twin 83 mm 3 27 in 67 mm 2 64 in 725 cc 44 2 cubic in 17 2 kW 23 HP 60 9 Nm 44 9 ft lb 2000 RPM 9 0 1 3375 RPM 1200 RPM 75 RPM 76 mm 030 in 12 volt Negative Ground 235 CCA sealed 15 Amp Regulated 20 Amp Incandescent Single Disc Dry 16x7 5x8 23x 10 5 x 12 50 in 127 0 cm 46 in 116 8 cm 68 in 172 7 cm 54 in 137 2 cm 43 in 109 2 cm 4 5 in 11 4 cm 21 in 53 cm 745 lb 338 kg Toro reserves the right to change product specifications design and standard equipment without notice and without incurring obligation Kohler s horsepower ratings exceed Society of Automotive Engineers Small Engine Test Code J1940 Actual engine horsepower is lower and affected by but not limited to accessories air cleaner exhaust charging cooling
105. nt can be performed Adjust if necessary as follows TESS S TNS SE a s CSS ci S C ant _ FRONT TO REAR Figure 10 With the tractor parked on a firm level surface place the deck lift lever in the top notch highest position and rotate both blades so that they are perpendicular with the tractor Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground Both measurements taken should be equal If they re not proceed to the next step Loosen but do NOT remove the hex cap screw on the left deck hanger bracket See Figure 10B SIDE TO SIDE ce ZAS Seg cs many Z lt gt SS Hex Cap Screw Balance the deck by using a wrench to turn the adjustment gear found immediately behind the hex cap screw just loosened clockwise up or counterclockwise down The deck is properly balanced when both blade tip measurements taken earlier are equal Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved SEAT ADJUSTMENT A Quick Adjust Seat If so equipped To adjust the position of the seat move the seat adjustment lever to the left and slide the seat forward or rearward Make sure seat is locked into position before operating the tractor See Figure 11 Knob Adjustment
106. ntity including a dealer or retailer with respect to any product shall bind Toro The exclusive remedy is repair or replacement of the product as set forth above The terms of this warranty provide the sole and exclusive remedy arising from the sale and or lease of the products covered hereby Toro shall not be liable for any incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions Customer Care Department of the Toro Warranty Co
107. nto neutral position set parking brake stop engine and remove key to prevent unintended starting Engine Lubricate the engine with motor oil as instructed in the Engine Owner s Manual packed with your unit Pivot Points amp Linkage Lubricate all the pivot points on the drive system parking brake and lift linkage at least once a season with light oil Front Wheels Each of the front wheel axles is equipped with a grease fitting Lubricate with a grease gun after every 25 hours of tractor operation See Figure 18 Figure 18 SECTION 10 SERVICE TIRES A The recommended operating tire pressure is 10 psi for the rear tires and 14 psi for the front tires Refer to the tire sidewall for exact tire manufacturer s recommended or maximum psi Do not overinflate Uneven tire pressure could cause the cutting deck to mow unevenly WARNING Never exceed the maximum inflation pressure shown on the sidewall of the tire 21 10 Turn the ignition key to the STOP position to turn the tractor s engine off 11 Turn the water off and detach the hose coupler from the water port on your decks surface Repeat step 4 11 on the opposite side of the cutting deck Rear Wheels The rear wheels should be removed from the axles once a season Lubricate the axles and the rims well with an all purpose grease before re installing them Deck Idler A grease fitting can be found on the pivoting idler bracket on the deck Lubricate w
108. o prevent shorting disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Be certain that the wires are could change the polarity and cause damage to your engine s alternating system 1 Battery wires must be connected to the correct terminals Reversing them could change the 2 Do not jump start a damaged battery 3 When storing the battery disconnect the negative CHARGING If the unit has not been put into use for an extended type 12 volt charger for a minimum of one hour at six amps levels cannot be checked handling battery acid or a battery containing and free of corrosive build up terminals IMPORTANT If removing the battery for any reason When re installing the battery always connect the connected to the correct terminals reversing them IMPORTANT polarity and damage engine s alternating system terminal and store with full charge period of time charge the battery with an automotive A WARNING Batteries give off an explosive gas while charging Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances JUMP STARTING WARNING When removing or installing the battery follow these instructions to prevent the screwdriver from shorting against the frame IMPORTANT Never j
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110. osition or STOP position The operator leaves the seat Models with Electric PTO ONLY c The operator engages the parking brake by fully depressing the brake pedal and holding it down while gently pushing the parking brake button inward Models with Manual PTO ONLY b SETTING THE CUTTING HEIGHT Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender Then adjust the deck wheels so that they are between 14 inch and 1 2 inch above the ground when the tractor is on a smooth flat surface such as a driveway G CHILDREN AROUND 2 REVERSE PUSH YN BUTTON gt W 1 Y M 5 Reverse Push Button Indicator Light Reverse Caution Mode Position CAUTION Stop Position Start Position Figure 8 WARNING Keep hands and feet away from the discharge opening of the cutting A deck NOTE The deck wheels are an anti scalp feature of the deck and are not designed to support the weight of the cutting deck Refer to the ADJUSTMENTS section of this manual for more detailed instructions regarding various deck adjustments STARTING THE ENGINE WARNING Do not operate the tractor if A the interlock system is malfunctioning This system was designed for your safety and protection NOTE Refer to the TRACTOR SET UP section of this manual for Gasoline and
111. owever clean the top of the battery and make sure it has full charge Disconnect the negative terminal of the battery before storing the tractor Store unit in a clean dry area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rustproof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables NOTE Recharge the battery before returning it to service after storage Even if the tractors starts the engine charging system may not bring the battery upto a full charge unless it is recharged SECTION 12 MAINTENANCE CHART Clean Hood Dash Louvers Before Each Use After Initial 24 Hours Every 10 Hours Every 25 Hours Every 50 Hours Every Season Prior to Storing y y Check Engine Oil Level y Clean and Re oil Air Filters Foam Precleaner Replace Air Filter Element Change Engine Oil amp Filter Ss Clean Battery Terminals Lube Front Axles and Rims Clean Engine Cooling Fins Ss Lube Pedal Pivot Points Lube Deck Spindles Check Spark Plugs y lt lt lt Check Safety Interlock System v Toro reserves the right to change product specifications design and standard equipment vvithout notice and vvithout incurring obligation Kohler s horsepower ratings exceed Society of Automotive Engine
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114. r are specially designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely For a proper working machine use factory approved belts A Be sure to shut the engine off remove ignition key disconnect the spark plug wire s and ground against the engine to prevent unintended starting before removing the belt s All belts on your tractor are subject to wear and should be replaced if any signs of wear are present pinching injury Do not place your fingers on Pivoting Idler Pulley the idler spring or between the belt and the pulley while removing the belt WARNING Avoid the possibility of a Belt Guard To change or replace the deck belts on your tractor proceed as follows Lower the deck by moving the deck lift lever into the bottom notch on the right fender Remove the belt guards by removing the self tapping screws that fasten them to the deck To ease in removing the belt in later steps loosen but do not remove the bolt which secures the pivoting idler pulley to the idler bracket Inserta 3 8 drive ratchet wrench set to loosen Figure 23 into the square hole found in the idler bracket on IMPORTANT Carefully allow the ratchet to pivot the left side of the deck s surface See Figure 23 rearward before removing it from the square hole Grasp the ratchet s handle and pivot it toward the front of the tractor to relieve tension on the be
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116. sh panel to the left of the ignition switch Push the cruise control button while traveling forward at a desired speed While holding the button in release pressure from the drive pedal This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal Depress the brake pedal or the drive pedal to deactivate cruise control Refer to OPERATION SECTION of this manual for detailed instructions regarding the cruise control feature NOTE Cruise control can NOT be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will automatically decelerate to the fastest optimal mowing ground speed SHIFT LEVER The shift lever is located on the front of the fender between the operator s legs and has four positions FORWARD HI FORWARD LO NEUTRAL and REVERSE The brake pedal must be depressed and the tractor must not be in motion when moving the shift lever Always bring the tractor to a complete stop prior to moving the shift lever from FORWARD HI to FORWARD LO or vice versa IMPORTANT Never force the shift lever Doing so may result in serious damage to the tractor s transmission PARKING BRAKE BUTTON To set the parking brake fully depress the brake pedal and push the parking brake button in Hold the button in while taking your foot off the brake pedal Both the parking button and the brake pedal will then stay depre
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118. side for the balance of cutting This will give a better appearance to the lawn Do not cut the grass too short Short grass invites weed growth and yellows quickly in dry weather Mowing should always be done with the engine at full throttle Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut e Do NOT attempt to mow heavy brush and weeds and extremely tall grass Your tractor is designed to mow lawns NOT clear brush e Keep the blades sharp and replace the blades when worn Refer to the SERVICE section of this manual for proper blade sharpening instructions HEADLIGHTS On some models the lamps are ON whenever the tractor s engine is running On other models the lamps are ON whenever the ignition key is moved out of the STOP position On all models the lamps turn OFF when the ignition key is moved to the STOP position NOTE Never move the key into the Start position while the engine is running Doing so may cause damage to your engine s electric starter SECTION 7 MAKING ADJUSTMENTS A A WARNING Never attempt to make any adjustments while the engine is running except where specified in the operator s manual WARNING Disconnect the spark plug wire s and ground against the engine before performing any adjustments repairs or maintenance LEVELING THE DECK NOTE Check the tractors tire pressure before performing any deck leveling adjustm
119. ssed To release the parking brake depress the brake pedal slightly The parking brake button will then return to its original position NOTE The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off IMPORTANT Always set the parking brake when leaving the tractor unattended SECTION 6 OPERATING YOUR GARDEN TRACTOR A WARNING AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLAC ING HANDS OR FEET NEAR BLADE S BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S PLACE THE SHIFT LEVER IN NEUTRAL ENGAGE BRAKE LOCK SHUT ENGINE OFF AND REMOVE KEY READ OPERATOR S MANUAL SAFETY INTERLOCK SWITCHES This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating
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121. ted limited warranty against defects in material and workmanship with 100 replacement during the first three months After three months the battery replacement credit is based on the months remaining in the twelve 12 month period dating back to the original date of original sale or lease Any replacement battery will be warranted only for the remainder of the original warranty period This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Toro for use with the product s covered by this manual will void your warranty as to any resulting damage In addition Toro may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area In the U S A or Canada Check your Yellow Pages or contact The Customer Care Department Toro Warranty Company at 8111 Lyndale Avenue South Bloomington MN 55420 call 1
122. the damage before starting and operating 10 Never attempt to make adjustments or repairs to 11 A the machine while the engine is running Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the origi SECTION 2 SAFETY LABELS Se 2 12 13 14 nal equipment specifications may lead to improper performance and compromise safety Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine NES 3032356 Safety Labels found on your unit SLOPE GAUGE SECTION 3 USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY I SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE Lg A POWER POLE J ag IA CORNER OF A BUILDING a x l lq OR A FENCE POST
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125. uel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre cleaner if so equipped Engine overheats Engine oil level low Air flow restricted Fill crankcase with proper capacity and weight of oil Clean grass clippings and debris from around the engine s cooling fins and blower housing Engine hesitates at high RPM Spark plug gap too close Remove spark plug and reset the gap to 030 Idles poorly Spark plug fouled faulty or gap too wide Dirty air cleaner Replace spark plug Set plug gap to 030 Replace air cleaner cartridge element or clean pre cleaner if so equipped Excessive vibration Cutting blade loose or unbalanced or damaged Tighten blade and spindle Balance blade Replace blade Mower will not mulch grass Engine speed low Wet grass Excessively high grass Place throttle in FAST position Do not mow when grass is wet wait until later to cut Mow once ata higher cutting height then mow again at desired height or make a narrower cutting swath Dull blade Sharpen or replace blade Uneven cut Deck not balanced properly Perform side to side deck adjustment Dull blade Sharpen or replace blade Uneven tire pressure Check tire pressure in all four tires 26 SECTION 14 SPECIFICATIONS GT2100 Capacities Fuel Tank Engine Crankcase w filter Constant Velocity Tra
126. ump your tractor s dead battery with the battery of a running vehicle e Connect end of one jumper cable to the positive terminal of the good battery then the other end to the positive terminal of the dead battery Connect the other jumper cable to the negative terminal of the good battery then to the frame of the unit with the dead battery WARNING Failure to use this procedure could cause sparking and the gas in either battery could explode WARNING Do not use the tractor battery to start other vehicles Cleaning the battery Keep the terminals and the top of the battery clean and free from corrosion Clean the battery with baking soda and water or a commercial battery cleaner If nece ssary scrape the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion CAUTION Do not allow any cleaning solution to get inside the battery BATTERY FAILURES Some common causes for battery failure are incorrect initial activation undercharging overcharging corroded connections freezing These failures are NOT covered by your tractor s warranty FUSE A 20 amp fuse is installed in your tractor s wiring harness to protect the tractor s electrical system from damage caused by excessive amperage If the electrical system does not function or your tractor s engine will not crank first check to be certain that the fuse has not
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128. ur safety and protection REVERSE CAUTION MODE The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades PTO engaged IMPORTANT Mowing in reverse is not recommended WARNING Use extreme caution while A operating the tractor in the REVERSE CAUTION MODE Always look down and behind before and while backing Do not operate the tractor when children or others are around Stop the tractor immediately if someone enters the area To use the REVERSE CAUTION MODE IMPORTANT The operator MUST be seated in the tractor seat 1 Start the engine as previously instructed in this Operator s Manual Turn the key from the NORMAL MOWING Green position to the REVERSE CAUTION MODE Yellow position of the key switch module See Figure 8 Depress the REVERSE PUSH BUTTON Orange Triangular Button at the top right corner of the key switch module The red indicator light at the top left corner of the key switch module will be ON while activated See Figure 8 2 4 Once activated indicator light ON the tractor can be driven in reverse with the cutting blades PTO engaged 5 Always look down and behind before and while backing to make sure no children are around 6 After resuming forward motion return the key to the NORMAL MOWING position IMPORTANT The REVERSE CAUTION MODE will remain activated until a The key is placed in either the NORMAL MOWING p
129. urn the unit to the retailer without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below Visit www toro com for many useful suggestions Click on Customer Care in the Homeowners section of the Toro Solutions Center and help is immediately available TORO Count on it Site Search co H Golf Course Management Professional Contractor Sports Fields amp Grounds Irrigation Solutions Toro Solutions Center Toro offers a variety of online tools to customers who currently own or are interested in purchasing a Toro product Refer to the list below for the tools available to Homeowner customers If you have questions concerning your tractor please call us at 1 888 384 9942 U S or 1 888 848 4073 Canada SECTION 1 IMPORTANT SAFE OPERATION PRACTICES WARNING This symbol points out important safety instructions which if not followed could endanger A the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning DANGER This machine was built to be operated according to the rules for safe operation in this man A ual As with any
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Toro 14AP80RP544 Lawn Mower User Manual

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