Taylor 390 Freezer User Manual
Contents
1. 047730 33 Rev 8 02 AUTO WIRES YELLOW WIRE WASH THIS SIDE GROUND FRAME SECURELY COMPRESSOR amp BEATER MOTOR PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS KEYWAY THIS SIDE OF SWITCH WASH AUTO POWER SWITCH ow 5 5 9 BLACK YELLOW 5 5 4 COMPRESSOR CONTACTOR BEATER MOLOR WA SH YELLOW 4 YELLOW 2 o BLACK BLACK 2 HIGH PRESSURE Orro TRANSFORMER SWITCH WASH BLACK BLACK WHITE BLACK torr 5 AU 24v E POWER 25 5 SWITCH xe 8 S set JUMPER TO a 8 J3 Position 5 a YELLOW us BROWN BLK YEL 5 BLUE ELECTRONIC VISCOSIT RELAY a CONTROL BOARD COIL 2 u a a 4 RED WHITE WHITE BLACK lt RED WHITE E Ow 2 m DRAW SWITCH RED WHITE o RED BLACK WHITE RED SO 2 COMPRESSOR RELAY I CONTACTOR COIL WHITE T GRAY BLACK 4 WHITE GRAY DD MIX LIGHT E E a 5 wea al gt Zi z 5 Sle NNN o z d cA lj SET SWITC Jg Bp agnam speeepe MIX GRAY LEVEL GRAY BLACK CONTROL RED BLACK WHITE RED 5 E BLACK INE e FILTE BLACK e 1080 e PANEL NAN SWITCH BLACK COMPRESSOR OPTIONAL COMPRESSOR CONTACTOR CONTACTOR BLACK gt 5 COM2. b condensers a Improper or inadequate lubrication on draw valve O rings b Bad or missing o rings on draw valve a Position of beater assembly b Place control switch in the OFF position Allow the motor to cool then resume normal operation Contact a service technician if problem continues c Reset circuit breaker or replace blown fuse d Raise and release the lever a Call for service to repair leak b Clean regula a Use an approved food grade lubricant example Taylor Lube and follow lubrication procedures b Replace rubber parts every three months a The open end of the beater assembly should be in the 11 o clock position Model 390 15 Operating Procedures Section 9 Parts Replacement Schedule PART EVERY EVERY ANNUALLY DESCRIPTION 3 MONTHS 6 MONTHS See if Necessary NE ca wee Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary White Bristle Brush 3 x 7 Inspect amp Replace Minimum if Necessary Refer to Parts List on the next page when ordering above parts Operating Procedures 16 Model 390 Parts List Section 10 00 9808 OL 101519 zis 65 65850 2980 aNv13dOO 3
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4. Table of Contents Model 390 Notes Model 390 Table of Contents Section 1 This machine is designed for indoor use only NOT install the machine in an area where a water jet could be used Failure to follow this instruction may result in serious electrical shock Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside of the base pan two 3 8 P S for single head units or two 1 2 1 for double head units water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain Air Cooled Units Air cooled units require a minimum of 6 152 mm of clearance around both sides and 0 at the rear of the freezer This is required to allow for adequate air flow across the condenser s Failure to allow adequate clearance can
5. Mix Out era soot oe clita trey ee Page 6 Section 6 Operating Procedures Page 7 ak Bowen aA LA LA M Sn Arte Page 7 MANN ZING eec ecko ee ay eee eG ate eee ro ou ED e Page 8 PrimN E ae M ee Page 8 Closing Procedures Page 9 Draining Product From The Freezing Cylinder Page 9 RINSING wa Teneti se uh sett aa e aaa a Aa e Page 9 Cleaning coe 9 DISASSEMBLY he SESE 10 bee ped ot at Bake ies Page 11 Section 7 Important Operator Checklist Page 12 During Cleaning And Sanitizing Page 12 Troubleshooting Guides esee pr ober RE Page 12 Regular Maintenance Checks Page 12 Winter Storage eee 2 hh tose esis e Le idees de buit a Page 13 Section 8 Troubleshooting Guide 14 Section 9 Parts Replacement Schedule Page 16 Section 10 sce five ote Page 17 Section 11 Wiring Diagrams Page 24 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice
6. reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor s Electrical Connections Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of To the Installer the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation A CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO S CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater rotation must be clockwise as viewed looking into the freezing cylinder of the freeze
7. the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 6 Using a screwdriver and cloth towel keep the female hex drive socket and rear shell bearing clean and free of lubricant and mix deposits 7 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the rerun is stored in a sanitized covered stainless steel container and used the following day Discard all rerun once a week Regular Maintenance Checks Rotate scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing Replace scraper blades that are nicked or damaged Before installing the beater be certain that scraper blades are properly attached over the beater pins Dispose of o rings or seals that are worn torn or fit too loosely
8. 080 X CI 16 ONIY O 1 Available Separately 020624 Parts List 19 Model 390 co 2ezweo LHS k __ 9 133 T ALIWIXOHd HO LIMS L3 VM ____ ___ lt k __ 91 5 118 0 9 HOSN3S Pot 40 SLEMOWd SZ 6 H3ZILINVS 650189950 02 LOdG AVISY ee Ol 09 09 802 2 8704 Av 13H dmvoooovorr LINNONINWad eor FYOs S dd Z1 POL ASTINd dmoooororr yolon cor zgeezo 34088 2 QdSZ POL ASTINd __ 1 VIG8 S 310H 45 0 a 9 8 310H 5 4 5 ooo z X GOZ I ONREO cor 31OH SYVNDS LNO XIW v eo 99600 OS 380Hd H3OV4S eo 99600 3 10H OS 3GOUd OSIC _ 5 MOT XIN ON coh 995590 83 0L aasozrivx LNOO 1A1 XIN 82d 5 7 9AF V 82d 31415 G10 403 GUVO d ASVA 35 216 7 G10 2 3 92 dis v422vX OAGT 82d 31415 G10 404 20 cS980vX 910 M2 9A3 06 3HVMLJOS dIHO an ooooroer co 6980vX MAN 1071 AJY 3HVMLJOS dIHO 0000106 ziz was svoosx MAN ZOAZ V 89d 435 72227 5 2 was e6ersx MAN TONLNOO V 82d oo z 9808001 8 dAL G
9. ASH position and move the draw handle to the right Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Model 390 Operating Procedures Cleaning Step 1 Prepare two gallons 7 6 liters of an approved cleaning solution example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole and mix level sensing probes Step 4 Place the control switch in the WASH position This will cause the cleaning solution to be agitated Step 5 Place an empty mix pail beneath the door spout and move the draw handle to the right Draw off all of the cleaning solution When the solution stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position FRONT OF MACHINE Disassembly AN BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Step 1 Remove the handscrews freezer door baffle assembly beater a
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11. IRES YELLOW WIRE WASH OVERLOAD AS FOLLOWS E THIS SIDE COMPRESSOR uc gt KEYWAY THIS SIDE BROWN 5 OF SWITCH WHITE BLACK WASH OFF AUTO POWER SWITCH ELECTRICAL BOX LI L2 BLACK YELLOW z 5 1 0 E E z CONTACTOR BEATER e MOTOR 5 WASH YELLOW YELLOW WHITE 5 BLACK t t BLACK HIGH PRESSURE Ont TRANSFORMER SWITCH WASH p 5 POWER SWITCH 5 5 2 SET JUMPER TO g ao J3 POSITION 5 YELLOW 5 Ce 2 BROWN D BLACK T e BLUE ELECTRONIC VISCOSITY RELAY E 8 CONTROL BOARD COIL RED WHITE WHITE BLACK N RED WHITE o 5 DRAW SWITCH 5 REDIWHITE RED BLACK WHITE RED ORO COMPRESSOR RELAY CONTACTOR COIL WHITE WHITE wx our LIGHT WHITE Exp ORAY BLACK WHITE ere GRAY 400 MIX LIGHT 55 2 gal 10 ate m Tamam spe spe MIX GRAY LEVEL cravmack CONTROL RED BLACK WHITE RED i BLACK SUE ME G FILTER BLACK 10D e PANEL ANS SWITCH BLACK SPINNER MOTOR COMPRESSOR OPTIONAL COMPRESSOR CONTACTOR CONTACTOR BLACK BLACK WHITE E BLACK 5 OJ BROWN com O 5 5 SEE BLACK a WHITE RUN CAPACITOR BROWN 1 WHITE 1 047730 27 Rev 8 02 COMMON BLACK
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14. SNYa 1 1VNIINS31 42018 OLPSZS A 1738 3Qv18 YadVYOS Nid YadVHOS di10 TOL EL 6 OILS V 1d H3dVHOS 30V718 LYOddNS Nid L LOZ V H31V38 A3TIRd LIND ONIHV3S Was ONINVAd SSVYE LAN TIVM 020 X 9b L b DNIN O 3001 9NISHV3S H3HSVM OlLSV 1d TI3HS HV3H ONIHV3S 3din9 SNIHVv38 INOHJONIHV38 MO80 X CI L6c NIH O 1 3 da 133va 065 d 1H4V8 INHV 1 3 Available Separately Parts List 17 Model 390 00 corso QO0 9 S X 41 6015 004 1395 9 anona PO oo 696 X ___ FLVId eor 3 9 6 ONISV38 V co oa 06 dia v 3aino _ 98860 195 10 0Z N3AO9 H3ddOH L23MSVO 00 9808 OLMOlJd 000 998670 43G106 X 8 6 H3 L112 83AMG _________________ 00 WAN 3910 X 8 4 co v w ezesx Nid SATA 00 z 909250 MEL X QO 1 ONREO MOVIE HSN1S MVYG V JIANYH pf oo e oeoo QO0 9 S X 01 601 9 HOOG LANSVO 9 eo v 066 JOFYSLSNE ________ ed VIL
15. Vd V HOOG 00 0t2v0 ONIMIM IAVHOVIG 5 5 eor ersevo e 2090 OLnV JJO HSvM v93d e veseo ONLLOOHS3 8nON1 1VO3Q o 299 08 HO1AV 1 930 1v93d 62060 NV310 1V930 4 ue 627920 M3AO2 E Na 9 QLS H3ddOH V 186680 9 8 9 Ps 6 667650 85 12 X G9L E H3d1n0HS M3HOS 2 9 90 13S NATIV 8 X 81 91 9 M3HOS LL am 597650 el ae 1660 X3H CVOTANOYOL ONIIdNOD 00 000 eo oo p s 998900 9 LLL 888990 MUE 165 ZXHELX IS L OV H3SN30NOO 31Vvadn 55779 S1HVd ALO 1 5 Model 390 18 Available Separately Parts List 2 oo O 90070 oo ____ 00 e eco v 088620_ 00 9808 OL sor 60060 00 9808 OL sor ouezo oo eor 984150 dwouessr 22 ozo zz 290 Pr wawas zz oso eweiezor 00
16. ailure to adhere to the following safety precautions may result in severe personal injury Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely AN NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result equipment damage poor freezer performance health hazards or personal injury NOT operate the freezer unless it is properly grounded NOT operate the freezer with larger fuses than specified on the freezer data label DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected Failure to follow these instructions may result in electrocution or damage to the machine Contact your local authorized Taylor Distributor for service 4 DO NOT use water jet to clean rinse the freezer Failure to follow this instruction may result in serious electrical shock Safety e DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws remove the door beater scraper blades or drive shaft unless the control switch is in the OFF position Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving part
17. and replace with new ones Follow all lubrication procedures as outlined in the Assembly instructions of this manual Check rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Check the condenser for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Operating Procedures 12 Model 390 Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on spring in water valve Use air pressure on the outlet side to blow out any remaining water in the condenser and then add a liberal amount of permanent type auto anti freeze This is extremely important Failure to follo
18. dS cor swo oo ___ eerol 0 18 7 12 HOLIMS V L3 V8 0 07 3A TVA MV HO V We 0 vx OA3 0v MYHQO V HOLIMS coh 550650 ESY NV4 GNOYHS 8 co 22 90 3I W HSV1dS d3lHS 9050 81 91 SX81 9 8 3NOO SSON GNLS GALVINSNI W TT3HS _____ y 00 909920 13VHS 1 35 c 00 10690 X GO 9 ONRt O ser zc on t pn p Available Separately Parts List 21 Model 390 O9HEO ____ 1 eao SWIc ONIeO sovoso OOM 626 Nid 3ATVA __ poof 3ATVA a u3z3u4 v 009 SAIMOSSAOOV M GAddlHS LNOdS YOOd 001590 CI 8 4 HOLOINHIS3SH dVO SWId M 091509 4NOOWN3NNIdSHOJS3IOH Mi3NVd eor dSvO rX _ ___ ____ _ _ __ _ O T3NVd Y H3NNIdS EMIT IDEE DESDE NOLLdO N3NNIdS LNNOW T3NVd eeo 8808 9 0892 AZTINd sc MOLIOVdVO NnN LOOS Pc 952900 9840 ZHOS 072 022 MOOL NV YOLOW 00 orso 1391 H
19. his starting point in our instructions turn to Disassembly on page 10 and start there Assembly A BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Install beater drive shaft Slide the o ring into the first groove on the drive shaft Lubricate the groove o ring and shaft portion that comes in contact with the bearing on the beater drive shaft DO NOT lubricate the hex end of the drive shaft Slide the seal over the shaft and groove until it snaps into place Fill the inside portion of the seal with 1 4 more lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing Install the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Operating Procedures Step 2 Before installing the beater assembly check the scraper blades for any nicks or signs of wear If any nicks are present or if the blade is worn replace both blades If blades are in good condition install the scraper blade clip over the scraper blade Place the rear scraper blade over the rear holding pin knife edge to the outside Holding the blade on the beater turn it over and
20. ician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models 383 amp 384 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator N acsi F
21. install the front blade the same way Holding the blades in position insert the beater assembly into the freezing cylinder and slide into position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Step 3 Install the baffle assembly Lubricate the o ring and install it on the front end of the baffle assembly Install the guide bearing on the rear end of the baffle assembly Install the bearing end of the baffle assembly into the pilot hole in the drive shaft Step 4 Assemble the freezer door with the Ice Buster door spout clearing device To assemble the door with the ice buster install the o rings on the draw valve and lubricate See illustrations on page 10 Insert the draw valve into the door leaving approximately 1 2 of the valve sticking out the top of the door Rotate the draw valve so the flats on the top of the draw valve are perpendicular to the door face see illustration Insert the ice buster through the door spout and into the slot located just above the lower o ring With the ice buster in place rotate the draw valve to allow installation of the draw handle This will lock the ice buster in place Install the draw handle pin and close the draw valve by moving the handle to the left Place the large rubber gasket into the groove on the back side of the freeze
22. ive shaft Bad or missing o ring or seal on drive shaft Worn rear shell bearing a Carefully follow directions for mixing product b Add mix to mix hopper a Carefully follow directions for mixing product b Replace or install correctly c Contact a service technician Contact a service technician Carefully follow directions for mixing product Keep hopper full of mix Repair or replace beater assembly Contact a service technician Repair or replace d Replace or install front bearing Do not lubricate the hex end Contact service technician for removal Replace drive shaft drive coupling or both Use an approved food grade lubricant example Taylor Lube and follow lubrication procedures Replace rubber parts every 3 months Contact a service technician for replacement Operating Procedures 14 Model 390 PROBLEM PROBABLE CAUSE REMEDY E 7 No freezer operation with a Unit unplugged a Plug cord in wall unit in the AUTO position receptacle 8 Unit not freezing product when in the AUTO position 10 Excessive leakage from the door spout 11 Door will not go into position easily b Beater motor has tripped the internal overload Tripped circuit breaker or blown fuse d The rod resting on top of the valve handle pin must be raised to activate refrigeration a Refrigerant leak
23. p 2 Pour the two gallons 7 6 liters of sanitizing solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole feed tube and mix level sensing probes Step 4 Place the control switch in the WASH position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow the solution to agitate for five minutes Step 5 Place an empty mix pail beneath the door spout and move the draw handle to the right Draw off all the sanitizing solution When the sanitizer stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Step 6 With sanitized hands assemble the hopper gasket around the top edge of the mix hopper Stand the feed tube in the corner of the hopper Priming Step 1 With a mix pail beneath the door spout move the draw handle to the right Fill the hopper with FRESH slush product and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout move the draw handle to the left Step 2 When the slush product has stopped bubbling down into the freezing cylinder install the feed tube in the mix inlet hole Step 3 Place the control switch in the AUTO position To begin refrigeration raise the rod resting on top of
24. r Figure 1 A Note The following procedures should be performed by a trained service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at the freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block The terminal block is located in the control box located behind the left side panel 040419 Model 390 To the Installer Section 2 The slush freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor equipment when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment Your 380 Series model will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that all personnel responsible for the equipment s operation thoroughly read this manual If you require technical as
25. r blades Remove the two o rings from the draw valve and the o ring and guide bearing from the baffle assembly Step 4 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearing at the back of the freezing cylinder with the black bristle brush Step 5 Remove the rear drip pan Note Ifthe drip panis filled with an excessive amount of mix itis an indication that the drive shaft o ring seal or both should be replaced or properly lubricated Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Place all the cleaned parts on a clean dry surface to air dry Step 7 Wipe clean all exterior surfaces of the freezer Model 390 11 Operating Procedures Section 7 Important Operator Checklist During Cleaning And Sanitizing Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND DAILY CLEANING AND SANITIZING N ALWAYS FOLLOW LOCAL HEALTH CODES Troubleshooting Guide 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use
26. r door Slide the white plastic front bearing onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door Do not lubricate the door gasket or front bearing Model 390 Operating Procedures Step 5 Install the freezer door Place the front end of the baffle into the hole in the center of the door Position the door onto the four studs on the front of the freezing cylinder and push the door into place Install the four handscrews onto the studs and tighten them equally in a criss cross pattern to insure the door is snug DO NOT over tighten the handscrews Note Ifthe freezer door does not go into place easily position open end of beater assembly in the 11 o clock position Step 6 Rotate the baffle assembly so the hole in the end of the shaft is vertical Insert the baffle arm between the draw valve spout supports and into the hole in the baffle assembly Note During operation the baffle arm rests on the spout support Step 7 Install the rear drip pan Slide the long drip pan into the hole in the front panel Step 8 Install the front drip tray and the splash shield under the door spout Step 9 Lay the hopper gasket and feed tube in the bottom of the mix hopper Sanitizing Step 1 Prepare two gallons 7 6 liters of an approved 100 PPM chlorine based sanitizing solution example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Ste
27. s USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury NOT put objects or fingers in the door spout Failure to follow these instructions may result in contaminated product or personal injury from blade contact AN freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings 6 152 mm minimum air space on both sides and 0 at the rear of the freezer Failure to follow this instruction may cause poor freezer performance and damage to the machine NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 040419 Model 390 Safety Section 4 Operator Parts Identification Splash Shield 046177 6 Drip Tray 046275 Operator Parts Identification 4 Model 390 Beater Assembly em _ Por Number Beater 9 Scraper Bide 0697 Model 390 5 Operator Parts Identification Section 5 Control Switch The center position is OFF The WASH position activates the beater motor only The AUTO position allows the beater motor and compressor to run Indica
28. sistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor 050906 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any techn
29. ssembly scraper blades and drive shaft from the freezing cylinder Take these parts to the sink for cleaning Step 2 Remove the front drip tray and splash shield and take them to the sink for cleaning DRAW VALVE TOP ICE BUSTER BACK Operating Procedures Model 390 Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution example Kay 59 USE WARM WATER AND FOL LOW THE MANUFACTURER S SPECIFICATIONS If another approved cleaner is used dilute according to label instructions IMPORTANT Follow label directions as too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the o ring and seal from the drive shaft Note Toremove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 Remove the draw valve handle and pin ice buster draw valve front bearing and gasket from the freezer door Remove the scraper blade clips from the scrape
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31. the valve handle pin When the unit cycles off the product will be at serving viscosity Step 4 Place the hopper cover into position Operating Procedures Model 390 Closing Procedures To disassemble the model 390 the following items will be needed Two cleaning pails e Sanitized stainless steel rerun can with lid e Necessary brushes provided with freezer e Cleaner e Single service towels Draining Product From The Freezing Cylinder Step 1 Place the control switch in the OFF position as far ahead of cleaning time as possible This will allow frozen product to soften for easier cleaning Step 2 Remove the hopper cover gasket and feed tube Take these parts to the sink for cleaning Step 3 With a sanitized pail under the door spout place the control switch in the WASH position and move the draw handle to the right When all the product stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position If local health codes permit the use of rerun empty the rerun into its can Cover the container and place it in the walk in cooler N ALWAYS FOLLOW LOCAL HEALTH CODES Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probes Step 2 With a mix pail beneath the door spout place the control switch in the W
32. tor Light Mix Low Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of product and should be refilled as soon as possible Neglecting to add mix when the light comes on will cause the machine to sway and may eventually cause damage to the beater assembly and freezer door Important To the Operator Indicator Light Mix Out Also located on the front of the machine is a mix out indicating light When the light is flashing it indicates that the hopper is empty and the mix supply needs replenishing To prevent damage to the unit refrigeration discontinues automatically when the mix out indicator lights Important To the Operator Model 390 Section 6 Following are step by step operating procedures for the model 390 slush freezer This unit has a 20 quart 18 9 liter mix hopper and the freezing cylinder holds 7 quarts 6 6 liters of slush product We begin our instructions at the point where we enter the store in the morning and finds the parts disassembled and laid out to air dry from the previous night s brush cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with the slush base you have selected in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to t
33. w this procedure may cause severe and costly damage to the refrigeration system Wrap detachable parts of the freezer such as beater and blades drive shaft baffle and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Your local Taylor Distributor can perform this service for you Model 390 13 Operating Procedures Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY E 1 No product being dispensed with draw valve opened 2 Product too thin 3 Product too stiff 4 Scored walls of freezing cylinder 5 Unable to remove drive shaft 6 Excessive mix leakage in rear drip pan a Improper mixing of product b Mix low condition a Improper mixing of product b Missing incorrectly installed or bad scraper blades Consistency control needs adjusting Consistency control knob needs adjusting Improper mixing of product Insufficient product in the freezing cylinder Broken beater pins Gear unit out of alignment Bent beater assembly d Missing front bearing Lubrication on hex end of drive shaft Rounded corners of the drive shaft drive coupling or both Improper or inadequate lubrication on drive shaft o ring or seal on dr
34. y Dan Slush Freezer Operating Instructions 048693 M Model 390 TAYLOR 6 01 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity June 2001 Taylor All rights reserved 048693 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 y J Ban s Table of Contents Section 1 To the Installer Page 1 Water Connections at ian ae tet set C ud Page 1 WINNS Gate Page 1 Electrical Hook up Installation Page 1 Section 2 To the Operator ioi eren reprae RES vs Page 2 Compressor Warranty Disclaimer Page 2 Section 3 Safety ornoa d Ao Page 3 Section 4 Operator Parts Identification Page 4 Section 5 Important To the Operator Page 6 COMPO SWIG ed orare deti is donated Page 6 Indicator ight MIX LOW z4 iet ebd b DEDE T ak Boke oe SEN Page 6 Indicator Light
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