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Taylor h-71 h-84 Marine Heating System User Manual

1. uou i a Uh X aes n rn rn BLK BLK BLK GRN YEL GRN YEL 7 BLK WHT WHT 1 LINE 12 EMI FILTER Ll LOAD 12 4 240V OPTIONAL KEYPAD RIBBON CABLE MODE SELECT KEYPAD CONNECTED SELECT KEYPAD RIBBON CABLE RIBBON CABLE INTERFACE BOARD POWER TRANSFORMER ys 5 3 X 16V 558 aum E We us WOE INDICATOR LED S T ege zo 5 gt RED Ss x lt i RIBBON J9 M y gt CABLE LCD DISPLAY NHT RED gus 3 88 gt NO LES E 55 DRAW z 5V CABLE SWITCH RIBBON CABLE d ou YEL zl 8g 227 4 Eu LOW RED 5 PROBE BLU f J P z MIX OUT gg 2 HOPPER PR
2. ELECTRICAL ENCLOSURES mu ee ee dis 4 BLK BLK BLK GRN YEL GRN YEL BLK WHT WHT 1 I ul LINE 12 FILTER L i OPTIONAL KEYPAD a 240 Z RIBBON CABLE MENU SELECT KEYPAD RIBBON CABLE MODE SELECT KEYPAD RIBBON CABLE INTERFACE BOARD 1 our POWER TRANSFORMER 5 DEUS 6 194 528 CLEAR 42 HODE INDICATOR LED S 5 ege dee ON S za z owe 25 SS O4 J x LCD DISPLAY 5 CABLE JI ale EE NO WHWT GRN as 52 DRAW 8 8 5V CABLE SWITCH Su RIBBON CABLE NC un 8 zc sg 288 E MIX pue 8 LOW RED A EI z PROBE Wi BLU OUT 5 8s 5 HOPPER PROBE 2 515 5 2 GROUND GND e 2 E 21414 m LS TT ERR GRNI YEL 2 z sz Ex 2 25 8 a 755 s gt 88
3. LI l2 DIM Q EXTERNAL GROUND BLACK BLACK BLACK 3 GREEN YELLOW GREEN YELLOW BLACK WHITE WHITE ul LINE 12 5 FILTER 3 LI LOAD 12 8 555 amp ait 8 8 CONNECTED VEA MODE SELECT KEYPAD za RIBBON CABLE INTERFACE BOARD POWER TRANSFORMER EEG NIA zo E 591 MODE INDICATOR LED S E BUCK 29 E ON _ RED 5 TF n TO Ja SER 18 2 Ja CABLE LCD DISPLAY WHITE RED 4 RIBBON CABLE m ME O 82 5V CABLE com SWITCH 2 RIBBON CABLE 5 5 YELLOW 4 a a 8 8 Sg MIX LOW RED 5 PROBE g a amp MIX BS PROBE GROUND A 2 5V LST Ica REDVBLACK PURPLE GREEN YELLOW p lt 555 8 295 a 8 Cth 3E s 2 85 2 g 3 5 Ed BLACK BLACK gl z amp 5 BLACK BLACK 4 gt RIBBON CABLE 2 3 s 5 BARREL HOPPER GLYCOL 3 581 1834541 Hee THERMISTOR PROBES amm 2 FUSE 5 ISA WHITE BLACK WHITE WHITE BLACK 58 po
4. 1 r99H0 _ 38010 TlasuH9n Nuniat SNtidS O09H0 _ 35010 HauarsNuniat 9NlidS 99 8 13318 dZ WHH 8 5 X 0v v M3HOS o 99 09 91 99 TWOILE 3HIM 920 o xp qr HOLIMS V 13 9 8 2 _____ 00000000 9 1 3138 j Hasccex Saa eo reeoseo div 5 3SvHd eualuvis Pp 0 div OL G 3SvHd 1 18 15 o 88 dOL ONOHHS 0 9848 5 8 8 LNOH ONOHHS 6806 0 WOLLOG 1NOH QnOHHS dO L3GIS LZH d 4 5 ALO ALO t8H NOILdIHOS3G Available Separately Models H71 amp H84 48 Parts List 1H SS NiVH1 O3IA dlON3108100419 02 79660 3A1VA GION310S 1109 02022 waooo sof 2 12596460 144971 QION31OS 3ATVA z 006090 NOISNVdX3 LOO8 2 08990 144 Sv I O1nV dX3 3ATVA SHNIVN X 4 66668090 60 z 8 6 X 14 1 SS39SV 3ATVA SHNIVN HOlud ecesgorr 60 907650 8 X 1 SS39OV 3ATVA 294 sor 06 5 1 X 1dW t I SS39O9V 3ATVA 0000606 01 ven sofl z Ssrbro
5. 55 power 2 ORANGE WHLTE SWITCH ze DPDT OPTIONAL MIX PUMP BLACK BLACK AGITATOR MOTOR NHITE BLUE COMPRESSOR BE E HIGH PRESSURE ORANGE E LIMIT SWITCH 4 8 RED 8 E CONTACTOR GLYCOL 5 5 5 3 HEATER li WOTOR RELAY 1 BEATER le BLACK BLACK tik COIL BEATER WHITE AUTE OVERLOAD E WHITE SWITCH zz WHITE WHITE WHITE BLACK BLACK BEATER SEE FIG 2 BLACK BLACK 6 026 2 BLACK BEATER MOTOR BEATER MOTOR STARTER STARTER BEATER MOTOR STARTER 5 BLACK BLACK oo BLACK 2 BLACK HEATER RELAY COMPRESSOR BLACK 00 BLACK BLACK COMPRESSOR BLACK SEERISS 1 BLACK WHITE WHITE 3 4 M CONDENSER COMPRESOR VATER UNITS DO BROWN BROWN BLOWER MOTOR WIRES AND CAPACITOR Model H71 047926 27 Rev 2 03 STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COM PONENTS 2 RED WIRE ON RIBBON CABLES MUST BE CON NECTED TO PIN AT EACH END MAGNETEK BEATER MOTOR WIRING REMOVE BROWN JUMPER FROM BETWEEN TERMINAL 1 TO TERMINAL 5 2 MOVE BLUE INTERNAL FROM MOTOR MAIN WINDING FROM TERMINAL 45 TO TERMINAL 1 NOTE FOR CCWLE
6. BLK 9 BLK wy WHT war COMPRESSOR SE BER S BRN WATER COOLED UNITS 00 CONTACTOR BRN som nas GRN YEL GRN YEL GRN YEL Model H71 047926 62 Rev 2 03 H2V3 1V Nid 01 031234802 38 1 5318 2 NO88IU NO 3HIM 034 1N3NOdNOD 3191 0110 340338 LINN 9NIH2001 41131812313 211715 31VNIWI 13 SIN3NOdWOD 31718 01705 OL 39VWYQ 350 2 AVN 41121812313 OI1VIS 310 13100 Model 84 047986 27 2 03 40340035 1 41 480049 BOLIVIN 3055349109 t 0 301291402 ANO 431002 311 30553844402 318415 010 831138 wads TET 80108 93138 auis 0108 831038 D 1 913 338 YOTON 3012Y1N02 831 39 32018 WNINH3I ONNO 21 11 181 102419 dhid XIN Y dis 10 41083108 801188 102119 001830 4814 18401140 ROBY NI MOHS 0801 3802 505435 09 15DN 831736 8 1 STYNINI3L ND 21201 AONE 03303 013183 27 2 80698 UTI Y 9r jel 17 ier Y 824 ALLWHOSHIS 3003 1305 899 30V3U3INI 331815 331315 30194 33139 80108 53139 HOLIMS 44018310 30101 331v38 21818084 JOISINH3HL 834408 135 5 Morias Y 92 s sr 0 4134
7. S3ovid3H 000 OLtor6rx 2 869860 __ 2 20 60 2 926800 po u zgsisx 90 Ov LO e e 1 1 N 22271 MICE ASSV YOOd 15 756 10914194 OL 0000809 N S 3HOH3H SLINN NO 3SN LSNAW 806120 15 1 926870 13 5 9 cor 10048 1 v HOO 912090 ASSV YOOd 5 9919 OL 0000808 N S 340439 SLINN NO 3SN LSNW 601 L lt LEGLSX res mi 24 5 5 14 5 3AIHQ 1V3S X GO 8 Z ONIY O MO040 X QO 91 S ONIY O 020 X QO 8 E ONIH O MZZO X QO 9 X L62 ONIH O 2 LH HOOQ 133S VO 1NIOd 9 dl 0L0 L NDIS3Q dVO 1 0 8 1 LNOHJ ONIHV38 1H LNOdS 1 JAVA 1935 MEOH X QO 898 SNId O 6 1 14 GALS LAN 9 H 6 2 QN3 1 14 GNLS LAN 2 9004 19 5 9 10048 1 0 8 1 IN3NW3OV Id3H YOOd 145 V MEOE X QO 8 1 0 8 1 IN3NW3OV Id3H 145 H3NNFHOLVIIOV V LHNOVIA LHNOVIA dVO HOLV IIOV 5 di NIHO 91 6 3SOH dNVT1O 2098 83080 AHVA 53715 OWENS OvEZvVO
8. 32 Models H71 amp H84 Table of Contents Table of Contents Page 2 Section 7 Important Operator Checklist 34 During Cleaning arid Sanitizing 34 Troubleshooting Bacterial Count 34 Regular Maintenance Checks 34 Winter SCIrag e eae 35 Section 8 Troubleshooting Guide 36 Section 9 Parts Replacement 39 Section 10 Parts EISE ouai ouest toti 40 Diagrams vs es ye oU Rene ber eere EY VE De race 51 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Table of Contents Models H71 amp H84 Section 1 This machine is designed for indoor use only 4 DO NOT install the machine an area where a water jet could be used Failure to follow this instruction may result in serious electrical shock Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base pan two 3 8 I P S for single head units or two 1 2 1 for double head units water connections for inlet and outlet have been provided for easy hook up 1
9. sor 1 99591350 1005009 1 3180 esor 97591990 co 1 960 0000 sor 160070090 60 86007000 1 160090090 Mi monzr 5009009 2 60 1 910070090 L eor 65007000 5859410 HdVM ALO ALO v8H LZH H3AOO XIIAFHONM 3131d OO SNI H3ddOH V 146 NATIV 91 6 X 81 91 5 M3HOS 8 2 1 X YXH8LXTZ L OV H3SN3ONOO HOSS3HdlWOO 1HV IS AVT13H A0S2 40 61 L91 LHV 1S HOLIO Vd VO NNY HOLIOVdVOt 101SIH8 VOg88ELLVES1HOSSdHdl OO SNI LN DON diNOO 3A331S SNI LN QON HOSS3HdlWMOO L3 AWOHO HOSS3HdNOO lHV1S AVT3H AO JQSS1 S L LHV LS HOLIOVdVO 41186 NGH HOLIOVdVO 9 0000606 uoueJ4 H3SINno3 D LA9SGHV Z067ZHV HOSS3Hdl OO dNIHO 91 6 3SOH dINV 19 TASHM WALS 8 9 AMS YALSVO SS 1H NV319 SS NOO1UVO LH ONINV3 O QUVO AO00v 4n8 1NIOd 9 dl 0L0 L NOIS3Q dVO aaqdTnaiHs 2 ed18v9 aaqdTnaiHs 2 ed18v9 S9 008 NO88IH 318VO TlIa71071 98 008 NO88IH 3 18 VO e 20e NO88Ig8 318VO 72002 4 1 5 7 22 902 4 18 VO
10. X dINg E HOLdVOV 31vadn 5859410 UH NOILdIlHOS3G mys Available Separately Models H71 amp H84 50 Parts List 2 E z 5 32 55 5 52 93 E 8288 9 5 e 955 zz o 8 s 55 55 beni 4252 c pss 2 72 us 9 ag BE 22 gt Qu S 8 52 Pe E gt 8682 25 Bs Q4 9929 9 995 ug ze i FS d EE 3 55 55 5 nis 8 26 5 87 5 Bc EM Oo
11. Model H71 047926 35 Rev 2 03 EXTERNAL LI L2 L3 N GROUND wass A TERMINAL BLOCK H H BLK a GRN YEL GRNIYEL E BLK WHT WHT ul LINE EMI FILTER LI LOAD 12 OPTIONAL KEYPAD 2409 RIBBON CABLE MENU SELECT KEYPAD RIBBON CABLE MODE SELECT KEYPAD RIBBON CABLE INTERFACE BOARD POWER TRANSFORMER 5 EN gt 5 888 MODE 10168108 120 5 i me ze 2 25 5 a ni J8 zES RIBBON CABLE LCD DISPLAY E WHT RED RIBBON Sor 5 CABLE E
12. 6 L H LIN LOV ASTINd 146 NATI X 8 5 91 SXdd016 Hd 19 8 G V MV 2 929 6629 X SZAYZ AJTINd 101 962 H3ddOH HOLSIINH3H 1 38OHd 101 962 TdHHV8 HOLSII NH3H L 38OHd 8 31OH 3uvnos g3a80ud H3OVdS vIQS S 310H auNnou agaoud Ha3ovds X GOZ I DNIH O 3 10H 3uvnos 1nO 05 38OHd H30VdS 3 1OH OS 38OHd OSIQd 1 1VILHVd v8Hd F8H O3Q V 31V 1d 23Q V 31V 1d NOILdIH2S3G Available Separately 051103 Parts List 47 Models H71 amp H84 j 8 SZ Sci VLI LOdS H3A3THOLIMS 07 7 60 ISIMLNIMIHOLIMS ____ 1SIML NIAL MVHG V HO1IMS 1SIMLNIMIIHOIENHnI3E ONIHdS 1 0 1SMLNIMLLIJ3TNHRI3H ONMHdS 24 O0 XSrOXS C NOISN31X3 ONIHdS a z 8 M3HOS Lo ONIHdS QOH HOLIMS MVHQ LOAIdNid ONT 8 66 866 HOLIMS V 1 ONIBdS V 1 089860 pee 1431 MVHO __ 9 4188 0 1 MVHOYHOLMS 6
13. HOLIMS 41018310 30100 331739 30084 8016 1 1 102479 814408 139309 WINE 0N0089 4 8084 XIN HOA IMS 2 AVEO RESI YINYOISNVYL U3MOd 9308 35383141 0313388003 ion NOT T 331113 INJ on TRI Model H84 047986 34 We We We Rev 2 03 11 0 431002 Wa Wa 838018 835830802 3 Model H84 8019Y INOS 80553844402 301 WINDS 9055399409 1 3 331315 YOLOW 831 38 3 305533909 ED 01 8 1 102119 3318915 80108 331 39 047986 35 2 03 a a 331138 We 1102 ES 931v38 331315 B010N 18 931739 1102 n 3 1102 931138 301 29 INOJ 055344802 8 1109 iM 8012V INOJ BOLON 80553844402 SS 41083105 102119 41083105 105119 VIT HOLIMS 0183 0 HOLIMS Qvo183A0 y y 18801140 140 1040 3306 33104 38084 801 18 3 1 102119 83440 7 4 D 3808d YOLSINYIHL 834408 1388 8 5 v Jer 30 123310 NuQHS SY 30 01123810 NI MONS SV 0401 HIN 3803 10835 OT 80635 YHL 05 u010N 831938 09 ISAW 3818 HOLON 831138 31802 1
14. PLS 109A10 06940 X AI 8 6 1 LOO amp XS 1d VNB v 0 109 1O 3NIINFH317TId 100 0 0 H39 WOOHOO H31 TI 666680 7 ooo 99850 H3G1OS X 8 6 114 _ 000 106890 S X 8 E 29dH 1714 NIN r 20 010 X GO 8 ONIH O so z 12 413S MVHQ Y 3ATVA 869960 3A1VA MVHQ 1V3S xee 92 MVHQ Y 3ATVA 2 2910 0207 X GO 91 6 890X 18669620 SS 8 8 2 91 6 LNN 08820 q1avisnrav 310NVH 299550 5 1090 OYNA 08 X GO __ 96 dfwooosor oo 92680 1H HOOQ L3piSVO 8 H3Zd3Uud 1vO3Gd 31vadn 55719 ALO ALO t8H LZH NOILdIHOS3G N 50 601 01 6 N Parts List 43 Available Separately Models H71 amp H84 099650 oo Pp oT MG 000 ___ corr LO Pp NdiOMd ___ 222910 0480 00 Z81910 ooo z 000 ossgo 190 t J 9 090
15. ZOAN 3HVMLJOS dlHO rr e s pnloul 2 qn0606 ____ MAN ZOAN v8H 89d 09 az 1 9 1OHINOO TVSH3AIND V 8d HVMLJOS dIHO G Y t f C a g ol __ TOHLNOO V 8d 6280 1HOI8 3GIS PE 01 1491 3015 1491 3015 u3ddn 1aNvd 6 14 ego 68 00008 eco 1 1431 H3AOT 3dIS V 13NVd 11 1 T3NVd 68 dmooor eco 1 6 LHOIH H3MO3 13NVd _ C 800 3dIS V T3NVd 1 1 V T3NVd ee 1 T3NVd 8 sor 1 vozz ALO ALO t8H NOILdIHOS3G Available Separately Models H71 amp H84 46 Parts List v 666900 t v 800 es dg wv zz UE lt 094260
16. zgtoso H3MO18 HOLON pe 1211 4802 2 14 7 ONISNOH 98 6666809 cor t osoex 183 ONISNOH eor 50260 2 48 49078 602250 Z d Orid 49078 ____ z soozeeoro Z 401 Ord IVNIWE312400 18 JE eee 31Od 9 018 2260 310d 2 018 000 80660 Gl ZL6 X M 081138 ____ 000 191960 01109 X M 9 6 04 1738 Pp oo 010279 X 1138 00 eso tex TH 0 8 wl OlLSv1d H3avuos 18 ____ 2 1 4007 NIB V38 H3HSVM ONIHV38 5 1 Iwas 31V1d MOIN TI3HS HV3H DONIHV38 H3ddOH LO 0Z LH V HOLVLIDV 31ALS G10 HO1VIQVH dVO 31ALS G10 Po OSV V HOLdVGV 31vadn 55775 NOILdIHOS3G N lt INI 4 4 Available Separately Models H71 amp H84 40 Parts List 31vadn 10050094 2 1
17. 7 8 SOVNINE3I wir ir 32805 108102 Y 824 QvdA3M 123135 3008 1H51U 40121802 80553848052 E 2 1 301991405 305533403 10 1 3055334102 31438 1305 01083105 102119 of gl uf TRA V 111 05834 34835 1305 V 3938311 jer ef 30 N01123810 NI MONS SY O1 HIA 3802 NOSN3S 09 ISN 3814 BOLON 831138 31882 HOLIMS QvO183A0 SOLON LEISEL Y 40 3015 INO 838084 8015 INU3H1 102479 138 6r 4 1 Model H84 HOLIMS M AVY UINYOISNVYL 3309 48 08 3333311 0313388005 2 T 193 047986 62 2 03 EE wie wie EE wie
18. Ju 4 EE HT GRN a 52 DRAW E RIBBON CABLE SWITCH x MIX 588 8 LOW RED 258 5 Je MIX z 8 lt HOPPER m 858 5 m 21 zu I onore 181 lt 5VLS Herran GRN YEL we PRP ij Locate were px 5 gt TERMINALS AT B ze c J10 BLK BLK g E BLK BLK 2 355 1 e g we RIBBON JII CABLE J9 2 3 WAT WHT war BARREL HOPPER GLYCOL 25 1 112 3 4 5 6 7 121345610 PROBES 1135 38 WHT BLK GRN YEL BLK O POWER ORN WHT WITCH spot 4 ONE SIDE OF 8 OPTIONAL MIX PUMP TWO WIRE CORD BLK BLK 8 x PUMP nma 00 OVERLOAD SWITCH PRP COMPRESSOR M E HIGH PRESSURE i 5 LIMIT SWITCH av 4 RED PRP COMPRESSOR 8 MIX L e 5 CONTACTOR MENO LLL Olt GLYCOL RELAY 3 AGITATOR 2 5 Lots BLK PUMP COIL MOTOR BEATER MOTOR stint G 3 MOTOR BEATER RELAY STARTER MOTOR wat COIL OVERLOAD SWITCH WHT WHT ER WHT BLK BLK a BEATER SRN VEL MOTOR 03 9 37 0 BEATER MOTOR ou STARTER BEATER MOTOR STARTER BLK BLK BLK BLK 5 5 GLYCOL gt HEATER COMPRESSOR RELAY GLYCOL HEATER Sm Q COMPRESSOR gt CONTACTOR 9
19. Note Pressing the left arrow button will stop the agitator s motion for ten seconds Models H71 amp H84 29 Operating Procedures 6 Install the air tube assembly ies Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube This will close the hole in the assembled air tubes preventing mix in the hopper from entering the freezing cylinder during the heating and standby process Figure 29 Replace the hopper cover s Install the rear drip pan Step 7 Return to the freezer with a small amount of cleaning solution With a pail beneath the door dip the end brush into the cleaning solution and brush clean the door spout s and bottom of the draw valve s Figure 30 Note To assure sanitary conditions are maintained brush each item for a total of 60 seconds repeatedly dipping the brush in cleaning solution Step 8 Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door Note Once the heating cycle has started it cannot be interrupted The heating cycle will take a maximum of 4 hours to complete with full hoppers When the heating cycle is complete the control will return to the STANDBY mode 4 3 CAUTION Do not draw product or attempt to disassemble the unit during the Heat Treatment Cycle The product is hot and under extreme pressure There are three p
20. 1ODA I9 dO 91 6 X 95 5 31vadn 585410 ALO ALO t8H LZH NOILdIlHOS3G Available Separately Models H71 amp H84 44 Parts List EE THS cor ___ q 505 20 ONOJ 8 9 11 10 01 26 910 sor 2 1 005700 7 96 626870 S3ov1daH cor z 1 5 H3MOTdn1S 1nN 96 8268 0 S3ov1daH cor z 286550 Y3daN ANLS LNN 96 00008088 eo oj v8 zmausao 608 895680 HOLVIIOV HOLON v8 76 1 2 cor 486 90 YHOLVLIDV HOLOW 1 09 062 sor z 0900 wNnuwuolovavo AYN for 109 068 68 1 60 2 99090 1 09 062 5331 cor LYVILS HOLIOWdWO z ees HOLLOW 22222 00 998 0 V8H LZH H3dO NVW go 38nLZO HOTAVI 4 8 60 o 8Hu09peye z vi oo 8 S H3ACO NuVM 1481 SIEv20 ONINHVM SLHYd SNIAON 138V1 H3ddOH XIN 0 16190 HOLV IOV NOILQVO T38V1 1HMO9Z890 0 1001 Pts nr 00 0990 LAVHS
21. Listed below are the variable messages which will appear along with the corrective action 1 NO FAULT FOUND There was no fault found in the freezer Nothing will appear on the screen after this variable message appears 2 BEATER OVERLOAD Press the reset button firmly Clear the tone 3 HPCO COMPRESSOR Place the power switch in the OFF position Wait 5 minutes for the machine to cool Place the power switch in the ON position Clear the tone 4 COMP ON TOO LONG Place the power switch in the OFF position Call a service technician Clear the tone 5 HOPPER THERM BAD Place the power switch in the OFF position Call a service technician 6 BARREL THERM BAD Place the power switch in the OFF position Call a service technician 7 GLYCOL THERM BAD Place the power switch in the OFF position Call a service technician 8 HOPPER OVER TEMP The hopper temperature has risen too high as follows Clear the tone a The hopper temperature reaches 41 F 5 C or higher after a power failure b Thehoppertemperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle 9 BARREL OVER TEMP The barrel freezing cylinder temperature has risen too high as follows Clear the tone a The barrel freezing cylinder temperature reaches 41 F 5 or higher after a power failure b The barrel freezing cylinder temperature has not fallen below 41 F 5 C by the end of the
22. 1 09 002 1 0 5 1 7 LF NO88l87318VO 99 IF NO88IH73 18V9 NOILdIHOS3G Available Separately Parts List 41 Models H71 amp H84 0 11 Guss ooo v 088860 00 v v 612850 000 1 0000608 000 000 1 196990 zodH __ ooo 66668098 eo ooo t ooo t 0000 0000218701 00 919 0000218 000 812290 ooo t 19860 Lo 00 oesol Ed Lei 31vadn 5859410 ONO 7 1LdS LH V HOOG LdS LH V HOOG MEOH X QO 8 SNIHd O xONINV31O d T3S MVHQ V 3ATVA M0Z0 X QO 91 S ONIY OF AOAId V SS 8 81 9 9 L LXve 91 S LN3A LSQPOv M3H9S 09 M0Z0 X QO F L ONIH O 3NIVA MVaQ 3 IGNVH v 3IGNVH TI3HS HOOQ 133SVO 145 145 1 HOOG WHA 2 X 96 M3HDS AV IdSIQ SN3T 18 GINDIT AV1dSIG ONIHIM INVHOVIG ONIHIM INVHOVIG SNIBIM INVHOVIG ONIHIM IWNVHOVIG H3MOT18 HO10
23. BLUE INTERNAL ON 1 YELLOW INTERNAL ON 6 BLUE INTERNAL BEATER MOTOR CONTACTOR ORANGE INTERNAL 1 BLACK 20 BLUE 3o RED INTERNAL 4 5 8LUE 69 5 T3 13 9 USE T3 AND L3 WHEN CP AVAILABLE YELLOW INTERNAL 6 5 BLACK c5 BLACK INTERNAL LEESON BEATER MOTOR WIRING RE T7 FROM TERMINAL 3 IRE 5 SHOWN STEPS 1 DISCONNECT WI 2 SPLICE BLUE W T8 BEATER MOTOR CONTACTOR i WHITE BROWN BROWN is BLACK BLK 6 WHITE 5 1 BLK CSR N BLACK Model H71 TECUMSEH COMPRESSOR WIRING Inset 047926 27 FIO di Rev 2 03 BLACK BLACK BLACK TERMINAL BLOCK
24. Missing or worn front bearing b Install or replace front bearing Models H71 amp H84 37 Troubleshooting Guide PROBABLE CAUSE REMEDY 11 Excessive mix leakage into leakage into rear drip pan 12 Excessive mix leakage from the door spout 18 No freezer operation after placing unit in AUTO 14 Product not feeding into freezing cylinder Worn or missing seal on drive missing seal on drive shaft Inadequate lubrication of drive b shaft Worn rear shell bearing Sealinstalled inside out on drive shaft Wrong type lubricant being used Example petroleum base lubricant Worn or missing draw valve o rings Inadequate lubrication on draw valve o rings Wrong type lubricant being used Example petroleum base lubricant Unit unplugged Circuit breaker off or blown fuse Power switch in the OFF position Inadequate mix in hopper Mix inlet hole frozen up Assembled air tubes installed incorrectly Air orifice not installed Inner air tube blocked Replace regularly Follow lubrication procedures in Assembly Call service technician to replace rear shell bearing Install correctly Use proper lubricant Example Taylor Lube HP Replace regularly Lubricate properly Use food grade lubricant Example Taylor Lube HP Plug into wall receptacle Turn circuit breaker on or replace
25. PRESS AUTO FOR HEAT CYCLE WASH TO BRUSH CLEAN If the WASH key is pressed the next display will appear and the freezer will have to be disassembled and brush cleaned H71 Screen MODE OFF HOPPER TEMP 41 0F FREEZER LOCKED H84 Screen OFF OK MODE 41 0 FREEZER LOCKED Once the freezer is unlocked by starting a heat treatment cycle only the heat cycle LED will light If the freezer is unlocked by brush cleaning the mix low and mix out LED s will light Models H71 amp H84 17 Important To the Operator Operator Menu The OPERATOR MENU is used to enter the operator function displays To access the OPERATOR MENU simply press the MENU key The cursor will flash over the letter A indicating that this is screen To select a different screen use the arrow keys and move the cursor to the desired screen selection and press the SEL key OPERATOR MENU ABCDEFGHIJ EXIT FROM MENU Screen B is FAULT DESCRIPTION The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred To clear the tone for any faults which have been corrected press the left arrow key To see ifthere is more than one fault per cylinder press the SEL key When the last fault is displayed the control will return to the OPERATOR MENU To return to the main Screen move the cursor to and press the SEL key again
26. SYSTEM INFORMATION display This screen will indicate the Bill of Material number and serial number of the unit Press the SEL key once to return to the OPERATOR MENU PH7133B000 K0000000 Screen E is AUTO HEAT TIME This screen is used to set the time of day in which the heat treatment cycle will start Move the cursor under the number you wish to change Press the plus key to increase the number press the minus key to decrease the number When the desired time appears press the SEL key once to return to the OPERATOR MENU AUTO HEAT TIME TIME 12 00 AM Screen is CURRENT CONDITIONS This screen gives the viscosity of the product and the hopper and barrel temperatures The last line of the display is the compressor countdown safety timer The safety timer prevents the compressor from running more than 11 minutes other than during the cooling phase of the heat treatment cycle Press the SEL key once to view the SERVINGS COUNTER screen H71 Screen HOPPER BARREL 38 5 28 5 11 00 11 00 H84 Screen HOPPER BARREL 38 5 28 5 38 5 18 0 11 00 11 00 Models H71 amp H84 Important To the Operator The SERVINGS COUNTER screen indicates the number of times the draw switch has closed number of draws since the last brush cleaning or since the last serving counter reset A maximum of 32 767 draws can be recorded an additional draw will cause the counter to restart at zero Pressing the MENU key S
27. 153135 300N 1331 BOLON OLOR Qvdi39 153135 8010N d3lv38 n 821195 Qv0183A0 Y 4804 XIN 18101140 3055394002 0 90127102 055334009 TH TH 1109 1 0191102 01003105 102119 117 30 80112310 Sv 001 3802 08935 09 ISAN 381A 80108 83113 8 LY STYINI3I NO UJANI 3201 HOLIMS QVO 183A0 30108 331 39 HOLIMS 11811 38055384 30SS3B4NO5 0803 v 30 301 380 Ladd HOLINS 83104 y TRAE S3908d 80151 83 1 102419 3440 3Uuv8 ler m t p 0 0089 33440 38084 XIN 39084 110 XIN HOLIMS AVEC 331314 a wann lt BLK LT BLU YEL BLK WHT WHT WHT BLU AGITATOR MOTOR ra DETAIL MI 10 RED Nes R hi YEL YEL 8 6 42 lt BLK of BLK CR WHT 1K TECUMSEH COMPRESSOR WIRING 2 ELS 1 5 ALTERNATE AGITATOR MOTOR DETAIL FIG MAGNETEK BEATER MOTOR WIRING STEPS REMOVE BROWN JUMPER FROM BETWEEN TERMINAL 1
28. 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain Air Cooled Units Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer to allow for adequate air flow across the condensers Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors Electrical Connections Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections To the Installer In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains pr
29. 5 8 BLK BLK 3l a z gt RIBBON CABLE J8 2 3 WHT WHT WHT J8 L L2 6 LI BARREL HOPPER GLYCOL B 2499 THERMISTOR PROBES FUSE 15A 1 1 BLK WHT BLK GRN YEL 58 power ORN WHT SWITCH ge DPDT id E OPTIONAL MIX PUMP BLK BLK oto AGITATOR PUMP MOTOR MOTOR o OVERLOAD PRP SWITCH COMPRESSOR HIGH PRESSURE LIMIT SWITCH cum COMPRESSOR n Em 7 CONTACTOR GLYCOL 8 COIL PUMP MOTOR MOTOR COIL 8 BEATER BEATER WHT WHT COIL MOTOR OVERLOAD m START SWITCH RELAY ECT WHT BLK BLK BEATER GRN YEL MOTOR SEE FIG 2 BLK BLK m D gt gt lt BEATER MOTOR BEATER MOTOR STARTER STARTER BEATER MOTOR STARTER 4 oo BLK nnn Y SEE FIG 1 weater RELAY IN YEL RN COMPRESSOR BLK wy WHT WHT COMPRESSOR 2 2 CONTACTOR E BLK 0 BLK M WHT WHT COMPRESSOR WATER COOLED UNITS 00 CONDENSER CONTAC TOR NOT HAVE BROWN BLOWER MOTOR GRN YEL GRN YEL NN Model H71 047926 34 Rev 2 03 TERMINAL BLOCK BLK BLK BLK
30. DRIVE SHAFT 032560 SHAFT BEATER 032564 BLADE SCRAPER PLASTIC 035174 BEATER A 3 4QT HELICORE X31761 SEAL DRAW VALVE 034698 6 BEARING FRONT 050216 ITEM DESCRIPTION PART NO O RING 1 4 OD X 070W 50 015872 9d NUT JAM 5 16 24 029639 BLK O RING 5 16 OD X 070W 016272 ROD A PIVOT X20683 8 poonassPour fersen HANDLEA DRAWADISTIS 533687 HANDLE ABIUSTABLE 05805 SOREW ADJUSTVENT S71624 055082 Models 71 amp H84 9 Operator Parts Identification Feed Tube Assembly o Operator Parts Identification 10 Models H71 amp H84 Accessories SRUSHORAWVALVE 018073 SANITIZER KAY ST25PRTS NOT SHOWN Models H71 amp H84 11 Operator Parts Identification Section 5 Important the Operator H71 H84 ON 4 DESCRIPTION 1 POWER SWITCH TOGGLE 2 LCD DISPLAY ITEM DESCRIPTION MIX OUT INDICATOR LIGHT 6 HEAT MODE INDICATOR LIGHT CLEAN MANUALLY INDICATOR LIGHT BA 4 MXLOWINDICKORUGHT Important To the Operator 12 Models H71 amp H84 Symbol Definitions To better communicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following ch
31. Screen MODE WASH HOPPER TEMP 40 0 F BRUSH CLEAN ON 10 31 H84 Screen The next display indicates the freezer is operating in 3 different modes The following information is given The left side of the freezer is operating in the STANDBY mode and the mix level in the hopper is OUT The right side is operating in the WASH mode and the mix level in the hopper is LOW The temperature of the mix in both hoppers is 40 F 4 4 C and the machine needs to be brush cleaned on October 31st STANDBY OUT MODE MIX HOPPER 10 31 40 0F BRUSH CLEAN ON The following displays pertain to the HEAT cycle While in the heating phase you will see this display It shows the present temperature of the hopper H71 Screen MODE HEAT PHASE HEAT HOPPER TEMP 140 0 F BRUSH CLEAN ON MM DD H84 Screen HEAT MODE HEAT PHASE 140 0F HOPPER BRUSH CLEAN MM DD 4 gt CAUTION DO NOT draw product attempt to disassemble the unit during the HEAT cycle The product is hot and under extreme pressure The mix temperature must be raised above 151 F 66 1 C within 90 minutes or the freezer will be locked in STANDBY and the cycle failure display will appear In the example the hopper temperature is 140 F 60 C The phase shows that the machine is in the heat phase of the heat treatment cycle When the heating phase is complete the freezer goes into the holding phase of the cycle
32. TO TERMINAL 5 2 MOVE BLUE INTERNAL FROM MOTOR MAIN WINDING FROM TERMINAL 5 TO TERMINAL 1 NOTE FOR CCWLE BLUE INTERNAL ON 1 YELLOW INTERNAL ON 6 BLU INTERNAL BEATER MOTOR CONTACTOR ORN INTERNAL 5 O 20 BLU 30 j RED INTERNAL 5 5 Q 9 USE T3 AND L3 WHEN 6 CONTACTS ARE NOT AVAILABLE YEL INTERNAL BLK A T BLK INTERNAL MP LEESON BEATER MOTOR WIRING STEPS 1 DISCONNECT WIRE T7 FROM TERMINAL 3 2 SPLICE BLUE WIRE AS SHOWN BEATER MOTOR T8 CONTACTOR n Lo BLU 2 BLU CB cP n DH O USE T3 AND L3 WAEN 7 CONTACTS ARE NOT AVAILABLE Model H84 7 9 Inset 15 047986 27 FIG 3 Rev 2 03 481089 ANNO 031002 BIV 931738 Y 32018 TVNINHU3I 11 834018 835830802 wie YOLIWINOD 8085384 DRA 3318915 331 39 TR 18418 Ci 3010 4104 XIN N did 31238802 10N 01083105 HOLIMS 105119 0 01830 XIN 18801140 49 N0113810 NI SY O1 HLIN 805435 DH 09 381 8010 831838 7 8 LY STVNINU3L NO 31201 301291405 80553448402 1 3 3055334102 383 1305 193 I 30121405 30553890 7 y l or Ri zr Y 824 ALI TYNOSYRd 34835 1305 V 824 32V JUINI 318 OBBIE 300 HOLIMS 001434
33. Treatment Cycle may be started Both sides of the H84 must be in STANDBY or AUTO Step 2 Remove the hopper cover s Remove the rear drip pan front drip tray and splash shield and take them to the sink for further cleaning N MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THESE NEXT STEPS Step 3 Remove the air orifice s feed tube assembly ies and agitator s Note Pressing the left arrow button will stop the agitator s motion for ten seconds Figure 28 Step 4 Remove the design cap s from the freezer door spout s Take the hopper cover s air orifice s air tube assembly ies design cap s and agitator s to the sink for further cleaning Rinse these parts in cool clean water Prepare a small amount of an approved cleaning solution and brush clean parts Place the front drip tray splash shield design cap s and air orifice s on a clean dry surface to air dry overnight or until heating cycle is complete Note If the hole in the air orifice s should become plugged use soap and hot water to clear the hole Caution should be used not to enlarge the hole size in the air orifice Step 5 Prepare a small amount of an approved 100 PPM sani tizing solution example 59 USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Sanitizethe rear drip pan air tube assembly ies agitator s and hopper cover s Important Install the agitator s back onto the agitator housing s
34. air tubes e Inner air tube in the closed e Place inner air tube in the position open position 6 Product too stiff a Barrel viscosity set too cold a Contact service technician to adjust barrel viscosity b Air orifice not installed b Install in assembled air tubes c Inner air tube in the closed c Place inner air tube in the position open position 7 Product too soft a Barrel viscosity set too warm a Contact service technician to adjust barrel viscosity b Not enough air space around b Allow for adequate air flow unit air cooled across the condenser s c Worn scraper blades c Replace regularly d Dirty condenser air cooled d Clean regularly e Out of date mix e Use only fresh mix f Loss of condenser cooling f Locate cause of water loss water water cooled and correct 8 Mix in hopper too cold a Temperature out of a Call service technician to adjustment adjust hopper temperature 9 Mix in hopper too warm a Temperature out of a Call service technician to adjustment adjust hopper temperature b Hopper cover not in position b Place cover in position c Agitator not installed or c Install agitator correctly installed upside down d Agitator not rotating d Remove agitator and clean 10 Freezing cylinder walls a Beater assembly bent a Call service technician to scored repair or replace beater and to correct cause of insufficient mix in freezing cylinder b
35. and allow mix and air to enter the freezing cylinder Figure 25 Step 3 Press the AUTO key When the unit cycles off the product will be ready to serve Figure 26 Step 4 Fill the hopper with FRESH mix and place the mix hopper cover in position Figure 27 Operating Procedures 28 Models H71 amp H84 Note Useonly FRESH mix when priming the freezer Repeat Steps 1 through 4 for the other side of the freezer on the Model H84 Note These units feature adjustable draw handles to provide the best portion control giving a better consistent quality to your product and controlling costs The draw handles can be adjusted for different flow rates See page 14 for more information on adjusting these handles IMPORTANT Once the draw rate is set tighten the lock nut with a wrench Daily Closing Procedures THIS PROCEDURE MUST BE PERFORMED DAILY The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low enough to retard spoilage The Heat Treatment Cycle will start at the time designated in the AUTO HEAT TIME IMPORTANT The level of mix in the mix hopper s must be at the line on the agitator paddle The mixlow light must not be on Step 1 The freezer must be in the STANDBY or the AUTO mode before the Heat
36. ek Oe We T Sack n 11 Section 5 Important To the Operator 12 Symbol DefiniliOoriS ms tusa aq aimee ate 13 iiis E E EE 13 ua a uuu toti ei Qe tad o 13 Indicator GINTS usc oe adanya at cdd oat arf alte a 13 Reset Mechahlsfrs ess e qe e e b tese t tees 13 Adjustable Draw Handle 14 Operating Screen Descriptions 14 Operator Men Abre 18 Section 6 Operating Procedures 22 Sa dne RI RE d 22 eara pee Sede t etre ep debba dne re metum uat 26 PERDE 28 Daily Closing Procedures 29 Daily Opening Procedures 30 Manual Brush Cleaning 2252 ER RECHNER PI 31 Draining Product From The Freezing Cylinder 31 RINSING ctu ative ade cant Bx a i edu P curd cade aca Cu iu owe asyay NE RUE 32 Hopper Cleaning es 32 DDISSSSBITIDIs iato etti cee aed bad qoe fre SAR 32 Brush CISa ing
37. extended data screen to be displayed This screen shows the hopper barrel and glycol temperatures and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle completed or was terminated H71 Screen HOPPER 151 0 BARREL 134 5 GLYCOL 178 0 PHASE TIME 1 20 1 H84 Screen HOPPER 151 0 BARREL 134 5 136 0 GLYCOL 98 1 153 0 PHASE TIME 1 20 1 Screen is the LOCKOUT HISTORY This screen displays a history of the last 40 hard locks soft locks and brush clean dates Page numbers are indicated in the upper right hand corner Page 1 always contains the most recent failure Press the key to cycle through the pages The second line of the screen displays the date and time a failure occurs The third line indicates the reason for a failure or will indicate a successful brush cleaning has occurred Some failures occur for multiple reasons When this occurs a page will be generated for each reason Press the SEL key once to return to the Operator Menu or twice to return to the Main Screen LOCKOUT HISTORY 06 11 01 02 08 SOFTLOCK ABORT Screen is the SERVICE MENU This screen only be accessed by a service technician Screen J is the STANDBY MODE To place the freezer in the STANDBY mode move the cursor under the word yes Press the SEL key to execute the command Pressing the SEL key again will return you to the main screen
38. fuses than specified on the freezer data label NOT attempt any repairs unless the main power supply to the freezer has been disconnected Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 4 DO NOT use a water jet to clean or rinse the freezer Failure to follow this instruction may result in serious electrical shock Safety DO NOT allow untrained personnel to operate this machine NOT operate the freezer unless all service panels and access doors are restrained with screws DO NOT remove the door beater scraper blades or drive shaft unless the power switch is in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts DO NOT put objects or fingers in door spout USE EXTREME CAUTION when removing the beater assembly Failure to follow these instructions may result in contaminated product or personal injury from blade contact NOT draw product during the HEAT cycle because of high product temperatures This freezer must placed on level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings 3 76 mm minimum air space around all sides Install the deflector provided to prevent recirculation of warm air Failure to follow this instr
39. should be at least 1 2 full before starting the Heat Treatment Cycle Freezer must now be disassembled and brush cleaned or placed in a heat cycle Agitator must be cleaned and installed before starting the heat cycle Freezer must now be disassembled and brush cleaned Agitator must be cleaned before starting the heat cycle Disassemble freezer and brush clean The level of mix in the mix hopper must be above the mix low probe before starting the Heat Treatment Cycle The freezer must now be disassembled and brush cleaned Freezer must be disassembled and brush cleaned every 14 days Calla service technician Troubleshooting Guide 36 Models H71 amp H84 PROBABLE CAUSE REMEDY 4 Drive shaft stuck in gear box Rounded corners of drive Call service technician to coupling shaft coupling or both correct cause and replace the necessary components Do not lubricate end of drive shaft b Mix and lubricant collected b Brush clean rear shell bearing drive coupling area regularly No product being dispensed a Freeze up in mix inlet hole a Callservice technician to with draw valve open and adjust hopper temperature machine in AUTO mode b Beater rotating counter clock b Contact service technician to wise correct rotation to clockwise c Inadequate mix in hopper c Fill hopper with mix d Air orifice not installed d Install in assembled inner
40. z 7 N ooo NNI NES 2 4 2 4 p 2 1 Ed oowoo 00 20920 HOSS3HdWOONIVN 0600 8 92420 E j i C Oo 1 je m eee EE 80980 _________ ree 9 HOLONHOIVIOV orzo LOW eorf 90 H3ddOH z 804660 601 TT TH _ z 2 vy z 8220 2 01 7 996080 cor z 596060 S6G620 p 4 31vadn 55 10 ALO ALO t8H LZH 1 601 N N dO L LNO8H LZH d NVA GNOYWHS 1 2 3 NVA GNOYHS 191 11 14 1 5 145 0141 5 191 11 6 1 5 148 0141 8 ANOS 85 40167 41 1 5 V TI3HS ANOS ASON GNLSt GALVINSNI V TI3HS ldVHS 1357 S133MOVd 621 4 H3ZILINVS OrZ V 0 LOdS AV 13H 09 05 092 802 02 31 04 AV 13H 109A19 1008 0891 14 8 1 10 146 X 8 5
41. 0 Y010N Quo HIN 30 3015 5380 4 834408 7 8 Y TRATdEG 3318915 8010 331 39 3 a 80108 331 38 Y 80d 201102 s s r T f 331V3H 102119 3313 15 831138 19715 SOLON did XIW x 2 HOLIMS Qvo183 0 Y dN0d XIN TWNOILdO 3184 808813 AY 135 931V3H 102119 1109 AY 135 102419 01083105 105119 8056384 0 83 1305 TRI MM 012102 0 384 02 z THINE 3513 49 11 93810 SY 3803 805435 05 ASNN IYIN 80108 831838 7 9 19 STYNINYL NO 31201 Qvdi34 153135 300 LHOIY gl ar jer 824 ALI TVNOSU3d 3 83 130 Y 82d 8 Bein 31882 NOBGlU 31862 808818 ef HOLIMS 0 0183 0 SOLON 3319309 diit 300 83104 y TRE 3008d 102419 834404 1388VB 2 1 HOLIMS ON WESTIN On E TON NOT T 31113 a 21 own 11 Model H84 047986 33 Rev 2 03 WE D 1110 031002 30101 83 018 835834802 8 18 15 331939 8318 15 4 99 4 2 913 335 TRI Av138 19
42. 06 58 X 14 1 SS309V 3ATVA 4 0000606 220890 06 0691 5 1 66300 n r F 8 t v 5 22 54 g NO 8 vee H3NNI LH g334 v H3INHOO HV3tr IB cor 18990 1 H3NHOO tiV3H WiH1 cor 065990 1331 HV3H WlHL 8 1 22 dIMG AVHL eor 5 5 St dlHCAVHI cor 95 590 0 2 002 021 1 1 sanzoi 00 LNNOdNOD 1 SLOOTWWYSHL 2222 000 eof e e 1094 19 dV9 Pp d00000 OLLSV Id LOS L 1 HOuMsSH3MOd 9620 NO 3NON NO LQdQ 31990 LHO1IMS Homd eeeesovr 000 z 289750 5 1008 uomd eeesovr sor 988080 N3dO 5392 3HnSS3tid HOLIANS 6113 98 296990 S3ov1daH 0000609 z 052890 154077 3HnSS3ti HOLIMS 0Z NOILISOd S 3NVHSIW3W HOLIMS 1 8 NOLLISOd SHNVHSIN3IAA HO LIMS 55719 H38ININ NOILdIlHOS3G 0 9 98 98 a i C Oo 1 je ii 6 Tog 2 1 611998 Available Separately Parts List 49 Models H71 amp H84 3eVHdddHHL e
43. 13S 869960 3A1VA MvHQ 1V3S Pp 8 00 7 2000 MEO X 8 2 2910 0207 X GO 91 9 ONIH O o sto 000 z 4690 X GO 8 8 ONIE O 4 000 2 9810 0 X QO v9 ONIH O 000 9 080 X 01 162 21 LH HOOQ 133S VO 1NIOd 9 dl 0L0 L NOIS3Q dVO lee 1 0 8 1 LNOHJ ONIHV38 1H LNOdS 1 0 1001 ALO ALO v8H NOILdIHOS3G LO Nj gt lt gt lt oc a oc Lu z N Q O ra E a z lt lt oc a N Available Separately Parts List 45 Models H71 amp H84 uds eg7vvx NOILISOd 7 V 80d H3S v069 X SS LH ALIIVNOSH3d V 804 H3S Zv vvX 3SV8 LH 30VJH3LNI V 04 z 8702 9x SS 1H 30V3H31NI V 89 36 8 9014606701 zie uaseeosvx v9 TVSH3AINI V 89d 9009 1HOd 901 606 01 sor 280 3HYMLJOS dlHO ee 212 H3s 0 0 9x M zie uaseseeevx 81415 010 8 82d asya 90 606 22 1 90900 1HOd 2 60
44. 3143 H3MOT18 HO103143 ONILOOHS3Tanour 1vo3aad ONINV319 v8H HO1AV 1 O3Q 1vO3Gd MAN v8H HOTAV L O3Q 1VO3Gd LLH HOTAV L O3Q0 1v93G OOA SS LH ENINV319 1 SS QH 1VAO 2 1 X 22 8 205 H3AOO H3ddOH H3NIVL3H H3ddOH SNINIVI3HNId NOILdIlHOS3G Available Separately Models H71 amp H84 42 Parts List z 909 3dA1 3NI1 4 000 so ESX 1 HWOIOW Y 39NIH 981660 IH LV LSOWHSHI 6 uomd eeeerovn sor ezevx 0085 109A19 H31V3H 68 J 00002088 608 H3SS6eZvX 1184 005 1004 15 H31V3H A IH LYLSOWHEHL 6 uomd eeerovr cor eeerx 109A19 V H31V3H 6 J amooo esor H3S6tevX 100A 167 V H31V3H e J 9880X 30109 __ fst fF s 609600 010 uv39 v8 76 1 2 cor 889500 M 98220 d3onaau v C 00 z P NON 3NI1 91 3504 NOr9i 00 1996 8 LV3H V 1073 iz Bl 98 98 TENES 1 1 S cl ans REN N N
45. 71 amp H84 Operating Procedures 4 Install the freezer door Insert the baffle rod s through the opening in the beater assembly ies and seat the door flush with the freezing cylinder s With the door seated on the freezer studs install the handscrews Tighten equally in a criss cross pattern to insure the door is snug Figure 7 Note Onthe Model H84 the short handscrews go on the bottom and the long handscrews go on top Step 5 Install the draw valve s Slide the three o rings into the grooves on the draw valve s and lubricate Figure 8 Note The Model H84 has three draw valves For the left and right draw valves follow the assembly and lubrication procedures explained previously The center draw valve uses a seal and an o ring Slide the seal and o ring into the grooves on the draw valve and lubricate Lubricate the inside of the freezer door spout s top and bottom and insert the draw valve s from the bottom until the slot in the draw valve s comes into view Figure 9 Step 6 Install the draw handle s Slide the o ring into the groove on the pivot pin and lubricate Figure 10 Slide the fork of the draw handle over the bar in the slot of the draw valve Secure with pivot pin Figure 11 Operating Procedures 24 Models H71 amp H84 Note The Model H84 has three draw handles Slide the fork of the draw handle in the slot ofthe draw valve starting from right to l
46. 915 4104 HOLON Om 01 1199 N 24 HOLIAS 0v0183A0 18801140 30111102 9055399009 301 INOJ 0 384 02 21 21 LI 11 7 1 913 335 5055384802 31838 1305 IM 301271402 80 384 02 I 0313399 41043105 102419 0 sr 01 11 TH V 80d ALITVNOSH 3d puis 1205 1 3 824 32 ZIN y 42018 111970 21 30 NOI 193410 NI MONS SY 401 HLIA 300 0 3 00 JHIA YOLON 231138 7 8 LY SOVNINI3I NO 31V201 31892 818 38084 80151 8 1 814408 1388 8 14510 021 4 4134 123135 300N 1131 Y N 3319915 30108 831 30 331815 99 wy HOLON 83lV38 3 TE 913 339 3010 331138 THR 31883 409978 319 Y 826 st St T YOL IJV 1102 80553848025 90 2 u31v3H 102419 331315 80104 831 38 n 11 THA 1102 4133 831V3H 102419 aNd XIN TYNOILdO 30 0113810 NI MONS SV HOLOVINOD 30553849105 ANTH ALLIVNOSU3d or V 824 1305 V 899 35V3831N 4101 HLIN 3802 HOSN3S 09 1504 30108 831138 19 3 NO 31v201 4 4134 123135 3008 1H91W Ber 319v
47. COOL phase in the heat cycle 10 POWER FAILURE This message will appear in the FAULT DESCRIPTION if a power failure has occurred Clear the tone H71 Screen FAULT DESCRIPTION VARIABLE MESSAGE CLR H84 Screen FAULT DESCRIPTION L VARIABLE MESSAGE R VARIABLE MESSAGE CLR Important To the Operator 18 Models H71 amp H84 Screen is SET CLOCK This screen will display the current date and time The date and time may be changed only after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode Move the cursor under the number you wish to change Press the plus key to increase the number press the minus key to decrease the number When the desired time and date appears press the SEL key once to return to the OPERATOR MENU SET CLOCK 10 21 AM 06 07 2001 If an illegal date is entered the following screen will appear The correct date must be entered before leaving this display SET CLOCK 10 34 AM 02 30 2002 INVALID DATE Screen D is SYSTEM INFORMATION The first screen will indicate the software version used in the unit SOFTWARE VERSION H71Control UVC2 Version 2 00 Press the SEL key to view the second screen of the SYSTEM INFORMATION display This screen will indicate the language version number and language strings used in the unit Language 1 10 00 English 459 Press the SEL key to view the third screen of the
48. EL will return the display to the Operator Menu H71 Screen SERVINGS COUNTER DRAWS 12 H84 Screen SERVINGS COUNTER LEFT RIGHT 12 15 Draws are counted during the AUTO mode of operation only Screen G is HEAT CYCLE DATA The information from the previous heat treatment cycles can be obtained through this screen The most recent heat treatment cycle data will be shown first press the plus key to scroll through the remaining heat cycle displays If heat treatment cycle failure should occur a 2 character message will appear on the second line of the screen Press the SEL key once to return to the OPERATOR MENU Listed below are the variable messages which could appear HT Failure in the heating phase CL Failure in the cooling phase TT Failure in meeting total heat treatment cycle time requirement MO out condition OP Operator interruption PF Power failure If a power failure occurs but the heat treatment cycle does not fail an asterisk will appear on the third line of the display BO overload HO High pressure cut out TH Failed thermistor probe PS Power switch placed in the OFF position ML Mix Low Condition 14 14 Day Timeout Occurred RC Heat Cycle Record Cleared 11 07 02 00 HEAT OVER 01 09 00 45 TEMP AT END 38 5 Important To the Operator Models H71 amp H84 Pressingthe left arrow key on HEAT CYCLE DATA screen will cause the
49. Models H71 H84 Heat Treatment Soft Serve Freezers Operating Instructions TAYLOR 1 21 02 048886 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Minimum Wire Ampacity January 2002 Taylor All rights reserved 048886 M p J Ban Table of Contents Section 1 To the Installer 1 Water Connections Water Cooled Units Only 1 751 COO UNS ene stot bale delis aiu datos 1 Electrical Connections sss oie ee eee Ree Sue 1 Section 2 To the Operator 2 Compressor Warranty Disclaimer 2 Section 3 Safety oe 3 Section 4 Operator Parts Identification 4 4 p 6 Beater Door Assembly 71 2 8 Beater Door Assembly H84 9 Feed ASSerbly 2 erede en reae Ea ei e 10 AGCOSSOLIOS u tea
50. OBE B o al on A B GROUND lt GND S amp H 4 2 gt 5V LO ge GRN YEL 4 J d 8 2 52 5 22 23 1 s 58 m BLK BLK 8 5 BLK a i J12 27 8 risson JI ABLE 29 2 3 WaT J8 J 12 6 BARREL HOPPER GLYCOL 51 3 1 23458 5 1 RED THERMISTOR PROBES FUSE 15A E BLK o WHT BLK GRN YEL BLK s power CO ORN WHT SWITCH 2 5 OPTIONAL MIX PUMP DPDT BLK BLK oto AGITATOR X MIX PUMP MOTOR MOTOR OVERLOAD P SWITCH COMPRESSOR 3 HIGH PRESSURE LIMIT SWITCH 2 8 z COMPRESSOR ZL CONTACTOR GLYCOL 8 PUNP MOTOR BLK MOTOR COIL 8 BEATER 6 53 BEATER WHT COIL OVERLOAD ma START SWITCH RELAY war WHT BLK BLK BEATER GRN YEL MOTOR 2 co BLK OG O BEATER MOTOR Q STARTER BEATER MOTOR STARTER BLK BLK nnn BLK 8 a HEATER 2 RELAY GRN YEL fS 20 BLK M 9 BLK BLK COMPRESSOR X BLK BLK CONTACTOR 2 BLK BLK wy WHT 2 CONDENSER COMPRESSOR HATER COOLED UNITS BRN 2 BLOWER MOTOR CONTACTOR WIRES AND CAPACITOR GRN YEL GRN YEL
51. The holding phase will hold the temperature above 151 F 66 1 C fora minimum of 30 minutes In this example the hopper temperature is 151 F 66 1 C H71 Screen MODE HEAT PHASE HOLD HOPPER TEMP 151 0 F BRUSH CLEAN ON MM DD H84 Screen HEAT HOLD MODE PHASE HOPPER 151 0F BRUSH CLEAN MM DD Models H71 amp H84 15 Important To the Operator The final phase of the heat treatment cycle is the cooling phase Now the freezer must cool the mix below 41 F 5 If the product fails to cool in two hours the freezer will lock out This example illustrates that the temperature is being lowered but has not yet reached the set point H71 Screen MODE HEAT PHASE COOL HOPPER TEMP 55 0 F BRUSH CLEAN ON MM DD H84 Screen HEAT COOL MODE PHASE HOPPER 55 0F BRUSH CLEAN MM DD The entire heat treatment cycle must be completed in four hours When the entire heat cycle has been completed the normal display will appear showing the machine in the STANDBY mode The machine may now be placed in the AUTO mode or left in the STANDBY mode H71 Screen MODE STANDBY HOPPER TEMP 41 0 F BRUSH CLEAN ON MM DD H84 Screen STANDBY MODE STANDBY OK 41 0 41 0 BRUSH CLEAN Hard Lock There two causes for a hard lock 1 Fourteen days have elapsed since the last brush cleaning The fo
52. To exit the STANDBY mode and place the unit in AUTO press the AUTO key once Pressing the AUTO key again will place the unit in the OFF mode H71 Screen STANDBY MODE STANDBY H84 Screen STANDBY MODE Models H71 amp H84 21 Important To the Operator Section 6 The Operator Parts Identification section in this manual has been included to identify components referenced in these instructions If this is the first time you have read these procedures please turn to the Operator Parts Identification section and familiarize yourself with these components before proceeding with the instructions Each unit stores mix in a hopper The mix then flows through a mix feed tube down into the freezing cylinder They both have 3 4 quart 3 2 liter capacity freezing cylinders and 20 quart 18 9 liter mix hoppers one each for the Model H71 and two each for the Model H84 Duplicate where they apply the following steps for the two freezing cylinders on the Model H84 We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to serve your first product If you are disassembling the machine for the first time or need information to get to this start
53. V NO 314201 8 1 STWWINUL NO 311201 080089 934808 39084 01 03123803 IYIN 013145 HOLIMS 2 LU NSTIRK 31880 808818 0313300 ION 331113 3 wn 11 y 2010 WNINYIL 011080 wena f 0 n0 Wie we We 080089 TWNH31X3 N 4 1317889 ATNO 031002 3313915 80104 331938 E ED ORC 331 39 WINE UNES TUS TW 80107 uo1vil Phi 117 187131 S E NO 42018 BOLON 830018 835830802 8318 15 531739 EI 031234800 108 01083105 HOLIMS 102419 QvO0133A0 4104 01140 30 01133810 NI NAOHS SY OT 3403 109835 09 ASAN 3010 831138 7 8 LY STYNIMY3L NO 311201 01 031238802 IYIN 013185 5 031 QN 5 gt Y 3015105 80553944402 t 01 30129102 305533902 2 G Q 6 1102 8012V1NO2 02 CELLY of gl if TRI Y 82d ALI TVNOSU3d 3483 1305 829 32V 3831NI ZIN 31882 0018 UNES WINE HOLIMS Qv014340 3010 38084 801 1 83 1 1388 8 B Y HOLIMS 14510 421 QvdA3M 123135 3004 1131 3318915 YOLOW 3173 20 8 BOLON 831 38 7317489 HOLIAS Qvo 183 0 404 XIN 4
54. art identifies the symbol definitions used on the operator switches AUTO on WASH 9 MENU fo MIX LOW OUT We HEAT MODE CLEAN MANUALLY BRUSH CLEAN Aw POWER Power Switch When placed in the ON position the power switch allows Softech control panel operation Liquid Crystal Display The Liquid Crystal Display LCD is located on the front control panel The LCD is used to show the current mode of operation and whether or not there is sufficient mix Indicator Lights MIX LOW When the MIX LOW light begins to flash it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible On double head units the word LOW will also display on the LCD indicator next to the word MIX MIX OUT When the MIX OUT light begins to flash it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer At this time the AUTO mode is locked out and the freezer will be placed in the STANDBY mode To initiate the refrigeration system add mix to the mix hopper and press the AUTO key The freezer will automatically begin operation HEAT MODE When the HEAT MODE light is flashing it indicates that the freezer is in the process of a heat cycle CLEAN MANUALLY When the CLEAN MANUALLY light is flashing it indicates that the machine must be disassembled and brush clea
55. drip tray and splash shield Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution example 59 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS IMPORTANT Follow label directions as too STRONG solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal s from the drive shaft s Operating Procedures 32 Models H71 amp H84 3 From the freezer door remove the following e gaskets s front bearing s pivot pin draw handle s design cap s draw valve s Remove all o rings Note Toremove o rings use a single service towel to grasp the o ring Apply pressure an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 4 From the inner and outer air tubes remove the o ring s and air orifice s Remove the o ring s from the air orifice s Step 5 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing s at the bac
56. e time displayed will remain at 5 00 minutes H71 Screen POWER SWITCH OFF TIME 4 40 HOPPER 62 1 BARREL 67 7 H84 Screen POWER SWITCH OFF TIME 4 40 HOPPER BARREL When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen POWER SWITCH OFF When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition H84 only The third line of the display shows the temperature of the mix hopper After pressing the AUTO key the last line ofthe display shows the month and date MM month DD day that the machine needs to be disassembled and brush cleaned H71 Screen MODE OFF HOPPER TEMP 40 0F BRUSH CLEAN ON MM DD Important To the Operator 14 Models H71 amp H84 H84 Screen OFF OK MODE MM DD 40 0F BRUSH CLEAN ON The next display indicates the freezer is operating in two different modes The following information is given The machine is operating in the WASH mode the temperature ofthe mix hopper 15 40 F 4 4 C andthe machine needs to be brush cleaned on October 31st H71
57. eft Slide the pivot pin through each draw handle as you insert them into the draw valves Step 7 Install the front drip tray and the splash shield under the door spout s Figure 12 Step 8 Slide the rear drip pan into the hole in the side panel 10176 WS Figure 13 Step 9 Slide the three o rings into the grooves of the inner air tube Figure 14 Slide the two o rings into the grooves of the outer air tube Figure 15 Slide the small o ring into the groove of the air orifice Figure 16 12077 Models H71 amp H84 Operating Procedures 10 Lay the inner air tube outer air tube and agitator in the bottom of the mix hopper for sanitizing Figure 17 Repeat Steps 9 and 10 for the other side of the freezer on the Model H84 Sanitizing Step 1 Prepare two gallons 7 6 liters of an approved 100 PPM sanitizing solution example Kay 59 USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be sure your hands are sanitized before going on in these instructions Repeat these steps for the other side of the freezer on the Model H84 Step 3 Place the power switch in the ON position Step 4 Pre
58. er 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper on pump style units Be sure to have a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 6 Temperature of mix in mix hopper and walk in cooler should be below 40 F 4 4 C 060111 7 Discard remaining mix from freezer during Closing Procedures Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing beater be certain that scraper blades are properly attached Check rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones Follow all lubricating procedures as outlined in Assembly Check the condenser
59. f product by weight per 10 seconds To INCREASE the flow rate turn the screw COUNTERCLOCKWISE and CLOCKWISE to DECREASE the flow rate In addition for purposes of SANITIZING and RINSING the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP When drawing product always have the restrictive bar on the BOTTOM IMPORTANT Once the draw rate is set tighten the lock nut with a wrench Operating Screen Descriptions Whenthe machine is powered the system will initialize The screen will display INITIALIZING There will be four types of data the system will check LANGUAGE SYSTEM DATA CONFIG DATA and LOCKOUT DATA During the INITIALIZING LANGUAGE Screen the alarm will be on If the system data configuration data or lockout history data has become corrupt the following screen will alert the operator that the system settings may have been changed NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on SAFETY TIMEOUT ANY KEY ABORTS This screen will be displayed with the alarm on for 60 seconds or until any key is pressed After the safety timeout has been completed and the power switch is OFF one of the following screens is displayed The first screen is displayed if the machine is not in a brush clean state If any of the requirements for a brush clean have not been met th
60. fuse Place power switch to the ON position Fill hopper with mix Hopper temperature needs adjustment Call service technician Pin on inner air tube must be positioned at the bottom of the notch in the outer air tube Install in assembled air tubes With sanitized hands remove inner air tube Brush clean with sanitizing solution Troubleshooting Guide 38 Models H71 amp H84 Section 9 Parts Replacement Schedule PART EVERY EVERY ANNUALLY QUANTITIES DESCRIPTION 3 MONTHS 6 MONTHS TO BE REPLACED SemperBade Mmm 2 4 DieSnatSea ___ 20 FreezerDoorGasket J X _ __ Inner Air Tube O Ring Center Draw Valve Seal Model H84 only White Bristle Brush 3 x 7 1 ww 4 C gt Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Models H71 amp H84 39 Troubleshooting Guide Parts List Section 10 aw e 1 0600 ______ _ 9620 31IHM ZX AdO8 XINFHSNYE 688680 1H SS LnOdS HOOQ QN3 HSnug 90 1 21 2 0 1 oo e zoso 10 a1gnoq Hsnug 98 uomd eeesovr cor
61. hases of the heat cycle Heating Holding and Cooling Each phase has a time limit If any 1 of the 3 phases fails to reach the proper temperatures within the time limit the cycle will automatically abort and return to the STANDBY mode The LCD will display the message HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY The product may not be safe to serve The freezer will be locked soft locked out of the AUTO mode The option is given to press the AUTO key to begin a new heat cycle or to press the WASH key to place the side s into the OFF mode to allow a brush clean of the unit Daily Opening Procedures Evaluate the condition of LED s lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures As indicated in the illustration below 4 flashing LED s indicate a locked condition HARD OR SOFT LOCKED gt 212 7989 4 Q d CLEAN MANUALLY CLEAN MODE MANUALLY Figure 31 Note If the unit is hard locked refer to the Manual Brush Cleaning section starting on page 31 Operating Procedures Models H71 amp H84 1 When the heating cycle is complete the normal dis play will appear showing the machine in the STAND BY mode Prepare a small amount of an approved 100 PPM sanitizing solution example Kay 59 USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Sanitize the design caps air orifices fro
62. he agitator from the agitator housing and brush clean with sanitizing solution Install the agitator back onto the agitator housing Repeat Steps 5 through 9 for the other side of the freezer on the Model H84 Step 10 Return to the freezer with a small amount of sanitizing solution Dip the door spout brush into the sanitizing solution and brush clean the door spout s and bottom of the draw valve s Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Install the design cap s Models H71 amp H84 Operating Procedures Priming Note Evaluate the condition of LED s lights and Screen messages before performing priming procedures If all 4 LED s are flashing the unit is locked Step 1 With a mix pail beneath the door spout open the draw valve Pour two gallons 7 6 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the dispensing spout close the draw valve Figure 23 Step 2 When mix stops bubbling down into the freezing cylinder install the assembled air tubes in the mix inlet hole Figure 24 The pin on the inner air tube should be turned and positioned at the bottom of the notch in the outer air tube This will align the holes in the air tubes
63. ing point in our instructions turn to page 32 Disassembly and start there Assembly Note When lubricating parts use an approved food grade lubricant Example Taylor Lube HP MAKE SURE POWER SWITCH 15 IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury from hazardous moving parts Be certain your hands are sanitized before assembling the freezer Operating Procedures Step 1 Lubricate the groove and shaft portion that come in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place DO NOT lubricate the hex end ofthe drive shaft Fill the inside portion of the seal with 1 4 more lubricant Lubricate the flat side of the seal that comes in contact with the bearing Figure 1 Note Make sure the seal is not installed inside out The ridge that protrudes in the center ofthe seal should be on the outside Figure 2 Operating Procedures Models H71 amp H84 Install the drive shaft Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Figure 3 Step 2 Install the beater assembly First check the scraper blades for any nicks or signs of wear If any nicks are present replace both blades 3 USE EXTREME CAUTION
64. ix hopper Take these parts to the sink for cleaning Step 3 With a pail under the door spout press the WASH key Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper Step 4 When the flow of product stops press the WASH key cancelling the wash cycle and close the draw valve Discard this product Repeat Steps 1 through 4 for the other side of the freezer on the Model 84 Models H71 amp H84 31 Operating Procedures Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix level sensing probes the outside of the agitator housing and the mix inlet hole Step 2 With a mix pail beneath the door spout press the WASH key Step 3 Open the draw valve on the freezer door Drain all the rinse water from the door spout close the draw valve and press the WASH key cancelling the wash cycle Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Repeat Steps 1 through 3 for the other side of the freezer on the Model 84 Hopper Cleaning Step 1 Prepare two gallons 7 6 liters of an approved 100 PPM sanitizing solution example Kay 59 USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 Whi
65. k of the freezing cylinder s Figure 33 Step 6 Remove the rear drip pan from the front panel and take to the sink for cleaning Note Ifthe drip panis filled with an excessive amount of mix refer to the Troubleshooting Guide Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Take particular care to brush clean the draw valve core s in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 8 Wipe clean all exterior surfaces of the freezer Models H71 amp H84 33 Operating Procedures Section 7 Important Operator Checklist During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST PERFORMED EVERY TWO WEEKS Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylind
66. le the solution is flowing into the freezing cylinder brush clean the mix hopper mix level sensing probes the outside of the agitator housing and mix inlet hole Step 4 Prepare two more gallons 7 6 liters of the cleaning solution Step 5 Pour the solution into the mix hopper Step 6 Brush the exposed sides of the hopper Wait at least 5 minutes before proceeding with these instructions Step 7 Press the WASH key This will cause the cleaning solution in the freezing cylinder to be agitated Step 8 Place an empty pail beneath the door spout Step 9 Open the draw valve on the freezer door and draw off all the solution Step 10 Once the cleaner stops flowing from the door spout close the draw valve and press the WASH key cancelling the wash cycle Repeat Steps 1 through 10 for the other side of the freezer on the Model H84 Disassembly Note Failure to remove parts brush clean and then air dry these parts will result in damage to the related parts These parts must be removed and the freezer cleaned every 14 days or the machine will lock out and not operate in the AUTO mode MAKE SURE POWER SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury from hazardous moving parts Step 1 Remove the handscrews freezer door beater s and scraper blades and drive shaft s from the freezing cylinder s and take to the sink for cleaning Step 2 Remove the front
67. llowing screen will be displayed 14 DAY TIMEOUT CLEANING REQ D FREEZER LOCKED PRESS SEL KEY 2 There has been a thermistor failure freezing cylinder hopper or glycol during the heat treatment process SYSTEM FAULT SERVICE REQ D FREEZER LOCKED PRESS SEL KEY All four LED s on the front ofthe freezer will light Press the SEL key The next display is the screen which will appear after thefailure message To comply with health codes heat treatment system freezers must complete a heat treatment cycle daily and must also be brush cleaned every 14 days Brush cleaning is the normal disassembly and cleaning procedures Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode Press the WASH key NO AUTO OPERATION ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned H71 Screen MODE OFF HOPPER TEMP 41 0 F FREEZER LOCKED Important To the Operator 16 Models H71 amp H84 H84 Screen MODE MIX HOPPER FREEZER LOCKED Soft Lock If a heat treatment cycle has not been initiated within the last 24 hours all four LED s on the front of the machine will light and a message will appear on the LCD Line 3 of the LCD will indicate the reason the message ap
68. m this service for you Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin 081111 Models H71 amp H84 35 Important Operator Checklist Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 AllfourLED sareflashing flashing Thefreezerislocked a See soft lock and hard lock 16 17 information 2 Soft lock message appears on b More than 24 hours since the b Freezer must go through 3 Hard lock message appears on LCD last heat cycle Power switch is in the OFF position Freezer not in the AUTO or STANDBY mode Mix out condition Agitator not installed Agitator not rotating Insufficient mix in mix hopper More than 14 days since last brush cleaning A barrel or hopper thermistor is faulty a Heat Treatment Cycle every 24 hours Freezer must now be disassembled and brush cleaned or placed in a heat cycle Power switch must be in the ON position Freezer must now be disassembled and brush cleaned or placed in a heat cycle Freezer must be in the AUTO or STANDBY mode Freezer must now be disassembled and brush cleaned or placed in a heat cycle Hopper
69. ned within 24 hours When the MIX LOW MIX OUT HEAT MODE and CLEAN MANUALLY indicator lights are all flashing this signifies a locked condition Reset Mechanism The reset button is located in the service panel The Model H84 has two reset mechanisms one for each side of the freezer The reset mechanism protects the beater motor from an overload condition Should an overload occur the reset mechanism will trip To properly reset the freezer place the power switch in the OFF position Press the reset button firmly Turn the power switch to the ON position Clear the fault Press the WASH key and observe the freezer s performance Open the side access panelto check if the beater motor is turning the drive shaft in a clockwise from operator end direction without binding A Warning Do not use metal objects to press the reset button Failure to comply may result in severe personal injury or death If it is turning properly press the WASH key to cancel cycle Press the AUTO key on both sides of the machine to resume normal operation If the freezer shuts down again contact your authorized service technician Models H71 amp H84 13 Important To the Operator Adjustable Draw Handle This unit features an adjustable draw handle to provide the best portion control giving a better consistent quality to your product and controlling costs The draw handle should be adjusted to provide a flow rate of 5 to 7 1 2 oz o
70. ng developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models H71 amp H84 Section 3 Weat Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely DO NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury DO NOT operate the freezer unless it is properly grounded DO NOT operate the freezer with larger
71. nt drip tray and the splash shield in this solution Step 2 Return to the freezer with a small amount of sanitizing solution Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Step 3 Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door Replace the design caps air orifices front drip tray and the splash shield MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THIS NEXT STEP Step 4 Lift the hopper cover and turn the inner air tube of the assembled air tubes so the pin rests at the bottom of the notch of the outer air tube Figure 32 Step 5 Press the AUTO key to resume normal operation When the unit cycles off product is ready to serve Manual Brush Cleaning THIS PROCEDURE MUST BE DONE EVERY 14 DAYS N ALWAYS FOLLOW LOCAL HEALTH CODES To disassemble your unit the following items will be needed Two cleaning pails e Necessary brushes provided with freezer e Cleaning solution Single service towels Draining Product From The Freezing Cylinder Step 1 Press the AUTO key cancelling compressor and beater motor operation Step 2 Remove the hopper cover agitator and assembled air tube from the m
72. orf O1 0 4 18 3SvHd3I9NS eorf 2 0960 OL G i 3SVHd 1 19 10 9190 16v A3 Td 8 919 040161 16v A3T nd 48680 9 8 4069 1 L Y AITINd uolon 901 z 2900 929 629 X 2 A3T1nd 000060 OL 1 05 062 HOSS3Hdl OO 1015199 1HVIS AVT3H OL YOl d 1 09 082 HOSSSYdWOD 201 2 06 150 2 191 1 165 OL 1 05 082 HOSS3HdINOOS 801 65 50 OYA0ZE 4NSZ NNY YOLIOVdVO 00060 1 09 02 col z 657620 Ha3SWnoal AOZE 4NSE 2 N33UD9 4104 Z TIVNIINS3 I42O 18 31vadn ALO ALO t8H NOILdIHOS3Ga uomd eeesovr 801 2 1 595800 3Hnssaud 93u 8 H31VW 3A1VA 91 z 989990 lt 5 Qv3H 8 H31VM 3ATVA 294 167950 630 4448 91 z eeevo 066 3HnSS3tid HOLIMS 0 ovou 5 poe oss PTL poe ose Pm Hold 91 1990 9 M H3SN3QNOO IVIXVOO 9 M H3SN3 NOO 65 96 X 91 2 5 4 JAVA H31VAV DBNILNDOIN 1340 VHU8 HdJSN3GNOO 13409VHH 001 H3MO 18
73. ovisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation 25 THIS EQUIPMENT MUST PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block The terminal block is provided in the main control box located behind the service panel 050816 Models H71 amp H84 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Ta
74. oz dm m3 Z gess 2 Oy 5 N 2 57 Gee 8 58 82 Dong ub TES N bd ge Za 85 5 E Sass g zl 5 5 88 Bees z Goa e 2 FEMME ees E Bose aD 5 e TERMINAL BLOCK U Le 8 EXTERNAL GROUND BLACK BLACK BLACK E GREEN YELLOW GREEN YELLOW BLACK WHITE WHITE Tl LINE EMI FILTER L 100 E EE A P 5 MODE SELECT KEYPAD RIBBON CABLE INTERFACE BOARD E POWER TRANSFORMER 5 3 ils UZ 1 16 CLEAR MODE INDICATOR LED S 8 59 zi ON 5 582 z E 259 RIBBON CABLE OFF J9 LCD DISPLAY WHITE RED RIBBON Ju a DRAW 5V CABLE ES SWITCH 2108 RIBBON CABLE 8 5 5 YELLOW LOW RED PROBE iis L us 5 QUT 2058 i HOPPER PROBE 45027 m 6 GROUND 3 E 5 PURPLE Pl zzz E 255 E 5 zzo lo 5 EE BLACK 5 zd BLACK BLACK 8 8 2 gt wall 2 5 s BARREL HOPPER GLYCOL ET 1 11434481 THERMISTOR PROBES mE s 5 8 884 1 BLACK ON WHITE BLACK 144
75. pears Following are the variable messages which will appear on line 3 1 POWER SWITCH OFF Power switch was in the OFF position 2 MIX OUT PRESENT There was mix out condition present 3 AUTO OR STANDBY OFF The unit was not in the AUTO or STANDBY mode 4 NOHEAT CYCLE TRIED A heat treatment cycle was not attempted in the last 24 hours AUTO HEAT TIME was advanced or a power loss was experienced at the time the cycle was to occur or a heat cycle failure not due to a thermistor failure NO HEAT TREAT START BECAUSE VARIABLE MESSAGE PRESS SEL KEY If the following screen appears a soft lock has occurred during the heat treatment cycle HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY If the temperature of the product has not fallen below 41 F 5 bythe end ofthe COOL cycle thefollowing screen will appear PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Press the SEL key to advance to the next display When one of these messages appears automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle The next display will instruct the operator to start a heat treatment cycle manually by pressing the AUTO key or to disassemble and brush clean the freezer If the AUTO key is pressed the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light NO AUTO OPERATION ALLOWED
76. s for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Note For machines equipped with an air filter it will necessary to vacuum clean the filters on a monthly schedule Never use screwdrivers or other metal probes to clean between the fins Failure to comply can result in severe personal injury from electrical shock On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Important Operator Checklist 34 Models H71 amp H84 Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on spring in water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perfor
77. ss the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes Figure 18 Step 5 With a pail beneath the door spout s open and close the draw valve six times Open the draw valve and draw off the remaining sanitizing solution Note On the Model H84 momentarily open the center draw valve to sanitize the center door spout Step 6 Once the sanitizer stops flowing from the door spout close the draw valve and press the WASH key cancelling the beater motor operation Figure 19 Note Be sure your hands are clean and sanitized before going on in these instructions Operating Procedures Models H71 amp H84 7 Lubricate the o rings on the inner and outer air tubes DO NOT lubricate the o ring on the air orifice Place the inner air tube inside the outer air tube Figure 20 8 Install the air orifice into the hole in the top the inner air tube Make sure the hole in the air orifice is clean and not blocked Figure 21 Note If the hole in the air orifice should become plugged use soap and hot water to clear the hole Caution should be used not to enlarge the hole size in the air orifice Step 9 Stand the assembled air tube in the corner of the mix hopper and place the agitator on the agitator housing Figure 22 Note Ifthe agitator should stop turning during normal operation with sanitized hands remove t
78. uction may cause poor freezer performance and damage to the machine NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 050816 Models H71 amp H84 Safety Operator Parts Identification Section 4 H71 Models H71 amp 84 Operator Parts Identification H71 Parts Identification 5 PANELREAR 0269 s PANDRIP 158 ONG 0753 PANELAOWERSIDE X2442 SER Models H71 amp H84 5 Operator Parts Identification 84 w Models H71 amp H84 Operator Parts Identification H84 Parts Identification PANEL LOWER LEFT X46447 SER ADAPTORA OASTER PANELREAR SHOWN Models 71 amp H84 7 Operator Parts Identification Beater Door Assembly H71 ITEM DESCRIPTION PART NO DOOR A 1 SPOUT X51531 9 VALVE A DRAW X33582 O RING DRAW VALVE 014402 BEATER ASSEMBLY X31761 ITEM DESCRIPTION PART NO 6 DESIGN 014218 DRIVE SHAFT SEAL 032560 8 22820 9 O RING 016272 Operator Parts Identification Models H71 amp H84 Beater Door Assembly H84 DESCRIPTION PART NO SEAL
79. unicipal facility and or local distributor 050816 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are bei
80. ver ORANGE WHITE WITCH d 2 OPTIONAL MIX PUMP BLACK BLACK AGITATOR MOTOR OVERLOAD WHITE BLUE Cw SWITCH M E COMPRESSOR HIGH PRESSURE ORANGE BLACK LIMIT SWITCH 4 8 YELLOW RED RED 5 M PURPLE E COMPRESSOR EN ta x z 8 CONTACTOR 4 s HEATER pn MOTOR RELAY 8 2 7 ok BLACK BLACK MOTOR COIL 8 YELLOW MOTOR BEATER STARTER MOTOR WHITE WHITE COIL OVERLOAD START SWITCH me RELAY Eug 25 WHITE WHITE WHITE BLACK BLACK BEATER MOTOR PET BLACK BLACK OX A 09 22 BEATER MOTOR STARTER Os BEATER MOTOR STARTER 5 a BLACK BLACK oo BLACK eX nnn BLACK GLYCOL HEATER RELAY COMPRESSOR a BLACK wy BLACK BLACK COMPRESSOR Y pee CONTACTOR BLACK BLACK WHITE WHITE COMPRESSOR MATER coouep units po Brown arom SER WTR Model H71 CONTACTOR ror 047926 33 2 03 BLK BLK BLK TERMINAL BLOCK
81. when handling the beater assembly The scraper blades are very sharp and may cause injury If the blades are in good condition take one of the scraper blades and slip it under the hook at the front of the beater Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap At the back end of the beater slip the blade under the hook Figure 4 Repeat this step for the second scraper blade Holding the beater securely slide the beater into the freezing cylinder about one third of the way in Looking into the freezing cylinder align the hole at the rear of the beater with the flats on the end of the drive shaft Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft Figure 5 Repeat Steps 1 and 2 for the other side of the freezer on the Model H84 Step 3 Assemble the freezer door Place the large rubber gasket s in the groove s on the back side of the freezer door Slide the white plastic front bearing s onto the bearing hub s making certain that the flanged end of the bearing is resting against the freezer door DO NOT lubricate the gasket s or the front bearing s Figure 6 Note There are two gaskets and two front bearings for the Model H84 door one for each freezing cylinder Models H
82. ylor Models H71 and H84 freezers when properly operated and cared for will produce a consistent quality product Like mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that all personnel responsible for the equipment s operation review these procedures in order to be properly trained and to make sure that there is no confusion In the event that you should require technical assistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the m

Taylor h-71 h-84 Marine Heating System User Manual

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