Taylor C300 NP Frozen Dessert Maker User Manual
Contents
1. ITEM DESCRIPTION PART NO DESCRIPTION PART NO PANEL SIDE LEFT 054676 SIDE PANEL FRONT LOWER SHELFORPTRAY 00000 0988 s 774 PISPLAYLIGHTED 065827 EX PANEL FRONT SHELL 054668 Operator Parts Identification 6 Model C300 NP Beater Door Assembly Figure 4 ITEM DESCRIPTION PART NO DESCRIPTION PART NO DOOR A SLUSH SLFCLOSE 57323 2 GASKET DOOR 5 109 ID 014030 ICE BUSTER COMPLETE 1 FT CAP A SPRING RETAINER X30591 BEATER A 7QT 1 PIN X46233 PIN VALVE HANDLE 031974 SPRING COMP 970X 082X3 87 030344 BLADE SCRAPER PLASTIC 046237 9 13 16L VALVE DRAW SLUSH SLFCL 047734 5 6 SHAFT BEATER 036412 O RING 1 OD X 139W 032504 O RING 7 8 OD X 139W 025307 0000 087900 BUSTER ICE 047735 CLIP SCRAPER BLADE 8 75 046238 081110 Model C300 NP 7 Operator Parts Identification Accessories Figure 5 ITEM DESCRIPTION PART NO PAIL MIX 10 QT 013163 BRUSH MIX PUMP 3 7 023316 BRUSH DOUBLE ENDED 013072 BRUSH REAR 1 DX2 L 013071 KAY 5 Sanitizer Cleaner 2 vS DESCRIPTION PART NO BRUSH DRAW VALVE 1 1 27OD 014753 KIT A TUNE UP X56829 LUBRICANT TAYLOR HI PERF 048232 SANITIZER KAY 5 125 PACKETS 041082 ITEMS 2a 2d ARE INCLUDED IN BRUSH A PACKAGE PART NO X64275 Operator Parts Identification2. 151 1 48 8028 HOLSIINH3HL V 38Oud HOSIC dWfid V ANTI 969790 MO 133439 V8H3 L N3A3Ud udS ec9svX amp 1N M HS TIS 3OVJHZ2 LNI V 99 900 9Z 1020 dIHO LYOd 1411 31vadn 5519 HuVM ALO luVd NOILdlH2S3G Parts List 39 Model C300 NP t0 JAVA 144 6 ooo lt 3ZILINVS 96 75600 21 05 8 6 26 01 185650 dN 46661063 N S 01 851 80 mir 2 2 2 028980 o 069v9X 8178 0 922640 922640 90 670 060870 861680 41440 31vadn 5519 ALO luVd 8008 6 14 4 1 584 TIVM9 EL X TANIA SENL 009111 X dIZ L TANIA S8NL dN 0069 XIIA 380 L 0060 AOvc 002 0c LNOO SNVH L SdVO Q3qd ION r SS XIINPMNV L 102 M0Z0 X GO 98 ONIH O XIIW MNV L 0089 LVO1S HOLIMS NVd 8 EX9 MAYOS OT dfIHAS 3NIT H3NIVL3H dE1O SS LdN4 8 1 X HOW 8 MOg TH 15 8uV82 LX LdIN8 L ONLLLIA HMH GLISNN z EX0L M3H9S M6E F X GO S78 ONIH O dN dO L XIINDINV L d VO 0059 9 1 9 HMH GLISNN Z LEX0L M3H9S M6E F X GO S78 ONIH O INO LLOS XIINDINV L d VO 65 NON dVO Q IOW XIW V 4 1845
3. 7 ACOBSSUIIBSS eng eet N DIE 8 Section 5 Important To the 9 SyinDol Definitions s omens eit acd ete 9 1 5 554 5 oder toe sobre 10 Crystal DISDIBV SS 10 Operational Mode Display 10 Operator Menu Display ERE EE 10 OUT Indicator Ns Site aa 15 ac 16 Water Q tIndicato ias 16 Audio Alarm Silencer u D Oei dg 16 Product ight ase urhe ie le NER A 16 Sampling Valve Socius Su 16 Dally PIOCCQUICS oues taps eed 16 Section 6 Operating Procedures 17 eee Re Lhe sus 17 e nO on ene reos 21 23 120 Day Closing Procedure 25 Draining Product From the Freezing Cylinder 25 RINSING ERR 26 26 PIG ASSO
4. 1 w 1 y w 775050 798790 89 570 907040 ALO luVd LIOA 0089 3UIM SSdINHVH dINOO HMd 00859 3HIM SS3NHVH 4 006 4 554 0062 NVd TANVd LNOHJ L39SVO 0699 X 0160 8 HOOd LAMSVD 006 NVd J3SV8 L3MSVO AV 13d NON ANIT NI dIAV 61 3504 ISdSL d HAS 3unI SdHd HOLIMS GH XSH ALILdVL8 EXcE 8 MAYOS Td M THLNOD 14 41 14 IMOG 5 MO 13 V AGO 1 O M ISdSL 10OH LNOO MO 1H d M 3NlINI NOWBOIIN 02H H3 E TI LH39 INOOHOO H3 l Ts 0069 1715 31 M0Z XH88 SLX 188 S L HI V H3L TIS 15 HOOQ H3N3ISVJ HO1V1HOOQG H3N3L1S VJ 1058 6 X 8 5 d3 L Ild H3AHG M6 E X QO L ONIH O 39r S 19d S HS TIS MVHQ 3NTVA 8 8 Xc80 X026 dINOO ONIHdS 3NTVA YIGNVH NId 102 M0Z0 X GO 9S ONIY Ot S INLS 0 v 3INIHd OfYld MOV Ia HSfTIS MVHQ V YANIVLAY ONIHdS V dVO O 19d 1S HSfYIS IVI LHVd V HOOG SN3THJOGQNVIS NOILdlH2S3G 081110 Model C300 NP 36 Parts List 908250 SYVES EXT4NG E ONILLS 758650 SSVH dN QI 059 310 H83J 186680 V3 55314315 26 62 3S0H dAY 10 6 131 00 0 H31VM V 0 071290 SSVH8 dN 87 310 H833 X Ql L 39 VH3A38 3SOH 9 815064 1592 8 36 82 6 0 55 9 X ONIHO
5. 4 5 180401744481 5441 4 n 4 uz 02 3 INTERNAL YEL 24 nap LP m p AO SMITH MAGNETEK CONTROL PCB 2 qui mee BARREL 2 BARREL 1 TO REVERSES 2 8 LED S INTERNAL BLUE AND YELLOW LEADS 47 RED BLK ur HAITI 9 1 yy 4 RIBBON CABLE MOTE 2 8 GE RBC BEATER MOTOR WIRING 36 14 33 i 8 CHLE BLU OR TI INTERNAL ON 5 YEL OR T4 INTERNAL ON 2 BARREL 2 ME 1 1 12 a 1 a TROXMITY Serem Ae INH STORES nw BRN BARREL 1 burlis aleur a H20 PUMP er E 602 SOLENOID HT ONO a4 CARBONATOR Ei 8 34 e E COMPRESSOR ux 09 2 COMPRESSOR COMPRESSOR CONTACTOR CONTACTOR wi Noe oan _ EMPTY 54 EMPTY EMPTY EMPTY 0 PRESSURE SWITCH ACTIVE JUMPER 0 PRESSURE SWITCH BYPASSED EMPTY 1 SERVICE TEST ONLY INTERFACE PCB A 1 JUMPER BLOCK DETAIL JUMPER BLOCK HOWN ABOVE WOULD INDICATE A UNIT CONFIGURED AS A MODEL C300 WITH AN 0 PRESSURE SWITCH STATIC ELECT DAMAGE TO SOI ELIMINATE ST GROUNDED UNI COMPONENTS STRIPED WIRE ON RIBBON C
6. Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Figure 8 Model C300 NP 17 Operating Procedures Step 3 Check the scraper blade for any nicks or signs of wear any nicks are present replace the blade If the blade is in good condition place the clip over the blade Place the rear scraper blade and clip over the single holding pin on the beater knife edge to the outside Holding the blade on the beater turn it over and install the front blade the same way Figure 9 Step 4 Holding the blades in position insert the beater assembly into the freezing cylinder and slide it into position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Step 5 Install the white plastic guide bearing on the short end of the baffle assembly Slide the o ring into the groove on the long end of the baffle assembly and lubricate the o ring Do not lubricate the guide bearing Figure 11 Step 6 Insert the short end of the baffle assembly into the pilot hole in the center of the drive shaft The hole in the baffle assembly shaft should be rotated to the 12 o clock position Step 7 Assemb
7. 5 4 FAN MOTOR 1 RUN CAPACITOR i USED WITH AIR COOLED UNITS ONLY MH ifi 5 11111 11141411 11551441 14444411 PIER a 4 n 4H Js L onr Pons E 45 RIBBON CABLE SEE NOTE 2 LP im w2 EM FLTER CONTROL PCB A A INTERFACE 2 1 Li LOAD 12 1 4 9 SIT hk CT Ei gt 4 EIE a at arg INTERNAL BLUE AND YELLOW LEADS oa c PROXIMITY 1 IN SNTOES BRN a GEJRBC BEATER MOTOR WIRING 99 00 9 1 GWLE BLU OR INTERWAL ON 45 YEL OR T4 INTERNAL ON 2 amrer 1 H20 PUMP 602 SOLENOID BLK oso mening AI E CARBONATOR 8 8 2 2 1 4 3 EMPTY 6 5 EMPTY NOTE 8 7 EMPTY 0 PRESSURE SWITCH ACTIVE JUMPER 0 PRESSURE SWITCH BYPASSED 1 STATIC ELECTRICITY MAY CAUSE 10 9 EMPTY DAMAGE TO SOLID STATE COMPONENTS ELIMINATE STATIC ELECTRICITY BY TOUCHING 12 SERVICE TEST ONLY GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS INTERFACE PCB A W1 JUMPER BLOCK DETAIL 2 STRIPED WIRE ON RIBBON CABLES MUST BE CONNECTED TO PIN 1 GROUND
8. Failure to follow this instruction may result in serious electrical shock Air Cooled Units Air cooled units require a minimum of 3 76 mm of air space on the rear and left side to the top of the unit 0 on the right side and 12 305 mm to the ceiling This is required to allow for adequate air flow through the condenser s Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor s Water Cooled Refrigeration Units Water Cooled Units Only On the back of the unit two additional 3 8 9 5 mm F P T water connections for condenser inlet and outlet have been provided for easy hook up 3 8 9 5 mm inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Failure to use adequate size water lines may cause the unit to go on high head pressure and shut down Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve DO NOT INSTALL A HAND SHUT OFF VALVE ON THE OUT LINE Water cooled units are counter flow and the water should flow in this order First through the automatic water valve Second through the inlet located at the bottom of the condenser Third through the outlet fitting located at the top of the condenser to an open trap drain IMPORTANT Water pressures are pre s
9. Model C300 NP Section 5 Important To the Operator 5 E perte Figure 6 Symbol Definitions NN PRODUCT LIGHT LEFT SIDE To better communicate in the International arena CONTROL SWITCH symbols have replaced words on many of our operator switches function and fault indicators Your Taylor equipment is designed with these LIQUID CRYSTAL DISPLAY International symbols KEYPAD RIGHT SIDE 6 PRODUCT LIGHT RIGHT SIDE 3 KEYPAD LEFT SIDE The following chart identifies the symbol definitions O OFF on Model C300 NP 9 Important To the Operator Control Switch The control switch is located at the top left corner of the control channel When placed in the ON position allows SLUSHTECH operation Liquid Crystal Display The Liquid Crystal Display LCD is located on the front control panel The LCD is used to show the current operating mode of the freezing cylinders The LCD also indicates whether there is enough syrup and water being supplied to the freezer If an error in the machine operation occurs a warning tone will sound and the word FAULT will flash on the third line of the display Operational Mode Display The displays below illustrate the Operational Mode Displays Thi
10. on the first Sunday in April and will be retarded by one hour at 2 00 a m on the last Sunday in October DAYLIGHT SAVING TIME ENABLE DISABLE lt gt Screen D is MANUAL DEFROST This screen allows the operator to manually defrost the left side of the unit Place the cursor under YES press the MENU SEL key and the command will be executed MANUAL DEFROST LEFT SIDE Repeat the procedure for the right side of the unit MANUAL DEFROST RIGHT SIDE Note Only one side of the unit may be placed in the DEFROST mode at a given time Attempting to place a side of the unit into DEFROST while the other side is defrosting will result in the following screen ALREADY IN DEFROST Press the MENU SEL key to return the unit to the OPERATOR MENU Screen E is SYSTEM INFORMATION It consists of 6 display features The first feature indicates the software version SYSTEM INFORMATION C300 CONTROL UVC2 VERSION 1 03 The second feature indicates the bill of material number and the serial number It also indicates if the unit is equipped with a water pressure switch B O M C30027C000 S N K0000000 WITH H20 PRESS SW The third feature indicates the version number of the language and text SYSTEM INFORMATION LANGUAGE VERSION 1 09 ENGLISH 446 Model C300 NP 13 Important To the Operator The fourth feature will display the Power Saver Mode OFF REST or STANDBY status If
11. 1 5 LOVLNOO NV OZH AYNSSAYd HOLIMS LOVLNOO NV 2090 S3YNSSAYd HOLIMS ISdSI dNYAS AYNSSAYd HOLIMS H3qd 10S ISd Orr SYNSSAYd HOLIMS C NOILISOd S ANVYENAN HOLIMS Oc NOILISOd S ANVHENAN HOLIMS AdO v L HS3IN JNOO H3NIVHIS 0060 HASNAGNOO V GNOYHS 0062 HSV IdS Q THIHS 056 876 00115 YAZSSYs YAHSVMt NOILdlH2S3G Model C300 NP 40 Parts List 55864 04517634 UST IVA ooo oT TO arva iet 99 4 ONIHO AVM ONTIdIAVS 3ATIVA HSM 0311015 8 9 8 X 1 1 1 asn ooo 81 16020 TIVM9UL X 9 00 0 3ATWA HANIVL3Y Po 0499 0069 3 Id AVS V JATVA le orvero S3oviddH sor 8090 b b IS8 EX4HO 79 106 8 060 1990 LNOB EXNIP JHO8 L TOS SATWA Pe 99 144 10 4 3 1 31vadn 5519 ALO luVd NOILdlH2S3G Parts List 41 Model C300 NP OL LIM OF 2S96S9X ASN 9 0000204 N S 212 L 07 159750 31vadn 5519 ALO LuVd 2 eon 8 00 13 ee MUNI UN ZHOS ASLt 08 ZHOG 60 9 00 0 O3GIA NIVH L SdO GAG uvado9 dHoasg s ads 8 01 11 3Hogz 1 d
12. FRAME JUMPER BLOCK SHOWN ABOVE MOULD INDICATE A UNIT CONFIGURED AS MODEL C300 WITH AN 0 PRESSURE SWITCH AT EACH END A NOTE ALTERNATE WIRING CONFIGURATION FOR LED DISPLAY SECURELY
13. WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Important Make sure the sanitizer is completely dissolved Step 3 Using an empty bag of syrup cut the syrup line connector from the end of the bag Figure 25 Step 6 To place the left freezing cylinder in the SANITIZE mode press the MENU SEL key Move the cursor by pressing the AUTO gt key until the third line indicates RINSE SANITIZE OPERATOR MENU ABCDEFGHI RINSE SANITIZE Figure 23 Model C300 NP 21 Operating Procedures Press the MENU SEL key Step 9 Continue filling the freezing cylinders with sanitizing solution until the solution purges out of the vent at Move the cursor under the word SANITIZE by the top of the mix tank and begins draining into the pressing the OFF lt key front drip tray Press the OFF lt key Step 10 Press the BEATER key Agitate the solution in RINSE SANITIZE the freezing cylinders for five minutes SANITIZE Step 7 BEATER Pressing the MENU SEL key will give you the option for sanitizing the left freezing cylinder Move the cursor under the word YES Pressing the MENU SEL key at this time will start the flow of sanitizing solution into the left freezing cylinder Figure 26 SANITIZE Step 11 LEFT SIDE YES With a pail beneath the door spouts open the draw valves and drain all the solution from the freezing cylinders
14. hand corner of the display The most recently recorded fault will appear on page 1 The fault description is listed on the third line of the fault page FAULT HISTORY 10 25 06 R SYRUP PRESS LOW lt gt Important To the Operator 14 Model C300 NP Press the AUTO gt key to move to the next screen The next screen will indicate when the fault was Satisfied FAULT HISTORY 2 14 06 19 10 25 06 RESTORED FROM FAULT PAGE 2 Press the MENU SEL key to return to the OPERATOR MENU Screen H is RINSE SANITIZE This screen allows the operator to rinse or sanitize the freezing cylinder s RINSE SANITIZE SANITIZE Use the AUTO gt and OFF lt keys to select either RINSE or SANITIZE and then press the MENU SEL key SANITIZE LEFT SIDE YES SEL lt gt Use the cursor keys to select YES NO then press the MENU SEL key SANITIZE RIGHT SIDE lt gt Repeat for the right side of the unit Screen is SERVICE MENU This screen allows the authorized service technician to access service information Press the MENU SEL key to return to the OPERATOR MENU OPERATOR MENU ABCDEFGHL SERVICE MENU lt gt Syrup Out Indicator AUTO OK WATER OK If the word OUT appears in one of the columns next to the word SYRUP it indicates a lack of syrup or syrup pressure being supplied for the indicated freezing cyl
15. location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame 4 DO use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock 110506 Safety e NOT operate the freezer unless it is properly grounded DO NOT operate the freezer with larger fuses than specified on the freezer data label e All repairs must be performed by an authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs Cord Connected Units Only Taylor authorized service technicians may install a plug on this unit e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of atleast 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloropr
16. technical assistance please contact your local authorized Taylor Distributor Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse mm the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste To the Operator The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed th
17. the handle to the center position Figure 31 Step 8 Stir the finished product Pour a small amount of product over the refractometer The brix reading should register 13 to 14 A reading higher than this would cause a darker richer product The refrigeration system would have to run longer to freeze this excess syrup A reading lower than this could cause a freeze up in the freezing cylinder because of the excess water Figure 32 Step 9 To adjust the brix turn the adjustment screw located behind the drip tray shelf Clockwise adjustments increase the amount of syrup to water and counterclockwise adjustments decrease the amount of syrup to water Adjust the screw in small increments and check the brix again Figure 33 Repeat this step until a correct brix reading is registered Step 10 Once the proper brix has been achieved turn the handle up to allow product to flow to the mix tank Figure 34 Note The position of the handle on the syrup sampling valve determines the direction of product flow The down position opens the syrup sampling valve for collecting brix samples The center position shuts off the product flow The up position directs the flow of product to the freezing cylinder Operating Procedures Model C300 NP Step 11 Place a pail beneath the door spout Open the draw valve and drain the freezing cylinder to remove any incorrectly brixed product Close the draw valve St
18. the Power Saver Mode is OFF the following screen will be displayed POWER SAVER MODE OFF If a Power Saver Mode is programmed one of the following screens will appear POWER SAVER REST CYCLE 1 SUN SUN POWER SAVER STANDBY CYCLE 1 SUN SUN The fifth feature will indicate the left side defrost time and which day s the defrost will occur DEFROST TIME LEFT CYCLE 1 ALL DEFROST TIME LEFT CYCLE 1 SUN lt gt sixth feature will indicate the right side defrost time and which day s the defrost will occur DEFROST TIME RIGHT CYCLE 1 ALL DEFROST TIME RIGHT CYCLE 1 SUN lt gt Press the MENU SEL key to return to the OPERATOR MENU Screen F is CURRENT CONDITIONS This screen displays the current viscosity product temperature and pressure for each freezing cylinder An asterisk will indicate which side is refrigerating Press the MENU SEL key to return to the OPERATOR MENU Note Viscosity is checked only when product temperature is below 40 F 4 4 C CURRENT CONDITIONS L 1200Hd 27 3F R 1200Hd 27 3F Screen G is FAULT HISTORY This option provides a record of the last 20 faults The display also indicates the date and time each fault occurs FAULT HISTORY 10 25 06 NO FAULT FOUND lt gt Press the AUTO gt and OFF lt keys to increase or decrease the fault page Page numbers are located in the upper right
19. 01 1 91 202 8 418 209 418 dIS dIS 1 cc Ov L NO88IH 3 18 VO VLXOTNIZXQ NIL HV3H HSf1H8 31IHM ZX AQO amp 8 XIN HSNYG MVHQ HSf1H8 1 0062 39VMOVd V HSf1HH 12111 TVNIWH31940018 415 49 1 0062 LNNOW HOSN3S IDO 18 21 11 42 IVNIWNH312410018 01 1098 A1Od 1144 OOLHOvEe HOLId NIZ L L 138 828 HddVHOS dl Io L EL 6 DI LSV Id HddVHDS dQV LYOddNS Nid L LOZ V H31V38 LAVHS 8 L HV3H LIND ONIHV38 M0071 9NIHV3S8 H3HSVM 020 X GO 91I L L ONIH O ONIHV38 SSVHg L IN Was dlud adino xOILSV1d TIHHS HVdH ONIHV38 AqIND ONIYVAd INOHd ONIHV3H 06 SSe 6ev ov Gv V 4144 898 H3 TGI HA3H IS 886 986 HJI V WHY 06 SSE 6ev 9v Gv 3 1434 Vg INHV 91 81 VIG e 1 91 61 VIdG c 1 NOILdlH2S3G 080207 Model C300 NP 34 Parts List 29086 2 9 Hdl 2 09 062 804 sor 12 8960 dHnss3Hd NON 2 09 0 28980 dHnss3Hd Hdt 2 09 0 7282890 poof 928 NN 1 fY18 S8c6v0 926900 997650 8 vvvO 597650 166660 998970 656
20. 87 099750 161680 918240 HdE ZH09 A0 2 80c 66 66040 161680 918240 42 246 140 90190 618 0 ZH09 A0 2 80c 1 266240 m 161910 00 amp j oaeo 7 2 990000 31vadn 5519 ALO luVd 18 CINDM AV1dSId d O d 0089 GALHOM AV1dSId dN 0069 ONIHIM IWVHOVIG dN 0069 ONIHIM IWVHOVIG 1 5418 1 1 940 dN 00 0 89d N IO LSNI 1VO3G GAWOd YOTAVL 040 1V94G0 1 TOWLNOO 1V94G 14411 SSE 1 1 1 944 31IHW NOILVOIJLLN3GI T38V 3 YTI8 NOILLVOIJLLN3GIT38V T1 195 LAMOOS 8 EX81 91 S MAYOS 118 91 EXc 8 H3Q InOHS M3HOS 00 LXSv0 X09 dINOO ONIHdS fY18 1LXGI 91 XGO 8 ONIHdS ANDYOL ONIMdNOO Nid XHH GVOTANOYOL ONITdNOOD AAIHG ANOYOL ONITdNOD XHH 894 SNOYOL V 9 1449 91 9 2 5 40 SO 554 4 197 8159 9 7162 HOSSAYdNOO HAAOOt 862 441 498 53 554 4 SO 554 4 8159 9 7162 HOSSAYdNOO HAAOOt uosSaudmWOO 1HVIS AV IHH A0Sc 4 1222 68L LHV1S HOLIOVdVO AOT v AQS NDIH HOLIOVdVO 860 4 491159 554 4 M040 X GO 8 E ONIY O dNYAS SSE H3NIVL3H dl TO YA S HO31HS YIS LNO MO3HO QHVO 1 08 8 4189 NOILdlH2S3G Parts List 35 Model C300 NP 000 1 __ 00
21. ABLES MUST BE CONNECTED TO PIN 1 AT EACH END NOTE ALTERNATE WIRING CONFIGURATION ON LED DISPLAY ICITY MAY CAUSE ID STATE COMPONENTS TIC ELECTRICITY BY TOUCHING BEFORE HANDLING SOLID STATE gt gt aw Za Se ALTERNATE OL DISPLAY eio ocn POP DISPLAY 8 5 SWITCH FUSE SPST 4 aur U U howe CONTROL ENCLOSURE THERMETORS E EN 5 PROBES AEG 8 BARREL Y 4 F FN E 4 Ed g z g 713
22. FROST E 2 KEYPAD a 139 3 E B 4 FE a em lH x i i Be 55 Je USED WITH ATR 2 COOLED UNITS ONLY li 3 5 1 42 BLK i I5 al BEATER MOTOR 5 MI ALTER CONTROL PCB Pa INTERFACE BARREL 2 B 1 Li LOAD L gt LED A MIT hh 9 D E JT FX i d BarreL 2 _ 8 PROXMTY INF SWITCHES BRN OUT BARREL 1 PCB A LED 1 00 DISPLAY RED 12 23 ERW YEL H20 PUMP 002 SOLENOID 8 4 d BARREL 2 ag MOC TANK BLK g RED BARREL 1 SWITCH 2 PRESSURE PRESSURE CARBONATOR opTIONAL SWITCH SWITCH cc e WHT BLK ini BLK w 2 oo 1 EMPTY 4 oo 3 EMPTY 6 5 EMPTY NOTE 8 7 EMPTY 0 PRESSURE SWITCH ACTIVE JUMPER 0 PRESSURE SWITCH 1 STATIC ELECTRICITY MAY CAUSE 10 9 EMPTY DAMAGE TO SOLID STATE COMPONENTS ELIMINATE STATIC ELECTRICITY BY TOUCHING 12 29 11 ONLY GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS INTERFACE PCB A 1 JUMPER BLOCK DETAIL 2 STRIPED WIRE ON RIBBON CABLES eonun AT UC ENDS NOTE ALTERNATE WIRING CONFIGURATION FOR LED DISPLAY 056828 27 5 11 INTERNAL BL
23. IO i E E VM 27 5140 11 61512181 0 rae eae aS al 28 Model C300 NP Table of Contents Table of Contents Page 2 Section 7 Important Operator Checklist 29 During Cleaning and Sanitizing 29 Troubleshooting Bacterial Count ru za e 29 Regular Maintenarice CBeckS b utr RA RR E REEL eR dA EE 29 Winter Storage Gore Guten eau S 30 Section 8 Troubleshooting Guide 31 Section 9 Parts Replacement 33 Section 10 Parts 34 Wiring esu T or Rn Ret E eth PIE n 43 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice September 2006 Taylor Original Publication Updated May 2011 All rights reserved 055072NP TAYLOR The word Taylor and the Crown design Taylor Company are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Table of Contents Model C300 NP Section 1 The Model C300NP is designed for indoor use only L NOT install the machine in an area where a water jet could be used
24. Model C300 NP Non Pressurized Slush Freezer Original Operating Instructions 055072NP TAY LOTR 9 22 06 Original Publication Updated 5 6 11 Complete this page for quick reference when service is required Taylor Distributor Address Phone Fax E mail Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity September 2006 Taylor All rights reserved 055072NP TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 y Ban s Table of Contents Section 1 Toute Installer nete nite init 1 Ale Cooled nis at RI RR ATL REA 1 Water Cooled Refrigeration Units Water Cooled Units Only 1 Water Connections vc sae aie ie hid NEM 1 Electrical Connections Sted ele eh RS he ee 1 Section 2 To the Operator ees See xe dun 3 Compressor Warranty Disclaimer 3 Section 3 Safety ys esas Sac nate he ee tua 4 Section 4 Operator Parts Identification 6 Beater Door Assembly
25. Press the OFF lt key and close the draw valves Repeat Steps 6 7 for the right side freezing cylinder SANITIZE RIGHT SIDE YES Step 8 Open the prime plugs Place an empty pail under the door spouts When sanitizing solution fills the Step 12 freezing cylinders approximately 2 3 full close the Disconnect the syrup connectors in the sanitizing prime plugs solution Operating Procedures 22 Model C300 NP Priming Brixing Step 5 Press the PRIME key Step 1 Connect the syrup line to the Bag in Box BIB syrup Step 2 Remove the drip tray splash shield and the lower front panel to gain access to the syrup sampling valves Step 3 Figure 29 Open the prime plug Step 6 Slowly move the syrup sampling valve to the fully open position by turning the handle down toward Eu sampling valve in the OFF center the sampling line Allow the liquid to run into a pail position ping until all the sanitizer is removed and full strength product is flowing Figure 30 Brix is the ratio of syrup to water which will directly affect the quality and taste of the product Brixing should be done before priming the freezer and when Figure 28 a change in syrup flavor has been made Model C300 NP 23 Operating Procedures Step 7 Pour the product from the syrup sampling valve into Close the syrup sampling valve by turning
26. S E MOGT3 42 6 0 HVBv LX31VIW ONIHOS E ONLLLIJ NEG 985050 1447 1 4O3HO 3ATVA 292610 86 8 331 979810 86 8 v 1 X 1dW L HOLdvQV 969810 1 t L 83HSVM 812910 1 1449 1 AMS HOLdVOV 21529 8 0089 H31VM V x 192190 31OH ut dVNS Q3113A SN31 114680 Aavau LON 1 051 6 22 0 ON NHYM 138V1 86710 H3AOO NuVM T38V1 671550 1 1 8 138 1 6 1260 1 3AOW HOOQ 138VI 0928 0 233 1 i a 098260 L4VHS 1 35 Ea 09250 M6EL X 0 106820 M6EL X 8 rece 086810 M080 X 162 20910 M S Z X 01468 ONIH O 96rb10 3gino oNiuvag oo 060910 0695 X 01 6019 HOOQ L39S VO Eo 09990 LIOA 01 0060 8 55 ALO luVd NOILdlH2S3G Parts List 37 Model C300 NP 2 09 062 802 cok 18 006008 M984 30918 91180 AOZE ANO L NNY HOLIOWAVO 570850 A0SZ A 10 1 801 18 15 2 9 085 806 9 ZH09 082 802 OL 42 25699 ISN 9 0000404 N S 22 18990 0 8 dH L HOLOW 801 189590 1 0089 YHOLOW ASVat HdE
27. U INTERMAL YEL AO SMITH MAGNETEN BEATER MOTOR WIRLING CONNECTIONS SHOWN ARE FROM CN ROTATION TO REVERSE INTERCHANGE INTERNAL BLUE AND YELLOW LEADS GE RBC BEATER MOTOR WIRING CWLE BLU OR 1 INTERNAL OW 5 YEL OR 4 INTERNAL ON 42 COPELAND COMPRESSOR WIRING FIG2 ALTERNATE L2 L3 056828 33 5 11 C300NP 7 oom POP xn g POP SMTCH SPST BLK 2 9 THERMISTORS PROBES gae 2 neva 4 FM zl du E n ES 8998 f doe 5 8 er n
28. Y GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater rotation must be clockwise as viewed looking into the freezing cylinder Figure 2 The following procedures should be performed by a trained service technician To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Note Three phase units have single phase motors To the Installer Model C300 NP Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Model C300NP when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and scheduled maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment Your freezer will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that all personnel responsible for the equipment s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist In the event you should require
29. ZHO9 ZH09 062 802 aZe ZZvv L0 ASVd LNO M dH t L HO LOWN W 2Z0SS0 0059 H3dO NVA aa 26280 ZO v 3H3d 1 1 cor 019980 LHDIY SS 0089 60 609980 1441 55 0065 dNYAS ANIT dN 9 78 780 N S 10 286849 501 519950 58 1491 0089 501 219940 SS Y ATA dWS O4 LATLNO ANIT 801 19990 SS T ATA dWS 04 LATLNO ANIT 31vadn 5519 ALO LuVd NOILdlH2S3G Model C300 NP 38 Parts List 81 9 9 81 9 5 8 00 SSON ANLS ogsezoSsaowidaH sor 999590 99 6 9 9 GNLS LNN ogsezosaowidaH cok 57080 81 91 SX81 91 S 3NOO SSON GNLS 9 56261059 N S 1 886490 0060 dlHQ J13HS 86 S3OV 1d3H 2679805 N S 2060 81 15 0 3 HOSN3S 280170 S13OVd 921 5 H3ZLLINVS ss SES eee 86 421010 09 06 0v2 802 V0c 3 lOd 148 I3INI H31VM 885790 4 84 0 H31L VM HOLV If193H 17895 0089 200 HOLVINDSY 928850 5 00006093 595790 18009 1 1 9 1 650970 896 AATINd 1 dN 9 8 2 804 N S 928740 04006 708680 01269 898 2 114 49 41104 6 60 uvado dHoasg s ads 8 fOlL ASTINd 969990 9 1 0 62 01 311 18 190860 TOL 960 13
30. and the warning tone clears when the condition is corrected FAULT DESCRIPTION L CHK REFRIG SYS PSI R CHK REFRIG SYS PSI CLR Fault Messages Beater Overload Beater is on overload Chk Refrig Sys Psi Compressor is out on high head pressure 4 THERMISTOR SHORT One or both of the barrel freezing cylinder thermistor probes are CO pressure is low CO pressure is low is low FAULT DESCRIPTION L THERMISTOR SHORT R NO FAULT FOUND CLR Pressure Syrup is no longer present 5 THERMISTOR OPEN One or both of the BRE Tempe rug 120 barrel freezing cylinder thermistor probes are 49 C faulty FAULT DESCRIPTION L THERMISTOR OPEN BRL Not Cooling Freezing cylinder is not cooling after 5 minutes No Fault Found No fault conditions are apparent R NO FAULT FOUND CLR Model C300 NP 11 Important To the Operator 6 SYRUP PRESS LOW When the syrup out indicator displays a lack of syrup the unit will enter a HOLD mode At this time no refrigeration or product flow from the flow control will be allowed Only the beater will operate When the syrup is satisfied the unit will refill the product tank and then automatically return to the AUTO mode The fault message and the warning tone will clear FAULT DESCRIPTION L NO FAULT FOUND R SYRUP PRESS LOW CLR 7 CO2 PRESSURE LOW When the CO out indicator displays a lack of 60 seco
31. ds28 FOL ASTINd AOLE ANOL NnH HOLIOVdvO 055 4 081 801 LHV 1S HO LIO Va VO Wd 902 dH L HOLOMW 0059 HOLOW 3SV8 3SV8 LNO M dH t L HO LOWN dN L10A IH 0059 3HIM SS3NHVH dNOO YMd 0059 3HIM SS3NHVH d O d 0089 GALHOM AV1dSId dN 0069 ONIHIM IWNVHOVIG 862 041 49 8 53 554 4 N33H9 310d 1 32018 1 5 18 MO T4 GION31OS7 T1IOO NOILdlH2S3G Model C300 NP 42 Parts List ALTERNATE DISPLAY P OP BLK oc POP SWITCH we LCD DISPLAY DE
32. e AUTO gt key Call a service technician if the beater motor goes out on overload again a Allow the motor to cool Press the AUTO gt key Call a service technician if the beater motor goes out on overload again b Contact a service technician c Clean condenser monthly d Turn the water on Model C300 NP 31 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 6 Unable remove the Rounded corners of hex a Replace the drive shaft drive shaft from the rear end of drive shaft drive call a service technician to shell bearing coupling or both replace the direct drive unit b Lubrication of hex end of b Do not lubricate the hex drive shaft end If necessary contact a service technician for removal 8 Leakage from rear drip a Seal or o ring on drive a Replace or install correctly pan s into front drip tray shaft is worn missing or on drive shaft incorrectly installed b Worn rear shell bearing b Contact a service technician to replace rear shell bearing 9 Excessive mix leakage a Inadequate lubrication of a Lubricate properly from door spout draw valve o rings b Wrong type lubricant on b Use food grade lubricant draw valve o rings example Taylor Lube HP c Worn or missing draw c Replace or install o rings valve o rings on draw valve 10 Unable to adjust brix a Syrup lines need to be a Clean and sanitize syrup cleaned and sani
33. e freezing cylinder As product is drawn new product will flow from the flow control into the freezing cylinder is supplied after the flow control to carbonate the product and aid in dispensing We begin our instructions at the point where the parts are disassembled and laid out to air dry The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh product Duplicate the following procedures where they apply for the other freezing cylinder If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 27 Disassembly and start there Assembly A MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may result in personal injury or component damage Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP Step 1 Slide the o ring into the first groove on the drive shaft Lubricate the groove o ring the area where the boot seal snaps onto the drive shaft and the shaft portion that comes in contact with the bearing on the beater drive shaft DO NOT lubricate the hex end of the drive shaft Slide the seal over the shaft and groove until it snaps into place Pinch the boot seal and fill the inside portion of the seal with 1 4 more lubricant Operating Procedures TAYI Figure 7 Step 2
34. e severe personal injury from blade contact e USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp This freezer must be placed on level surface Failure to comply may result in personal injury or equipment damage A Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of air space on the rear and left side to the top of the unit 0 on the right side and a minimum of 12 305 mm air clearance to the ceiling This is required to allow for adequate air flow through the condenser s Failure to follow this instruction may cause poor freezer performance and damage to the machine This freezer is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Model C300 NP Safety Section 4 Operator Parts Identification 0 5427
35. ene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service Safety Model C300 NP CAUTION This unit is pressurized when in operation The control switch must be in the OFF position until the unit is completely assembled No part should ever be removed from the machine while it is in operation No parts should be removed until the control switch has been turned to the OFF position Failure to follow this instruction may result in severe personal injury from hazardous moving parts or from the impact of propelled parts e DO allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws NOT remove any internal operating parts example freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts This unit has many sharp edges that can cause severe injuries e NOT put objects or fingers in the door spout This may contaminate the product and caus
36. ep 12 Hold a large cup under the prime plug port on the door until the liquid level not foam reaches 1 4 3 8 6 9 mm below the prime hole Press the OFF lt key and then close the prime plug Step 13 Press the BEATER key Let the unit run in the BEATER mode for one minute Press the OFF lt key Step 14 Press the PRIME key Allow the liquid level to fill to the prime plug hole Repeat Steps 1 through 14 for the other freezing cylinder Step 15 To place the freezing cylinders in the AUTO mode press the AUTO gt key on both sides When the unit cycles off the product will be at serving viscosity Figure 35 Step 16 Close the lighted display when complete Replace the panels and the hood and attach with screws Install the front drip tray and the splash shield on the front of the freezer 120 Day Closing Procedure We recommend that the machine be completely disassembled and cleaned at least every 120 days using the following procedures N ALWAYS FOLLOW LOCAL HEALTH CODES To disassemble the Model C300 the following items will be needed e Two cleaning pails e Necessary brushes provided with freezer e Cleaner Single service towels Draining Product From the Freezing Cylinder Step 1 Press the BEATER key This will allow the beater to operate to push the product from the freezing cylinder Open the draw valve and drain t
37. et at the factory Do not adjust the water pressure Improper water adjustments may cause operation discrepancies To the Installer Water Connections An adequate cold water supply must be provided with a hand shut off valve On the back of the unit a 3 8 9 5 mm male flare water connection has been provided for easy hook up A flexible line is recommended if local codes permit A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch A booster pump must be provided if this pressure is not available It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components Note Water lines beyond 200 ft 61 m require 1 2 13 mm water lines INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL STATE AND LOCAL CODES It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components IMPORTANT The water filter 064422 SER must be thoroughly flushed with water before connecting it to the machine This removes any loose particles present from the manufacture of the filter that could clog the flow control To flush the filter connect the inlet end of the filter to the water supply Position the outlet end of the filter over an empty pail Open the water supply Allow water to flow thro
38. he product from the machine Figure 36 Model C300 NP 25 Operating Procedures Step 2 When all the product has been drained from the freezing cylinder close the draw valve and press the OFF lt key Discard this product Figure 37 Repeat Steps 1 and 2 for the other freezing cylinder Rinsing Step 1 To place the left cylinder in the RINSE mode press the MENU SEL key Move the cursor by pressing the AUTO gt key until the third line indicates RINSE SANITIZE OPERATOR MENU ABCDEFGHI RINSE SANITIZE Press the MENU SEL key Move the cursor under RINSE by pressing the OFF key twice RINSE SANITIZE SANITIZE Step 2 Pressing the MENU SEL key will give you the option for rinsing the left freezing cylinder Move the cursor under the word YES Pressing the MENU SEL key at this time will start the beater motor and deliver water and to the left cylinder LEFT SIDE lt gt 3 Allow the rinse water to flow into the cylinder until it is approximately 2 3 full With a pail under the door spout open the draw valve and drain the rinse water Repeat this procedure until the rinse water being drawn is clear Repeat Steps 2 3 for the right side RIGHT SIDE lt gt When draining is complete press the OFF lt key Cleaning Step 1 Prepare two gallons 7 6 liter
39. inder If the unit is in the AUTO or PRIME modes the PRODUCT NOT READY light will illuminate and a warning tone will sound for that freezing cylinder At this time replace the appropriate bag in the box As a safety feature the refrigeration system automatically stops to prevent a freeze up in the freezing cylinder If a syrup out condition occurs on one side that side will enter the HOLD mode at which time the refrigeration remains off and the beater continues to run The opposite side will not be affected When the syrup is satisfied the unit will refill the product tank and then automatically return to the AUTO mode Model C300 NP 15 Important To the Operator Out Indicator AUTO OK AUTO OK CO2 OUT WATER OK On the LCD if the word OUT appears next to the word CO it indicates a lack of CO being supplied to the freezer The product light will also illuminate and a warning tone will sound This will continue until the CO is replaced If the CO is not replaced within one minute the machine will shut down and a fault message will appear Water Out Indicator AUTO OK WATER OUT On the LCD if the word OUT appears next to the word WATER it indicates a lack of water being supplied to the freezer In addition the product light will illuminate and a warning tone will sound This will continue until the proper amount of water is supplied to the freezer If the water is not
40. into place easily position the open end of the beater assembly in the 11 o clock position Figure 18 Step 14 Figure 20 Slide the white plastic front bearing onto the bearing Step 16 hub making certain that the flanged end of the Position the baffle arm by inserting it down into the bearing is resting against the freezer door DO NOT hole on the baffle assembly which protrudes from lubricate the door gasket or front bearing the door Verify proper installation by moving the baffle assembly back and forth to be sure it moves freely Figure 21 Repeat Steps 1 through 16 for the remaining Figure 19 freezing cylinder s Operating Procedures 20 Model C300 NP Sanitizing Step 4 Connect the syrup line to the syrup line connector 2 that was cut from the syrup bag Note lf a unit is sanitized and will not be used for an extended period of time clean water should be used to flush all sanitizer from the lines Remove the water from all the lines and components prior to storage of the unit Upon return to service the unit must be sanitized prior to use Step 1 Open the lighted display door Place the control switch in the ON position 13092 Figure 24 Step 5 With the bag connector attached to the syrup line place the syrup line into the pail of sanitizing solution Figure 22 Step 2 Prepare two gallons 7 6 liters of an approved 100 PPM sanitizing solution example 5 USE WARM
41. le the freezer door with the Ice Buster door spout clearing device To assemble the door with the ice buster install the o rings on the draw valve and lubricate Figure 10 Figure 12 Operating Procedures Model C300 NP Step 8 Insert the draw valve into the door Figure 13 Step 9 Rotate the draw valve so the groove on the top of the draw valve is perpendicular to the door face Figure 14 Step 10 Insert the ice buster through the door spout and into the slot located just above the lower o ring Figure 15 Step 11 With the ice buster in place rotate the draw valve to allow installation of the draw handle This will lock the ice buster in place With the draw handle in place install the draw handle pin Close the draw valve by moving the handle to the left Figure 16 Step 12 Install the draw valve spring pin and cap Figure 17 Model C300 NP 19 Operating Procedures Step 13 Step 15 Place the large rubber gasket into the groove on the Position the freezer door onto the four studs on the back side of the freezer door front of the freezing cylinder and push the door into place Install the four handscrews onto the studs and tighten them equally in a crisscross pattern to insure that the door is snug DO NOT over tighten the handscrews Note If the freezer door does not fit
42. n 110506 Model C300 NP To the Operator Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both the operator and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury Per IEC 60335 1 and its part 2 standards This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety v unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation
43. n each freezing cylinder for five minutes BEATER Figure 38 Step 7 With a pail beneath the door spouts open the draw valves and drain all the solution from the the freezing cylinders Press the OFF lt key and close the draw valves Disassembly A MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may result in personal injury or component damage Step 1 Remove the following parts from the freezer and take them to the sink for brush cleaning e handscrews e freezer doors e beater assemblies and scraper blades e drive shafts and boot seals e front drip tray e splash shield Model C300 NP 27 Operating Procedures Brush Cleaning Step 1 Prepare a sink or a pail with an approved cleaning solution USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS example 5 IMPORTANT Follow the label directions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Return to the freezer with a small amount of cleaning solution With a single service towel wipe clean the rear shell bearing surface Brush clean the rear shell bearings at the back of the freezing cylinders with the black bristle brush Figure 39 080926 Step 3 Remove the e seals and o rings from the drive shaf
44. nd internal timer will start If the is not replenished at the end of the 60 seconds both freezing cylinders will shut down and this fault message will appear Replenish the and the fault message and warning tone will clear FAULT DESCRIPTION L CO2 PRESSURE LOW R CO2 PRESSURE LOW CLR 8 PRESSURE LOW When the water out indicator displays a lack of water a 60 second internal timer will start If the water is not replenished at the end of the 60 seconds all freezing cylinders will shut down and this fault message will appear Replenish the water and the fault message and warning tone will clear FAULT DESCRIPTION L H20 PRESSURE LOW H20 PRESSURE LOW CLR 9 BRL NOT COOLING A freezing cylinder check has been established for the AUTO mode of operation If a freezing cylinder enters the AUTO mode the control will check product temperature After five minutes it will again check product temperature If product temperature does not drop in that five minute time span the freezing cylinder will shut down and this message will appear on the fault screen For this check to be valid the product temperature must be above 40 F 4 4 C FAULT DESCRIPTION L BARREL NOT COOLING R NO FAULT FOUND CLR 10 BRL TEMP 2 HIGH A maximum allowable product temperature has been established to prevent product from excessive heating If the product exceeds 120 F 49 C temperature for any
45. of lubricant and product deposits Properly prepare the cleaning and sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing Follow all lubricating procedures as outlined in Assembly Check the condenser for an accumulation of dirt and lint A dirty condenser will reduce the efficiency and capacity of the machine The condenser should be cleaned monthly by removing the poly flo filter and cleaning it 080926 Model C300 NP Important Operator Checklist Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as the beater the scraper blades the drive shaft and the freezer door Place these parts in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin Note It is recommended that an authorized service technician perform winte
46. ove the cursor to the desired screen selection and press the MENU SEL key OPERATOR MENU ABCDEFGHI EXIT MENU lt gt Important To the Operator 10 Model C300 NP Operator Menu Timeout The following are explanations of the possible faults and the display screens Lines 2 and 3 indicate the faults found in freezing cylinders 1 and 2 respectively 1 FAULT FOUND No fault conditions are If the display is left in the operator menu or any of apparent the operator menu selections except for Current Conditions the display will return to the system mode screen 60 seconds after the last keypress FAULT DESCRIPTION The Current Conditions screen will be displayed until L NOFAULT FOUND manually changed R NO FAULT FOUND CLR 2 BEATER OVERLOAD Beater motor is out on overload When this fault occurs the machine automatically turns off The fault clears when M th dition i ted Finding Current Fault Conditions oem FAULT DESCRIPTION L BEATER OVERLOAD R BEATER OVERLOAD Screen B is FAULT DESCRIPTION The fault CLR description will indicate if there is a fault in one of the freezing cylinders When the actual fault is 3 CHK REFRIG SYS PSI Compressor is out on corrected the warning tone will stop Only item 9 high head pressure When this fault occurs the requires pressing the OFF lt key to clear the machine automatically turns off The fault fault message
47. r storage draining to insure all water has been removed This will guard against freezing and rupturing of the components Important Operator Checklist 30 Model C300 NP Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 Product is too stiff 2 Product is too soft 4 Freezer will not operate in the BEATER or AUTO mode 5 No compressor operation in the AUTO mode Too much water to syrup syrup ratio Improper brix adjustment b Consistency control needs adjustment c Torque coupling bound in WARM position a Freezer in a defrost cycle b Consistency control needs adjustment c Torque coupling bound in COLD position d Broken springs in torque coupling a Unit is unplugged b Blown fuse or the circuit breaker is off c Beater motor is out on overload Check fault description screen a Beater motor is out on overload Check the fault description screen b The torque coupling is bound in the COLD position c Condenser dirty A C d Water supply off W C a Adjust the brix accordingly b Contact a service technician c Contact a service technician a Wait for defrost cycle to end b Contact a service technician c Contact a service technician d Contact a service technician a Check the plug at wall receptacle b Replace the fuse or turn the breaker on c Allow the motor to cool Press th
48. reason in any mode of operation the entire unit shuts down FAULT DESCRIPTION L BARREL TEMP 2 HIGH R NO FAULT FOUND CLR Faults when corrected are cleared from the fault description screen with the following exception BRL NOT COOLING This fault requires the operator to press the OFF lt key when in the FAULT DESCRIPTION screen in order for the fault to discontinue To see if there is more than one fault in either freezing cylinder press the PRIME key To return to the OPERATOR MENU press the MENU SEL key once To return to the Main Screen use the AUTO gt key to cycle to MENU ITEM A then press the MENU SEL key Important To the Operator Model C300 NP Screen C is SET CLOCK Use the AUTO gt and OFF lt keys to place the cursor under the element to be set hours minutes month day or year Use the PRIME and BEATER keys to increment or decrement the value Press the MENU SEL key to advance to the Daylight Saving Time screen Note The clock is programmed with military time SET CLOCK 14 30 10 25 06 lt gt This screen will appear if an invalid date is entered example If the date entered exceeds the days of that month SET CLOCK 14 30 02 31 07 INVALID DATE SEL This screen allows the Daylight Saving Time options If the Daylight Saving Time option is enabled then the time will be advanced by one hour at 2 00 a m
49. s of an approved cleaning solution example 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Important Make sure the cleaner is completely dissolved Step 2 Pour the cleaning sanitizing solution into a clean empty pail Place the syrup line with the old syrup connector into the pail of cleaner Operating Procedures Model C300 NP Step 3 To place the left freezing cylinder in the SANITIZE mode press the MENU SEL key Move the cursor by pressing the AUTO gt key until the third line indicates RINSE SANITIZE Press the MENU SEL key Move the cursor under the word SANITIZE RINSE SANITIZE SANITIZE Pressing the MENU SEL key will give you the option to sanitize the left cylinder Move the cursor under the word YES Pressing the MENU SEL key at this time will start the flow of cleaner sanitizer through the syrup system into the freezing cylinder SANITIZE LEFT SIDE YES lt gt Repeat this procedure for the right side freezing cylinder Step 4 Open the prime plugs Allow each cylinder to fill approximately 2 3 full Close each prime plug Step 5 Continue filling the freezing cylinders with sanitizing solution until the solution purges out of each vent and begins draining into the front drip tray The vents are located at the top of each mix tank Press the OFF lt key Step 6 Press the BEATER key to agitate the solution i
50. s information appears on the LCD during normal operation When the unit is plugged into the wall receptacle and the control switch is in the ON position this screen appears SAFETY TIMEOUT ANY KEY ABORT This display will remain on the LCD for 60 seconds unless a key is pressed If any key is pressed or 60 seconds passes then the next screen appears OFF OK WATER OK Note Syrup CO and water are satisfied Pressing the AUTO gt keys on both sides of the unit will display this screen AUTO OK WATER OK Line 1 indicates the operating mode for each freezing cylinder Line 2 indicates the status of the syrup systems in each freezing cylinder As long as syrup is available the word OK will appear on the LCD When the syrup supply is insufficient the word OUT will flash on the LCD The same rules apply to the fourth line which indicates the status of the and the H20 The third line of this display is a fault indicator If an error in machine operation occurs the word FAULT will be displayed on the LCD BEATER OUT BEATER OUT FAULT H20 OUT FAULT CO2 OUT Operator Menu Display The OPERATOR MENU is used to enter into the operating screens To access the OPERATOR MENU simply press the MENU SEL key The cursor will flash under the letter A indicating that this is screen A To select a different screen use the AUTO gt and OFF keys to m
51. supplied within one minute the machine will shut down and a fault message will appear Audio Alarm Silencer The audio alarm will be disabled if the ALARM SILENCE key is pressed If a new fault or fault condition occurs or the system mode changes the audio alarm will be re enabled automatically If the audio alarm is silenced for greater than 30 minutes without correcting the fault it will be re enabled automatically Product Light When the light is continuously lit not flashing it indicates that there is an OUT condition for syrup water or When the light is flashing it indicates that the product is not at serving viscosity This will occur during the initial freeze down a defrost cycle and a FAULT condition and during power saver modes Sampling Valve The sampling valve is located behind the lower front panel The sampling valve is used to obtain a brix reading Daily Procedures The following procedure should be performed daily Remove the splash shield and front drip tray Take these parts to the sink and brush clean them Re install the parts onto the freezer Use a clean sanitized towel and wipe down the front of the machine including the doors and spouts Important To the Operator 16 Model C300 NP Section 6 The Model C300NP contains two 7 quart 6 6 liter freezing cylinders The syrup flow control combines the two ingredients of water and syrup and sends this combination to th
52. tized lines b Blocked flow control b Contact a service technician 11 Lack of syrup being a Loss of CO to propel a Contact a service supplied to machine Syrup technician b Clogged or kinked syrup b Sanitize syrup lines lines regularly If kinked repair or replace Troubleshooting Guide 32 Model C300 NP Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 4 MONTHS EVERY 8 MONTHS ANNUALLY LI RN NN NAME 12 ME 2414 5 21 71 Prime Plug O Ring Black Bristle Brush 1 x 2 Inspect amp Replace if Minimum Necessary Double Ended Brush Inspect amp Replace if Minimum Necessary White Bristle Brush 1 1 2 x 2 Inspect amp Replace if Minimum Necessary White Bristle Brush 3 x 7 Inspect amp Replace if Minimum Necessary Model C300 NP 33 Parts Replacement Schedule Parts List Section 10 31017 OL 501 990 070070 3187 OL ONZL ZS0 070070 101 610 0700v0 120610 915520 210610 2 660 A 200 226090 1 2290 0 659690 671550 16290 e Z9PX 6 9790 98210 267810 66820 266820 114260 96rr 10 911810 109 21090 268 9 _ amp 4 110 1
53. ts Caps pins and springs from freezer doors draw valve handles from freezer doors draw valves from freezer doors e o ings from draw valves e prime plugs from freezer doors e o ings from prime plugs e gaskets and front bearings from freezer doors baffle assembly baffle arm guide bearing and o ring Discard all o rings and replace them with new ones Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward It will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 4 Using a single service towel wipe the lubricant off the parts Brush clean all disassembled parts in the cleaning solution Make sure all lubricant and syrup is removed Place all the cleaned parts on a clean dry surface to air dry Step 5 Wipe clean all the exterior surfaces of the freezer Operating Procedures 28 Model C300 NP Section 7 Important Operator Checklist 6 Clean and sanitize the syrup lines regularly to prevent syrup residue build up that would restrict the proper flow of syrup During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES 7 On areg
54. ugh the filter until the water exiting the filter is clear Close the water supply Attach the outlet end of the filter to the machine Reopen the water supply Figure 1 071010 Model C300 NP To the Installer Electrical Connections Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation 110506 CAUTION THIS EQUIPMENT MUST BE PROPERL
55. ular basis take a brix reading to assure a consistent quality product Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND CLEANING AND SANITIZING Regular Maintenance Checks EVERY 120 DAYS Troubleshooting Bacterial Count 1 Replace scraper blades that are nicked damaged or worn down 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and 2 Before installing the beater be certain that the brush cleaning scraper blades are properly attached over the pins 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all product passageways 3 Check the rear shell bearing for signs of wear excessive product leakage from the rear drip pans to the front drip tray 3 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure there is a generous amount of cleaning solution on the 4 Dispose of o rings or seals if they are worn brush torn or fit too loosely and replace with new ones 4 Using a screwdriver and a cloth towel keep the rear shell bearing and the female hex drive socket clean and free
56. us seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in questio
Download Pdf Manuals
Related Search