Taylor C043 Frozen Dessert Maker User Manual
Contents
1. GROUND FRAME SECURELY 11 L2 L3 N COMPRESSOR amp BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS BLK BLK BEATER STARTER BEATER STARTER BLK BLK Ca BLK BLK I MTR e BEATER STARTER BEATER BEATER BEATER INTERLOCK BLK 13 3 BLK ie BLU BLU ON _ REDWHT RELAY RED COIL wink 95 96 69 SUCTION BLU WHT SOLENOID 4 LIQUID SOLENOID ORN WHT 9 BLU BLK WHT WHT BRN WHT_ YEL YEL T oO YO x INTERLOCK 24 a WHT e BRN OS INTERLOCK mb RELAY COIL 44 BLK 1 WHT BLK 4 L1 O LINE WHT GRA 21 D GRN YEL HO LOAD OF WHT Le 1 es BLK ON ORN BLK BLK OFF BLU WHT 24 ADD avae WHT STARTER pile LIGHT oX BLK YEL 14 GRA gt WHT 2 OFF YEL 24 VAC L lt WHT ORN PURWHT VEL BLK REFRIGERATION NC THERMISTOR 2 CONTROL BOARD WAR COLD Pa x YEL B COMP Eo yeh GRN a gt SEE JPI 21 YEL DETAIL g FINE POTENTIOMETER SET FULL CW THERMISTOR gt CONTROL BOARD WAR COLD a 5 g POTENTIOMETER CONTROL SET 5 YEL E 6 8 BRN MIX GRN WHT GRA PROBE FINE POTENTIOMETER SET FULL CW YEL2. __ 168900 05290 SWHO MEE 969 161888 6 062990 62279 L gszz9 9 eo 94090 00 8 Pp 813 60 67060 0 9 1001 INAWNOMv 09699 212 0 goso 55770 ALO 6809 OD 709 I9POIN LNO dVA3 3NI1 6709 094 MOT 16 01 dOue 8 941 138 1 SAOW YOOd 1348V1 dS SN3 Wd3d qQu S NOLL0VO 138V1 OAS S SN3 9 1 14 1 5 LAS LAMOOS 0 5 705 YOLVINDAY MO 1d V JONY 5 1935 UOOG LAMSVO 2709 9 YOOd 014 1 9 H59O1U1 LNI LIMS 705 YOOd V 014 1 1148 3409 8 5 GOOH YILNI 6 JYIM SSINYYH 0 JYIM SSINYYH WYAHL E700 4YIM SSANYVH 6 559 Slud3d XNV EVOO AYIM SSANYVH YOLOW 1 0 AYIM SSANYVH ASSY JYIM SSANYVH
3. 2 On the front half of the hoppers install the hopper KEEP FINGERS OUT OF FILL AND covers that have the raised lip DISCHARGE OPENINGS Failure to do so may result in severe personal injury contaminated product or component damage Step 1 IMPORTANT Verify that the flow adjustment knob is in the CLOSE position and the beater motor switch is in the OFF position The draw arm plate must be closed Figure 33 Step 3 Place the hopper refrigeration knob in the ON position and set the timer for 30 minutes ERATION ON Figure 34 Step 4 Note The flow adjustment knob is used to adjust After 30 minutes have expired fill the hopper with the flow of mix Turning the adjustment knob fresh mix clockwise increases the flow A counter clockwise turn decreases the flow Adjust the mix flow as Note Use only FRESH MIX when priming the needed to maintain proper product consistency freezer 130503 Model C043 21 Operating Procedures Step 5 the back half the hoppers install the covers that have the concave lip For maximum capacity the hopper should be full Figure 35 Step 6 Place the beater switch and the refrigeration switch in the ON position Set the timer for one minute Note The refriger
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5. 14 1 9 9 14 1 8 9 SS199V 111 8 5 55900 341 Model C043 52 Parts List SEDYH 000 6260 1 ZIHM 91 8 6 11 7 13INIH3AI3O3H V cor 05 8 8 MOAHO ANTWA NOLLONS V _ 0 08 5620 58 5 LIINI HIQIOSY I X 147 1 SS399V 3ATVA 554 4 1 0 4 585910 ALO 9208 Parts List 53 Model C043 GROUND SECURELY 11 12 L3 COMPRESSOR amp BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS BLK BLK BEATER STARTER BEATER STARTER BLK BLK Ga BLK 4 MTR BEATER BEATER STARTER BEATER BEATER INTERLOCK STARTER BLK 13 BLK ON RELAY RED COIL BLK IK BLU BLU 6 RED WHT 5 WHT SUCTION BLUWHT SOLENOID O WHT CUSTARD
6. ORN LIQUID SOLENOID WHT 2 AO LEMON ICE LIQUID SOLENOID WHT 4 CUSTARD 9 YEL 8 4 LEMON ICE BLK BLU WHT WHT BRN WHT YEL YEL e Or Y YO INTERLOCK 24 aw WHT e BRN INTERLOCK RELAY COIL BLK e wat LINE Ow oN GRNYEJ Loan WET j BLK 230 vAC EL BLK ss OY Y O BLU WHT 24 BEATER m STARTER BLK ON BLK YEL 14 3 20 WHT BLU l OFF MIX YEL gt o ADD MIX COMP 5 lt LIGHT YEL REFRIGERATION PURAVHT THERMISTOR ZA CONTROL WAR COLD Z 5 YEL ds BRN SEE DETAI ol 5 5 FINE POTENTIOMETER SET FULL CW S 25 El lt CONTROL SET FULL CW JUMPER REQUIRED z F DIFFERENTIAL WHT GRA PROBE YEL ON 5 2 7 7 1 PROBE 9 YEL BLK JPI JUMPER DETAIL Model C043 063943 33 9 13
7. 1 554 INNMOOT SONV 2 c amp 01 LANt TINd HSN 14 SINLS STGNVH 5 MOOHS 94 9 X 91 Z LAWWOYD LH 19 5 9 Parts List 47 Model C043 709 I9POIN 80100 HLOOL 8 5 00 89 X 166 ONIHSN ST 62490 r09 O3H 14 14 8 tit 69 90 2700 00 09920 L4VHS 3AlHg 1V3S 60 9x 2700 LIVHS 00 559590 10 1 410 4 10 1 35 00 z 198480 1108 8 9 8 HIQINOHS MAHOS HvrzOr 00 N33H9 NJ3HS VHaLS Y3ZILINVS SO S13MOVd 702 00 267990 N33HS VH31S H3ZILINVS 60 199890 2700 LHOddNS NV __ 60 663590 4 cot 60601860 ALLZOWOE OWAVE LAdG AVTAY Pon eor 838890 2700 aqv1g 3yvu g L90860 101 99 13HHV8 HO LSIUNHIHL 380Ud 00 9 869900 ANIHOVIN 26 01 11 7 cot 996080 OS 30 43 j 996080 OS 90 091 pv 6 40X LH MO1 e 00 000 NOVA 8 310H ON1d 654600 2 1014 t6201
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9. 00 66 999690 06 8 0 ge 8 000 9 3OO1SNIHV38 H3HSVM 668 0 Jj 00 1339IN T13HS 55775 gt luvd NOILdIU59S1a 1511 SHEd Parts List 45 Model C043 709 I9POIN cot 90699 NO 2 1 T1I3HS L3T1NL NI LLId 6s029x r0O 13TNI 4 ONLLLIA __ 198860 LHAZ WOOHOO H3L14 j 000 898000 AdAL N 02 5 4 600 19 6 3QV18 9 NV3 60 NOLING 1953 17 PCC 000 9 MOV18 ONIH 3 000 106890 57 1 X 8 6 294 31714 ooo 9692t0 VPELH Z9dH SENL 4 0 Jj 0 z 988596590 700 ONIHIM INVHOVIQ e 6590 700 ONIHIM INVHOVIQ 6 90 700 Jj 600 reoeo 570 NHY MVHC 3 LV1d 9940 896 6 9 ONLS LNN sS9s9x 2700 MOOTHSLNI j 0 92680 18 00 4 LH HOOC LINSVOT 2700 4 cor HOOd 809890 2700 HSV1dS HOL031440 00 6860 1OOHS31TgnOtiL TvO3q 00 1
10. 000 9 2860 Po vO 00 28990 Nn 000 __ 286600 Po 000 8 Po asawa 000 6 28990 oons 000 28990 x TT x j 2 x j h ___ 9 x go 60 x j 19050 cot P o LIINI 810 eor 880900 6 x j w el 150 l pt o x j 6s9920 co 9920 585910 ALO 9208 SEDYH 06 5 8 X 149 SSADOV ANTVA YAddOO S8 E X 52 1 X 5 341 184 SO NV4A SAYNSSAYd HOLIMS IVNQ AUNSS AU d HO LIMS 4208 UIV LUIS x GC 5 QVAH 1X81 91 S MAYHOS 933 HMH ISNN 8 EXc 0 LMAHOS HMH 1 79835 v EX9 L 8 MAHOS YHSM 311015 8 6 01 95 5 311015 8 0 55 YHSM GALLOTS 8 6 01 95 YHSM 3 11075 82 0 55 YHSM 11075 8 0 55 5 11075 8 6 01 95 09 09 0 2 802 02 41 4 6 1 91 2089 dOl 13NVd LHDIY SEOs IdIS 1INVd 1981 9604 ACIS TANVd MOVE 1TANVd AOZE ANY NNY YOLIOVdVOF 9 062 806 021 NVA YOLOW LNO 59 1 0 59 1 01 0 1 1 141100 dH3SN3GNOO 3NI1 13 1 dyVHS YASNACNOO NYVM 1S 8V1
11. Model C043 Table of Contents Section 1 The following information has been included the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Safety In all areas the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment N
12. Spi acu 5 Section 4 Operator Parts Identification 8 aqa anka anay ee 8 Beater Door amp Hopper Assemblies 10 ACCESSOMNOS wa abu a e 12 Section 5 Important to Operator 13 Section 6 Operating Procedures 14 ee Ba EEES Sees es Cea 14 Sanitizing seas 18 Pep a 21 Hold Cycle During Operation 23 Resuming Production During Operation 25 Preparing a bee 27 RINSING reese RC 28 iat 30 Disassembly canes street 32 Brush h Rea ny 33 7 Important Operator Checklist 36 During Cleaning and Sanitizing 36 Troubleshooting Bacterial Count 36 Regular Maintenance Checks 36 Winter Storage eno n aut SOC aD aa
13. Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department R404A refrigerant used conjunction with polyolester oils is extremely moisture absorbent When opening refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil Model C043 To the Installer Section 2 Your freezer has been carefully engineered and manufactured to give you dependable operation This unit when properly operated and cared for will produce a consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performin
14. 4 pS Ley COARSE POTENTIOMETER ON CONTROL FULL 7 DETAIL BARREL PROBE HOPPER PROBE YEL BLK SEE FIGURE 1 680 KQ BLK BLK AUX WHT WHT BLK BIK ORNAVHT 1 5 ON WHT ORN oi D BLK CORD BLK CORD M CUTOUT OFF MIX REFRIGERATION FAN 9 13 Jo o D Model C043 063943 33A 4040 7 LINE OVERLOAD XIN 4 START CAPACITOR MIX COMPRESSOR CURRENT RELAY FIGURE 1 JUMPER REQUIRED 0 5 F DIFFERENTIAL 1 JPI JUMPER DETAIL 80000 2 1 JP2 JUMPER DETAIL GROUND FRAME SECURELY L1 L2 L3 COMPRESSOR amp BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS BLK BLK BEATER STARTER BEATER STARTER BLK BLK 12 BLK MTR BEATER STARTER risk BEATER BEATER INTERLOCK sn sa BLK BLK ON RELAY RED COIL 624 LO BLU g BLU q 5 RED WHT T WHT 4 orr SUCTION BLU WHT SOLENOID NO WHT ORN LIQUID SOLENOID er 4 BLU BLK WHT WHT BRNWHT YEL
15. insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration 9 Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR F
16. at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model C043 Section 3 We at Taylor Company concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator A IMPORTANT Failure to adhere to the follovving safety precautions may result in severe personal injury or death Failure to comply with these vvarnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense NO
17. hupu as S tun aut qa ue 37 Section 8 Troubleshooting Guide 38 Section 9 Parts Replacement Schedule 39 Table of Contents Model C043 Table Contents Page 2 Section 10 Limited Warranty on Equipment 40 Section 11 Limited Warranty on Parts 42 Section 12 eich eta mera 45 Wiring ts pesta tos haa a 54 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 2010 Carrier Commercial Refrigeration Inc Original Publication Updated November 2013 068359 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved de de as AYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072
18. return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniqu
19. to rinse or clean the unit Failure to follow this instruction may result in electrocution 131122 Model C043 To the Installer AN unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside the electrical
20. 0 8 L 8ZAYZ AITINd 600 oa 2700 5 T3NVd 600 a 2700 1431 5 13NVd 600 2700 T3NVd t6969x 2700 HAddN LNOHd V 13NVd 60 8 2700 LNOtid V T3NVd Jj 60 _ 1 99 79 799 09 GNLS LAN Poco 5 6 99960 89 6 amp GNLS LNN r09 xnV sor 226950 amp 1 St I ntHH1 88 cot 489690 LLYM 91 6 Pd HOLLOW ooo ms Jj 000 gismo ZO 1 1 8 1 55410 130321 Model C043 48 Parts List 000 _ 80890 60 6 68590 00 4 81950 00 z 61950 r00 xXnV 8 60 2 5709 NOLLONS V sor roro eooo Pot 000 98690 8 cot o 98959 21 69590 9 12581050 629590 92990 __ 20290 00 690 r09 XnV 610 0628 2 686 60 8 98990 8 _ 860690 1OS NOLONS 440LNHS IVA V e 66zzgo cot 5197490 60
21. 20 25 and varies depending on the mix formulation and the finished product temperature 18 to 21 F 7 8 to 6 1 We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix If you are disassembling the freezer for the first time or need information to get to this starting point in our instructions turn to Disassembly on page 32 and start there Assembly MAKE SURE THE BEATER MOTOR SWITCH IS IN THE OFF POSITION Failure to follow this instruction may cause severe personal injury to fingers or hands from hazardous moving parts Operating Procedures Beater Shaft Scraper Blade and Feed Tube Assembly Step 1 Verify that the refrigeration switch and the beater motor switch are both in the OFF position REFRIGERATION HOLD ON i Figure 5 Step 2 Place a bead of lubricant around the groove of the beater shaft Figure 6 Note When lubricating parts use an approved food grade lubricant example Taylor Lube Operating Procedures Model C043 Step 3 Step 5 Slide the seal over the shaft and groove until it Lubricate the beater shaft IMPORTANT DO snaps into place NOT lubricate the hex end of the beater shaft Figure 7 Figure 9 Step 4 Step 6 Fi
22. 48990 19 418 1 930 0 4 80 229590 2700 330 1 6 989590 2700 00 e cot __ 10590 2700 1 4 60 6 001990 2700 600 1 5709 LAITY 60 4 0 g9s9x 2700 3qIS 13NVd V Jj 600 8989X 2700 184 XIN Y r09 xnV aN sor 16 450 54 1 X S48 ONI1dNO2 o 14415 91 6 2 110 cot __ 996 9 1 8 55410 Model C043 46 Parts List 8 09 1 NYO sor z 68890 0 xt 090 aa 0960 ot 6660 j 0 z 64250 000 00 89000 00 676920 j 000 o 40690 000 ss z9x 00 09920 00 92680 0 000 674 00 609990 oaol Hogas s9s9x 6 ago IN lt OD 9 ge pb _
23. 6 85464990 600 9 104980 cot 990 00008084 ns cor Zrr990 veeo poof Riego _ __ poof r 55410 HdVA OD OO 709 I9POIN Ud1 ONILVINSNI LOO8T 554 4 1 91 6 SS399V 3A IVA dVO 91 61 SSADOV SANTWA dVOF X 14 017 1 55399 5 X 65 4 09 0115 1 3437 3811 2709 99 6 0 4 4 0 5 1441 1 4 5 AVUL VA 02 5 VA 01 OJS 1 LdVHS 5 0 IWLISIG NMOGLNNOO YSAWNIL AYVLOY HOLIMS NO 3JdO AYVLOY HOLIMS 5484 SYNSSAYd HOLIMS HS 9S 7S2 799 09 GNLS LAN 91 8 6 4 ASON CGNLS 4 18 300 HSAIN 15 VS 9 0 de IVWd3H1 qQVO dINV S 9 OL 3SVHd YALYVLS 00 XSL L X02126 dINOO SNIddS 09 4 5 2 4 5 TAMOIN TISHS 266820 14458 4 SNIdV38 55 1 M007
24. 87 Model 043 9 Operator Parts Identification Door amp Assemblies Figure 2 110207 Model C043 10 Operator Parts Identification Door amp Assemblies Parts Identification ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO CHUTE SHORT 063618 SPRING DASHER BLADE 063693 DOOR A C043 X63611 SER 10 BLADE SCRAPER REAR 063640 NUT STUD 043666 SHAFT A DASHER X63689 BLADE SCRAPER 30 PITCH 110207 Model 043 11 Operator Parts Identification Accessories Figure 3 ITEM DESCRIPTION PART NO BRUSH DBL END PUMP amp FEED 013072 BRUSH DRAW VALVE 1 OD X 013073 2 17 DESCRIPTION PART NO replacement brush heads only order 063843 1 and 063844 1 A sample container of sanitizer is sent with the unit For reorders order Stera Sheen part no 055492 100 packs or Kay 5 part no 041082 125 packs BRUSHEND DOOR SPOUTS 65978 130321 Operator Parts Identification 12 Model C043 Section 5 Important to Operator Figure 4 ITEM DESCRIPTION HOPPER REFRIGERATION SWITCH OPERATIONAL REFRIGERATION SWITCH FLOW ADJUSTMENT KNOB MIX LOW INDICA
25. ITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Model C043 41 Limited Warranty on Equipment 11 Limited Warranty Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrant
26. ON YEL INTERLOCK 24 VAC m REED WHT BRN INTERLOCK r RELAY COIL BLK BLK 410 UNE ON WHT GRA GRN YEL O Loan 012 WHT 2 rh BLK 230 FILTER 8 BLU WHT ONO 3 24 VAC m STARTER BLK ON BLK YEL 14 13 we BLU OFF MIX YEL p xa ADD Oro 2 come 5g LIGHT REFRIGERATION oy YEL dl a THERMISTOR N CONTROL BOARD yek WARR COLD 8 BRN SEE GRN DETAIL 2 z 5 FINE SET FULL CW JUMPER REQUIRED S z 5 0 5 F DIFFERENTIAL 5 COARSE POTENTIOMETER ON CONTROL SET FULL CW 9 8 WHT GRA PROBE 7 1 YEL BLK 9 57 VEL JUMPER DETAIL Model C043 063943 33B 9 13
27. OPERATOR S MANUAL Frozen Custard Machine Original Operating Instructions 068359 7 22 10 Original Publication Updated 11 22 13 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the C043 data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity Part Number Information found on RC35 data label Model Number Serial Numbers Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity 2010 Carrier Commercial Refrigeration Inc 068359 M Cycle Amps Amps Cycle Amps Amps Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved 2222 TAYLOR 3 United Technologies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table Contents Section 1 To the 1 1 1 Section 2 To the Operator uuu us sq a 4 Section 3 Safety
28. T the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury This appliance is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Gin unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use water jet to clean rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety DO NOT operate the freezer unless it is properly grounded DO NOT operate freezer with larger fuses than specified on the freezer data label Allrepairs must be performed by an authorized Taylor service technician The main power supplies to machine must be disconnected prior to performing repairs Cord Connected Units Only Taylor authorized service technicians may install a plug on this un
29. TOR LIGHT BEATER MOTOR SWITCH za DIGITAL COUNTDOWN TIMER Hopper Refrigeration Switch The hopper refrigeration switch activates the hopper refrigeration Operational Refrigeration Switch Place the operational refrigeration switch in the ON position to allow the product to dispense During No Sale periods place the switch in the HOLD position to keep the product refrigerated in the freezing cylinder Flow Adjustment Knob The flow adjustment knob adjusts the flow of product into the freezing cylinders Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Mix Low Indicator Light When the mix low indicator light is illuminated the mix hopper has a low supply of mix and should be refilled as soon as possible Beater Motor Switch The beater motor switch activates the beater motor Digital Countdown Timer The digital countdown timer is used to keep track of the time needed to control product quality Model C043 13 Operator Parts Identification Section 6 This machine is three flavor freezer It has three 30 quart 28 liter hoppers The mix flows by gravity through an adjustable flow control into the freezing cylinders This unit has been designed to produce a rich tasting custard product that can be drawn off and served from a holding cabinet The overrun is typically
30. The minimum air clearance requirement is 3 76 mm on one side and the rear of the unit and 0 on the other side Note A minimum clearance of 36 914 mm is required on one side to allow for the installation and removal of the side drip pan RC35 Requires a minimum air clearance of 6 152 mm on three sides An air deflector must be installed on the condenser side if floor clearance is less than 5 127 mm Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities DO NOT run the machine without product Failure to follow this instruction can result in damage to the machine NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and ata height of 1 6 meters from the floor Safety Model C043 Notes Model C043 7 Safety Operator Parts Identification Section 4 Model C043 Operator Parts Identification Exploded View Parts Identification 7 6 FEED PASTO 7 8 SCREW U4 20XS8 PHIL TRUSS 088875 COVER A PANEL SIDE 0043 565
31. ation switch will not activate unless the beater switch is on REFRIGERATION OFF HOLD 2 36 130503 Step 7 After minute has expired turn the flow adjustment knob to 1 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Figure 37 Step 8 After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat until the custard looks servable Note The first couple inches of custard will force out any remaining sanitizing solution and should be discarded Step 9 Close the draw arm plate Using sanitized hands install a sanitized product chute Figure 38 Operating Procedures Model C043 Step 10 Open the draw arm plate Figure 39 Note A chattering noise indicates that not enough mix is entering the freezing cylinder It may be necessary to increase the flow of mix into the freezing cylinder Increase the flow control knob only 1 2 a number at a time It takes 3 5 minutes to see the results of the adjustment Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Step 11 Continue to run the frozen custard into the holding cabinet un
32. beater shaft perform the following Step1 Prepare sink with approved cleaning solution e Reinstall three blades and leaf springs on examples Kay 5 or Stera Sheen USE the beater shaft WARM WATER AND FOLLOW THE MANUFAC the beater shaft back into the freezing TURER S SPECIFICATIONS If another approved cylinder until the hex end is firmly engaged cleaner is used dilute it according to the label in in the drive coupling structions IMPORTANT Follow the label direc tions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning e Remove the beater shaft by pulling it straight out Repeat as necessary until the rear seal is removed Step 6 Remove the hopper covers the feed tube and the flow control rod Figure 81 Make sure all brushes provided with the freezer are Figure 80 available for brush cleaning Model C043 33 Operating Procedures Step 2 Step 4 Thoroughly brush clean all disassembled parts the Return to the freezer with a small amount of cleaning solution making sure all lubricant and mix cleaning solution Using the draw valve brush film is removed 1 2 177 brush clean the mix inlet hole in each mix hopper Figure 82 Figure 84 Step 3 Step 5 f Use the double ended brush to clean the inside Using the brush with the long black tip brush clean the feed tubes the rear shell bearing a
33. box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDEDI FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK 111216 NOT this freezer with larger fuses than specified on the unit s data label Failure to follow this instruction may result in electrocution or damage to the machine Pr unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame A mera appliances which are equipped with a power cord a plug or another device to disconnect the appliance from the povver source must have an all pole disconnecting device with a contact of at least mm installed in the external installation ZN that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as GFI to protect against the leakage of current installed by the authorized personnel to the local codes LV conn cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code d
34. cess doors are restrained with screws DO NOT remove any internal operating parts example freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts This unit has many sharp edges that can cause severe injuries DO NOT put objects or fingers in the fill or discharge openings This may contaminate the product and cause severe personal injury USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp A Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned AN This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage 130411 Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit This machine is designed to maintain product temperature under 41 F 5 C Any product being added to this machine must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings C043
35. ched slightly to get it into the proper position To ensure that the gasket is correctly positioned verify that the middle section of the gasket is arched upward If the middle section of the gasket is Step 5 concave or extends into the middle of the seal turn Repeat the assembly instructions on the the gasket over as it is upside down remaining freezing cylinders 111216 Model C043 17 Operating Procedures Sanitizing Step 1 Using lukewarm water prepare an approved 100 PPM sanitizing solution examples 5 gal 19 liters of Kay 5 gal 15 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANU FACTURER S SPECIFICATIONS Step 2 Place the feed tube and the flow control rod flat on the bottom of the hopper Figure 18 Step 3 Place the product chutes in the hopper Figure 19 Step 4 Make sure the draw arm plate is closed and the short door stud nuts are snug Figure 20 Step 5 Attach the splash guards to the door studs Figure 21 Step 6 Make sure the refrigeration switch and the hopper refrigeration switch are in the OFF position HOPPER REFRIGERATION eee 3 OM IMPORTANT Refrigeration should NOT be on when water is present in the freezing cylinder or hopper REFRIGERATION Operating Procedures 18 Model C043 Step 7 Place an empty mix pail under the draw arm plate if the machine is not equipped with a
36. del C043 9 Parts Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSHOBLENDPONPaFEED __ RSPEGTA REPLACE F NECESSARY aRUSHORAW VALVE __ INSPECT REPLACE NECESSARY NET REPLACE NECESSARY MINMUN __ SPECT REPLACE IF NECESSARY snusweNo cooRsrourss __ INSPECT REPLACE NECESSARY s 1 Model C043 39 Parts Replacement Schedule Section 10 Limited Warranty Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for t
37. e is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this winter storage service for you Wrap detachable parts of the freezer such as beater blades beater shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin It is recommended that an authorized service technician perform winter storage draining to insure all water has been removed This will guard against freezing and rupturing of the components Model C043 37 Important Operator Checklist Secti
38. ed custard texture Turn the flow adjustment knob clockwise if the product is too firm and counter clockwise if the product is too soft Figure 52 Step 6 When the product looks servable close the draw arm plate Using sanitized hands install a sanitized custard chute Figure 53 Operating Procedures Model C043 Step 7 Step 2 Open the draw arm plate Continue to run the frozen Set the timer for 20 minutes This allows the freezing custard into the holding cabinet until the desired cylinder enough time to warm before removing the amount is obtained Adjust the mix flow as needed remaining custard to maintain proper product consistency When the desired amount is obtained and more custard will be made later follow the Hold Cycle During Operation instructions starting on page 23 Step 3 Place the beater switch in the ON position Figure 54 Figure 56 Preparing for Shutdown Step 4 Perform the following procedures to remove the Open the dipping cabinet cover Close the draw arm remaining custard in the freezing cylinder when plate Using sanitized hands install a sanitized there is mix in the hopper custard chute Step 1 Place the refrigeration switch in the OFF position FRIGERATION Figure 55 Figure 57 Model C043 27 Operatin
39. erefore it must be collected separately after its 131122 To the Operator use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either
40. es tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have o
41. esignation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid a hazard To the Installer Model C043 Rotation Beater rotation must be counter clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at the freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided behind the lower rear panel Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion
42. g Procedures Step 5 Open the draw arm plate turn the flow adjustment knob to 5 Run the remaining mix through the freezing cylinder and properly dispose of the mix Figure 58 Note If local health codes permit the use of rerun place a sanitized NSF approved rerun container beneath the opening of the front plate and run the remaining mix into the container See page 36 for instructions regarding the proper use of rerun Step 6 After all the custard has drained from the hopper remove the hopper cover the flow control rod and the feed tube Figure 59 Step 7 Repeat these steps for the remaining freezing cylinders Rinsing Step 1 Place the hopper refrigeration switch in the OFF position OPPER RIGERATIGN ON Figure 60 Step 2 Make sure the refrigeration switch is in the OFF position FRIGERA TION Figure 61 Operating Procedures 28 Model C043 Step 3 Close the draw arm plate and remove the product chute Figure 62 Step 4 Install the splash guard Figure 63 Step 5 With a pail beneath the draw arm plate pour four gallons 15 liters of cool clean water into the hopper Note Use the faucet if the machine is equipped with one Figure 64 Step 6 With the brushes p
43. g any maintenance on your equipment Your Taylor freezer will NOT eventually compensate for and correct any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipment s operation both assembly and disassembly go through these procedures together in order to be properly trained and to make sure that no confusion exists In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only if the parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Th
44. he part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal in accordance with all instructions contained in the Taylor Operator s Manual 4 Defective parts must be returned to the authorized Taylor distributor or service agency for c
45. ing and sanitizing Figure 46 Operating Procedures 24 Model C043 Step 7 Close the dipping cabinet cover Step 8 Prepare a squeeze bottle of approved 100 PPM sanitizing solution Squeeze the sanitizing solution around the draw arm plate and stud nuts to remove any left over product If necessary brush clean the area with the door spout brush and rinse with the sanitizing solution Figure 47 Step 9 Repeat these steps for the remaining freezing cylinders Resuming Production During Operation Step 1 Place the beater switch in the ON position Figure 48 Step 2 Place the refrigeration switch in the ON position REFRIGERATION BEATER OFF HOLD ON 3 OFF Figure 49 Model C043 Operating Procedures Step 3 Set the timer for one minute After the minute expires open the flow control assembly to 1 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number BEATER Figure 50 Step 4 After three minutes have expired open the draw arm plate the custard is too soft close the draw arm plate and wait one minute Repeat as necessary Figure 51 120213 Step 5 When custard appears adjust the flow adjustment knob to gain the desir
46. it Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current and be installed by authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 130411 Model C043 Safety DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and ac
47. ler should be below 40 F 4 4 C Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing the beater assembly be certain that scraper blades and leaf springs are properly attached to the beater shaft Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a long brush and a cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of seals if they are worn torn or fit too loosely and replace with new ones Important Operator Checklist Model C043 5 Follow all lubricating procedures outlined Assembly 6 If your machine is air cooled check the condenser for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule coon Always disconnect electrical power prior to cleaning the condenser Failure to follow this instruction may result in electrocution 7 If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machin
48. ll the inside portion of the seal with 1 4 6 mm Inspect each scraper blade for any nicks or signs of more lubricant and lubricate the flat side of the seal excessive wear If any nicks or signs of wear are that fits onto the rear shell bearing present replace the blade 11337 X Figure 8 Figure 10 Model C043 15 Operating Procedures Step 7 Starting at the hex end of the beater shaft place a metal leaf spring arched upward over the two pins closest to that end Install the long scraper blade on top of the leaf spring Note There is only one long scraper blade per beater Figure 11 Step 8 Place a leaf spring and a short scraper blade on the next set of pins Step 9 Hold the two leaf springs and scraper blades in place Slide the beater shaft into the freezing cylinder until the scraper blades are held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Figure 12 Step 10 Place a leaf spring and a short scraper blade on the next set of pins Slide the beater shaft into the freezing cylinder until the blade is held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Step 11 Continue adding leaf springs and short scraper blades to the beater shaft until all 12 blades are installed Step 12 Slide the beater shaft into the freezing cylinder rotating the beate
49. o sooo ooo 10 _____________________ 55770 ALO U31aINNN 9208 luvd SEDYH GALVYYAS 91 8 6 NAGNOO ALOWAY LYOddNS 941 O9 GO 8 S ONIEGNL ONITdNOO O9 dO 8 ONIEGNL ONITdNOO 80084110 9208 854 5 8 0INOIM HOLVOIGNI ONMdNOO YOLVWINSNI LAMSVD 1 4 ALIIVNO WYOs O 1006 1QV 18 S NVA INAS QINOM A1VU191Y43U 1V901Q 508 5 8 6 108 0 1 HMH GALVYYAS 8 9 0 1 95 01 3SNV 14 ZIHM 06 1 9 eX81LX0 OV YASNAGNOO ASVOUMNVYO 554 09 841 81 91 HOSSIUdINOI 280 1914 SSN 91 S YAHSVMt dWOO ONILNNOW SASS1S 1 2 81 91 9 995 LAN ADNV 1 ZIHA 81 91 S LANt ONILNNOW YOSSAYdNOO LAWWOYD 8 LVES 1 HOSSAYdNOO 2808 1 4 MS 533 NVA ONILVINSNI LOOd MS 533 IWAG ONILVIASNI LOO Yd3 ONILVINSNI LOOG 15 12111 dE IVNINY AL 49018 5 1511 SHed 9638 Parts List 51 Model C043 x j _ LIINI 810 ooo 58590 9950 99090 6 1 90 ooo seseo gw T3NVd
50. on 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 The product is too stiff a Flow rate is too slow a Adjust the flow rate 2 The scraper blades make Flow rate is too slow a Adjust the flow rate 21 a chattering noise 3 The product is too soft a Flow rate is too fast a Adjust the flow rate b There is a problem with b Call an authorized service the refrigeration system technician 4 The mix low indicator is a Inadequate level of mix in a Fill the mix hopper with 21 illuminated the mix hopper mix b Bad electrical connection b Call an authorized service technician 5 The mix low indicator is a The level of mix in the mix Fill the hopper with mix if illuminated and the hopper is inadequate and further production is product is too stiff the flow rate is too slow required If no further production is required open the flow control all the way and place the refrigeration switch in the OFF position 6 Beater motor won t start a The beater motor overload Turn the machine off has tripped Press the reset button and restart the machine b The power switch is inthe b Place the power switch in OFF position the ON position The beater motor switch is Place the beater motor in the OFF position switch in the ON position d The circuit breaker is off d Turn the breaker on or or the fuse is blown replace the fuse Important Operator Checklist 38 Mo
51. ote All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure all possible hazards to the user or equipment have been addressed Air Cooled Units DO NOT obstruct air intake and discharge openings C043 The minimum air clearance requirement is 3 76 mm on one side and the rear of the unit and 0 on the other side Note A minimum clearance of 36 914 mm is required on one side to allow for the installation and removal of the side drip pan RC35 Requires a minimum air clearance of 6 152 mm on three sides An air deflector must be installed on the condenser side if the floor clearance is less than 5 127 mm Note The legs are typically mounted on 4 x 4 lumber to achieve the minimum floor clearance Failure to allow adequate air clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities SThis unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose
52. pecially designed to reach all mix passageways down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper clean the rear shell bearing located at the rear of the freezing cylinder Be sure there is a generous amount of cleaning solution on the brush 120802 Important Operator Checklist IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation On a designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in coo
53. r shaft slightly counter clockwise Engage the hex end firmly into the drive coupling at the back of the machine The square portion of the beater shaft assembly should fit completely inside the freezing cylinder The bearing support pin will extend beyond the freezing cylinder Note It may be helpful to use the beater removal tool to turn the beater while installing the beater Figure 13 Note The drip pan is a convenient place to store the beater removal tool Step 13 Install the front bearing on the bearing support pin Figure 14 Step 14 Repeat the assembly instructions on the remaining freezing cylinders Operating Procedures Model C043 Door Assembly Step 1 With the door in a horizontal position install the draw arm plate Install all three short stud nuts and leave them loose This Side UP J i Figure 16 Step 4 Seat the door the freezer studs ensure the door gasket doesn t fall off hold the door flush with the freezing cylinder with one hand while installing the stud nuts with the other hand Hand tighten the stud nuts equally in a criss cross pattern to insure the door is snug Figure 15 Step 2 Turn the door over and install the door gasket Note DO NOT lubricate the gasket as this will cause the gasket to leak over time Step 3 Press all around the gasket to ensure a flush secure fit in the groove The gasket may have to be stret
54. redit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131122 Limited Warranty on Equipment 40 Model C043 Replacement of wear items designated as Class 7000 parts the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use P Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments
55. rovided scrub the mix hopper Figure 65 Step 7 Place the beater switch in the ON position Figure 66 Model C043 29 Operating Procedures Step 8 Open the draw plate drain the rinse water from the freezing cylinder Figure 67 Step 9 Repeat this procedure until all mix residue is gone and the water is clear Step 10 Place the beater switch in the OFF position Figure 68 Step 11 Repeat these steps for the remaining freezing cylinders Cleaning A IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Make sure the refrigeration switch is in the OFF position FRIGERA TION 69 Step 2 Close the draw arm plate Figure 70 Step 3 Using lukewarm water prepare an approved 100 PPM sanitizing solution examples 5 gal 19 liters of Kay 5 or 4 gal 15 liters Stera Sheen USE WARM WATER AND FOLLOW THE MANU FACTURER S SPECIFICATIONS Operating Procedures 30 Model C043 Step 4 Step 6 Pour the cleaning solution into the Brush After five minutes has elapsed open the draw arm clean the sides and bottom of the hopper pla
56. s the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts2 Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC 832 842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original in
57. stallation location in the unit of original installation 4 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit 6 This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 032129SER2 Compressor Air 230V SERV and Taylor Part 0755065 1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131122 Limited Warranty on Parts 42 Model C043 LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 10 11 12 13 14 15 16 Labor other costs incurred for diagnosing repairing removing installing shipping servicing handling defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to
58. t the back of each freezing cylinder s N Figure 83 Figure 85 Operating Procedures 34 Model C043 Step 6 Using the long white brush brush clean each freezing cylinder Figure 86 Step 7 Prepare a sink with an approved sanitizing solution examples 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Figure 87 Step 8 Repeat Step 2 using the sanitizing solution Step 9 Place all cleaned parts on a clean dry surface to air dry overnight Step 10 Empty clean and reinstall the rear drip pan 10722 S 88 Step 11 Wipe clean all exterior surfaces the freezer with clean sanitized towel Model C043 35 Operating Procedures Section 7 During Cleaning and Sanitizing A ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Bacterial Count brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are s
59. te and drain all the solution from the freezing cylinder Figure 71 Figure 73 Step 7 Place the switch the OFF position Place the beater switch in the ON position Set the timer for five minutes Figure 74 Step 8 Figure 72 Repeat these steps for each freezing cylinder Model C043 31 Operating Procedures Disassembly Step 3 Remove the front bearing from the door or beater Step 1 shaft Remove the door assembly Figure 77 Figure 75 Step 4 Step 2 While removing the beater shaft take each blade Disassemble the door assembly Remove the gasket and leaf spring off and place them in a container for from the product door cleaning Figure 76 Figure 78 Operating Procedures 32 Model C043 Step 5 Step 7 Remove the rear seal from the beater shaft Use a Take all the parts to the sink for complete single use towel to remove the lubricant from the disassembly and brush cleaning seal before taking it to the sink for cleaning Step 8 Repeat these steps for each freezing cylinder Brush Cleaning A IMPORTANT Failure to follow these Figure 79 cleaning procedures may result in bacterial contamination of the frozen custard product Note If the rear seal remains in the drive coupling at the back of the machine instead of coming out with the
60. ther rights which vary from jurisdiction to jurisdiction Model C043 43 Limited Warranty on Parts LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Limited Warranty on Parts 44 Model C043 Parts List 12 5709 I9POIN 9 86 060 18
61. til the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency For maximum capacity make sure the hopper is full and the flow is adjusted as high as possible within the acceptable product temperature range Figure 40 Step 12 When the desired amount is obtained and more custard will be made later follow the Hold Cycle During Operation instructions starting on page 23 Step 13 Repeat these steps for the remaining freezing cylinders Hold Cycle During Operation Step 1 Place the flow adjustment knob in the CLOSE position Set the timer for one minute Figure 41 Step 2 After one minute has expired place the refrigeration switch in the HOLD position for custard RATION ON Figure 42 Model C043 Operating Procedures Step 3 When the frozen custard stops flowing takes approximately two minutes place the beater motor switch in the OFF position Figure 43 Step 4 Use the rake to remove as much custard from the product door as possible Figure 44 Step 5 Close the draw arm plate Make sure the left stud nut is snug and then the right stud nut Figure 45 Step 6 Remove the custard chute and take it to the sink for clean
62. trough Figure 23 Step 8 Pour the sanitizing solution into the hopper Figure 24 Step 9 Brush clean the mix hopper Figure 25 Step 10 Place the beater switch in the ON position and set the timer for five minutes BEATER 3 OFF ON 5 Figure 26 Step 11 After five minutes have elapsed open the draw arm plate and drain the sanitizer into the empty mix pail Note If your machine is equipped with a trough drain the sanitizer into the trough Step 12 Place the beater switch in the OFF position and the flow adjustment knob in the CLOSE position Figure 27 Model C043 Operating Procedures Nre Your hands must be clean and sanitized before proceeding vvith the next steps Step 13 Remove the splash guards from the doors Figure 28 Step 14 Remove the chute from the hopper Figure 29 Step 15 Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper sure the feed tube is completely seated in the mix inlet hole Figure 30 Step 16 Place one end of the flow control rod into the hole located on the feed tube Place the other end of the rod into the hole on the front flovv control lever Figure 31 Step 17 Discard the sanitizer Repeat these steps for the remaining freezing cylinders Operating Procedures Model C043
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