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Tektronix WFM700 Series Computer Monitor User Manual

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Contents

1. Hold Zoom Info Sensor Time amp Date Return Time 10 53 25 Date 19 07 01 Edit time Edit date Return Cursor flashes OK to key in your eniry 20 6 6 2 Menu Line 2 From the measuring program 6 6 2 1 Menu Graphic Graphic Call up the Graphics Menu Return Terminate graphics menu Hold Intermediate storage of the graphics _ Graphic Max Draft CO protect 20 9 02 M Effi Hold Return Intermediate storage of the graphics and all measured values 21 6 6 2 2 Menu Core of waste gas flow Max Draft From the measuring program max Draft Enter Max Draft Menu The menu Max Draft provides a graphic display of such tendencies as rising or falling temperatures which are indicated by oscillations of the bar graph As soon as the temperature has stabilized the bar graph appears in the center of the display Note If necessary intermediate storage of measured values is possible as follows Hold Return Intermediate storage of measured values Terminate Max Draft menu 6 6 2 3 Menu CO Purge System manual CO Protect CO Flush pumps On Off Max Draught det T Gas 125 5 F O2 20 9 Hold Return All measured value will be st
2. 11 UserGuide 12 ProgramStartMenu 12 CalibrattonMenu 13 FuelSelection 14 Additional Functions Meas Program 15 DraftfMeasurement 16 Menulines 17 Menulinet1 18 Menu InfoBW 19 Menu TimeandbDate 20 Men lLine 2 s s asman n a 21 Menu Graphic 21 6 6 2 2 6 6 2 3 6 6 3 6 6 3 1 6 6 3 2 6 6 3 3 6 6 4 6 6 4 1 6 6 4 2 6 6 4 3 6 6 4 4 6 7 6 8 10 11 11 1 Page Menu Core Of Waste GasFlow 22 Menu CO Purge System manual 22 Menuline3 23 Menu Units 23 Menu O2 R6b seiisnar se mir a 23 Menu Add Data 24 Menu Line 4 sss israk aralarla 25 MemoryFunctions 25 Menu Creatememoryblocks 29 Menu Deletememorydata 32 Printing the MeasuredValues 34 ConfigurationMenu 35 Entering the Company Address 37 SystemMaintenance 38 RS232interface 39 Battery Line Power Operation 39 loadingPa
3. 12 6 2 Calibration Menu Note Do not place probe Leave in ambient air until the unit is finished with the calibration phase Note Any errors that occur during calibration are displayed on the information line Autozero 60 sec DO NOT PLACE PROBE Batt LL Battery symbols empty full Possible Error Messages Low Batt Batt empty T Room Sensor T Gas Sensor O2 Sensor defect O2 Sens Service CO Sensor CO Sensor defect CO val overflow NO Sensor NO Sensor defect NO val Overflow 13 6 3 Fuel Selection Select fuel menu on aia FUEL SELECTION Scroll through list to select fuel be usedl l Y No 2 Oil Propane List of possible fuels S1 S2 s3 No 2 Fuel Oil Northsea gas Natural Gas No 6 Fuel Oil Propane No 4 Fuel Oil Butane a Confirm selected fuel CENTER 02 20 9 CO 0 ppm Within the measuring program all measured ae 3 CO2 0 0 values can be displayed by scrolling down LU Looses the values are viewed 4 at a time Hold Zoom Info 6 4 Additional Functions of the Measuring Program g Fuel Selection START Gas Feed Pump cd ig Display Illumination ENTER J Change Fuel Selection Gas Pump On Off Backlight On Off 15 6 5 Draft Measurement Start draft measurement ME mbar hP from the measu
4. 0123 Character set Figures Special Characters Selects Characters Advances to the next digit position ENT Return Terminates entry No Edit Select Return Toggles between capitalization and small letters Toggles between figures and special characters Available selection of characters Letters atoz a 6 U amp Letters AtoZ A 0 U Figures Oto 9 Special characters SAP ye S Up to 16 characters can be entered consecutively 30 Select Selects the next entry line s2 Upto fourlines of customer data can be entered Return Returns to the measuring menu Display next menu line KA The memory block is saved for later measurements or until it is deleted again Stored values can be viewed by means of menu point Display New measured values can be stored in the memory block by mean means of menu point Save No 123 456 789 Bill Oldman 1450 ist Ave 1234 New York Edit Select Return Q Display Save Return 31 6 6 4 3 Menu Delete Memory Data Del measur Calls up other memory menus Selects the block to be deleted Vv a Deletes the measurement Deletes block incl additional data s1 Deletes measurement only 0 s2 Abort s3 Del measur Delete all Return
5. Delete file meas only Break lt S1 gt lt S2 gt lt S3 gt Del measur Delete all Return 32 Delete all Clears all memories Deletes all Deletes measurements only 2 Abort s3 Return Terminates memory function s Delete all lt S1 gt meas only lt S2 gt Break lt S3 gt Del measur Delete all Return J Returns to measuring menu 33 6 6 4 4 Printing the Measured Values Direct printout from the measurement Print Printout of current measuring values 53 Printout of intermediately stored values a Hold Intermediate storage of measured values sT a Print Printout of measured values 53 T Gas 362 F qA 13 02 4 3 CO H2 12 ppm Hold Memory Print 34 6 7 Configuration Menu From the Program Start Menu Call up the Configuration Menu Changing the Configuration Data Sound Switches the acoustic signal On Off Illumination Sets the time interval for the display back light Stores the configuration data Aborts the Configuration Menu Measure lt START gt Memory lt S1 gt Config lt S2 gt Batt S1 2 S3 Sound Yes Illum off 0 Save lt E gt Continue lt Start gt Auto off Illumi
6. x Screw M3x6 Printer Compartment Door While pushing paper into slot hold down the red buttom until paper emerges 42 11 Waste Gas Cleaning System A N soto A GAS output J fine filter articel filterelement H MO REQ VX SSR JOH gt 2 Q 000000000 Be dry filtrate BB Kj lt water tra A GAS input T 5050 C C 43 11 1 PEM 9002 Filters and other cleaner parts Replacement Parts Part No 20594 01 20370 02 20596 03 22049 04 21954 05 21779 06 20919 07 20592 08 20921 09 20365 10 20591 11 21955 12 22017 13 21427 14 Maintenance Empty the condensate reservoir after each measuring operation Check the microfilter for contaminations and change as necessary If the pump capacity decreases change the hydrophob filter Attention Damaging the filter or inserting it incorrectly will lead to invalid results Grease all tight or stiff parts with vaseline 44
7. C to 40 C 22 F to 140 F 30 C to 50 C 10 6 x 9 6 x 6 9 270 x 245 x 175 mm 8 0 Ibs 3 8 kg Instrument battery charger combined flue gas temperature probe watertrap and hose assembly with measuring cone ambient air temperature sensor carrying case and manual 2 Physical Data Measuring ranges General Specifications Optional CO CO 0 02 T Gas T Room Draft Pressure CO2 Losses Efficiency Excess air NOx NO SO 2 NO COHigh 0 4 000 ppm 0 9 999 ppm 0 20 9 Volume t32 Ft0t1 850 F 0 C 1 000 C 5 F to 212 F 20 C 100 C 60inches of H2O 4150 0 hPa 0 0 CO2 max Volume 0 100 100 0 1 99 999 0 2 000 ppm 0 2 000 ppm 0 1 0 Volume 10 000 ppm 2 1 Calculation Formulae 02 Calculation of the CO2 value CO2 COZmax 1 in Volume 20 9 CO2max Max CO2 value fuel specific in Volume 02 Measured oxygen content in Volume 21 Oxygen content of the air in Volume A2 Calculation of the waste gas loss qA T Gas T Air B n 21 02 T Gas Waste flue gas temperature in F or C T Room Combustion ambient temperature in F or C A2 B Fuel specific factors CO2max 20 9 Calculation of the excess air value Lambda Lambda C02 20 9 02 Calculation of the combustion efficiency value Eta Eta 100 qA in Calculation of CO 0 undi
8. PEM 9002 Portable Emissions Monitor US Version V1 0 YO TELEDYNE ANALYTICAL INSTRUMENTS Y TELEDYNE ANALYTICAL INSTRUMENTS 16830 Chestnut Street City of Industry California 91748 USA TEL 626 934 1500 TOLL FREE 888 789 8168 FAX 626 934 1651 www teledyne ai com WARRANTY SUMMARY Teledyne warrants that the products it manufactures will be free from defects in materials and workmanship for a period of one year from the Cate of delive from factory If a product proves defective within the respective period Teledyne will provide repair or replacement as described in the complete warranty statement To arrange for service or obtain a copy of the complete warranty statement please contact your nearst Teledyne distributor EXCEPT AS PROVIDED IN THIS SUMMARY OR THE APPLICABLE WARRANTY STATEMENT TELEDYNE MAKES NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITA TION THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL TELEDYNE BE LIABLE FOR INDIRECT SPECIAL OR CONSEQUEN TIAL DAMAGES Table of Contents O DU BRE NN N Page ProductDescription 2 PhysicalData 5 CalculationFormulae 6 TechnicalData 7 Front Panel Overview 10 KeypadFunctions
9. Sensor Calibration CO Concentration Waste Gas Sampling K type thermocouple NiCr Ni for waste or flue gas temperature K type thermocouple NiCr Ni for air or ambient temperature Electrochemical measuring cell Electrochemical measuring cell Piezo resistive principle with internal temperature compensation Short term memory measurements of max 60 minutes are possible followed by a new calibration phase with ambient air Via an external water separator and filter the waste gas is fed to the sensors by means of a gas feed pump The pump capacity during the feeding phase is approx 0 8 l min 60 seconds after switching on the instrument CO sensor with H compensation measuring range 0 4 000 ppm Cutoff threshold at 4 000 ppm for sensor protection via separate flush pump The remaining measuring values are not affected The instrument is switched on again at a value of 1 600 ppm By means of a waste gas sampling probe with retainer cone c Instrument Description Electrical Supply Display Computer Interface Printer Interface Printer Memory Adm Operating Temp Adm Storage Temp Mech Dimensions Weight Standard Version NiCad battery 6V 4 0 Ah external charger With backlight alphanumeric and graphic display 4 lines of 16 characters each plus menu line RS 232 Pin Printer Normal Paper External infrared thermo paper printer 100 memory blocks 40 F to 104 F 5
10. asurement Range 0 to 2 000 ppm Accuracy 5 ppm up to 150 ppm 5 of reading up to 2 000 ppm Resolution 1 ppm Sensor Electro chemical cell Response time T90 lt 60sec CO Measurement without H2 compensation Range 0 1 0 Volume 10 000 ppm Resolution 0 01 Volume Sensor Electro chemical cell Response time T90 lt 60sec Sulphur dioxide SO2 Measurement Range 0 to 2 000 ppm Accuracy 5 ppm up to 150 ppm 5 of reading up to 2 000 ppm Resolution 1 ppm Sensor Electro chemical cell Response time T90 lt 60sec Oo g eD eB ED Sau 4 TELEDYNE on o of al BE HI Ola Oi si 4 Front Panel Overview 10 5 Keypad Functions On Off _ to Soft Keys lek Start Measurements l Gas Feed Pump On Off Scroll Measurements g mbar e hPa Fuel Selection Start Draft Measurement Backlight On Off Scroll Key Confirm in Memory Mode 6 User Guide 6 1 Program Start Menu a Switch on the instrument or oN START STOP Start Measurements g P Calls up the memory program si Call up the Configuration Menu Measure lt START gt Memory lt S1 gt Config lt S2 gt Batt TTT S1 S2 S3 Note The battery status is determined by how many battery symbols that are dark 7 dark symbols 70 of battery power capacity
11. cessed as follows Scrolls existing memory blocks Display Views selected memory blocks Scrolls measuring data in the memory Grafic Graphics display of measured values Print Prints the stored measurement Return Terminates the View function Memory 3 No 123 456 789 Bill Oldman 9696 New York Display Save Return Time 14 23 07 Date 27 07 01 No 123 456 789 Natural Gas Graphic Print Return 28 6 6 4 2 Menu Create Memory Blocks Generation of memory blocks and entry of customer data Calls up other lines of the memory menu New File Creates new memory block si Edit Enter customer number S1 01239 Selects the character set 52 Selects characters iz gt J Advances to next digit position Return Terminates entry New File Edit text Return Nr Edit Select Return Toggles between figures and special characters Available characters for customer code Figures 0 to 9 Special characters gt lt You can enter up to 13 consecutive characters into the customer code line 29 Select Selects the next entry line _ Edit Switches on the entry mode ABC Character set Capitalization Small Initial Letters
12. continuously measures the incoming and outgoing current during operation and charging Under normal operating conditions the instrument should be operated until the battery is completely run down When this advice is followed the actual capacity of the NiCad battery will definitely be shown on the display 40 Storing the instrument is only recommended if the NiCad battery is fully charged If the instrument has to be stored for a prolonged time approx 2 weeks or longer it is recommended to leave the instrument connected to the charger The same applies to low level discharge of the battery leave the instrument connected to the charger for a longer period up to 12 hours If the instrument is operated at temperatures exceeding the admissible temperature range if the NiCad battery is older or if incomplete charging cycles charging discharging are performed it is possible that the display no longer corresponds to the current status of the battery In this case the display is corrected as follows discharge the battery by switching on until the instrument switches off automatically After that connect the instrument to the associated charger and wait until the end of the charging period max 4 hours When the charging process is completed the PEM9002 switches off automatically Used or Dead Battery For replacement of a Used or Dead battery the analyzer has to sent back to the supplier manufacturer 41 10 Loading Paper 2
13. emory Functions Hold Interm storage of measured values Memory Calls up the memory program Hold Memory Print Case 1 are existend No Files New File Edit Text Return Case 2 Example Memory 3 No 123 456 789 Bill O 96969 New York Idman New File Edit text Return 25 Case 1 No memory blocks created Create new memory block __ Creates a memory block with additional data e g type of combustion plant customer address etc see Section 6 6 4 2 page 29 NewFile Return Confirm memory block generation mi Calls up the next memory menu LJ Save Stores measured values Led ee No Files are existend New file Edit text Return Memory block without customer data is created Measurement is stored in the previously generated memory block 26 Case 2 Memory blocks already exist Please refer to Section 6 6 4 2 Create Memory Blocks Memory 1 a No Scrolls existing memory blocks ka Display Save Return Intermediately stored measured Saye values are now stored in the Stores measured values in the selected block s2 selected memory block Other Memory Functions Note If memory blocks exist stored data can be ac
14. luted co0 CO Lambda in ppm 3 Technical Data Waste or Flue Gas Temperature Measurement Sensor Range Resolution Accuracy K type thermocouple 32 F to 1 850 F 0 to 1 000 C 0 1 For C 2 F 1 C 0 to 400 C 0 5 of reading up to 1 000 C Combustion Air or Ambient Temperature Measurement Sensor Range Resolution Accuracy Draft or Pressure Measurement Sensor Range Resolution Accuracy K type thermocouple 5 F to 212 F 20to 100 C 0 1 For C 2 F 1 C 0 to 100 C 6 F 3 C 20 0 to 0 0 C Piezoresistive pressure sensor 60 in H2O or 150 hPa 0 01 in H2O or hPa 0 08in H20 or 0 02 hPa up to 8 0in H2Oor 2 00 hPa 1 ofreading up to 80 0 in H2O or 20 0 hPa 3 of reading above 80 0 in H2O or 20 0 hPa Oxygen 02 Measurement Range Accuracy Resolution Sensor Response time T97 Carbon dioxide CO2 Calculation Calculated from O2 measurement Range Accuracy Resolution Response time T97 0 to 20 9 Volume 0 2 Volume 0 1 Volume Electro chemical cell lt 70sec 0 to CO2 max 0 2 Volume 0 1 Volume lt 70sec Carbon monoxide CO Measurement with H2 compensation Range Accuracy Resolution Sensor Response time T90 0 to 4 000 ppm 5 ppm up to 150 ppm 5 of reading up to 4 000 ppm 1 ppm Electro chemical cell lt 60sec Options Nitrogen monoxide NO Me
15. nation Reset Adjustable display illumination from 0 90 seconds in increments of 5 seconds 35 From the Configuration Menu Reset Resets all instrument parameters Attention Confirming Reset with ENTER cancels all instrument settings All memory blocks are deleted Confirm Reset Aborts the Reset routine SSeS Auto off Illumination Reset Delete Memory prog keys reset press lt E gt Break S3 S1 2 S3 Returns to the Measuring Mode 36 6 8 Entering the Company Address From the Program Start Menu Call up the Configuration Menu From the Configuration Menu Call up Address Entry o Edit Switch on the Entry Mode S1 Entry of letters figures and special characters as in the memory mode Section 6 6 4 2 Mi Select Advance to the nextline Ez J eae Return Terminate Address Entry Som Sound Yes Illum off 0 Save lt E gt Continue lt Start gt Sound lllumination Reset Edit Printerheader COMPANY Address Phone No Edit Select Return The entered or corrected company address is now saved and will always appear on the printout of measuring data 97 7 System Maintenance Waste Gas Cleaning System See drawing on page 42 Attention Plug type elements and flange
16. ored in the intermediate storage When the over range value of 4 000 ppm has been reached the CO flush pump is switched on automatically 22 6 6 3 Menu Line 3 From the measuring program 6 6 3 1 Menu Units Unit Call up the Units Menu S1 Change units to mg m S2 Change units to C 6 6 3 2 Menu O2 Reference From the measuring program S2 Confirm O2 reference and terminate Se Unit O2 ref Add Data in in Dimensions mg m lt S1 gt 4 lt S2 gt Break lt S3 gt S1 S2 S3 Unit O2 ref Add Data O2 Ref 3 0 Enter ABCH 01 23 Return lt 23 6 6 3 3 Menu Additional Data add Data From the measuring program Change numerical value a Select Select Line C s2 Edit Change Value L S1 GEN S Advance to the next digit position Return Terminate editing function Unit O2 ref Add Data smoke no EN Oilderivate Cents T boiler 0 F Edit Select Return The selected option is shown in a frame A flashing cursor appears at the first entry position Select between Yes and No for oil derivatives 24 6 6 4 Menu Line 4 From the Measuring Program 6 6 4 1 M
17. per 42 Waste Gas Cleaning System 43 Filters And OtherCleanerParts 44 1 Product Description The Gas Analysis Computer is a multiple function analyzer with integrated calculating functions Measurements are in accordance with the general regulations set forth by the BIMSchV German Regulations concerning the protection against harmful effects on the environment at all kinds of combustion plants within the framework of the monitoring of exhaust systems a Measurement and calculation parameters for monitoring exhaust systems and for determining the efficiency of combustion plants T Gas T Room 02 CO NO SO2 Draft Measured Values Calculated Values CO2 CO 0 Effi Ex air Losses NOx T Diff Waste or flue gas temperature Air or ambient temperature Oxygen content Carbon monoxide Nitrogen monoxide Option Sulphur dioxide Option Draft or Pressure Carbon dioxide Carbon monoxide undiluted Combustion efficiency Excess air value Waste gas losses Nitrogen oxides optional Differential temperature TG TA F or C F or C Volume ppm mg m mg kWh ppm mg m mg kWh ppm mg m mg kWh inches of H20 iWC Volume ppm ppm mg m mg kWh F or C b Measuring Procedure Temperature Measurem O2 Measurement CO Measurement Draft Measurement Measuring Duration Waste Gas Measurement
18. ring program Ne Attention No pressure values Exceeding 60 inches of H2O 150 hPa mbar Note For draft Measurement connect air tube to the positive connector only Hold Hold measured values Cs Return Terminate draft measurement 3 Before pressing the mbar hPa key pull the air tube off the instrument The draft sensor is calibrated 0 00 InW or hPa Draft Measurem T Gas 415 4 F Draft 0 00 InW Hold Return Carefully replace the air tube Wait until the measured value has stabilized Record the measured draft value This value is stored with the current measuring values The measuring mode is continued 16 6 6 Menu Lines Display next menu line The menu line makes it possible to operate the instrument in a fast and easy way Pressing the appropriate soft key S1 to S3 accesses submenu directly and or allows direct execution of a function CO 0 0 ppm Exair T Gas 71 3 F T Room 71 4 F Hold Zoom Info Hold Zoom Info Graphic max Draft CO Protect Unit O2 ref Add Data Hold Memory Print if 6 6 1 Menu Line 1 Hold Intermediate storage of measured values C s1 Zoom Enlarged display of measured values _ Print Or Info Opens the Information Box Note The information Box di
19. s Storage Empty the condensate reservoir completely after each measuring operation Water residues within the measuring instrument will destroy the pumps and sensors Damage of the filter and or improperly fitted filter will greatly decrease o eliminate the filter function and will eventually destroy pumps and sensors Check the microfilter for contaminations and replace as necessary Ifthe pump capacity is reduced exchange the diaphragm filter Make sure that threaded parts are straight when placed on and tighten them moderately Ensure sufficient sealing by means of O rings Remove any gas residues Grease with Vaseline Store in a cool and dry environment at a temperature of approx 60 F 20 C 38 Damages Guarantee and warranty obligations do not apply to damages caused by improper handling negligence and grave external influences 8 RS 232 Interface Provides connections for special Service and Data Communications 9 Battery Line Voltage Operation Battery operation Maximum 36 hours of continuous measuring Battery charger External charger 110 V 60 Hz Intelligent monitoring by means of instrument integrated microcontroller To maintain the service life and performance of the NiCad battery please observe the instructions under Information on charging the battery Status display of the storage battery Shown on the bottom line of the display during the calibration phase During the measurement the
20. splays the current status of battery the selected fuel type including CO2 max value and the O2 reference value for converting units Hold Zoom Info The recorded measured values are displayed in inverse letters 20 9 Next 02 Return Hold Zoom Info No 2 Oil CO2max 15 6 O2Ref 3 0 Batt PAAAARAA NLO Sensor Time amp Date Return 18 6 6 1 1 Menu Information Box Sensor Sensor values Info just for service Momentary Sensor failure or degrading can be solved by longer flush periods in ambient air or and by exchanging the filter elements Note If the failure or degrading keeps occuring and cannot be fixed please contact the supplier Back to the Information Box 53 Sensor Time amp Date Return O2 Sensor 75 CO Sensor 0 H2 Sensor 0 NO Sensor 0 Return Sensor Status O2 reading gt 50 O2 Sensor OK CO amp H2 reading 0 to 1 CO Sensor OK NO reading 0 to 1 NO Sensor OK 19 6 6 1 2 Menu Time and Date From Informations Menu Time amp Date Call up time and date __ _S2__ Edit time Set current time s1 Editdate Set current date s2 Change numerical value z J Advance to the next digit position Gl Return Terminate editing function
21. status of the battery can be read from The Info Menu 39 Information on Charging the Battery PEM9002 is equipped with an NiCad storage battery The service life and capacity of the battery are considerably affected by the way the instrument is charged and used In order to make the handling safer the instrument has a load management unit If an NiCad battery is for example always charged from 80 to 100 and never run down to the final discharge voltage it will lose some of its capacity This is called the memory effect i e the battery remembers to what extent itis run down A part of this memory effect is suppressed in the PEM9002 in that the battery cannot be recharged until it has dropped below 60 Constant overcharging too has adverse effects on the NiCad battery In order to prevent this the charged capacity the voltage and the temperature of the battery are monitored in the PEM9002 When predefined limits are exceeded the charging process is interrupted After the appropriate parameters have been neutralized the charging process is automatically restarted again The service life of the NiCad battery can be significantly reduced when the instrument is operated at temperatures below 40 F 5 C The graphic charge level indicator of the PEM9002 10 battery symbols which appears in the one line status display during the calibration phase helps the user estimate correctly the capacity of the battery The instrument

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