Teleflex Marine 311482-001 Marine Instruments User Manual
Contents
1. match emergency L d i anyar See color Stopwire end y Switch table P N 311375 2 me Ore 7 Emergency stop wire termination Terminate to suit Insulated 1 4 inch female blade disconnect New wire not included Recommend 16 AWG See installation notes Emergency stop wire 055001 695 Rev C 10 03 2003 Teleflex Inc 8 Attach the other end of the second wire to the ground point using a suitable insulated wire connection device as shown in Diagram B 9 Recheck all connections Install the Lanyard with the Fork Clip seated over the Plunger 10 Replace engine cover 11 Reconnect battery 12 Start engine If engine does not start Disconnect battery remove engine cover recheck all electrical connections replace cover and restart engine 13 Remove Lanyard Engine should stop immediately CAUTION IF ENGINE FAILS TO STOP RECHECK ALL WIRING SHOULD THE ENGINE FAIL TO START OR STOP OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE Installation Notes ALL WIRING CONNECTIONS AND TERMINA TIONS should be done in accordance with ABYC Spec E 9 90 Use 16 AWG Purple stranded insulated marine quality wire for 1 0 or Inboard applications Type HDT THW UL 1426 or equivalent Use 16 AWG Black stranded insulated marine quality wire for all outboard applications Type HDT THW UL 1426 or equivalent alg Veleflex Viorse 6980 Professi2. or application consult your local marine dealer for details 1 Disconnect all batteries and any auxiliary on board or dockside power supplies 2 Remove Engine Cover 3 Locate the correct color emergency stop wire for your motor reference Table 1 Page 3 of 4 Pages Table 1 Wire Color Table For Late Model Outboards Daihatsu Solid Brown Evinrude Black with Yellow Stripe Before 1969 Solid Blue Force Solid White Johnson Black with Yellow Stripe Before 1969 Solid Blue Mariner Black with Yellow Stripe Mercury Black with Yellow Stripe Nissan Solid Brown OMC Black with Yellow Stripe Before 1969 Solid Blue Suzuki Solid Brown USMarine Blue with Black Stripe or Solid Blue Yamaha Black with Yellow Stripe 4 Measure and cut two lengths of Black 16 AWG marine quality wire of sufficient length to connect one Interrupt Switch terminal to the Emergency Stop Wire and the other terminal to a System Ground See Diagram B 5 Strip one end of each wire and crimp on an insulated 1 4 inch female disconnect terminal A crimping tool designed for insulated terminals MUST be used 6 Attach the female disconnects to each of the male terminals on the Interrupt Switch 7 Attach the other end of one wire to the Emergency Stop Wire using a suitable insulated wire connecting device reference Wire Color Table and Diagram B Diagram B Outboard Wiring Clip Must be Installed for Proper Operation Magneto Terminate to
3. OUS INJURY 3 Cut the Purple wire strip the ends and install two 2 insulated crimp on 1 4 inch female disconnect terminals A crimping tool designed for insulated terminals MUST be used 4 Attach the female disconnects to each of the male terminals on the Interrupt Switch 5 Recheck all connections Install Lanyard with the Fork Clip seated on the Plunger 055001 695 Rev C 10 03 2003 Teleflex Inc Page 2 of 4 Pages Diagram A I O and Inboard Wiring Clip Must be Installed for Proper Operation Switch P N 311375 1 Lanyard Ignition switch Purple To Instruments White or Yellow Red Purple Purple black To Starter Purple To L Red Alternators System Main Power ground Insulated 1 4 inch Ignition coil female blade or CD unit disconnect 6 Reconnect battery 7 Start engine If engine does not start Disconnect battery recheck all electrical connections reconnect battery and restart engine 8 Remove Lanyard Engine should stop immediately A CAUTION IF ENGINE FAILS TO STOP RECHECK ALL WIRING SHOULD THE ENGINE FAIL TO START OR STOP OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE Electrical Connections for Outboard Use Only A CAUTIO THIS INTERRUPT SWITCH IS DESIGNED FOR USE WITH OUTBOARD MOTORS EQUIPPED WITH GROUNDING TYPE EMERGENCY STOP CIRCUITS ONLY If the following information is not correct for your model motor
4. TELEFLEX MORSE Marine Products Marine Ignition Interrupt Switch Part Numbers 311482 001 For I Os and Inboards 311482 002 For Outboards For Use With Teleflex Morse MV3 Side Mounted Controls J INSTALLATION OPERATION and Insta l lation Man ual MAINTENANCE INSTRUCTIONS This manual must be accessible to the owner user of this Teleflex Morse Marine Product PLEASE READ THESE INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE INSTALLING OR OPERATING THIS IGNITION INTERRUPT SYSTEM YOU MUST HAVE THE MV3 SIDE MOUNTED CONTROL INSTRUCTIONS AND MOUNTING TEMPLATE WITH YOU TO PROPERLY INSTALL THIS MARINE PRODUCT All specifications and features are subject to change without notice g g Teleflex Morse Page 1 of 4 Pages 055001 695 Rev C 10 03 2003 Teleflex Inc General Information This Interrupt Switch is to be used solely with Morse MV3 Side Mounted Controls to stop the engine of an inboard I O or outboard powered boat instantly in the event an operator is acciden tally removed from the controls The Interrupt Switch includes a lanyard clip which holds the plunger of the Switch in position to allow engine operation A lanyard extends from the clip and is connected to the operator Should the operator move away from the controls the clip is pulled free releasing the plunger and stopping the engine Figure 1 Jo i k io oO Diameter Switch Wf 222 Mounting Hole Interrupt switch must be attached t
5. o operator while engine is running Qualified operator must be in control at all times Figure 2 Be Sure Mounting Area is Sound and Secure Mounting Panel Terminals Plunger Flanged Nut Tighten 40 50 inch pounds Installation 1 Before drilling check behind the panel for sufficient clearance around wires pipes control cables and other obstructions 2 Remove control and drill a 5 8 inch diam eter hole in the cover from the backside A drill point is molded in 2A You may use the 5 8 inch diameter hole that you drilled in the control cover as a pilot hole and drill a 1 1 8 inch hole in the mounting panel 2B Add the iWARNINGi label to the bottom of the MV3 Face Plate See Figure 1 3 Insert the Interrupt Switch from behind the mounting surface through the MV3 Control 4 Tighten the Flanged Nut to 40 50 inch pounds to secure the Switch Do not over tighten 5 Check for proper mounting security by removing the lanyard assembly with a tug on the cord Re tighten nut if the Switch is loose Electrical Connections for I O or Inboard Use Only 1 Disconnect all batteries and any auxiliary on board or dockside power supplies 2 Locate the purple ignition switch to coil wire See Diagram A ANCAUTION BE SURE THIS WIRE GOES DIRECTLY TO THE COIL AND NOT TO THE INSTRU MENT OR ALTERNATOR CIRCUIT SELECTING THE INCORRECT WIRE WILL RESULT IN IMPROPER SWITCH OPERA TION WHICH COULD LEAD TO SERI
6. onal Parkway East Sarasota FL 34240 941 907 1000 FAX 941 907 1020 055001 695 Rev C 10 03 2003 Teleflex Inc Operating Instructions 1 Before each motor start check that the Lanyard Fork Clip is properly seated over the switch and rotates freely Inspect the Lanyard If it is cut worn or frayed it must be replaced Figure 3 Lanyard Snap Plunger Hook A Lanyard fork clip 2 The Lanyard Snap Hook should be securely attached to the operator s body Do not attach the Hook to a belt loop or button hole as these lack the strength to assure proper Switch operation 3 Start the engine 4 Test the Switch by pulling the Lanyard Fork Clip free from the Switch A CAUTION IF ENGINE FAILS TO STOP RECHECK ALL WIRING SHOULD THE ENGINE FAIL TO START OR STOP OR RESUMES RUNNING WITH THE LANYARD FORK REMOVED CONSULT YOUR LOCAL MARINE DEALER FOR ASSISTANCE DO NOT USE ANOTHER MANUFACTURERiS LANYARD ON THIS INTERRUPT SWITCH OR CHANGE THE LENGTH OF THE LANYARD AS THIS MAY AFFECT SWITCH OPERATION MISUSE MISAPPLICATION UNAUTHORIZED MODIFICATIONS OR INCORRECT INSTALLATION OF THIS SAFETY DEVICE COULD RESULT IN SERIOUS BODILY INJURY OR DEATH Page 4 of 4 Pages
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