Taylor 028763- M Freezer User Manual
Contents
1. 2 Beater Rotation sar uay one a Bond a a tune Curae asa 3 Refrigerant sss sura son oe away ede 3 Section 2 TO LH Operator uuu a 4 Section 3 Safety soii ia eee eee eee 5 Section 4 Operator Parts Identification 7 Beater Door Assembly 8 PCCCSSOMGS Gye ned aah it Loft a adele ia RR Rae eee ove wi 9 Section 5 Important To the 10 Symbol Definitions is ds e A 10 CONTO SW Msc z lulu uy tos aus uu usu u ba eed te ds 10 Dial y 10 Temperature Control eee E m Seek See 10 Reset Duro dae nme Oni a De 10 Section 6 Operating Procedures 11 Site ade ida aaa ate a wee Saves 11 A NS ha sS a elt 15 ada e 17 19 Drawing Product 19 Closing Procedures 20 RINSING ee ie Baa2. 2 COMP 1 5 RELAY ORANGE OOOO OD WHITE 6 BEATER 2 BEATER A1 CONT SWITCH RELAY BEATER MOTOR BLACK BLACK pM BLACK L1 T1 12 T2 L2 BEATER CONTACTOR 2 BEATER CONTACTOR COMPRESSOR CONTACTOR COMPRESSOR COMPRESSOR CONTACTOR 1 TI T 12 BLACK BLACK M BLACK BLACK 11 A El 8 8 x 8 x y BLK M w COND BLOWER AIR COOLED ONLY L1 BLACK M BLACK L2 SEE FIG 1 CABINET BLOWER SEE FIG 1 WATER COOLED ONLY NOTES 1 GROUND FRAME SECURELY COMPRESSOR AND BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS 2 DIAL LIGHT ON WHEN COMPRESSOR ON AND OFF WHEN COMPRESSOR OFF 3 BUZZER OPTIONAL SIGNALS COMPRESSOR OFF Taylor Company Model 220 030385 07 14 BEATER MOTOR BLUE INTERNAL CONTACTOR COMPRESSO TERMINAL ORANGE INTERNAL 1 mack 5 2 BLUE R 3 RELAY RUN RED INTERNAL l Hs 24 5 YELLOW INTERNAL em ma 2 BLACK INTERNAL 4 1 STEPS 1 REMOVE BROWN JUMPER FROM BETWEEN TERMINAL 1 TO TERMINAL 5 START CAP 2 MOVE BLUE INTERNAL FROM MOTOR MAIN WINDING FROM TERMINAL 5 TO TERMINAL 1 NOTE FOR CCWLE BLUE INTERNAL 1 YELLOW INTERNAL ON 6 ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A
3. Make sure the freezer door fits securely over the freezing cylinder With the door seated over the front of the freezing cylinder install the cross bar screw assembly in the center of the freezer door through the cross bar Tighten securely Figure 17 Step 5 Align the holes in the cover cap assembly with the holes on the freezer door Secure with the keeper pin Figure 18 Step 6 Slide the rear drip tray into the hole in the left side panel Figure 19 Operating Procedures Model 220 Step 7 Step 2 Install the shelf Choose the level desired and align Install the o ring on the bottom of the funnel the grooves in the back of the shelf with the holding collars Slide the shelf down over the holding collars of the same height on the left and right sides Figure 22 Step 3 Lay the funnel and the hopper gasket in the bottom of the mix hopper and pour the sanitizing solution into the hopper Figure 20 Sanitizing Step 1 Prepare a pailof approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFIC ATIONS Figure 23 Step 4 While the solution is flowing into the freezing cylinder brush clean the hopper and the mix inlet hole Figure 21 Figure 24 080911 Model 220 15 Operating Procedures Step 6 Place the control switch the OF
4. DO operate the unit unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts including but not limited to freezer door beater or scraper blades unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury especially to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries NOT put objects or fingers in the door spout This may contaminate the product and cause severe personal injury from blade contact e USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp AN This unit must be placed on a level surface Extreme care should be taken when moving the unit for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or damage to the unit Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit in particular as far as safety and hygiene are concerned Cleaning sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit This unit is designed to maintain product temperature under 41
5. Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 131122 Model 220 To the Installer Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer and 7 1 2 191 mm on the bottom to allow for adequate air flow across the condenser s Install the deflector provided to prevent recirculation of warm air Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base two 3 8 I P S water connections for inlet and outlet have been provided for easy hook up One half inch inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand
6. 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 032129SER2 Compressor Air 230V SERV and Taylor Part 075506SER1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131122 Model 220 29 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 10 11 12 13 14 15 16 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease bu
7. CONTACTOR CONTACTOR E TY BLK WHT BLK CORD GRN W YEL COND BLOWER AIR COOLED ONLY BLACK BLACK GRN W YEL CABINET BLOWER WATER COOLED ONLY Nores 1 GROUND SECURELY COMPRESSOR AND BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS L2 L3 N 2 DIAL LIGHT ON WHEN COMPRESSOR ON AND OFF WHEN COMPRESSOR OFF 3 BUZZER OPTIONAL SIGNALS COMPRESSOR OFF 2014 Carrier Commercial Refrigeration Inc EQUIPOTENTIAL GROUND Taylor Company Model 220 030385 62 07 14
8. de Cn aa a 20 Cleaninig Sanitizing wae see eee cia 20 Disassembly us cit et bene cit blk tel e a 21 Brush Cleaning dt a o dl 21 Model 220 Table of Contents Table of Contents Page 2 Section 7 Important Operator Checklist 22 During Cleaning and Sanitizing 22 Troubleshooting Bacterial Count 22 Regular Maintenance Checks 22 Winter Storages Gh ee eee 23 Section 8 Troubleshooting Guide 24 Section 9 Parts Replacement 5 26 Section 10 Limited Warranty on Equipment 27 Section 11 Limited Warranty on Parts 29 Wiring DIG GRAINS sc a 32 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 1999 Carrier Commercial Refrigeration Inc Original Publication Updated September 2014 028763 M Any unauthorized reproduction disclosure or distribution o
9. F 5 C Any product being added to this unit must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings 3 76 mm minimum air space on front rear and sides and 7 1 2 191 mm on the bottom The deflector should be installed to prevent recirculation of warm air Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of up to 104 F 40 C at reduced capacities DO NOT run the unit without product Failure to follow this instruction can result in damage to the unit NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the unit and at a height of 1 6 meters from the floor Safety Model 220 Section 4 Operator Parts Identification ATI 9 9 DESCRIPTION PART NO ITEM DESCRIPTION PART NO PAN DRIP 027503 SHELF DRIP TRAY 031753 COVER A HOPPER 110 220 X24778 PANEL FRONT LOWER 049441 GASKET HOPPER COVER 011412 COLLAR HOLDING 019481 PANEL REAR 031749 FASTENER CLIP 1 4 20 U TYPE 045865 FUNNEL A MIX X35636 PANEL A SIDE LEFT X49480 MA LOUVER SID
10. START AND RUN CAPACITOR CSR WITH A RELAY INTERNAL OVERLOAD GE RBC BEATER MOTOR WIRING NOTE FOR CCWLE BLUE INTERNAL ON 1 YELLOW INTERNAL 2 ONE BLACK BEATER MOTOR cea CONTACTOR jp BROWN g J12 OR PURPLE INTERNAL BLACK 5 iG Sarton T1 OR BLUE INTERNAL BLUE T T8 OR RED INTERNAL EQUIPMENT BLUE GROUND 1 cP BLACK J9 OR BLACK INTERNAL A 2 BLUE R O T3 L3 NA USE T3 AND L3 WHEN CONTACTS ARE NOT AVAILABLE START CAPACITOR BLEED RESISTOR since SCHEMATIC WIRING DIAGRAM CSR 052396 1 4 OR YELLOW INTERNAL 2 EQUIPOTENTIAL GROUND WIRE COLORS BASED ON INCOMING POWER 208 230 VOLTS 60HZ INTERNATIONAL 208 230 VOLTS 60HZ DOMESTIC u l2 2014 Commercial Refrigeration Inc BTR MTR 1 OVLD CONTS BLACK BLACK BLK WHITE W BLUE 95 96 DOOR SWITCH H P SWITCH OPTIONAL YELLOW WHITE BUZZER _ BE TEMP CONT TAUTO 2 WHITE WHITE 27 278 BEATER DIAL LIGHT RED BLK REDBLK 0000 WHITE j TRUTO A2 COMP A1 5 RELAY ORANGE WHITE 6GBETER 2 02 77 CONT SWITCH dd Al BEATER CONTACTOR BLACK BLACK T3 T3 L3 BLACK BLACK BLACK BLACK oll Ti T1 A ue T2 L2 BEATER CONTACTOR BEATER MOTOR 3
11. codes e Stationary units which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 130821 Model 220 Safety equipotential grounding lug is provided with this unit Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the unit s frame Y DO NOT use a water jet to clean or rinse the unit Failure to follow these instructions may result in serious electrical shock DO NOT allow untrained personnel to operate this unit
12. door funnel may result in the plunger hitting the beater assembly and damaging the machine If the plunger will not be used fruits and nuts can be added through the freezer door without installing the plastic door funnel Step 9 Thoroughly mix the added ingredients until the desired consistency is obtained Operating Procedures 18 Model 220 Overrun With the control switch in the EJECT position take a sample of the product to determine overrun If the overrun is not at the desired level leave the control switch in the EJECT position to agitate the product and blend more air into the mixture Continue to take samples until the desired overrun is obtained Step 1 Use a standard overrun scale and a one pint 1 2 liter measuring cup Step 2 Place the cup on the scale and adjust the scale pointer to the zero setting Figure 37 Step 3 Draw off one pint 1 2 liter of product and with a straight edge level off the top Figure 38 Step 4 Place the pint 1 2 liter of product on the scale and read the overrun directly off of the scale Figure 39 Step 5 If the scale does not have overrun graduations then weigh one pint 1 2 liter of mix before freezing Draw a sample pint 1 2 liter of frozen product and level it off with a straight edge Step 6 Place the pint 1 2 liter of product on the scale and read the weight Divide the weight of the frozen product into the weight of
13. efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule A Never use screwdrivers or other metal probes to clean between the fins 7 On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated cracked water lines should be replaced only by an authorized Taylor technician Important Operator Checklist Model 220 Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as the beater blades drive shaft and freezer door Place these parts in a protected dry place Rubber trim
14. fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual
15. 2 BEATER CONTACTOR COMPRESSOR CONTACTOR BLACK BLACK L3 COMPRESSOR CONTACTOR COMPRESSOR CONTACTOR BLACK BLACK BLACK BLACK L1 2 12 2 55 2 o s ul 2 8 BLK WHT M COND BLOWER AIR COOLED ONLY BLACK BLACK M CABINET BLOWER 2 WATER COOLED ONLY NOTES 1 GROUND FRAME SECURELY COMPRESSOR AND BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS 2 DIAL LIGHT ON WHEN COMPRESSOR ON AND OFF WHEN COMPRESSOR OFF 3 BUZZER OPTIONAL SIGNALS COMPRESSOR OFF L2 L3 C 2014 Carrier Commercial Refrigeration Inc EQUIPOTENTIAL GROUND Taylor Company Model 220 030385 33 07 14 BTR MTR L1 OVLD CONTS BLACK BLACK BLACK WHITE PANEL CHASSIS 95 96 DOOR SWITCH GROUND H P SWITCH lt lt BLUE OPTIONAL BLUE TAUTO TEMP CONT WHITE LI WHITE 2 3 a DIAL LIGHT 3 BEATER 5 3 RED BLK 2000000 WHITE oe A2 COMP 1 5 RELAY 00000 WHITE 6 BEATER A2 BEATER A1 RELAY BEATER CONTACTOR BLACK BLACK T3 T3 crnwreL BLACK BLACK BLK BLACK u y T2 L2 g BEATER CONTACTOR BEATER MOTOR BEATER CONTACTOR COMPRESSOR CONTACTOR BLACK BLACK ernwyeL L3 BLACK BLACK BLACK BLACK L1 Ti T2 L2 COMPRESSOR 2 COMPRESSOR COMPRESSOR
16. E L amp R 019566 PANEL A FRONT X32154 PANEL UPPER SIDE R 033125 PANEL UPPER SIDE L 033124 8 PANEL A SIDE RIGHT X49481 BUSHING PANEL 013289 Wu CASTER SWV 3 4 10 ST 021279 TRIM REAR CORNER R 031895 SCREW 1 4 20X3 8 RHM STNLS 011694 TRIM REAR CORNER L 031894 CASTER LOCKING SWIVEL 030307 O RING 1 5 8 OD X 139 W 011471 Model 220 7 Operator Parts Identification Beater Door Assembly ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO E fenar oaPA cover Operator Parts Identification 8 Model 220 Accessories F ie I ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO PAIL 10 QT 013163 BRUSH REAR BRG 1 2 14 013071 LUBRICANT TAYLOR 047518 6 BRUSH DRAW VALVE 1 1 2 X 3 014753 BRUSH MIX TANK BODY 3X7 023316 PLUNGER A X09585 4 FUNNEL PLASTIC DOOR 029670 140717 Operator Parts Identification Model 220 9 Section 5 Important the Operator TAYLOR e CER Figure 1 Control Switch Switch Rocker Dial Light Light Orange Round Temperature Control Control Temp Symbol Definitions To better communicate in the International arena the words on many of our operator switches and buttons have sym
17. ENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Limited Warranty on Equipment 28 Model 220 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part
18. F position With an empty pail beneath the ejection port turn the draw rod handle and pull forward opening the ejection port Draw off all the sanitizing solution When the sanitizer stops flowing from the ejection port push the draw rod back into the valve body and lock into place Figure 25 Step 5 Place the control switch in the EJECT position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow to agitate for five minutes Figure 27 Step 7 Assemble the hopper gasket around the top edge of the mix hopper Figure 26 Figure 28 140717 Operating Procedures 16 Model 220 Priming Step 1 Place the funnel in the mix inlet hole at the rear of the hopper Turn the funnel to the right or left so that the opening in the funnel does not align with the opening in the mix inlet hole Step 4 Turn the funnel to the right or left so that the opening in the funnel aligns with the opening in the mix inlet hole Mix being added will force any remaining sanitizing solution in the freezing cylinder out into the pail Figure 29 Step 2 Pour 10 quarts 9 5 liters of FRESH mix into the hopper This should bring the mix level up to the second graduated mark on the rear wall of the hopper Step 3 With the control switch in the OFF position hold an empty pail beneath the ejection port Turn the draw rod handle and pull forward opening the ejection
19. ITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 80 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Model 220 31 Limited Warranty on Parts BTR MTR OVLD CONTS BLACK BLACK BLACK WHITE W BLUE 95 96 DOOR SWITCH H P SWITCH BLUE OPTIONAL 1 ___ Buzzer L 2 MATE _____ BLUE 2 TAUTO TEMP CONT i 3 WHITE 11 WHITE 2 BEATER DIAL LIGHT 5 REDBLK REDBK WHITE ii
20. OPERATOR S MANUAL Model 220 Batch Freezer Original Operating Instructions 028763 M 5 99 Original Publication Updated 8 2 14 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Minimum Wire Ampacity 1999 Carrier Commercial Refrigeration Inc 028763 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved AYLOR Taylor Company 750 Blackhawk Blvd Rockton IL 61072 a division of Carrier Commercial Refrigeration Inc Table of Contents Section 1 A eerie eta wes 1 Installer Safety 1 kz et te 1 Air Cooled te ead U teas tie id Wes vig ahaa ails 2 Water Connections Water Cooled Units Only 2 Electrical Connections eee ee
21. Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If an approved cleaner other than example Kay 50 or Stera Sheen is used dilute it according to the label instructions IMPORTANT Follow the label directions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal from the drive shaft Step 3 From the freezer door Remove the keeper pin on the valve body Turn the draw rod handle and pull the draw rod assembly out of the valve body Unscrew the valve piston and slide the bearing holder down off the draw rod Remove the o ring from the valve piston and the bearing holder Remove the large o ring and the front bearing from the back of the freezer door Remove the keeper pin from the cover cap assembly and remove the cover cap assembly Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward It will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Take these parts to the sink for cleaning Step 4 Thorou
22. T T I Tj EA Freezer Door Freezer Door O Ring Freezer Door O Ring Bearing Holder and Valve Piston O Ring Black Bristle Brush 1 x 2 Inspect amp Minimum Replace if Necessary White Bristle Brush 1 1 2 x 2 Inspect amp Minimum 1 Replace if Necessary White Bristle Brush 3 x 7 Inspect amp Minimum 1 Replace if Necessary Parts Replacement Schedule 26 Model 220 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions con
23. abor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131122 Model 220 27 Limited Warranty on Equipment Replacement of wear items designated as Class 000 parts in the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use oa Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components rep
24. acement and service repair expenses DO operate the unit without reading this entire Operator Manual first Failure to follow all of these operating instructions may result in damage to the unit poor performance health hazards personal injury or death This unit is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge Where limited equipment operation is allowed for public use such as self serve application supervision or instruction concerning the use of the appliance by a person responsible for their safety is required Children should be supervised to ensure that they do not play with the appliance Safety e All repairs should be performed by an authorized Taylor service technician The main power supplies to the unit must be disconnected prior to performing installation repairs or maintenance DO NOT operate the unit unless it is properly grounded DO NOT operate the unit with larger fuses than specified on the unit s data label e Units that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local
25. additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test
26. aired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQU
27. bols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches s COLDER 0 WARMER Temperature Control Switch When the control switch is placed in the AUTO position the refrigeration system will operate When the switch is placed in the EJECT position only the beater motor will operate Never empty the contents of the freezing cylinder while the control switch is in the AUTO position Always put the control switch into the EJECT position when drawing product from the freezing cylinder As an additional safety feature this unit will not operate if the door is open Dial Light Located to the right of the control switch is a round dial light When the control switch is in the AUTO position this light will come on indicating the refrigeration system is operating Temperature Control Located on the right front side is the temperature control knob Turning the adjusting knob clockwise will decrease product temperature Turning the adjusting knob counterclockwise wil increase product temperature Each quarter turn will vary the temperature approximately two degrees Reset Mechanism Located on the left side panel is the reset button The reset protects the beater motor from an overload condition Should an overload occur the reset mec
28. d at the rear of the freezing cylinder Be sure there is a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning sanitizing solution Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning and sanitizing 6 The temperature of the liquid mix should be below 40 F 4 4 C 7 The temperature of finished product to be placed in a hardening cabinet should be between 23 and 25 F 5 0 to 3 9 C 051101 Important Operator Checklist Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing the beater be certain that the scraper blades are properly attached Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones Follow all lubricating procedures as outlined in Assembly If your machine is air cooled check the condenser for accumulation of dirt and lint Dirty condensers will reduce the
29. ditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 L
30. er will not protrude beyond the front of the freezing cylinder Step 3 Assemble the freezer door Insert the large o ring into the groove on the back of the freezer door Figure 6 Insertthefront bearing into the hole inthe center onthe back of the freezer door Figure 7 Slide the o ring into the groove on the valve piston and lubricate Figure 8 Operating Procedures Model 220 Slide the ring into the groove on the bearing holder Lightly lubricate the inside of the valve body in the and lubricate freezer door Figure 9 Figure 12 Lightly lubricate the draw rod and slide the bearing Insert the draw rod assembly valve piston first into the holder onto the rod locking stem first valve body Figure 10 Figure 13 Thread the valve piston on the end of the draw rod until Turn the draw rod handle to lock the bearing holder into tight place Figure 11 Figure 14 Model 220 13 Operating Procedures Turn the bearing holder so the holes aligned with the holes in the valve body Secure with the keeper pin Figure 15 Step 4 Install the freezer door Align the hole in the cross bar with the hole in either hinge and insert the hinge pin The cross bar can be assembled for either right or left opening Holding the freezer door firmly position the door onto the cross bar Align the cross bar with the opposite hinge and insert the remaining hinge pin Figure 16
31. f copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved AYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Model 220 Table of Contents Section 1 The following information has been included in the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and wor
32. ghly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Place all the cleaned parts on a clean dry surface to air dry overnight Step 5 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing at the back of the freezing cylinder Figure 41 Step 6 Wipe clean the shelf and all exterior surfaces of the freezer Model 220 Operating Procedures Section 7 During Cleaning and Sanitizing Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations We recommend that after the necessary batches have been prepared for the day the machine be cleaned and sanitized N ALWAYS FOLLOW LOCAL HEALTH CODES Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing locate
33. hanism will trip To properly reset the freezer place the control switch in the OFF position Press the reset button firmly Place the control switch in the EJECT position and observe the freezers performance Return the control switch to the AUTO position Important To the Operator 10 Model 220 Section 6 The Model 220 freezer can produce all flavors of ice cream including those with fruits and nuts The freezer is designed for filling pints quarts or gallons to be placed in a hardening cabinet The unit has a 10 quart 9 5 liter mix hopper The Model 220 will produce 20 quarts 18 9 liters of frozen product from 10 quarts 9 5 liters of fresh mix We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix to prepare the first batch If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 21 Disassembly and start there Assembly MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury from hazardous moving parts Step 1 Install the drive shaft Apply an even coat of lubricant to the groove and shaft portion of the dr
34. hysician immediately N reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department memo R404A refrigerant used conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 130821 Model 220 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation Your Taylor freezer when properly operated andcared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that all personnel responsible for the equipment s operation review these procedures in orderto be properlytra
35. ild up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environment
36. ined andto make sure thatthere is no confusion In the event that you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only if the parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual Note Constant research results steady improvements therefore information in this manual is subject to change without notice mums l the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore 131122 To the Operator it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For
37. is flowing into the freezing cylinder brush clean the hopper and the mix inlet hole Step 4 Put the control switch into the EJECT position This will cause the cleaning sanitizing solution in the freezing cylinder to be agitated Allow it to agitate for five minutes Step 5 Putthe control switch into the OFF position Hold an empty pail beneath the ejection port Step 6 Turn the draw rod handle and pull forward opening the ejection port Draw off all the sanitizing solution When the sanitizer stops flowing from the ejection port push the draw rod back into the valve body and lock into place Operating Procedures 20 Model 220 Disassembly MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury from hazardous moving parts Step 1 Remove the cross bar screw assembly the hinges pins the cross bar the freezer door the beater assembly the scraper blades and the drive shaft from the freezing cylinder Also remove the adjustable shelf Take these parts to the sink for further disassembly and cleaning Step 2 Remove the rear drip tray from the side panel Note Ifthe drip tray is filled with an excessive amount of mix it is an indication that the drive shaft seal should be replaced or was improperly lubricated Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution ex ample Kay 50 Stera
38. ive shaft Do not lubricate the hex end Slide the shaft seal small end first onto the shaft Push the seal over the shoulder and into the groove in the shaft Apply additional lubricant inside the large opening of the seal Operating Procedures Figure 2 Insert the drive shaft through the rear shell bearing and engage the hex end firmly into the gear box coupling Be certain that the drive shaft fits into the coupling without binding Figure 3 Model 220 Operating Procedures Step 2 Install the beater assembly First check the scraper blades for any nicks or signs of wear If the blades are in good condition place the rear scraper blade into the grooves on the beater knife edge to the outside The pins on the blades fit under the pins on the beater to prevent the blades from falling off Figure 4 Holding the rear blade on the beater slide the beater assembly into the freezing cylinder over the drive shaft until the entire blade is inside Install the middle scraper blade into the two middle holding pins Slide the beater assembly in farther and install the front scraper blade into the two front holding pins Slide the beater assembly the rest of the way into the freezing cylinder Figure 5 Make sure the beater assembly is pushed all the way to the rear of the freezing cylinder and that the end of the beater shaft protrudes from the end of the beater assembly When in position the beat
39. n when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s tothe freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 C at reduced capacities SThis unit must NOT be installed an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution AN unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit
40. nding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame To the Installer Model 220 e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Beater Rotation Beater rotation must be clockwise as
41. new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 220 Section 3 We at Taylor Company are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts Taylor makes every effort to design and manufacture built in safety features to protect both operators and service technicians Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components Only trained and qualified service personnel should install repair or service refrigeration equipment When working on refrigeration equipment observe precautions noted in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety code requirements Wear safety glasses and work gloves IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may also damage the unit and or its components Such damage may result in component repl
42. ontact a service technician d The wrong type of d Use Taylor Lube lubricant is being used 6 Buzzer does not sound a Buzzer is malfunctioning a Contact a service when the freezer cycles technician off Note the buzzer is an optional feature Troubleshooting Guide 24 Model 220 PROBLEM PROBABLE CAUSE REMEDY 7 7 Overrunis too low is too low 8 Overrun is too high a The temperature control is temperature control is set too cold Not enough air is blended into the product Improper priming procedures Not enough mix is in the freezing cylinder when priming the machine The temperature control is set too warm Left in EJECT position too long after drawing some product out to place in hardening cabinet a Adjust it accordingly Place the control switch in the EJECT position to blend in more air Continue blending until the desired overrun is achieved Follow priming procedures Follow priming procedures Adjust accordingly After drawing out the first portion place the control switch in the OFF position Return to freezer to draw out more product place control switch in the EJECT position Model 220 25 Troubleshooting Guide Section 9 Parts Replacement Schedule MONTHS MONTHS MONTHS T C TL T T L s
43. parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin 080221 Model 220 23 Important Operator Checklist Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 Unit will not run in the a Unit is unplugged a Plug in wall receptacle AUTO position b Circuit breaker is off b Turn the breaker on c Unit is off on reset c Place control switch in the OFF position Press reset button firmly Place control switch in the EJECT position and observe freezer s performance Resume normal operation 2 Product is not freezing a Dirty condensers a Clean condensers regularly b The control switch is not b Place the control switch in the AUTO position the AUTO position c On water cooled units c Check to be sure the inadequate water supply water is turned on Check hoses for leaks or kinks 3 Drive shaft is stuck a Rounded corners on shaft a Replace the drive shaft drive socket or both drive socket or both Do not lubricate the hex end of the drive shaft Contact a service technician 5 Excessive mix leakage in a Drive shaft seal is worn or a Install or replace the seal the rear drip tray missing b Inadequate lubrication of b Lubricate properly drive shaft seal Rear shell bearing is worn C
44. port Figure 30 Figure 31 Step 5 When full strength mix is flowing from the ejection port push the draw rod back into the valve body and lock into place Figure 32 060425 Model 220 Operating Procedures Note The funnel be returned to its closed position Another measure of mix can be poured into the hopper in readiness for the next batch while the first batch of mix is freezing Figure 33 Step 6 Place the mix hopper cover in position Figure 34 Step 7 Place the control switch in the AUTO position When the unit automatically cycles off the light will turn off This light is a visual signal that the product is down to its proper temperature Place the control switch in the OFF position 060425 Figure 35 Step 8 To add fruits and nuts place the control switch in the EJECT position There are two ways to add fruits and nuts as follows Fruits and nuts can be added through the mix hopper funnel assembly Use the plunger to press the ingredients down into the freezing cylinder Fruits and nuts can also be added through the opening in the freezer door Install the white plastic door funnel before using the plunger to press the ingredients into the freezing cylinder Figure 36 Note The plastic door funnel MUST be installed before using the plunger when adding fruits and nuts through the opening in the freezer door Failure to install the
45. s insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Limited Warranty on Parts 30 Model 220 LIMITATION WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES COND
46. shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration 120806 Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Vine unit is provided with an equipotential grou
47. the raw mix for your percent of increase If the answer is 2 you have 100 overrun If the answer is between 1 and 2 the decimal represents your overrun Example 1 85 8 2 15 2 Overrun 8596 Raw Mix Frozen Mix 15 2 oz 450 ml 8 2 oz 243 ml Drawing Product Step 1 When the desired temperature and overrun of the product has been achieved the product may be drawn into packages or cans for hardening Place the package or can directly beneath the ejection port of the freezer door Step 2 Put the control switch into the EJECT position and place the container on the shelf Turn the draw rod handle and pull forward opening the ejection port When the container is full push the draw rod back into the valve body and lock into place Model 220 19 Operating Procedures Step 3 When the freezing cylinder is empty of product close the ejection port and place the control switch in the OFF position Note The shelf can be adjusted for large or small containers Lift upwards on the front edge of the shelf to disengage from the holding collars then lift away from the freezer Choose the desired height and slide the shelf back down over the holding collars of the same height on right and left sides Figure 40 Closing Procedures After the necessary batches have been prepared the machine should be cleaned and sanitized The following procedures will show you ho
48. viewed looking into the freezing cylinder Note The following procedures must be performed by an authorized Taylor service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box located in the left lower side panel Refrigerant In consideration of our environment Taylor uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a p
49. w to rinse the freezing cylinder of mix residue clean and sanitize and disassemble the parts from the freezer Rinsing MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to follow this instruction may result in severe personal injury from hazardous moving parts Step 1 Remove the hopper cover the gasket and the funnel Take these parts to the sink for cleaning Step 2 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper and the mix inlet hole 140717 Step 3 Put the control switch into the EJECT position and allow the water to agitate for approximately one minute Step 4 Put the control switch into the OFF position Hold a pail beneath the ejection port Step 5 Turn the draw rod handle and pull toward opening the ejection port When the water stops flowing from the ejection port push the draw rod back into the valve body and lock into place Repeat these procedures until the rinse water being drawn from the freezing cylinder is clear Cleaning Sanitizing Step 1 Prepare a pail of approved 100 PPM cleaning sanitiz ing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Step 2 Pour the cleaning sanitizing solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution
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