Taylor 161 Freezer User Manual
Contents
1. gt 3 uw HOLIMS 08018310 831 38 18918 2 9 02 O ud 19018 Se JAYA 01093105 3811 70 NOILOAS 18918 0 0809 90118 0802 518 010837 anita li 3LIHA 3018 5 0402 30118 5 TIA 331918 313115 80108 5 rang 331138 18918 a OVO 5 ap 3318915 50108 831138 11913 7913 30108 331815 BOLON 331438 18918 4 3318 15 30108 NOE 13778 92118 NIN ORORO 8 wavs 2 2 5 5 21901 18918 5 8 8 58 2 2 D os 10001 189 XIN 28 g 5 XIN 413 WHOS 131 XIN ON 5 5 fe 2 3 55 wove a 314818 314804 5 38084 YOLSINYZHL 5 AGONVIS LHOTY ON 2 2 1 4 ON BOLDVINOD 8059388900 gt 95 ONO 9 HOLIS 06018310 5 01083108 3811 331138 1331 1121 1331 9 1803 WOVE 2803 HB2. eet eae aon eee atk 21 Section 8 Troubleshooting Guide 22 Section 9 Parts Replacement Schedule 25 Section 10 LIS cow eee ee 26 DIAGRAMS whichis alarm haat as 31 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Table of Contents Model 161 Notes Model 161 Table of Contents Section 1 This machine is designed for indoor use only DO NOT install the machine in an area where a water jet could be used Failure to follow this instruction may result in serious electrical shock Air Cooled Units The Model 161 requires 6 152 mm on both sides and 0 at the rear Install the skirt provided on the right side of the unit Minimum air clearances must be met to assure adequate air flow for optimum performance Electrical Hook Up Installation 60 Cycle 1 Ph Supplied With Cord and Plug This freezer is supplied with a 3 wire cord and grounding type plug for connection to a single phase 60 cycle branch circuit supply This unit must be plugged into a properly grounded receptacle The cord and plug provided for 208 230 60 1 is 20A therefore the wall outlet must also be 20A Check the data label located on the side panel for electrical specifications P
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7. 9 091 89 091 9 89 091 Available Separately Parts List 25 Model 161 X GO 8 _____ 22910 X GO 866610 MEE X GO 2 0 8 2120 X dO 9L L NIH O 998 9 010 1 4 19 06 891 291 ANNL Y QL LXSL LEXS EL 2 1 e e 89 009 N 2070 MEOH X GO 212910 0 0 X GO 9 866610 M6EL X 09 6 2 0 0 cor e 799050 JAVA eo 1091 10045 ZHO9 sze 9zesso 419 222221 pLEBE0 a 620610 10 18 1 30 220 50 108 H3ddOH LSYSVO ALO Available Separately Model 161 26 Parts List YOLOW 953438 501 839 z 291190 869180 1 2091 996060 596050 219990 809990 oeo 081560 621990 eT 519950 i Pj 22188 902990 876520
8. Step 1 Remove the handscrews and the freezer door Remove the beater assemblies from the freezing cylinders and take these parts to the sink for cleaning Step 2 Remove the front drip tray and the splash shield from the machine Take them to the sink for cleaning Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution example 59 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS IMPORTANT Follow label directions as too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the machine are available for brush cleaning Step 2 Remove the o rings from the drive shafts of the beater assemblies Note To remove the o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 From the freezer door remove design caps pivot pins draw handles draw valves Remove all o rings Step 4 Remove the large o rings front bearings and guide bearings from the back of the freezer door Step 5 Return to the machine wi
9. indicating light When the light is flashing it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 3 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater blades drive shaft and freezer door Reset Button The reset button is located on the front of the unit The reset protects the beater motor from an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer press the AUTO key to cancel the cycle Turn the power switch to the OFF position Press the reset button firmly Warning Do not use metal objects to press the reset button Failure to comply may result in severe personal injury or death Turn the power switch to the ON position Press the WASH key and observe the freezer s performance Open the side access panel Make sure the beater motor is turning the drive shaft in a clockwise direction from the operator end without binding Important To the Operator Model 161 If the beater motor is turning properly press the WASH key to cancel the cycle Press the AUTO key on both sides of the unit to resume normal operation If the freezer shuts down again contact service technician Air Tube The air tube serves two purposes One end of the tube has an orifice hole and the other end does not Figure 1 A
10. machines Place the power switch in the OFF position to cancel Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Repeat Steps 1 through 3 for the second freezing cylinder Cleaning Step 1 Prepare one gallon 3 8 liters of an approved cleaning solution example 59 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS Step 2 Pour the one gallon 3 8 liters of cleaning solution into the mix hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level float stem and mix inlet hole Step 4 Press the WASH key This will cause the cleaning solution in the freezing cylinder to agitate Note Non Softech machines Place the power switch in the WASH position Step 5 Place an empty pail beneath the door spouts and raise the draw valve Draw off all the cleaning solution When the solution stops flowing from the door spouts close the draw valves Press the WASH key to cancel Note Non Softech machines Place the power switch in the OFF position to cancel Repeat Steps 1 through 5 for the other side of the machine Model 161 17 Operating Procedures Disassembly MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury to fingers or hands from hazardous moving parts
11. mix Contact service technician Troubleshooting Guide 22 Model 161 PROBLEM PROBABLE CAUSE REMEDY 1 2 9 The unit goes out on a There are too many a A separate 20A circuit is overload excessively appliances plugged into needed for the freezer to the circuit operate properly An extension cord has If the extension cord is been placed between the used it must match the power cord and the wall power cord in size of receptacle circuit ampacity 10 Mix from one freezing The center draw valve Lubricate properly and cylinder bleeds over to the seal is worn or is replace seal every 3 second cylinder improperly lubricated months Model 161 23 Troubleshooting Guide Section 9 Parts Replacement Schedule Pivot Pin O Ring Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum 1 if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum 1 if Necessary White Bristle Brush 3 x 7 Inspect amp Replace Minimum 1 if Necessary Parts Replacement Schedule 24 Model 161 Parts List Section 10
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13. be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED Failure to do so can result in severe personal injury from electrical shock Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided in the splice boxes which are mounted mid level on the frame channel on the sides of the freezer 040211 Model 161 To the Installer Section 2 The Model 161 soft serve freezer has been carefully engineered and manufactured to give you dependable operation This unit when properly operated and cared for will produce consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care and attention
14. dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 040211 Model 161 Safety Section 4 Model 161 ITEM DESCRIPTION PART NO TRAY ORP 16765468 000857 058208 Operator Parts Identification ITEM DESCRIPTION PART NO 9 PANEL A SIDE LEFT 161 X55122 GASKET HOPPER COVER 037042 KNOB MIX COVER 025429 Operator Parts Identification Model 161 Beater Door Assembly ITEM DESCRIPTION PART NO DESCRIPTION PART NO lt boon As spoor eo7ss 5En O RING Cai HAND SCREW STUD NUT 034829 O RING 13 16 OD 139 021278 Model 161 5 Operator Parts Identification Accessories DESCRIPTION PART NO 023348 023316 2 013071 3 013072 6 LUBRICANT TAYLOR40z 047518 4 BRUSH DRAW VALVE T ODX 013073 5 BORANA VET 0303 sanitizer Kaye res RTS NOT SHOWN Operator Parts Identification 6 Model 161 Section 5 Important To the Operator 7 DBY WASH DESCRIPTION 1 POWER SWITCH 2 MIX REFRIGERATION KEY 3 STANDBY KEY 4 WASH KEY 5 AUTO KEY INDICATOR LIGHT MIX LOW 7 RESET BUTTON Symbol Definitions To better communicate in the International arena the words on many of our
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16. 0 846950 280170 HOLOVINOD cor ALO ALVNYOTAVL SS W1l4 NIVEL OSCIA 191 020 8 6 8 6 1 59 X 9 GIONATOS SA IVA 0 9 5 1008 X 1 3 59 85008 6 14 4 1 584 06 5 1 1 5540 2 5 X 14 1 SSADOV AANTVA 3 8 1 X 18 2 9 1 NO ANON NO L d 41990L HOLIMS 108 484 909 SYNSSAYd HOLIMS 0842 80 81 145 41 8 00 2 690 0 5 SS LOTS 9 8 42 19915 GH 8 LAVHS ALINYY 9 1 HOLIMS YOLVINSNI QZ NI ONIY 3 891 HOLIMS LAYOVYE 891 691 5 WHY OILSW1d HOLIMS HOLVNLOV t 191 HOLIMS 191 9 9 8 5 148 0141 8 8 91 9 81 91 9 4 ASON GNLS 11 191 GALVINSNI V TISHS SLAMOVd YAZILINYS LNOO 41917 YOLSISSY Available Separately Model 161 28 Parts List Wd S992E0 189920 75 60990 ee 2 3 30 pt 809820 aa A
17. 185 2 Rate akan WMO Aner 7 Section 5 Important To the Operator 8 Symbol 8 Softecht Control Machines 9 Non Softech Control Machines 11 Section 6 Operating Procedures 12 we atest Ae ae oe a ck Ses ah Oe ae Sp ee ee 12 xe cated Rae Sask cera Sarre ets Cutie niga 16 8418 11 8 PIOCCOUKG deus Nee tah esi 17 Draining Product From the Freezing Cylinder 18 RINSING curate audios bare 18 Manne stead seus ate edema ae ls 18 nas 19 Brush Cleaning 19 Section 7 Important Operator 20 During Cleaning and Sanitizing gt ee eek 20 Troubleshooting Bacterial Count 20 Regular Maintenance Checks elisa bit dae gests 20 coe ada
18. 8 stem non Softech machines only Note Non Softech machines Press the push button switch Figure 16 Figure 19 Operating Procedures 14 Model 161 Step 5 Press the WASH key This will cause the sanitizing solution in the freezing cylinder to be agitated Allow it to agitate for five minutes Figure 20 Note Non Softech machines Place the power switch in the WASH position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow it to agitate for five minutes Figure 21 Step 6 Place an empty pail beneath the door spouts and raise the draw valves Momentarily pull down the center draw handle to sanitize the center door spout Draw off all of the sanitizing solution When the sanitizer stops flowing from the door spouts lower the draw valves and place the power switch in the OFF position Step 7 With sanitized hands stand the air tube in the corner of the mix hopper Place the mix level float on the mix level float stem non Softech machines only Figure 22 Repeat Steps 1 through 7 for the second freezing cylinder Priming Prime the machine as close as possible to the time of first product draw Step 1 With a pail beneath the door spouts open the draw valves Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full st
19. LVNYOTAVL SS W1ld NIVYL OACIA 42279 LHW 15 AOE ZH OS dH 2 1 1 AOZE ANO NNY YOLIOVdVO 09 414 79 LHV 15 5884 1 15 148 20 2 3100854 553 4 91 9339 310d 1 Available Separately Parts List 29 Model 161 821188 01078 3 0 331 38 18913 b LHM 9802 JLIHM 48808 33804 LHL Se 01093105 3811 10 Ly 13180 NOLLONS 11918 0809 92118 4803 WOVE 318 IMYA 01083108 3811 111011 18913 arna 11 3018 4 0809 92118 4803 93918 1 lt XIN 338 331138 18013 JLIHM 311 39 5 YILYVLS YOLON 831138 18918 7913 318915 0109 331738 19913 YILYVLS YOLON 331138 RO 1131713385 831138 18913 dh
20. be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of o rings or seals if they are worn torn or fit too loosely and replace with new ones Follow all lubricating procedures as outlined in Assembly If your machine is air cooled check the condenser for an accumulation of dirt and lint A dirty condenser will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins CAUTION Always disconnect elec trical power prior to cleaning the con denser Failure to follow this instruction may result in electrocution Model 161 19 Important Operator Checklist 6 If your machine is equipped with an auxiliary refrigeration system check the auxiliary condenser for accumulation of dirt and lint A dirty condenser will reduce the refrigeration capacity of the mix hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Failure to comply may result in electrocution If your machine is water cooled check wa ter lines for kinks or leaks Kinks can occur when the machine is moved back and forth for clean ing or maintenance purposes De
21. e freezer door Important To the Operator 10 Model 161 Section 6 The Model 161 is a soft serve counter model with a three spout door Two individual flavors are available from the end spouts and an equal combination of both is dispensed through the center spout to create a twist effect It has a 1 5 quart 1 4 liter capacity freezing cylinder The mix flows by gravity from the hopper to the freezing cylinder through an air tube Duplicate the procedures where they apply for the second freezing cylinder We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the machine sanitize them and prime the machine with fresh mix in preparation to serve your first portion Figure 3 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions turnto page 18 Disassembly and start there Operating Procedures Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 To install the beater assembly slide the small thick o ring into the groove on the drive shaft of the beater assembly Apply an even coat of lubricant to the o ring and the shaft DO NOT lubricate the hex end Figure 4 Step 2 I
22. e warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current statu
23. eater motor and the refrigeration system Air Tube The Model 161 is called upon to handle a large variety of products i e soft serve yogurts Italian ices sherbets etc Thus the consistency of the mix you use will vary The air tube meters a combination of mix and air into the freezing cylinder If not enough mix enters the freezing cylinder a freeze up may occur which will cause eventual damage to the beater Depending upon the product being run you may wish to contact your local authorized Taylor Distributor to make a slight adjustment in the air tube Figure 2 Note During AUTO operation the orifice end of the tube should be inserted in the hole in the hopper Taylor Quality Control The Model 161 uses a solid state control called the Watt Control The purpose of this solid state control is to sense the viscosity thickness of the product in the freezing cylinder With the power switch in the AUTO position the Watt Control will automatically keep the mix in the freezing cylinder at the proper viscosity and ready for serving Indicator Light Mix Low A mix level indicating light is located at the front of the machine When the light is on it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 2 51 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater assembly and to th
24. er switch is in the OFF position The mix level is inadequate in the mix hopper The beater motor overloaded The unit is unplugged at the wall receptacle The circuit breaker is tripped or the fuse is blown The freezer door is incorrectly assembled Product is being drawn off in excess of the freezer s capacity The unit is unplugged The refrigeration system is not activated The circuit breaker is tripped or the fuse is blown The beater motor overloaded causing a loss of power to the power switch a Place the power switch in the AUTO position b Fill the mix hopper with mix Reset the freezer Plug in the power cord Press the push button switch Place the circuit breaker in the position or replace the fuse Press the push button switch f See Operating Procedures for proper installation Stop drawing product and allow the unit to recover Plug in the power cord press the push button switch Momentarily raise the draw switch to activate the refrigeration system Place the circuit breaker in the ON position or replace the fuse Press the push button switch Reset the freezer 3 The product is too stiff The control is set too cold Contact service 10 technician Model 161 21 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY ae The product is too 4 The prod
25. ermanent wiring may be employed if required by local codes Instructions for conversion to permanent wiring are as follows 1 Be sure the freezer is electrically disconnected 2 Remove the appropriate panel and locate the small electrical box at the base of the freezer 3 Remove the factory installed cord and strain relief bushing 4 Route incoming permanent wiring through 7 8 22 mm hole in base pan 5 Connect two power supply leads Attach ground earth wire to the grounding lug inside the electrical box 6 sure the unit is properly grounded before applying power JN YOUR LOCAL ELECTRICAL CODES To the Installer Electrical Connections Models Without Cord and Plug Supplied Each freezer requires one power supply for each data label Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in installation essentially free from hazard In all other areas of the world equipment should
26. fter priming the machine place the orifice end of the air tube into the mix inlet hole Every time the draw handle is raised new mix and air from the hopper will flow down into the freezing cylinder This will keep the freezing cylinder properly loaded and will maintain overrun During long No Sale periods remove the air tube Replace the air tube with the end without hole into the mix inlet hole This will prevent any mix from entering the freezing cylinder The air tube maintains overrun and allows enough mix to enter the freezing cylinder after a draw Model 161 Important To the Operator Non Softech Control Machines Note If your machine is equipped with the Softech controls please use the instructions on page 7 Push Button Switch If an overload condition occurs the freezer will automatically stop operating To properly reset the freezer place the toggle switch in the OFF position Wait two or three minutes then press the push button switch Place the power switch in the WASH position and observe the freezer s performance place the power switch in the AUTO position Note If the freezer is unplugged from the wall receptacle it will be necessary to press the push button switch for the freezer to operate once power is re established Power Switch The center position is OFF The left position is WASH which activates the beater motor only The right position is AUTO which activates the b
27. geways 3 Use the smaller white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and is used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the day s operation 6 On a designated day of the week run the mix as low as feasible and discard after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts 7 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 Regular Maintenance Checks Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and
28. is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment The Model 161 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipment s operation both assembly disassembly go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor 050818 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on th
29. lectrocution Contact your local authorized Taylor Distributor for service DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock Safety e DO NOT allow untrained personnel to operate this machine e DO NOT put objects or fingers door spout DO operate the freezer unless service panels and access doors are restrained with screws DO remove the freezer door or beater assembly unless the control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts 3 USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury A This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings A minimum of 6 152 mm on both sides and 0 in the rear is required Install the skirt provided on the right side of the unit Failure to follow this instruction may cause poor freezer performance and damage to the machine This freezer is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 F 40 C at reduced capacity NOISE LEVEL Airborne noise emission does not exceed 78
30. nsert the beater assembly through the rear shell bearing at the back of the freezing cylinder and engage the hex end firmly into the female socket When properly seated the beater will not protrude beyond the front of the freezing cylinder Figure 5 Repeat Steps 1 through 2 for the second freezing cylinder 040211 Model 161 11 Operating Procedures Step 3 Place the large o rings into the grooves on the back of the machine door and lubricate Figure 6 Step 4 Slide the front bearings over the baffle rods so the flanged edge is against the door Place the white plastic guide bearings on the end of the baffle rods Figure 7 DO NOT lubricate the front bearings or the guide bearings Step 5 Install the freezer door Insert the handscrews into the slots in the freezer door With both hands hold the sides of the freezer door and insert the baffle rods into the center of the beater assemblies The white guide bearings must fit securely in the holes of the drive shafts Finger tighten the handscrews equally to insure that the door is snug Do not over tighten Figure 8 Note The freezer door is in the correct position when the door spouts are on the bottom Step 6 Slide the two o rings into the grooves on the draw valves and lubricate Figure 9 Step 7 Install the valve seal in the grooves on the center draw valve and lubricate This special seal will prevent mix f
31. operator switches and keys have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches O OFF on 9 4 a STANDBY A WASH SKE MIX LOW Model 161 Important To the Operator Softech Control Machines Note If your machine is not equipped with Softech controls please use the instructions on page 10 Power Switch When placed in the ON position the power switch allows Softech control panel operation MIX REF When the MIX REF key is pressed the light comes on indicating the mix hopper refrigeration system is operating MIX REF is controlled by the left side of the freezer as viewed from the operator end The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first STANDBY Key The Separate Hopper Refrigeration System SHR and the Cylinder Temperature Retention System CTR are standard features on Softech machines The SHR incorporates the use of a separate small refrigeration system This maintains the mix in the hopper below 40 4 4 C to assure bacteria control The CTR works with the SHR to maintain a good quality product During long No Sale periods it is necessary to warm the product in the freezing cylinder to approximately 35 F to 40 F 1 7 C to 4 4 C to prevent overbea
32. perm Model 161 Soft Serve Freezer Operating Instructions TAYLOR 055155 M 10 02 01 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity October 2001 Taylor All rights reserved 055155 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 perm Ban Table of Contents Section 1 1 8 11 41 1 1 1 Air Cooled UNITS 1 Electrical Hook Up Installation for 60 Cycle 1 Phase Supplied With Cord and Plug 1 Electrical Connections for Models Without Cord and Plug Supplied 1 Section 2 the Operator 3 Compressor Warranty Disclaimer 3 Section 3 Safety a ma n R selene eee Dale 4 Section 4 Operator Parts Identification 5 M del 5 Beater eee dave aren oe ee ede ea 6 580
33. rength mix is flowing from the door spouts close the draw valves Note Use only fresh mix when priming the machine Step 2 When the mix has stopped bubbling down into the freezing cylinder install the air tube in the mix inlet hole Figure 23 Model 161 15 Operating Procedures Step 3 Press the AUTO key When the unit cycles off the product will be ready to serve ea ae 68 DAC MIX 4 Figure 24 Note Non Softech machines Place the power switch in the AUTO position When the unit cycles off the product will be ready to serve Figure 25 Step 4 Momentarily raise the draw switch to activate the refrigeration cycle Step 5 Place the mix hopper cover in position Repeat Steps 1 through 5 for the second freezing cylinder Step 6 Install the front drip tray and splash shield under the freezer door Figure 26 Step 7 Slide the rear drip pan into the hole in the side panel Closing Procedure To disassemble the Model 161 the following items will be needed Two cleaning pails Sanitized stainless steel rerun can with lid e Necessary brushes provided with machine Cleaner e Single service towels Operating Procedures Model 161 Draining Product From the Freezing Cylinder Step 1 Press the AUTO key to cancel operation Press the MIX REF key to cancel hopper refrigeration These operations should be cancelled as far ahead of cleaning time as po
34. rom one freezing cylinder from traveling into the second cylinder Figure 10 Operating Procedures Model 161 Step 8 Step 10 Lubricate the inside of the freezer door spouts from the Slide the tip of the draw handle into the slot of the draw bottom Insert the draw valves into the freezer door valve starting from the right Slide the short pivot pin from the bottom until the slot in the draw valves comes through the far right draw handle Slide the long pivot into view pin through the far left and middle draw handles Figure 13 Figure 11 Step 11 Snap the design caps over the bottom of the freezer Step 9 door spouts Slide the o ring onto each pivot pin and lubricate Figure 14 Step 12 Figure 12 Lay the air tubes in the bottom of the mix hoppers Model 161 13 Operating Procedures Sanitizing Step 1 Prepare one gallon 3 8 liters of an approved 100 PPM sanitizing solution example 59 USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder 12029 Figure 17 Step 4 Place the power switch in the ON position Figure 15 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level float mix inlet hole and air tube Brush clean the mix level float and Figure 1
35. s of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 161 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely DO NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury DO operate the freezer unless it is properly grounded DO operate the freezer with larger fuses than specified on the freezer data label attempt any repairs unless the main power supply to the freezer has been disconnected Failure to follow these instructions may result in e
36. ssible This will allow frozen product to soften for easier cleaning Note Non Softech machines Place the power switch in the OFF position as far ahead of cleaning time as possible This will allow frozen product to soften for easier cleaning Step 2 Lift the hopper cover Remove the air tube and mix level float Take them to the sink for cleaning Step 3 With a sanitized pail beneath the door spouts place the power switch in the WASH position and open the draw valves When all the product stops flowing from the door spouts close the draw valves and place the power switch in the OFF position If local health codes permit empty the rerun into a sanitized stainless steel rerun can Cover the container and place it in the walk in cooler Repeat Steps 1 through 3 for the second freezing cylinder ALWAYS FOLLOW LOCAL HEALTH CODES Rinsing Step 1 Pour one gallon 3 8 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper and the mix inlet hole Note Non Softech machines Scrub the mix level float stem Step 2 With a pail beneath the door spouts press the WASH key and open the draw valves Note Non Softech machines Place the power switch in the WASH position Step 3 Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout close the draw valves and press the WASH key to cancel Note Non Softech
37. teriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser and then adda liberal amount of permanent type auto anti freeze This is extremely important Failure to follow this procedure may cause severe and costly damage tothe refrigeration system Your local Taylor distributor can perform this service for you Wrap detachable parts of the freezer such as the beater assembly and freezer door and place them in a protected dry place Rubber trim parts and gaskets can protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Checklist 20 Model 161 Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY ee 1 Noproductbeing product being dispensed 2 The machine will not operate in the AUTO mode The power switch is in the pow
38. th a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearings at the back of the freezing cylinders Step 6 Remove the rear drip pan from the side panel and take it to the sink for cleaning Note Ifthe drip pan is filled with an excessive amount of mix this is an indication that the drive shaft o ring of the beater assembly should be replaced or properly lubricated Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution Make sure all lubricant and mix film is removed Take particular care to brush clean the draw valve cores in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 8 Wipe clean all exterior surfaces of the machine Operating Procedures Model 161 Section 7 Important Operator Checklist During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND DAILY CLEANING AND SANITIZING Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passa
39. ting and product breakdown To activate the SHR and CTR press the STANDBY key Place the end of the air tube without the hole into the mix inlet hole When the STANDBY key is pressed the light comes on indicating the CTR Cylinder Temperature Retention System has been activated In the STANDBY mode the WASH and AUTO functions are automatically cancelled The MIX REF function is automatically locked in to maintain the mix in the hopper To resume normal operation press the AUTO key When the unit cycles off the product in the freezing cylinder will be at serving viscosity At this time place the orifice end of the air tube into the mix inlet hole Install the air orifice WASH Key When the WASH key is pressed the light comes on This indicates beater motor operation The STANDBY or AUTO modes must be cancelled first to activate the WASH mode AUTO Key When the AUTO key is pressed the light comes on This indicates that the main refrigeration system has been activated In the AUTO mode the WASH or STANDBY functions are automatically cancelled The MIX REF function is automatically locked in to maintain the temperature of the mix in the mix hopper Note An indicating light and an audible tone will sound whenever a mode of operation has been pressed To cancel any function press the key again The light and mode of operation will shut off Indicator Light MIX LOW Located on the front of the machine is a mix level
40. uct is too soft The freezing cylinder walls are scored Excessive leakage in rear drip pan 7 The draw valve is leaking 8 Product is not feeding into the freezing cylinder controlis settoo warm The air tube is not installed Out drawing the freezer s capacity Operating freezer without the front bearing on the freezer door The gear unit or the direct drive is out of alignment Aworn or defective o ring is on the beater drive shaft The rear shell bearing is worn Incorrect lubricant was used Inadequate lubrication of beater drive shaft Incorrect lubricant was used Worn or defective o rings are on the draw valve Inadequate lubrication of draw valve The mix level is inadequate in the mix hopper The mix inlet hole is frozen Replace o rings every 3 months Contact service technician Use food grade lubricant example Taylor Lube Lubricate the beater drive shaft properly a Contact service technician Install the air tube in the mix inlet hole at the bottom of the mix hopper Two 4 oz 113 4 gram servings in one minute Install the front bearing on the freezer door Contact service technician Use food grade lubricant example Taylor Lube Replace o rings every 3 months Lubricate the draw valve properly Fill the mix hopper with
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