Taylor C119 Frozen Dessert Maker User Manual
Contents
1. ELECTRIC SHOCK HAZARD DISCONNECT FROM THE SOURCE OF ELECTRICAL SUPPLY IN BUILDING BEFORE SERVICING UNIT Aia TAYLOR Warning Do not touch with hands The following plate placed on the back of air cooled machines shows that cleaning operations on the heat exchanger shall be carried out only by means of a brush or an exhauster Warning High voltage inside danger of fulguration The following plate is placed on the electric box cover and warns the operator that in no case the cover must be removed avoiding this way the risk of lethal fulguration Also in this case maintenance operations internal components must be performed by authorized personnel only ENGLISH 6 Das pee TAYLOR 3 FIELD OF USE 3 1 FIELD OF USE The batch freezers TAYLOR are espressly designed and engineered for ice cream batch freezing cycles 3 2 LIMITS OF USE Never use the machine with variable supply voltage and or more than 10 of the value showed in the nameplate or when the feeder is damaged Do not use the machine for purposes different from the ones indicated in the present manual Do not use the machine in explosive environment Do not wash the machine with high pressure jets of water or poisonous substances Do not expose the machine to excessive heat or humidity Do not use completely unbalanced mixtures and or quantities not in compliance with the specifications reported on the pa2. ELECTRONIC HORIZONTAL BATCH FREEZER TURBINES ELECTRONIQUES HORIZONTALES MANTECADORAS HORIZONTALES ELECTRONICAS MANTECATORI ORIZZONTALI ELETTRONICI MANUAL OF USE AND MAINTENANCE 000008EBEERER AGGSESGaeenuR0 MANUEL D UTILISATION ET D ENTRETIEN MANUAL DE USO Y MANUTENCION MANUALE D USO E MANUTENZIONE TAYLOR BOE TAYLOR 1 ENGLISH TAY LOTR IMPORTANT We recommend to carefully and fully read the present manual before using your TAYLOR machine In your own interest pay particular attention to the following warnings The non observance of this warning can jeopardize the users health and the correct operation of the machine A careful observance of these warnings can lead to a top performance of the machine The machine is covered by guarantee according to the conditions reported in the Seller s In the following field please write your machine serial number in capital letters Distributors stamp ENGLISH 2 Aha Congratulations purchasing machine TAYLOR The present manual enclosed to the machine is integrant and essential part of the machine and shall be delivered to the final user Before performing any kind of operation it is recommended to carefully study the reported instructions as only a careful reading allows you getting the highest performance
3. from your machine The following pages report all information necessary to correctly install commission adjust and service your machine TAYLOR COMPANY reserves the right to carry out all changes necessary to improve its product or manual without prior notice and to insert them in the subsequent issues INDEX 1 TRANSPORT HANDLING AND STORAGE 11 Preliminary Inspection 1 2 Machine unpacking 1 3 Packing dimensions 2 MARKING AND GRAPHICS 3 INSTALLATION 3 1 Field of use 3 2 Limits of use 3 3 Machine outfit 4 SAFETY DEVICES 5 OPERATIONS 5 1 Controls 5 2 Control panel 5 3 Ice cream production 6 MAINTENANCE 6 1 Routine maintenance 6 1 1 Cleaning and sanitization 6 1 2 Maintenance of agitator and gaskets 6 1 3 Refrigerating unit 7 TROUBLE SHOOTING 7 1 Alarm management 7 2 Trouble shooting ENGLISH LO 1 TRANSPORT HANDLING AND STORAGE 1 1 PRELIMINARY INSPECTION The machine travels at the customer s risk In case packing is damaged immediately inform the carrier Immediately inform the carrier also in case of damage to the machine even if you open the packing a few days after the delivery is always advisable to accept the goods SUBJECT TO INSPECTION The equipment shall be assembled with great care falls and shocks can damage it without showing external damages 1 2 MACHINE UNPACKING For a correct machine unpacking carefully follow the instructions hereunder reported e Remove the case
4. or with towels sponges or other Avoid making the agitator run empty as the machine can be damaged 00 ENGLISH 14 Das ee TAYLOR 6 1 2 MAINTENANCE OF AGITATOR AND GASKETS The agitator blades are equipped with scraping pads made of atoxic plastic materials suitable for food industry These components are subject to wear according to the characteristics of the employed mixture with high sugar content and low fat percentage a remarkable wear of pads can be the detected When the clearance between the pads and the cylinder is excessive the agitator is no more able to perfectly scrap the cooling cylinder walls resulting in an extention of batch freezing times To restore the machine performance it is sufficient to replace the scraping pads 6 1 3 REFRIGERATING UNIT In case of machine provided with air condenser it is necessary to periodically clean the condenser fins from the dirtiness sucked in by the fan motor which can obstruct it and considerably reduce its efficiency To clean the condenser make use of a brush or an exhauster 15 ENGLISH LO 7 TROUBLE SHOOTING 7 1 ALARM MANAGEMENT MESSAGE DESCRIPTION REMEDIES TAE AAO MAGE ONE Check whether the agitator is consumption is too high in comparison to the current blocked voltage STOP pushbutton blinking and transformer calibration agitator motor still Check the circuit and in ca
5. the water supply cock is open Lift the hopper cover and pour the mixture into the cylinder Observe the suggested minimum and maximum quantities per cycle according to the following table C12 1 05 quart 1 liters 3 17 quart 3 liters C119 1 05 quart 1 liters 4 2 quart 4 liters The non observance of the minimum and maximum batch values can cause the malfunction of the machine and sometimes serious damages Replace the cover on the hopper to prevent dust and other impurities from getting in contact with the mixture only C119 Select the desired degree of consistency by means of the 6 position selector The greater is the value the higher is the level of TAE consistency that can be reached For quantities of LOR introduced mixture near to the max allowable wa values it is advisable to turn the switch to position 5 or 6 for mod C122 for small mix quantities next to the minimum values it is suitable to twice the PRODUCTION pushbutton in order to bring in action the half consistency Press the PRODUCTION pushbutton to start up batch freezing Once the optimal degree of batch freezing has been reached according to the characteristics and quantity of mixture introduced the compressor stops the PRODUCTION pushbutton blinks and an intermittent beep is release to warn the operator that the ice cream can be drawn out lf this is not possible the agi
6. ase of troubles make sure that they are not caused by a lack of servicing On the contrary ask for the intervention of a TAYLOR COMPANY customer service In case it is necessary to replace a piece always ask a distributor or an authorized retailer for ORIGINAL spare parts lt is advisable to make the machine be checked by a Customer Service every 6 8 months 6 1 1 CLEANING AND SANITIZATION Bacteria and moulds easily proliferate due to the presence of fats in cream that is why it is necessary to carefully wash and clean all parts in contact with the product such as the cylinder the agitator and the door Rustless materials and or made of plastic for food industry used for our machines conformity with the most severe international standards make washing operations easier however they cannot prevent mould proliferation etc caused by insufficient cleaning TAYLOR COMPANY recommends cleaning the tank and the parts in contact with the product after the employment and in any case in compliance with the Sanitary standards in force in the country of installation To thoroughly clean your batch freezer proceed as follows 1 Pour 4 2 quart 4 litres of clean cold water into the cylinder 2 Press the DELIVERY pushbutton and make the machine run for a few minutes Press STOP and run off the washing water Repeat the operation until the water coming out of the cylinder is clean 3 4 2 quart 4 litres of deterge
7. cking 3 3 MACHINE OUTFIT Cleaning rod Gasket extractor Manual of use and maintenance Declaration of conformity Certificate of guarantee 7 ENGLISH N COR 4 SAFETY DEVICES Shearing prevention system realised by means of microswitches and safety circuit it stops the machine when the door is opened and or the grid on the hopper is lifted Motor reliability of service realized by means of overload relays with automatic reset They protect the agitator and compressor motors against overloads by stopping the machine STOP pushbutton lights and DELIVERY pushbutton starts blinking Auxiliary circuit supply safety system 24 V realized by means of glass quick blow fuses 5x20 They trip in case of short circuit on the logic unit or on the auxiliary power supply In any case the machine carries out a series of tests during production Production control system Carried out by the microprocessor through a current transformer It controls the agitator motor wait Batch freezing safety timer lt operates 16 minutes after the beginning of batch freezing in case the consistency minimum value set up by the manufacturer is not reached It stops the machine and makes STOP and PRODUCTION pushbuttons light up In this case check the presence of troubles in the refrigerant circuit and or check the proportion of the batch Lack of growth in consistency lt operates if the batch stops increasing in consistency due t
8. el of batch freezing independently of the kind of mixture used on condition that it is within the minimum and maximum quantities allowable for the machine capacity The following safety devices are all enabled door safety catch batch freezing safety timer control for lack of growth in consistency and the acoustic signal to signalize that all functions have been stopped in case of overload On model C122 it is possible to decrease the consistency on low consistency pressing twice the PRODUCTION pushbutton suitable for small product quantity CONSISTENCY SELECTOR only C119 The model C119 is provided with 6 different consistency values which allow reaching the best possible consistency according to the type and quantities of introduced mixture The max consistency degree can be reached by selecting position 6 However when a product shall be freezed whose characteristics are unknown it is advisable to position the selector on the number corresponding to the quantity of litres introduced into the cylinder decreased by 1 ENGLISH 10 TAYLOR 5 3 ICE CREAM PRODUCTION i After the machine has been installed according to instructions reported in chapter 3 and carefully cleaned and sanitized according to the instructions reported in chapter 6 proceed as follows to start up the ice cream production Check that the master switch is closed the STOP pushbutton is lighted up and
9. ittent Dirty air condenser or broken down ehed haie ian fan motor correctly works Traces of ice cream the Worn out agitator stuffing box Check and or replace it rip drawer Check and in case of necessity Batch freezing times are prolonged Worn out scraping pads replace them and the ice cream 15 still wet Trouble in the refrigerant circuit Send for a technician C119 water Lack of condensing Since the first phases of the batch water freezing cycle the compressor During batch freezing the machine Check the belt tension and in case is noisy and the agitator stops of necessity replace it During the delivery of ice cream The ondur ie Make sure that you have pressed the machine is noisy p l the DELIVERY pushbutton ENGLISH 16 Daa i A TAYLOR TAYLOR COMPANY 750 North Blackhawk Boulevard Rockton IL 61072 Telephone 815 624 8333 Telex 6871502 TAYLO Fax 815 624 8000 www taylor company com December 2004 Taylor All rights reserved cod M04 37531
10. nt solution sanitizer into the cylinder 4 Press the DELIVERY pushbutton and make the machine run for a few minutes Then press STOP and run off the detergent solution 5 Dismantle the door To do this turn the lever upwards make the door rotate towards the left and holding it with a hand remove the hinged knob with the other hand At this point the door can be disassembled 13 ENGLISH D TAY LOR Dismantle the door into pieces Unscrew the handle adjusting knob Remove the handle Remove the delivery door and the spring Draw the OR rings out Pull the agitator and the stuffing box out remove the scraping pads and wash them thoroughly Use the cleaning rod to clean the pads seats on the agitator Accurately sanitize the cooling cylinder Remove the drip drawer from the side panel and thoroughly wash it If the drip drawer contains some misture the agitator stuffing box is leaking and shall be replaced 10 Lubricate the OR rings and the stuffing box lubricant for food industry only Once a week it is advisable to rotate the agitator stuffing box so that the rubber elasticity can be recovered To preserve plastic components and gaskets never use solvents and or diluents during washing Sanitizing chemicals shall be used according to laws in force and with the utmost caution After any sanitizing operation it is indispensable not to touch the sterilized parts either with hands
11. o a wrong proportion of ingredients or due to a non uniform amalgamation after the minimum alarm threshold is overcome The compressor stops the agitator keeps on running the PRODUCTION pushbutton blinks and an intermittent beep is released Current transformer reliability of service operates in case the current transformer is disconnected or broken down It stops machine and makes STOP pushbutton blink If the production is in progress the PRODUCTION pushbutton starts blinking and an intermittent beep is released to signalize the max consistency Compressor motor reliability of service signalizes that the compressor motor is broken down It stops the machines and makes STOP pushbutton light and PRODUCTION pushbutton blink Logic unit self reset in case of lack of power supply stops the machine allowing the manual reset of the functions Logic unit self diagnosis watch dog lt controls possible internal troubles and stops the card in case of failure ENGLISH 8 Tr TAY LOTR 5 OPERATION 5 1 CONTROLS y 9 9 ENGLISH 1 Door lt hermetically seals the cylinder during the working cycles It can be easily removed for cleaning purpose 2 Safety grid hopper cover allows the operator to charge the product under safe conditions The cover prevents the batch to get in contact with dust 3 Door locking handle hermetically seals the door when the lever is tu
12. rned downwards To open the door make sure that all product has been delivered and that the machine is in STOP position then turn the lever upwards to unlock the door and turn it outwards 4 Consistency selector only C119 6 position consistency selector 5 Pushbutton panel lt allows selecting the working programs 6 Delivery door is used to deliver ice cream and to run off water while cleaning the cylinder To unlock it turn it to the right 7 Drip drawer allows collecting liquid leakage from the cylinder stuffing box 8 Electric box 9 Power water supply inlet 10 Consistency selector for C122 only Consistency selector with two positions 5 2 CONTROL PANEL C119 1 STOP Whatever working cycle is in progress it stops the machine and cancels any function in progress 2 DELIVERY By pressing the DELIVERY pushbutton only the agitator motor keeps on running The door safety catch is enabled and the agitator motor stops running after 15 of operation the DELIVERY pushbutton warning light starts blinking 3 PRODUCTION When the machine is in STOP or DELIVERY position press the PRODUCTION pushbutton to start up the batch freezing cycle the PRODUCTION warning light lights up the agitator motor starts up and after a few seconds the compressor motor the motor fan and the electronic module for consistency control start up too The electronic module for consistency control allows reaching the ideal lev
13. s provided with a plate and some pictograms which together with the present manual allow using the machine in safer conditions A enicomar Machine data plate The adhesive label located back of the machine allows identifying the model and reports the following indications Pion Manufacturers name and address Machine model 1 and version Serial number Rated electrical characteristics Type and weight of employed Freon Manufacturing year CIR FUSE HACR CIR BREAKER MIM BEATER MOTOR L FLA HP Indication Points of application of lifting devices The following plate is placed on the four sides of the frame lower part and shows the points where lifting hooks shall be positioned in order to perform this operation in safe conditions By means of a cross screw driver unscrew the two side panels and then position the lifting devices into the apposite points Make sure that they cannot accidentally come out during lifting operations Warning Maintenance allowed to qualified personnel only The following plate placed on the machine back panel forbids extraordinary maintenance operations and or repairs delegating them to authorized people only whose address is indicated in the provided space 5 ENGLISH
14. se of necessity replace the current transformer The agitator motor power Check the motor from an electrical consumption is too high in point of view the consistency comparison to the thermal value calibration and check that protection value the agitator is not blocked Check that the quantity and the quality of introduced mixture are STOP pushbutton is fixed the correct DELIVERY pushbutton is blinking Check the cooling parameters an acoustic signal beep 15 Check whether the agitator released and the agitator motor is scraping pads are worn out running Check that the agitator direction of rotation is correct T4 three The current transformer circuit is cut off STOP pushbuiton is fixed the DELIVERY pushbutton is blinking and the agitator motor is still Alarm for lack of growth in consistency phase 7 2 TROUBLE SHOOTING TROUBLE POSSIBLE CAUSES REMEDIES The machine does not start STOP re a pushbutton ON without active alarms The door or the hopper grid is Close the door and lower the open hopper grid Master switch OFF Close the switch The machine does non start Blown fuse on the electronic card ae fora STOP pushbutton OFF Failure in electronic card or Send for a technician pushbutton panel Check the presence of water in the water system to which the machine is connected Check the cocks Clean the condenser by means of works interm
15. tator keeps on rotating until the consistency level falls by a 4 11 ENGLISH Dan TAY LOTR predetermined percentage value called consistency HYSTERESIS set up the manufacturer and programmable and the ice cream PRESERVATION phase begins which can be stopped at any time with the delivery of the ice cream To obtain a drier ice cream it is advisable to make the compressor cycle once or twice Press DELIVERY pushbutton to draw the cream out and completely open the delivery door by means of the apposite lever Once the ice cream delivery has been concluded press STOP pushbutton close the door again and the machine is ready for another batch freezing INTRODUCTION OF A BATCH AT 185 F 85 C TAYLOR batch freezers C119 122 allows ieee batches at 185 F 85 C When the machine is in STOP position remove the hopper cover and introduce the batch at 185 F 85 C into the cylinder according to the already mentioned quantities Replace the hopper cover Press the DELIVERY pushbutton and make the agitator run for at least 4 5 minutes Press the PRODUCTION pushbutton to start up the cycle ENGLISH 12 6 MAINTENANCE 6 1 ROUTINE MAINTENANCE ADDRESSED TO THE USER During production cleaning and maintenance operations never touch the machine with hands or tools without making sure that the machine has been disconnected from mains In c
16. upper side and the side walls by means of a nail drawer pay attention not to disperse the nails and the wood splinters e Remove the plastic bag and put it in a safe place e Unscrew the machine side panels by means of a cross and or cut screw driver Turn out the screws fixing the packing lower side to the machine by means of a 17mm wrench e Remove the packing lower part lift the machine and hook it up to the lifting points specified on the frame with the symbols e Reposition the side panels The packing shall be stored in a dry place out of the children s reach It can be used again if correctly preserved for a possible transfer of the machine Humidity shall range between 30 and 95 Packing elements such as plastic bags nails expanded polystyrene cartons etc must be left out of the children s reach 1 3 PACKING DIMENSIONS MODEL WATER CONDENSER AIR CONDENSER SIZES WEIGHT KG SIZES WEIGHT KG C119 520 855 1440 520 855 1440 ENGLISH 4 LOT 2 MARKINGS AND GRAPHICS Never touch the machine with hands and tools during production or maintenance and cleaning operations without making sure that the machine is in STOP position the master switch is off and or the multipolar plug disconnected TAYLOR declines any liability for accidents deriving from an improper use of the machine due to the non compliance with the above mentioned recommendations The machine i
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