TDK 500A Power Supply User Manual
Contents
1. APPLICATIONS REVISIONS NOTES USED ON NEXT 55 LTR DESCRIPTION BY DATE APP DATE CHECK SHEET 2 FOR JUMPER CHART 1 INITIAL RELEASE BEES 5 31 96 5 31 96 R63 R5 R6 R14 MISLUES DEFINED BY MODEL OUTPUT VOLTAGE TC RELEASE 18 9 96 wiw 8 9 95 R99 AND C99 FOR NEGATIVEUNITS ONLY dens mE n R59 DEFINED BY VREF Eco 18088 LPN 1 26 99 WIW R101 C3A INSTALLED ONLY IN UNITS WITH INRUSH TIME DELAY E Eco 18786 LPN 1 2 99 15V0C 1500 US 4046 1 5 2 ca 6vpc xi ss 56pF R12 D3 R7 R4 1N4148 R5 c26 52 2 5 100K 100 dx We ao Di FAULT CLOSE t T co 4 n Ok a 424 10UF AUF 15VDC os R10 T2 A e RE 1 0UF XFMR 1 00F LM339 mo r re seg NW 2 Lo XXX 2 DRIVE 15 0 RPI pun mnn 4 B 2 25K RH it C6 L c5 10 SIPF 51 5 2 R57 R2 1N4148 A 2 2 gt B N 7 5K V Y GND gt 15v02. THIS IS COMPUTER GENERATED DWG APPLICATION LTR NO NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT assy QTY Q0 INITIAL RELEASE 9 6 94 20 004 401 23 229 000 1 IG 3 RELEASE 5 1 95 16240 3 18 97 C ECO 16204 3 26 97 lHa 1 DUMMY HOLE 2 11 1 DUMMY HOLE 4 M 43 1 DUMMY HOLE 41 1 DUMMY HOLE J M as 1 DUMMY HOLE J M He _ DUMMY HOLE SWG4 Se 180VDC CON1 TAB2 FB1 5 FB2 2 LIVE LINE 1 AC L rv e oN O Esa 2A CON2 FUSE CLIP 250 FUSE CLIP m 5 OHM 7 Ec 2 47UF A7UF A7UF 47UF 47UF 47UF 25 25 25 25 25 25 5 OHM 5w TAB1 2 1 NEUTRAL 4 4 2 AC N RI C N2 Ki I C4 c5 c6 47UF A7UF 47UF 47UF w s 25 25 1 25 250VAC V e 1 sc LS NC CON1 ENA Zx 8x INC x 2 SWG2 aux 0 m 000 360 CONI CONI CON MTL TOL REL ENG CTL w X 02 ENG DATE DWN DATE E ELE Ie E E ae 10 23 95 DRB 9 6 9 my MEASUREMENTS INC FRAC 1 64 MFG DATE CHK DATE TITLE ANGLES t 1 2 2 Load 10 23 95 44 95 POWER FACTOR DOC REL CORRECTION PCB SCHEMATIC DWG NO REV NONE NOT SCA
3. C11 1000UF 200V P LTR E C O NO ev APP OOJINITIAL RELEASE 9 1 94 LA 16 3 RELEASE 8 1 95 SAdB B Eco 16240 3 18 97 cus WAY 419912 5 29 01 5 w6 w11 AC TO 15VDC 22AWG 22AWG POWER SUPPLY CONTROL CARD 632 CL6 W3 FB3 F1 4 C No 16AWG FUSE a e T TN m BRIDGE vit c4 R6 632 CLS DCRAIL 2501 sur TM T m 50 4 w2 FB r2 FB2 1 2 E tj R4 16AWG FUSE SO 8 eo COM 20 250V vola h 466 eBook SY 2007 w4 4 4 200V m C12 16AWG 1000UF NW C13 R5 200v 1000UF 25K 200 SW 632 CL2 ys RELAY SPDT INRUSH w1 DCRAIL T m i O1UF ig 55 O1UF 3KV i 2 508 STANDOFF 632 CL1 AUTOCAD DRAWING THIS IS A STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING AND MAY NOT BE FILLED IN Q4 _IGBT HEATSINK gt IRGPC50U 1N914 5 R2 C15 5 ae 022UF 22 01 600V 921 400V 5 Gr MUR3O60PT CR4 Ti sweuP2 632 04 SWGUPS L Q3 IGBT HEATSINK CR1 m Mus O22UF C20 h 600V TF dw 5 4 RS 400V 22 Q2 FLYING LEAD CONNECTION 1 151 80 90 2
4. saa M 2 2 8 INPUT CHART TS 2 2 9 POWER FACTOR rnit nete ama shaya sh 3 2 10 zia eeu 3 2 11 STORED ENERGY LS 3 Qasa ka dia 3 2 13 PULSE TO PULSE REPEATABILITY 3 2 14 TEMPERATURE COEFFICIENT uuu edite nenas eet degna Dena ke 3 2 15 AMBIENT TEMPERATURE ttti titer entran tua ena aut 3 2 16 HUMIDITY NIE 3 2 17 PROTECTION gurunnen ni i e rE Ea a E E A ante 3 2 18 AGENCY APPROVALS 3 2 19 TRANSIENT LINE 3 2 sapu a a 3 2 24 NOTE FORPEG UNLTS trn eoe eer th eterne tene a ne D aan ue ea qis 3 2 22 ACCESSORIES TE 4 pere agence qunas ant haak nay asss Au a N ua sasi sa 4 2 29 SUNK CLE 4 2 23 Z SUNK Et 4 2233 SUFFIX SEN mE 4 223 EIU DRE 4 PREIS A 4 2 29 0 SUFFIX 110 m 4 2 24 C 4 255 5 CEA D DR
5. 19 5 7 LONG CHARGE TIME WITH POWER FACTOR CORRECTED PFC UNITS 20 CHAPTER 6 MAINTENANCE AND CALIBRATION 0 4 4411 u u u u u 21 6 1 SAFETY PRECAUTIONS ae vee at peres Eae Pepe aee 21 0 2 b sS 21 6 3 CALIBRATION 21 LIST OF FIGURES Figure 1 1 500A 102A 152A 202A Block 1 Figure 2 1 Mechanical Dimensions for 500A 102A 152A Outputs up to 6KV 5 Figure 2 2 Mechanical Dimensions for 500A 102A 152A Outputs from 7KV to 40KV 6 Figure 2 3 Mechanical Dimensions for 202A Outputs to 6 7 Figure 2 4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV 8 Figure 3 1 Input AC Power Connection NON PFC 10 Figure 3 2 Input AC Power Connection PFC 99 ee 10 Figure 3 3 Output Ground acu Mm Mad 12 Figure 4 1 Example of Interface Connection 14 Figure 5 1 Output Voltage
6. 2 FOR 500V 1 aE 1 ENABLE RESET INPUT re o2 15VDC OUTPUT 9 o2 OVERLOAD LED OUTPUT 2 1 04 o1 INHIBIT INPUT 10 SUMMARY FAULT OUTPUT 3 Je B1 11 15 OUTPUT 24V DC 1 1 11 4 NC I o NC OS V PROGRAM INPUT O 10V EOC LED OUTPUT 13 o8 Y LED P1 6 i 15VDC_RTN GND OUTPUT 14 l oZ PEAK VOLTS OUT 7 CONTROL 15 SR 1 I INHIBIT PUT P1 15 Al l o8 ANALOG OUTPUT 0 10 20 006 7XX 07 01 000 721 I 1 swe1 clausit 1 SWG2 TB1 110VAC ve HO wit 230 1219 0 noe COMMON p T T 1 220 15 O 14 ws 24 5 I COM S O w2 I l NE 632CL3 OH 9 502 his 9 1 STUD 1 632CL1 632012 O so I I I 1 508 1 1 CHASSIS STUD INRUSH INPUT p NER 115 230 19 91 5 O LO 1 5 1 50 60HZ s LO 4 2 LO 1 2 I TS1 1 od INVTEMP O 03 1 INVTEMPRTN 1 l 43 2 INVERTER x 5 A2 CS een ANS PES 1 20 005 2 gt 5 1 01 000 682 1 vcre np d HV OUT XXX XXX SEC 1 E1 E11 E16 I SWGUP2 h O E6 E3 E2 E18 1 I SWG
7. 16 Figure 5 2 Output Current 2 2 2 02 141 1 041 1 1 00 nani nnn 16 Figure 5 3 HV Bias 19 Figure 5 4 Long Charge Time 20 TABLES Table 2 1 High Voltage Cable ERRARE SNB 2 Table 2 2 Input Voltage Chart nare ens blend Repub 2 Table 25 tsi acri qm TT 3 Table 4 1 Control Interface Connection for Standard 500A 102A 152A 202A Series 13 Table 5 1 Output Capacitance 17 83 493 001 Rev K CHAPTER 1 INTRODUCTION 1 1 DESCRIPTION The Series 500A 102A 152A 202A are High Voltage Switching Power Supplies designed specifically for charging capacitors in laser systems and other pulsed power applications The 500A provides 500 J s the102A is 1000 J s 152A is 1 500 J s and the 202A provides 2000 J s of average power and can be paralleled indefinitely for higher total system power TDK Lambda Americas Inc also offers the 402 Series 802 Series and 303 Series rated at 4 000 8 000 and 30 000 J s respectively The 500A 102A 152A 202A power supplies incorporate a new high frequency IGBT parallel resonant inverter topology for efficient generation
8. VCC 3 MC427 GND LM339 4 2 c3 C4 13 8 zm 04 5 LM339 50V 35V U3 13 LM339 JUD oe RELEASE wre contro ELECTRONIC MEASUREMENTS INC PRUMGR DATE DWN DATE TITLE 7 5 AHMED 11 12 97 1 NYMAN 4 15 96 SCHEMATIC DIAGRAM ANetEs 2 MFG DATE CHK DATE 4 PCB PFC 152A RS 1 12 97 WJW 1 27 97 VER 3 P L DOC REL DATE ENG DATE PCB 353 GFS 11 12 97 S AHMED 1 27 97 21 005 600 SHEET 1 OF 1 DATE DRAWING REV wow 1 27 97 01 000 680
9. 3 ms B1 D Eco 19212 5 29 01 LWR 11 15VDC OUTPUT 1 24V Nc 1 1 11 Ot 5 5 gt 6 6 5 5 5 555 2 O43 1 OS V PROGRAM INPUT 0 10V 1 1 12 13 LED OUTPUT O 13 Y OUTPUT 1 1 6 o 15VDC RTN GND OUTPUT 14 07 PEAK VOLTS OUT Ip 7 CONTROL 15 1 ANALOG OUTPUT O 10V 29 20 006 7 07 01 000 721 I l 5401 errs eet 1 I SwG2 TB1 I 219 O HO 3 1 250 w 2 4 1 15 O 06 wi 5 LO J4 5 I S w2 I 2714 632CL3 oa o 502 O 1 1 STUD 1 632011 632CL2 O LO soi I 508 CHASSIS STUD I INRUSH INPUT 4 35 th J1 4 INRUSH 230 VAC 19 FOR 102 152 J1 4 LO J1 5 50 60HZ s LO 115 230 500 J1 2 Q4 LO 41 2 19 50 60HZ TS1 N O INVTEMP LO J3 1 INVTEMPRTN 15 2 INVERTER x A2 1 20 005 2 z 01 000 682 Peso Soo Soo Sop SS Se ae Se eS 1 T1 _XXX HV_OUT lt lt SIG LO E E11 E16 E1
10. 83 493 001 Rev K 3 5 CONNECTING HIGH VOLTAGE OUTPUT POTENTIAL LETHAL VOLTAGE Ensure that the power supply is off and disconnected from the input power and never operate the power supply without a load capacitor Make sure that all load capacitors are discharged and shorted to ground before making any connections TDK Lambda Americas Inc recommends the use of safety dump switches in high voltage discharge circuits Never handle the HV cable during operation This power supply is designed to operate with a capacitive load Operation of the power supply without an external load capacitor may result in damage to internal circuitry Always use the HV connector and cable provided with the power supply or an equivalent substitute provided by TDK Lambda Americas Inc Fully insert the connector end of the HV cable and tighten the locking nut only hand tight NOTE When operating above 20kV and or 200 Hz rep rate ensure that silicone grease such as Dow Corning DC 4 is applied to the HV cable before insertion into the HV connector This displaces the air in the connector and reduces long term corona effect Keep the minimum HV cable bend radius greater than 4 inches 101 6mm to minimize stress on the insulation Keep the HV cable as distant as possible from the input power and the input control signals Some peak current will flow out of the power supply during discharge and return through the HV return and system chassis This curr
11. 3 1 ou 15VDC OUTPUT IET 24V DC o4 I 2 O1 s 12 NC I 5 V PROGRAM INPUT 0 10V 12 15 FOC LED OUTPUT 1 1 13 l SUMMARY FAULT OUTPUT 1 1 6 15VDC_RTN GND OUTPUT 14 OZ PEAK VOLTS OUT lpi 7 CONTROL 15 TNHIBIT LED OUTPUT 15 1 ANALOG OUTPUT 0 10V 8 20 006 7 I 01 000 721 5401 pe Soe co 1 I SWG2 TB1 vis 9 i 6 o oe J4 1 T 6 0 wi tro 220 LO 4 5 I 9 9 rO w2 632CL3 Od a 502 m STUD 1 632CL1 632CL2 Or O so I I I 508 I CHASSIS STUD I INRUSH INPUT J173 OT rO 31 4 220 VAC 19 FOR 102A 152A J1 4 LO J1 5 50 60HZ 1 I J1 1 rO J1 1 I 110 TO 220 VAC FOR 500A 2 1 2 I 50 60HZ I i I 161 I 1 I Yen 1 N O LO 3 1 INVTEMPRTN 45 2 INVERTER diee 20 005 2XX 01 000 682 1 eg Oe ear HV_OUT XXX XXX SEC 1 LO 1 E2 E17 SWGUP2 3 O E6 E18 SEC 3 SWGUP3 LO 7 1 I HV BD PRM 2 SEC 4 O t A MTG1 I 20 005 5 1 4 I 01 000 601 I MTG3 6323 OQ O swe4 swc2 O 3 632CL2 Swex 2 OT
12. J2 1 2 3 z 28 4 9 1 102 5 26 596 152 5 26 597 SOOA SER ES 26 598 SCHEMATIC 01 000 562 SWG1 SWG2 T HV OUTPUT GROUND N A N A DO NOT SCALE DWG REL TO MFG ENG CTL DATE DWN DATE C SEIBERT 5 16 97 DOC REL OL t 02 ENG XX t1 005 FRAC 1 64 ANGLES 1 7 DATE DATE CHK DATE SHEET_1_OF_L_ ELECTRONIC MEASUREMENTS INC me SCHEMATIC SYSTEM 152A PFC 3 ZKV lt U P CHK DATE APP DATE DWG NO 01 493 010 THIS IS A COMPUTER GENERATED APPLICATION aP MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY QTY 1 NT REL 4 16 97 sa 102A 500A REL 5 16 97 cus 152A 202A FINAL ASSY Eg 1 B o ENABLE RESET _ INPUT 1 1 1 15VDC OUTPUT P1 9 2 OVERLOAD LED OUTPUT lpi 2 10 10 INHIBIT_INPUT 10 l SUMMARY FAULT OUTPUT
13. ee ER 1 106 ELECTRONIC MEASUREMENTS INC TRE SCHEMATIC SYSTEM 152A PFC VER 3 3 1KV 6KV 01 493 013 THIS IS A COMPUTER GENERATED DWG APPLICATION ur 0 NO APP NO MANUAL REVISIONS ARE PERMITTED USED ON next assy 1 INITIAL RELEASE 3 16 99 102A 500A TG RELEASE 2 14 99 LPN 152A 202A FINAL ASSY REF 14 1 I on ENABLE RESET _ INPUT 1 1 1 9 15VDC_OUTPUT P19 o2 OVERLOAD LED OUTPUT p12 10d 10 INHIBIT INPUT 10 O SUMMARY FAULT OUTPUT Ip 3 Je FAN 81 ou 15VDC_ OUTPUT 11 24 4 2 O 120 NC 1 1 5 V PROGRAM INPUT 0 P1 12 13 EOC LED OUTPUT 1 1 13 l o SUMMARY FAULT OUTPUT 1 1 6 15VDC GND OUTPUT 1 1 14 7 PEAK VOLTS OUT 7 CONTROL 150 TABT LED OUTPUT 15 Al ANALOG OUTPUT 0 10 20 006 7 01 000 721 I SWG1 1 SWG2 T CPR RSS RRR TEE SER SSeS 2 O LO J4 3 O J4 1 4 L I 14 5 I I I I 632CL3 024 502 7 STUD 1 632CL1 632CL2 O 01 I I 508 CHASSIS STUD
14. 1 A4 632CL5 O4 LO 5005 20 005 4XX 632cL6 HO Swot 01 000 680 I O wi4 O LO E9 O E6J1 1 J1 2 5466 OL I L puc Quien note peace I Eu Se ae es 1 uo imi REL TO MFG ENG CTL PRX ENG DATE DWN DATE ELECTRONIC MEASUREMENTS INC MFG DATE M H H H HI O DOC REL DATE TRE SCHEMATIC SYSTEM 152A PFC VER 3 500V 1 7 01 493 012 THIS IS A COMPUTER GENERATED DWG APPLICATION NO av MANUAL REVISIONS ARE PERMITTED USED ON next assy aty 1 NT REL 8 19 97 sa 102A 500A REL 9 2 97 cus 15242024 FINAL ASSY Eg 1 B o ENABLE RESET _ INPUT ipi 1 15VDC_OUTPUT P19 o2 OVERLOAD LED OUTPUT 1 1 2 10d 10 INHIBIT INPUT 10 SUMMARY FAULT OUTPUT 3 Je FAN B oU 15 0 OUTPUT 11 24V 4 201 12 NC I 5 V PROGRAM INPUT 0 1 12 13 EOC LED OUTPUT 1 1 13 SUMMARY FAULT OUTPUT 1 1 6 15 0 GND OUTPUT 14 OZ PEAK
15. 110 COMMON COMMO LO 5 J1 4 Oi cuf LO 41 5 J1 1 Q4 LO 2 T 22018 O Q4 o 41 2 1 I I I TS1 I Mo N O LO 3 1 INVTEMPRTN J3 2 INVERTER 2 Es 20 005 2 01 000 682 I eS Ses 1 HV OUT TE Ls 28 XXX XXX SEC 1 LO E E2 E17 1 5 2 E18 SWGUP2 O E6 SWGUP3 2 3 1 BD 4 MTG1 20 005 4 01 000 596 I I 1 MTG3 632cL3 Qt 0 swea See 4 632012 2 OT 1 ERR CPUS I 632CL5 LO 5065 20 005 4XX 632cLe Od swe 01 000 680 I M2 Q4 5 w14 O LO E9 E6J1 1 J1 2 5466 O SS Uo 1 1 TOL REL TO MFG ENG CTL PRX ENG DATE LENA 4 13 99 EMI ad DATE SCHEMATIC SYSTEM DOC REL DATE 4 152 VER S W LOGIC PWR SEL 01 493 014
16. 461 15pF E10 15KV 152 R1 C1 A TM 67 C 85 XXX I X N O 7KV THRU 715 FEEDBACK IG E4 eas 1 po 00 80K SHIELD T1 c6 J 2d por 54165001 GND STUD 7 15pF 1SKV irn FEED BACK BOARD RECTIFIER BOARD 1 2 CS R1 R2 R3 DIODES QTY W1 W2 W3 S OMIT 15pF OMIT JUMPER SOM X lt JUMPER 100 16 X X X100FG HOOKUP XFMR RECTIFIERS 15KV omit 15 omit JUMPER 20 2 JUMPER X100FG 16 x Mi 20KV 15pF SOM AA yuuPER SOM 2 X100FG 16 x 25KV 15pF BAR JUMPER 200 54 1 16 X X100FG 1 11 C6 TE IE 40 50 X100FG 12 DOUBLER PCB ET C7 L 15pF C4 15KV 461pF 54165001 30KV 5 E HOOKUP XF fee 461pF 35KV THRU 40KV rdi SOKV x OU or BEL TO MES E or 12 25 og SAdB 02 20 95 LAM EN INGLES 1 2 Komam 02 20 95 FIN DOC BEL DATE ENG DATE HIGH VO ANK ATE DERE 2495 f 12 5 95 1 95 IA amp UP NEW ae DURER ET ge AUR M vm DO NOT SCALE pwa EF 01 000 562 c
17. DMM 40kV pkl 1 IOkV AM 40 V AN pK da 40 V Figure 5 3 HV Bias Measurements 5 5 DETERMINING AC LINE CURRENT IL Line current 7 Average output power Pr VL Line voltage PF Power factor 65 min EFF 0 85 Ex A 152A operating from 115V 10 and delivering 1000W average 1000 0 9 17 5 015 65 0 85 When charging very large capacitor banks requiring many seconds or minutes to reach end of charge the power supply will display a load fault and go into a 5096 duty cycle protection mode If this feature is defeated and the power supply is allowed to charge for an extended period the peak output power not the average power must be used to determine line current See Section 5 7 5 6 CONTINUOUS HV DC OPERATION CONSTANT VOLTAGE The 500A 102A 152A 202A supplies can be used as a constant voltage supply by the addition of an external filter capacitor The value of this capacitor will determine the ripple voltage on the DC output max A VPK Vo Co Fs Where Po max Maximum output power in watts Vo Output voltage in volts Co Total output capacitance in microfarads Fs Lowest switching frequency 40KHz When operating as a DC supply care must be taken not to draw more than the J sec rating of the unit Also if the filter capacitor is inadvertently shorted it may ring which can damage the supply Section 5 2 19 83 493 001 Rev K 5 7 LONG
18. SHEET 1 OF 1 REL TO MFG ENG CTL LAMAN AMI MEG DATE CHK DATE EE CU E DE D l 493 10 23 95 2 21 95 SOOA 102A 152 H DWG NO P NONE 01 000 625 THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED M160R1 SWGDNS DCRAIL OluF SKV C9 1000uF SWGDN6 200V SWGDN8 C18 OluF SWGDN6 SWGDN7 s USED ON NExT ASSY IIR RELEASE RELEASE 8 95 C B 95 j 152A W O 20 005 850 TIG REL TO MFG mE S ENG DATE 2 DRE wrens DOC REL DATE E 10 19 98 SCALE APP DATE NONE REL 10 19 ELECTRONIC SCHEMATIC DIAGRAM AUX CAP BOARD ene 01 000 681 THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED FB1 FUSE 20A 250V F2 WS W6 W11 ON PFC UNITS DO NOT MOUNT BRIDGE HS1 R1 AND RELAY ADD JUMPER PLACE OF R1 MOUNT Q3 Q4 CR3 CR4 HS2 AND HS3 ON TOP COMPONENT OF AC TO 15VDC POWER SUPPLY CONTROL CARD 632 CL6 R6 1M 632 CL5 py 12 11W HS1 BRIDGE HEATSINK 632 DCRAIL ON NON PFC UNITS MOUNT Q3 04 CR3 CR4 HS2 AND HS3 ON BOTTOM OF SOLDERSIDE gt F1 amp F2 SHOULD BE 30A 250V NEXT ASSY 5004 102A 152A 26 594 XXX REE PFC ie oe e HS2 IGBT HEATSIN INITIAL RELEASE 9
19. siy 4 kusa 1 2 R44 V 45 1 4 2 562 ype Y E 06 06 J3 2 R49 un D 401068 401068 24k ME RELEASE TO MFG CONTROL LAMBDA EMI t XN PRU MGR DATE OWN DATE TITLE on un c19 12 8 030 R6 Un E SFR xg oos 5 12 24 97 DSF 5 31 96 ei 7 47454 4 ce R50 001 uc SEE IT T 152A CONTROL CARD VER 2 184740 10V 14 7K JMP1 ap 2 N 12 24 97 pre 5 31 96 L 1 P L DOC REL DATE ENG DATE PCB Un F 2 r E 01683 21005800 20006700 Lr re sot lt g 2 HF wow 12 24 97 G BEES 5 31 96 0037800 PERO 500782 01000721 MC1416P ULN2004A MC1416P ULN2004A 2 5 SUE jm oxi ORAWING RE 13 055 053 NONE 5 31 97 01 000 721 021 ES 4 vora _ diea ES 57 14A 10 36 Fico2 IRF512 ruse co 184006 1 an na T c PAR Aide To 16 4 gt 16 2 022 OPTION TABLE OPTIONS JMP CLOSED JMP OPEN SUFFIX POS J1 J3 J2 J4 POS NEG OP J2 J4 Ji 93 NEG INH HIGH J7 J8 INH LOW J8 J7 LH ENABLE HIGH J10 J9 ENABLE LOW 49 J10 EN PFC J11 PFC NON PFC J11 LOAD FAULT LATCHING JS J6 IL LOAD FAULT NON LA
20. 0 0 0 05 10 3 09 T R16 Pl 4 N 1N4006 2W GND 1N4006 c9 R12 U2 2 AA gt ISENSE 4 c22 Mise 24226 UC3854 16 R24 R7 50VDC d V TR 01 2 1000 8 5 R18 SAK 16 9K 50V 16V VRMS MULTI 14 t 021 08 2 32K 1 2200 T 10 1N4754 ae uj R31 35V 39V R19 100V T ANN 4 R13 9 12 200K 150K RSET NAVA 12K R17 C15 V AAAN 2 pur ss H 5 RB C24 10K 10 4 99 4 16 ISENSE OUT 50V WV OV 50V 3 7 V Bg 14 R15 C23 R14 CAOUT VSENSE 03 8 6 34K 010 0 001MFZ 2 32 i C16 4 2 1 399 x 1 1N4148 50V 1 GNO VAQUT R20 068 R25 ENA 120K 100 10K 10 R21 C12 1 3300PF S 470PF A NA Xxx 4 53K 100 100VDC WV PADS POWER LOGIC DRAWING THIS IS A STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING S MAY NOT BE FILLED IN R27 10K NOTES REVISIONS LTR DESCRIPTION BY DATE APP DATE 1 INIT REL LPN 4 29 96 WJW 2 REVISED CIRCUITRY LPN 10 16 96 WJW 5 REVISED CIRCUITRY LPN 1 23 97 WoW 4 COMPONENT CHANGES 2 5 97 5 AHMED A TG RELEASE LPN 11 11 97 GFS B ECO 19438 LPN 9 28 00 GFS 19674 RFC 12 15 00 WJW D ECO 20724 RFC 5 21 02 1 UNLESS NOTED ALL RESISTORS ARE 1 4W 5 CARBON COMPOSITION WHERE 1000 1000000 2 UNLESS NOTED ALL CAPACITORS SPARE GATES 1 U3 A gt 15V 15V
21. 1 TS1 1 80 90 INVTEMP LO J3 1 INVTEMPRTN 03 2 T INVERTER O 2 Emocd e E E 4o ee 1 20 005 2 2 01 000 682 3 Ae oS ee 3 1 T1 28 XXX XXX SEC 1 E E17 OUT I sweuP2 Q1 57 1 SWGUP3 I HV BD 2 MTG1 20 005 5 01 000 601 MIS2 MTG3 1 I I DUE 1 E I SWG O _ YUY us 632CL3 Ot LO swe4 632CL2 Ot HO 5003 2 632CL5 swes 632CL6 HO SwG1 m 20 005 4XX 4 I 01 000 593 2 M3 Or t 1 eee et J REL TO MFG ENG CTL DATE DWN DATE PES cor am LAVAS EMI MFG DATE DATE 6 11 5 95 62 11 10 94 SCHEMATIC SYSTEM PA DOC DATE 94 DATE 500 102A 152A AUTOCAD DRAWING 495 s 11 5 95 11 10 94 500 THRU PFC THIS IS STANDARD FORMAT SCALE APP DATE 086 NO REV ALL BOXES APPLY TO EVERY NONE et 11 11 94 01 493 002 D DRAWING AND MAY NOT BE FILLED IN THIS IS A COMPUTER GENERATED NO MANUAL REVISIONS ARE PERMITTED
22. 1 ENG DATE DWN DATE Z boats ene ISR 02 20 95 SCHEMATIC SYSTEM DOC BEL DATE ENG DATE 500A 102A 152A 493 ee 1 5 96 PANA 95 7KV_ amp UP W OIL W O PFC PHT e 01 4932007 THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED ENAI INPUT APPLICATION LTR E C O NO BY APP USED on werassv 1 ITAL RELEASE 02 5 97 SA 102A 152A FINAL ASSY REF A TG REL 5 16 97 CJS 500A E BLE RESE 15VDC OUTPUT OVERLOAD LED OUTPUT INHIBIT INPUT SUMMARY OUTPUT 15VDC OUTPUT C UUUU UU caca N OUTPUT LED 15 0 GND OUTPUT PEAK VOLTS OUT OUTPUT L2 L1 COM th INPUT M147R1 110 220 50 60HZ NHIBIT LED ANALOG OUTPUT 0 10 UUUUUUU aa moo a WN 1 19 CHASSIS STUD W1 gt STD1 pn WS 6220 30 jpet 502 632CL1 ET m did S08 cie INRUSH 4 151 80 90 INVIEMP INVTEMPRTN 2532 LE INVERTER A2 20 005 2 01 000 682 SWGUP2 SWGUP3 25 632CL3 SWG4 swc2 PEM2 632CL2 SWG3 PFC 632 16 He sss A4 M2 632CL5 26 005 4 ws W14 E9 01 000 680 E6 J1 1 J1 2 CONTROL A1 20 006 7 01 000 721
23. 94 041 E 3 12 MUR3060PT CR4 Lj W4 14AWG NA FUSE 20A 250V W1 14AWG 110 RELAY SPDT INRUSH DCRAIL C17 01UF SKV L2 DCRAIL 9 9 680uF 400 _ c10 400V 680uF __ _ 400 680uF __ _ c12 400V 680uF __ 13 680uUF 400V C14 680uF 400 632 CL4 SWGUP2 Ll swouP3 AA HS3 GBT_HEATSIN MUR3060PT 632 CL1 508 STANDOFF FLYING LEAD CONNECTION 1 151 80 90 N O 2 SHEET_1_0F pan ELECTRONIC I 2721 s6 8 95 MEASUREMENTS INC ps 2 21 96 400V INVERTER mu Du 01 000 682 DATE TITLE 1 10 98 SCHEMATIC DIAGRAM 01000680revD sch 1 Wed Jul 22 09 59 20 2009 PADS POWER LOGIC DRAWING THIS IS STANDARD F
24. A 02 17 95 01 493 006 D THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED ENABLE INPUT 15VDC OUTPUT D LED OUTPUT INHIBIT INPUT FAULT OUTPUT SUMMARY _ 15VDC OUTPUT V PROGRAM INPUT LED SUMMARY FAUL 15 0 GND OUTPUT PEAK VOLTS OUT INHIBIT LED OUTPUT ANALOG OUTPUT 0 10V ER 110VAC a Wey 220VAC FW 4 W2 632 15 TD1 5 STD CHASSIS STUD 115 230 19 50 60HZ INPUT USE ON 1524 AUTOCAD DRAWING DRAWING AND MAY BE FILLED IN 632CL2 5632011 Ae Ji het NRUSHE 1 INVTEMPRTN INVERTER A2 20 005 206 01 000 682 FOR 152 01 000 625 TUA S008 SWGUP2 SWGUPS 632CL2 L 1 632CL3 SWGDN5 SWGDN8 SWGDN6 7 AUX CAP PCB 20 005 850 01 000 681 UU 00 120 2 U 2 CONTROL A1 20 006 7XX 01 000 721 HV TANK HV1 102A SER ES 26 596 152 5 ES 26 597 500A SER ES 26 598 SCHEMAT 01 000 562 5 ADD AUX 8 95 CB 4 PA 10 1 95 Eco 16240 3 18 97 CIS C leco 19912 5 29 01 WR N O HV OUTPUT GROUND SHEET 1 OF
25. EPA as a hazardous waste 40 CFR 261D nor is it formulated to contain materials which are listed as hazardous wastes It does not exhibit the hazardous characteristics of ignitability corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure TCLP However used product may be regulated Empty Container Warning PRECAUTIONARY LABEL TEXT Empty containers may retain residue and can be dangerous DO NOT PRESSURIZE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION THEY MAY EXPLODE AND CAUSE INJURY OR DEATH Do not attempt to refill or clean container since residue is difficult to remove Empty drums should be completely drained properly bunged and promptly returned to a drum reconditioner All containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations SECTION 14 TRANSPORT INFORMATION LAND DOT Regulated for Land Transport LAND TDG Not Regulated for Land Transport SEA IMDG Regulated for Sea Transport according to IMDG Code AIR IATA Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD When used for its intended purpose this material is classified as hazardous in accordance with OSHA 29CFR 1910 1200 NATIONAL CHEMICAL INVENTORY LISTING AICS D
26. Od 20 005 01 000 596 MS pobre fort euet 3 1KV 6KV lans mi vut eir ee lt gt NOTES AUTOCAD DRAWING THIS IS A STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING AND MAY NOT BE FILLED IN 1 11 16 FOR 3 1K TO 6KV 2 FOR 500V TO 0 NO 1 INT REL 2 18 95 sadB Eco 15242 4 22 96 cus 1 Eco 16240 5 18 97 CJS yt D 19912 5 29 01 LWR 9 B1 24V DC REL LAMA AMI 6 6 95 C SEIBERT 4 18 96 2 20 95 mE SCHEMATIC SYSTEM 493 2 21 95 500A 102A NON PFC NONE DWG NO REV 01 493 005 D THIS IS A COMPUTER GENERATED DWG LTR E C 0 NO BY APP NO MANUAL REVISIONS ARE PERMITTED 1 INTIAL RELEASE 02 18 95 2 JADD L1 amp L2 RR REL 10 3 95 B 15244 5 2 96 Pi C ECO 415240 3 18 9 s de Y P Was ds Wow de Y D 19912 5 29 01 LWR 3754 eur EF E or J P1 2 INHIBIT INPUT P1 10 1 3 SUMMARY FAULT OUTPUT P1 3 GE EIL a lt a sit sel Fan B H O V PROGRAM INPUT 0 10 1 12 2 EOC LED OUTPUT P1 1
27. RG58 coaxial HV output cable provided with the supply 3 6 4 FOR UNITS WITH O P VOLTAGE gt 6kV The ground connection between the load and the supply must be made with a separate wire to the 8 32 gt NC long grounding stud provided the supply 12 83 493 001 Rev K CHAPTER 4 OPERATION 4 1 REMOTE CONTROL The Series 500A 102A 152A 202A is easily controlled through the remote connector on the input panel of the unit Only the ENABLE RESET V PROGRAM and GND signals are required for operation The remaining signals are provided for status monitoring and fault diagnosis A schematic diagram showing the suggested interface circuit is shown in Figure 4 1 This table is for a standard configuration PIN SIGNAL NAME DESCRIPTION 1 ENABLE RESET V PROGRAM INPUT INPUT A high signal 10 to 15V with respect to ground pin 14 will enable the power supply Latching faults can be cleared by cycling this switch Ground or open disables the supply A 0 10V signal with respect to ground at this pin programs the output voltage proportionally form zero to rated output VPEAK OUTPUT A 0 10V signal with respect to ground proportional to the peak of the output charging voltage Can be used to drive a meter displaying peak output voltage V ANALOG OUTPUT 0 10V analog of output charging voltage waveform 10 INHIBIT INPUT A 10 TO 15V with respect to ground disables the un
28. VOLTS OUT 7 CONTROL 15 TNHIBIT LED OUTPUT 1 1 15 Al ANALOG OUTPUT 0 10 20 006 7 01 000 721 I SWG1 a 1 I SWG2 TB1 I 2 9 9 ig LO EE T T X L1 RV wi w5 2 I 14 5 com 9 O w2 I 632013 a O 502 h O ae STUD 1 632CL1 632CL2 so I 1 I I 508 i CHASSIS STUD I 1 I T x ro cime pu 220 19 FOR 102A 152A J1 4 Q4 F t LO J1 5 50 60HZ Ji 1 OF 1 1 110 220 VAC FOR 500 J1 2 Gee 2 50 60HZ i I 1 TS1 I I N O LO INVTEMPRTN J3 2 INVERTER 2 20 005 2 01 000 682 1 MEC T1 28 1 ae 5 E17 HV OU swcuP2 O4 PRM 1 3 SEC 2 E18 SEC 3 SWGUP3 O O E7 PRM 2 SEC 4 O 5 MTG1 20 005 01 000 596 dis cae MTG3 632CL3 OT O SWG4 1 M3 632CL2 Od O SWG3 PFC PEMS f pe uto Le I LA mE 4 632CL5 LO 5005 20 005 4XX 632CL6 Od SWG1 01 000 680 I O w14 OF LO E9 s O E6J1 1 J1 2 5466 O2 4 PEE VES I I I a CEN UEM
29. of the output power A high performance control module precisely regulates the output voltage automatically compensating for line load temperature and rep rate variations Normal external fault conditions such as line dropout open or short circuit load HV arc and over temperature will not damage the unit The latest development in the parallel resonant inverter topology and control circuitry also drastically improves pulse to pulse repeatability by reducing the ripple or bucket effect even at very high pulse repetition frequencies The output voltages of the 500A 102A 152A 202A supplies are fully adjustable over each range INPUT POWER High Freq Step up HV OUTPUT Resonant Transformer Inverter HV Rect HV Filter PFC Fuses Inrush Limit Control amp Aux Power Figure 1 1 500A 102A 152A 202A Block Diagram 1 83 493 001 Rev K CHAPTER 2 SPECIFICATIONS 2 1 AVERAGE CHARGING RATE 500J s 1000J s 1500J s 2000J s at rated Output Voltage 2 2 PEAK CHARGING RATE 550J s 1100J s 1650J s 2200J s at rated Output Voltage 2 3 NUMBER OF MODELS IN SERIES 12 Standard others at extra cost 2 4 STANDARD VOLTAGE RANGES 1kV 1 5kV 2kV 4kV 5kV 5kV 10kV 15kV 20kV 30kV and 40kV All models continuously variable from 0 to 100 of rated output voltage 2 4 1 LINEARITY Linear to within 1 of full scale 2 4 2 ACCURACY 196 of rated 2 5 POLARITY Available as fixed Positive or Negative 2 6 H
30. 102A 152A are approved to UL 60601 1 and IEC 60601 1 Class I 202A pending approvals 2 19 TRANSIENT LINE PROTECTION Meets requirements of IEC 801 4 801 5 2 20 ESD All Remote Control Functions meet requirements of IEC 801 2 2 21 NOTE FOR PFC UNITS When High Voltage is enabled by using either the HV Enable Line or deactivation of the Inhibit Line the power supply will reach normal operation mode and therefore all other published specifications within 50 ms 3 83 493 001 Rev K 2 22 ACCESSORIES Detachable 8 feet 2 4 meters HV Cable see Table 2 1 15 pin plug mating control connector e Operating Manual 2 23 OPTIONS 2 23 1 Suffix SYS Parallel Operation 2 23 2 Suffix LH Low Inhibit 10 to 15 volt high signal will allow power supply operation A 0 to 1 5 volt low signal will inhibit the supply 2 23 3 SUFFIX Low Enable 10 to 15 volt high signal will disable power supply operation A O to 1 5 volt low signal will enable the supply 2 23 4 Suffix 5V 010 5 volt voltage 0 to full scale output programming 2 23 5 Suffix LP Latching overload protection 2 23 6 SUFFIX 110 100 to 120 VAC input option for power factor corrected 102A 152A 1500 J s model NOTE 102A 152A power supply with suffix 110 at 100 120V AC must be operated with internal 20A fuses F1 amp F2 on inverter board replaced by copper bus provided with the supply Use external 30
31. 3 LED o o E or 15 8 ANALOG OUTPUT 0 10V P18 CONTROL 20 006 7 s s o 7 01 000 721 SWG1 5 Wee 412 SWG2 L2 i E VA avi W5 at 220VAC es awe 632CL3 Em S02 T STD1 632CL1 gt 508 INRUSH 4J1 3 J1 4 NRUSHt J1 4 CHASSIS STUD J1 1 621 pe INPUT J1 2 1 GP2 2 230 19 FOR 102A 152A 50 60HZ 115 230 FOR 500A 19 50 60HZ INVIEMPRIN e EE eed INVERTER gt t als 2 sp ss 20 005 2 t4 69 01 000 682 L 132 N O SWGUP2 PRM 1 HV OUTPUT I HV1 102A SERIES PRM 2 SWGUP3 s 26 596 152A SERIES 632CL3 SWG4 EN 26 597 632 12 52 SWG3 500A SERIES cRouno 632CL5 Kd ES s PFC 26 598 632CL6 SWG1 A4 SWG6 SCHEMATIC i 01 000 595 1 01 000 562 SHEET_1_oF_1_ REL E SCHEMATIC SYSTEM DOC REL DATE DATE 500A 102A 152A AUTOCAD DRAWING 495 LA 12 28 95 02 21 95 ZKV amp UP PFC THIS IS STANDARD FORMAT J DN 26 ALL BOXES APPLY TO EVERY SCALE _ CH DATE Dp DATE NO REV DRAWING AND MAY NOT BE FILLED IN NONE
32. 7 OF SWGUP2 E6 E18 SWGUP3 l E7 I HV BD PRM 2 E4 MTG1 20 005 3XX 01 000 596 2 MTG3 oca a we far py oe Po es 1 3 I Gon Se eee k SS S 632CL3 O1 LO 5064 WO 632CL2 Ot 5003 2 632CL5 5005 632CL6 HO Swot 20 005 4XX 4 01 000 593 2 OF MS rr he m 1 5 du 1 m SHEET_ REL gt DATE DWN DATE Gum LAMAN Awl MFG DATE DATE TTE baits 4 24 95 GU 11 10 94 SCHEMATIC SYSTEM AUTOCAD DRAWING THIS IS STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING AND MAY NOT BE FILLED IN LTR 0 NO BY INT REL 11 1 94 SAdB Ly 01 ADD 1 25KV 11 10 94 SAdB MVD J5 L6 11 14 94 SAdB 03 REV FOR VER 2 12 29 94 SAdB 04 REDISIGN DWG 2 16 94 SAdB 493 L DATE 4 24 95 NEW CAP CHARGER 500A 102A 152A SCALE NONE 01 493 001 THIS IS A COMPUTER GENERATED DWG
33. 8 Exposure Limit Values Header was deleted PRECAUTIONARY LABEL TEXT Contains HYDROTREATED LIGHT NAPHTHENIC DISTILLATE PETROLEUM WARNING HEALTH HAZARDS Repeated exposure may cause skin dryness or cracking If swallowed may be aspirated and cause lung damage Target Organs Skin FIRST AID Oral Seek immediate medical attention Do not induce vomiting Skin Wash contact areas with soap and water Remove contaminated clothing Launder contaminated clothing before reuse FIRE FIGHTING MEDIA Use water fog foam dry chemical or carbon dioxide CO2 to extinguish flames SPILL LEAK Land Spill Stop leak if you can do it without risk Recover by pumping or with suitable absorbent Water Spill Stop leak if you can do without risk Confine the spill immediately with booms Warn other shipping Remove from the surface by skimming or with suitable absorbents Report spills as required to appropriate authorities Seek the advice of a specialist before using dispersants Use Not intended or suitable for use in or around a household or dwelling ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 9 of 9 The information and recommendations contained herein are to the best of ExxonMobil s knowledge and belief accurate and reliable as of the date issued You can contact ExxonMobil to insure that this document is the most current available from ExxonMobil The information and recommendations are offered f
34. 9 ed edat sasa ass 9 3 2 MOUNTING AND COOLING 9 3 3 INPUT AC POWER irc e plein te erectae eoe 9 3 4 POWER CORD SPECIFICATION 10 3 5 CONNECTING HIGH VOLTAGE 11 3 6 GROUNDING THE PRODUCT nta ene Lanta eden aaa 12 3 6 1 GROUNDING 12 3 6 2 OUTPUT GROUND 2 0 12 3 6 3 FOR UNITS WITH O P VOLTAGE lt 6 12 3 6 4 FOR UNITS WITH O P VOLTAGE gt 6 12 CHAPTER 4 OPERATION isi u KR ERU Xa RE XR AI ERE RR ETE CURE BOO RE EVA KEY REB RA RA 13 REMOTE CONT ROD enn tart ta itr eicere tet aa n aqa pakaq a 13 4 2 INITITIAL CHECK OUT 15 83 493 001 Rev K CHAPTER 5 5 16 5 1 DETERMINING CAPACITOR CHARGE 16 5 2 VOLTAGE 16 5 3 PARALLELING 5 17 5 4 MEASURING 2 18 5 5 DETERMINING AC LINE 19 5 6 CONTINUOUS HV DC OPERATION CONSTANT
35. A UL VDC approved fuse circuit breaker 2 24 ORIENTATION Power supplies gt 6kV with section must be operated in an upright position i e with the mounting bracket parallel to the ground plane 4 83 493 001 Rev K Figure 2 1 Mechanical Dimensions for 500A 102A 152A Outputs up to 6KV for grounding instructions see SECTION 3 6 5 83 493 001 Rev K Figure 2 2 Mechanical Dimensions for 500A 102A 152A Outputs from 7KV to 40KV for grounding instructions see SECTION 3 6 6 83 493 001 Rev K Figure 2 3 Mechanical Dimensions for 202A Outputs up to 6KV for grounding instructions see SECTION 3 6 7 83 493 001 Rev K N VX gt S SK x ZS S 5 rg 4 Bh w N J 2 AT a lt lt Figure 2 4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV for grounding instruction see SECTION 3 6 8 83 493 001 Rev K CHAPTER 3 INSTALLATION 3 1 INITIAL INSPECTION The shipping container should contain the following items power supply HV output cable male 15 pin D remote control connector and operators manual Examine the items immediately for damage Locate the serial number label on the side of the power supply and verify the model number the input voltage rating and the output voltage rating and polarity In the event of any damage promp
36. C D29 D27 1N4148 1N4148 A Bas AUF 100K m the U6 C 07 0 V M 2 MC1416P ULN2004A 100 7 102 8 sij 5 4 13 gt 1 15 MP RIG gt X 401068 15V0C MCTA16P ULN2004A 3 Spits INHIBIT 07 R27 R31 AUF 4 100 100K RIS 10K 1N4148 R30 610 097 2000PF R17 R23 M BB 00 1N4148 R29 57 R28 100 5 gt Pi 2 LOAD FAULT JMP3 15VDC os cao ep D6 1K 06 0 25 n SCHOTKY 1A 90V RIB U2 C U6 B 18448 401068 Hd D D wal C14 V REF WF 7 100077 E DOMME 401068 MC1416P ULN2004A R40 m 10 1 5 d R42 4 v 5 c17 10K R19 1K 15vDC A 001UF 15vpC JMP6 JMP15 X C22 RESET Und P1 6 JMP14 A R22 100 Pe AUF Vv 5X 100K abe et P1 3 SUMMARY gt 1 s poe Msi DATE 4 eue ULN2004A 1N4148 15VDC 02 05 1 L Lusso k U4 B 184148 40138 520 DAJE 40106B 10K DB 1 4 V R54 INH INH V ANALOG P1 10 02 2N4400 t 3p LM324 R34 4 1K 5 15vDC t R56 028 R55 C23 U8 B gt 7 V sssvoe 15 1N4148 10M hour gt s 2 5 STND OFF 5 LM324 R39 52 D10 100K R47 V 1N4148 C27 R45 162K p AUF 39K 1 J A R62 RESET R2W 10 2 R43 D13 15vDC 1 9 EN RESET R35 9 244402 R48 Pit 1 1 V R46 162K 1K 1N4148 B R37 1 012 swot 1 14 JMP10 100K
37. CHARGE TIME WITH POWER FACTOR CORRECTED PFC UNITS It is advised that you consult the factory if this type of operation is required On supplies with active Power Factor Correction there is a limit to the length of the charge time With all capacitor charging supplies the peak output power capability is twice the joule per second rating At pulse rates greater than approximately 20Hz the internal filter capacitors can average the power drawn from the power factor correcting circuit At lower pulse rates the output stage will attempt to draw twice the rated average power fro the PFC circuit The internal current limit if the PFC circuit will be activated and the supply will shut down To avoid this type of fault condition the output power can be reduced by providing an inhibit pulse of fixed or variable duty cycle to keep the average output within the PFC rating See Figure 5 4 OUTPUT VOLTAGE LOW REP RATE WTH SOXDUTY CYCLE INHIBIT Figure 5 4 Long Charge Time Operation 20 83 493 001 Rev K CHAPTER 6 MAINTENANCE AND CALIBRATION 6 1 SAFETY PRECAUTIONS ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM CALIBRATION The calibration steps described in this section require operation of the power supply with the cover removed Proceed with extreme caution as hazardous voltages are exposed throughout the unit Safety glasses must be worn to prevent serious injury in the event of a component failu
38. DWG NO NONE NOT SCALE DWG z 02 17 95 01 000 596 B APPLICATION LTR BY USED ON NEXT ASSY INITIAL RELEASE 10 12 94 102 152 amp 500 HV BD REDESIGN 12 30 94 SAbB A 5 RELEASE 10 95 16240 3 18 97 CJS THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED D3 D4 R3 Ba 11W D1 D3 D4 T E E19 C1 ce E20 _ _ g Li E NF 18 21 pa 22 4 D10 D9 D8 07 05 06 4 N 4 K MTG1 1 c gt 010 09 08 07 05 06 sHEET 1 or 1 MTL TOL REL TO MFG ENG CTL I 206 DATE DWN DATE Ea ELECTRONIC XX 01 ES ons sli xa MEASUREMENTS INC 2 _ TITLE ANGLES t 1 2 E pats 11 5 95 2 20 95 OUTPUT FIN P L REL DATE DATE 102 152 amp 202A 500V TO 495 10 26 95 5 9515 SCALE APP DATE DWG NO NONE DO NOT SCALE DWG 2 21 95 01 000 601 THIS IS A COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED NOTE C10 C11 C13 and C14 REMOVED FROM THIS ASSY
39. EERING CONTROLS The level of protection and types of controls necessary will vary depending upon potential exposure conditions Control measures to consider No special requirements under ordinary conditions of use and with adequate ventilation ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 4 of 9 PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications handling practices concentration and ventilation Information on the selection of protective equipment for use with this material as provided below is based upon intended normal usage Respiratory Protection engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health an approved respirator may be appropriate Respirator selection use and maintenance must be in accordance with regulatory requirements if applicable Types of respirators to be considered for this material include No special requirements under ordinary conditions of use and with adequate ventilation For high airborne concentrations use an approved supplied air respirator operated in positive pressure mode Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate gas vapor warning properties are poor or if air purifying filter capacity rating may be exceeded Hand Protection specific glove informa
40. HARGE TIME The ratings of these supplies are as follows 500A 500 J s 102A 1000 J s 152A 1500J s 202A 2000J s average charge rate Although the measure of Joules sec equates to Watts Stored Energy per unit time is more convenient when working with energy storage capacitors The peak charge rate determines the capacitor charge time The average charge rate determines the total power delivered from the power supply It is possible to charge a capacitor at 1650 J sec but to discharge it at a low rep rate producing an average of 100 J sec The following formulas can be used to determine the average and peak charge rate VOLTAGE ler To C OUTPUT LOAD CAPACITOR V PROGRAMMED OUTPUT VOLTAGE Peak Charge Rate 1 Average Charge Rate 2 CV e T Tcand Tp are shown in figure Figure 5 1 Output Voltage Waveform 5 2 VOLTAGE REVERSAL When the capacitor or PFN is discharged a high peak current may flow out of the power supply as a result of voltage reversal This occurs in a system which is underdamped in order to clear the high voltage switch after each pulse The average value of this peak current added to the normal output current may exceed the rating of the HV diodes in the power supply This current can be measured with a current transformer as shown in Figure 5 2 4 YYYY HV SWITCH 7 5 Figure 5 2 Output Current Measurement 16 83 493 001 Rev K A
41. IFICATION PRODUCT Product Name UNIVOLT N 61 B Product Description Base Oil and Additives Product Code 730846 00 97P847 Intended Use Electrical insulating oils COMPANY IDENTIFICATION Supplier EXXON MOBIL CORPORATION 3225 GALLOWS RD FAIRFAX VA 22037 USA 24 Hour Health Emergency 609 737 4411 Transportation Emergency Phone 800 424 9300 ExxonMobil Transportation No 281 834 3296 MSDS Requests 713 613 3661 Product Technical Information 800 662 4525 800 947 9147 MSDS Internet Address http www exxon com http www mobil com SECTION 2 COMPOSITION INFORMATION ON INGREDIENTS Reportable Hazardous Substance s or Complex Substance s CAS Concentration HYDROTREATED LIGHT NAPHTHENIC DISTILLATE 64742 53 6 90 100 PETROLEUM All concentrations are percent by weight unless material is a gas Gas concentrations in percent by volume SECTION 3 HAZARDS IDENTIFICATION This material is considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL HEALTH EFFECTS If swallowed may be aspirated and cause lung damage be irritating to the eyes nose throat and lungs Frequent or prolonged contact may defat and dry the skin leading to discomfort and dermatitis Target Organs Skin NFPA Hazard ID Health 0 Flammability 1 Reactivity 0 HMIS Hazard ID Health 0 Flammability 1 Reactivity 0 NOTE This material should not be used for any other purpose than the inten
42. IGH VOLTAGE ASSEMBLY Insulating Medium Cable Voltage Medium Output Cable to 6kV Air Coax RG58 to 40KV Oil 12 AWG HV Silicon Table 2 1 High Voltage Cable 2 7 INPUT CONNECTOR VDE UL approved 2 8 INPUT CHART Input Voltage selective by Terminal block position Input Voltage VAC Current No PFC Current PFC Nameplate Design 500A 102A 152A 500A 102A 152A 202A Range Range 230 180 253 5A 10A 14 5 3 5A 6 6A 10A 13 5 50 60Hz 50 60Hz 115 90 140 10 20A 30 7 50 60Hz 50 60Hz Note Input current ratings given are maximum when output Repetition Rate is gt 10Hz Consult Factory if model used at less than 10Hz Table 2 2 Input Voltage Chart 2 83 493 001 Rev K 2 9 POWER FACTOR Non PFC PFC All models 0 65 0 98 Table 2 3 Power Factor 2 10 EFFICIENCY Better than 85 2 11 STORED ENERGY Less than 0 3 Joules all models 2 12 STABILITY 0 2 TO 300 Hz For higher repetition rates consult factory 2 13 PULSE TO PULSE REPEATABILITY 0 2 TO 300 Hz For higher repetition rates consult factory 2 14 TEMPERATURE COEFFICIENT 100ppm per C 2 15 AMBIENT TEMPERATURE Storage 40 to 85 C Operating 20 to 45 C 2 16 HUMIDITY 90 non condensing 2 17 PROTECTION The power supply is protected against Open Circuits Short Circuits Overloads and Arcs 2 18 AGENCY APPROVALS 500A
43. INSTRUCTION MANUAL FOR 500 102 152 202 POWER SUPPLY Document 83 493 001 Rev K TDK Lambda Americas 405 Essex Road Neptune NJ 07753 732 922 9300 732 922 9334 Web www US TDK Lambda com HP THIS PAGE INTENTIONALLY BLANK ONE YEAR WARRANTY TDK Lambda Americas Inc 405 Essex Road Neptune N J 07753 warrants that the unit is free from defects in material or workmanship for a period of ONE YEAR from the date of initial shipment TDK Lambda Americas Inc will service and at its option repair or replace parts which prove to be defective This will be done free of charge during the stated warranty period This warranty excludes defects resulting from misuse unauthorized modification operation outside the environmental or safety specifications of the power supply or improper site preparation or maintenance The customer shall contact TDK Lambda Americas Inc for warranty service or repair as described in the RETURNING EQUIPMENT section The customer shall prepay shipping charges If the unit is covered under the foregoing warranty then TDK Lambda Americas Inc shall pay the return shipping charges The WARRANTY CLAIM FOR DAMAGE IN SHIPMENT and RETURNING EQUIPMENT information applies to equipment purchased directly from TDK Lambda Americas Inc End users receiving equipment from a third party should consult the appropriate service organization for assistance with these issues THIS LIMITED WA
44. LE DWG 1 000 59 5 THIS IS COMPUTER GENERATED DWG APPLICATION LTR NO BY NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT assy erv OO INITIAL RELEASE 9 12 94 WB 102A 152A 500A 6KV HV BD ENG REV 10 11 94 5 2 REDESIGN DWG03 30 95 SAd A RELEASE 3 4 28 95 ECO 16240 3 18 97 CJS D13 D14 UX FOB UX FOB A R3 1 12 CONN Ee n Ee 1 052 a 1 022UF El c 9 oe 1 SPF M of aul j 1 1 CON1 CON1 2 BoB 18 4 022UF 10M 1 CON1 D19 1 c3 ROM C6 5 E11 D20 UN OTUFS R7 SOPF B UX FOB E18 C7 QTUF CON1 Sm E16 1 CON1 C11 O1UF cio t Zu POS OUTPUT SHOWN i OUTPUT REVERSE DIODES D1 THRU D10 sue l or d MTL 2 REL TO ENG CTL ELECTRONIC X 1 02 s DATE DWN DATE E pem E nu 6 20 95 DRB 09 12 94 K MEASUREMENTS INC FRAC x i 45 DATE CHK DATE 5 TITLE HV OUTPUT 1 2 24 FIN REL DATE ENG _ DATE 92 132 495 et 6 21 95 2701 95 3 1KV TO 6KV SCALE APP GATE
45. LTR E C O NO BY NO MANUAL REVISIONS ARE PERMITTED 00 INT REL 11 1 94 SAdB 2 ADD 1 25KV 11 10 94 SAdB 02 RMVD J5 L6 11 14 94 SAdB 03 FOR VER 2 12 29 94 SAdB 04 REDISIGN DWG 2 16 94 SAdB P1 1 05 COLOR WIRE 3 30 95 SAdB 1 ENABLE RESET INPUT REL 4 24 95 SAdB o2 15VDC OUTPUT 9 B Eco 15241 4 25 96 CJS 2 OVERLOAD LED OUTPUT IP1 2 iOm C Eco 16240 3 18 97 CJS 10 INHIBIT INPUT 10 SUMMARY FAULT OUTPUT 3 Je Fan B1 D ECO 19912 5 29 01 LWR ou 15VDC_OUTPUT Ib 24V DC 4 NC 2 04 1 V PROGRAM INPUT O 10V 1 1 12 OC LED OUTPUT 13 o8 SUMMARY FAULT OUTPUT 6 o 15VDC_RTN GND OUTPUT 14 07 PEAK VOLTS OUT 7 CONTROL 15 P1 15 A1 8 ANALOG OUTPUT O 10V 8 20 006 7 07 01 000 721 1 4 Suet Depos 1 SWG2 1 I W3 2 COMMON S S we OF 220VAC 1 S wi w5 O 4 5 I 9 9 w2 I DC 632CL3 e O S02 m 9 O 1 STUD 1 O 632CL1 632CL2 Ot LO sot I 508 CHASSIS STUD INRUSH LO 4 230 VAC 19 FOR 102A 152A J1 4 Ot 55 LO J1 5 50 60HZ st died 115 230 500 LO 4 2 50 60HZ ro 1
46. ORMAT LOCATED OFF BOARD VDC VRECT A CR2 H LOCATED INVERTER BOARD gt H 2 020420 BEB 5405 n 6 4 SINGLE c25 PHASE 1 4 0 SWG4 i AC INPUT 400 1 c5 RA 9 T 1 vuose mirae RN 26 kk u 40 2 2520 i 92 11 400 EN 04 1 T JMP1 vec im J 12 LOCATED 0 02 MUR460 ATED OFF B INRUSH CI E3 R6 500V 4 E13 ISENSE C1 9 4 1 12 05 1x 1 1 TURN D 1 25W i IXGH24N60A_ IXGH24N60A BERD zx EI E Qu Q2 R3 C6 4 25 4 15 553 1041 5 5 5W ELS COIL 600 RI 22 e MUR460 MUR460 Y d 42 2 or Ree T 001MF D 1N4746A 22 500V gt MC427 E MUR1560 TP4 0 02 34 bee SWG3 MC427 4 Q E4 SwG6 moO TP5 77 06 E7 LOCATED OFF BOARD 9 FRGND c17 UF 4004 m2 lt 1 022 100V VRECT 15V J1 1 0 0 C18 022 100V D7 oa J R10 C10 UPOO M 1 zx 01 47 15V VRECT 1 2W 50 35 v 0 D ph R9 A 560K 50V 100K DI 6 R5 1 2W 1 ied UT 57 5 V 1N5817 VDC 15V 15V R6 MC7815 5W 1a 20 V
47. RRANTY IS IN LIEU OF AND TDK LAMBDA AMERICAS INC DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES STATUTORY EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OF CONFORMITY TO MODELS OR SAMPLES CERTIFICATION All test and measuring equipment used by TDK Lambda Americas Inc for Final Acceptance Testing are traceable to primary standards certified by the National Institute of Standards and Technology LETHAL VOLTAGES PRESENT All power supplies contain hazardous voltage and energy The power supply must only be operated by qualified personnel who have read this operators manual and are familiar with the operation hazards and application of the power supply Proper care and judgment must always be observed 1 Before connecting input AC power ensure all covers are in place and securely fastened Ensure the required safety ground to chassis is installed and sufficient cooling is supplied 2 Proper grounding from the input AC power is required to reduce the risk of electric shock and to comply with safety agency and code requirements 3 Use extreme caution when connecting input AC power Only apply the input voltage specified on the rating label 4 Use extreme caution when connecting any high voltage cables Never handle any output cables when the power supply is operating 5 After a power supply is switched OFF its output section will retain a charge which may be l
48. SL EINECS KECI TSCA EPCRA This material contains no extremely hazardous substances SARA 311 312 REPORTABLE HAZARD CATEGORIES Delayed Health SARA 313 TOXIC RELEASE INVENTORY This material contains no chemicals subject to the supplier notification requirements of the SARA 313 Toxic Release Program The Following Ingredients are Cited on the Lists Below Chemical Name CAS Number List Citations ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 8 of 9 HYDROTREATED LIGHT 64742 53 6 4 13 NAPHTHENIC DISTILLATE PETROLEUM REGULATORY LISTS SEARCHED 1 ACGIH ALL 6 TSCA 5a2 11 P65 REPRO 16 2 1 7 TSCA 5e 12 RTK 17 NJ 3 ACGIH 2 8 TSCA 6 13 IL RTK 18 RTK 4 OSHA Z 9 12b 14 LA RTK 19 RI RTK 5 TSCA 4 10 CA P65 CARC 15 MI 293 Code key CARC Carcinogen REPRO Reproductive SECTION 16 OTHER INFORMATION N D Not determined N A Not applicable THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS Revision Changes Section 09 Pour Point C F was modified Section 15 List Citations Table was modified Section 08 Exposure Limits Table was deleted Section 08 OEL Table Form Column Header was deleted Section 08 OEL Table Limit Column Header was deleted Section 08 OEL Table Notation Column Header was deleted Section 08 OEL Table Source Column Header was deleted Section 0
49. T o2 15 OUTPUT LPi o 2 OVERLOAD LED OUTPUT 1 1 2 101 INHIBIT INPUT O3 SUMMARY FAULT OUTPUT ou 15VDC OUTPUT 11 2 04 12 NC I 1 O 1 V PROGRAM INPUT 0 10 BERE 5 EOC LED OUTPUT wae 08 SUMMARY FAULT OUTPUT 6 o 15VDC RTN GND OUTPUT i 7 PEAK VOLTS OUT 7 CONTROL 5 TNHIBIT_LED_ 15 1 ANALOG OUTPUT 0 10 8 20 006 7 1 01 000 721 1 1 SwG1 SWG2 O 1 1 1 1 1 1 935 LO wito ove LO J4 3 I COMMON We OF 220VAC J4 1 115 PON w omn FQ 44 5 1 HO w2 DC 632CL3 Or 502 HO 632CL1 632012 O 501 508 CHASSIS STUD I I INRUSH INPUT J1 3 Oi v O J1 4 115 230 19 71 4 O LO 1 5 50 60HZ 2 a J1 1 1 2 Ot 4 2 1 1 1 I I TS1 Se s 93 2 J2 1 22 2 INVERTER 2 RA Ae E 20 005 2 E in 01 000 625 gt 4 n 28 XXX XXX 5 1 LO Fi E11 E16 SWGUP2 OPM 1 3 SEC 2 O E6 2 E18 On 3 HV BD 1 SWCUPS 1 2 5 4 E7 O E4 20 005 5 MTG1 Od 01 000 601 500 MTG3
50. TCHING J6 JS PROGRAMMING 0 5V J13 5V PROGRAMMING 0 10 J15 102A 152A 202A J12 202 J12 NORMAL FAULTS J14 J15 INH OV FAULTS ONLY J15 J14 REVISIONS LTR DESCRIPTION BY DATE APP DATE SEE SHT 1 FOR REVISIONS LAMBDA EMI CONTROL CARD 152A VER 2 SHEET 2 OF 2 DRAWING NO REV 01 000 721 THIS IS A COMPUTER GENERATED DWG APPLICATION LTR E C O NO NO MANUAL REVISIONS ARE PERMITTED BVSTANIC 1 INTIAL RELEASE 02 21 95 Sado 152A 26 596 2 ADD 15pF CAPS 8 95 102 26 597 TG REL 10 16 95 SE 04 COVER BOARD EN 500 26 598 Eco 16240 5 19 97 cus 2 2 1 HRCHEER gb c Eco 21341 7 23 04 we HV 20 796 XXX d DETAILS Se HV FOR I connector Ti 1 XFMR C6 2 27 RECTIFIER 1 HV R3 54165001 XXX E3 Q 2 C2 xoc
51. UP3 O15 LO E7 HV BD 4 LO E4 MTG1 I 20 005 01 000 596 2 5 1 6 Od I 20 005 5 3 1 01 000 601 500V 3KV O4 TAB1 PO UE r ee ee AF T x 632CL2 O SWGDNS I 632CL3 SWGDN6 20 005 850 os E 1 11 16 FOR 3 1KV TO 6KV I I I I AUTOCAD DRAWING THIS IS STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING AND MAY NOT BE FILLED IN I 1 01 000 681 I I I USE ONLY ON 152A LTR NO BY 1 INT REL 2 16 95 SAdB 2 ADD L1 amp L2 3 30 95 SAdB A 15230 5 2 96 ECO 15242 4 22 96 CJS Eco 16240 3 18 97 REL ENG 4 24 95 SAdB 9 14 94 DATE CHK DATE 4 24 95 11 10 94 SCHEMATIC SYSTEM DATE 11 10 94 152A NON PFC PA DOP REL 495 4 4 24 95 SCALE 01 493 004 THIS IS A COMPUTER GENERATED NO MANUAL REVISIONS ARE PERMITTED P1 rats OIA At Ph ots tat s 1 1 roog ENABLE RESET INPU
52. are not subject to the provisions of the EMC Directive 89 336 EEC with amendment 92 31 EEC The products described by this manual are intended for incorporation into a final product by a professional assembler It is the responsibility of the assembler to ensure that the final apparatus or system incorporating our products complies with all relevant EMC standards for that final product OPERATING ENVIRONMENT The operating environment as defined by TDK Lambda Americas Inc for the products described by this manual is stated as follows The Power Supplies described by this manual are intended for use in a protected industrial environment or in proximity to industrial power installations These locations are often referred to as industrial locations containing establishments that are not connected to the low voltage public mains network Industrial locations are characterized by the existence of one or more of the following conditions e 1 2 heavy inductive or capacitive loads are frequently switched 3 4 location supplied by their own transformer industrial scientific and medical ISM apparatus are present currents and associated magnetic fields are high These components are not intended for connection to a public mains network but are intended to be connected to a power network supplied from a high or medium voltage transformer dedicated for the supply of an installation feeding manufacturing or similar operatio
53. astened Properly connect the input power Section 3 5 control connector Sec 4 1 and HV output Sec 3 5 and 3 6 If there is no load connected the power supply will regulate the output voltage to the programmed voltage level or sense an open circuit and immediately shut down indicating a FAULT If there is a short circuit or overload condition on the output the power supply will operate in a 50 duty cycle protection mode and indicate a LOAD FAULT An overload condition can occur if the INHIBIT signal is missing allowing HV switch to latch up It can also occur if the discharge rep rate is too high to allow the capacitor to fully charge to V PROGRAM Double check all connections and ensure that all personnel are protected from the HV output With the VPROGRAM at zero volts turn the power supply on in the following sequence Connect power supply to the HV load Increase load rep rate to prevent a full charge VPROGRAM signal pin 5 at zero volts ENABLE RESET signal pin 1 at zero volts Assert ENABLE RESET signal to 15V Verify HV output is at approx zero volts Increase HV by increasing VPROGRAM voltage output slowly and verify adjustability 8 Decrease load rep rate to allow full charge oy OY Pu Go N 15 83 493 001 Rev K CHAPTER 5 APPLICATIONS For clarification and further technical assistance specific to your applications please contact TDK Lambda Americas Inc 5 1 DETERMINING CAPACITOR C
54. cient changing by up to 4 from zero to max voltage Derating the resistors and calibrating at the operating point solves this problem The value of the resistor R1 and R2 Figure 5 3 can be calculated as follows R Vu X Vo Ri Ro where Vo is the High Voltage being measured Making a pulsed measurement with an oscilloscope requires a compensated HV probe having a wide bandwidth Simply connecting a DC probe through the proper resistance into a scope yields a slow response only adequate for low rep rate systems As with DC probes the pulsed probe resistor voltage coefficient is a problem In addition damage to the resistors can occur during pulsing due to high electric field gradients Also stray capacitance to nearby objects can significantly alter the pulse response For a high performance shielded probe to 40KV use a Tektronix P6015 or Ross Engineering VD60 8 3 A K LB Measurements accurate to better than 0 1 can be achieved using a bias technique For example if a 40V signal 40kV divided by 1000 is to be measured accurately the minus input of the DVM would be biased up 40V The original signal with respect to ground is fed to the plus input of the DVM The bias can be measured accurately for absolute measurements or relative measurements read directly as the line or load is varied In the same manner an oscilloscope return can be biased for accurate peak measurements during pulsing 18 83 493 001 Rev K
55. ction by way of the grounding conductor in the input terminal is essential for safe operation Use extreme caution when connecting input AC power and never apply the incorrect input power Figure 2 1 2 2 2 3 amp 2 4 The PFC version and version without PFC should be connected as explained in the following 2 paragraphs A Version with no PFC For this version the supply can be connected to either 115VAC for 230VAC input voltage See table 2 2 These connections are shown in Figure 3 1 For 115VAC connect the input line wires to L1 and COM terminals For 230VAC connect the input wires to L2 and COM terminals B Version with PFC The PFC version connection is shown in Figure 3 2 Connect the input voltage line wires to L2 and COM terminals 9 83 493 001 Rev K WARNING 102A 152A AND 202A Models are only available with 220 VAC Nominal For 152A Models Suffix 110 at 110 120 VAC must be operated with the internal fuses F1 and F2 on the Inverter Board replaced by copper bus provided with the supply Use external 30A UL VDC Approved Fuse Circuit Breaker NOTE For Application at less than 10 Hz please see section 5 7 2 oo u OOQ 115 VAC n O O O 1 Figure 3 1 Input Power Connection NON PFC Version 230 VAC 115 230 VAC Figure 3 2 Input AC Power Connection PFC Version 3 4 POWER CORD SPECIFICATION Use wire with minimum 064 inches 1 6mm diameter and 600 V insulation 10
56. ded use in Section 1 without expert advice Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 2 of 9 SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure For those providing assistance avoid exposure to yourself or others Use adequate respiratory protection f respiratory irritation dizziness nausea or unconsciousness occurs seek immediate medical assistance If breathing has stopped assist ventilation with a mechanical device or use mouth to mouth resuscitation SKIN CONTACT Wash contact areas with soap and water Remove contaminated clothing Launder contaminated clothing before reuse EYE CONTACT Flush thoroughly with water If irritation occurs get medical assistance INGESTION Seek immediate medical attention Do not induce vomiting NOTE TO PHYSICIAN If ingested material may be aspirated into the lungs and cause chemical pneumonitis Treat appropriately SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Appropriate Extinguishing Media water fog foam dry chemical or carbon dioxide CO2 to extinguish flames Inappropriate Extinguishing Media Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area Prevent runoff from fire control or dilution from entering streams sewers or drinking water supply Firef
57. elative Density at 15 C 0 88 Flash Point Method gt 145 293F ASTM D 92 ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 5 of 9 Flammable Limits Approximate volume in LEL N D UEL N D Autoignition Temperature gt 315 C 599 F Boiling Point Range 260C 500F 371C 700F Vapor Density Air 1 gt 101 kPa Vapor Pressure lt 0 013 kPa 0 1 mm Hg at 20 C Evaporation Rate n butyl acetate 1 N D pH N A Log Pow n Octanol Water Partition Coefficient gt 6 5 Solubility in Water Negligible Viscosity 12 5 12mm2 sec at40C 3cSt 3 mm2 sec at 100C Oxidizing Properties See Sections 3 15 16 OTHER INFORMATION Freezing Point N D Melting Point Pour Point 40 C 40 F DMSO Extract mineral oil only IP 346 lt 3 wt STABILITY Material is stable under normal conditions CONDITIONS TO AVOID Excessive heat High energy sources of ignition MATERIALS TO AVOID Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS Material does not decompose at ambient temperatures HAZARDOUS POLYMERIZATION Will not occur SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Route of Exposure Conclusion Remarks M Toxicity Rat LC50 gt 5000 mg m3 Minimally Toxic Based on test data for structurally similar materials Irritation No end point data Elevated temperatures or mechanical action may form vapors mist or fumes which may be irritating
58. ent comes from voltage reversal in under damped systems and from normal discharge of filter and cable capacitance The path for this current should not parallel control signal returns since the resulting voltages could interfere with normal system operation The currents developed with voltage reversal at high rep rates could damage the power supply A resistor in series with the HV output can be added to limit this current to an acceptable level Refer to Section 5 2 Page 16 for more information The oil filled HV assembly should not be opened The oil and components have been specially cleaned and vacuum impregnated at the factory and the assembly hermetically sealed Opening the assembly will compromise performance and void the warranty Tanks must only be serviced at TDK Lambda Americas Inc 11 83 493 001 Rev K 3 6 GROUNDING THE PRODUCT 3 6 1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation 3 6 2 OUTPUT GROUND CONNECTION It is important that there be a ground connecting the supply to the load as shown in Figure 3 3 See Figure 2 1 and 2 2 for grounding cable configuration HV O P HV POWER SUPPLY LOAD GND Figure 3 3 Output Ground Connection 3 6 3 FOR UNITS WITH O P VOLTAGE lt 6kV The ground connection is made via the shield of the
59. ethal Allow sufficient time for self discharge before handling anything connected to the output The discharge time specified in the Safety Notes does NOT include extra time required to discharge the energy stored in the user s load 6 When user serviceable fuses are present always replace fuses with the same type and Volt Amp rating 7 Never attempt to operate the power supply in any manner not described in this manual 8 Never remove DANGER or WARNING labels from the power supply Replace lost or damaged labels immediately Contact TDK Lambda Americas Customer Service for replacement labels 9 The power supply may be serviced only by TDK Lambda Americas Inc factory qualified service personnel Breaking the warranty seal will void the warranty Prior to opening the power supply contact TDK Lambda Americas Inc Customer Service for a written Service Waiver and a replacement warranty seal 83 000 005 Rev TDK Lambda MANUFACTURER S PRODUCT DECLARATION INTENDED PURPOSE USE The Power Supplies described by this manual are defined by TDK Lambda Americas Inc as a component for use in the composition of an apparatus as defined in Article 1 1 of the EMC Directive 89 336 These products as individual components do not perform in themselves a direct function for the user of the end product They are not intended to be placed on the market with a direct function to a final user As such the products described by this manual
60. ighters should use standard protective equipment and in enclosed spaces self contained breathing apparatus SCBA Use water spray to cool fire exposed surfaces and to protect personnel Hazardous Combustion Products Aldehydes Oxides of carbon Sulfur oxides Smoke Fume Incomplete combustion products FLAMMABILITY PROPERTIES Flash Point Method gt 145 293 ASTM 0 92 Flammable Limits Approximate volume 96 in air LEL N D UEL N D Autoignition Temperature gt 315 C 599 F SECTION 6 ACCIDENTAL RELEASE MEASURES NOTIFICATION PROCEDURES In the event of a spill or accidental release notify relevant authorities in accordance with all applicable regulations U S regulations require reporting releases of this material to the environment which exceed the reportable quantity or oil spills which could reach any waterway including intermittent dry creeks The National ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 3 of 9 Response Center can be reached at 800 424 8802 PROTECTIVE MEASURES Avoid contact with spilled material Warn or evacuate occupants in surrounding and downwind areas if required due to toxicity or flammability of the material See Section 5 for fire fighting information See Section 3 for Significant Hazards See Section 4 for First Aid Advice See Section 8 for Personal Protective Equipment SPILL MANAGEMENT Land Spill Stop leak if you can do it without risk Recover by pu
61. it Open or ground allows operation This input can be used to disable charging during HV switch recovery 9 11 15V OUTPUT 15V regulated Can be used or user programming applications 20 max 14 GND OUTPUT Control circuit return Also chassis earth ground 15 INHIBIT LED OUTPUT Open collector Indicates that the power supply is receiving an INHIBIT signal 13 EOC LED OUTPUT Open collector Indicates that the power supply is reaching end of charge i e the V PROGRAM set point 3 6 SUMMARY FAULT LED OUTPUT Open collector Indicates output overvoltage Temperature fault or low input voltage condition LOAD FAULT OUTPUT Indicates a shorted O P or a very large load capacitor Table 4 1 Control Interface Connection for Standard 500A 102A 152A 202A Series 13 83 493 001 Rev K 10V FULL SCALE ANALOG OUT ras 4 0 15 INHIBIT INHIBIT V PROGRAM 0 10 VOLTS ENABLE RESET PEAK OUTPUT VOLTS GND LOAD FAULT LED 15V SUMMARY FAULT END OF CHARGE LED INHIBIT LED Figure 4 1 Example of Interface Connection 14 83 493 001 Rev K 4 2 INITITIAL CHECK OUT PROCEDURE LETHAL VOLTAGES PRESENT ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM INITIAL CHECKOUT PROCEDURES The power supply should have no visible damage or defects and the cover should be securely f
62. mping or with suitable absorbent Water Spill Stop leak if you can do it without risk Confine the spill immediately with booms Warn other shipping Remove from the surface by skimming or with suitable absorbents Seek the advice of a specialist before using dispersants Water spill and land spill recommendations are based on the most likely spill scenario for this material however geographic conditions wind temperature and in the case of a water spill wave and current direction and speed may greatly influence the appropriate action to be taken For this reason local experts should be consulted Note Local regulations may prescribe or limit action to be taken ENVIRONMENTAL PRECAUTIONS Large Spills Dike far ahead of liquid spill for later recovery and disposal Prevent entry into waterways Sewers basements or confined areas SECTION 7 HANDLING AND STORAGE HANDLING Avoid contact with skin Prevent small spills and leakage to avoid slip hazard Static Accumulator This material is a static accumulator STORAGE Do not store in open or unlabelled containers SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION EXPOSURE LIMIT VALUES Exposure limits standards for materials that can be formed when handling this product When mists aerosols can occur the following are recommended 5 mg m ACGIH TLV 10 mg m ACGIH STEL 5 mg m OSHA PEL NOTE Limits standards shown for guidance only Follow applicable regulations ENGIN
63. ns They are suitable for use in all establishments other than domestic and those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Page 838 000 006 Rev TDK Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council Directive 93 68 EEC European Community Conformity Assessment Product Mark IEC 348 Attention consult Accompanying documents IEC 6041 7 1 5036 Dangerous voltage IEC 60417 1 5019 Protective earth e g power line earth ground 60417 1 5017 Functional earth e g chassis ground IEC 60417 1 5134 Electrostatic Discharge ESD Sensitive Device Page 83 000 007 Rev E ELECTRICAL STANDARDS All company primary standards are either certified or are traceable to certification by the National Institute of Standards and Technology CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment Immediately upon receipt from the carrier and before operation this instrument should be inspected visually for damage caused in shipment If such inspection reveals damage in any way a claim should be filed with the carrier A full report of damage should be obtained by the claim agent and this report should be forwarded to us We will then provide a disposition of the equipment and arrange f
64. or repair or replacement When referring to this equipment always include the model and serial numbers The WARRANTY CLAIM FOR DAMAGE IN SHIPMENT and RETURNING EQUIPMENT information applies to equipment purchased directly from TDK Lambda Americas Inc End users receiving equipment from a third party should consult the appropriate service organization for assistance with these issues RETURNING EQUIPMENT Before returning any equipment to the factory the following steps shall be taken 1 Notify TDK Lambda Americas Inc at 732 918 6888 or follow the instructions at www US TDK Lambda com HP service htm Give a full description of the difficulty including the model and serial number of the unit in question Upon receipt of this information we will assign a Return Material Authorization RMA number and provide shipping instructions 2 customer shall prepay shipping charges Equipment returned to us must be packed in a manner to reach us without damage The shipping container must be marked with the RMA number in an area approximate to the shipping label with numbers that are easy to read All returned units that do not show the RMA number on the outside of the container will be refused If the equipment is repaired within the warranty agreement than TDK Lambda Americas Inc shall pay for the return shipping to the customer 3 For non warranty repairs we will submit a cost estimate for your approval prior
65. or the user s consideration and examination It is the user s responsibility to satisfy itself that the product is suitable for the intended use If buyer repackages this product it is the user s responsibility to insure proper health safety and other necessary information is included with and or on the container Appropriate warnings and safe handling procedures should be provided to handlers and users Alteration of this document is strictly prohibited Except to the extent required by law re publication or retransmission of this document in whole or in part is not permitted term ExxonMobil is used for convenience and may include any one or more of ExxonMobil Chemical Company Exxon Mobil Corporation or any affiliates in which they directly or indirectly hold any interest Internal Use Only MHC 2A 0 0 0 0 1 C DGN 2011629XUS 548632 Copyright 2002 Exxon Mobil Corporation All rights reserved THIS IS A COMPUTER GENERATED NO MANUAL REVISIONS ARE PERMITTED 1 1 05 COLOR WIRE 3 30 95 SAdB 1 ENABLE RESET INPUT oa REL 4 24 95 SAdB 15VDC_OUTPUT 9 B Eco 15243 4 24 96 CJS 002 OVERLOAD LED OUTPUT 1 1 2 104 C Eco 16240 3 17 97 CJS INHIBIT INPUT 10 SUMMARY FAULT OUTPUT
66. re e g power transistors readily explode during fault conditions Because the power supply does not receive proper cooling with the cover removed it must be cooled by an external fan placed next to the supply to cool the inverter and HV section min air flow 100 CFM 2 83 M3 min when operating at full power Operation at full power with cover removed should be limited to less than five minutes 6 2 MAINTENANCE No maintenance is required under normal operating conditions Occasional vacuum or blow out of the chassis may be required when operated in extremely dirty environments The oil filled HV assembly must not be opened The oil and components have been specially cleaned and vacuum impregnated at the factory and the assembly hermetically sealed Opening assembly will compromise performance and void warranty HV Tanks must only be services at TDK Lambda Americas Inc 6 3 CALIBRATION Calibration of the output voltage is accomplished with trim pot RP4 located on the control board This is the top PC board of the inverter assembly 4 is a 25 turn trimpot Slowly turn it clockwise to decrease the output voltage for a given VPROGRAM Factory set for 10V rated voltage for standard version Refer to Sections 4 1 and 4 2 of product specification for Linearity and Accuracy 21 83 493 001 Rev K ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENT
67. s possible and close to ground or using shielded cables should help In severe cases it is necessary to wrap the cables several times through high permeability ferrite cores at the input panel of each unit The 500A 102A 152A 202A power supplies can also be used as an Isolated High Voltage continuous DC power source by adding an external filter capacitor The value of the filter capacitor depends upon the value of the allowable output voltage ripple value For parallel operation into DC loads please contact TDK Lambda Americas Inc Customer Service Department See Section 5 6 17 83 493 001 Rev K 5 4 MEASURING HIGH VOLTAGES WARNING EXTREME CAUTION MUST ALWAYS BE EXERCISED WHEN TAKING ANY HIGH VOLTAGE MEASUREMENTS IT SHOULD BE DONE ONLY BY QUALIFIED PERSONNEL WHO ARE TRAINED IN THE SAFETY ASPECTS OF WORKING WITH HIGH VOLTAGE A sample of the output voltage is available in the REMOTE connector If it is desired to measure the HV output externally care must be taken to understand the accuracy of the measurement When making a DC measurement such as when the power supply is holding voltage on a Capacitor any HV probe and DVM combination can be used The Fluke 80K 40 probe with any 10M input resistance DVM is adequate up to 40kV Building a simple resistor divider using appropriate HV resistors is also very straightforward Keep in mind that all HV resistors including the one in the Fluke probe exhibit a negative voltage coeffi
68. series terminating resistor or series inductor clamp diode must be added as shown if the average value of the peak current exceeds 110 of the normal output current When choosing Rs ensure it can withstand the full output voltage across it as well as the power dissipation caused by discharging Co see Table 5 1 and Cc 20pF ft 65 62 pf m each cycle as well as conducting the normal output current It s power dissipation can be calculated as Pd lo Rs 72 Co Cc V REP RATE Output Voltage Co 1 2 8kV 60nF 3kV 6kV 15nF 10 30kV 460pF 40kV 230pF Table 5 1 Output Capacitance 5 3 PARALLELING UNITS The 500A 102A 152A 202A power supplies are designed for simple parallel operation The input power and HV output should be connected directly together The REMOTE connectors on the input panel can also be connected directly together using a daisy chain ribbon cable from the system controller Each of the power supplies operate at the same time with the total charge rate equal to the sum of each Sometimes when operating several units in parallel the high total power generates noise which interferes with the power supply control This is usually due to the many interconnecting control cables acting as an antenna picking up noise The problem usually appears as one or more of the power supplies shuts down when the output voltage increases beyond a certain level Dressing the control cables as short a
69. tion provided is based on published literature and glove manufacturer data Work conditions can greatly effect glove durability inspect and replace worn or damaged gloves The types of gloves to be considered for this material include If prolonged or repeated contact is likely chemical resistant gloves are recommended If contact with forearms is likely wear gauntlet style gloves Eye Protection If contact is likely safety glasses with side shields are recommended Skin and Body Protection Any specific clothing information provided is based on published literature or manufacturer data The types of clothing to be considered for this material include If prolonged or repeated contact is likely chemical and oil resistant clothing is recommended Specific Hygiene Measures Always observe good personal hygiene measures such as washing after handling the material and before eating drinking and or smoking Routinely wash work clothing and protective equipment to remove contaminants Discard contaminated clothing and footwear that cannot be cleaned Practice good housekeeping ENVIRONMENTAL CONTROLS See Sections 6 7 12 13 SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES Typical physical and chemical properties are given below Consult the Supplier in Section 1 for additional data GENERAL INFORMATION Physical State Liquid Color Yellow Odor Characteristic Odor Threshold N D IMPORTANT HEALTH SAFETY AND ENVIRONMENTAL INFORMATION R
70. tly notify the transportation company and the TDK Lambda Americas Inc Customer Service Department 3 2 MOUNTING AND COOLING REQUIREMENTS The power supply can be mounted by the chassis support brackets see Figure 2 1 2 2 2 3 and 2 4 for details The mounting brackets are attached to the supply The supply must be mounted using four PHMS 8 32NC X 0 250 screws Using wrong longer screws may short HV parts to ground causing permanent damage to power supply The power supply can also operate on a bench or table top Power supplies gt 6kV with Oil H V section must be operated in upright position i e mounting bracket parallel to ground plane In all cases adequate clearances must be provided for proper air flow and cable bends Keep the minimum HV cable bend radius greater than 4 inches 101 6mm to minimize stress on the insulation Generally at least 4 inches 101 6mm of clearance should be allowed at the inlet of the power supply and 2 inches 50 8mm at the sides When operating in an enclosed system care must be taken to ensure the ambient inlet air to the power supply does not exceed the maximum operating temperature of 45 This often requires addition of a system heat exchanger 3 3 INPUT AC POWER Proper grounding from the input AC power is required to reduce the risk of electric shock The metal chassis of the power supply is grounded through the green earthing wire at the input AC power terminal block A protective ground conne
71. to proceeding The customer shall pay return shipping charges MECHANICAL INSTALLATION Most power supplies are heavy and when rack mounted they should be supported by rails along the sides of the supply from front to rear The rails must adequately support the unit and not block airflow Do not support the power supply from the front panel only Page 83 000 011 Rev K TABLE OF CONTENTS CHAPTER 1 INTRODUCTION iiic n di rina nios ae nixa di 1 T DESCRIPTION reto re et bre 1 CHAPTER 2 SPECIFICATIONS U l u u i ki e e EAE RE ER EXE ERA RE AREA DE AERA 2 2 1 AVERAGE CHARGING RATE uu u wakas ha re ente ha en ea et ra 2 2 2 PEAK CHARGING ttt eth tete dea ert b tiniest Per e 2 2 3 NUMBER MODELS IN SERIES etr tnter ne ha tienne de in deni rn ni ee e nain 2 2 4 STANDARD VOLTAGE 2 24 1 LINEARITY 6 ET 2 24 2 techie awa Pax e i Ska 2 VES MA 2 2 6 npn e 2
72. to the eyes nose throat or lungs Based on assessment of the components Toxicity Rat LD50 gt 2000 mg kg Minimally Toxic Based on test data for structurally similar materials PO Toxicity Rabbit 1050 gt 2000 mg kg Minimally Toxic Based on test data for structurally similar materials Irritation Rabbit Data available Negligible irritation to skin at ambient temperatures Based on test data for structurally similar materials Irritation Rabbit Data available May cause mild short lasting discomfort to eyes Based on test y ExonMobil Product Name UNIVOLT N 61 B Revision Date 20Mar2007 Page 6 of 9 7 data for structurally similar materials CHRONIC OTHER EFFECTS For the product itself Prolonged and or repeated skin contact with low viscosity materials may defat the skin resulting in possible irritation and dermatitis Small amounts of liquid aspirated into the lungs during ingestion or from vomiting may cause chemical pneumonitis or pulmonary edema Contains Base oil severely refined Not carcinogenic in animal studies Representative material passes IP 346 Modified Ames test and or other screening tests Dermal and inhalation studies showed minimal effects lung non specific infiltration of immune cells oil deposition and minimal granuloma formation Not sensitizing in test animals Additional information is available by request The following ingredients are cited on the lists belo
73. w None REGULATORY LISTS SEARCHED 1 NTP CARC 3 IARC 1 5 IARC 2B 2 NTP SUS 4 IARC 2A 6 OSHA CARC SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material the components of the material and similar materials ECOTOXICITY Material Not expected to be harmful to aquatic organisms MOBILITY Base oil component Low solubility and floats and is expected to migrate from water to the land Expected to partition to sediment and wastewater solids PERSISTENCE AND DEGRADABILITY Biodegradation Base oil component Expected to be inherently biodegradable BIOACCUMULATION POTENTIAL Base oil component Has the potential to bioaccumulate however metabolism or physical properties may reduce the bioconcentration or limit bioavailability SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied Disposal must be in accordance with current applicable laws and regulations and material characteristics at time of disposal ExonMobil Product Name UNIVOLT N 61 B Revision Date 20 2007 Page 7 of 9 DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products REGULATORY DISPOSAL INFORMATION RCRA Information The unused product in our opinion is not specifically listed by the
Download Pdf Manuals
Related Search